TW200520921A - Lockset drilling guide - Google Patents
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- TW200520921A TW200520921A TW93122274A TW93122274A TW200520921A TW 200520921 A TW200520921 A TW 200520921A TW 93122274 A TW93122274 A TW 93122274A TW 93122274 A TW93122274 A TW 93122274A TW 200520921 A TW200520921 A TW 200520921A
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200520921 九、發明說明:200520921 IX. Description of the invention:
L 明所屬技冬奸領域I 此申請案係為2003年7月30曰提交的美國專利申請案 10/629,959號之部份接續案,該案請求2002年8月30日提交 5 的美國專利申請案60/407,485號的優先權且兩案以引用方 式整體併入本文中。此申請案請求2004年3月24日提交的美 國專利臨時申請案60/556,437號之利益且該案以引用方式 整體併入本文中。 發明領域 10 本發明有關木工工具。特定言之,本發明有關一用於 便利在門中鑽孔以裝設標準鎖具之鑽模。 t先前技術3 發明背景 利用標準尺寸的門把鎖具來將鉸鏈門件閂鎖及固定至 15 一門側柱安裝式打擊板。這些鎖具通常需要在門面上鑽設 一大的貫穿孔,並在門邊緣中鑽設一垂直延伸的較小孔。 必須在門邊緣中鑽設額外的孔來扣持住閂鎖板。鎖具及門 把係安裝至較大孔的兩側,且閂鎖板及圓柱閂鎖安裝至門 邊緣上之較小孔。 20 一般而言,依據所裝設鎖具的類型或品牌而定,位於 門面中之較大孔的中心必須與門邊緣相距2%或相距2¾ 吋。為了利於將孔鑽設在門中,大部份此等鎖具包括一紙 樣板,裝設者可將紙樣板裝附至門來標示出鎖具的鑽孔。 然而,這些紙樣板具有明顯缺點。首先,必須以膠帶 200520921 將不耐久的樣板黏到門上,這對於負責在工作地點裝設許 多鎖具的木工來說變成一項麻煩的任務。尚且,因為樣板 拉伸或由於錯誤的標示線而使其在門上失準之可能性,很 可能將一或多個孔標示在錯誤的位置中。内部用門通常構 5 成為具有至少兩種常見厚度(iy8吋及1¾吋)之事實,將會添 加精確定位樣板之困難度。除了樣板的這些問題外,時常 難以將孔鑽設在藉由其彼此垂直的中軸線完美地對準之門 邊緣及面中。此失準或誤置可能導致不良配合之鎖具或無 法適當地接合門側柱上的打擊板之鎖具。最壞狀況下,如 10 果孔被不當地鑽設,將會損壞整個門而可能必須完全棄置 不用。 特別無經驗的使用者在採用這兩種樣板方法其中任一 者時可能使用錯誤尺寸的鋸孔器或鑽片(paddle bit),因而 造成具有不正確尺寸的大孔。如果孔對於鎖具太小但對於 15錄孔器的先導鑽件太大,則可能無法使具有適當尺寸的鋸 孔器在先前孔的中心將孔精確地放大。當在一先前經過鑽 設的門中放大一既有的鎖具孔時,所產生的類似問題在於 極難以將較大的鋸孔器定心在一既有的孔之中心上。因為 較新的鎖具通常在門面中需要一2¼吋的孔而非先前普遍的 20 17/8吋的孔,此問題益形嚴重。 在過去,已經有人利用一更耐久的塑料樣板來將先導 孔鑽設在門中藉以試圖解決鎖具裝設缺乏精確度之部分問 題。此樣板顯示於美國專利案4,280,776號中。雖然其中揭 露的塑料樣板可能具有比紙樣板更好之部分優點,此工具 200520921 仍易具有上述大部份的缺乏精確度之問題。尚且,由於 可標示或鑽設先導孔,準備及鑽設各門時必須採取額=只 耗時的步驟。 之 C發明内容;j 5 發明概要 為了解決上述的-或多項缺點,此處提供1 模。本發明的一型態中,具有一包含一框架之鎖具鑽根纘 框架包含-第-凸緣及一第二凸緣。第二凸緣能夠相对於 第:凸緣摺屈。鎖具鑽模進一步包含框架中所界定之至少 10帛開Π及-第二開Π。第—開口相對於第二開口定位 為近似90度。一定位構件安裝在框架上,其中定位構件可 相對於框架呈側向移動到至少兩位置。框架構成為可安裝 在門上以利在門中形成孔來裝設一鎖具。 本發明的另一型態中,提供一鎖具鑽模套組,直包含 15 -具有-框架之鎖具鑽模,此框架具有—第—凸緣及一第 二凸緣。第二凸緣能夠相料第—凸緣料。1有框竿中 所界定之至少-第-開口及—第二開口;第一開口相對於 第一開口定位為近似9〇度。鎖具鑽模進—步包含一安裝在 框架上之定位構件,其中定位構件可相對於凸緣呈側向移 動到至v兩位置。此套組進—步包含一第一孔塘製裝置。 本發明的另一型態中,提供一用以將-孔形成於-用 來置放-鎖具的門中之方法。此方法包含提供一具有一框 架之鎖具鑽模,該框架具有-第-凸緣及-第二凸緣。具 有fc木中所界疋之至少一開口。具有一安裝在框架上之定 200520921 位構件;定位構件可相對於凸緣呈側向移動到至少兩位 置。此方法進一步包含將定位構件移動到至少兩位置的其 中一者,將鎖具鑽模相對於門加以定向,將鎖具鑽模安裝 至門以使至少一開口在一預定位置定位於門上,將一鑽製 5 工具插入第一開口内及操作該工具以在門中形成一大致與 第一開口呈同心之孔。 本發明的另一型態中,提供有一包含第一、第二及中 央凸緣之鎖具鑽模。各凸緣界定至少一開口。各凸緣相對 於其他凸緣呈固定狀以形成一大致T形的框架,所以使中央 10 凸緣定位成為大致垂直於第一及第二凸緣兩者。一第一引 導區係由第一凸緣及中央凸緣所界定。一第二引導區由第 二凸緣及中央凸緣所界定。框架構成為可安裝在一門上以 利於門中形成孔來裝設一鎖具。 本發明的另一型態中,提供有一鎖具鑽模套組,其包 15 含一第一孔搪製裝置及一鎖具鑽模。鎖具鑽模包含一第 一、第二及中央凸緣,各凸緣界定至少一開口且各凸緣相 對於彼此呈固定狀以形成一大致T形的框架並形成兩引導 區。一第一引導區係由第一凸緣及中央凸緣所界定。一第 二引導區由第二凸緣及中央凸緣所界定。 20 本發明的另一型態中,提供一用以將一孔形成於一用 來置放一鎖具的門中之方法。此方法包含提供一門及提供 一鎖具鑽模。鎖具鑽模包含第一、第二及中央凸緣,各凸 緣界定至少一開口且各凸緣相對於彼此呈固定狀以形成一 大致T形的框架並形成兩引導區。一第一引導區係由第一凸 200520921 緣及中央凸緣所界定。-第二引導區由第二凸緣及中央凸 緣所界定。此方法進-步包含將鎖具鑽模安裝至門以使中 央凸緣及第一或第二凸緣的任—者大致與門相鄰,並將一 鑽製工具插人—開口内^藉由鑽紅具形成一孔。 本發明的另-型態中,提供有一包含一框架之鎖具鑽 板’框架具有安裝成彼此垂直之—第—凸緣及一第二凸 以使各凸緣界定-開Π。鎖具鑽模進—步包含一界定 開口之^位構件’此開口相對於經過定位構件的中轴線 呈偏離中心,其中定位構件能夠對接第一凸緣的開口。定 2構件可相對於《旋轉。當定位構件沿該中軸線旋轉 鑽η定位構件使偏離h的開口相對於«呈側向位移。 果糸構成為安裝在_門上以利在門中形成孔來裝設一鎖 具0 本發明的另一型態中,裎徂 15 含-第一孔搪製裝置及—4 :―鎖具鑽模套組’其包 包人皆 /、有—框杀之鎖具鑽模。此框架 第-凸緣及-钱成垂直於第_凸緣之第二凸緣; =:定一開口。鎖具鑽模進—步包含一界定一開口之 心,Γ二;τ相對於經過定位構件的中轴線呈偏離中 20 相對於框架補且#定 2㈣口。定位構件可 對於框架呈側向位移。轉時使偏離中心的開口相 用來,提供有,將-孔形成於- 3框架,此框架具有垂直安 200520921 裝之一第一凸緣及一第二凸緣。各凸緣界定一開口。鎖具 鑽模進一步包含一界定一開口之定位構件,此開口相對於 定位構件的一中軸線呈偏離中心,其中定位構件能夠對接 第一凸緣的開口。此方法進一步包含使定位構件沿軸線旋 5 轉以將偏離中心的開口相對於框架置放在一預定的側向位 置,將鎖具鑽模安裝至門及將一鑽製工具插入偏離中心的 開口内及藉由鑽製工具形成一孔。 本發明的另一型態中,提供有一包含一孔搪製裝置之 修整治具切件。一圍繞孔搪製裝置的襯墊係具有一小直徑 10 及一大直徑。一修整板包含至少一個具有起碼略微大於小 直徑且小於大直徑的寬度之開口。 可由本發明的下文描述得知其他目的及優點,且可連 同較佳實施例特別指出本發明之各種不同的特性。可瞭 解,本發明能夠具有其他及不同實施例,且能夠以各種不 15 同方式修改其細節。為此,圖式及描述只視為示範性質而 非限制性質。 圖式簡單說明 在圖式中顯示本發明的目前實施例,其中: 第1圖為根據本發明之鎖具鑽模的第一實施例之立體 20 圖; 第2圖為第1圖的正視圖; 第3圖為第1圖的俯視圖; 第4圖為第1圖的左側視圖; 第5圖為第1圖的鎖具鑽模之顯示其後部的立體圖; 200520921 第6圖為類似於第5圖之立體圖,其中顯示定位且裝設 在較佳實施例的框架上之調整籤片;及 第7圖為裝設在一門邊緣上之第1圖所示的實施例之立 體圖,且顯示鎖具裝設程序的各種不同型態; 5 第8圖為類似第3圖之俯視圖,其顯示鑽模係裝設在一 標準、非斜面式門上; 第9圖為類似第3及8圖之正視圖,其顯示鑽模裝設在一 斜面式門上; 第10圖為類似第3,8及9圖的俯視圖,其顯示鑽模裝設 10 在一具有降低厚度之門上; 第11圖為根據本發明之鎖具鑽模的第二實施例之立體 圖; 第12圖為第11圖的鑽模之俯視平面圖; 第13圖為第11圖的鑽模之正視平面圖; 15 第14圖為第11圖的鑽模之左側平面圖; 第15圖為第11圖的鑽模安裝在一門上之立體圖; 第16圖顯示根據本發明之一鎖具鑽模的第三實施例之 分解立體圖; 第17圖顯示第16圖的鎖具鑽模之立體圖; 20 第18圖顯示鎖具鑽模的第四實施例之立體圖; 第19圖顯示第18圖的鎖具鑽模之一框架段的一實施例 之立體圖; 第20圖顯示第18圖的鎖具鑽模之一定位構件段的一實 施例之立體圖; 11 200520921 5 10 15 20 第21圖顯示第18_鎖具鑽模之第二立體圖; 第22圖顯示第18_鎖具鑽模之第三立體圖; 第23圖颂示第18圖的鎖具鑽模之俯視平面圖; 第24圖顯示第18圖的鎖具鑽模之正視平面圖·, 第26圖顯示_修整板治具的立體圖·,及 第27圖顯示修整治具切件之側視切開圖。 t實施冷式】 車父佳實施例之詳細說明 本卷月的一較佳實施例顯示為一鑽模⑺,如第1至5圖 各圖所顯示,此鑽模職有—框架12。框架12概壯形,其 :框架12包括相對於彼此呈90度角定位之—第—凸緣14及 第-凸4: 16。第—凸緣14較佳界定—概呈平坦、平面性 的後面15,而-第二凸緣16較佳界定一概呈平坦的後面 μ 對直立、長形的間隔脊5()沿著第二凸緣Μ的後面17 =置以負責沿著斜面式門邊緣定位。第-凸緣14較佳界定 1-環狀唇20所圍繞之第—圓形開㈣,環狀柳構成 ‘直立的垂直圓柱形段。環狀唇20在開口内部上界定-垂直圓柱形壁22。環狀唇20較佳站立在-與後面!5相對的 2中:以使後面15保持概呈平坦。《圓柱形壁22較佳 ’疋-第中軸線24,第—中軸線24概括垂直於第 14之後面15的平面,如第3圖清楚地顯示。 、、彖 第二凸緣16較佳界定-被一環狀唇28所圍繞之第 口26。環狀唇28較佳係站立在—與第二凸緣16的後面= 相對之方向中,且類似於環狀物自凸緣16在—垂直圓枝L Ming belongs to the technical winter rape field I This application is a partial continuation of US Patent Application No. 10 / 629,959, which was filed on July 30, 2003. The case requested that US Patent Application 5 be filed on August 30, 2002 Case No. 60 / 407,485 and both cases are incorporated herein by reference in their entirety. This application claims the benefit of US Patent Provisional Application No. 60 / 556,437, filed March 24, 2004, and is incorporated herein by reference in its entirety. FIELD OF THE INVENTION The present invention relates to woodworking tools. In particular, the present invention relates to a drilling die for facilitating the drilling of holes in a door for mounting a standard lock. PRIOR ART 3 BACKGROUND OF THE INVENTION Standard-sized door handle locks are used to latch and secure hinged door pieces to a 15-door side post mounting pad. These locks usually require a large through hole to be drilled into the facade and a small hole extending vertically in the edge of the door. Additional holes must be drilled in the door edge to hold the latch plate. Locks and door handles are mounted to both sides of the larger hole, and latch plates and cylindrical latches are installed to the smaller holes on the edge of the door. 20 In general, depending on the type or brand of lock installed, the center of the larger hole in the facade must be 2% or 2¾ inches from the edge of the door. In order to facilitate hole drilling in the door, most of these locks include a paper template, and the installer can attach the paper template to the door to mark the hole of the lock. However, these paper templates have significant disadvantages. First, the durable sheet must be glued to the door with adhesive tape 200520921, which becomes a troublesome task for the woodworker who is responsible for installing many locks at the work place. Furthermore, it is likely that one or more holes are marked in the wrong position due to the possibility of the template stretching or misalignment on the door due to incorrect markings. The fact that internal doors are usually constructed to have at least two common thicknesses (iy8 inches and 1¾ inches) will add difficulty in accurately positioning the template. In addition to these problems with the template, it is often difficult to drill holes in the edges and faces of the door that are perfectly aligned with their perpendicular central axes. This misalignment or misplacement may result in poorly fitting locks or locks that do not properly engage the pads on the side posts of the door. In the worst case, if 10 holes are improperly drilled, the entire door will be damaged and may have to be completely discarded. Particularly inexperienced users may use the wrong size saw or paddle bit when using either of the two template methods, resulting in large holes with incorrect sizes. If the hole is too small for the lock but too large for the pilot drill of the 15 hole recorder, a saw with a suitable size may not be able to accurately enlarge the hole in the center of the previous hole. When enlarging an existing lock hole in a previously drilled door, a similar problem arises in that it is extremely difficult to center the larger hole saw on the center of the existing hole. This problem is exacerbated because newer locks typically require a 2¼ inch hole in the facade instead of the previously common 20 17/8 inch hole. In the past, a more durable plastic template has been used to drill pilot holes into doors in an attempt to solve some of the problems with the lack of precision in lock installation. This template is shown in U.S. Patent No. 4,280,776. Although the plastic template disclosed therein may have some advantages over the paper template, this tool 200520921 is still prone to most of the problems of lack of accuracy mentioned above. Moreover, since pilot holes can be marked or drilled, the amount of time required to prepare and drill each door must be taken = time-consuming steps. The C content of the invention; j 5 Summary of the invention In order to solve the above-mentioned disadvantages, one mode is provided here. In a form of the present invention, a lock drill root including a frame includes a first flange and a second flange. The second flange can be flexed relative to the first: flange. The locking jig further includes at least 10 mm of openings and -second openings defined in the frame. The first opening is positioned approximately 90 degrees relative to the second opening. A positioning member is mounted on the frame, wherein the positioning member is movable laterally relative to the frame to at least two positions. The frame is configured to be mounted on the door so as to form a hole in the door to install a lock. In another aspect of the present invention, a lock drill die set is provided, which directly comprises a 15-has-lock lock drill die, and the frame has a first flange and a second flange. The second flange can match the first-flange material. 