TW200520811A - Custom-built mask and manufacturing method thereof - Google Patents

Custom-built mask and manufacturing method thereof Download PDF

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Publication number
TW200520811A
TW200520811A TW92137528A TW92137528A TW200520811A TW 200520811 A TW200520811 A TW 200520811A TW 92137528 A TW92137528 A TW 92137528A TW 92137528 A TW92137528 A TW 92137528A TW 200520811 A TW200520811 A TW 200520811A
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Taiwan
Prior art keywords
filter
mask
customized
face
scope
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TW92137528A
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Chinese (zh)
Inventor
Yi-Hsueh Yang
Pen-Lee Chou
Sheng-Jia Ke
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Longterm Technology Corp
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Priority to TW92137528A priority Critical patent/TW200520811A/en
Publication of TW200520811A publication Critical patent/TW200520811A/en

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Abstract

A custom-built mask consists of a replaceable filter, a filter assembly structure and a silicone-surrounding pad. The filter assembly structure further includes front filter assembly part and back filter assembly part. The replaceable filter is sandwiched between front filter assembly part and back filter assembly part. The silicone-surrounding pad is manufactured according to user' face 3D data, which is measured by 3D scanner.

Description

200520811 玖、發明說明 【發明所屬之技術領域】 本發明是有關於一種過濾面罩,且特別是有關於一種 可量身定做的過濾面罩。 【先前技術】 在經歷過急性呼吸道症症候群(sars)在和平醫院、 仁濟醫院、關渡醫院、高雄長庚醫院發生集體感染件後, 各醫院莫不以審慎的態度防杜急性呼吸道症症候群傳染 途徑。 μ 白知醫護人員用來防護急性呼吸道症症候群的方式 疋以牙戴隔離衣加上N95等級的口罩。雖然N95等級的 口罩可供一般醫護人員足夠的保護,但是當在隔離病房照 顧SARS病患之醫療人員執行會產生氣膠治療或插管、 抽痰、巧理廢棄物等高暴露危害的醫療行為時,病毒量最 鬲’病人由於喉嚨受到刺激,通常會持續咳嗽甚至嘔吐, 造成醫護人員受感染之機率增高,應該採取更高等及之防 農”也應考慮採用更密合的半面型或全面型面體。 再者,一般正確佩戴N95拋棄式防塵口罩雖然也有 適田的防護效果,但一天八小時佩戴,常會因醫療行為而 造成口罩與臉部密合度不夠,而產生氣密性不足。即使搭 配口罩所使用的是N95等級的濾片,也會因為氣密性不 足的問題,可能無法提供高暴露醫護人員最完善的保護。 因為目前市售之N95 口罩皆係以外國人臉型為準製作, 200520811 不適合國人的臉型。 【發明内容】 因此本發明的目的就是在提供—種量身定做的過濾 面罩,用以提供佩帶者高氣密性的保護。 根據本發明之上述目的,提出_種客製化的過渡面罩 包含可替換遽片、濾片固定結構和高氣密度之石夕膠罩裙。 濾片固定結構更包含前面罩外殼和後面罩外殼。可替換濾 片則被固定在前面罩外殼和後面罩外殼之間。藉由犯臉 型掃描儀測量佩帶者的臉型所的3D資料,製造輪廓模 具’並澆灌製造出客製化之矽膠罩裙。 依照本發明一較佳實施例,濾片固定結構之材質需要 可抵抗各種消毒水或漂白水,且參考國人的3d頭型資料 庫大致將m定、结構分為三個尺寸。濾、#固定、结構更包含 頭帶固定孔與頭帶連接之用。 人由上述可知,應用本發明客製化之過濾面罩系統,配 口以3D掃描系統量測佩帶者的3]〇臉型資料,以量身定作 的方式來完成產品的製作,並考量以人機介面設計的舒適 與安全,使得佩帶者藉由最佳的氣密性得到最完善的保 護。 ’、 【實施方式】 -般而言’病人咳嗽或打噴嚏’將病菌變成塵 乳霧所形成的粒子在5微米(百萬分之-米)以下是; 200520811 空氣傳染’在5微米以上的是利用飛味傳染。市面上㈣的 處片標準是選用口科的最低標帛,因其意 =米的懸浮微粒達95%的功效。為了使的“達到^ 的功效,本發明提供-種客製化的面軍,搭配靡5濟片,藉 以提供高暴露醫護人員最完善的保護。此客製化的面罩: 含慮片固定結構和矽膠罩裙。本發明開發完全客製化之過 遽面罩系、統’配合以3D掃描系統量測佩帶者的扣臉型資 枓’以量身定作的方式來完成產品的製作,並考量以人機 介面設計的舒適與安全(密合度),藉以達成上述Μ% 達到最大的功效。 心 請參照第1圖,其繪示依照本發明一較佳實施例的一種 客製化過濾面罩的結構分解圖。此客製化過濾面罩可拆解 為3個部份:濾片固定結構、可替換濾片1〇6和矽膠罩裙 11 6。濾片固定結構又可分為前面罩外殼i⑻和後面罩外殼 110將可替換濾片1 〇 6固定在兩者之間。在後面罩外殼u 〇 上具有一凹陷108可供可替換濾片1〇6緊密的貼上。後面罩 外殼110還具有頭帶固定孔112。當可替換濾片1〇6緊密貼在 凹陷108内時,前面罩外殼1〇〇再接著扣在後面罩外殼ιι〇 上,使得可替換濾片106可以緊密的被固定在前面罩外殼 1〇〇和後面罩外殼110之間。前面罩外殼1〇〇藉著卡扣1〇2與 後面罩外殼11 〇固定。 σ月參S?、弟2圖,其繪示依照本發明一較佳實施例的客製 化過濾面罩的濾片固定結構的細部結構圖。濾片固定結構 包含前面罩外殼1〇〇和後面罩外殼11〇。前面罩外殼1〇〇具有 200520811 卡扣102可和後面罩外殼! 1〇的凹槽結構1〇8互相+合。後面 罩外殼110更包含頭帶固定孔112與頭帶連接。 在考量使用者的舒適度與氣密性上,我們參照一般工 業用呼吸面罩的設計方式,增加了罩裙的設計,而這個罩 裙的製作將以量身定做的方式來取代以往固定式的罩裙, :此-來可以更增加佩帶者的舒適性與氣密性。在考量佩 π者的方便性上’我們設計出可以替換遽片的呼吸面罩, f j又汁合易拆拔,與流線造型的外觀,以增加面罩的美觀。 當然,為了考量呼吸面罩的使用安全性,和及面罩的可以 替換濾片是拋棄式’而外殼是可以使用漂白水,高溫,以 及一般消毒劑來加以清潔。 在人機介面的考量上,本發明在設計時考量過濾面罩 的尺碼是否符合國人的臉型尺碼的需求。因此,將參考勞 委會於民國八十二年所建構的3D頭型資料庫,該資料庫之 中記錄了 1,073筆勞工的3〇立體頭型資料,並由其中萃取 出24項的一維尺碼資料,而本過濾面罩的尺碼將由這些資 =中分㈣選㈣。初步規劃,將依照臉長與嘴寬來加 、刀群開I出至少二個尺碼的過濾面罩。個人在選用面 罩日寸’也將經過罩杯尺寸的比對,以初步找尋所需要的尺 罩再配a里身定做的矽膠面罩罩裙來增加面罩與人臉 之間的在合度。藉由3D臉型輪廓量測裝置可以量測配戴者 的面罩罩裙與臉型之間所接觸的輪廓曲線,因&,我們可 乂依此輪廓曲線來製作出與人臉貼合的石夕膠面罩罩裙 得面罩能與臉型之間完全的密合。 200520811 1照第3圖’其繪示依照本發明一較佳實施例的一種 3D臉3L W田儀。