TW200413660A - Method for closing fluid passage, water hammerless valve and water hammerless closing device - Google Patents

Method for closing fluid passage, water hammerless valve and water hammerless closing device Download PDF

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TW200413660A
TW200413660A TW92135839A TW92135839A TW200413660A TW 200413660 A TW200413660 A TW 200413660A TW 92135839 A TW92135839 A TW 92135839A TW 92135839 A TW92135839 A TW 92135839A TW 200413660 A TW200413660 A TW 200413660A
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Taiwan
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pressure
valve
regulator
signal
vibration
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TW92135839A
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Chinese (zh)
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TWI228170B (en
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Tadahiro Ohmi
Nobukazu Ikeda
Kouji Nishino
Masaaki Nagase
Ryousuke Dohi
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Fijikin Inc
Tadahiro Ohmi
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  • Control Of Fluid Pressure (AREA)
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Abstract

The present invention relates to a method for closing fluid passage, water hammerless valve and water hammerless closing device. In other words, the present invention can urgently close a fluid passage is emergency-closed in a short time without causing water hammer by extremely simple device or operation. A water hammerless closing device comprises is constructed with the following components: an actuator-operated valve provided in the fluid passage; and an electro-pneumatic converter for supplying a two-step actuator working pressure Pa to the actuator-operated valve; a vibration sensor secured removably to the upstream-side pipe-line of the actuator-operated action valve; and a tuning box receiving a vibration detection signal Pr from the vibration sensor and delivering a control signal Sc for controlling the magnitude of the step working pressure Ps' of the two-step actuator working pressure Pa to the electro-pneumatic converter, and regulating the control signal Sc to deliver the two-step actuator working pressure Pa of the step working pressure Ps' for bringing the vibration detection signal Pr substantially to zero from the electro-pneumatic converter.

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200413660 (1) 玖、發明說明 【發明所屬之技術領域】 本發明係關於一種能夠完全地防止流體通路之緊急閉 鎖時之水錘產生之水鍾產生防止系統之改良、不受限於流 體壓力之大小且不產生水錘而能夠迅速且確實地將流體通 路予以閉鎖之流體通路的閉鎖方法、及使用於此之無水錘 閥裝置、以及無水錘閉鎖裝置。 【先前技術】 在急劇地閉鎖水等之液體所流通之通路時’由閉鎖部 位開始而呈振動地上升上游側通路內壓之所謂引起水錘係 廣泛知道之狀態。 此外,在產生該水錘時,由於上游側通路之內壓上升 而引起連接於這個之機器·裝置類發生破損等之各種意外 〇 因此,就防止水錘發生之對策而言,從以前開始就開 發各種技術。 但是,不論任何一種技術係也說是在基本上,成爲: (1 )稍長地設定流體通路之閉鎖時間;或者是(2 )使得 通路內之所產生之振動壓力來開放於旁接通路而逃脫至外 部,或被吸收至另外設置之蓄壓器內;在前者之方法,於 流體通路之閉鎖上,花費時間而無法應付於緊急閉鎖之要 求,此外,在後者,會有附帶設備費高漲之問題產生。 此外,前述水錘之問題係在目前爲止之處理比較大流 -5- (2) (2)200413660 量之流體之產業領域,成爲主要問題,但是,在近年來, 即使是在處理小流量流體之領域、例如半導體製造之矽濕 式氧化膜處理之領域或藥品製造之領域等,也由於設備之 保存或製品品質提高等之方面來看的話,來強烈地要求供 應流體之緊急閉鎖時之水錘產生之防止。 〔專利文獻1〕日本特開平1 — 1 9 0 2 3 5 〔專利文獻2〕日本特開2 00 0 — 1 0 6 02 〔專利文獻3〕日本特開2002— 295705 【發明內容】 〔發明之揭示〕 〔發明所欲解決之課題〕 本發明係解決··正如從前水錘產生防止技術之前面敘 述之問題、也就是(1 )在以若千稍長地設定流體通路之 遮斷時間來作爲基本之對策,無法充分地應付緊急性要求 ;以及,(2 )在以吸收或脫逃振動壓力來作爲基本之對 策’無法解決附帶設備費用局漲等之問題;此外,提供一* 種可以藉由以多階段動作來進行介設於流體通路上之閥閉 鎖而不產生水錘並且即使是極短時間(例如l〇〇〇msec以 內)也能夠緊急閉鎖流體通路之流體通路的閉鎖方法、及 使用於此之無水錘閥裝置、以及無水錘閉鎖裝置。 此外,本發明係提供一種可以藉由現實地進行閥閉鎖 測試而預先地求出能夠進行流體通路之無水錘閉鎖之閥閉 鎖條件並且藉由利用記憶該閉鎖條件之電空轉換裝置來啓 -6- (3) (3)200413660 動閥本體之調節器而可以迅速且確實地進行流體通路之無 水錘閉鎖之流體通路的閉鎖方法以及使用於此之無水錘閉 鎖裝置。 〔用以解決課題之手段〕 本案發明人等係著眼於藉由將通路鎖閥之閥體急速地 移動至閉閥前面之既定位置爲止並且在經過短時間後而將 閥體移動至閉閥位置之多階段方式所造成之閥閉鎖方法, 同時,使用該閉鎖方法而進行數目多之水錘產生機構之解 析試驗。 此外,本案發明人等係由前述試驗之結果而得知:在 閥閉鎖,藉由使得閉閥時之第1階段之閥體停止裝置,成 爲特定範圍內之位置,而防止水錘之產生。 本發明係以前述意見作爲基礎而創作的;申請專利範 圍第1項之發明係在藉由介設於管路內壓槪略呈一定之流 體通路之調節器啓動式閥而閉鎖流體通路之方法,首先, 增加或減少對於前述調節器之驅動用輸入至既定之設定値 爲止’移動閥體至閉閥方向,在將對於調節器之驅動用輸 入呈短時間地保持於前述設定値後,藉由還增加或減少該 驅動用輸入’使得閥成爲全閉狀態,而不產生水錘,來閉 鎖流體通路;來成爲發明之基本構造。 