1 There are at least -the first opening and -the second opening defined in the frame rod; the first opening is positioned approximately 90 degrees relative to the first opening. The lock drilling die advance step includes a positioning member mounted on the frame, wherein the positioning member can be moved laterally relative to the flange to two positions to v. This kit further includes a first hole pond system. In another aspect of the present invention, a method is provided for forming a hole in a door for placing a lock. The method includes providing a lock drill with a frame having a -first flange and a -second flange. Have at least one opening in the fc wood. There is a fixed 200520921 position member mounted on the frame; the positioning member can be moved laterally relative to the flange to at least two positions. The method further includes moving the positioning member to one of at least two positions, orienting the lock drill die relative to the door, and installing the lock drill die to the door such that at least one opening is positioned on the door at a predetermined position, and The drill 5 inserts a tool into the first opening and operates the tool to form a hole in the door that is approximately concentric with the first opening. In another aspect of the present invention, a lock drill die including first, second and central flanges is provided. Each flange defines at least one opening. Each flange is fixed relative to the other flanges to form a generally T-shaped frame, so the central 10 flange is positioned substantially perpendicular to both the first and second flanges. A first guide area is defined by a first flange and a central flange. A second guide area is defined by the second flange and the central flange. The frame is configured to be mounted on a door to facilitate the formation of a hole in the door to install a lock. In another aspect of the present invention, a lock drill die set is provided, and the pack 15 includes a first hole boring device and a lock drill die. The lock drilling die includes a first, a second, and a central flange. Each flange defines at least one opening and the flanges are fixed relative to each other to form a substantially T-shaped frame and form two guiding areas. A first guiding area is defined by a first flange and a central flange. A second guide area is defined by the second flange and the central flange. 20 In another form of the invention, a method is provided for forming a hole in a door for placing a lock. The method includes providing a door and providing a lock drill. The lock drilling die includes first, second and central flanges. Each flange defines at least one opening and the flanges are fixed relative to each other to form a substantially T-shaped frame and form two guiding areas. A first guiding area is defined by the first convex 200520921 edge and the central flange. -The second guide area is defined by the second flange and the central flange. This method further includes installing a lock drill to the door such that either the central flange or the first or second flange is substantially adjacent to the door, and inserting a drilling tool into the opening ^ Drill a red tool to form a hole. According to another aspect of the present invention, a lock drill plate including a frame is provided. The frame has a first flange and a second protrusion which are installed perpendicular to each other so that the flanges define and open. The step of the lock drilling die includes a position-defining member 'which defines an opening which is off-centered with respect to a central axis passing through the positioning member, wherein the positioning member can abut the opening of the first flange. The 2 components can be rotated relative to ". When the positioning member rotates along the central axis, the drilling n positioning member causes the opening deviating from h to be displaced laterally with respect to «. The fruit is configured to be installed on the door so as to form a hole in the door to install a lock. In another form of the invention, the 裎 徂 15 contains a first hole enamel device and -4: a lock die. The set 'its bag is for everyone, and there is-the frame to kill the lock drill. This frame's second flange and -qiancheng are perpendicular to the second flange of the _th flange; =: define an opening. The lock drilling die advance step includes a center defining an opening, Γ2; τ deviates from the center axis of the positioning member 20 relative to the frame complement and # 定 2㈣ 口. The positioning member can be displaced laterally with respect to the frame. When turning, the off-center opening is used to provide a -hole formed in -3 frame, which frame has a first flange and a second flange which are installed vertically. Each flange defines an opening. The lock drilling die further includes a positioning member defining an opening, the opening being offset from a center axis of the positioning member, wherein the positioning member can abut the opening of the first flange. The method further includes rotating the positioning member by 5 turns along the axis to place the off-center opening in a predetermined lateral position relative to the frame, installing a lock drill to the door, and inserting a drilling tool into the off-center opening. And forming a hole by a drilling tool. In another aspect of the present invention, there is provided a trimming tool cutting member including a hole boring device. A gasket system surrounding the hole-forming device has a small diameter of 10 and a large diameter. A trim panel includes at least one opening having a width that is at least slightly larger than a small diameter and smaller than a large diameter. Other objects and advantages can be obtained from the following description of the present invention, and various characteristics of the present invention can be particularly pointed out in conjunction with the preferred embodiments. It is understood that the present invention is capable of other and different embodiments, and its details can be modified in various different ways. For this reason, the drawings and descriptions are to be regarded as illustrative rather than restrictive. The drawing briefly illustrates the current embodiment of the present invention in the drawing, wherein: FIG. 1 is a perspective 20 view of the first embodiment of the lock drill die according to the present invention; FIG. 2 is a front view of FIG. 1; Figure 3 is a top view of Figure 1; Figure 4 is a left side view of Figure 1; Figure 5 is a perspective view showing the rear portion of the lock drill of Figure 1; 200520921 Figure 6 is a view similar to Figure 5 A perspective view showing an adjustment tab positioned and installed on the frame of the preferred embodiment; and FIG. 7 is a perspective view of the embodiment shown in FIG. 1 installed on the edge of a door and showing the lock installation procedure 5 Figure 8 is a top view similar to Figure 3, which shows the drilling die is installed on a standard, non-beveled door; Figure 9 is a front view similar to Figures 3 and 8, which Figure 10 shows the installation of a drilling die on a beveled door; Figure 10 is a top view similar to Figures 3, 8 and 9 showing the installation of a drilling die 10 on a door with reduced thickness; Figure 11 shows the invention according to the invention A perspective view of the second embodiment of the lock drill die; FIG. 12 is a plan view of the drill die of FIG. Figure 13 is a front plan view of the drilling die of Figure 11; 15 is a left side plan view of the drilling die of Figure 11; Figure 15 is a perspective view of the drilling die of Figure 11 installed on a door; Figure 16 Figure 17 shows an exploded perspective view of the third embodiment of the lock drill die according to the present invention; Figure 17 shows a perspective view of the lock drill die of Figure 16; 20 Figure 18 shows a perspective view of the fourth embodiment of the lock drill die; Figure 19 shows a perspective view of an embodiment of a frame segment of the lock drill die of Figure 18; Figure 20 shows a perspective view of an embodiment of a positioning member segment of the lock drill die of Figure 18; 11 200520921 5 10 15 20 Fig. 21 shows a second perspective view of the 18th lock drill mold; Fig. 22 shows a third perspective view of the 18_ lock drill mold; Fig. 23 exemplifies a top plan view of the lock drill mold of Fig. 18; Fig. 18 is a front plan view of the lock drill die, Fig. 26 shows a perspective view of the trimming plate fixture, and Fig. 27 shows a side cutaway view of the trimming fixture cutting piece. [Implementing the cold type] Detailed description of Che Fujia's embodiment A preferred embodiment of this volume is shown as a drilling mold ⑺, as shown in each of Figures 1 to 5, this drilling mold has a frame-frame 12. The frame 12 is generally strong, and the frame 12 includes a first flange 14 and a first convex 4:16 positioned at a 90-degree angle with respect to each other. The first—flange 14 is preferably defined—a generally flat, planar rear surface 15 and the second flange 16 preferably defines a generally flat rear surface. Μ A pair of upright, elongated spaced ridges 5 () along the second The rear face of the flange M is set to be responsible for positioning along the edge of the beveled door. The first-flange 14 preferably defines a first-circle slit surrounded by a ring-shaped lip 20, and the ring-shaped willow constitutes a 'upright vertical cylindrical section. The annular lip 20 defines a vertical cylindrical wall 22 on the inside of the opening. The ring-shaped lip 20 preferably stands-with the back! 5 Opposite 2 In: To keep the back 15 almost flat. The "cylindrical wall 22 is preferably '疋 -the middle axis 24, and the first-middle axis 24 summarizes a plane perpendicular to the 14th rear face 15, as shown clearly in FIG. 3". The second flange 16 is preferably defined by a mouth 26 which is surrounded by a ring-shaped lip 28. The annular lip 28 preferably stands in a direction opposite to the back of the second flange 16 and is similar to the ring from the flange 16 in the vertical branch
12 200520921 形段中延伸。環狀唇28較佳在第二開σ糊部上界定一垂 直固㈣:2。垂直圓柱形壁瑜佳界定—第二中軸線 34,弟二中軸線34對於第二凸緣16的後面^呈垂直延伸, 5 10 如弟3圖清楚地顯示。因此,如第3圖所示,第-開口 18及 第二開口 26的軸線24及34分別以90度角相交。第二凸緣16 亦較佳界定-對貫穿的安糾口财其定位_繞第二開 口 26。安裝開n4G的中心較佳對準於第二開心的中心12 200520921 Extending in the section. The ring-shaped lip 28 preferably defines a vertical solid ridge on the second open σ paste portion: 2. The vertical cylindrical wall is defined by Yujia—the second central axis 34, the second central axis 34 extends perpendicularly to the rear face of the second flange 16, 5 10 as clearly shown in the third figure. Therefore, as shown in FIG. 3, the axes 24 and 34 of the first opening 18 and the second opening 26 intersect at an angle of 90 degrees, respectively. The second flange 16 is also better defined-positioning the penetrating Anjikoucai around the second opening 26. The center of the installed n4G is preferably aligned with the center of the second happy
26,如第4圖所示。安裝開口職佳係相對於第二凸緣μ上 =第二開口 26定位以對應於標準問鎖板上之類似的_板 安裝開口。26, as shown in Figure 4. The mounting opening is positioned relative to the second flange μ = the second opening 26 to correspond to a similar plate mounting opening on a standard lock plate.
