TW200424306A - Lubricant compositions containing an overbased amorphous alkaline earth metal salt as a metal protectant - Google Patents

Lubricant compositions containing an overbased amorphous alkaline earth metal salt as a metal protectant Download PDF

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TW200424306A
TW200424306A TW93101303A TW93101303A TW200424306A TW 200424306 A TW200424306 A TW 200424306A TW 93101303 A TW93101303 A TW 93101303A TW 93101303 A TW93101303 A TW 93101303A TW 200424306 A TW200424306 A TW 200424306A
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oil composition
lubricating oil
item
composition according
additive
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TW93101303A
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Chinese (zh)
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TWI257949B (en
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Chester E Ramey
James E Reddy
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Omg Americas Inc
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Priority claimed from US09/861,393 external-priority patent/US6689893B2/en
Priority claimed from US10/379,048 external-priority patent/US6639090B2/en
Priority claimed from US10/664,433 external-priority patent/US7163912B2/en
Application filed by Omg Americas Inc filed Critical Omg Americas Inc
Publication of TW200424306A publication Critical patent/TW200424306A/en
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Publication of TWI257949B publication Critical patent/TWI257949B/en

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Abstract

Lubricant compositions are made containing, as a metal protectant additive, an overbased amorphous alkaline earth metal salt of fatty acid. The additive is added in either a liquid or powdered form to the base oil in the composition. The overbased additive in the lubricating composition serves as a metal protectant to provide detergency, friction-modifying and acid-neutralizing properties to the compositions.

Description

2004243 06 玖、發明說明: [相關中請案Ί 本案為2001年5月18曰申請之美國專利申請案號 09/861,39 3、2003年3月3曰申請且現為美國專利第 號之 1〇/3 79,048 ’及2003年8月18日申請之ι〇/643,137的部分連續 申請案。此等申請案之整體揭示内容以引用方式併入本文 中。 【發明所屬之技術領域】 本發明係關於含有高鹼性之脂肪酸非晶形鹼土金屬鹽作 為金屬保護劑添加劑之潤滑劑組合物。該潤滑組合物内之 該高驗性之添加劑作為金屬保護劑使該組合物具有清潔能 力,磨擦改質性及酸中和性。 【先前.技術】 該羧酸,烷基酚及磺酸之超過基準之鈉或鋇鹽之製法揭 示在以下美國專利中:第2,616,904號;第2,760,970號;第 2,767,164號;及第 2,798,852號;第 2,802,816號;第 3,027,325 號;第 3,031,284號;第 3,342,733 號;第 3,533,975 號;第 3,773,664號;及第3,779,922號。該含鹵素有機聚合物中這 些高鹼性之金屬鹽之用途描述在以下美國專利中:第 4,1 59,973號;第4,252,698號;及第3,194,823號。根據美國 專利第4,665,117號之教示,係製備淺色之鹼或鹼土金屬 鹽,其中烧基酚可作為促進劑。 隨著在各組合物内取代重金屬之發展趨勢,已研發液體 鈣產物。透明產物中之低金屬濃度,不良相容性及混濁性 O:\90\9073O.DOC -6- 2004243 06 已嚴重限制主要含鈣之液體組合物之普遍接受性。一旦靜 置或射存時,這些組合物之安定性會產生問題。貯存安定 性應歸功於該組合物所使用各該金屬鹽間之不相容性,且 、、二過敫時間後,由增高之濁度,黏度,或不溶性固體表 現出來。因此,該液體甸組合物不再具均質性,或很容易 倾庄,所以必需特別處理才能使用。美國專利第5,切奶 係關於具有改良貯存安定性之混合金屬緩酸鹽之安定組 物根據該專利,係添加複合劑至該混合金屬羧酸鹽内 、文良擱置安定性。該專利所揭示之複合劑包括膦,亞碟 i芳香族氰化物,芳香族經基化合物,蔣及其它化人 物。美國專利第5,830,935號及第5,859,267號亦已發佈關: 改良該鹼性金屬組合物之方法。 美國·專利第3,766,066號(,〇66)及第3,766,〇67號(,〇67)揭示 ^於"轉化劑"(例如,水及醇)自均質化碳酸化約高驗性有 酉夂鹽製備含固體辦之微膠粒複合物之方法。該,〇67專利教 不為了自該高驗性鹽製備該所要微膠粒複合物,首先 I:此等鹽精性有機液體稀釋劑溶液進行均質化作用,並於 1產生醇水混合物存在下’激烈… 方解石之”膠凝化,,現象,因此可製備x_射線繞射圖與 鹽溶液之圖相同之結晶狀顆粒。然而,該起始 舞。事實上广究顯示並不存在任何結晶狀碳酸 事實上,该,066專利教示存在於該 之―似乎具非晶形。根據,嶋及,_專# h I谷液内 質化作用時,存在於該材料内之該非 旦進仃均 戸日日形金屬鹽或複合物2004243 06 发明 Description of the invention: [Related Cases] This case is US Patent Application No. 09/861, 39 filed on May 18, 2001 3. It was filed on March 3, 2003 and is now the US Patent No. 1/10/3 79,048 'and a portion of consecutive applications filed on August 18, 2003, ι〇 / 643,137. The entire disclosures of these applications are incorporated herein by reference. [Technical field to which the invention belongs] The present invention relates to a lubricant composition containing a highly alkaline fatty acid amorphous alkaline earth metal salt as a metal protective agent additive. The highly-experienced additive in the lubricating composition serves as a metal protective agent to provide the composition with cleaning power, friction modification property, and acid neutrality. [Previously] The production method of the sodium or barium salt of the carboxylic acid, alkylphenol and sulfonic acid exceeding the standard is disclosed in the following US patents: No. 2,616,904; No. 2,760,970; No. 2,767,164; and No. 2,798,852 ; 2,802,816; 3,027,325; 3,031,284; 3,342,733; 3,533,975; 3,773,664; and 3,779,922. The use of these overbased metal salts in the halogen-containing organic polymer is described in the following U.S. patents: 4,159,973; 4,252,698; and 3,194,823. According to the teachings of U.S. Patent No. 4,665,117, light-colored alkali or alkaline earth metal salts are prepared, in which the pyroylphenol can be used as an accelerator. With the development trend of replacing heavy metals in various compositions, liquid calcium products have been developed. The low metal concentration, poor compatibility and turbidity in transparent products O: \ 90 \ 9073O.DOC -6- 2004243 06 has severely limited the universal acceptance of liquid compositions containing mainly calcium. The stability of these compositions can cause problems once left to stand or shot. The storage stability should be attributed to the incompatibility between the metal salts used in the composition, and after two, two, ten, and two lapse of time, the turbidity, viscosity, or insoluble solids appeared. As a result, the liquid composition is no longer homogeneous, or it is easy to fall down, so special treatment is required before use. U.S. Patent No. 5, Cut Milk is a stabilizing composition of a mixed metal salt with improved storage stability. According to the patent, a compounding agent is added to the mixed metal carboxylate, and Wenliang is left to stand. The complexing agents disclosed in this patent include phosphine, arsenic i, aromatic cyanides, aromatic compounds, Chiang and other chemicals. U.S. Patent Nos. 5,830,935 and 5,859,267 have also been published in relation to: A method for improving the basic metal composition. U.S. Patent Nos. 3,766,066 (, 〇66) and 3,766, 〇67 (, 〇67) disclosed in " converter " (e.g., water and alcohol) self-homogenizing carbonation approximately high sensitivity Method for preparing micella micelle complex containing solids by osmium salt. The 〇67 patent teaches that in order not to prepare the desired micelle complex from the highly susceptible salt, first, I: homogenize these salt-refining organic liquid diluent solutions, and produce alcohol-water mixtures in the presence of 1 The 'violent ... calcite' gelatinizes, phenomenon, so it is possible to prepare crystalline particles with the same x-ray diffraction pattern as that of the salt solution. However, this initial dance. In fact, extensive research shows that there is no crystal In fact, the 066 patent teaches that it exists—it seems to be amorphous. According to the fact that, when the endoplasmic effect of the valley fluid, the non-aqueous material present in the material is homogeneous. Sun-shaped metal salt or compound

O:\90\90730.DOC 2004243 06 必然會k換成結晶狀顆粒。美國專利第5,534,169號亦教示 為了製備可用以減少摩擦之材質,使牛頓型高鹼性羧酸鈣 轉化成非牛頓型方解石顆粒之分散液。美國專利第 5,830,832號亦揭示自分支鏈含氧_酸製備粉末狀鈣高鹼性 皂之方法。 潤滑劑組合物已使用高鹼性金屬組份。例如,通常已使 用尚鹼性金屬磺酸鹽作為清潔劑。雖然該最新研發的方法 由上述專利及目前最新的方法以實例說明,在潤滑油組合 物中該高鹼性鹼土金屬鹽之用途仍有進一步改良之必要。 【發明内容】 本發明係關於含金屬保護劑添加劑(其係為一種脂肪酸 之咼鹼性非晶形鹼土金屬鹽)之潤滑油組合物。該高鹼性非 晶形金.屬鹽可以呈無混濁之液體型式或粉末型式作為添加 』。可以自如前述我們早期的專利申請案系號第〇9/861,393 號及10/37 9,048號(其皆以引用方式併於本文内)所述之特 疋製法製備這些型式。可藉由該方法製備無混濁之高鹼性 液體添加劑,並自該高鹼性液體製備該粉末狀添加劑。 該潤滑組合物含有該金屬保護劑添加劑,其含量能於潤 滑時有效保護該金屬。已發現該高鹼性金屬添加劑可以使 該潤滑劑組合物具有三種相關性質,其包括清潔能力,摩 擦改質性及酸中和性。以該潤滑劑組合物之總重為基準 汁,當其所含該活性高鹼性金屬鹽添加劑之有效含量約0.5 至約7重量%,甚至多至15重量%時,可得到本發明所揭示 之k點亦頃發現本發明該南驗性添加劑比先前已作為潤O: \ 90 \ 90730.DOC 2004243 06 It is bound to change k into crystalline particles. U.S. Patent No. 5,534,169 also teaches that in order to prepare a material that can be used to reduce friction, a Newtonian overbased calcium carboxylate is converted into a dispersion of non-Newtonian calcite particles. U.S. Patent No. 5,830,832 also discloses a method for preparing a powdery calcium overbased soap from a branched chain oxygen-containing acid. Lubricant compositions have used overbased metal components. For example, conventionally basic metal sulfonates have been used as cleaning agents. Although the newly developed method is exemplified by the above-mentioned patent and the latest method at present, the use of the overbased alkaline earth metal salt in the lubricating oil composition still needs to be further improved. [Summary of the Invention] The present invention relates to a lubricating oil composition containing a metal protective agent additive, which is a basic amorphous alkaline earth metal salt of a fatty acid. The overbased non-crystalline gold metal salt can be added as a liquid or powder type without turbidity. These versions can be prepared by special methods as described in our earlier patent applications Nos. 09 / 861,393 and 10/37 9,048, both of which are incorporated herein by reference. An opaque overbased liquid additive can be prepared by this method, and the powdered additive can be prepared from the overbased liquid. The lubricating composition contains the metal protective agent additive, and its content can effectively protect the metal during lubrication. The overbased metal additive has been found to impart three related properties to the lubricant composition, including cleaning power, friction modifier, and acid neutrality. Based on the total weight of the lubricant composition as the reference juice, when the effective content of the active overbased metal salt additive contained in the lubricant composition is about 0.5 to about 7% by weight, or even up to 15% by weight, the disclosure of the present invention can be obtained. At point k, it is also found that the southern testing additive of the present invention is better than

O:\90\9O73O.DOC 2004243 06 滑劑組合物之標準添加劑(高鹼性金屬磺酸鹽)好报多。例 如,不像已肩於潤滑劑之這些其它高鹼性金屬添加劑,本 發明δ亥添加劑之重大優點為該組合物内之逆酸性部份之中 和作用,清潔能力及抗摩耗性改進。 當使用該高鹼性金屬液體作為添加劑時,其被包含在該 液態烴内,根據本發明方法,已使用該液態烴以製備該高 驗性金屬液體。該液體型式含呈適於添加至該潤滑油内之 無混濁液體安定態形式之該添加劑。當已離析該粉末型式 之添加劑時,其可直接添加至該潤滑油組合物内。該潤滑 油中呈這兩種型式之該鹼性金屬鹽含量較佳為約〇·5至約7 重量%。該潤滑油可使用更高含量之該添加劑(多至約。重 置%)’然而,根據該潤滑組合物之目的用途,更高的含量 對於得.到該清潔能力,酸中和作用及抗磨耗性並沒有特別 幫助。 與其它高鹼性潤滑劑添加劑(其可包括會不利增加該潤 滑油之黏性或流變性)比較,本發明該高鹼性金屬添加劑可 提供各該改良性質,且不會不利影響黏性及目的用途。 參考以下詳述及較佳具體實施例可清楚本發明上述優 點,利益及進一步理解。 【實施方式】 本發明該液體或粉末添加劑已經與脂肪酸之非晶形鹼土 金屬羧酸鹽複合之非晶形鹼土金屬碳酸鹽顆粒。在下文 中,沒些粉末或液體有時候簡稱為”粉末或液體高鹼性非晶 驗土金屬鹽(群)或”粉末或液體高鹼性非晶形驗土金屬O: \ 90 \ 9O73O.DOC 2004243 06 The standard additive (overbased metal sulfonate) of the lubricant composition is much better. For example, unlike these other overbased metal additives which have been shouldered by lubricants, the significant advantages of the delta hai additive of the present invention are the neutralizing effect of the inverse acidic portion in the composition, the improvement of cleaning ability, and abrasion resistance. When the overbased metal liquid is used as an additive, it is contained in the liquid hydrocarbon. According to the method of the present invention, the liquid hydrocarbon has been used to prepare the highly experimental metal liquid. The liquid type contains the additive in a stable, non-turbid liquid state suitable for addition to the lubricating oil. When the powder type additive has been isolated, it can be added directly to the lubricating oil composition. The content of the basic metal salt in the two types of the lubricating oil is preferably about 0.5 to about 7% by weight. The lubricating oil can use a higher content of the additive (up to about. Reset%) 'However, according to the intended use of the lubricating composition, a higher content is necessary to obtain the cleaning ability, acid neutralization and resistance Abrasion is not particularly helpful. Compared with other overbased lubricant additives (which may include an adverse increase in the viscosity or rheology of the lubricating oil), the overbased metal additive of the present invention can provide each of the improved properties without adversely affecting the viscosity and Purpose. The above advantages, benefits and further understanding of the present invention will be made clear by reference to the following detailed description and preferred specific embodiments. [Embodiment] The liquid or powder additive of the present invention has been amorphous alkaline earth metal carbonate particles compounded with an amorphous alkaline earth metal carboxylate of a fatty acid. In the following, some powders or liquids are sometimes simply referred to as "powder or liquid overbased amorphous soil test metal salts (groups) or" powder or liquid overbased amorphous earth test metals