申請專利範圍第2項之發明係在藉由介設於管路內壓 槪略呈一定之流體通路之調節器啓動式閥而閉鎖流體通路 之方法’首先,藉由增加或減少對於前述調節器之驅動用 -7- (4) (4)200413660 輸入,移動閥體至閉閥方向,而使得閥行程保持於既定之 設定値附近,接著,在該閥行程呈短時間地保持於設定値 後,藉由還增加或減少前述驅動用輸入,使得閥成爲全閉 狀態,而不產生水錘,來閉鎖流體通路;來成爲發明之基 本構造。 申請專利範圍第3項之發明係在藉由介設於管路內壓 不一定之流體通路之調節器啓動式閥而閉鎖流體通路之方 法,首先,藉由增加或減少對於前述調節器之驅動用輸入 ,移動閥體至閉閥方向’而使得閥行程保持於既定之設定 値附近,接著’在該閥行程呈短時間地保持於設定値後, 藉由還增加或減少前述驅動用輸入,使得閥成爲全閉狀態 ,而不產生水錘,來閉鎖流體通路;來成爲發明之基本構 造。 申請專利範圍第4項之發明係在申請專利範圍第1、 2或3項之發明,使得閥,成爲經常閉鎖型氣壓啓動式隔 膜閥,或者是在閥啓動時,來成爲閥內容積不發生變化之 定容積·經常閉鎖型氣壓啓動式隔膜閥。 申請專利範圍第5項之發明係在申請專利範圍第1、 2、3或4項之發明,使得閥閉鎖時間,成爲極短時間, 同時’使得流體通路之壓力上升値,成爲閥閉鎖前之壓力 値之1 〇 %以內。 申請專利範圍第6項之發明係藉由以下而構成:閥本 體;驅動閥本體的調節器;調整輸入至調節器之驅動力的 自動驅動力控制器;檢測閥本體之閥行程的閥行程檢測器 (5) (5)200413660 ;以及,輸入閥開關指令訊號S、閥行程檢測訊號Sp和 閥行程設定訊號S G同時輸出驅動力控制訊號S R至前述 自動驅動力控制器並且透過調節器來使得閥本體之閥行程 呈短時間地保持於設定値後而使得閥本體成爲全閉的控制 電路;來成爲發明之基本構造。 申請專利範圍第7項之發明係在申請專利範圍第6項 之發明,使得閥本體,成爲隔膜式閥,同時,使得調節器 ,成爲氣壓啓動式調節器。 申請專利範圍第8項之發明係在申請專利範圍第6項 或第7項之發明,使得閥本體,成爲經常閉鎖型隔膜式閥 ,同時,使得調節器,成爲氣壓啓動式調節器,並且,使 得控制電路之閥全閉時間,成爲極短時間。 申請專利範圍第9項之發明係具備··無水錘閥裝置, 係藉由閥本體、驅動閥本體的調節器、調整輸入至調節器 之驅動力的自動驅動力控制器、檢測閥本體之閥行程的閥 行程檢測器、以及輸入閥開關指令訊號S、閥行程檢測訊 號S p和閥行程設定訊號S G同時輸出驅動力控制訊號s R 至前述自動驅動力控制器並且透過調節器來使得閥本體之 閥行程呈短時間地保持於設定値後而使得閥本體成爲t 1¾ 的控制電路所構成;以及,演算記憶裝置,係具備:檢測 一次側流通路之流體壓的壓力檢測感測器、輸入來自前述 壓力檢測感測器之流體通路內壓之壓力檢測訊號P,和來 自閉鎖時間檢測感測器之閉鎖時間檢測訊號T和容許壓力 上升値設定訊號PM和閉鎖時間設定訊號TS同時進行前 -9- (6) (6)200413660 述壓力檢測訊號P !和容許壓力上升値設定訊號PM間之 比較以及閉鎖時間檢測訊號T和閉鎖時間設定訊號TS間 之比較的比較電路、保持對應於閉鎖時間之壓力上升値和 行程設定値之關係資料的記憶電路、及由比較電路之比較 結果而選擇最適合於容許壓力上升値設定訊號P Μ和閉鎖 時間設定訊號TS之行程設定値的演算電路;來成爲發明 之基本構造。 申請專利範圍第1 0項之發明係在申請專利範圍第9 項之發明’對於無水錘閥裝置之控制電路,來輸入閉鎖時 間設定訊號T S ’藉由閥本體之閉閥啓動時之調節器之啓 動速度之調整而成爲可控制流體通路之閉鎖時間之構造。 申請專利範圍第1 1項之發明係:閥本體、驅動閥本 體的調節器、可自由裝卸地固定於閥上游側配管路的振動 感測器、輸入閥開關指令訊號同時藉由預先記憶於該資料 記憶部之控制訊號Sc而控制輸入至調節器之調節器啓動 壓P a的電空轉換控制裝置、以及具備輸入來自前述振動 感測器之振動檢測訊號P r和供應至調節器之步進壓力設 定訊號Ps和步進壓力之保持時間設定訊號Ts和容許上限 振動壓力設定訊號Prm同時進行前述振動檢測訊號Pr和 容許上限振動壓力設定訊號prm間之比較並且修正前述步 進壓力設定訊號P s的比較演算電路而且將由前述保持時 間設定訊號T s和修正之步進壓力設定訊號p s所構成之控 制訊號S c來輸出至前述電空轉換控制裝置之資料記憶部 的演算控制裝置;來成爲發明之基本構造。 -10- (7) (7)200413660 申請專利範圍第1 2項之發明係在申請專利範圍第1 1 項之發明,分別構成演算控制裝置’在由步進壓力設定電 路、保持時間設定電路 '容許上限振動壓力設定電路、振 動壓檢測電路和比較演算電路所構成同時使得調節器啓動 壓來進行步進變化後之馬上之振動檢測訊號p r超過容許 上限振動壓力設定訊號Prm之狀態下’修正於沿著上升步 進壓力設定訊號P s之方向,並且’在使得調節器啓動壓 由中間之步進啓動壓開始至成爲零後之馬上之振動檢測訊 號Pr超過容許上限振動壓力設定訊號Prm之狀態下,修 正於沿著下降步進壓力設定訊號Ps之方向。 申請專利範圍第1 3項之發明係在申請專利範圍第1 1 項之發明,構成電空轉換控制裝置,由記憶來自演算控制 裝置之控制訊號S c之資料記憶部和訊號轉換部和電空轉 換部所構成,同時,根據在不產生資料記憶部所預先記憶 之水錘時之控制訊號S c ’而由訊號轉換部,來輸出調節器 啓動壓控制訊號S e,並且,由電空轉換部,來輸出調節 器啓動壓P a。 申請專利範圍第】4項之發明係:介設於流體通路的 調節器啓動式閥、對於調節器啓動式閥來供應2階段狀之 調節器啓動壓Pa的電空轉換裝置、可自由裝卸地固合於 前述調節器啓動式閥之上游側管路的振動感測器、以及輸 入藉由振動感測器所檢測之振動檢測訊號Pr同時對於電 空轉換裝置來輸出控制前述2階段狀之調節器啓動壓Pa 之步進啓動壓p s,大小之控制訊號s c並且藉由該控制訊號 -11 - (8) (8)200413660 S c之調整而由電空轉換裝置來輸出使得振動檢測訊號Pr 幾乎成爲零之步進啓動壓P s ’之2階段狀之調節器啓動壓 P a的調諧箱;來成爲發明之基本構造。 申請專利範圍第1 5項之發明係:在介設於流體通路 之調節器啓動式閥之上游側,可自由裝卸地安裝振動感測 器,將來自振動感測器之振動檢測訊號Pr,輸入至調諧 箱,同時,將來自調諧箱之控制訊號S c,輸入至電空轉 換裝置,藉由前述控制訊號Sc而將在電空轉換裝置所產 生之2階段狀之調節器啓動壓pa,來供應至調節器,在 藉由2階段啓動而閉鎖調節器啓動式閥之流體通路之閉鎖 方法’在前述調諧箱,將供應至調節器之2階段狀之調節 器啓動壓Pa和振動檢測訊號pr間之相對關係,進行對比 ’在第1段之調節器啓動壓Pa減低時而發生振動之際, 上升步進啓動壓Ps’,並且,在第2段之調節器啓動壓pa 減低時而發生振動之際,下降步進啓動壓P s ’,藉由重複 地進行複數次之利用前述步進啓動壓Ps’之上升或下降所 造成之調整而求出使得振動檢測訊號Pr幾乎成爲零之2 階段狀啓動壓P a之步進啓動壓P s ’,根據在由電空轉換裝 置來輸出使得該振動發生幾乎成爲零之步進啓動壓Ps,之 2階段狀之啓動壓Pa時之控制訊號Sc之資料,而閉鎖前 述調節器啓動式閥;來成爲發明之基本構造。 此外,申請專利範圍第1 6項之發明係:在介設於流 體通路之調節器啓動式閥之上游側,可自由裝卸地安裝振 動感測器,將來自振動感測器之振動檢測訊號Pr,輸入 -12- (9) (9)200413660 至調諧箱,同時,將來自調諧箱之控制訊號S c,輸入至 電空轉換裝置,藉由前述控制訊號S c而將在電空轉換裝 置所產生之2階段狀之調節器啓動壓P a ’來供應至調節 器,在藉由2階段啓動而閉鎖調節器啓動式閥之流體通路 之閉鎖方法,在前述調諧箱’將供應至調節器之2階段狀 之調節器啓動壓P a和振動檢測訊號P r間之相對關係,進 行對比,在第1段之調節器啓動壓Pa上升時而發生振動 之際,下降步進啓動壓Ps’,並且,在第2段之調節器啓 動壓Pa上升時而發生振動之際,上升步進啓動壓Ps’,藉 由重複地進行複數次之利用前述步進啓動壓Ps’之下降或 上升所造成之調整而求出使得振動檢測訊號Pr幾乎成爲 零之2階段狀啓動壓Pa之步進啓動壓Ps’,根據在由電空 轉換裝置來輸出使得該振動發生幾乎成爲零之步進啓動壓 Ps’之2階段狀之啓動壓pa時之控制訊號Sc之資料,而 閉鎖前述調節器啓動式閥;來成爲發明之基本構造。 申請專利範圍第1 7項之發明係在申請專利範圍第1 5 項或申請專利範圍第1 6項之發明,將在輸出使得振動發 生幾乎成爲零之2階段狀之啓動壓Pa時之控制訊號Sc之 資料來輸入至電空轉換裝置之記憶裝置後,拆卸振動感測 器及調諧箱。 申請專利範圍第1 8項之發明係在申請專利範圍第1 5 項或申請專利範圍第1 6項之發明,將振動感測器,設置 在由調節器啓動式閥之設置位置開始之1 000mm以內之上 游側位置。 -13- (10) (10)200413660 申請專利範圍第1 9項之發明係在申請專利範圍第1 5 項之發明,設定2階段狀之啓動壓Pa之步進啓動壓保持 時間t,更加小於1秒鐘。 〔發明之效果〕 在本案方法之發明,在流體壓力呈一定之狀態下,藉 由將對於調節器之驅動力保持在設定値,或者是調整對於 調節器之驅動力,將閥之閥行程△ G保持在設定位置,而 以最初之閉閥動作,來使得閥體之移動,一旦短時間地停 止在既定位置,然後,藉由使得閥體轉移至全閉位置之閉 鎖方法而閉鎖閥,因此,可以藉由使得前述驅動力之設定 値或閥行程△ G之設定値,成爲適當範圍値,而在極短時 間(例如 3 0 0〜1 〇 〇 〇 m s e c )內,卻並無產生水錘,安全地 閉鎖流體通路。 同樣地’在本案之方法,在流體壓力發生變動之狀態 下’使得閥行程△ G成爲控制要素,在預先設定之閉閥時 ’在到達至不引起水錘之範圍之閥行程△ G時,呈短時間 地停止閉閥動作,然後,由該閥行程△ G之方面來看的話 ’則成爲將閥體轉移至閉閥狀態(閥行程△ G二0 )之閉 _方法’因此,可以不受限於閥本體之材質或構造,一直 進行穩定之無水錘之流體通路之緊急閉鎖。 此外’在本案裝置之發明,檢測閥本體之閥行程△ G ’ ^這個回饋至控制電路,在閥本體之閉鎖時,更加迅速 且IE確地將該閥行程△ G,到達至既定之設定値,同時, -14 - (11) (11)200413660 藉著由設定之閥行程△ G之點開始馬上將閥體轉移至全閉 位置之閉閥啓動,而成爲進行閥閉鎖之構造。 結果,也不受限於簡單之構造,能夠在極短時間內’ 進行無水錘之流體通路之閉鎖,能夠完全地除去由於管路 內壓之振動上升所造成之各種問題。 在本案之無水錘閉鎖裝置,成爲將由於壓力檢測感測 器PC所造成之壓力檢測値P!和由於閥本體1 0之閉鎖時 間檢測感測器TC所造成之閉鎖時間檢測訊號T來回饋至 演算•記憶裝置1 5並且將輸入至無水錘閥裝置之控制電 路1 3之行程設定訊號s G來控制成爲設定之閉鎖時間之 最適當之行程設定訊號的構造。 結果,在流通路之閉鎖時而萬一流通路之內壓超過容 許壓力上升値之狀態下,使得行程設定訊號S G自動地修 正成爲最適當値,藉此而完全地防止超過後面之流體通路 閉鎖時之容許最大壓力上升値之水錘發生。 此外,在本發明之無水錘閉鎖裝置,藉由在配管路 L !,可自由裝卸地安裝振動感測器1 8,將藉由振動感測 器1 8所檢測之振動檢測訊號Pr,回饋至演算控制裝置1 6 ,透過電空轉換控制裝置1 7而控制施加至閥本體]0之調 節器1 1之調節器啓動壓Pa,以便於成爲達到無水錘閥閉 鎖之構造。 結果,即使是在閥本體1 〇不設置行程位置檢測裝置 ,或者即使是在配管路L I不介設壓力檢測器,也可以達 成無水錘閥閉鎖,同時,如果就成爲對象之配管路L;而 -15- (12) (12)200413660 求出最適當之無水錘閥閉鎖之條件(也就是調節器啓動壓 P a之控制條件)的話,則可以卸下振動感測器1 8或演算 控制裝置1 6而適用於其他配管路,也極爲有利於經濟上 〇 此外,在本發明之無水錘閉鎖裝置,藉由在實際啓動 狀態下之配管路之閥本體1 0之附近,設置振動感測器1 8 ,同時,由電空轉換裝置2 0開始,將既定之2階段狀之 調節器啓動壓Pa,施加至閥本體1 〇之調節器1 1,而現實 地對於閥本體1 〇,來進行開關啓動,藉由閥本體1 0之實 際啓動而選定前述2階段狀調節器啓動壓p a之步進啓動 壓Ps’之最適當値,並且,將選定之調節器啓動壓pa,來 記憶至電空轉換裝置20之記憶裝置。 結果,可以藉由來自電空轉換裝置2 0之調節器啓動 壓P a而更加確實且迅速地在流體通路,不產生水錘,來 對於閥本體1 0,進行緊急閉鎖。 此外,前述2階段狀調節器啓動壓p a之選定·設定 (調諧)係也可以藉由5〜6次之閥本體1 0之實際啓動而 簡單地結束,並且,可以藉由使得具有適當大小之步進啓 動壓P s ’之調節器啓動壓P a,施加至調節器1 1,而抑制在 更加低於第1次閥本體1 0之實際閉鎖時之壓力振動之振 幅値之更低値,可以不對於配管路來加入極大之不良影響 ,預先正確地求出前述調節器啓動壓Pa之最適當値。 此外,不僅是能夠藉由活用個人電腦而極爲簡單且迅 速地進行前述2階段狀調節器啓動壓pa之選定·設定( -16- (13) (13)200413660 調諧),並且,可以更加便宜地製造無水錘閉鎖裝置。 【實施方式】 〔發明之最佳實施形態〕 首先,本案發明人等係爲了調查半導體製造裝置之水 分供應系統之水錘產生狀況,因此,使用氣壓啓動隔膜閥 ,觀察流體流通路由全開開始至切換成爲全閉之狀態下之 流路壓力變動。 第1圖係使用於前述調查之試驗裝置之電路構造圖; 在第1圖,圖號1係水槽,2係水槽加壓源,3係壓力感 測器,4係閥,5係電空轉換裝置,6係閥驅動用氣體源 ,7係訊號產生器,8係儲存示波器。 前述水槽1係具有大約3 01容量之密閉構造型,在其 內部,儲存大約2 5 1之流體(2 5 °C的水)。 此外,水槽1係藉由來自加壓源2之N2而在1 0 0〜 3 0 0 KPaG之範圍,呈自由調整地進行加壓。 前述壓力感測器3係能夠藉由高感度而檢測閥4上游 之水壓之感測器,在本試驗裝置,使用擴散半導體方式之 壓力感測器。 作爲前述閥4係使用隔膜式空壓閥,其規格係流體入 口壓力〇」MPa、流體出口壓力〇.3MPa、流體溫度10〜 1 00°C、C V値〇·27、操作氣壓0·3〜〇.6MPa、接液部之材 質(閥體PTFE、隔膜PTFE )、通路內徑4mm。 也就是說’該閥4係使得常閉型合成樹脂隔膜來成爲 -17- (14) (14)200413660 閥體之氣壓啓動式隔膜閥,藉由彈簧(省略圖示)之彈力 而使得隔膜閥體一直應付於閥座,保持在閉閥狀態。此外 ’藉由啓動用氣壓之供應而啓動調節器4 a,藉著由閥座 來使得隔膜閥體呈離座而保持在開閥狀態。 因此’爲了閉閥該常閉型空氣啓動式隔膜閥,因此, 必須減少由於開閥而供應至調節器4a之啓動氣壓。 此外’在本發明,當然也可以使用常開型空氣啓動式 隔膜閥’來取代前述常閉型空氣啓動式隔膜閥,在該狀態 下’藉由上升供應至調節器4 a之啓動氣壓而閉鎖閥。 前述電空轉換裝置5係用以將對應於指示閥開度之輸 入訊號之驅動壓力(氣壓)來供應至閥4之調節器4 a, 在本試驗裝置,使用正如第2圖所示構造之電空轉換裝置 5 〇 也就是說,在將輸入訊號I來輸入至控制電路A時, 供氣用電磁閥B係成爲打開,使得供應壓力C之一部分 ,通過供氣用電磁閥B,成爲輸出壓力Pa而供應至閥4 之調節器4 a。 該輸出壓力Pa係透過壓力感測器E而回饋至控制電 路A ’進行修正動作而一直到成爲對應於輸入訊號I之輸 出壓力P a爲止。此外,在第2圖,F係排氣用電磁閥,g 係排氣’ Η係電源,】係對應於輸入訊號I之輸出訊號, 該輸出訊號J (也就是輸入訊號Ϊ )係成爲輸入電壓而輸 入至後面敘述之儲存示波器之CH2。 第3圖係顯示前述電空轉換裝置5之輸入訊號I値( -18- (15) (15)200413660 輸入電壓V )和輸出壓力p a間之關係之線圖;在輸入電 壓5V (啓動用氣壓P二大約5kgf/ cm2 · G ),閥4係保 持在全開狀態。 在前述閥啓動用空氣源6,使用壓縮機,供應既定壓 之空氣。此外,前述訊號產生器7係生成輸入至電空轉換 裝置5等之輸入訊號I等,所要求之電壓輸出係成爲輸入 訊號I而輸出至電空轉換裝置5。 此外,前述儲存示波器8係輸入來自壓力感測器3之 上游側管路L 1內之檢測壓力訊號p i (電壓v )或輸入至 電空轉換裝置5之輸入訊號I (輸入電壓v ),觀測•記 錄管路L】之壓力P】之變動或輸入訊號(輸入電壓v ) I 之變動等。 此外’在本試驗裝置,利用儲存示波器8,時間軸之 巨實取係5 0 〇 m s e c / 1刻度。 參考第1圖,首先,將水槽1內之壓力p T,保持在 3kgf/ cm2 · G之一定壓力,供應5kgf// cm2 · g之氣壓 P a至調節器4 a,使得閥4成爲全開狀態。此外,此時之 閥4和水槽1間之配管路L !之內徑係4 . 〇 m 1Ώ,長度係大 約2.5m ’水流量係成爲Q二大約3 4 5 ]/ min。 刀別就由該狀開始而使得閥4對於調節器4 a之供 應氣壓Pa作爲(a)成爲5kgf/cm2· G (全開)—Okgf / cm2 · G (全閉)時、(b)成爲 5— 1.9— 0 時、(c)成 爲 5—1·66— 〇 時、(e)成爲 5— 1.65— 0 時、(f)成爲 5— 1 ·62 — 〇時及(g )成爲5— I ·5〇— 〇時,來藉由儲存示 -19- (16) (16)200413660 波器8而觀測上游側管路L】之內壓p ]之變化。 第4圖係顯示該觀測結果;由前述第4圖之(a )〜 (〇而明白地顯示:在經過5kgf/ cm2 · G (全開)—〇 (全閉)之過程而使得閥4成爲全閉之狀態下,正如第4 圖之(a)所示,表示最大9.15kgf/cm2· G振幅之壓力 P】之變化。 相對於此,得知:在供應壓力Pa變化成爲5-> 1.65 — 〇 (第4圖之(e ))之狀態下,於管路壓力 P】,幾乎不 發生變動,完全地防止水錘之產生。 