界定有第一開口 18之垂直圓柱形壁22較佳 徑,且第二開口 26的垂直圓柱形壁32係為丨吋直徑'。一實施 例中,這些措施可讓第-開口 18的垂直圓板形似緊密^ 圍繞且在開口 18内引導一具有21/8忖直徑的標準銀孔器,以 15使鋸孔器在鑽製程序期間保持概括垂直於後面15。同樣 地,開口26的圓柱形壁32係緊密地圍繞且能夠引導一較小 標準尺寸的鋸孔器以鑽製一 i吋直徑的孔,藉以使鋸孔器在 鑽製程序期間保持垂直於後面17。 第7圖顯示用於準備鑽製之一門200的前邊緣。第7圖亦 20顯示分別與位於一未經鑽製的門200上之鑽模丨〇上的開口 18及26相鄰之鋸孔器100,102。門200較佳包括一門面2〇2及 一門邊緣204。如圖所示,鑽模1〇可安裝至門2〇〇,以使第 一凸緣14的後面15定位為齊平於門面202,且第二凸緣16的 後面17上之間隔脊50定位為抵住門邊緣204。這顯示於第8 13 200520921 圖中。鑽模10可利用一對螺絲42安裝至門邊緣204,而非經 過第二凸緣16中的安裝開口。較佳實施例中,螺絲42較佳 可為與習知鎖具相同的螺絲。習知情形中,一旦鑽製程序 完成且從門200移除鑽模10,可再度使用螺絲42來將閂鎖板 5附接至門邊緣204。圍繞新鑽的開口之區域當然需要具有適 當榫眼的一段以配合閂鎖板(未圖示)。 當鑽模10的安裝方式使框架12抵住一習知邊緣的門2〇 時,間隔脊50定位成抵住一平坦的門邊緣2〇4。藉由第一凸 緣14的後面15適當定位抵住門面2〇2,可使得後面的平面適 1〇當地垂直對準於門邊緣2〇4,且開口 26的中線44對準於門邊 緣204的中線。這顯示於第7及8圖中。當鑽模10適當地定位 在屬於非斜面式邊緣組態之門2〇〇上時,間隔脊5〇係定位在 門的邊緣204上’如第8圖所示。在如第9圖所示門包括一斜 面式邊、、彖304之案例中,間隔脊5〇適當地對於第二凸緣“提 15供穩定性且接合門3〇〇的斜面式邊緣304。 因為大部份常用的内部門尺寸具有1%吋及1%吋的厚 度’本發明的鑽模可進行調整以使用在具有至少這兩種厚 X的門上。較佳實施例中,第二凸緣14的後面15係置放成 2〇 ^平於供13/4忖厚標準門使用之門200的面202,如第8圖所 :在車父薄的P/8忖門上,需要調整鑽模以使凸緣16上之第 仇開口 26的中線44仍適當地沿著較薄門的邊緣中線而定 二j了谷納此調整,較佳實施例中提供複數個可移除式 喊>160。間喊請較佳由概呈平行的相對表面^及 4所界定。各籤片6G的表面62較佳包括-直立樁66,直立 14 200520921 5 樁66的尺寸射移除趣合第—凸緣⑽後面丨5上之一對 應的開D68。各間隔籤㈣較佳藉由-整體撓性條70可撓 1·生附接至框木m佳實施例中,三個間隔籤片如沿著第 凸’、彖14周邊设置。條70可由相同塑料一體成型或可包括 有包含模製(molded.in)或共同模製(ec>_m()lded)的彈性體橡 膠來提供更大撓性。The vertical cylindrical wall 22 defining the first opening 18 preferably has a diameter, and the vertical cylindrical wall 32 of the second opening 26 has a diameter of 1 inch. In one embodiment, these measures can make the vertical disc of the first opening 18 look like a tight ^ around and guide a standard silver hole tool with a diameter of 21/818 in the opening 18, so that the hole saw is in the drilling process by 15 The period remains outlined perpendicular to the back 15. Similarly, the cylindrical wall 32 of the opening 26 is tightly surrounded and can guide a smaller standard size hole saw to drill an i-inch diameter hole, thereby keeping the hole saw perpendicular to the back during the drilling process 17. Figure 7 shows the front edge of one of the doors 200 ready for drilling. Figures 7 and 20 show the hole saws 100, 102 adjacent to the openings 18 and 26 on a drilling die 200 on an un-drilled door 200, respectively. The door 200 preferably includes a facade 202 and a door edge 204. As shown, the drilling die 10 can be mounted to the door 200 so that the rear face 15 of the first flange 14 is positioned flush with the facade 202 and the spaced ridge 50 on the rear face 17 of the second flange 16 is positioned. To abut the door edge 204. This is shown in Figure 8 13 200520921. The die 10 can be mounted to the door edge 204 using a pair of screws 42 instead of passing through the mounting opening in the second flange 16. In the preferred embodiment, the screw 42 may be the same screw as the conventional lock. In the conventional case, once the drilling procedure is complete and the drill die 10 is removed from the door 200, the screw 42 can be used again to attach the latch plate 5 to the door edge 204. The area surrounding the opening of the new drill will of course need to have a suitable mortise to fit the latch plate (not shown). When the die 10 is installed in such a way that the frame 12 abuts a door 20 with a known edge, the spacer ridge 50 is positioned against a flat door edge 204. By properly positioning the rear surface 15 of the first flange 14 against the front surface 202, the rear plane can be properly aligned with the door edge 204 and the center line 44 of the opening 26 is aligned with the door edge. Centerline of 204. This is shown in Figures 7 and 8. When the die 10 is appropriately positioned on the door 200 which is a non-beveled edge configuration, the spacer ridge 50 is positioned on the edge 204 of the door 'as shown in FIG. In the case where the door includes a beveled edge, 彖 304 as shown in FIG. 9, the spaced ridge 50 suitably provides 15 to the second flange "stability and engages the beveled edge 304 of the door 300." Because most commonly used internal door sizes have a thickness of 1% inch and 1% inch, the drill die of the present invention can be adjusted for use on a door having at least two thicknesses of X. In a preferred embodiment, the second The rear 15 of the flange 14 is placed 20 ^ flat on the face 202 of the door 200 for a 13/4 忖 thick standard door, as shown in Figure 8: On the driver's thin P / 8 忖 door, Adjust the drilling die so that the center line 44 of the first opening 26 on the flange 16 is still properly set along the center line of the edge of the thinner door. This adjustment is provided. A plurality of movable parts are provided in the preferred embodiment. Divide shouts> 160. The occasional shouts are preferably defined by the generally parallel opposing surfaces ^ and 4. The surface 62 of each patch 6G preferably includes-upright pile 66, upright 14 200520921 5 the size of the shot 66 In addition to the fun, the first one on the back of the flange 丨 5 corresponding to D68. Each interval sign is preferably attached to the frame wood m by the overall flexible strip 70 flexible 1. The three spaced-apart tabs are arranged along the perimeter of the convex ridge, 彖 14. The strip 70 may be integrally molded from the same plastic or may include elasticity including molding (molded.in) or co-molding (ec > _m () lded) Body rubber to provide greater flexibility.
使用時’當需要在具有降低的標準厚度之門上使用鑽 模10時’如第6圖所不,籤片6〇可插入後面15中各對應的開 口 68内。籤>j6G的厚度特別是相對表面62與64之間的距離 1〇係將第-凸緣14略微地升高至其所裝設之門面以上。因 此,在此組態中,鑽模10只經由籤片6〇的表面64接觸具有 降低厚度之門的面。這顯示於第1〇圖的俯視圖中,其中顯 示安裝在一較薄的門400上之鑽模1〇。In use 'when it is necessary to use the die 10 on a door having a reduced standard thickness', as shown in Fig. 6, the tab 60 can be inserted into each of the corresponding openings 68 in the rear 15. The thickness of the sign > j6G, especially the distance between the opposing surfaces 62 and 64, 10 raises the first flange 14 slightly above the facade on which it is installed. Therefore, in this configuration, the die 10 only contacts the face with the reduced thickness gate via the surface 64 of the tab 60. This is shown in the top view of Fig. 10, which shows a drill die 10 mounted on a thinner door 400.