在本發明的較佳實施例中,我們將整合與 改造市售的3-D掃描儀,骆甘去〜, 、200520811 发明 、 Explanation of the invention [Technical field to which the invention belongs] The present invention relates to a filtering mask, and more particularly to a customizable filtering mask. [Previous technology] After experiencing acute infections (sars) in Heping Hospital, Renji Hospital, Guandu Hospital, and Kaohsiung Changgeng Hospital, all hospitals have taken precautionary measures to prevent the transmission of acute respiratory syndrome. . μ The method used by Baizhi medical personnel to protect against acute respiratory syndrome. 隔离 Wear a gown with N95 masks. Although N95 grade masks can provide adequate protection for general medical staff, when medical personnel who take care of SARS patients in isolation wards perform medical activities that will produce high exposure hazards such as aerosol treatment or intubation, sputum extraction, and clever waste. When the virus volume is at its worst, patients with throat irritation usually continue to cough or even vomit, which leads to a higher chance of infection for medical staff. They should adopt higher-level anti-agricultural methods. They should also consider adopting more compact half-face or comprehensive In addition, although wearing N95 disposable dust masks generally has the protective effect of Shida, wearing them eight hours a day often results in insufficient tightness between the mask and the face due to medical behavior, resulting in insufficient air tightness. Even if the N95 filter is used with the mask, it may not be able to provide the most complete protection for high-exposure medical staff due to insufficient air tightness. Because the N95 masks currently on the market are based on foreign faces Production, 200520811 is not suitable for the face shape of Chinese people. [Summary of the invention] Therefore, the purpose of the present invention is to provide a tailor-made A filtering mask made to provide the wearer with high air-tightness protection. According to the above purpose of the present invention, a customized transitional mask is proposed including a replaceable diaphragm, a filter fixing structure, and a high-density stone eve Rubber cover skirt. The filter fixing structure further includes a front cover shell and a rear cover shell. The replaceable filter is fixed between the front cover shell and the rear cover shell. The 3D of the wearer's face is measured by a face scanner. According to a preferred embodiment of the present invention, the material of the filter fixing structure needs to be able to resist various disinfection or bleaching water, and refer to the 3D head type of Chinese people The database roughly divides the fixed size and structure into three sizes. The filter and #fixed structure also include the use of the headband fixing hole to connect the headband. As can be seen from the above, the customized filter mask system of the present invention is used to match The 3D scanning system is used to measure the wearer's facial data, and the product is made in a tailor-made way. The comfort and safety of the human-machine interface design are considered, so that the wearer can borrow The most complete protection is obtained from the best air-tightness. ', [Embodiment]-In general, the' patient coughs or sneezes' turns the germs into dust and milk mist. The particles formed are 5 microns (parts per million-meters) ) The following is; 200520811 Airborne infections above 5 micrometers are transmitted by flying taste. The standard for the treatment of salamander on the market is the lowest standard of oral medicine, because its meaning = 95% of the suspended particles of rice. In order to In order to achieve the effect of ^, the present invention provides a customized facial army, which is matched with Mi 5 tablets to provide the most complete protection for high-exposure medical personnel. This custom mask: visor mounting and silicone skirt. The present invention develops a completely customized over-the-face mask system, which cooperates with a 3D scanning system to