另一方面,在供應壓力Pa變化成爲5— 1.50-0(第 4圖之(f))之狀態下,於管路壓力P!,發生最大振幅 2.90kgf/ cm2 · G 之振動。 由前述之各個試驗結果而得知:在該閥4之狀態下, 在使得閥4由全開而切換成爲全閉之際,可以藉由使得對 於調節器4 a之啓動氣壓P a,經過5 V (全開)—1 · 6 5 V ( 閥開度 0.072mm/1.93inmxl00=3.73% ) — 0 (全閉)之 過程,進行閉鎖而完全地防止水錘之產生。 也就是說,得知:在管路^之內壓p 1呈一定之狀態 下’ (1)可以由全開狀態開始至某一'疋之閥開度爲止’ 瞬間地緊急關閉,然後’藉由經過短時間’成爲全閉狀態 ,而在大約5 0 0〜1 〇 〇 〇 m s e c間’不產生水錘’來閉鎖流體 通路;以及,(2 )即使是前述最初之閥體停止位置、也 就是閥開度更加大於或小於一定値’也無法防止水錘之產 生。 -20- (17) 200413660 第5圖係使用相同之閥4而在相同於第4圖狀態之 樣條件下,對於在重複地進行閥之全開-> 全閉試驗時之 路內壓P !之上升狀況來進行圖案化;不論是在任何一 試驗,在管路Li之內壓P!呈一定(3kgf/ cm2 · G )時 在使得對於用以最初(第1段)一旦停止閥體之調節器 供應氣壓Pa成爲大約1.65k gf / cm2 · G時,使得內壓 之壓力上升値係槪略成爲〇。 第6圖係在前述第4圖之試驗,顯示對於調節器 之供應壓P a和閥行程△ G ( mm )間之關係,試驗條件 在管路L!之內壓Pi=3kgf/cm2*G (—定)、流量Q 3.45 1/ min (—定)下,藉由多階段式閉鎖而對於閥4 進行閉閥。 此外,閥行程△ G ( mm )係使用電位計而進行測定 將由上方來擠壓隔膜閥體之閥軸之全閉位置開始至開閥 向之移動量,規定成爲閥行程△ G ( mm )。 由第6圖之(a )〜(f)而明白地顯示:在對於調 器4a之供應氣壓Pa成爲1.9kgf / cm2 · G時之閥行程△ (m m )係 0 · 7 8 2 m ιυ,在 P a = 1 · 6 6 時,成爲△ G = 0 · 1 0 8 在 Pa=1.65 時,成爲△GsO.tnSmm。 此外,由第6圖之(d )而也明白地顯示,在閥行 △ G = 0 · 0 7 2 m m (閥開度 0 · 0 7 2 / 1 · 9 3 X 1 0 0 = 3 · 7 3 % )時 水錘之產生係槪略成爲〇。 也就是說,在管內壓力Pi呈一定下之多階段式閉 ,不論即使是閥開度△ G更加大於或小於前述0.072,200413660 (1) 发明. Description of the invention [Technical field to which the invention belongs] The present invention relates to an improvement of a water clock generation prevention system capable of completely preventing a water hammer from being generated during an emergency lock of a fluid path, and is not limited to a fluid pressure A method for closing a fluid passage that is capable of quickly and surely closing a fluid passage without generating a water hammer, and a water hammer-less valve device and a water hammer-free locking device used therefor. [Prior art] When the passage through which liquid such as water is rapidly blocked is blocked, the so-called water hammer system, which starts from the blocking position and oscillates the internal pressure of the upstream passage, vibrates, is widely known. In addition, when the water hammer is generated, various accidents such as damage to the equipment and devices connected to the upstream passage due to the increase in the internal pressure of the upstream channel. Therefore, measures to prevent the occurrence of water hammer have been used from the past. Development of various technologies. However, no matter what kind of technology is basically, it becomes: (1) set the blocking time of the fluid path slightly longer; or (2) make the vibration pressure generated in the path open to the bypass path and Escaping to the outside or being absorbed into a pressure accumulator separately installed; in the former method, it takes time to lock the fluid path and cannot cope with the requirements of emergency lockout. In addition, in the latter method, there will be high incidental equipment costs. Problems arise. In addition, the aforementioned water hammer problem has been a major problem in the industrial field where relatively large volumes of fluids have been processed so far. However, in recent years, even in the treatment of small flow fluids In areas such as semiconductor wet silicon oxide film processing or pharmaceutical manufacturing, the demand for water during emergency shutdown of fluid supply is strongly demanded in terms of equipment preservation or product quality improvement. Prevention of hammer generation. [Patent Document 1] Japanese Patent Laid-Open No. 1 — 1 0 0 2 3 5 [Patent Document 2] Japanese Patent Laid-Open No. 2000 0 — 1 0 6 02 [Patent Document 3] Japanese Patent Laid-Open No. 2002-295705 [Content of the Invention] [Invention [Reveal] [Problems to be Solved by the Invention] The present invention solves the problems described in the previous water hammer generation prevention technology, that is, (1) the blocking time of the fluid path is set slightly as long as The basic countermeasures cannot fully meet the emergency