當需要將鑽模10再度使用在諸如第8圖所示的門2〇〇等 15具有增大標準厚度之門上時,籤片60可從開口 68移除且如 上述般地使用。請注意在第8圖中,當安裝有鑽模1〇時,可 讓間隔籤片60摺屈遠離門200的面202。因此,鑽模1〇可快 速地重設以使用在各種不同的標準尺寸門上。 應注意,較佳實施例中可實行其他的調整選項而得以 20在多種不同厚度的門上使用鑽模10。譬如,可提供複數個 不同厚度的籤片以使用在具有多種不同厚度之門上。尚 且,第一開口 18及第二開口 26可修改以接收適當尺寸的鑛 孔Is ’且軸環亦可包括一直立輪狀平緣(annulet)或凸緣藉以 改變後部15與門面的間隔。當然,在本發明範圍内可提供 15 200520921 其他的替代性結構。 使用時,為了在一胚料門中放大既有的鎖具孔或其他 方式鑽製的鎖具孔,使用者只需要採行數項簡單步驟。首 先,使用者將對於適當的門厚度來設定鑽模10。如果首先 5使用在一諸如門200等較厚的門上,間隔籤片60將被移除且 保持未與第一凸緣14的面15接合,如第1至5及7至8圖所 示。鑽模10隨後如第7圖所示定位在門200的適當高度。來 自鎖具的附接螺絲42隨後插過第二凸緣16中的開口40以將 鑽模10穩固地附接至門200的邊緣204。依需要,可在插入 10 螺絲42之前將小的先導孔鑽過開口 40。一旦鑽模安裝在位 置中,可利用適當尺寸的鋸孔器1〇〇,1〇2來在門200中鑽製 適當尺寸的鎖具孔。第一及第二開口 18及26的垂直圓柱形 壁22及32係分別在鑽製操作期間有效地引導鋸孔器 100,102的外部。一旦孔鑽製在門200中,使用者只需要從 15 開口4〇移除螺絲42以自門200移除鑽模10。使用者隨後可利 用插入門邊緣204上先前製作的開口内之螺絲42來裝設鎖 具及閂鎖板。 鑽模10隨後可調整以使用在一比先前的門2〇〇具有更 小厚度之門上,諸如第10圖的門400。為了調整鑽模1〇,使 20用者將三個間隔籤片60的樁66插入第二凸緣16的後面17上 之對應三個開口 68内。鑽模10隨後如第1〇圖所示安裝在門 上’且接著進行與上文對於第7圖所描述相同之程序來將孔 鑽製在門中。 框架12較佳具有由一剛性且财久塑性材料製成之一整 16 200520921 5 10 15 體單件設計。示範__ 橡膠材料。並且,框竿 括ABS塑枓、Lexan@或硬 金屬所構成。此外 如_經機械加王或模製的成,且當框架如全=ΓΓ橡膠或類似的挽性材料形 諸 、屬構成時,籤片60可對接至框架U。用的Π 不同的框架製品可改變位置以依據所使 全免1=Γ對於框架12提供支#。替代方^,可完壯祕/ 及隔板13,其關條件為可躲框架12形 狀、准持適當切即可且依據其構讀料而定。 ‘第11圖顯不—具有_框架312之鑽模搬的—替代性實 列框架312概呈Τ形且其中框架312包括-中央凸緣 +第-凸緣316及一第二凸緣319皆相對於中央凸緣 叫疋位為%度角。—第三凸緣318及-第四凸緣320分別從 第一凸緣319及第—凸緣316延伸。第三凸緣318及第四凸緣 20概括平行於中央凸緣314,但朝向中央凸緣呈偏向 狀。When it is necessary to re-use the drilling die 10 on a door having an increased standard thickness, such as the door 200 shown in Fig. 8, the tab 60 can be removed from the opening 68 and used as described above. Note that in FIG. 8, when the die 10 is installed, the spacer tab 60 can be bent away from the surface 202 of the door 200. As a result, the drilling die 10 can be quickly reset for use on a variety of standard size doors. It should be noted that other adjustment options may be implemented in the preferred embodiment to enable the use of the drill die 10 on doors of various thicknesses. For example, a plurality of patches of different thicknesses may be provided for use in doors having a plurality of different thicknesses. Moreover, the first opening 18 and the second opening 26 may be modified to receive a mine hole Is' of an appropriate size, and the collar may also include an upright wheel-shaped annulet or flange to change the distance between the rear portion 15 and the facade. Of course, other alternative structures can be provided within the scope of the present invention. In use, in order to enlarge an existing lock hole or other drilled hole in a blank door, the user only needs to take a few simple steps. First, the user will set the die 10 for the appropriate door thickness. If first 5 is used on a thicker door such as door 200, the spacer tab 60 will be removed and remain unengaged with the face 15 of the first flange 14, as shown in Figures 1 to 5 and 7 to 8 . The die 10 is then positioned at the appropriate height of the door 200 as shown in FIG. 7. An attachment screw 42 from the lock is then inserted through the opening 40 in the second flange 16 to securely attach the drill 10 to the edge 204 of the door 200. If required, a small pilot hole can be drilled through the opening 40 before inserting the 10 screws 42. Once the jig is installed in position, a properly sized hole saw 100, 102 can be used to drill a properly sized lock hole in the door 200. The vertical cylindrical walls 22 and 32 of the first and second openings 18 and 26 effectively guide the outside of the hole saws 100, 102 during the drilling operation, respectively. Once the hole is drilled into the door 200, the user only needs to remove the screw 42 from the 15 opening 40 to remove the drill mold 10 from the door 200. The user can then use the screws 42 inserted into the previously made openings on the door edge 204 to install the lock and latch plate. The die 10 can then be adjusted for use on a door having a smaller thickness than the previous door 200, such as the door 400 of FIG. In order to adjust the drilling die 10, the user 20 inserts the posts 66 of the three spacer tabs 60 into the corresponding three openings 68 on the rear face 17 of the second flange 16. The die 10 is then mounted on the door as shown in Fig. 10 'and then the same procedure as described above for Fig. 7 is used to drill the hole into the door. The frame 12 preferably has a one-piece design made of a rigid and durable plastic material. Demonstration __ rubber material. In addition, the frame consists of ABS plastic, Lexan @, or hard metal. In addition, if _ is formed by mechanical king or molding, and when the frame such as full = Γ Γ rubber or similar pull-out material is formed, the tab 60 can be docked to the frame U. The different frame products used can be repositioned to provide support # 12 for the frame 12 according to the free 1 = Γ. The alternative method is to complete the strength and / or the partition 13, and the relevant conditions are that it can hide the shape of the frame 12 and hold it properly, and it depends on the structure and reading materials. 'Figure 11 shows that—with the _ frame 312 moved by the mold—the alternative solid frame 312 is generally T-shaped and wherein the frame 312 includes-a central flange + a-flange 316 and a second flange 319 Relative to the central flange, the position is called a% degree angle. The third flange 318 and the fourth flange 320 extend from the first flange 319 and the first flange 316, respectively. The third flange 318 and the fourth flange 20 are generally parallel to the center flange 314, but are biased toward the center flange.
中央凸緣314較佳界定一對概呈平坦的平面性表面 315,317 °第—凸緣316具有一概呈平坦的平面性後面321 ; 第二凸緣319亦具有一概呈平坦的平面性後面323。第一凸 緣316及第二凸緣319共同形成一概呈平坦的平面性前面 2〇 325,如第13圖所示。 一對直立長形間隔脊350沿著後面321,323設置以負責 沿著斜面式門邊緣定位。中央凸緣314較佳界定一對圓形開 口 322,324且其具有垂直圓柱形内部壁329,331以引導一鑽 頭或其他切割裝置。一第一貫穿軸線326係界定為通過與框 17 200520921 架312的中央凸緣314概呈垂直之第一圓形開口 322,如第12 圖所示。一第二貫穿中軸線328係界定為通過第二圓形開口 324。與第一凸緣316相對之中央凸緣314的一外邊緣33〇可 為曲線狀以遵循圓形開口 322,324的輪廓,如第14圖所示。 5或者’外邊緣330可為平面性且概括垂直於中央凸緣314。 第一凸緣316界定複數個圓形開口,且較佳界定兩個圓 形開口 336,338。第二凸緣319亦界定複數個圓形開口,且 較佳界定兩個圓形開口 332,334。複數個貫穿軸線34〇_346 分別界定為通過與框架312的第一凸緣316及第二凸緣319 10概呈垂直之圓形開口 332-338。因此,如第12圖所示,軸線 326,328係與軸線340-346呈90度角相交。圓形開口332-338 較佳各分別被一環狀唇348-354圍繞。各環狀唇348-354較佳 站立遠離第一凸緣316的後面325並經由凸緣316,319界定 一垂直圓柱形壁355,357,359,361。垂直圓柱形壁 15 355,357,359,361有助於引導其他切割裝置的錯孔器。第一 凸緣316及第二凸緣319亦較佳界定成對的貫穿安裝開口 360 ’此等成對的貫穿安裝開口 360係定位為圍繞開口 332-338。安裝開口 360的中心較佳對準於開口 332-338的各 別中心340-346,如第13圖所示。安裝開口 36〇較佳相對於 20第一凸緣316及第二凸緣319上之各開口 332-338定位以對 應於標準閂鎖板上之類似的閂鎖板安裝開σ。 圓形開口 322,324較佳為2¼叶直經且圓形開口 332-338 為1叶直徑。如上述,這些措施可讓各内部垂直圓柱形壁 355,357,359,361緊密地圍繞及引導一具有1忖直徑之標準 18 200520921 尺寸的锯孔為’藉以使锯孔益保持垂直於第一凸緣316或第 二凸緣319的前面325。同樣地,形成於中央凸緣314中之圓 形開口 322,324的内部壁係圍繞及引導一具有21/8忖直徑之 標準尺寸的鋸孔器,以使鋸孔器保持概括垂直於中央凸緣 5 314的面315,317。 凸緣314,316,318,319,320係形成一第一引導區3〇6及一 第二引導區308,兩區可彼此不同以適應不同的門寬度。譬 如,第四凸緣320可與中央凸緣314的面315分隔近似1¾吋, 且第三凸緣318可與中央凸緣314的面317分隔13/8忖。這可讓 10 鑽模302使用在具有1¾吋及1¾吋厚度之門上。鑽模302亦可 使用於在門200的第一面202上需要有一從門2〇〇的第二面 後退(backset)的中心開口之鎖具。中心開口可從面204後退 約2¾吋或從面204後退約2¾吋。 為了配合使用一標準的1¾忖厚的門,藉由將第一凸緣 15 316的後面321置放抵住門200的邊緣204來使用第一引導區 306。中央凸緣314置放抵住面202且第四凸緣320置放抵住 一第三面206以幫助框架312固持在門200上的位置中。因為 第四凸緣320朝向中央凸緣314偏向,兩凸緣協力夹固在一 門200上。鑽模302係偏移變高或變低以將2¾吋鎖具開口 322 20 置放在門上的適當高度。當使用鑽模之鎖具需要一從門2〇〇 的面204後退2¾吋之中心開口時,可使用中央凸緣314上的 圓形開口 322來引導鋸孔器在門200的面202中製作開口。為 了使門200的面204中鎖具之開口配合使用後退2¾吋的孔’ 可使用第一凸緣316中之開口 338。 19 200520921 對於一 1¾吋的門上之一後退2¾吋的開口,第一凸緣 316的後面321係置放抵住門200的面204藉以可利用第一引 導區306。鑽模302係偏移變高或變低以將後退2¾吋的開口 324置放在門200上的適當高度。利用中央凸緣314中的圓形 5 開口 324來對於門200的面202中之開口引導鋸孔器,且利用 第一凸緣316中的開口 336來對於門200的面204中之開口引 導鋸孔器。 類似於一%忖的門200,鑽模302亦可對於門4〇〇的〆面 402中之一需要後退2¾忖或2¾忖的一開口之鎖具來配合使 10 用一 1¾吋的門400。對於門400的面402中之一後退2¾叶的 開口,藉由將第二凸緣319的後面323置放抵住門4〇〇的邊緣 404來使用第二引導區308。因為第三凸緣318朝向中央凸緣 314偏向,兩凸緣協力夾固在門400上。當使用鑽模之鎖具 需要一從門400的邊緣404後退2¾吋之中心開口時,可使用 15中央凸緣314上的圓形開口 322來引導鋸孔器在門4〇〇的面 402中製作開口。為了使門400的邊緣4〇4中鎖具之開口配合 使用後退2¾吋的孔,可使用第二凸緣319中之開口 334。如 前述,鑽模302垂直地定向在門400上以確保特定的開口具 有正確高度。 20 對於一 吋厚的門上需要一後退2¾吋的開口之鎖具 而言,第二凸請的後面323係置放抵住門_的邊緣 4〇4。利用中央凸緣314中的圓形開口 324來對於門4〇〇的面 402中之開口引導鑛孔器’且利用第一凸緣316中的開口 來對於門400的邊緣404中之開口引導鋸孔器。鑽模係偏 20 200520921 移變高或變低以將鑽模302置放在門400上的適當高度。 範例中,可利用錯孔器100,102來分別將開口 322,338 鑽製在位於未鑽的門200上之鑽模302上。如上述,可利用 插過第一凸緣316中的安裝開口 360之一對螺絲42將鑽模 5 302安裝至門邊緣204。如上述,使用何者開口 332-338將依 據門厚度及相距一門的邊緣具有適當後退值之所需要的距 離而定。螺絲將插入圍繞於特定所使用開口 332-338之安裝 開口 360中。鑽模302的安裝方式可使框架312抵住具有習知 邊緣的門200或400,其中間隔脊350係定位抵住一平坦的門 10 邊緣。鑽模302亦可配合使用一斜面式邊緣門3〇〇,且如同 上文對於鑽模10所述定位抵住一斜面式邊緣。 使用時,鑽模302可安裝在1¾或1¾吋厚的門上,且可 對於需要從門面後退2¾及2¾吋的開口之鎖具使用鑽模 302。鎖具可利用螺絲42安裝在所需要的安裝開口 360中並 15 使用在具有1¾吋厚度之第一門200上。鑽模302隨後可從第 一門200移除並安裝在具有p/s吋厚度之第二門上。孔的鑽製 係如同上文對於鑽模10所描述。框架12的構成方式如同上 文對於框架12所描述。 本發明的另一實施例係如第16至17圖各者顯示為一具 20有一框架412之鑽模410。框架412概呈L形其中框架412包括 彼此呈90度角定位之一第一凸緣414及一第二凸緣416。第 一凸緣414較佳界定一概呈平坦、平面性的後面415,且第 二凸緣416較佳界定一概呈平坦的後面417。第一凸緣414較 佳界定一被一環狀唇420所圍繞之第一長橢圓形開口418。 21 200520921 %狀唇42G|sc佳站立在—與後面415相對的方向中,以使後 面415保持概呈平坦。 第二凸緣416較佳界定一被一環狀唇428所圍繞之第二 開口 426。環狀唇428較佳站立在一與第二凸緣416的後面 5 417相對之方向中,並界定一通過凸緣416之垂直圓桎形内 壁432藉以引導鋸孔器或類似的切割裝置。垂直圓柱形内壁 432較佳界定一中軸線434,且此中軸線434如第17圖清楚地 顯不與第二凸緣4116的後面417呈垂直延伸。第二凸緣416 界定一對貫穿的安裝開口 440,此對貫穿的安裝開口 44〇係 10定位成為圍繞第二開口 426。安裝開口 440的中心較佳對準 於第二開口 426的中心。安裝開口 440較佳相對於第二凸緣 416上的第二開口 426定位以對應於標準閂鎖板上之類似的 閂鎖板安裝開口。第二開口 426的垂直圓柱形壁432較佳約 有1吋直徑。 15 將鑽模410設計為可使用於諸如1¾吋及1¾吋等不同厚 度的門。不論何種特定厚度,門200的門鎖概括定心在對於 門200的面204相距有2¾对或2¾叶之處。為了將此定心及不 同厚度列入考慮,鑽模410包括一可移除式安裝至框架412 之定位構件460。定位構件460係貼切地插入一形成於唇428 20 中且面對後面415之凹部(未圖示)内。 如第16及17圖所示,定位構件460包括一框架461,框 架461具有一大致匹配於唇420的凹部形狀之外圍。框架461 包括具有不同高度之兩個突起的環狀唇463,465藉以界定 單一圓形開口469。如開口469的中軸線419與定位構件46〇 22 200520921 的中軸線477之間的距離所示,開口469並未定心於框架461 中。部分463,465的圓形開口及框架461的開口係如第16圖 所示共用一共同對稱軸線467且界定單一開口469。如第16 圖所示,框架461包括兩組的指標471,473,其中各組包括 5 一所需要的門寬度值及一所需要的後退值;另兩組指標(未 圖示)位於框架461的相對側上。請注意從框架461測量出之 環狀部465的高度係依據所需要的門寬度值加以選擇,如下 文所說明。定位構件亦可能依據所需要的門寬度值及所需 要的後退值而具有其他形狀。 10 操作日寸,使用者首先決定出與一鎖具配合之門的厚 度。基於此決定,使用者轉動定位構件46〇以選擇一特定環 狀唇463或465來抵靠住門以使開口 426定心在一門的邊緣 上。較大鬲度的環狀唇465當定位成抵住門時係將容納一較 寬的門。譬如,一較佳的標準定位構件46〇具有一容納一1% 15才尽的門之環狀唇465,而另一環狀唇463容納一 13/8忖厚的 門。定位構件460上的指標將顯示藉由定向選擇可以容納何 種門寬度。 接著,決定出鎖具之所需要的後退設定值。基於此決 疋使用者沿轴線477旋轉定位構件460,直到除了預期門 20見度以外亦包括所需要的後退值之指標組對準於框架412 勺透月固口 481為止。在此點’定位構件460插入凹部内。 可包括不只一個定位構件460以容納較多之後退值與門寬 度的組合。 在此階段,以與上文第7圖所述將鎖具鑽模10安裝至門 23 200520921 相似之方式,使鎖具鑽模41Q安裝至一門200。特定言之, 鑽模410可安裝至門2〇〇以使u環形部恥5的後面4乃定位為 齊平於門面202及2)框架412的後面定位為齊平於門面 204。因此,環狀部465作為一間隔元件藉以在一特定寬度 5的門中將開口426相對於門面202適當地定位。定位構件460 的旋轉係具有依據何者端點定位成較接近第二凸緣416而 使開口 469相對於門面204偏移之作用。 