measure the wearer's face-shaped asset, and completes the production of the product in a tailor-made manner, and considers the design of the human-machine interface Comfort and safety (closeness) to achieve the above M% for maximum effectiveness. Please refer to FIG. 1, which illustrates an exploded view of a customized filtering mask according to a preferred embodiment of the present invention. This customized filter mask can be disassembled into 3 parts: filter fixing structure, replaceable filter 106 and silicone cover skirt 11 6. The filter fixing structure can be further divided into a front cover housing i⑻ and a rear cover housing 110 to fix the replaceable filter 106 between the two. A recess 108 is formed on the rear cover shell u 0 to allow the replaceable filter 106 to be closely attached. The rear cover case 110 also has a headband fixing hole 112. When the replaceable filter 106 is closely attached to the recess 108, the front cover housing 100 is then buckled on the rear cover housing ιι, so that the replaceable filter 106 can be tightly fixed to the front cover housing 10. 〇 and the rear cover shell 110. The front cover case 100 is fixed to the rear cover case 11 by a buckle 102. Fig. 2 is a detailed structural diagram of a filter fixing structure of a customized filter mask according to a preferred embodiment of the present invention. The filter fixing structure includes a front cover housing 100 and a rear cover housing 110. The front cover shell 100 has 200520811 buckle 102 and the rear cover shell! The groove structure 10 of 10 is connected to each other. The rear cover case 110 further includes a headband fixing hole 112 connected to the headband. In consideration of user comfort and air tightness, we refer to the design method of general industrial breathing masks, and increase the design of the skirt, and the production of this skirt will be customized to replace the conventional fixed type. Cover skirt, this-can increase the comfort and air tightness of the wearer even more. Considering the convenience of those who wear π ’, we have designed a breathing mask that can replace the cymbals, and f j is also easy to remove and streamline the appearance to increase the appearance of the mask. Of course, in order to consider the safety of the use of the breathing mask, and the replaceable filter of the mask is disposable, and the shell can be cleaned with bleach, high temperature, and general disinfectants. In consideration of the human-machine interface, the present invention is designed to consider whether the size of the filtering mask meets the requirements of Chinese people's face size. Therefore, reference will be made to the 3D head shape database constructed by the Labor Committee in the Republic of China in 1992. This database records 30,073 head data of 1,073 workers, and 24 items are extracted from it. One-dimensional size information, and the size of this filter mask will be selected by these sources. Initial planning will be based on the length of the face and the width of the mouth, the knife group will open at least two sizes of filtering mask. Individuals who choose a mask size will also go through the cup size comparison to find the required ruler and then match the customized silicone mask skirt with a to increase the fit between the mask and the human face. The contour curve of the contact between the wearer's mask skirt and the face can be measured by the 3D face contour measurement device. Because of &, we can use this contour curve to make a stone evening that fits the face The rubber mask covers the skirt so that the mask can completely fit the face shape. 200520811 1 According to FIG. 3 ′, it shows a 3D face 3L W field instrument according to a preferred embodiment of the present invention. In the preferred embodiment of the present invention, we will integrate and transform a commercially available 3-D scanner, Luo Gan to ~,,