requirements; and (2) the basic countermeasures are to absorb or escape the vibration pressure as the basic countermeasures. A multi-stage operation is used to lock a valve interposed on a fluid path without generating water hammer, and a method for blocking the fluid path can be urgently blocked even for a short time (for example, less than 1000 msec), and the use thereof The water hammer valve device and the water hammer lock device are here. In addition, the present invention provides a valve lock condition capable of obtaining a water hammer lock capable of fluid passage by performing a valve lock test realistically, and using an electro-pneumatic switching device that memorizes the lock condition to activate the valve. -(3) (3) 200413660 Actuating the regulator of the valve body to quickly and surely lock the fluid path without water hammer, and the water hammer blocking device used for this. [Means to Solve the Problem] The inventors of this case focused on quickly moving the valve body of the passageway lock valve to a predetermined position in front of the closed valve and moving the valve body to the closed position after a short period of time. The method of valve blocking caused by the multi-stage method, and at the same time, using the blocking method to perform an analytical test of a large number of water hammer generating mechanisms. In addition, the inventors of the present case learned from the results of the foregoing tests that, when the valve is closed, the valve body stopping device at the first stage when the valve is closed is positioned in a specific range to prevent the occurrence of water hammer. The present invention was created based on the foregoing opinions; the invention in the first scope of the patent application is a method of closing the fluid passage by a regulator-actuated valve that is located in the pipeline with a pressure passage that is slightly constant, First, increase or decrease the drive input to the regulator to a predetermined setting, 'Move the valve body to the valve closing direction, and hold the drive input to the regulator to the setting for a short time. The input for driving is also increased or decreased to make the valve fully closed without generating water hammer to block the fluid passage; to become the basic structure of the invention. The invention of item 2 in the scope of the patent application is a method of closing the fluid passage by a regulator-actuated valve that is located in the pipeline and has a certain fluid passage. First, by increasing or decreasing the For driving, -7- (4) (4) 200413660 input, move the valve body to the valve closing direction, so that the valve stroke is maintained near the predetermined setting 値, and then after the valve stroke is kept at the setting 短 for a short time, By further increasing or decreasing the aforementioned driving input, the valve is brought into a fully closed state without generating water hammer to lock the fluid passage; it becomes the basic structure of the invention. The invention in item 3 of the scope of patent application is a method for closing a fluid passage by a regulator-actuated valve interposed in a fluid passage having an internal pressure in the pipeline, and firstly, by increasing or decreasing the drive for the aforementioned regulator Input, move the valve body to the valve closing direction 'so that the valve stroke is maintained near the predetermined setting 接着, and then' after the valve stroke is held at the setting 短 for a short time, the driving input is further increased or decreased so that The valve becomes fully closed without generating water hammer to close the fluid path; it becomes the basic structure of the invention. The invention in item 4 of the scope of patent application is the invention in item 1, 2 or 3 of scope of patent application, which makes the valve become