可利用一對插過第二凸緣416中的安裝開口 440螺絲42 將鑽模410安裝至門邊緣2〇4。螺絲42較佳可為如同習知鎖 10具所提供之相同螺絲。習知情形中,一旦鑽製程序完成且 鑽模410從門200移除,可再度使用螺絲42來將閂鎖板附接 至門邊緣204。圍繞新鑽開口之區域當然將需要一具有適當 榫眼的段來配合閂鎖板(未圖示)。 鑽模附接至門200之後,鋸孔器1〇〇,1〇2分別插入開口 15 418,426内,藉此利用與對於第1至1〇圖的實施例所描述之 類似方式在門200中形成供鎖具用之開口。 應注意在較佳實施例中可實行進一步調整選項以讓鑽 模10能夠使用在不同厚度的門上。譬如,可提供複數個不 同厚度的籤片以使用在具有不同厚度的門上。尚且,第一 20開口 418及第二開口 426可修改以接收適當尺寸的鋸孔器, 且軸環亦可包括一直立的輪狀平緣或凸緣藉以改變框架 412與門的間隔。當然,本發明的範圍内可提供其他的替代 性結構。 第18圖顯示一鑽模5〇〇的一替代性實施例。此鑽模5〇〇 24 200520921 就像此處所述的所有其他鑽模亦可用來作為一模板藉以標 示未來的孔位置或可在鑽製程序期間保持安裝在門2〇〇 上。鑽模500的框架512概呈C形且包括概括彼此平行之一第 一凸緣516及一第一凸緣518,但其朝向彼此偏向藉以使其 5夾固在一門200上;箭頭511代表偏向。 藉由一可使凸緣516,518近似直角連接之連接器52〇將 凸緣516,518分隔在一遠處位置。凸緣516,518較佳為彼此的 鏡像。這可讓孔從兩方向切割在門2〇〇的面中以免鑿壞門 200,如上述,且有助於鑽模500自我定心在不同寬度的門 10 邊緣上以適當地置放鎖具。 圓形開口 522,524形成於各別的凸緣516,518中。圓形開 口 522係被一環狀唇526所圍繞。環狀唇526較佳站立在一遠 離門面之方向中,其上可置放框架512且較佳界定一内部垂 直圓柱形壁530。内部垂直圓柱形壁530對於一雜孔器或類 15似裝置作為一鑽模。環狀唇526較佳界定一對於開口522平 面呈垂直延伸之第一中軸線534。 鑽模500進一步包括一定位構件514。當鑽模500使用 時’定位構件514抵靠住門200側。框架512適可接收定位構 件514,定位構件514可藉由釋放止動機構572及使定位構件 20 514相對於框架512呈側向移動來相對於框架512移動至兩 或更多位置的其中一者。藉由預先設定定位構件514相對於 框架512之位置,可設定開口 522,524的預定後退值。譬如 亦可利用定位構件514來使開口 522,524從門200的面202後 退2¾吋或2¾吋。 25 200520921 定位構件514進一步包括位於定位構件514任一側上朝 向彼此彎折之上凸緣彈簧517 ;可採用熟習該技術者所習知 之任何類型的彈簧。第18圖中未顯示下凸緣彈簣。 將框架設計為可撓屈以使其容納位於預定範圍内之任 5何厚度的門。框架512較佳具有一預定放鬆寬度521(第19 圖),此寬度小於1¾吋但能夠摺屈以配合在一 1%吋的門上 來容納兩種標準寬度。往内彎折的上凸緣彈簧517及下凸緣 彈簧(未圖示)共同將框架512固持在門2〇〇上的位置中。凸緣 彈簧512相等地使力往内轉向以將開口 54〇定位及定心在門 10 200的第二面204上。 第19圖顯示第18圖的鑽模5〇〇之框架512 ;未顯示定位 構件514。框架512可由熟習該技術者公知之任何裝置及任 何材料形成。框架512較佳藉由模製或鑄造一塑料且最好為 聚丙烯而製成單牛。對於聚丙稀的添加物係可改變框架的 15撓性且其較佳對應於預期門厚度的範圍。框架512亦可由金 屬製成。 一中軸線542係界定通過開口 54〇的中心且對於軸線 534呈垂直延伸。凸緣516,518為撓性且較佳朝向彼此往内 呈斜角狀,以使凸緣516,518之間的距離521較佳比門寬度 20的較低範圍更窄,以幫助凸緣516,518保持齊平於門2〇〇。 凸緣516,518具有斜角狀唇551藉以在框架512定位在門2〇〇 上的程序期間幫助凸緣516,518展開。 連接器520不需要具有撓性,且連接器520較佳比凸緣 516,518更具勁度。連接器52〇可由增加厚度的材料、整體 26 200520921 蜂巢框架元件、外緣及熟悉用以勁化框架技術者所公知的 其他元件加以強化。連接器520包括一開口 540,可經由此 開口 540來近接定位構件514。 孔係經由開口 522,524切割在門200的面202内,且其各 5 具有一界定一圓柱形壁530之環狀唇526。環狀唇526在一接 近連接器520的位置541處脫離凸緣516,518,而形成一半圓 形狹縫543 ;這有助於不論凸緣516,518展開程度如何皆使 圓柱形壁530能夠保持垂直於門2〇〇的面202。一在一接近連 接态520的位置541處從唇526延伸之外緣555係有助於強化 10環狀唇526。一靠近連接器520之開口 557係容納定位構件 514的止動機構572。第二凸緣518較佳對於第一凸緣516呈 對稱狀。 第20圖顯示第18圖的定位構件514但不具有框架512。 疋位構件514包括位於一第一凸緣554上之一開口550。開口 15 550的中心552對準於軸線542。定位構件514進一步包括位 於第一凸緣554上之一對安裝開口 560,且其類似於上述的 安裝開口。兩個凸緣556,558從間隔元件514的第一凸緣554 呈直角延伸且彼此平行。定位構件514插入框架512内且其 中定位構件514的第一凸緣平行於框架512的第三凸緣52〇。 ί〇 定位構件514當作為整體鑽模500的一部分來附接至門 2〇〇時,將與門200的邊緣204相鄰。定位構件514具有一圓 形開口 550,圓形開口 550設計為可容納一銀孔器以切割供 螺栓或類似鎖元件所用之一孔。開口55〇被一環狀唇57〇圍 繞。環狀唇570界定-内垂直圓柱形壁575藉以幫助錐孔器 27 200520921 定向。兩個緊固件開口 560係定位在開口 550任一側上,使 其相對於開口 550的位置對應於鎖具的安裝螺絲之相對位 置。螺絲或釘可經由這些孔560驅入門200内,以在孔切割 程序期間將鑽模500固定至門200 ;這亦可使閂鎖板用的螺 5 絲孔適當地定位及完成準備以容易裝設閂鎖板。 兩個止動機構572位於鑽模500的任一側上。各止動機 構572包括一從一凸緣576延伸之樁574。凸緣576推動樁574 以在兩位置的其中一者接合框架512中的開口557,藉以建 立開口 522,524的適當位置來引導鑽製程序。四個籤片571 10 係接合框架512中的四個執道573以幫助定位構件514相對 於框架512容易側向偏移於兩位置之間。四個凸緣彈簧 517,519有助於將鑽模5〇〇定心。 苐21圖為第18圖的鑽模500之側視立體圖。止動機構 572的樁574之尺寸可對齊近間隙580及遠間隙582。當如第 15 21圖所示樁574及位於鑽模500另一側之鏡像樁(未圖示)皆 接合其各別的近間隙580時,定位構件514在齊平於一門2〇〇 的邊緣204時將使軸線524定位為對於門200的邊緣204相距 一段2¾吋的距離,符合上述標準。相對地,當樁574及位於 鑽模另一側之相對樁(未圖示)皆接合其各別的遠間隙582 20時,定位構件514在齊平於門200的邊緣204時將使軸線542 定位為對於門200的邊緣204相距一段2¾吋的距離,符合上 述才示準。第21圖亦顯示位於定位構件514上之上凸緣彈簧 517。第22圖顯示第18圖的鑽模5〇〇之另一立體圖。第23圖 顯不鑽模500的俯視平面圖。定位構件514的箴片571係接合 28 200520921 杧木512中的軌道572以幫助定位構件^斗肘節式運動於兩 位置之間。 第24圖顯示鑽模5〇〇的側視平面圖,並顯示止動機構 572的樁574接合近間隙58〇。半圓形狹縫543及外緣555附接 至袤狀Q 555。弟25圖顯示鑽模5〇〇的另一平面圖。定位構 件514具有閂鎖板模板592。當鑽模5〇〇安裝在門200上時, 閃鎖板的輪靡可描緣經過模板592,以確保閃鎖板溝槽相對 於鑽過開口 550之一孔及經裝設的鎖具機構其餘部分具有 適當的定位。 ίο 帛26圖顯示一用於切割或標示閃鎖板用的溝槽之修整 板600 L整板6〇〇較佳由金屬衝壓而成,但亦可由熟習該 技術者所a知的任何裝置製成。兩個樁從靠近開口⑽之修 整板600的一中段延伸。 孔已、、查切割在門2〇〇中之後,如上述,從門移除鑽 15模500藉由將修整板6〇〇的兩個樁⑽插入鑽過開口湖之 螺絲孔内以附接鑽模5〇〇,使修整板_附接至門·的邊緣 2〇4。或者,可藉由可容納螺絲的孔來取代兩個樁6〇2;兩 螺絲可錐坑式鑽過此等孔以將修整板600附接至一門2〇〇。 修整板中的開口604係暴露出將被移除來容納閃鎖板之門 20的P刀開口604可作為一模板藉以利用雜筆標示出溝槽區 域。 •第27圖顯示修整治具切件630。上述的修整治具切件可 連帶使用修整板_來從經由修整板中的開口露出之門勘 的邊緣綱移除具精密深度的材料。修整治具切件具有一鑽 29 200520921 頭632,或任何類似的切割裝置,諸如刨槽機。鑽頭632被 一襯墊634所圍繞。鑽頭中切設有一外圍溝槽644,其中配 合有一比鑽頭632更大直徑之c夾646。經附接的C夾645配 合在襯套634内。一塾圈648置放在C:炎646上方且一位於襯 5墊634周圍的外緣650褶縐在墊圈648上方以捕捉住墊圈 648,藉以將鑽頭632固定在位置中。 修整治具切件630的狹窄直徑係逼近或略微小於修整 板中之開口的寬度。襯墊634的較寬直徑大於修整板開口的 尺寸。這可使修整治具切件當插入修整板6〇〇的一開口 6〇4 10内時維持一設定的鑽製深度。鑽頭632周圍之環狀唇636係 可防止鑽頭532在修整板600產生磨耗。 藉由在經由開口 604露出之整體全部區域使用修整治 具切件,已經生成閂鎖板囊部的輪廓。鑽模5〇〇可以一套組 提供,此套組進一步包括一修整治具,其中修整治具係用 15 來將門200的邊緣204刨槽藉以置放一鎖具的一打擊板 當然’應注意對於上述的較佳實施例可作出廣泛的改 隻及修改。特定έ之,可改變此處所述的部份特定^施而 不脫離本發明。因此,上文詳細描述預定視為示範性質^ 非限制。本發明的範圍係由申請專利範圍所界定,位於申 20請專利範圍的意義内之所有字面上或等效上的裝置皆預定 包含在其中。 【圖式簡單說明】 第1圖為根據本發明之鎖具鑽模的第—實施例之立體 圖; 200520921 第2圖為第1圖的正視圖; 第3圖為第1圖的俯視圖; 第4圖為第1圖的左側視圖; 第5圖為第1圖的鎖具鑽模之顯示其後部的立體圖; 5 第6圖為類似於第5圖之立體圖,其中顯示定位且裝設 在較佳實施例的框架上之調整籤片;及 第7圖為裝設在一門邊緣上之第丨圖所示的實施例之立 體圖,且顯示鎖具裝設程序的各種不同型態; 第8圖為類似第3圖之俯視圖,其顯示鑽模係裝設在一 1〇彳票準、非斜面式門上; 第9圖為類似第3及8圖之正視圖’其顯示鑽模裝設在一 斜面式門上; 第10圖為類似第3,8及9圖的俯視圖,其顯示鑽模裝設 在一具有降低厚度之門上; 15 第11圖為根據本發明之鎖具鑽模的第二實施例之立體 圖; 第12圖為第11圖的鑽模之俯視平面圖; 第13圖為第11圖的鑽模之正視平面圖; 第14圖為第11圖的鑽模之左側平面圖; 20 _ 弟15圖為第11圖的鑽模安裝在一門上之立體圖; 第16圖顯示根據本發明之一鎖具鑽模的第三實施例之 分解立體圖; 第17圖顯示第16圖的鎖具鑽模之立體圖; 第18圖顯示鎖具鑽模的第四實施例之立體圖; 31 200520921 第_示第18圖的鎖具鑽模之一框 之立體圖; 只知例 第20圖顯示第18圖的鎖具鑽模之-定位構件段的—每 施例之立體圖; 只 5 第21®顯示第18_鎖具鑽模之第二立體圖; 第22圖顯示第18圖的鎖具鑽模之第三立體圖| 第23圖顯示第18圖的鎖具鑽模之俯視平面圖; 第24圖顯示第18_鎖具鑽模之正視平面圖; 第26圖顯示-修整板治具的立體圖;及 10 帛27關示修整治具切件之側視切開圖。 【主要元件符號說明】 10,302,410,500...鑽模 24,534···第一中軸線 12,312,412,461,512...框架 26,426…第二開口 13…隔板 34···第二中轴線 14,316,414,516,554· · ·第一凸緣 40,360,440· · ·貫穿的安裝開 15,321,323,415...概呈平坦、 42···附接螺絲 平面性的後面 44···開口 26的中線 16,319,416,518···第二凸緣 50,350· · ·直立長形間隔脊 17,417···概呈平坦的後面 60··.可移除式間隔籤片 18,322·.·第一圓形開口 62,64···概呈平行的相對表 20,28,348-354,420,428,463,465 66···直立樁 ,526,570,636...環狀唇 68,540,550,557,604···開口 22,32,355,357,359,361. ·.垂直圓 70···整體撓性條 柱形壁 100,102···鋸孔器 32 200520921 200,300,400…門 202···門200的第一面 204,404...門邊緣 206···第三面 304···斜面式邊緣 306···第一引導區 308···第二引導區 314···中央凸緣 315,317···中央凸緣314的面 (概呈平坦的平面性表面) 318···第三凸緣 320…苐四凸緣 321···第一凸緣316的後面 323···第二凸緣319的後面 324…第二圓形開口 325···概呈平坦的平面性前面 326···第一貫穿軸線 328···第二貫穿中軸線 329,331···垂直圓柱形内部壁 330···外邊緣 332-338,469,522,524,550 …圓形開口 334···第二凸緣319中之開口 340-346···貫穿轴線(開口 332_ 338的各別中心) 360···安裝開口 402···門面 417···第二凸緣416的後面 418···第一長橢圓形開口 419,434,477,542···中軸線 432···垂直圓柱形内壁 460,514···定位構件 467···共同對稱軸線 471,473· · ·指標 475···環形部465的後面 481···透明窗口 511···代表偏向的箭頭 517…上凸緣彈簧 520…連接器 521···預定放鬆寬度 530···内部垂直圓柱形壁 541…接近連接器520的位置 543…半圓形狹縫 552···開口550的中心 555,650···外緣 556,558,576 …凸緣 557···框架512中的開口 560···緊固件開口 (安裝開口)The central flange 314 preferably defines a pair of substantially flat planar surfaces 315,317 °. The first flange 316 has a generally flat planar rear surface 321; the second flange 319 also has a generally flat planar rear surface 323. The first flange 316 and the second flange 319 together form a flat planar front surface 325, as shown in FIG. A pair of upright elongated spaced ridges 350 are provided along the rear faces 321, 323 to be responsible for positioning along the edge of the beveled door. The central flange 314 preferably defines a pair of circular openings 322,324 and has a vertical cylindrical inner wall 329,331 to guide a drill or other cutting device. A first through axis 326 is defined as passing through a first circular opening 322 substantially perpendicular to the central flange 314 of the frame 17 200520921 frame 312, as shown in FIG. A second through-center axis 328 is defined as passing through the second circular opening 324. An outer edge 33 of the central flange 314 opposite the first flange 316 may be curved to follow the outline of the circular openings 322, 324, as shown in FIG. The 5 or 'outer edge 330 may be planar and generally perpendicular to the central flange 314. The first flange 316 defines a plurality of circular openings, and preferably defines two circular openings 336,338. The second flange 319 also defines a plurality of circular openings, and preferably defines two circular openings 332,334. The plurality of through-axes 340-346 are defined as circular openings 332-338 passing through the first flange 316 and the second flange 319 10 of the frame 312, respectively. Therefore, as shown in Figure 12, the axes 326,328 intersect the axes 340-346 at a 90 degree angle. The circular openings 332-338 are preferably each surrounded by a circular lip 348-354. Each annular lip 348-354 preferably stands away from the rear face 325 of the first flange 316 and defines a vertical cylindrical wall 355,357,359,361 via the flanges 316,319. Vertical cylindrical walls 15 355,357,359,361 help guide staggers for other cutting devices. The first flange 316 and the second flange 319 are also preferably defined as pairs of through-mounting openings 360 '. These pairs of through-mounting openings 360 are positioned around the openings 332-338. The center of the mounting opening 360 is preferably aligned with the respective centers 340-346 of the openings 332-338, as shown in FIG. The mounting opening 36 is preferably positioned relative to each of the openings 332-338 on the first flange 316 and the second flange 319 to fit a similar latch plate mounting opening σ on a standard latch plate. The circular openings 322,324 are preferably 2¼ leaves straight and the circular openings 332-338 have a diameter of 1 leaf. As mentioned above, these measures allow each internal vertical cylindrical wall 355,357,359,361 to closely surround and guide a standard 18 200520921 size sawn hole with a diameter of 1 忖 to 'hold the sawn hole perpendicular to the first flange 316 or the second The front of the flange 319 is 325. Similarly, the internal walls of the circular openings 322, 324 formed in the central flange 314 surround and guide a standard-sized hole saw with a diameter of 21/821 so that the hole saw remains generally perpendicular to the center flange 5 314 faces 315,317. The flanges 314, 316, 318, 319, and 320 form a first guide area 306 and a second guide area 308. The two areas may be different from each other to accommodate different door widths. For example, the fourth flange 320 may be separated from the face 315 of the central flange 314 by approximately 1¾ inches, and the third flange 318 may be separated from the face 317 of the central flange 314 by 13/8 inches. This allows 10 dies 302 to be used on doors with 1¾ inch and 1¾ inch thickness. The drilling die 302 can also be used for a lock on the first side 202 of the door 200 that requires a center opening that is retracted from the second side of the door 200. The central opening can be retracted approximately 2¾ inches from face 204 or approximately 2¾ inches from face 204. In order to cooperate with a standard 1¾ 忖 thick door, the first guide area 306 is used by placing the rear face 321 of the first flange 15 316 against the edge 204 of the door 200. The central flange 314 is placed against the face 202 and the fourth flange 320 is placed against a third face 206 to help the frame 312 be held in place on the door 200. Because the fourth flange 320 is biased toward the center flange 314, the two flanges are clamped together on a door 200. The drilling die 302 is shifted up or down to place the 2¾-inch lock opening 322 20 at an appropriate height on the door. When a lock using a drilling die requires a central opening that is 2¾ inches away from the face 204 of the door 200, a circular opening 322 on the central flange 314 can be used to guide the hole saw to make an opening in the face 202 of the door 200 . The opening 338 in the first flange 316 may be used in order to use the opening of the lock in the face 204 of the door 200 with a 2¾-inch hole retracted. 