O:\90\90730.DOC 2004243 06 羧酸鹽(群)/碳酸鹽(群 g ^ 較佳提供高鹼性非晶形鈣及鋇鹽 且就本發明較佳型式 二 料法私_^ S,該添加劑基本上不含酚或酚系 何生物。該粉末非晶 焱兮非曰 /呵驗性鹽本質上為固體顆粒,其係 、 ,祆谜膠粒,如同該金屬碳酸鹽,其 可以-該非晶形金屬緩酴〃 ^ . 次孤複3。該黏聚顆粒之大小範圍 通常為約50微米。 製備該液體或粉末离认a a n n驗性非阳形驗土金屬鹽之方法包括 於液態烴存在下,佶私iM ^ μ 更鹼土金屬鹼與脂肪酸反應,該金屬鹼 對脂肪酸之當量比大於·| · ;1 · 1。使用表面活化劑及觸媒以促 進該反應。較佳藉由碳酸化作用酸化該混合物以製備非晶 形驗土金屬碳a复鹽。在一項較佳方法中,於碳酸化作用時, 以相對里添加鹼土金屬鹼,液態烴,具有至少8個碳原子之 脂肪醇.之分散液以製備安定性無混濁液體反應產物。自該 反應產物内移除水以得到搁置安定性無混濁液體高鹼性鹼 土金屬鹽。就該無混濁液體之液態烴/醇而言,接著可藉由 添加足1溶劑以離析該粉末狀高驗性非晶形鹽,使該高鹼 性非晶形鹽之顆粒黏聚並分離。然後藉由過濾離析該黏聚 顆粒,並乾燥至顆粒可以呈固體粉末型式被處理之程度。 如我們在早期專利申請案第09/861,393號(2001年5月18 曰申請)中所述,已發現重要的是於碳酸化作用時,於受控 速率下以相對量添加該金屬驗,液態烴脂肪醇之分散液以 製備該安定性無混濁液體反應產物。咸信有許多形成安定 性無混濁液體之方法,該安定性無混濁液體可以經過濾、以 移除該反應之雜質及副產物。直到根據本發明各該原則所 O:\90\9073O.DOC -10- 2004243 06O: \ 90 \ 90730.DOC 2004243 06 Carboxylate (group) / carbonate (group g ^ It is preferred to provide overbased amorphous calcium and barium salts and to use the preferred method of the present invention as a two-material method. The additive is basically free of phenol or phenol-based organisms. The powder amorphous salt is essentially a solid particle, which is a kind of metal carbonate, like the metal carbonate, which can- The amorphous metal is slow-capped ^. Sub-isolated 3. The size of the cohesive particles is usually about 50 microns. The method for preparing the liquid or powder-identifying aann non-positive soil-testing metal salt includes the presence of liquid hydrocarbons. Now, iM i ^ μ reacts more alkaline earth metal bases with fatty acids, and the equivalent ratio of metal bases to fatty acids is greater than · | ·; 1 · 1. The use of surfactants and catalysts to promote the reaction. Preferably by carbonation The mixture is used to acidify the mixture to prepare an amorphous soil test metal carbon a double salt. In a preferred method, during carbonation, an alkaline earth metal base, a liquid hydrocarbon, and a fatty alcohol having at least 8 carbon atoms are added relatively. .Dispersion to prepare stable non-turbid liquid reaction products Water is removed from the reaction product to obtain a stable, non-turbid liquid overbased alkaline earth metal salt. For the liquid hydrocarbon / alcohol of the non-turbid liquid, the powder can then be isolated by adding enough solvent. Highly qualitative amorphous salt makes the particles of the highly basic amorphous salt cohesive and separate. Then the cohesive particles are isolated by filtration and dried to the extent that the particles can be treated as a solid powder. As we did in the early days As described in Patent Application No. 09 / 861,393 (filed on May 18, 2001), it has been found that it is important to add the metal in a relative amount at a controlled rate during carbonation, and the liquid hydrocarbon fat Alcohol dispersion to prepare the stable non-turbid liquid reaction product. There are many methods to form stable non-turbid liquid. The stable non-turbid liquid can be filtered to remove impurities and by-products of the reaction. According to the principles of the present invention, O: \ 90 \ 9073O.DOC -10- 2004243 06

液可避免不想要之碳酸鈣晶體 到此種結果。咸信該金屬鹼漿 體或副產物在該所要高鹼性金 屬鹽内形成。這些不想要的部份會妨礙該可過濾性安定性 無混濁產物之形成。換言之,係以不超過形成該所要產物 之反應速率之受控速率添加該金屬驗漿液。與使該金屬鹼 (例如,石灰)反應並形成副產物之方法比較,可藉由連續或 增量添加該金屬驗控制該反應以使該鈣離子立即適用於該 所要反應。咸信過量副產物或經碳酸鈣覆膜之石灰使該液 體產物.無法過濾。經由使用該程序,於該反應時可控制該 PH ’因此可中和該脂肪酸,並經由持續添加鹼,使該阳上 升至約10- 1 2以製備溶金屬離子,於碳酸化作用時,其可以 與C 〇2反應以製備遠所要產物。咸信若該反應未受控制,並 不能溶解該鹼,然後固體鹼可以與碳酸鈣反應(或經碳酸約 塗覆)形成不想要副產物。該反應不想要副產物之形成使^亥 最終產物不安定並無法過濾。頃發現可以自該高驗性驗土金 屬脂肪酸鹽之無混濁液體製備該粉末狀高鹼性非晶形鹽。 藉由本發明該液態或粉末狀添加劑及方法可得到許多4憂 點。該液體及粉末可得到搁置安定性之高鹼性驗土金屬脂 肪酸鹽。更詳細地說,使用不含酚及酚系衍生物(例如,齡 系反應產物)之該液體及粉末可得到擱置安定性。由於環境 O:\90\9O73O.DOC -11 - 2004243 06 上的顧憂,就努力以竑,丨、 夕或去除此種酚系產物之本行而 言,此點是#別期望之優 十広 馒點同樣’如上述,此種酚為顯 色之來源。更詳細地說,經 、、二圮長時間後,目珂可用之液體 高鹼㈣脂肪酸竣酸鹽顯示形成混濁性或模糊性, 發明該液體或粉末添加劑仍可維持安定性。本發明該液體 及離析之粉末亦很容易處理及貯存。該粉末可分散在油或 液態煙及其它溶劑内以形成無混濁液體。因此,該粉末之 再分散作用並不侷限於特定介質。自該粉末内移除該促進 劑及反應稀釋劑。同樣,—旦再分散時,可得到,例如, 多達約25%之鈣的較高濃度。 A.高驗性非晶形驗土金屬帛之液體或粉末添加劑 ^本發明—項較佳型式中,該粉末或液體高驗性非晶形 鹽衍生·自脂肪酸之非晶形高鹼性鹼土金屬鹽之搁置安定性 無混濁液體,其包括 一種鹼土金屬碳酸鹽, 一種脂肪酸之鹼土金屬羧酸鹽, 一種液態煙,及 種具有至少8個碳原子之脂肪醇,且該液體較佳不含酚 或酚系衍生物,例如,酚系反應產物。 广、/液心*工及/或可能存在之醇與二醇而言,使用溶劑或 液體沉澱劑(例如,異丙醇)自該液體高鹼性鹽内離析該粉末 狀回鹼性非晶形鹽,並藉由該非晶形顆粒之黏聚作用形成 忒尚鹼性鹽之固體顆粒。然後藉由過濾及乾燥得到該高鹼 t生鹽之黏聚顆粒。較佳自該液體鹽内沉澱該固體,其不需 O:\90\9073Q.doc -12- 2004243 06 要療轉發物或使用特別設傷以藉由,例如,喷霧,微粒 化並收集該粉末。該高鹼性非晶形鹽之黏聚顆粒大小範圍 =5〇微米,然而顆粒大小並不重要。亦頃發現這些粉末 可分散在液態烴及其它溶劑内以製備具有多種目的用途 (如下文所述)之無混濁液體。 可使用其它溶劑或液體沉澱劑(例如,甲醇,乙醇,丙醇, 丁醇,及二醇醚)自該液體高鹼性鹽内沉澱該粉末或黏聚顆 粒。較佳為低碳醇,因為其很容易經由乾燥步驟自該已過 慮產物内移除。已使用此種溶劑或液體作為”轉化劑”將該 牛頓型高鹼性液體轉化成非牛頓型膠態系統,並如本發明 先前技術陳述之美國專利第3,766,〇66號及第I··號所 述二分離該結晶狀方解石顆粒。反之,根據本發明,就該 ,悲故.及該無混濁高驗性液體之醇相而言,已藉由添加過 量該溶劑離析該高鹼性非晶形鹽。藉由以此種方式處理本 發明該無混濁高鹼性液體,頃發現與前述先前專利之含該 結晶狀方解石粉末大不相同,可離析該粉末狀高鹼性非晶 形鹽。因此,當添加足量該溶劑至該無混濁高鹼性液體(其 用1比為約5比1)時,該高鹼性非晶形鹽可黏聚以製備本發 月該粕末狀兩鹼性非晶形產物。咸信該方法可以自該液體 高驗性址合物内進行該液態烴之溶劑萃取。 該高驗性液體羧酸鹽之脂肪酸通常為飽和脂肪酸之 C12 C22脂肪酸,其包括,例如,月桂酸,内豆蔻酸,棕櫚 酸,硬脂酸,異硬脂酸,花生酸及山窬酸。不飽和脂肪酸 包括棕櫚油酸,油酸,亞油酸及亞麻酸。在這些脂肪酸中,The liquid avoids unwanted calcium carbonate crystals to such results. It is believed that the metal alkali slurry or by-product is formed in the desired overbased metal salt. These unwanted parts can prevent the formation of the filterability, stability, and turbidity-free products. In other words, the metal inspection slurry is added at a controlled rate that does not exceed the reaction rate at which the desired product is formed. Compared to a method of reacting the metal base (e.g., lime) and forming a by-product, the reaction can be controlled by continuously or incrementally adding the metal so that the calcium ion is immediately applicable to the desired reaction. Excessive by-products or lime coated with calcium carbonate made the liquid product impossible to filter. By using this program, the pH can be controlled during the reaction, so the fatty acid can be neutralized, and the yang can be raised to about 10-12 by continuous addition of a base to prepare a dissolved metal ion. During carbonation, it It can be reacted with C02 to prepare the desired product. If the reaction is uncontrolled and cannot dissolve the base, then the solid base can react with calcium carbonate (or be coated with carbonic acid) to form unwanted by-products. The unwanted formation of by-products in this reaction makes the final product unstable and cannot be filtered. It was found that the powdery overbased amorphous salt can be prepared from the turbid liquid of the highly soil-testing metal fatty acid salt. With the liquid or powdery additive and method of the present invention, many problems can be obtained. The liquid and powder can be used to obtain a stable and stable alkaline alkaline metal fatty acid salt. In more detail, the liquid and powder containing no phenol and a phenol-based derivative (e.g., an age-based reaction product) can be left to stand by. Due to the concerns of the environment O: \ 90 \ 9O73O.DOC -11-2004243 06, as far as the bank is striving to remove such phenolic products, this point is # 别 希望 之 优 十The point is also 'as mentioned above, this phenol is a source of color development. In more detail, after a long period of time, the liquid high-alkali sulfonic acid fatty acid salt available to Muco showed turbidity or opacity, and the liquid or powder additive was found to maintain stability. The liquid and isolated powder of the present invention are also easy to handle and store. The powder can be dispersed in oil or liquid smoke and other solvents to form a non-turbid liquid. Therefore, the redispersibility of the powder is not limited to a specific medium. The accelerator and reactive diluent are removed from the powder. Similarly, upon redispersion, higher concentrations of calcium, for example, up to about 25% are available. A. Liquid or powder additive for highly-experimental amorphous soil-testing metal ^ In the preferred embodiment, the powder or liquid highly-experimental amorphous salt is derived from an amorphous overbased alkaline earth metal salt of a fatty acid Stable, non-turbid liquid, including an alkaline earth metal carbonate, an alkaline earth metal carboxylate of a fatty acid, a liquid smoke, and a fatty alcohol having at least 8 carbon atoms, and the liquid is preferably free of phenol or phenol Derivatives, for example, phenolic reaction products. In the case of alcohols and diols that are liquid, liquid, and / or may be present, a solvent or a liquid precipitant (for example, isopropyl alcohol) is used to isolate the powder from the liquid overbased salt back to the basic amorphous form. Salt, and the solid particles of the basic salt are formed by the cohesion of the amorphous particles. The high-alkali t raw salt cohesive particles are then obtained by filtration and drying. The solid is preferably precipitated from the liquid salt, which does not require O: \ 90 \ 9073Q.doc -12- 2004243 06 to treat the transponder or use special wounds by, for example, spraying, micronizing and collecting the powder. The size of the cohesive particles of the overbased amorphous salt is 50 microns, but the particle size is not important. It has also been found that these powders can be dispersed in liquid hydrocarbons and other solvents to prepare turbid liquids with a variety of intended uses, as described below. Other solvents or liquid precipitants (e.g., methanol, ethanol, propanol, butanol, and glycol ethers) can be used to precipitate the powder or cohesive particles from the liquid overbased salt. Lower alcohols are preferred because they can be easily removed from the considered product via a drying step. This solvent or liquid has been used as a "converting agent" to convert this Newtonian overbased liquid into a non-Newtonian colloidal system, and as described in the prior art of the present invention, U.S. Patent Nos. 3,766, 〇66 and I ·· No. 2 separates the crystalline calcite particles. On the contrary, according to the present invention, the overbased amorphous salt has been isolated by adding an excessive amount of the solvent in terms of the alcohol phase of the turbidity-free liquid. By treating the turbidity-free overbased liquid of the present invention in this manner, it is found that the powdery overbased amorphous salt is greatly different from the crystalline calcite powder containing the above-mentioned prior patent. Therefore, when a sufficient amount of the solvent is added to the non-turbid overbased liquid (which is used in a ratio of 1 to about 5 to 1), the overbased amorphous salt can be agglomerated to prepare the meal-like two bases of the present month. Amorphous product. It is believed that this method can perform solvent extraction of the liquid hydrocarbon from the liquid highly sensitive complex. The fatty acids of the highly volatile liquid carboxylate are usually C12 to C22 fatty acids of saturated fatty acids, which include, for example, lauric acid, myristic acid, palmitic acid, stearic acid, isostearic acid, arachidic acid, and behenic acid. Unsaturated fatty acids include palmitoleic acid, oleic acid, linoleic acid and linolenic acid. Among these fatty acids,

O:\90\90730.DOC -13- 2004243 06 目前較佳使用油酸以製備該高鹼性液體羧酸鹽。 該鹽之鹼土金屬選自由鈣,鋇,鎂及勰所組成之群組。 例如,已製備粉末狀高鹼性鈣油酸鹽。這些粉末万高鹼性 鈣鹽含有已經與油酸鈣複合之非晶形碳酸鈣。 在該製備液體高鹼性鹽之方法(可以自該方法衍生該粉 末狀非晶形鹽)中,重要的是具有含至少8個碳原子之脂肪 醇,更佳具有含8至14個碳原子之醇,例如,異癸醇,十二 醇,辛醇,十三醇及十四醇。目前較佳為異癸醇。頃發現 當使用尚碳脂肪醇以製備該液體高鹼性產物時,可以不使 用酚作為該反應之促進劑。其為本發明之更特佳特徵,最 好在製備或使用該粉末狀高鹼性非晶形鹽時,不包含酚或 酚系產物。 雖然.未兀全文限於理論,但是咸信該脂肪酸之液體高鹼 性驗土鹽疋-種熱力學上具安定性之微乳液。該微乳液且 有微膠粒及連續相。該微膠粒由該脂肪酸之非晶形驗土^ 屬碳酸鹽及非晶形驗土金屬㈣鹽組成。該微乳液之連續 相由該液態烴及該朗醇或可能存在之二醇組成。本發明 係關於離析顆粒(其係為該非晶形鹽之黏聚微膠粒),形成該 粉末狀高驗性鹽之方法。 已製備含至少8重量%或更多(多至約7〇重量%)該鹼土金 屬之粉末狀高驗性非晶形金屬鹽。就該高驗性約鹽而古, 含有多至約8重量,就鋇鹽而言,含有多至約3〇重量% 鎖。在製儀含’例如,約15_7〇重量%金屬之高碳高驗性產 物時’頃發現適於使用二醇或乙二醇酸及該高碳脂肪醇。O: \ 90 \ 90730.DOC -13- 2004243 06 At present, oleic acid is preferably used to prepare the overbased liquid carboxylate. The alkaline earth metal of the salt is selected from the group consisting of calcium, barium, magnesium and thallium. For example, powdered overbased calcium oleate has been prepared. These powdered overbased calcium salts contain amorphous calcium carbonate that has been complexed with calcium oleate. In the method for preparing a liquid overbased salt (from which the powdery amorphous salt can be derived), it is important to have a fatty alcohol containing at least 8 carbon atoms, and more preferably to have a fatty alcohol containing 8 to 14 carbon atoms. Alcohols, for example, isodecanol, dodecanol, octanol, tridecanol and tetradecanol. Isodecanol is currently preferred. It was found that when a carbon fatty alcohol is used to prepare the liquid overbased product, phenol may not be used as a promoter for the reaction. This is a more special feature of the present invention, and it is preferable that the powdery overbased amorphous salt does not contain phenol or a phenolic product when it is prepared or used. Although the full text is not limited to theory, it is believed that the fatty acid is a liquid high-alkali soil test salt-a kind of thermodynamically stable microemulsion. The microemulsion has micelles and a continuous phase. The micelle is composed of an amorphous soil test carbonate of the fatty acid and an amorphous soil test metal sulfonium salt. The continuous phase of the microemulsion is composed of the liquid hydrocarbon and the lenol or possibly diol. The present invention relates to a method for isolating particles (which are cohesive micelles of the amorphous salt) to form the powdery highly sensitive salt. A powdery highly amorphous amorphous metal salt containing at least 8% by weight or more (up to about 70% by weight) of the alkaline earth metal has been prepared. For this high testability, it is about salt and contains up to about 8 weight, and for barium salt, it contains up to about 30% by weight. When the apparatus contains 'e.g., a high-carbon, high-assay product of about 15 to 70% by weight of metal', it is found that a glycol or glycolic acid and the high-carbon fatty alcohol are suitable for use.