義將其重新設計包裝成如第3圖之3 D 臉型掃描機,用於3D臉型資料庫的建立上。扣臉型掃描系 充:、正確且几整的!測佩帶者的臉部扣資料,由於配合 二文勢疋的輔助支架’量測完成的資料座標可以經由事 前的調校而減少事德i # V爭後因為安勢不正確所需要進行的調整。 」本:搖凌置希差旎夠進行移動式的巡迴量測,因此將 。又口十特疋的儀器架來設置掃描儀與相關的控制器設備,以 =便搬運。在第3圖中的兩個掃描儀M2以直式架設的 分別以距離法線204各15度夹角,並距離量測中心點 別麵的位置來架置。佩帶者的頭部細則是^個醫療 用=部^架施來固定頭部的位置。以額頭與下巴的部 :署:作疋位點,將被量測者的頭部200上這兩個參考點的 位置與固定架上參考點的位置進行對位,以使得我們在進 订貼合料模型製作時能夠不需要再調正臉型的3d座 標:而量測完成的臉型資料’將分屬於左右兩個測頭 ::測到的個別兩個檔案,巾這兩個權案隨後將進行 文口 、整合、資料處理及修補等工作,以完成一 整的顏面資料。 70 、由上述本發明較佳實施例可知,應用本發明客製化之 過遽面罩系統,配合以3D掃描系統量測佩帶者的3D臉型 貧料,以量身定作的方式來完成產品的製作,並考量以人 機介面設計的舒適與安全,使得佩帶者藉由最佳的氣密性 10 200520811 得到最完善的保護。 雖然本發明已以一較佳實施例揭露如上,然其並非 用以限疋本發明’任何熟習此技藝者,在不脫離本發明之 精神和範圍内’當可作各種之更動與潤飾,因此本發明之 保護範圍當視後附之申請專利範圍所界定者為準。 【圖式簡單說明】Yi repackaged it into a 3D face scanner as shown in Figure 3, which was used to build a 3D face database. Face-Scanning System: Correct, complete! The wearer's face buckle data is measured, and the coordinate of the completed data can be reduced by the previous adjustment due to the auxiliary support of the Erwen potential. The adjustment required after the contention is not correct after the contention . Ben: The shaker is not bad enough for mobile tour measurement, so will. There are also ten special instrument racks to set up the scanner and related controller equipment so that they can be easily carried. The two scanners M2 in Fig. 3 are set up in a straight line, each at an angle of 15 degrees from the normal line 204, and mounted at a distance from the center plane of the measurement point. The details of the wearer's head are ^ medical treatments to fix the position of the head. With the forehead and chin part: Department: as a position, the position of the two reference points on the subject's head 200 is aligned with the position of the reference point on the fixed frame, so that we are in the order It is not necessary to adjust the 3d coordinates of the face shape when making the composite model: the measured face data 'will be divided into the left and right probes :: the two individual files measured, and these two rights will be Perform the work of manuscript, integration, data processing and repair to complete a complete facial data. 70. It can be known from the above-mentioned preferred embodiments of the present invention that the customized mask system of the present invention is applied, and the 3D scanning system is used to measure the wearer's 3D face shape, and the product is customized to complete the product Manufactured, and considering the comfort and safety of the human-machine interface design, the wearer is protected by the best air tightness 10 200520811. Although the present invention has been disclosed as above with a preferred embodiment, it is not intended to limit the present invention, 'any person skilled in the art, without departing from the spirit and scope of the present invention', can make various modifications and retouches, so The protection scope of the present invention shall be determined by the scope of the attached patent application. [Schematic description]