19 200520921 For an opening of a 1¾-inch door retracted 2¾-inch, the rear surface 321 of the first flange 316 is placed against the surface 204 of the door 200 so that the first guide area 306 can be used. The die 302 is shifted up or down to place the opening 324 receding 2¾ inches on the door 200 at an appropriate height. The circular 5 opening 324 in the central flange 314 is used to guide the saw hole for the opening in the face 202 of the door 200, and the opening 336 in the first flange 316 is used to guide the saw for the opening in the face 204 of the door 200 Perforator. Similar to the one-percent door 200, the drill 302 may also require an opening lock of 2¾ 忖 or 2¾ 忖 for one of the side faces 402 of the door 400 to cooperate with a 1¾-inch door 400. For one of the openings of the face 402 of the door 400 that is retracted by 2¾ leaves, the second guide area 308 is used by placing the rear face 323 of the second flange 319 against the edge 404 of the door 400. Because the third flange 318 is biased toward the center flange 314, the two flanges are clamped to the door 400 in cooperation. When a lock using a drilling die requires a center opening 2¾ inches away from the edge 404 of the door 400, a circular opening 322 on the central flange 314 can be used to guide the saw in the surface 402 of the door 400 Opening. In order to fit the opening of the lock in the edge 400 of the door 400 with a 2¾-inch hole retracted, the opening 334 in the second flange 319 may be used. As previously mentioned, the drilling die 302 is oriented vertically on the door 400 to ensure that the particular opening has the correct height. 20 For a one-inch-thick door that requires a 2¾-inch opening, the back of the second protrusion 323 is placed against the edge of the door 404. The circular opening 324 in the central flange 314 is used to guide the miner 'for the opening in the face 402 of the door 400 and the opening in the first flange 316 is used to guide the saw in the edge 404 of the door 400 Perforator. The drill pattern is biased 20 200520921 to move up or down to place the drill pattern 302 on the door 400 at an appropriate height. In the example, the hole punches 100 and 102 can be used to drill the openings 322 and 338 on the drill 302 on the door 200 that is not drilled, respectively. As described above, the die 5 302 can be mounted to the door edge 204 using a pair of screws 42 inserted through the mounting opening 360 in the first flange 316. As mentioned above, which of the openings 332-338 is used will depend on the thickness of the door and the distance required to have a proper back-off value from the edge of a door. The screws will be inserted into the mounting openings 360 surrounding the particular openings 332-338 used. The die 302 is installed in such a manner that the frame 312 can abut a door 200 or 400 with a conventional edge, and the spacer ridge 350 is positioned against a flat door 10 edge. The drilling die 302 can also be used with a beveled edge door 300, and positioned against the beveled edge as described above for the drilling die 10. In use, the drilling die 302 can be installed on a 1¾ or 1¾ inch thick door, and the drilling die 302 can be used for locks that require 2¾ and 2¾ inch openings to retract from the facade. The lock can be mounted in the required mounting opening 360 with screws 42 and used on the first door 200 having a thickness of 1¾ inches. The die 302 can then be removed from the first door 200 and mounted on a second door having a thickness of p / s inches. The drilling of the holes is as described above for the drilling die 10. The frame 12 is constructed in the same manner as described above for the frame 12. Another embodiment of the present invention is shown in Figs. 16 to 17 as a drill die 410 having a frame 412. Figs. The frame 412 is generally L-shaped. The frame 412 includes a first flange 414 and a second flange 416 positioned at an angle of 90 degrees to each other. The first flange 414 preferably defines a substantially flat, planar rear face 415, and the second flange 416 preferably defines a generally flat rear face 417. The first flange 414 preferably defines a first oblong opening 418 surrounded by a ring-shaped lip 420. 21 200520921 The lip 42G | sc is best to stand in a direction opposite to the back 415 so that the back 415 remains approximately flat. The second flange 416 preferably defines a second opening 426 surrounded by an annular lip 428. The annular lip 428 preferably stands in a direction opposite the rear face 5 417 of the second flange 416 and defines a vertical rounded inner wall 432 through the flange 416 to guide a saw or similar cutting device. The vertical cylindrical inner wall 432 preferably defines a central axis 434, and as shown in FIG. 17, the central axis 434 clearly extends perpendicularly to the rear surface 417 of the second flange 4116. The second flange 416 defines a pair of penetrating mounting openings 440 that are positioned to surround the second opening 426. The center of the mounting opening 440 is preferably aligned with the center of the second opening 426. The mounting opening 440 is preferably positioned relative to the second opening 426 on the second flange 416 to correspond to a similar latch plate mounting opening on a standard latch plate. The vertical cylindrical wall 432 of the second opening 426 preferably has a diameter of about 1 inch. 15 The drill 410 is designed to be used for doors of different thicknesses such as 1¾ inch and 1¾ inch. Regardless of the particular thickness, the lock of the door 200 is generally centered at a distance of 2¾ pairs or 2¾ leaves from the face 204 of the door 200. To take this centering and different thickness into consideration, the drilling die 410 includes a positioning member 460 removably mounted to the frame 412. The positioning member 460 is inserted into a recess (not shown) formed in the lip 428 20 and facing the rear surface 415. As shown in Figs. 16 and 17, the positioning member 460 includes a frame 461 having a periphery substantially matching the shape of the recess of the lip 420. The frame 461 includes two raised annular lips 463, 465 having different heights to define a single circular opening 469. As shown by the distance between the central axis 419 of the opening 469 and the central axis 477 of the positioning member 46〇 22 200520921, the opening 469 is not centered in the frame 461. The circular openings of the portions 463,465 and the openings of the frame 461 share a common axis of symmetry 467 and define a single opening 469 as shown in FIG. As shown in Figure 16, the frame 461 includes two sets of indicators 471, 473, each of which includes 5 a required gate width value and a required back value; the other two sets of indicators (not shown) are located in the frame 461 On the opposite side. Please note that the height of the ring portion 465 measured from the frame 461 is selected according to the required door width value, as explained below. The positioning member may have other shapes depending on the required door width value and the required back-off value. For a 10-day operation, the user first determines the thickness of the door to fit a lock. Based on this decision, the user rotates the positioning member 46 to select a particular ring-shaped lip 463 or 465 against the door to center the opening 426 on the edge of the door. The larger-diameter ring lip 465 will accommodate a wider door when positioned against the door. For example, a preferred standard positioning member 46o has a ring lip 465 that accommodates a 1% 15 door, and another ring lip 463 receives a 13/8 inch thick door. The index on the positioning member 460 will show what kind of door width can be accommodated by the orientation selection. Next, determine the required setback value for the lock. Based on this decision, the user rotates the positioning member 460 along the axis 477 until the index set including the required receding value in addition to the expected visibility of the door 20 is aligned with the frame 412 scooping full moon opening 481. At this point, the positioning member 460 is inserted into the recess. More than one positioning member 460 may be included to accommodate more combinations of receding values and door widths. At this stage, the lock drilling die 41Q is mounted to a door 200 in a similar manner to that of the lock drilling die 10 mounted to the door 23 200520921 described in FIG. 7 above. In particular, the drilling die 410 may be mounted to the door 200 so that the rear face 4 of the u-ring portion 5 is positioned flush with the facade 202 and 2) the rear face of the frame 412 is positioned flush with the facade 204. Therefore, the annular portion 465 serves as a spacer element to appropriately position the opening 426 with respect to the facade 202 in a door of a specific width 5. The rotation of the positioning member 460 has the effect of offsetting the opening 469 with respect to the facade 204 depending on which end point is positioned closer to the second flange 