O:\90\90730.DOC -14- 2004243 06 —醇或二醇驗可選自由二乙二醇單丁醚(丁基卡比醇 (Carbitol )’二乙二醇’二丙二醇,二乙二醇單甲驗,乙二 醇單丁醚,及其混合物所組成之群組。 B ·製備該咼鹼性液體及粉末添加劑之鹼性法及重要特徵 本發明該製備脂肪酸高驗性鹼土金屬鹽之擱置安定性無 混濁液體之該油添加劑之方法包括於液態烴混合物之存在 下,使鹼土金屬鹼與脂肪酸反應,該金屬鹼對該脂肪酸之 當1比大於1 : 1。表面活化劑及觸媒可促進該反應。該混 合物經酸化,且較佳經碳酸化以製備非晶形鹼土金屬碳酸 鹽。於碳酸化反應時,以驗加成之受控速率,添加含相對 量之鹼土金屬鹼,液態烴及具有至少8個碳原子之脂肪醇之 分散液以製備安定性無混濁液體反應產物。自該反應產物 内移除水以製備擱置安定性無混濁液體高鹼性鹼土金屬 鹽。通常,該全部方法較佳於不含游離態氧之情況下進行, 且,據此目的,可使用氮氣。 如上述,該方法之一項重大特徵為於碳酸化反應時,以 驗加成之受控速率添加含鹼土金屬鹼,液態烴及具有至少8 個碳原子之脂肪醇之分散液以製備該安定性無混濁液體之 步驟。頃發現該液態烴及脂肪醇内該鹼分散液之添加可保 護或鈍化該鹼,因此可形成安定性無混濁液體反應產物。 藉由保護或純化該鹼,進行碳酸化反應以製備非晶形驗土 金屬碳酸鹽。意外的是,該反應進行時可不需移除水,並 可產生很安定之無混濁液體反應產物。於該反應結束時, 移除水,就該擱置安定性液體高鹼性鹽而言,水含量較佳 O:\90\9073O.DOC -15- 2004243 06 小於1%,更佳小於0.3%或0·1%。必需移除於該反應時所添 加之水或藉-由該反應所形成之水,因為其會形成妨礙該反 應產物或搁置安定性無混濁液體之形成之分離相。 該方法之其它特徵包括過濾該反應產物以製備搁置或熱 力學女定性液體,其產物過濾速率為每10分鐘至少約3⑼毫 升。在本發明一項較佳型式中,可過濾所製備之該產物以 移除不想要副產物,並增強該高鹼性液體之擱置安定性。 例如,於約25·30英寸Hg之真空下,使用具有華特曼 (Whatman)第1號濾材及矽藻土過濾佐劑(Celite® 512-577) 之布赫納(Buchner)漏斗(15公分直徑),可以以令人滿意的 速率過濾該產物。本發明該方法之一項重大發現為可以使 用在過去無法完成之過濾速率過濾該反應產物,形成安定 性無混.濁液體。當希望該高鹼性液體(特別為高鹼性鈣液體) 中之金屬含量更高時,尤其需要上述該過濾優點。因此, 過濾可移除雜質,其包括矽石,氧化鐵及其它金屬種類, 未反應之氫氧化鈣,碳酸鈣,及可造成缺乏安定性之其它 氡化物。這些副產物或雜質之含量佔該反應副產物至高約 6% 〇 本專利說明文及申請專利範圍從頭至尾,當該名詞,,驗性" 或’’高鹼性,,使用以形容該鹼土金屬鹽時,其係指金屬組合 物中所含之該總金屬對該脂肪酸部份之比大於該中性金屬 鹽之化學計量比。亦即,該金屬當量數大於該脂肪酸之當 里數。在某些實例中,該鹼性金屬鹽中被發現之過量金屬 含里被稱為’’金屬比”。如文中使用,金屬比表示該油溶性O: \ 90 \ 90730.DOC -14- 2004243 06 —Alcohol or glycol test can choose free diethylene glycol monobutyl ether (butyl carbitol (Carbitol) 'diethylene glycol' dipropylene glycol, diethylene glycol Group consisting of alcohol monomethyl ether, ethylene glycol monobutyl ether, and mixtures thereof B. Alkali method and important features for preparing the alkaline liquid and powder additive of the present invention The method for preparing alkaline earth metal salt with high sensitivity of fatty acid according to the present invention The method for shelving the oil additive of stable, non-turbid liquid includes reacting an alkaline earth metal base with a fatty acid in the presence of a liquid hydrocarbon mixture, and the ratio of the metal base to the fatty acid is greater than 1: 1. Surfactant and contact The mixture can promote the reaction. The mixture is acidified, and preferably carbonated to prepare an amorphous alkaline earth metal carbonate. During the carbonation reaction, the alkaline earth metal base is added at a controlled rate at a controlled addition rate, A dispersion of a liquid hydrocarbon and a fatty alcohol having at least 8 carbon atoms to prepare a stable non-turbid liquid reaction product. Water is removed from the reaction product to prepare a stable non-turbid liquid overbased alkaline earth metal salt. Generally, The whole This method is preferably carried out without free oxygen, and for this purpose, nitrogen can be used. As mentioned above, a major feature of this method is that it is added at a controlled rate during the carbonation reaction during the carbonation reaction. A step of preparing a stable non-turbid liquid containing a dispersion of an alkaline earth metal base, a liquid hydrocarbon and a fatty alcohol having at least 8 carbon atoms. It was found that the addition of the alkaline dispersion in the liquid hydrocarbon and fatty alcohol can protect or passivate The base can thus form a stable, non-turbid liquid reaction product. By protecting or purifying the base, a carbonation reaction is performed to prepare an amorphous soil test metal carbonate. Surprisingly, the reaction can be performed without removing water. And it can produce a very stable non-turbid liquid reaction product. At the end of the reaction, water is removed. As far as the stable liquid overbased salt is concerned, the water content is better. O: \ 90 \ 9073O.DOC -15- 2004243 06 less than 1%, more preferably less than 0.3% or 0.1%. The water added during the reaction must be removed or the water formed by the reaction must be removed because it will form a product that hinders the reaction or settles. Sexual turbidity A separate phase of the body is formed. Other features of the method include filtering the reaction product to prepare a shelving or thermodynamic female qualitative liquid with a product filtration rate of at least about 3 milliliters per 10 minutes. In a preferred form of the invention, The product prepared is filtered to remove unwanted by-products and enhance the shelf stability of the overbased liquid. For example, under a vacuum of about 25.30 inches Hg, use Whatman No. 1 The filter material and the Buchner funnel (15 cm diameter) of the diatomite filter adjuvant (Celite® 512-577) can filter the product at a satisfactory rate. A major finding of the method of the present invention is The reaction product can be filtered using a filtration rate that could not be completed in the past to form a stable, non-turbid liquid. This filtering advantage is particularly needed when the metal content in the overbased liquid (especially overbased calcium liquid) is desired to be higher. Therefore, filtration can remove impurities, including silica, iron oxide and other metal species, unreacted calcium hydroxide, calcium carbonate, and other halide compounds that can cause lack of stability. The content of these by-products or impurities accounts for up to about 6% of the by-products of the reaction. The description of the patent and the scope of the patent application range from beginning to end. When the term, "experimental" or "highly alkaline," is used to describe the In the case of an alkaline earth metal salt, it means that the ratio of the total metal to the fatty acid portion contained in the metal composition is greater than the stoichiometric ratio of the neutral metal salt. That is, the metal equivalent number is greater than the fatty acid equivalent number. In some examples, the excess metal content found in the basic metal salt is referred to as the '' metal ratio '. As used herein, the metal ratio indicates the oil solubility

O:\90\9073O.DOC -16- 2004243 06 組合物内該總鹼土金屬對該脂肪酸或有機部份之當量數之 比。本項技藝中,通常該鹼性金屬鹽被稱為”高鹼性,,或,,超 驗性π係表示存在過量該鹼性組份。 可使用本發明該方法以製備擱置安定性液體及已離析之 該脂肪酸之非晶形鹼土金屬羧酸鹽粉末。如上述,不必使 用酚促進劑或酚系反應產物,即可進行該方法。因此,為 了得到擱置安定性無混濁液體,不必使用酚或酚系反應產 物,即可製備液體及粉末狀高鹼性鋇脂肪酸羧酸鹽。就該 . 液體及粉末狀高鹼性鈣脂肪酸羧酸鹽而言,不使用酚,可 ·· 知到搁置安定性產物,其中係使用具有8個碳原子之脂肪 ' 醇。 作為反應組份之該鹼土金屬鹼可衍生自任何鹼土金屬, 且’其.中更特佳為鈣及鋇鹼。該金屬鹼包括金屬氧化物及 氫氧化物與,在某些實例中,還包括該硫化物,硫化氫等 等雖然反應可以不使用盼系組份或反應物,但是就液體 而驗性每產物而言,可包含該酚或烷基酚以製備液體高鹼 性產物。如上述,可以在該反應混合物内使用如上文確認_ 之该脂肪酸或其混合物。例如,可促進該反應之表面活化 劑為可當場形成之該脂肪酸之鹼土金屬羧酸鹽。可包括其 匕表面活4匕劑,例如,品名為Tween之通用目的之表面活化 劑’其係為山梨糖醇酸酐及聚異丁烯琥珀酸之脂肪酸局部 酉旨(特別為該乙氧化山梨糖醇之單·及二-油酸酯)之聚氧乙 稀衍生物。而且,較佳包括一種可促進該反應速度之觸媒, 例如丙瘦’檸檬酸,乙酸及己二酸。該方法使用之烴液體O: \ 90 \ 9073O.DOC -16- 2004243 06 The ratio of the total alkaline earth metal to the equivalent number of fatty acid or organic part in the composition. In this technique, the basic metal salt is generally referred to as "overalkaline," or, "excessive π" means the presence of an excess of the basic component. The method of the present invention can be used to prepare a stable liquid and The amorphous alkaline earth metal carboxylate powder of the fatty acid that has been isolated. As described above, the method can be carried out without using a phenol accelerator or a phenol-based reaction product. Therefore, in order to obtain a stable and non-turbid liquid, it is not necessary to use phenol or The phenol-based reaction product can be used to prepare liquid and powdered overbased barium fatty acid carboxylates. In this case, liquid and powdered overbased calcium fatty acid carboxylates do not use phenols, and they can be placed on hold. The basic product is a fatty alcohol having 8 carbon atoms. The alkaline earth metal base as a reaction component can be derived from any alkaline earth metal, and more particularly calcium and barium base. The metal base includes Metal oxides and hydroxides, in some examples, also include the sulfide, hydrogen sulfide, etc. Although the reaction can be performed without using a component or a reactant, but in terms of liquid, each product, The phenol or alkylphenol is included to prepare a liquid overbased product. As described above, the fatty acid or a mixture thereof as identified above can be used in the reaction mixture. For example, a surfactant that can promote the reaction can be formed on the spot The alkaline earth metal carboxylate of the fatty acid may include its surface active agent, for example, a general purpose surfactant called Tween, which is a local purpose of fatty acid of sorbitan anhydride and polyisobutylene succinic acid. Polyoxyethylene derivatives (especially the mono- and di-oleate of ethoxylated sorbitol). Also, it is preferable to include a catalyst that can promote the reaction speed, such as propionate citric acid, acetic acid And adipic acid. Hydrocarbon liquids used in this method

O:\90\9073O.DOC -17 - 2004243 06 及該液體反應產物_ , , _ 舨匕括任何烴稀釋劑。該液態烴最佳 選自油,礦油精及非芳香烴之群組。 C· 反應物及觸媒之含量 使用以製備㈣性鹽之該驗土金屬驗之用量為每當量脂 肪酸或有機部份超過一當量該驗之用量,且更佳為足以得 到每當量該酸至少3當量該金屬驗之用量。可使用更高用量 以形成更多驗性化合物,且該金屬鹼之用量可以是多至不 再能夠有效增加該產物内該金屬之比例之任何用量。當製 備《玄混σ物時,除了為了得到鹼性產物,該混合物内其它 組份組合物之該金蜃鹼之當量比應該大於1:丨外,該混合 物内該脂肪酸及該醇之含量並不重要◊該當量比更佳為至 少3 : 1。在可使有酚以製備高鹼性鈣之此等實例中,該單 羧酸對·酚之當量比應該至少約hl : i ;亦即,該單羧酸之 含量高於該酚之含量。 已挑選該烴油,脂肪醇(較佳為異癸醇),丁基卡比醇 (Carbitol)及三乙二醇之含量範圍,因此,於可作為主要表 面活化劑之該鹼土脂肪酸鹽(亦即,油酸鈣)存在下,該混合 物可形成該金屬碳酸鹽,水及表面活化劑(内相)與表面活化 劑,共表面活化劑,及烴(外連續相)之安定性逆微乳液。 該烴油對共表面活化劑脂肪醇(異癸醇)之可接受比為約 2 : 1對約4 : 1,較佳為約2 : 1。該乙二醇醚之使用量為該 最終產物之約1-15%,丁基卡比醇之使用量較佳為約6%, 三乙二醇之使用量為約0_2%,較佳為約0.6%。 添加至該反應之油酸内之該石灰漿液經調製為一種容易 O:\90\9O73O.DOC -18 - 2004243 06 果抽之混合物,其一般組成為約40_50%石灰,約25-40%烴 油,約10-25%異癸醇,及約〇-1〇%丁基卡比醇。製備可泵 抽漿液所需之該丁基卡比醇用量隨著該漿液内之該石灰% 增加而增加。 添加該漿液及經二氧化碳進行碳酸化反應後,高鹼性油 酸詞之反應混合物較佳具有以下組成範圍: 油酸飼(表面活化劑) 約 15_30% 碳酸#5 約 9-35% 烴油 約 30-35% 異癸醇(共表面活化劑) 約 15-18% 丁基卡比醇 約 4-6% 三乙二醇 約 0-0.8% 該觸.媒,丙酸或低碳脂肪單,二,或三羧酸之使用量佔 該最終反應混合物之約〇_〇. 1 o/Q。 可以根據該金屬氫氧化物之當量基礎,以鎂,勰或鋇取 代該高鹼性鹽之鈉。根據該最終反應混合物,可使用下述 含量:O: \ 90 \ 9073O.DOC -17-2004243 06 and the liquid reaction products _,, _ include any hydrocarbon diluent. The liquid hydrocarbon is preferably selected from the group of oil, mineral spirits and non-aromatic hydrocarbons. C. The content of the reactant and catalyst used to prepare the alkaline salt is used in an amount of more than one equivalent of the fatty acid or organic portion of the test, and more preferably enough to obtain at least one equivalent of the acid. 3 equivalents of the amount of metal test. Higher amounts can be used to form more test compounds, and the amount of the metal base can be any amount that can no longer effectively increase the proportion of the metal in the product. When preparing the mysterious mixture σ, in addition to obtaining an alkaline product, the equivalent ratio of the scopolamine of the other component compositions in the mixture should be greater than 1: 丨, and the content of the fatty acid and the alcohol in the mixture is equal to Not important: the equivalent ratio is more preferably at least 3: 1. In these examples where phenol can be used to prepare overbased calcium, the equivalent ratio of the monocarboxylic acid to phenol should be at least about hl: i; that is, the content of the monocarboxylic acid is higher than the content of the phenol. The content range of the hydrocarbon oil, fatty alcohol (preferably isodecanol), butyl carbitol and triethylene glycol has been selected. Therefore, the alkaline earth fatty acid salt (also That is, in the presence of calcium oleate, the mixture can form a stable inverse microemulsion of the metal carbonate, water and surfactant (internal phase) and surfactant, co-surfactant, and hydrocarbon (outer continuous phase). . The acceptable ratio of the hydrocarbon oil to the co-surfactant fatty alcohol (isodecanol) is about 2: 1 to about 4: 1, preferably about 2: 1. The use amount of the glycol ether is about 1-15% of the final product, the use amount of the butyl carbitol is preferably about 6%, and the use amount of the triethylene glycol is about 0_2%, preferably about 0.6%. The lime slurry added to the oleic acid of the reaction is prepared into an easy O: \ 90 \ 9O73O.DOC -18-2004243 06 fruit extraction mixture, which generally has a composition of about 40-50% lime and about 25-40% hydrocarbons. Oil, about 10-25% isodecanol, and about 0-10% butylcarbitol. The amount of butylcarbitol required to prepare a pumpable slurry increases as the lime% in the slurry increases. After adding the slurry and carbonation by carbon dioxide, the reaction mixture of the overbased oleic acid word preferably has the following composition range: oleic acid feed (surfactant) about 15_30% carbonic acid # 5 about 9-35% hydrocarbon oil about 30-35% isodecanol (co-surfactant) about 15-18% butyl carbitol about 4-6% triethylene glycol about 0-0.8% of this catalyst, propionic acid or low-carbon fatty acid, The amount of di- or tricarboxylic acid used is about 0. 0. 1 o / Q of the final reaction mixture. The sodium of the overbased salt may be replaced with magnesium, scandium or barium based on the equivalent weight of the metal hydroxide. According to this final reaction mixture, the following contents can be used:

Ca(OH)2(石灰) 約 15-30%Ca (OH) 2 (lime) about 15-30%

Mg(OH)2 約 12-24%Mg (OH) 2 about 12-24%

Sr(〇H)2 約 25-50%Sr (〇H) 2 about 25-50%

Ba(OH)2 約 35-50% 該碳酸化反應之步驟包括於不含游離態氧之情況下,以 酸性氣體處理上述該混合物,直到使用酚酞測定該可滴定 驗度為止。通常,該可滴定鹼度係降低至低於約1〇之鹼數。 O:\90\9O73O.DOC -19- 2004243 06 本發明該混合及碳酸化步驟並不需要與較佳排除該游離態 氧之,驟不词之不平常操作條件。首先混合該驗,脂肪酸 及液態烴,通常進行加熱,然後經作為該酸性氣體之二氧 化石反處理,且言亥混合物可、經加熱至&以驅離該混合物所含 部伤水之溫度。較佳於高溫下進行以二氧化碳處理該混合 物之轉,X!亥步驟使用之溫度範圍可以是高於環境溫度 並多至約200°C之任何溫度,且更佳自約乃艺至約2〇〇它之 溫度。雖然可使用更高溫度(例如,25〇。〇),但是就使用此 , 種高溫度而言,並沒有明顯優點。通常,約8〇。〇至15〇。〇之會 溫度即可令人滿意。 D. 潤滑油組合物 本發明該高鹼性添加劑為具有大過量鹼性金屬離子之複 合物,.其中該鹼性金屬離子之含量超過可以經由該潤滑劑 組合物内之其它添加劑中和之數量。為了商用目的,可調 製該潤滑油組合物供使用於内燃機(特別為汽油及柴油引 擎)’曲柄箱潤滑作用及諸如此類。因此,本發明該高鹼性 金屬添加劑具有過量鹼性顆粒,其可以與酸性種類或部份 _ (例如,二氧化碳),或其它酸性燃料燃燒產物(其具腐蝕性 並容易使該油及金屬變質)反應。得自該燃料燃燒或油氧化 之該酸對該引擎之功能尤其有害,因此必需被中和。頃發 現本發明該南驗性添加劑特別有助於避免此種損宝。而 且’本發明該高驗性添加劑可提供磨擦改良功用,其就引 擎及曲柄箱潤滑作用而言,亦即,改良燃料經濟性。此外, 該高驗性添加劑可藉由將溶劑及其它污染物保留在懸浮液 O:\90\9O73O.DOC -20- 2004243 06 f,藉以使其鈍化以減少引擎沉積物及淤渣而產生清潔劑 =用。因此可參考以下詳述組成及實例進一步瞭解本發 明該潤滑劑組合物内該金屬保護添加劑之有利性質。 (1)油組份 該油(有時候稱為"基油,,)為一種具潤滑黏性之油,且其係 為潤滑劑之主要液體成份,使添加劑及可能其它油於其内 摻合以製備該最終潤滑劑(文中稱為"潤滑組合物”)。 基油可選自天然(蔬菜,動物或礦物)及合成潤滑油及其混 &物以黏度表示,其範圍為輕餾出物礦物油至重潤滑油, 例如,氣體引擎油,礦物潤滑油,機動車輛油,及重汚柴 油。一般而言,於10(TC下,該油之黏度範圍為2至30(特別 為5至20) mm2s-i。天然油包括動物油及蔬菜油,液態石油 及加氫.精煉,經溶劑處理或經酸處理之該石蠟系,環烷系 及混合石蠟系_環烷系型礦物潤滑油。衍生自煤或頁岩之具 潤滑黏度之油亦為有用之基油。合成潤滑油包括烴油及經 鹵取代之烴油,例如,聚合及互聚合烯烴(例如,聚丁烯, 聚丙烯,丙烯-異丁烯共聚物,氣化聚丁烯,聚己烯), -辛沐),聚(1-癸烯));烧基苯(例如,十二基苯,十四 基苯,二壬基苯,二(2_乙基己基)苯);聚苯(例如,聯苯, 三元苯,烷基化聚酚);及烷基化二苯基醚與烷基化二苯基 硫化物及其衍生物;其類似物及同系物。烯化氧聚合物與 互聚合物及其衍生物(其中該末端羥基已經過,例如,g旨化 反應或醚化反應修飾)構成另一種已知合成潤滑油。另一種 適合之合成潤滑油種類包含二羧酸酯類。可作為合成油之 O:\90\9O73O.DOC -21 - 2004243 06 醋類亦包括此等自CdCi2單幾酸及多 疋醇醚,例-如新戍基二醇 成之S曰,及夕 (p⑽ae—I),二異戊四醇及m貌,、異戍四醇 油(例如,該聚烷基·,聚芳基/以矽為主之 氧烷油及矽酸油)為另_種^ 1氧基-,或聚芳氧基石夕 ;勹力種有用之合成潤滑劑種類。 未精煉,已精煉及再精煉油 未精煉油為此等直接自天妙^本备明該潤滑劑内。 純化處理之油成來源得到且不需進-步 尸白^ 接得自蒸㈣作之^油,直接 于。顧作用之石油或直接得自酯化法之醋油, 進-步處理即可使用,皆為未精煉油。除了已進_牛以一 或多種純化步驟處理以改良一或多種性質不同外^精煉 油,似於該未精煉油。許多此種純化方法(例如,蒸館,溶 劑萃取.,酸或驗萃取,過遽及渗滤)為熟諸本項技藝者^ 知。可藉由類似使用以得到精煉油之方法得到再精煉油, 該方法適用於已使用中之精煉油。此種再精煉油亦稱為再 生油或再加工油’且通常藉由用以移除廢添加劑及油崩潰 產物之方法進行額外加工。 (2)辅添加劑 已知添加劑可以連同本發明該添加劑併入該潤滑劑組合 物内。其可包括,例如,分散劑;其它清潔劑,例如,單 一或混合清潔劑系統;抑銹劑;抗磨劑;抗氧化劑;抑蝕 劑;磨擦改良劑或磨擦減少劑;傾點壓抑劑;抗發泡劑· 黏度改良劑;及表面活化劑。其可以以本項技藝已知 比 例合併。亦如本項技藝已知,某些添加劑可得到多種功用· O:\90\9O73O.DOC -22- 2004243 06 因此’例如,g .j-, 早一添加劑可作為分散劑 些輔添加劑種類之更詳細討論如下:乳化抑制劍。某 (a) 分散劑 分散齊1是潤滑劑之添加劑,其主 污染物保持在縣洋洛由 ^ 為使固體及液體 寻在4斤液中,精以使其純 之同時減少淤渣沉積。因 積物 液油不溶性物質(其得自使用該潤 :)=可於渣凝聚及沉澱或沉積在該引二 二=通常"無灰”,與含金屬之灰形成材料大不相同, 其係為非金屬有機材料,一旦燃燒時,實質上並不會形成 灰。其含有具有極性前端之長鏈煙’該極性係衍生自,例 或N原子。该烴為一種具有,例如,扣至個碳 原子之親油性基團,其可提供油溶性。因此,無灰分散劑 可含有-種具有可以與欲分散顆粒結合之官能基之油溶性 聚合烴主鏈。一般而言,該分散劑含有胺,醇,醯胺,或 酉曰極丨生#伤,其通常經由橋基與該聚合物主鏈連接。該無 灰为政劑可以選自,例如,經長鏈烴取代之單·及二羧酸或 其酸酐之油溶性鹽,酯,胺基酯,醯胺,醯亞胺及畤唑啉; 長鍵經之硫叛酸鹽衍生物;具有聚胺直接連接於其上之長 鏈脂肪經’及如美國專利第3,442,8〇8號所述之曼尼克 (Manmch)縮合產物,其係藉由使用甲醛與聚伸烷基聚胺縮 合長鏈取代酚所形成。 分散劑包括’例如,經長鏈烴取代之叛酸衍生物,其實 例為經高分子量烴基取代之琥珀酸。著名的分散劑種類為Ba (OH) 2 about 35-50% The step of the carbonation reaction includes treating the above-mentioned mixture with an acidic gas without containing free oxygen until the titerability is determined using phenolphthalein. Generally, the titratable alkalinity is reduced to a base number below about 10. O: \ 90 \ 9O73O.DOC -19- 2004243 06 The mixing and carbonation steps of the present invention do not require and better exclude the free state of oxygen, which is an unusual operating condition. The test is first mixed, the fatty acids and liquid hydrocarbons are usually heated, and then the acid dioxide is used for the reverse treatment of the dioxide, and the mixture can be heated to & to drive away the temperature of the wound water contained in the mixture . The carbon dioxide treatment of the mixture is preferably performed at a high temperature, and the temperature range used in the X! Hai step can be any temperature higher than the ambient temperature and up to about 200 ° C, and more preferably from about 100 to about 2 ° C. 〇 Its temperature. Although higher temperatures (for example, 25.0) can be used, there is no obvious advantage in terms of using such high temperatures. Usually, about 80. 〇 to 15〇. 〇 will be satisfactory temperature. D. Lubricating oil composition The overbased additive of the present invention is a compound having a large excess of basic metal ions, wherein the content of the basic metal ion exceeds the amount that can be neutralized by other additives in the lubricant composition . For commercial purposes, the lubricating oil composition can be adjusted for use in internal combustion engine (especially gasoline and diesel engines) 'crankcase lubrication and the like. Therefore, the overbased metal additive of the present invention has excessive alkaline particles, which can interact with acidic species or a part thereof (eg, carbon dioxide), or other acid fuel combustion products (which are corrosive and easily deteriorate the oil and metal) )reaction. The acid derived from the combustion of the fuel or the oxidation of the oil is particularly detrimental to the function of the engine and must therefore be neutralized. It has been found that the southern test additive of the present invention is particularly helpful in avoiding such damage. Moreover, the highly experimental additive of the present invention can provide a friction-improving function in terms of engine and crankcase lubrication effects, that is, improved fuel economy. In addition, the highly sensitive additive can be cleaned by retaining solvents and other pollutants in the suspension O: \ 90 \ 9O73O.DOC -20- 2004243 06 f to passivate it to reduce engine deposits and sludge. Agent = used. Therefore, reference can be made to the following detailed composition and examples to further understand the advantageous properties of the metal protective additive in the lubricant composition of the present invention. (1) Oil component The oil (sometimes referred to as " base oil, ") is a lubricating and viscous oil, and it is the main liquid component of the lubricant, so that additives and possibly other oils are mixed therein. Combined to prepare the final lubricant (referred to herein as " lubricating composition "). The base oil may be selected from natural (vegetable, animal or mineral) and synthetic lubricating oils and their blends. The viscosity is expressed in the range of light Distillate mineral oils to heavy lubricating oils, such as gas engine oils, mineral lubricating oils, motor vehicle oils, and heavy polluting diesel oils. Generally, the viscosity of this oil ranges from 2 to 30 (specifically at 10 ° C 5 to 20) mm2s-i. Natural oils include animal and vegetable oils, liquid petroleum and hydrogenation. Refined, solvent-treated or acid-treated paraffin-based, naphthenic and mixed paraffin-naphthenic minerals Lubricating oils. Lubricating viscosity oils derived from coal or shale are also useful base oils. Synthetic lubricating oils include hydrocarbon oils and halogen-substituted hydrocarbon oils, for example, polymerized and interpolymerized olefins (eg, polybutene, poly Propylene, propylene-isobutylene copolymer, gasified polybutene Polyhexene), -octyl), poly (1-decene)); alkylbenzene (eg, dodecylbenzene, tetradecylbenzene, dinonylbenzene, di (2-ethylhexyl) benzene) Polyphenyls (eg, biphenyls, triphenyls, alkylated polyphenols); and alkylated diphenyl ethers and alkylated diphenyl sulfides and their derivatives; analogs and homologues thereof. Oxygenated polymers and interpolymers and their derivatives (wherein the terminal hydroxyl group has been modified, for example, by g-chemical reactions or etherification reactions) constitute another known synthetic lubricating oil. Another suitable type of synthetic lubricating oil includes Dicarboxylic acid esters. O: \ 90 \ 9O73O.DOC -21-2004243 06 vinegars can also be used as synthetic oils. These vinegars also include these from CdCi2 mono-chinic acid and polyhydric alcohol ethers. S, p 及 ae-I, diisopentaerythritol and m, isoisotetraol oil (for example, the polyalkyl ·, polyaryl / siloxane-based oxane oil and silicon Acid oil) is another kind of ^ 1-oxy-, or polyaryloxy stone; a kind of useful synthetic lubricants. Unrefined, refined and re-refined oil. Miao ^ This lubricant is specified in the lubricant. Purified oil is obtained from the source and does not need to be added-step corpse white ^ oil obtained from steaming oil, directly from. The role of the oil or directly from the esterification method The vinegar oil can be used in further processing, all of which are unrefined oils. Refined oils, similar to the unrefined oils, have been processed by one or more purification steps to improve one or more different properties. This purification method (for example, steam room, solvent extraction, acid or test extraction, percolation, and diafiltration) is known to those skilled in the art. Re-refined oil can be obtained by similar methods to obtain refined oil. This method is suitable for used refined oils. Such re-refined oils are also called recycled oils or reprocessed oils' and are usually processed extra by a method used to remove waste additives and oil breakdown products. (2) Co-additives A known additive may be incorporated into the lubricant composition together with the additive of the present invention. It may include, for example, dispersants; other cleaners, for example, single or mixed cleaner systems; rust inhibitors; antiwear agents; antioxidants; corrosion inhibitors; friction modifiers or friction reducers; pour point suppressors; Anti-foaming agent, viscosity improver; and surfactant. It can be combined in proportions known in the art. Also as this technique is known, certain additives can have multiple functions. O: \ 90 \ 9O73O.DOC -22- 2004243 06 So 'for example, g.j-, the early additive can be used as a dispersant. A more detailed discussion is as follows: Emulsification inhibition sword. (A) Dispersant Dispersant 1 is an additive for lubricants, and its main pollutant is kept in Yangluo County ^ In order to find solids and liquids in 4 kg of liquid, refine it to make it pure and reduce sludge deposition. Because of the accumulation of liquid-oil-insoluble matter (which is obtained from the use of this moisturizer :) = can be coagulated and precipitated in the slag or deposited in the primer = usually " ashless ", which is very different from metal-containing ash-forming materials, which It is a non-metallic organic material. Once burned, it does not substantially form ash. It contains long-chain smoke with a polar front end. The polarity is derived from, for example, N atoms. The hydrocarbon is a kind that has, for example, buckled to A lipophilic group of 1 carbon atom, which can provide oil solubility. Therefore, the ashless dispersant may contain an oil-soluble polymeric hydrocarbon backbone having a functional group that can be combined with the particles to be dispersed. Generally speaking, the dispersant Contains amines, alcohols, ammonium amines, or hydrazines, which are usually connected to the polymer backbone via a bridging group. The ashless agent may be selected from, for example, mono-substituted with long-chain hydrocarbons. And oil-soluble salts, esters, amine esters, amidines, imines, and oxazolines of dicarboxylic acids or their anhydrides; thioacid salt derivatives with long bonds; having a polyamine directly attached to them Chain Fatty Chains' and Mannich (Ma) as described in U.S. Patent No. 3,442,808 nmch) condensation products formed by condensing long-chain substituted phenols using formaldehyde and polyalkylene polyamines. Dispersants include 'for example, metaboic acid derivatives substituted with long-chain hydrocarbons, examples of which are high molecular weight hydrocarbon groups Substituted succinic acid. Famous types of dispersants are