為瓖本發明《上述和其他目白勺、特徵、和優點能更明 顯易懂,下文特舉一較佳實施例,並配合所附圖式,作詳 細說明如下: 、第1圖係繪不依照本發明一較佳實施例的一種客製 化過濾面罩的結構分解圖; 第2圖係繪不依照本發明一較佳實施例的客製化過 濾面罩的濾片固定結構的細部結構圖;以及 第3圖係繪示依照本發明 型掃描儀。 車交佳實施例的一種3 D臉In order to make the above-mentioned and other objectives, features, and advantages of the present invention more comprehensible, a preferred embodiment is given below in conjunction with the accompanying drawings to make a detailed description as follows: 1. The drawing in FIG. 1 does not follow An exploded view of a customized filter mask according to a preferred embodiment of the present invention; FIG. 2 is a detailed structural view of a filter fixing structure of a customized filter mask not according to a preferred embodiment of the present invention; and FIG. 3 illustrates a scanner according to the present invention. A 3D face of the Che Jiao Jia embodiment

1 0 2 :卡扣 1 〇 8 ·凹槽結構 112:頭帶固定孔 202 :掃插儀 206 ·碩部固定架 【元件代表符號簡單說明 WO :前面罩外殼 106 :可替換濾片 11 〇 :後面罩外殼 200 :佩帶者頭部 2〇4 :法線 111 0 2: Buckle 1 〇8 • Groove structure 112: Headband fixing hole 202: Swipe instrument 206 • Shuttle fixing bracket [Element representative symbol brief description WO: Front cover shell 106: Replaceable filter 11 〇: Back cover shell 200: wearer's head 204: normal 11

Claims (1)