416. The drill 410 can be mounted to the door edge 204 by a pair of mounting openings 440 screws 42 inserted into the second flange 416. The screw 42 may preferably be the same screw as that provided in the conventional locks. In the conventional case, once the drilling process is complete and the die 410 is removed from the door 200, the screw 42 can be used again to attach the latch plate to the door edge 204. The area surrounding the opening of the new drill will of course require a segment with a suitable mortise to fit the latch plate (not shown). After the die is attached to the door 200, the hole saws 100, 102 are inserted into the openings 15 418, 426, respectively, thereby forming the door 200 in a manner similar to that described for the embodiment of Figs. 1 to 10 Opening for lock. It should be noted that in the preferred embodiment further adjustment options may be implemented to enable the die 10 to be used on doors of different thicknesses. For example, a plurality of tabs of different thicknesses may be provided for use on doors having different thicknesses. Moreover, the first 20 openings 418 and the second openings 426 can be modified to receive a saw with an appropriate size, and the collar can also include an upright wheel-shaped flat edge or flange to change the interval between the frame 412 and the door. Of course, other alternative structures may be provided within the scope of the present invention. Figure 18 shows an alternative embodiment of a drill die 500. This drill mold 50000 200520921 Like all other drill molds described here can also be used as a template to indicate the location of future holes or it can be kept mounted on the door 2000 during the drilling process. The frame 512 of the drilling die 500 is generally C-shaped and includes a first flange 516 and a first flange 518 which are parallel to each other, but they are biased toward each other so that 5 is clamped on a door 200; the arrow 511 represents the bias . The flanges 516,518 are separated at a distant position by a connector 52 that allows the flanges 516,518 to be connected at approximately right angles. The flanges 516,518 are preferably mirror images of each other. This allows the hole to be cut into the face of the door 200 from two directions to avoid damaging the door 200, as described above, and helps the die 500 self-center on the edges of the door 10 of different widths to properly place the lock. Circular openings 522,524 are formed in the respective flanges 516,518. The circular opening 522 is surrounded by a ring-shaped lip 526. The annular lip 526 preferably stands in a direction away from the facade, on which the frame 512 can be placed and preferably defines an internal vertical cylindrical wall 530. The inner vertical cylindrical wall 530 acts as a drill for a holer or the like. The annular lip 526 preferably defines a first central axis 534 extending perpendicularly to the plane of the opening 522. The drilling die 500 further includes a positioning member 514. When the drilling die 500 is used, the 'positioning member 514 abuts against the door 200 side. The frame 512 is adapted to receive the positioning member 514, and the positioning member 514 can move to one of two or more positions relative to the frame 512 by releasing the stopper mechanism 572 and moving the positioning member 20 514 laterally relative to the frame 512 . By previously setting the position of the positioning member 514 relative to the frame 512, a predetermined setback value of the openings 522, 524 can be set. For example, the positioning member 514 can also be used to retract the openings 522, 524 from the face 202 of the door 200 by 2¾ inches or 2¾ inches. 25 200520921 The positioning member 514 further includes flange springs 517 on either side of the positioning member 514 which are bent toward each other; any type of spring known to those skilled in the art can be used. The lower flange spring is not shown in Figure 18. The frame is designed to be flexible so that it can accommodate doors of any thickness within a predetermined range. The frame 512 preferably has a predetermined relaxed width 521 (Figure 19), which is less than 1¾ inches but can be flexed to fit on a 1% inch door to accommodate two standard widths. The upper flange spring 517 and the lower flange spring (not shown) that are bent inwardly hold the frame 512 in a position on the door 2000. The flange spring 512 equally deflects the force inward to position and center the opening 54o on the second face 204 of the door 10 200. Fig. 19 shows the frame 512 of the die 500 of Fig. 18; the positioning member 514 is not shown. The frame 512 may be formed from any device and any material known to those skilled in the art. The frame 512 is preferably made as a single cow by molding or casting a plastic, and most preferably polypropylene. For polypropylene additives, the flexibility of the frame can be changed and it preferably corresponds to a range of expected door thicknesses. The frame 512 may also be made of metal. A central axis 542 defines a center through the opening 54 and extends perpendicularly to the axis 534. The flanges 516,518 are flexible and preferably angled inward toward each other so that the distance 521 between the flanges 516,518 is preferably narrower than the lower range of the door width 20 to help the flanges 516,518 remain flush with Door 2000. The flanges 516,518 have a beveled lip 551 to assist in the deployment of the flanges 516,518 during the procedure where the frame 512 is positioned on the door 2000. The connector 520 need not be flexible, and the connector 520 is preferably stiffer than the flanges 516,518. The connector 52 may be reinforced by a material having an increased thickness, a whole 26 200520921 honeycomb frame element, an outer edge, and other elements known to those skilled in stiffening frame technology. The connector 520 includes an opening 540 through which the positioning member 514 can be accessed. The holes are cut into the face 202 of the door 200 through the openings 522, 524, and each 5 has an annular lip 526 defining a cylindrical wall 530. The annular lip 526 breaks away from the flanges 516,518 at a position 541 close to the connector 520, forming a semi-circular slit 543; this helps keep the cylindrical wall 530 perpendicular to the door regardless of the extent of the flange 516,518 200。 Face 202. Extending the outer edge 555 from the lip 526 at a position 541 close to the connected state 520 helps to strengthen the 10-ring lip 526. An opening 557 adjacent to the connector 520 is a stopper mechanism 572 for receiving the positioning member 514. The second flange 518 is preferably symmetrical to the first flange 516. FIG. 20 shows the positioning member 514 of FIG. 18 without the frame 512. The positioning member 514 includes an opening 550 on a first flange 554. The center 552 of the opening 15 550 is aligned with the axis 542. The positioning member 514 further includes a pair of mounting openings 560 located on the first flange 554, and is similar to the mounting openings described above. Two flanges 556,558 extend at right angles from the first flange 554 of the spacer element 514 and are parallel to each other. The positioning member 514 is inserted into the frame 512 and the first flange of the positioning member 514 is parallel to the third flange 52 of the frame 512. The positioning member 514, when attached to the door 200 as part of the overall die 500, will be adjacent to the edge 204 of the door 200. The positioning member 514 has a circular opening 550 which is designed to receive a silver hole tool to cut a hole for a bolt or the like. The opening 55 is surrounded by a ring-shaped lip 57. The annular lip 570 defines-an inner vertical cylindrical wall 575 to help the taper 27 200520921 be oriented. The two fastener openings 560 are positioned on either side of the opening 550 such that their position relative to the opening 550 corresponds to the relative position of the mounting screws of the lock. Screws or nails can be driven into the door 200 through these holes 560 to secure the drill die 500 to the door 200 during the hole-cutting procedure; this also allows the 5-threaded holes for the latch plate to be properly positioned and prepared for easy installation Set the latch plate. Two stop mechanisms 572 are located on either side of the die 500. Each stop mechanism 572 includes a post 574 extending from a flange 576. The flange 576 pushes the post 574 to engage the opening 557 in the frame 512 at one of two positions, thereby establishing an appropriate position for the openings 522, 524 to guide the drilling process. The four tabs 571 10 engage the four channels 573 in the frame 512 to help the positioning member 514 be easily laterally offset relative to the frame 512 between the two positions. Four flange springs 517,519 help center the drill die 500. Fig. 21 is a side perspective view of the drilling die 500 of Fig. 18. The dimensions of the post 574 of the stop mechanism 572 can be aligned with the near gap 580 and the far gap 582. When the post 574 and the mirrored post (not shown) on the other side of the die 500 are engaged with their respective near gaps 580 as shown in Figures 15 to 21, the positioning member 514 is flush with the edge of a door 200. At 204, the axis 524 is positioned to be a distance of 2¾ inches from the edge 204 of the door 200, which meets the above-mentioned standards. In contrast, when the pile 574 and the opposite pile (not shown) on the other side of the drill die are engaged with their respective far gaps 582 20, the positioning member 514 will make the axis 542 when flush with the edge 204 of the door 200 It is positioned at a distance of 2¾ inches from the edge 204 of the door 200, which meets the above criteria. Figure 21 also shows the flange spring 517 above the positioning member 514. Fig. 22 shows another perspective view of the drilling die 500 of Fig. 18. Fig. 23 shows a top plan view of the drilling die 500. The positioning piece 514 of the propulsion sheet 571 engages the rail 572 in the cypress 512 to assist the positioning member in the elbow-type movement between the two positions. Figure 