O:\90\9O73O.DOC -23- 2004243 06 經烴取代之琥珀醯亞胺,其係例如經由上述酸(或其衍生物) 與含氮化合物(最佳為聚伸烧基聚胺,例如,聚乙烯聚胺) 反應製成。更特佳為如美國專利第3,202,678號;第3,154,560 號;第 3,172,892號;第 3,024,195號;第 3,024,237號;第 3,219,666 號;及第 3,216,936號;及 BE_A-66,875 號所述之聚 伸烷基聚胺與烯基琥珀酸酐之反應產物,其可經後處理以 改良其性質’例如經棚酸化處理(如美國專利第3 〇 § 7 9 3 6號 及第3,254,025號所述)’經氣化或氧化處理。例如,可藉由 使用一種選自氧化硼,鹵化硼,硼酸及硼酸酯之侧化合物 處理含醯基氮分散劑以進行硼酸化反應。 (b) 抗磨及抗氧化劑 二羥丞 化劑。.該金屬可以是鹼或鹼土金屬,或鋁,鉛,錫,辞, 鉬,錳,鎳或銅。以該潤滑劑總重為基準計,該鋅鹽最常 以0.1至10(較佳0.2至2)質量%使用在潤滑油内。可根=已知 方法製備該辞鹽,其步驟為首先形成二烴基二硫磷酸 (DDPA)(其通常藉由一或多種醇或盼與ρ·_.2 s.sub.5反應 製成),然後以鋅化合物中和所形成該DDpA。可以自混合 DDPA(其依次自混合醇製成)製成該二烴基二硫磷酸鋅。或 者,可製成多種二烴基二硫磷酸辞,然後進行混合。 以下實例說明根據本發明該方法製備該無混濁液體高齡 性鹽之添加劑(實例以錢)之方法及自其衍生之粉末狀: 驗性非晶形金屬鹽(實例7_MU_12)。這些實例並不被^ 對本發明該範圍之限制。在以下實例及該專利說明書Μ O:\90\9073O.DOC -24- 2004243 06 請專利範圍之任何地方除非另有指定,全部份數及百分比 係以重量比表示,全部溫度係以華氏度數表示。 實例1 10 %高鹼性油酸詞/碳酸舞 根據本實例製備不含酚之10%高鹼性油酸鈣/碳酸鈣。於 氮氣氰下’使308.42克油酸(1.100莫耳),213· 15克礦物油, 154.14克異癸醇’ 63.08克丁基卡比醇,8·7〇克三乙二醇, 26·97克水及0.87克丙酸之混合物加熱至19〇下,同時攪拌。 持續添加含38·98克礦物油,13.86克異癸醇,3.71克丁基卡 比醇及43.28克石灰(0.5498莫耳)之分散液至該攪拌混合物 内’費時約33分鐘,製備油酸鈣之該混合物溶液。以每分 鐘約3克之速率添加該分散液。於此時,在該反應内,該混 合物經.酚酞(約10-12 pH)測試為鹼性。然後,以約3小時56 分時間持續添加含有276.25克礦物油,98.23克異癸醇, 26.31克丁基卡比醇及3 06.75克石灰(3.897莫耳)之分散液至 該揽拌混合物内,同時於195-200T下以1.5SCFH使該混合 物經一乳化碳處理。亦以每分鐘約3克之速率添加該分散 液。於該反應時檢查該反應之鹼度以維持該鹼度。當該反 應混合物經酚酞測試接近中性時,停止該二氧化碳之添 加。然後使該反應混合物加熱至300°F,並藉由迪安-斯塔 克盤移除總共99.36克水。攪拌所形成該產物混合物,並添 加24.00克助濾劑(矽藻土)。以每1〇分鐘約3〇毫升之速率, 如本說明文上述,使該產物混合物經吸濾,產生一種清澈, 琥珀色之高鹼性油酸鈣/碳酸鈣流動液體濾出物,其一旦冷 O:\90\9073O.DOC -25- 2004243 06 卻至室溫時,可維持清澈。該濾出物經分析含有10.4重量% #5 〇 · 實例2 1 4°/〇高鹼性油酸鈣/碳酸鈣 根據本實例製備一種含14重量%鈣之無酚高鹼性油酸鈣/ 碳酸鈣。添加1700克9.89%藉由前述實例方法製成之高鹼性 油酸鈣/羧酸鈣,及42.5克去離子水至3升配備鍋頂攪拌器, 兩條氣體入口管,熱電偶,加熱套,及具有冷凝器之迪安-斯塔克盤之樹脂鍋内。於氮氣氛下,使該混合物經攪拌加 熱至195T溫度,並以3小時45分鐘,以每分鐘3.42克之速 率添加含有385克消石灰(94%氫氡化鈣),231克烴油,96.25 克異癸醇及57.75克丁基卡比醇之漿液。漿液添加5分鐘 後,以每小時1.2標準立方呎之速率添加二氧化碳至該反應 内。於該碳酸化反應時,維持195-200T溫度,並如實例1 之方法監測pH。 該漿液添加結束後’持續添加二氧化碳,直到該反應混 合物呈中性(當經酚酞測試時,以無色試樣表示)為止。然後 使該反應混合物加熱至30〇卞,並藉由該迪安·斯塔克盤移 除所添加之水及該反應内所產生之水。添加乃克矽藻土至 戎已脫水反應產物内,並如實例丨所述,使該產物經吸濾, 產生一種清澈,琥珀色之高鹼性油酸鈣/羧酸鈣流動流體濾 出物,一旦冷部至室溫時,其仍可維持清澈。經分析,該 濾出物含有14.5重量%鈣。 實例3 O:\90\9073O.DOC -26- 2004243 06 10%高驗性油酸約/碳_,GRAS間接食品添加物配方 廣被W為安全性之間接食品添加劑之僅含無酚1高鹼 性油酸鈣/碳酸㈣質之製法如下··使含有520·6克油酸 (1.85莫耳),522克 shellflexTM61u 輕礦油,259克十二醇, 及32.4克丙二醇之混合物加熱至18〇卞,並添加2·〇克丙酸及 b.o克水。以每分鐘4·0克之速率持續添加含有345 6克 hellflex 6111 ’ 1 72·8克十二醇,21.6克丙二醇,及 540 克石灰(94%氫氧化鈣)之漿液至該攪拌反應混合物内。漿液 、'’、、力、力41刀鐘後,中和該油酸,存在過量石灰,並部份溶 解得到1 1 ·4之表觀pH。接著以每分鐘約495毫升之速率使 籲·O: \ 90 \ 9O73O.DOC -23- 2004243 06 Hydrocarbon-substituted succinimine, for example, via the above-mentioned acid (or a derivative thereof) and a nitrogen-containing compound (preferably a polyalkylene polyamine, such as , Polyethylene polyamine) reaction. Even more preferred are as described in US Patent Nos. 3,202,678; 3,154,560; 3,172,892; 3,024,195; 3,024,237; 3,219,666; and 3,216,936; and BE_A-66,875 The reaction product of a polyalkylene polyamine and an alkenyl succinic anhydride, which can be post-treated to improve its properties', such as a greenhouse acidification treatment (such as U.S. Patent Nos. 3 § 7 9 36 and 3,254,025 No.) 'after gasification or oxidation treatment. For example, the fluorination reaction can be performed by treating a fluorenyl nitrogen-containing dispersant with a side compound selected from the group consisting of boron oxide, boron halide, boric acid, and boric acid ester. (b) Antiwear and antioxidants. The metal can be an alkali or alkaline earth metal, or aluminum, lead, tin, molybdenum, manganese, nickel or copper. Based on the total weight of the lubricant, the zinc salt is most often used in the lubricating oil at 0.1 to 10 (preferably 0.2 to 2) mass%. Kegen = a known method for preparing this salt, the first step is to form a dihydrocarbyl dithiophosphoric acid (DDPA) (usually made by reacting one or more alcohols or hoping with ρ · _.2 s.sub.5) The DDpA formed is then neutralized with a zinc compound. The zinc dihydrocarbyl dithiophosphate can be made from a mixed DDPA, which is sequentially made from a mixed alcohol. Alternatively, a plurality of dihydrocarbyl dithiophosphates can be prepared and then mixed. The following example illustrates the method for preparing the turbid liquid-free ageing salt additive (example is money) and the powder form derived therefrom according to the method of the present invention: an experimental amorphous metal salt (example 7_MU_12). These examples are not intended to limit the scope of the invention. In the following examples and this patent specification MO: \ 90 \ 9073O.DOC -24- 2004243 06 Please anywhere in the patent scope Unless otherwise specified, all parts and percentages are expressed by weight ratio, all temperatures are expressed in degrees Fahrenheit . Example 1 10% overbased oleic acid / carbonate dance According to this example, a 10% overbased calcium oleate / calcium carbonate without phenol was prepared. Under nitrogen cyanide, '308.42 g of oleic acid (1.100 moles), 213.15 g of mineral oil, 154.14 g of isodecanol' 63.08 g of butylcarbitol, 8.70 g of triethylene glycol, 26.97 A mixture of grams of water and 0.87 grams of propionic acid was heated to 190 ° C while stirring. Continue adding a dispersion containing 38.98 grams of mineral oil, 13.86 grams of isodecanol, 3.71 grams of butylcarbitol, and 43.28 grams of lime (0.5498 moles) to the stirred mixture. 'It took about 33 minutes to prepare calcium oleate The mixture solution. The dispersion was added at a rate of about 3 grams per minute. At this point, within the reaction, the mixture was tested to be alkaline with phenolphthalein (about 10-12 pH). Then, a dispersion containing 276.25 g of mineral oil, 98.23 g of isodecanol, 26.31 g of butylcarbitol, and 3 06.75 g of lime (3.897 mol) was continuously added to the stirred mixture for about 3 hours and 56 minutes. At the same time, the mixture was treated with an emulsified carbon at 1.5SCFH at 195-200T. The dispersion was also added at a rate of about 3 grams per minute. The basicity of the reaction was checked during the reaction to maintain the basicity. When the reaction mixture was nearly neutral as tested by phenolphthalein, the addition of carbon dioxide was stopped. The reaction mixture was then heated to 300 ° F and a total of 99.36 grams of water was removed by a Dean-Stark tray. The product mixture formed was stirred and 24.00 g of filter aid (diatomaceous earth) was added. At a rate of about 30 milliliters per 10 minutes, as described above, the product mixture is filtered through suction to produce a clear, amber, overbased calcium oleate / calcium carbonate flowing liquid filtrate. Cold O: \ 90 \ 9073O.DOC -25- 2004243 06 When it reaches room temperature, it can keep clear. The filtrate was analyzed to contain 10.4% by weight # 5. Example 2 14 ° / 〇 Overbased calcium oleate / calcium carbonate According to this example, a phenol-free overbased calcium oleate / 14% by weight calcium was prepared. Calcium carbonate. Add 1700 grams of 9.89% overbased calcium oleate / calcium carboxylate made by the previous example method, and 42.5 grams of deionized water to 3 liters. Equipped with a pot stirrer, two gas inlet tubes, thermocouple, heating jacket , And resin pot with Dean Stark plate with condenser. Under a nitrogen atmosphere, the mixture was heated to a temperature of 195 T with stirring, and 385 grams of slaked lime (94% calcium hydride), 231 grams of hydrocarbon oil, and 96.25 grams of isocyanate were added at a rate of 3.42 grams per minute for 3 hours and 45 minutes. A slurry of decanol and 57.75 g of butylcarbitol. After the slurry was added for 5 minutes, carbon dioxide was added to the reaction at a rate of 1.2 standard cubic feet per hour. During the carbonation reaction, a temperature of 195-200 T was maintained, and the pH was monitored as in Example 1. After the end of the slurry addition, carbon dioxide was continuously added until the reaction mixture became neutral (expressed as a colorless sample when tested with phenolphthalein). The reaction mixture was then heated to 30 ° F, and the added water and the water produced in the reaction were removed by the Dean Stark tray. Add gram of diatomite to the dehydrated reaction product and, as described in Example 丨, filter the product through suction to produce a clear, amber, overbased calcium oleate / calcium carboxylate mobile fluid filtrate Once the cold part reaches room temperature, it can still remain clear. After analysis, the filtrate contained 14.5% by weight of calcium. Example 3 O: \ 90 \ 9073O.DOC -26- 2004243 06 10% high test oleic acid approx./carbon _, GRAS indirect food additive formula is widely used as a safety indirect food additive containing only phenol-free 1 high The basic calcium oleate / carbonate is prepared as follows: A mixture containing 520 · 6 g of oleic acid (1.85 moles), 522 g of shellflexTM 61u light mineral oil, 259 g of dodecanol, and 32.4 g of propylene glycol is heated to 18 〇 卞, and added 2.0 grams of propionic acid and bo grams of water. A slurry containing 3,456 grams of hellflex 6111'1, 728.8 grams of dodecanol, 21.6 grams of propylene glycol, and 540 grams of lime (94% calcium hydroxide) was continuously added to the stirred reaction mixture at a rate of 4.0 grams per minute. After 41 minutes of slurry, '', force, and force, the oleic acid was neutralized, excess lime was present, and partial dissolution resulted in an apparent pH of 1 1 · 4. Then at a rate of about 495 milliliters per minute

二氧化碳氣體經由次表面添加管進入該反應混合物内,以 產生並維持lOiU pH’費時該漿液添加時間(約小 時),同時維持該反應溫度於19〇-192卞,並溫和冷卻。當已 ,加約1080克漿液時,停止該漿液添加,並持續添加該二 虱化碳,直到該反應之pH降至7·5(約7分鐘)為止。將該反應 小〜置於22·5忖真空下,並以175小時加熱至31〇卞,同時 經由迪安-斯塔克管移除所添加水及該反應產生之水。於 3 i〇F下保持該反應,並添加3〇克矽藻土助濾劑。以每分 "里545笔升之速率,如先前實例所述,使該熱產物經吸濾, 一種清澈,黃琥珀色之高鹼性油酸鈣/碳酸鈣流動濾出 4勿 5 一 ,、一旦冷卻至室溫時,仍可維持清澈。經分析,該濾 出物s有1〇.5重量%鈣。該物質之紅外線光譜顯示於864厘 米倒數處有一個尖峰,其係為非晶形碳酸鈣之特徵。! 實例4Carbon dioxide gas enters the reaction mixture through the sub-surface addition tube to generate and maintain lOiU pH ', which takes time to add the slurry (about an hour), while maintaining the reaction temperature between 19-192 ° F and gentle cooling. When about 1080 grams of slurry has been added, the slurry addition is stopped, and the dilute carbon is continuously added until the pH of the reaction drops to 7.5 (about 7 minutes). The reaction was placed under a vacuum of 22.5 Torr and heated to 3100 Torr for 175 hours while removing the added water and the water produced by the reaction through a Dean-Stark tube. The reaction was maintained at 3 ° F and 30 grams of diatomaceous earth filter aid was added. At a rate of 545 strokes per minute, as described in the previous example, the hot product was filtered through suction, and a clear, yellow amber overbased calcium oleate / calcium carbonate was filtered out. Once it is cooled to room temperature, it can still keep clear. After analysis, the filtrate s had 10.5% by weight of calcium. The infrared spectrum of the substance shows a sharp peak at the penultimate point of 864 cm, which is characteristic of amorphous calcium carbonate. !! Example 4

O:\90\9O73O.DOC -27- 2004243 06 1 5 %高驗性油酸約/石炭酸弼 可藉由以下程序製備含有15.4重量%鈣之高鹼性油酸鈣/ 石炭酸鈣。添加50克水至1 700克根據前述實例製備之1丨高 鹼性油酸鈣/碳酸鈣液體之混合物内,並以1〇〇〇 rpm攪拌, 使該混合物加熱至190°F。以每分鐘3·97克之速率,以3小 時40分鐘添加720克得自500克石灰(94%氩氧化鈣),32〇克 31^11化11^6111輕礦油,16〇克十二醇,及2〇克丙二醇之漿 液至該混合物内。漿液添加2分鐘後,以可產生並維持該反 應混合物之視pH於1〇·5-11之速率(每分鐘約45(Μ5〇毫 升),經由次表面添加管使二氧化碳氣體導入該反應混合物 内。經過添加所需量該石灰漿液所需之時間後,停止添加 該漿液,並持續添加該二氧化碳,直到該反應之ρΗ降至 7·5(約10分鐘)為止。然後於22·5"真空下使該反應經加熱, 亚緩慢加熱至310卞。藉由迪安-斯塔克盤移除所添加水及 該反應產生之水。然後經由矽藻土(助濾劑)床過濾該反應混 合物’得到一種清澈,琥珀色高鹼性油酸鈣/碳酸鈣流動濾 出物。經分析,該物質含有15·4重量%鈣。該物質之紅外線 光譜顯不於864厘米倒數處有一個表示非晶形碳酸鈣之特 性尖峰。 實例5 14 %高鹼性油酸錄/碳酸錯 可藉由以下程序製備含有約14%锶之無酚油酸锶/碳酸 總。使含有4丨3克油酸,6〇〇克ShellflexTMfe礦油,300克異 癸醇’40克丁基卡比醇,及4克三乙二醇之混合物加熱至ι76O: \ 90 \ 9O73O.DOC -27- 2004243 06 1 5% high oleic acid approx./carbonic acid can be prepared by the following procedure with 15.4% by weight of calcium overbased calcium oleate / calcium carboxylate. 50 grams of water was added to 1 700 grams of the overbased calcium oleate / calcium carbonate liquid mixture prepared according to the previous example, and the mixture was stirred at 1000 rpm to heat the mixture to 190 ° F. At a rate of 3.97 grams per minute, 720 grams of 500 grams of lime (94% argon oxide) obtained from 3 hours and 40 minutes were added, 3200 grams of 31 ^ 11, 11 ^ 6111 light mineral oil, and 16 grams of dodecanol , And a slurry of 20 g of propylene glycol into the mixture. After the slurry was added for 2 minutes, carbon dioxide gas was introduced into the reaction mixture at a rate of 10.5-11 (approximately 45 (M50 ml) per minute) at which the apparent pH of the reaction mixture can be maintained. After the time required to add the required amount of the lime slurry, stop adding the slurry, and continue to add the carbon dioxide until the pH of the reaction drops to 7.5 (about 10 minutes). Then at 22.5 " vacuum The reaction was heated and then sub-slowly heated to 310 F. The added water and the water produced by the reaction were removed by a Dean-Stark tray. The reaction mixture was then filtered through a bed of diatomaceous earth (filter aid). 'A clear, amber overbased calcium oleate / calcium carbonate flow-through was obtained. After analysis, the material contained 15.4% by weight of calcium. The infrared spectrum of the material was significantly less than 864 cm. The characteristic spikes of crystalline calcium carbonate. Example 5 A 14% overbased oleic acid / carbonic acid can be prepared by the following procedure with a total of about 14% strontium without phenol strontium oleate / carbonic acid. It contains 4 丨 3 grams of oleic acid, 600 g ShellflexTMfe ore , 300 g isodecanol '40 g of carbitol than alcohol, and 4 g of a mixture of triethylene glycol was heated to ι76