a normally closed type pneumatically actuated diaphragm valve, or when the valve starts, it becomes the internal volume of the valve. Variable constant volume, often closed type pneumatically actuated diaphragm valve. The invention of item 5 in the scope of patent application is the invention in item 1, 2, 3 or 4 of the scope of patent application, which makes the valve blocking time extremely short, and at the same time, 'makes the pressure of the fluid passage rise, becoming the valve before the valve is blocked. The pressure is within 10%. The invention of item 6 in the scope of patent application is constituted by the following: a valve body; a regulator that drives the valve body; an automatic driving force controller that adjusts a driving force input to the regulator; and a valve stroke detection that detects a valve stroke of the valve body (5) (5) 200413660; and inputting the valve switching command signal S, the valve stroke detection signal Sp and the valve stroke setting signal SG simultaneously output the driving force control signal SR to the aforementioned automatic driving force controller and make the valve through the regulator. The valve stroke of the main body is kept behind the setting for a short time so that the valve body becomes a fully closed control circuit; it becomes the basic structure of the invention. The invention of item 7 in the scope of patent application is the invention in item 6 of the scope of patent application, so that the valve body becomes a diaphragm valve, and at the same time, the regulator becomes a pneumatically actuated regulator. The invention in item 8 of the patent application scope is the invention in item 6 or 7 of the patent application scope, so that the valve body becomes a normally closed diaphragm valve, and at the same time, the regulator becomes a pneumatically actuated regulator, and, This makes the valve fully closed time of the control circuit extremely short. The invention in item 9 of the scope of patent application is equipped with a water hammerless valve device, which is a valve body, a regulator that drives the valve body, an automatic driving force controller that adjusts the driving force input to the regulator, and a valve that detects the valve body. The valve stroke detector of the stroke, and the input valve switch command signal S, the valve stroke detection signal S p and the valve stroke setting signal SG simultaneously output the driving force control signal s R to the aforementioned automatic driving force controller, and make the valve body through the regulator. The valve stroke is maintained for a short time after the setting, and the valve body becomes t 1¾. The calculation memory device includes a pressure detection sensor that detects the fluid pressure in the primary side flow path, and an input. The pressure detection signal P from the internal pressure of the fluid path from the aforementioned pressure detection sensor, and the lock time detection signal T and the allowable pressure rise from the lock time detection sensor 値 The setting signal PM and the lock time setting signal TS are performed simultaneously- 9- (6) (6) 200413660 The comparison between the pressure detection signal P! And the allowable pressure rise 値 setting signal PM and the lock time check Comparison circuit between the signal T and the lock time setting signal TS, a memory circuit that holds the relationship data between the pressure rise 値 and the stroke setting 对应 corresponding to the lock time, and the comparison result of the comparison circuit to select the most suitable for the allowable pressure rise The calculation circuit of the stroke setting of the setting signal P M and the blocking time setting signal TS; to become the basic structure of the invention. The invention of item 10 in the scope of patent application is the invention in item 9 of the scope of patent application. 