200520811 拾、申請專利範爵 1 · 一種客製化的過濾面罩,至少包含: 一可替換濾片; 一濾片固定結構,用來固定該可替換濾片;以及 一矽膠罩裙,可依據佩帶者的臉型量身定做,該矽膠 罩裙與該濾片固定結構固定。 2.如申請專利範圍第丨項所述之客製化的過濾面 軍’其中該濾片固定結構更包含前、後兩面罩外殼,該 可替換濾片套合於上、下兩面罩外殼之間。 3 ·如申凊專利範圍第2項所述之客製化的過濾面 罩,其中该濾片固定結構更包含頭帶固定孔。 4·如申請專利範圍帛i項所述之客製化的過濾面 ’其中該濾片固定結構之材質需要可抵抗各種消毒水 或漂白水。 彡申明專和範圍第1項所述之客製化的過濾、面 ’其中該料材質罩裙係根據所量測佩的帶者臉部 D立體頭型資料所製造而成。 12 200520811 6· —種客製化過濾面罩的製造方法,至少包含下 步驟: 以一 3-D臉型掃描儀,掃描面軍佩帶者臉部的臉型輪 廓資料; Μ 將畺彳于的忒臉型輪磨資料載入已一資料庫中,經由一 輪廓比對模組,於該資料庫中尋找誤差範圍最小的一輪廓 模具; 以該輪廓模具澆灌製造出一矽膠罩裙;以及 _ 組合該矽膠罩裙、一濾片和一濾片固定結構而成一客 製化過濾面罩。 7·如申請專利範圍第6項所述之客製化過濾面罩的 製造方法,其中該3-D臉型掃描儀係由兩個掃描儀所組 成。 8.如申請專利範圍第7項所述之客製化過濾面罩的 φ 製造方法,其中該兩個掃描儀並以直式架設的方式,分別 以距離法線各1 5度夾角,且距離量測中心點55〇mm的 位置來架置。 9·如申請專利範圍第6項所述之客製化過濾面罩的 製造方法,其中該濾片固定結構係由前面罩外殼和後面罩 外殼所卡合所組成。 13 200520811 1 0.如申請專利範圍第9項所述之客製化過濾面罩的 製造方法,其中該濾片係固定於前面罩外殼和後面罩外殼 之間。200520811 Pick up and apply for patent Fan Jie 1 · A customized filter mask, which at least contains: a replaceable filter; a filter fixing structure for fixing the replaceable filter; and a silicone cover skirt, which can be worn according to The face shape of the person is tailor-made, and the silicone cover skirt is fixed with the filter fixing structure. 2. The customized filter face army described in item 丨 of the patent application scope, wherein the filter fixing structure further includes front and rear mask shells, and the replaceable filter is fitted on the upper and lower mask shells. between. 3. The customized filter mask as described in item 2 of the patent claim, wherein the filter fixing structure further includes a headband fixing hole. 4. Customized filter surface as described in the scope of application for patent 帛 i ', wherein the material of the filter fixing structure needs to be resistant to various disinfection or bleaching water.彡 Declares that the customized filter and face described in item 1 of the scope and scope ’wherein the material skirt is made based on the measured D-shaped head shape data of the wearer ’s face. 12 200520811 6 · —A method for manufacturing a customized filter mask, including at least the following steps: Scan a facial contour profile of the face of a wearer with a 3-D face scanner; 忒 face wheel The grinding data is loaded into a database, and a contour mold with the smallest error range is found in the database through a contour comparison module; a silicone mask skirt is produced by pouring the contour mold; and _ combining the silicone mask The skirt, a filter and a fixed structure of the filter form a customized filter mask. 7. The manufacturing method of the customized filtering mask according to item 6 of the scope of the patent application, wherein the 3-D face scanner is composed of two scanners. 8. The manufacturing method of the φ of the customized filter mask according to item 7 of the scope of the patent application, wherein the two scanners are erected in a straight manner, respectively, at an angle of 15 degrees from the normal to the distance, and the distance is measured. Measure the center point of 55mm to mount. 9. The manufacturing method of the customized filter mask according to item 6 of the scope of the patent application, wherein the filter fixing structure is composed of the front cover shell and the rear cover shell being engaged. 13 200520811 1 0. The method for manufacturing a customized filter mask according to item 9 of the scope of the patent application, wherein the filter is fixed between the front cover shell and the rear cover shell. 1414
TW92137528A 2003-12-30 2003-12-30 Custom-built mask and manufacturing method thereof TW200520811A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10130782B2 (en) 2011-12-13 2018-11-20 Koninklijke Philips N.V. Parametric approach to mask customization

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10130782B2 (en) 2011-12-13 2018-11-20 Koninklijke Philips N.V. Parametric approach to mask customization

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