O:\90\9O73O.DOC -28- 2004243 06 F ’並添加looo克氫氧化鋰八水合物。以2·5小時使該反應 混合物加熱至275°F,同時借助於以2.0 SCFH進行之氮喷 洗’經由迪安—斯塔克盤移除550克水。該水移除之速率變 ί*又後’停止该氮噴洗步驟,並以每分鐘45〇毫升之速率,經 由次表面添加管添加二氧化碳氣體至該反應内,並持續移 除所形成水。於250-275Τ下,二氧化碳添加7小時後,停 止該二氡化碳之添加,使該反應溫度上升至300Τ,並借助 於以2.0 SCFH進行之氮喷洗,移除剩下的水。接著借助於 助遽劑使該熱反應經吸濾,產生呈淺黃色,清澈流動流體 型式之該高鹼性油酸/碳酸锶。經分析,該產物含有14.25 重量%總。 實例6 4· 5 %高·驗性油酸鎮/碳酸鎮 可經由以下程序製備含有約4.5%鎂之無酚油酸鎂/碳酸 鎮。使含有529.3克油酸,600克ShellflexTM 6111輕礦油, 400克異丙醇,350克異癸醇,400克水之混合物加熱至丨4〇下, 並添加400克氫氧化鎂。使用該氫氧化鎂中和該酸會使該溫 度上升至1 67T。以每分鐘225毫升之速率,經由次表面添 加管使一氧化碳進入該反應混合物内,費時6小時,於此 時’使該溫度逐漸上升至223°F,並移除720毫升含有水及 異丙醇之混合物。使該溫度上升至3〇5°F,並借助於該二氧 化碳之添加,移除剩下的水。停止添加該二氧化碳,並借 助於助濾劑使該熱反應混合物經吸濾,產生呈清澈淺黃色 流動液體型式之該高鹼性镁產物。經分析該產物含有4 · 5重 O:\90\9O73O.DOC -29- 2004243 06 量%鎂。 實例7 · 2 1 · 38%高驗性非晶形油酸約/碳酸約粉末 以穩定流之型式,以5分鐘添加200克含有10.5重量%約之 高鹼性油酸鈣/碳酸鈣液體(如實例3之方法製備之產物)至 1000克快速攪拌之異丙醇内。於室溫下攪拌該混合物,費 時1小時’然後經吸濾。使該濾餅經2X1 〇〇克異丙醇洗務, 儘可能吸乾’然後於室溫下使其乾燥一夜。所得到該粉末 經由X-射線粉末圖顯示無結晶性,且其很容易分散在礦油 内’產生一種清澈,等向性非黏性分散液。已發現該粉末 含有以21.38重量%鈣。該粉末(nuj〇i mull)之紅外線光譜顯 示於866厘米倒數處有一個尖峰,其係表示非晶形碳酸鈣之 特徵。. - 實例8 20.2%高驗性非晶形油酸鈣/碳酸鈣粉末 根據以下實例製備粉末狀高驗性非晶形油酸約/礙酸 鈣。以15分鐘添加500克含有9·76重量%鈣之高鹼性油酸約/ 破酸鈣液體(如上述實例1之產物)至15〇〇克異丙醇内,快速 擾拌並加熱至回流。使該混合物再回流半小時,然後使其 冷卻至90°F,並經吸濾。使所收集固體約2χ125克異丙醇洗 蘇’並儘可能吸乾。於室溫下使該固體產物乾燥一夜,產 生262克灰白色固體,其經分析,含有2〇 2重量%鈣。該物 質很容以70%固體之型式分散在礦油内,得到一種清澈, 流動分散液,其鈣含量為13·83重量%。該粉末(nuj〇i mull) O:\90\9073O.DOC -30- 2004243 06 之外紅線光譜顯示於866厘米倒數處有-個尖峰,其係表示 非晶形碳酸約之特徵。已分散在礦物精内之該粉末顆粒之 平均顆粒直徑為0112微米。 實例9 28%高鹼性非晶形油酸鈣/碳酸鈣粉末 八根據以下實例製備粉末狀高驗性非晶形油酸妈/碳酸鈣 ,末在5刀釭内以穩疋流之型式添加2〇〇克含有重量% 鈣之高鹼性油酸鈣/碳酸鈣液體分散液(如上述實例4之方法, 製成)至Η)〇〇克快速㈣之異丙醇内。於室溫下㈣拌該混攀. 合物-小時’然後經吸滤’經2χ1〇〇毫升異丙醇洗務,並儘 可能吸乾。於室溫下使該產物風乾一夜,產生一種不會流 動之灰白色粉末’其經分析含有28重量%約。該粉末㈣。! mull)之紅外線光譜顯示於866厘米倒數處有一個尖峰,其表 示非晶形碳酸鈣之特徵。X_射線粉末圖顯示只有寬尖峰, /又有得自方解石之尖峰(結晶狀碳酸鈣)。已分散在礦物精内 之該粉末顯示其平均顆粒直徑為〇 〇566微米。 實例10 φ 3 〇 %雨驗性非晶形油酸鋇/碳酸鋇 纊 根據以下實例製備無盼鬲驗性非晶形油酸鋇/碳酸鋇。於 慢的氮流下使含有502.5克油酸,581克HVI礦油,200.0克 EPalTm 14-18(含有14至18個碳原子之脂肪醇混合物),1〇2 克丁基卡比醇(一乙二醇單丁基趟)及1〇·2克三乙二醇之混 合物加熱至178F。以45分鐘分3次增量添加1034.1克氫氧 化鋇單水合物至該加熱器之反應混合物内。以一小時使該 O:\90\9073O.DOC -31 - 2004243 06 反應混合物之溫度上升至280卞,並借助於2 SCFH之該氮 流,經由迪安·斯塔克盤移除75.6克水。使該氮流減至1 SCFH,並以5½小時,經由次表面添加管以每分鐘約3〇〇毫 升之速率添加二氧化碳,於此時,使該溫度逐漸自28〇下上 升至300T,並於2小時後,以每15分鐘約75克之速率經由 迪安-斯塔克盤移除水。 於該二氧化碳添加時間結束時,將該反應小心地置於22 吋真空下,並移除剩下的水及少量丁基卡比醇。移除之總 水量為210克。30分鐘後,釋放該真空,並添加4〇克助濾劑 (石夕藻土)。使該礦物經吸濾,得到一種清澈,琥珀色之流動 液體,其經分析含有29.7重量%鋇。 實例11 45.2%高臉性非晶形油酸鋇/碳酸鎖粉末 在5分鐘内以慢流之型式將含有29 7重量%之無酚高鹼性 油酸鋇/碳酸鋇(藉由實例1〇製成)倒入1〇〇〇克異丙醇内,並 快速攪拌。於室溫下擾拌該混合物,費時一小時,然後經 吸濾,經2x1 00克異丙醇洗滌,儘可能吸乾,然後使其風乾 一仪。經分析,该產物(灰白色粉末)含有45 2重量%鋇。 實例12 4 5 · 5 %高臉性非晶形油酸鋇/齡鋇/碳酸鋇粉末 根據實例10製備含有45.5%鋇之含酚高鹼性非晶形油酸 鋇/酚鋇/碳酸鋇流體,並如美國專利第5,83〇,935號所述,添 加齡至該反應混合物内。於室溫下以5分鐘添加2〇〇克該高 臉性油酸鋇/酚鋇/碳酸鋇至1000克快速攪拌之異丙醇内。授 O:\90\9O73O.DOC -32- 2004243 06 拌該混合物,費時1½小時,然後經吸濾,經2x100克異丙醇 洗滌,儘可能吸乾,並使其風乾。經分析,該產物(粉紅色 粉末)含有45.5重量%鋇。 1 於各該實例中所製備各該物質中該碳酸鈣之物理狀態經 由X-射線粉末圖分析其結晶性,並經由紅外線光譜分析。 根據論文’’Infrared Spectra of Amorphous and Crystalline Calcium Carbonate” by Andersen and Brecevic, Acta 011€111沁118〇&11(^11&¥化汪 45 (1991) 1018-1024戶斤述,非晶形碳 酸飼之紅外線吸收作用發生於864厘米倒數處。碳酸鈣,方 解石,霰石及球方解石之其它結晶多形物之對應紅外線吸 收作用分別發生於877,856及877厘米倒數處。 潤滑劑.組合物調配物及評估 為了說明含該金屬保護劑高驗性添加劑之本發明該潤滑劑 組合物之有利性質,製備並評估許多調配物。在製備該满滑劑 組合物時,常用方法為將呈濃縮物型式添加劑導入適合載劑 (例如,潤滑油)或其它適合溶劑内。脂肪烴,環院烴及芳香烴 為該添加劑濃縮物之適合載劑流體之實例。下文調配之該濃縮 物稱為"DI包裝”。該最終包裝包括具有該基油或其它黏度改良 劑之該DI包裝調配物。因此,表1中,如表丨該包裝試樣B内所 調製,上述實例1之該液體高鹼性油醆鈣/碳酸鈣可作為本發明 該金屬保護劑添加物’且在該最終潤滑劑組合物内包括添加該 包裝之添加劑至如表1所述之潤滑油内。該最終潤滑劑組合物 内該高鹼性油酸鈣/碳酸鈣之含量為該組合物重量之約0 7%。O: \ 90 \ 9O73O.DOC -28- 2004243 06 F ′ and looog lithium hydroxide octahydrate was added. The reaction mixture was heated to 275 ° F over 2.5 hours while removing 550 grams of water via a Dean-Stark tray by means of a nitrogen purge with 2.0 SCFH. The rate at which the water is removed is changed, and then the nitrogen spraying step is stopped, and carbon dioxide gas is added to the reaction through the subsurface addition tube at a rate of 450 ml per minute, and the formed water is continuously removed. After adding carbon dioxide for 7 hours at 250-275T, the addition of carbon dioxide was stopped to raise the reaction temperature to 300T, and the remaining water was removed by means of nitrogen spray washing with 2.0 SCFH. The thermal reaction was then filtered through suction with the aid of a rhenium to produce the overbased oleic acid / strontium carbonate in the form of a pale yellow, clear flowing fluid. Upon analysis, the product contained 14.25% by weight total. Example 6 4.5% high oleic acid / carbonate ball. A phenol-free magnesium oleate / carbonate ball containing about 4.5% magnesium can be prepared by the following procedure. A mixture containing 529.3 g of oleic acid, 600 g of ShellflexTM 6111 light mineral oil, 400 g of isopropanol, 350 g of isodecanol, and 400 g of water was heated to 400 ° C, and 400 g of magnesium hydroxide was added. Neutralizing the acid with the magnesium hydroxide will increase the temperature to 167T. At a rate of 225 milliliters per minute, carbon monoxide was introduced into the reaction mixture via a subsurface addition tube, which took 6 hours, at which time the temperature was gradually increased to 223 ° F, and 720 milliliters of water and isopropanol were removed. Of a mixture. The temperature was raised to 305 ° F, and the remaining water was removed by the addition of the carbon dioxide. The addition of the carbon dioxide was stopped, and the hot reaction mixture was filtered through suction with the aid of a filter aid to produce the overbased magnesium product in the form of a clear light yellow flowing liquid. After analysis, the product contained 4.5 * O: \ 90 \ 9O73O.DOC -29- 2004243 06% magnesium. Example 7 · 2 1 · 38% highly crystalline amorphous oleic acid / carbonic acid powder in a stable flow pattern, 200 g of an overbased calcium oleate / calcium carbonate liquid containing 10.5 wt% The product prepared by the method of Example 3) to 1000 grams of rapidly stirred isopropanol. The mixture was stirred at room temperature for 1 hour 'and then filtered through suction. This filter cake was washed with 2 × 100 g of isopropanol, blotted as far as possible ’and then allowed to dry overnight at room temperature. The obtained powder showed no crystallinity through an X-ray powder pattern, and it was easily dispersed in mineral oil 'to produce a clear, isotropic, non-sticky dispersion. The powder has been found to contain 21.38% by weight of calcium. The infrared spectrum of the powder (nujoi mull) showed a sharp peak at the reciprocal of 866 cm, which is characteristic of amorphous calcium carbonate. -Example 8 20.2% highly crystalline amorphous calcium oleate / calcium carbonate powder A powdery highly crystalline amorphous oleic acid / calcium carbonate was prepared according to the following example. Add 500 grams of overbased oleic acid solution / calcium citrate liquid (such as the product of the above example 1) containing 1 .76 weight% calcium to 1 500 grams of isopropanol over 15 minutes, quickly stir and heat to reflux . The mixture was refluxed for another half an hour, then allowed to cool to 90 ° F and filtered through suction. Approximately 2 x 125 g of isopropanol was washed off the collected solid and blotted as dry as possible. The solid product was dried overnight at room temperature to yield 262 g of an off-white solid which, when analyzed, contained 202% by weight calcium. This substance is very suitable for dispersing in mineral oil in the form of 70% solids to obtain a clear, flowing dispersion with a calcium content of 13.83% by weight. The powder (nujoi mull) O: \ 90 \ 9073O.DOC -30- 2004243 06 shows a red peak spectrum with a sharp peak at the reciprocal of 866 cm, which is a characteristic of the amorphous carbonic acid. The average particle diameter of the powder particles dispersed in the mineral essence was 0112 m. Example 9 A 28% overbased amorphous calcium oleate / calcium carbonate powder. Eight powders were prepared according to the following examples to prepare a highly amorphous amorphous oleate / calcium carbonate, which was added in a steady stream within 5 knives. 0 g of an overbased calcium oleate / calcium carbonate liquid dispersion (made by the method of Example 4 above) containing wt% calcium to i) 100 g of fast isopropyl alcohol. The mixture was stirred at room temperature for one hour, then filtered through suction, washed with 2 x 100 ml of isopropanol, and dried as much as possible. The product was air-dried overnight at room temperature to produce a non-flowing off-white powder 'which was analyzed to contain about 28% by weight. The powder scoops. !! The infrared spectrum of mull) shows a sharp peak at the reciprocal of 866 cm, which shows the characteristics of amorphous calcium carbonate. The X-ray powder chart shows only broad peaks and / or peaks derived from calcite (crystalline calcium carbonate). The powder, which had been dispersed in mineral spirits, showed an average particle diameter of 0.5566 microns. Example 10 φ 30% rain-proof amorphous barium oleate / barium carbonate 纩 A non-experienced amorphous barium oleate / barium carbonate was prepared according to the following example. Under a slow nitrogen stream, 502.5 g of oleic acid, 581 g of HVI mineral oil, 200.0 g of EPalTm 14-18 (a fatty alcohol mixture containing 14 to 18 carbon atoms), and 102 g of butylcarbitol (monoethyl ether) A mixture of diol monobutyl ether) and 10.2 grams of triethylene glycol was heated to 178F. 1034.1 g of barium hydroxide monohydrate was added to the heater's reaction mixture in 3 minutes in 45 minute increments. The temperature of the O: \ 90 \ 9073O.DOC -31-2004243 06 reaction mixture was raised to 280 ° C in one hour, and 75.6 grams of water was removed via the Dean Stark tray by means of the nitrogen stream of 2 SCFH. . The nitrogen flow was reduced to 1 SCFH, and carbon dioxide was added at a rate of about 300 ml per minute through a subsurface addition tube at 5½ hours. At this time, the temperature was gradually increased from 280 to 300T, and at After 2 hours, water was removed via a Dean-Stark tray at a rate of about 75 grams every 15 minutes. At the end of the carbon dioxide addition time, the reaction was carefully placed under a 22-inch vacuum and the remaining water and a small amount of butylcarbitol were removed. The total amount of water removed was 210 grams. After 30 minutes, the vacuum was released, and 40 grams of filter aid (Satite) was added. The mineral was subjected to suction filtration to obtain a clear, amber-colored, flowing liquid which was analyzed to contain 29.7 wt% barium. Example 11 45.2% high facial amorphous barium oleate / carbonate lock powder will contain 297% by weight of phenol-free overbased barium oleate / barium carbonate in a slow flow pattern within 5 minutes (made by Example 10) Into) 1000 grams of isopropanol, and quickly stirred. The mixture was stirred at room temperature for one hour, then filtered through suction, washed with 2 x 100 g of isopropanol, blotted as far as possible, and allowed to air dry. Upon analysis, the product (off-white powder) contained 45 2% by weight barium. Example 12 4 5 · 5% high-face amorphous amorphous barium oleate / aged barium / barium carbonate powder According to Example 10, a phenol-containing overbased amorphous barium oleate / barium phenol / barium carbonate solution containing 45.5% barium was prepared, and As described in U.S. Pat. No. 5,83,935, age was added to the reaction mixture. At room temperature, 200 g of this high-barium oleate / barium phenolate / barium carbonate was added to 1000 g of rapidly stirred isopropyl alcohol over 5 minutes. O: \ 90 \ 9O73O.DOC -32- 2004243 06 Mix the mixture for 1½ hours, then filter it with suction, wash with 2x100 g of isopropanol, blot as dry as possible, and let it air dry. After analysis, the product (pink powder) contained 45.5% by weight of barium. 1 The physical state of the calcium carbonate in each of the substances prepared in each of the examples was analyzed for crystallinity by an X-ray powder chart, and was analyzed by infrared spectroscopy. According to the paper "Infrared Spectra of Amorphous and Crystalline Calcium Carbonate" by Andersen and Brecevic, Acta 011 € 111 Qin118〇 & 11 (^ 11 & ¥ Huawang45 (1991) 1018-1024 households, amorphous carbonate feed The infrared absorption effect occurs at the reciprocal of 864 cm. The corresponding infrared absorption effect of calcium carbonate, calcite, vermiculite and other crystalline polymorphs of spherical calcite occurs at the reciprocal of 877, 856, and 877 cm, respectively. Lubricant. Composition Formulation In order to illustrate the beneficial properties of the lubricant composition of the present invention containing the highly protective additive of the metal protective agent, many formulations were prepared and evaluated. In preparing the full lubricant composition, a common method is to form a concentrate Additives are introduced into a suitable carrier (for example, lubricating oil) or other suitable solvents. Aliphatic hydrocarbons, naphthenes, and aromatic hydrocarbons are examples of suitable carrier fluids for the additive concentrate. The concentrate formulated below is called " DI Packaging ". The final packaging includes the DI packaging formulation with the base oil or other viscosity modifier. Therefore, in Table 1, as shown in Table 丨Prepared in Packing Sample B, the liquid overbased oleic calcium / calcium carbonate of Example 1 mentioned above can be used as the metal protective agent additive of the present invention, and the final lubricant composition includes adding the packaged additives to In the lubricating oil described in Table 1. The content of the overbased calcium oleate / calcium carbonate in the final lubricant composition is about 0 7% by weight of the composition.