'For the control circuit of the water hammerless valve device, input the lock time setting signal TS' by the regulator of the valve when the valve is closed. The adjustment of the starting speed becomes a structure that can control the blocking time of the fluid path. The invention of item 11 of the scope of patent application is: the valve body, the regulator that drives the valve body, a vibration sensor that can be detachably fixed to the valve upstream side piping, and input the valve switching command signal at the same time by pre-memorizing in the An electro-pneumatic conversion control device that controls the control signal Sc of the data memory unit to control the regulator start-up pressure P a input to the regulator, and includes a vibration detection signal P r input from the aforementioned vibration sensor and a step supplied to the regulator The holding time setting signal Ts of the pressure setting signal Ps and the step pressure and the allowable upper limit vibration pressure setting signal Prm simultaneously perform a comparison between the aforementioned vibration detection signal Pr and the allowable upper limit vibration pressure setting signal prm and correct the aforementioned step pressure setting signal P s And a control signal S c composed of the aforementioned hold time setting signal T s and the modified step pressure setting signal ps is output to the calculation control device of the data storage section of the aforementioned electro-pneumatic conversion control device; Of the basic structure. -10- (7) (7) 200413660 The invention of item 12 in the scope of patent application is the invention in item 11 of the scope of patent application, which respectively constitutes the calculation control device 'in the step pressure setting circuit and the hold time setting circuit' The allowable upper limit vibration pressure setting circuit, the vibration pressure detection circuit, and the comparison calculation circuit are configured to make the vibration detection signal pr immediately after the step change of the regulator startup pressure exceeds the allowable upper limit vibration pressure setting signal Prm. The state of setting the signal P s along the rising step pressure and the state of the vibration detection signal Pr exceeding the allowable upper limit vibration pressure setting signal Prm immediately after the start pressure of the regulator starts from the middle step start pressure to zero. Next, it is corrected in the direction of the pressure setting signal Ps along the descending step pressure. The invention in item 13 of the scope of patent application is the invention in item 11 of the scope of patent application, which constitutes the electro-pneumatic conversion control device. The data memory section and the signal conversion section and the electro-pneumatic device that memorize the control signal S c from the calculation control device. The conversion unit is configured to output the regulator activation pressure control signal S e according to the control signal S c ′ when the water hammer stored in the data memory unit is not generated in advance. To output the regulator starting pressure P a. The scope of the patent application] Item 4 is the regulator-actuated valve interposed in the fluid path, the electropneumatic conversion device that supplies the regulator-actuated valve with a two-stage regulator actuation pressure Pa, and can be freely attached and detached. The vibration sensor fixed to the upstream line of the regulator-activated valve and the vibration detection signal Pr input by the vibration sensor are input to the electro-pneumatic converter to output and control the two-stage adjustment. The step start pressure ps of the actuator start pressure Pa, the control signal sc of the size and the control signal -11-(8) (8) 