24 shows a side plan view of the drill die 500 and shows that the post 574 of the stopper mechanism 572 engages the near gap 58. A semi-circular slit 543 and an outer edge 555 are attached to the ridge Q 555. Figure 25 shows another plan view of the drill die 500. The positioning member 514 has a latch plate template 592. When the drill die 500 is installed on the door 200, the traceable edge of the flash lock plate passes through the template 592 to ensure that the groove of the flash lock plate is drilled through one hole of the opening 550 and the rest of the installed lock mechanism Parts are properly positioned. ίο 图 26 shows a trimming board 600 L for cutting or marking grooves for flash lock boards. The entire board 600 is preferably stamped from metal, but it can also be made by any device known to those skilled in the art. to make. Two posts extend from a middle section of the trim plate 600 near the opening. After the hole has been cut in the door 2000, as described above, remove the drill 15 mold 500 from the door by inserting two pegs of the trim plate 600 into the screw holes drilled through the opening lake to attach The drill die 500 attaches the trim board _ to the edge of the door 204. Alternatively, the two posts 602 can be replaced by holes that can accommodate screws; two screws can be drilled through these holes to attach the trim plate 600 to a door 200. The opening 604 in the trim plate exposes the P-knife opening 604 that will be removed to accommodate the door 20 of the flashlock plate and can be used as a template to mark the groove area with a pen. • Figure 27 shows trimming tool cut 630. The trimming tool cutting pieces described above may be used in conjunction with trimming plates to remove materials of precise depth from the edge outlines exposed through the openings in the trimming plates. The trimming tool cutting has a drill 29 200520921 head 632, or any similar cutting device, such as a planer. The drill 632 is surrounded by a gasket 634. A peripheral groove 644 is cut in the drill bit, and a c-clip 646 having a larger diameter than the drill bit 632 is fitted in the drill groove. An attached C clip 645 fits inside the bushing 634. A loop 648 is placed over C: Yan 646 and an outer edge 650 around the pad 5 634 is pleated over the washer 648 to capture the washer 648, thereby holding the drill bit 632 in place. The narrow diameter of the trimming tool cutting piece 630 is close to or slightly smaller than the width of the opening in the trimming plate. The wider diameter of the gasket 634 is larger than the size of the opening of the trim plate. This allows the trimming fixture cutting piece to maintain a set drilling depth when inserted into an opening 604 10 of the trimming plate 600. The annular lip 636 around the drill 632 prevents the drill 532 from abrasion on the dressing plate 600. By using trimming tool cuts over the entire area exposed through the opening 604, the outline of the latch plate pocket has been generated. The drilling mold 500 can be provided in a set, and the set further includes a dressing fixture, wherein the dressing fixture uses 15 to slot the edge 204 of the door 200 to plan a groove of a lock plate. Of course, it should be noted that The above-mentioned preferred embodiments can be extensively modified and modified. In particular, some of the specific applications described herein can be changed without departing from the invention. Therefore, the foregoing detailed description is intended to be regarded as exemplary ^ non-limiting. The scope of the present invention is defined by the scope of the patent application, and all devices literally or equivalently within the meaning of the scope of the patent application are intended to be included therein. [Brief Description of the Drawings] Figure 1 is a perspective view of the first embodiment of the lock drill die according to the present invention; 200520921 Figure 2 is a front view of Figure 1; Figure 3 is a top view of Figure 1; Figure 4 Figure 1 is a left side view of Figure 1; Figure 5 is a perspective view showing the rear part of the lock drill of Figure 1; 5 Figure 6 is a perspective view similar to Figure 5, showing positioning and installation in a preferred embodiment The adjustment tab on the frame; and Figure 7 is a perspective view of the embodiment shown in Figure 丨 mounted on the edge of a door, and shows various types of lock installation procedures; Figure 8 is similar to Figure 3 The top view of the figure shows that the drilling die is installed on a 10 彳, non-beveled door; Figure 9 is a front view similar to Figures 3 and 8 'showing the drilling die is installed on a beveled door Fig. 10 is a plan view similar to Figs. 3, 8 and 9, showing that the drilling die is installed on a door having a reduced thickness; Fig. 11 is a view of a second embodiment of the locking die according to the present invention Perspective view; Figure 12 is a top plan view of the drilling die of Figure 11; Figure 13 is a front view of the drilling die of Figure 11 FIG. 14 is a left side plan view of the drilling die of FIG. 11; FIG. 20 is a perspective view of the drilling die of FIG. 11 mounted on a door; FIG. 16 shows the first view of the drilling die of a lock according to the present invention. An exploded perspective view of the third embodiment; FIG. 17 shows a perspective view of the lock drill die of FIG. 16; FIG. 18 shows a perspective view of the fourth embodiment of the lock drill die; 31 200520921 _shows one of the lock drill die of FIG. 18 Frame perspective view; Known example Figure 20 shows the lock drill die of Figure 18-Positioning member section-perspective view of each example; Only 5th 21® shows the second perspective view of the 18th lock drill die; 22 The figure shows the third perspective view of the lock drill mold of Fig. 18 | Fig. 23 shows the top plan view of the lock drill mold of Fig. 18; Fig. 24 shows the front plan view of the 18_ lock drill mold; A perspective view of the jig; and 10:27 off the side cut-away view of the trimming jig. [Description of Symbols of Main Components] 10,302,410,500 ... Drill 24,534 ··· First center axis 12,312,412,461,512 ... Frame 26,426 ... Second opening 13 ... Partition 34 ·· Second center axis 14,316,414,516,554 ··· 第One flange 40,360,440 ... The through mounting openings 15,321,323,415 ... approximately flat, 42 ... The rear of the attachment screw flatness 44 ... The centerline of the opening 26 16,319,416,518 ... The second flange 50,350 ·································································································································································· possibles , 28,348-354,420,428,463,465 66 ·· Upright piles, 526,570,636 ... Ring lip 68,540,550,557,604 ·· Opening 22,32,355,357,359,361 ... · Vertical circle 70 ·· Integral flexible strip cylindrical wall 100, 102 ·· Saw hole Device 32 200520921 200, 300, 400 ... Door 202 ... First side 204, 404 of Door 200 ... Door edge 206 ... Third side 304 ... Beveled edge 306 ... First guide area 308 ... Second Guide zone 314 ... central flange 315, 317 ... surface of central flange 314 (approximately Flat flat surface) 318 ... Third flange 320 ... Four flanges 321 ... Back of first flange 316 323 ... Back of second flange 319 324 ... Second circular opening 325 ··· Flatness of flatness at the front 326 ·· The first through axis 328 ··· The second through axis 329,331 ·· Vertical cylindrical inner wall 330 ··· Outer edge 332-338,469,522,524,550… circle opening ············································································································································· possible Back 418 ... First oblong opening 419,434,477,542 ... Center axis 432 ... Vertical cylindrical inner wall 460,514 ... Positioning member 467 ... Common symmetry axis 471,473 ... The rear 481 of the section 465 ... The transparent window 511 ... The arrow 517 representing the deflection ... The upper flange spring 520 ... The connector 521 ... The planned relaxed width 530 ... The inner vertical cylindrical wall 541 ... close to the connector 520 Position 543 ... semi-circular slit 552 ... center of opening 550 555,650 ... outer edge 556,558,576 … Flange 557 ··· opening in frame 512 ······························ The openings of the fasteners (mounting openings)
33 200520921 571.. .籤片 572,573…執道 572.. .止動機構 574,602··.樁 575.. .内垂直圓柱形壁 580.. .近間隙 582.. .遠間隙 592.. .閃鎖板模板 600.. .修整板 630.. .修整治具切件 632…鑽頭 634.. .襯墊 644.. .外圍溝槽 645.646.. .C 夾 648.. .墊圈33 200520921 571.... 572, 573... Road 572... Stopper 574, 602 ..... Pile 575... Inner vertical cylindrical wall 580... Close gap 582... Lock plate template 600 .. Dressing plate 630 ... Dressing tool cutting 632 .. Bit 634 ... 644 .. Outer groove 645.646 .. C Clamp 648 .. Washer
3434
Claims (1)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/629,959 US6910837B2 (en) | 2002-08-30 | 2003-07-30 | Lockset drilling guide |
US55643704P | 2004-03-24 | 2004-03-24 | |
US10/835,806 US7316527B2 (en) | 2002-08-30 | 2004-04-29 | Lockset drilling guide |
Publications (1)
Publication Number | Publication Date |
---|---|
TW200520921A true TW200520921A (en) | 2005-07-01 |
Family
ID=52347703
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW93122274A TW200520921A (en) | 2003-07-30 | 2004-07-26 | Lockset drilling guide |
Country Status (1)
Country | Link |
---|---|
TW (1) | TW200520921A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI793369B (en) * | 2018-12-10 | 2023-02-21 | 日商斯巴魯股份有限公司 | Drill, piercing unit, and piercing method |
CN116352508A (en) * | 2023-05-08 | 2023-06-30 | 杭州冠锋科技有限公司 | Horizontal numerical control milling and drilling machine |
-
2004
- 2004-07-26 TW TW93122274A patent/TW200520921A/en unknown
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI793369B (en) * | 2018-12-10 | 2023-02-21 | 日商斯巴魯股份有限公司 | Drill, piercing unit, and piercing method |
CN116352508A (en) * | 2023-05-08 | 2023-06-30 | 杭州冠锋科技有限公司 | Horizontal numerical control milling and drilling machine |
CN116352508B (en) * | 2023-05-08 | 2023-11-14 | 顾斌超 | Horizontal numerical control milling and drilling machine |
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