O:\90\9O73O.DOC -33- 2004243 06 DIS " H-646 (今萍§ H丨611(渺雰薛穿薄沒) H-614 (卞碎淼磷鵰今瘅邀)s-s I^a K-2000 (輛镞涔 w#j) N-438L(^lub 鹽) Star 4 (漆 11綠^>®: ^-pfaA (^pf#J) stari (1熬^®: DI&濰 Viscoplex (VI^L^l) >5 ·· ^躑Star4~tt : 500 L50 L40 P75 100 L75 0·75 0·40 10 ppm79·95 1105 90 A 87·50 24.50 13·13 17.50 30.S 13·13 70 00175 SS3 193.38 ί57·50 175000 ^06.13 Β 87.50 24.50 13·13 Π·50 30.S 13.13 70 00175 1399·13 §•300 157.50 175000 1406.13 η 87·50 24.50 13.13 17.50 13.13 37¾ 00175 SS3 193.38 157.50 175000 S6.75 13.13 17.50 13.13 62.13 00175 S9.13 19138 157.50 175000 142.25 D 007.50 摻合物之用途: 組份 c^ 3 Y 摻合物百分比 1750.0 2046.8 普通油正對照物 1750.0 2046.8 S守 η ^ 5綠 1750.0 2046.8 5亦 〇途 ω 8满 1750.0 2046.8 無FM或清潔劑 負對照物 1750.0 2046.8 O:\90\90730.DOC 34- 2004243 06 就表1而言,以下為各該組份之另一種確認: H-611(高鹼性磺酸妈) HiTec-611* OB磺酸鈣 Ethyl H-614(中性磺酸妈) HiTec-614* 中性磺酸鈣 Ethyl H-7169(抗磨劑) HiTec-7169* 二烷基二硫磷酸鋅 Ethyl K-2000(摩擦改良劑) Kemester 2000 甘油單油酸酯 Crompton N-438L(抗氧化劑) N-438L 壬基化二苯基胺 Crompton Star 4油(Π族基油) Star 4 油 加鼠處理之石峨系礦油 Motiva 消泡劑A(去泡劑) 消泡劑nA” 八甲基環四矽氧烷 Dow Viscoplex(VI 改良劑) ak Viscoplex 6-917 丙烯酸聚合物/中性油 Degussa 該添加劑具有礦油及石油 餾出物作為稀釋劑 參考表1,比較試樣B中本發明該高鹼生油酸弼/碳酸鈣 (OBCO)添加劑與普通油(試樣A)之高鹼性磺酸鈣(OBCS)添 加劑。就試樣B而言,於摩擦改良劑之存在下評估該0BC0 之清潔能力。同樣,在不含該摩擦改良劑之試樣C中,評估 該OBCO之潤滑性。就作為負對照物之該試樣D而言,並未 使用OBCO,OBCS及摩擦改良劑。使用Panel c〇ker試驗以 測定表1試樣A-D之清潔能力。該Panel Coker試驗為可測定 該潤滑劑之相對沉積物形成性之快速實驗室方法。其可藉 由將潤滑劑濺潑在加熱金屬片上而完成。該Panel Coker試 驗可離析具有高溫安定性及表面活性之引擎清潔變數,避 免任何已氧化物質自該整體油沉積。該UEC Panel Coker試 驗結果如表2所示,其步驟為於600°F高溫,330毫升試樣, 費時6小時之試驗條件下,測定由於潤滑劑降解之熱及氧化 應力所引起之該沉積物重量。 O:\90\9073O.DOC -35- 2004243 06 表2O: \ 90 \ 9O73O.DOC -33- 2004243 06 DIS " H-646 (Jinping § H 丨 611 (Miao Xia Xue Chuanbei) H-614 (Invite to the Miao Phosphorus Carving) ss I ^ a K-2000 (车 镞 涔 w # j) N-438L (^ lub salt) Star 4 (lacquer 11 green ^ > ®: ^ -pfaA (^ pf # J) stari (1) ^: DI & Wei Viscoplex (VI ^ L ^ l) > 5 ^^ Star4 ~ tt: 500 L50 L40 P75 100 L75 0 · 75 0 · 40 10 ppm79 · 95 1105 90 A 87 · 50 24.50 13 · 13 17.50 30.S 13 · 13 70 00175 SS3 193.38 ί57 · 50 175000 ^ 06.13 Β 87.50 24.50 13 · 13 Π · 50 30.S 13.13 70 00175 1399 · 13 § • 300 157.50 175000 1406.13 η 87 · 50 24.50 13.13 17.50 13.13 37¾ 00175 SS3 193.38 157.50 175000 S6.75 13.13 17.50 13.13 62.13 00175 S9.13 19138 157.50 175000 142.25 D 007.50 Use of blend: Component c ^ 3 Y Blend percentage 1750.0 2046.8 Normal oil positive control 1750.0 2046.8 S ^ ^ 5 green 1750.0 2046.8 5 also 0 way ω 8 full 1750.0 2046.8 no FM or detergent negative control 1750.0 2046.8 O: \ 90 \ 90730.DOC 34- 2004243 06 For Table 1, the following is another confirmation of each component: H- 611 (High alkaline sulfonic acid) HiTec -611 * OB calcium sulfonate Ethyl H-614 (neutral sulfonate) HiTec-614 * neutral calcium sulfonate Ethyl H-7169 (antiwear agent) HiTec-7169 * zinc dialkyl dithiophosphate Ethyl K- 2000 (friction modifier) Kemester 2000 Glycerin monooleate Crompton N-438L (antioxidant) N-438L Nonylated diphenylamine Crompton Star 4 oil (II group base oil) Star 4 oil plus rat treatment Series mineral oil Motiva Antifoam A (Defoamer) Antifoam nA ”Octamethylcyclotetrasiloxane Dow Viscoplex (VI improver) ak Viscoplex 6-917 Acrylic polymer / Neutral oil Degussa This additive has mineral Oil and petroleum distillates are used as a diluent with reference to Table 1, and the sample B is compared with the overbased calcium sulfonate / obcocarbonate (OBCO) additive of the present invention and the overbased calcium sulfonate of common oil (sample A) ( OBCS) additives. For sample B, the cleaning ability of the 0BC0 was evaluated in the presence of a friction modifier. Similarly, in the sample C without the friction modifier, the lubricity of the OBCO was evaluated. For this sample D as a negative control, OBCO, OBCS and friction modifiers were not used. The Panel coker test was used to determine the cleanability of Samples A-D in Table 1. The Panel Coker test is a fast laboratory method to determine the relative deposit formation of the lubricant. This can be accomplished by splashing lubricant on the heated metal sheet. The Panel Coker test isolates engine cleaning variables with high temperature stability and surface activity, and prevents any oxidized substances from depositing from the bulk oil. The UEC Panel Coker test results are shown in Table 2. The procedure is to measure the deposits caused by the heat and oxidative stress of lubricant degradation under the test conditions of 330 ml samples at a high temperature of 600 ° F and a test time of 6 hours. weight. O: \ 90 \ 9073O.DOC -35- 2004243 06 Table 2

Panel Coker試驗結果一沉積物(毫克) 摻合物 試驗1 實驗2 平均 註釋 A 205 235 220 OBCS B 133 124 128 OBCO C 167 189 178 OBCO/無 FM D 289 252 270 無 OBCO/無 FM 試驗條件:600°F,330毫升試樣,6小時 參考表2,測試表1各該調配物,並完成以下觀察。含本 發明該0BC0金屬保護劑之該潤滑劑組合物顯示良好結 果,試樣B及C之平均試驗結果分別為128及178毫克沉積 物。反之,含0BCS之該普通油產生平均220毫克沉積物(試 樣A)及270毫克沉積物(試樣D)。因此,與具有OBCS及不含 高鹼性添加劑或摩擦改良劑之其它組合物之常用普通油比 較,本發明該0BC0具有更優異之清潔能力。 測試本發明該潤滑組合物抗自燃料組合物或油氧化產生 之腐蝕性或酸部份之氧化安定性或安定性。根據ASTM D943進行該潤滑劑組合物之氧化特性分析。於高溫(95°C) 下,在氡,水及鐵鹽及銅鹽存在下,使用該程序以評估試 樣A-D之氧化安定性。該ASTM D943試驗為一種用於潤滑 劑(例如,蒸汽渦輪機油及水壓機用油,其雖然已預期會碰 到濕條件,但是也預期會持續很長時間)之低溫氧化-腐蝕試 驗。因此,該D943試驗條件係於液體水(其與銅及鐵金屬觸 媒試樣胚接觸,並具有可以在該混合物内起泡,作為該氧 O:\90\9O73O.DOC -36- 2004243 06 化劑之純氧氣體)存在下,於95t下進行。該ASTM D943試 驗之成功需要該潤滑劑調配物可提供該鐵及銅金屬重大保 瘦作用’及具有可持續夠久以達到該1〇〇〇小時最低時間之 驗保留物’其中該鹼保留物可耗盡並使該油達到2之酸值。 本發明添加劑之該OBCO與如表1所調製之該〇BCS比較之 測試結果如表3示。 表3 時間’小時 酸值,ASTM D 3339Panel Coker test results-Sediment (mg) Blend test 1 Experiment 2 Average annotation A 205 235 220 OBCS B 133 124 128 OBCO C 167 189 OBCO / FM-free D 289 252 270 OBCO-free / FM-free Test conditions: 600 ° F, 330 ml sample, refer to Table 2 for 6 hours, test each formulation in Table 1, and complete the following observations. The lubricant composition containing the 0BC0 metal protective agent of the present invention showed good results. The average test results of samples B and C were 128 and 178 mg of deposit, respectively. In contrast, the common oil containing 0BCS produced an average of 220 mg of sediment (Sample A) and 270 mg of sediment (Sample D). Therefore, the 0BC0 of the present invention has more excellent cleaning ability compared with the common ordinary oils having OBCS and other compositions containing no overbased additives or friction modifiers. The lubricating composition of the present invention was tested for its oxidation stability or stability against the corrosiveness or acidic portion generated from oxidation of the fuel composition or oil. An analysis of the oxidation characteristics of the lubricant composition was performed according to ASTM D943. This procedure was used to evaluate the oxidative stability of samples A-D at high temperature (95 ° C) in the presence of tritium, water, iron salts and copper salts. The ASTM D943 test is a low-temperature oxidation-corrosion test for lubricants (for example, steam turbine oils and hydraulic oils, which are expected to encounter wet conditions but also to last a long time). Therefore, the D943 test conditions are based on liquid water (which is in contact with the copper and iron metal catalyst sample embryos and has the ability to foam in the mixture as the oxygen O: \ 90 \ 9O73O.DOC -36- 2004243 06 It is carried out at 95t in the presence of a pure oxygen gas of a chemical agent. The success of the ASTM D943 test requires that the lubricant formulations provide the significant thinning effect of the iron and copper metals 'and a retentive retention that lasts long enough to reach the 1000 hour minimum time', among which the alkali retention It can be used up and the oil reaches an acid number of 2. The test results of comparing the OBCO of the additive of the present invention with the OBCS prepared as shown in Table 1 are shown in Table 3. Table 3 Time’hour acid value, ASTM D 3339

表1之OBCS 表1之OBCOOBCS of Table 1 OBCO of Table 1

試樣A 試樣B — 〇 2.13 云T水υ 1.93 500 0.58 668 0.66 1.26 836 0.69 1.43 ~ 1000 1.59 1004__ 0.74 * 1172 1.26 1196 1.40 1340 1.56 1508 1.67 1.57 1676 ^ 2.58 ^ 1.72 1844 1.70 2012 「96 2180 1.98 ^ 2348 Γ64~' 25 16 Γ36 2852 1.73 3020 1.84 35 00 2.14 參考表3,在低溫氧化應用中,本發明該潤滑組合物中該 OBCO金屬保護劑添加劑證明比該〇bcs更適於作為驗性 源。更明確地說,該表3說明本發明該〇BCO油酸鹽添加劑 與該0BCS磺酸鹽添加劑比較,需要幾乎3倍的時間才能達 O:\90\9O73O.DOC -37- 2004243 06 2.0酸值(TAN)。就該OBCS而言,經試驗1676小時後,達2.58 酸值,而經試驗3500小時後,該OBCO之酸值為2.14。已假 定該OBCO試樣之試驗初期該TAN值愈高表示可藉由該油 酸鹽(而非該磺酸鹽)形成緩衝作用。因此,在該試驗初期, 該油酸鹽之1 ·2 TAN值為該磺酸鹽TAN值之約兩倍。然而, 該OBCO油酸鹽之長期性能遠超過該OBCS磺酸鹽之長期性 能。因此,自抗損害酸(酸損害會影響該引擎之功能,並使 該潤滑劑降低品質)之觀點而言,含獨特OBCO添加劑之本 發明該潤滑劑組合物之性能遠優於現有普通油組合物之性 能。 試驗表1該OBCS及OBCO試樣A與B及根據本發明該方法 製備之試樣E,其係為使用異硬酸取代實例1之油酸所製成 之高驗.性異硬脂酸鈣/碳酸鈣。一旦根據ASTM D-5706及 D-5707測試該OBCS,OBCO及OBIS(高鹼性異硬脂酸鹽/碳 酸鹽)之磨擦改良特性時,可發現本發明該添加劑之性能優 於該OBCS試樣。更明確的說,根據ASTM D-5706,藉由具 有更長時間之更高負載,本發明該OBCO及OBIS添加劑優 於該OBCS試樣。同樣,就該ASTM D-5707摩擦及摩耗試 驗,本發明該OBCO及OBIS添加劑優於該OBCS添加劑。 上述說明文提供本發明特定具體實施也揭示内容,且並 無意限制本發明。因此,本發明並不受限於上述具體實施 例,而是,必須明白熟悉本項技藝者鑑於上述說明文可瞭 解屬於本發明範圍内之另外具體實施例。 O:\90\9O73O.DOC -38-Sample A Sample B — 〇2.13 Cloud T Water υ 1.93 500 0.58 668 0.66 1.26 836 0.69 1.43 ~ 1000 1.59 1004__ 0.74 * 1172 1.26 1196 1.40 1340 1.56 1508 1.67 1.57 1676 ^ 2.58 ^ 1.72 1844 1.70 2012 「96 2180 1.98 ^ 2348 Γ64 ~ '25 16 Γ36 2852 1.73 3020 1.84 35 00 2.14 With reference to Table 3, in the low temperature oxidation application, the OBCO metal protective agent additive in the lubricating composition of the present invention proves to be more suitable as an inspection source than the OBcs. More specifically, Table 3 shows that the OBCO oleate additive of the present invention requires almost three times as long as the OBCS sulfonate additive to reach O: \ 90 \ 9O73O.DOC -37- 2004243 06 2.0 acid. For the OBCS, the acid value reached 2.58 after 1676 hours of testing, and the acid value of the OBCO was 2.14 after 3,500 hours of testing. It has been assumed that the TAN value of the OBCO sample at the beginning of the test is more stable. High indicates that a buffering effect can be formed by the oleate (not the sulfonate). Therefore, at the beginning of the test, the 1,2 TAN value of the oleate was about twice the TAN value of the sulfonate. However, the long-term nature of the OBCO oleate Can far exceed the long-term performance of the OBCS sulfonate. Therefore, from the viewpoint of resisting damage to acids (acid damage will affect the engine function and reduce the quality of the lubricant), the lubricating oil of the present invention containing a unique OBCO additive The performance of the agent composition is much better than the performance of the existing common oil composition. Test Table 1 The OBCS and OBCO samples A and B and the sample E prepared according to the method of the present invention are substituted with isostearic acid for Example 1. High test made of oleic acid. Calcium isostearate / calcium carbonate. Once tested according to ASTM D-5706 and D-5707 the OBCS, OBCO and OBIS (overbased isostearate / carbonate) It is found that the performance of the additive of the present invention is better than that of the OBCS sample when the friction is improved. More specifically, according to ASTM D-5706, the OBCO and OBIS additive of the present invention has higher load for a longer time. Better than the OBCS sample. Similarly, in the ASTM D-5707 friction and wear test, the OBCO and OBIS additive of the present invention is superior to the OBCS additive. The above description provides specific implementation of the present invention and also discloses the content, without intending to limit it This invention. So this The invention is not limited to the specific embodiments described above, but it must be understood by those skilled in the art that other specific embodiments within the scope of the invention can be understood in view of the above description. O: \ 90 \ 9O73O.DOC -38-

Claims (1)

2004243 06 拾、申請專利範圍: h —種潤滑油組合物,其含有 潤滑油,及 作為金屬保護劑之添加劑,其係選自以下所組成 組: ⑷脂肪酸局驗性非晶形驗土金屬碳酸鹽之擱置安定^生 無混濁液體,及 (b)自該液體内離析之脂肪酸之粉末狀高驗性非晶米仏 土金屬碳酸鹽,該液體或粉末狀添加劑係根據以下步驟 製備: 八 (i) 於液態煙存在下’使驗土金屬驗與脂肪酸反廡, 該金屬驗對脂肪酸之當量比大於1 : 1, (ii) 碳酸化該混合物,以製備非晶形鹼土金屬碳酸鹽, (iii) 於碳酸化反應時,以鹼土金屬鹼之受控速率添加 至含有相對量之鹼土金屬鹼,液態烴及具有至少8個碳 原子之脂肪醇之分散液,以製備安定性無混濁液體反 應產物,以及 (iv) 自該反應產物内移除水,以得到該液體添加劑或 粉末狀添加劑。 2·根據申請專利範圍第1項之潤滑油組合物,其中該液體反 應產物以每10分鐘至少約300毫升之產物過濾速率經過 濾,製備熱力學安定性液體。 3·根據申請專利範圍第1項之潤滑油組合物,其中該脂肪酸 為C12-C22脂肪酸。 O:\90\9O73O.DOC 4·根據申請專利範圍第!項之潤滑油組合物,其中該脂肪酸 為油酸或異硬脂酸。 5·根據中請專利範圍第i項之潤滑油組合物,其中係移除水 乂知到水含1為該總產物重量之少於約i重量%之微乳液 產物。 6·根據申請專利範圍第1項之潤滑油組合物,其中該鹼土金 屬選自由妈,鋇,鎂及鳃所組成之群組。 7·根據申請專利範圍第1項之潤滑油組合物,其中該鹼土金 屬為J弓。 8·根據申請專利範圍第1項之潤滑油組合物,其中該高鹼性 鹽為油酸爹丐/碳酸約。 9·根據申請專利範圍第1項之潤滑油組合物,其中該高鹼性 鹽基本上不含紛或紛系衍生物。 10·根據申睛專利範圍第1項之潤滑油組合物,其中該脂肪醇 具有8至14個碳原子。 11.根據申請專利範圍第10項之潤滑油組合物,其中該醇為 異癸醇。 12·根據申靖專利範圍第11項之潤滑油組合物,其中該分散 劑尚含有二醇或二醇醚。 13·根據申請專利範圍第12項之潤滑油組合物,其中該二醇 或二醇鱗選自由二乙二醇單丁醚,三乙二醇,二丙二醇, 二乙二醇單甲醚,乙二醇單丁醚及其混合物所組成之群 組。 14·根據申請專利範圍第1項之潤滑油組合物,其中形成該反 O:\90\9O73O.DOC 2004243 06 15. 16. 17. 18. 19. 20. 應產物之步驟為以該最終反應混合物為基準,使一含量 選自由約Γ5-30%氫氧化鈣,約12-24%氫氧化鎂,約25_50% 氯氧化銷及約35-50%氫氧化鋇所組成之群組之鹼土金屬 驗及其混合物反應。 根據申請專利範圍第14項之潤滑油組合物,其中該鹼土 金屬鹽為氫氧化鈣,且該脂肪酸為油酸。 根據申請專利範圍第15項之潤滑油組合物,其中該無混 濁液態油酸鈣為一種具有非晶形碳酸鈣在該微乳液微膠 粒内之微乳液。 根據申請專利範圍第1項之潤滑油組合物,其中添加該分 散液,並經二氧化碳碳酸化後,該混合物含有 約15-30%油酸約, 約9-35%碳酸約, 約3 0 - 3 5 %煙油, 約15-18%異癸醇,以及 約4-6%二醇或二醇驗。 根據申請專利範圍第17項之潤滑油組合物,其中該分散 液含有約40-50%氫氧化鈣,約25_4〇%烴油,約1〇_25%異 癸醇’及約0_ 10%二醇或二醇醚。 根據申請專利範圍第丨項之潤滑油組合物,其中以該油組 合物總重為基準計,該添加劑之用量可得到約0 5至約15 重量%該高鹼性金屬碳酸鹽。 根據申請專利範圍第i項之潤滑油組合物,其中以該油組 合物總重為基準計,該添加劑之用量可得到岐5至約7 O:\90\9073O.DOC 2004243 06 重昼〇/〇該高驗性金屬碳酸鹽。 21·根據申請專科範圍第1項之潤滑油組合物,其中該有效量 之H、、加劑可以於其經該組合物進行潤滑作用時,藉由中 和酸部份以保護金屬。 祀據申明專利範圍第1項之潤滑油組合物,其中該有效量 之添加劑可以於其經該組合物進行潤滑作用時,經由改 良清潔能力以保護金屬。 根據申w月專利範圍第1項之潤滑油組合物,其中該有效量 之添加劑可以於其經該組合物進行潤滑作用時,經由改 良抗磨性以保護金屬。 24· —種含有潤滑油及作為金屬保護劑之脂肪酸粉末狀高鹼 性非晶形鹼土金屬碳酸鹽添加劑之潤滑油組合物,其中 該月曰肪酸粉末狀高鹼非晶形鹼土金屬碳酸鹽添加劑基本 上由非晶形鹼土金屬碳酸鹽與脂肪酸之非晶形鹼土金屬 缓酸鹽複合之複合鹽之已離析固體黏聚微膠粒所組成。 25·根據中請專利範圍第24項之潤滑油組合物,其中該脂肪 酸為C12-C22脂肪酸。 26·根據中請專利範圍第24項之潤滑油組合物,其中該脂肪 酸為油酸或異硬脂酸。 27·根據中請專利範圍第24項之潤滑油組合物,其中係移除 水以得到水含量為該總產物之約1重量%之微乳液產物。 28. 根據申請專利範圍第24項之潤滑油組合物,其中該鹼土 金屬選自由鈣,鋇,鎂及鳃所組成之群組。 29. 根據申請專利範圍第24項之潤滑油組合物,其中該鹼土 O:\90\9O73O.DOC 2004243 06 金屬為飼。 30. 根據令請專利.範圍第24項之濁滑油組合物,其中該高驗 性鹽為油酸鈣/碳酸鈣。 31. 根據申請專利範圍第24項之潤滑油組合物,其中以該油 組合物總重為基準計,該添加劑之用量可以得到约〇5至 約15重量%該高鹼性金屬碳酸鹽。 32. 根據申請專利範圍第24項之潤滑油組合物,其中以該油 組合物總重為基準計,該添加劑之用量可以得到約Μ至 約7重量%該高驗性金屬碳酸鹽。 33. 根據申請專利範圍第24項之潤滑油組合物,其中該有效 量之添加劑可以於其經該組合物進行潤滑作用時:經由 中和酸部份以保護金屬。 34. 根據.申請專利範圍第24項之潤滑 旦 、且分物,其中該有效 ϊ之添加劑可以於其經該組合物進 义订潤滑作用時,經由 改良清潔能力以保護金屬。 35·根據中請專利範圍第24項之潤滑油 ^ ^ ^ ^ 、、&物,其中該有效 里之添加劑可以於其經該組合物進 A, 订凋滑作用時,經由 改良抗磨性以保護金屬。 0.\90\90730.DOC 2004243 06 柒、指定代表圖: (一) 本案指定代表圖為:(無)。 (二) 本代表圖之元件代表符號簡單說明: 扬J、本案若有化學式時,請揭示最能顯示發明特徵的化學式: (無) O:\90\9073O.DOC2004243 06 Scope of patent application: h — a lubricating oil composition containing lubricating oil and an additive as a metal protective agent, which is selected from the group consisting of: ⑷ fatty acid local amorphous amorphous metal carbonate A stable and non-turbid liquid, and (b) a powdery highly crystalline amorphous ochre metal carbonate of a fatty acid isolated from the liquid, the liquid or powdery additive is prepared according to the following steps: Eight (i) In the presence of liquid smoke, 'test the metal test against fatty acids, the metal test to fatty acid equivalent ratio is greater than 1: 1, (ii) carbonate the mixture to prepare an amorphous alkaline earth metal carbonate, (iii) in During the carbonation reaction, it is added at a controlled rate of an alkaline earth metal base to a dispersion containing a relative amount of an alkaline earth metal base, a liquid hydrocarbon, and a fatty alcohol having at least 8 carbon atoms to prepare a stable non-turbid liquid reaction product, and (iv) removing water from the reaction product to obtain the liquid additive or powdery additive. 2. The lubricating oil composition according to item 1 of the scope of the patent application, wherein the liquid reaction product is filtered at a product filtration rate of at least about 300 ml per 10 minutes to prepare a thermodynamically stable liquid. 3. The lubricating oil composition according to item 1 of the application, wherein the fatty acid is a C12-C22 fatty acid. O: \ 90 \ 9O73O.DOC 4 · According to the scope of patent application! The lubricating oil composition of the item, wherein the fatty acid is oleic acid or isostearic acid. 5. The lubricating oil composition according to item i of the patent claim, wherein the water is removed. It is known that the water contains 1 microemulsion product of less than about i% by weight of the total product. 6. The lubricating oil composition according to item 1 of the scope of the patent application, wherein the alkaline earth metal is selected from the group consisting of ma, barium, magnesium and gills. 7. The lubricating oil composition according to item 1 of the scope of patent application, wherein the alkaline earth metal is a J bow. 8. The lubricating oil composition according to item 1 of the scope of the patent application, wherein the overbased salt is oleic acid / carbonic acid. 9. The lubricating oil composition according to item 1 of the scope of the patent application, wherein the overbased salt is substantially free of various derivatives. 10. The lubricating oil composition according to item 1 of the Shenyan patent scope, wherein the fatty alcohol has 8 to 14 carbon atoms. 11. The lubricating oil composition according to item 10 of the application, wherein the alcohol is isodecanol. 12. The lubricating oil composition according to item 11 of the Shenjing patent scope, wherein the dispersant further contains a glycol or a glycol ether. 13. The lubricating oil composition according to item 12 of the scope of the patent application, wherein the diol or diol scale is selected from the group consisting of diethylene glycol monobutyl ether, triethylene glycol, dipropylene glycol, diethylene glycol monomethyl ether, and ethylene glycol. Glycol monobutyl ether and mixtures thereof. 14. The lubricating oil composition according to item 1 of the scope of the patent application, wherein the step of forming the inverse O: \ 90 \ 9O73O.DOC 2004243 06 15. 16. 17. 18. 19. 20. reacting the product is based on the final reaction Based on the mixture, a content of an alkaline earth metal selected from the group consisting of about Γ5-30% calcium hydroxide, about 12-24% magnesium hydroxide, about 25-50% oxychlorine pin, and about 35-50% barium hydroxide Test its mixture reaction. The lubricating oil composition according to item 14 of the application, wherein the alkaline earth metal salt is calcium hydroxide and the fatty acid is oleic acid. The lubricating oil composition according to claim 15 of the application, wherein the turbid liquid calcium oleate is a microemulsion having amorphous calcium carbonate in the microemulsion microparticles. The lubricating oil composition according to item 1 of the scope of patent application, wherein the dispersion is added and carbonized with carbon dioxide, and the mixture contains about 15-30% oleic acid, about 9-35% carbonic acid, and about 30- 35% e-liquid, about 15-18% isodecanol, and about 4-6% glycol or glycol test. The lubricating oil composition according to item 17 of the scope of the patent application, wherein the dispersion contains about 40-50% calcium hydroxide, about 25-40% hydrocarbon oil, about 10_25% isodecanol ', and about 0-10% di Alcohol or glycol ether. According to the lubricating oil composition according to the scope of the patent application, based on the total weight of the oil composition, the amount of the additive can obtain about 0.5 to about 15% by weight of the overbased metal carbonate. According to the lubricating oil composition of the scope of application for item i, wherein the total amount of the oil composition is used as a basis, the amount of the additive can be obtained from Qi 5 to about 7 O: \ 90 \ 9073O.DOC 2004243 06 heavy day 〇 / 〇 This highly sensitive metal carbonate. 21. The lubricating oil composition according to item 1 of the scope of application, wherein the effective amount of H, and additives can protect the metal by neutralizing the acid portion when it is lubricated by the composition. According to claim 1, the lubricating oil composition of the patent scope, wherein the effective amount of the additive can protect the metal by improving the cleaning ability when it is lubricated by the composition. The lubricating oil composition according to item 1 of the scope of patent application, wherein the effective amount of the additive can protect the metal by improving the abrasion resistance when it is lubricated by the composition. 24 · —A lubricating oil composition containing a lubricating oil and a fatty acid powder overbased amorphous amorphous alkaline earth metal carbonate additive as a metal protective agent, wherein the fatty acid powder overbased amorphous alkaline earth metal carbonate additive is basically The upper is composed of an isolated solid cohesive micelle of a complex salt composed of an amorphous alkaline earth metal carbonate and a fatty acid non-crystalline alkaline earth metal slow acid salt. 25. The lubricating oil composition according to item 24 of the patent application, wherein the fatty acid is a C12-C22 fatty acid. 26. The lubricating oil composition according to item 24 of the patent application, wherein the fatty acid is oleic acid or isostearic acid. 27. The lubricating oil composition according to item 24 of the patent application, wherein water is removed to obtain a microemulsion product having a water content of about 1% by weight of the total product. 28. The lubricating oil composition according to item 24 of the application, wherein the alkaline earth metal is selected from the group consisting of calcium, barium, magnesium and gills. 29. The lubricating oil composition according to item 24 of the scope of patent application, wherein the alkaline earth O: \ 90 \ 9O73O.DOC 2004243 06 metal is feed. 30. The turbid oil composition according to item 24 of the patent, wherein the highly sensitive salt is calcium oleate / calcium carbonate. 31. The lubricating oil composition according to item 24 of the scope of patent application, wherein based on the total weight of the oil composition, the amount of the additive can obtain about 0.05 to about 15% by weight of the overbased metal carbonate. 32. The lubricating oil composition according to item 24 of the scope of the patent application, wherein based on the total weight of the oil composition, the amount of the additive can obtain about 7% to about 7% by weight of the highly sensitive metal carbonate. 33. The lubricating oil composition according to claim 24, wherein the effective amount of the additive can protect the metal by neutralizing the acid portion when it is lubricated by the composition. 34. According to No. 24 of the scope of patent application, the lubricant is effective, and the effective additive can protect the metal by improving the cleaning ability when the composition is used for lubrication. 35. Lubricant ^ ^ ^ ^, & according to item 24 of the Chinese Patent Application, wherein the effective additive can be used to improve the wear resistance when it enters A through the composition To protect the metal. 0. \ 90 \ 90730.DOC 2004243 06 柒. Designated representative map: (1) The designated representative map in this case is: (none). (II) Brief description of the representative symbols of the components in this representative diagram: Yang J. If there is a chemical formula in this case, please disclose the chemical formula that can best show the characteristics of the invention: (none) O: \ 90 \ 9073O.DOC
TW93101303A 2001-05-18 2004-01-19 Lubricant compositions containing an overbased amorphous alkaline earth metal salt as a metal protectant TWI257949B (en)

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US09/861,393 US6689893B2 (en) 2001-05-18 2001-05-18 Shelf stable haze free liquids of overbased alkaline earth metal salts
US10/379,048 US6639090B2 (en) 2001-05-18 2003-03-04 Powdered overbased amorphous alkaline earth metal salts and processes for making
US10/664,433 US7163912B2 (en) 2001-05-18 2003-09-19 Lubricant compositions containing an overbased amorphous alkaline earth metal salt as a metal protectant

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