200413660 S c are adjusted and output by the electro-pneumatic conversion device so that the vibration detection signal Pr is almost The tuning box of the two-stage regulator start-up pressure P a which becomes the zero-step start-up pressure P s'; it becomes the basic structure of the invention. The invention of item 15 in the scope of patent application is: on the upstream side of the regulator-operated valve interposed in the fluid passage, a vibration sensor can be detachably installed, and the vibration detection signal Pr from the vibration sensor is input. To the tuning box, at the same time, input the control signal S c from the tuning box to the electro-pneumatic conversion device, and use the aforementioned control signal Sc to start the pressure regulator pa of the two-stage regulator generated by the electro-pneumatic conversion device. Method for blocking the fluid path of the regulator-actuated valve supplied to the regulator by 2-stage activation 'In the aforementioned tuning box, the 2-stage regulator starting pressure Pa and vibration detection signal pr supplied to the regulator The relative relationship between them is compared, 'When vibration occurs when the regulator starting pressure Pa of the first stage decreases, the step-up starting pressure Ps' rises, and it occurs when the regulator starting pressure pa of the second stage decreases. In the case of vibration, the step-down starting pressure P s ′ is decreased, and the vibration detection signal Pr is obtained by repeatedly performing adjustments by using the increase or decrease of the step-starting pressure Ps ′ described above a plurality of times. The stepwise starting pressure P s ′ of the two-stage starting pressure P a which is zero is based on the stepping starting pressure Ps which is output by the electro-pneumatic conversion device so that the vibration is almost zero, and the two-stage starting pressure Pa The information of the current control signal Sc, and the aforementioned regulator-actuated valve is blocked; it becomes the basic structure of the invention. In addition, the invention according to item 16 of the patent application scope is: on the upstream side of the regulator-operated valve interposed in the fluid passage, a vibration sensor can be detachably installed, and the vibration detection signal Pr from the vibration sensor is Pr Input -12- (9) (9) 200413660 to the tuning box, and at the same time, input the control signal S c from the tuning box to the electro-pneumatic conversion device. The aforementioned control signal S c will be used in the electro-pneumatic conversion device. The generated two-stage regulator starting pressure P a 'is supplied to the regulator. In the method of blocking the fluid path of the regulator-actuated valve by two-stage activation, the aforementioned tuning box' is supplied to the regulator. The relative relationship between the 2-stage regulator startup pressure Pa and the vibration detection signal Pr is compared. When the regulator startup pressure Pa in the first stage rises and vibrates, the step-by-step startup pressure Ps' is decreased. In addition, when vibration occurs when the regulator starting pressure Pa increases in the second stage, the stepping starting pressure Ps 'is raised by repeatedly using the falling or rising of the aforementioned stepping starting pressure Ps' repeatedly. For adjustment The stepwise starting pressure Ps 'that causes the vibration detection signal Pr to become almost zero in two-stage starting pressure Pa is based on the two-stage state of the stepping starting pressure Ps' that causes the vibration to be almost zero when output by the electro-pneumatic converter. The data of the control signal Sc at the time of the starting pressure pa, and the aforementioned regulator-actuated valve is blocked; it becomes the basic structure of the invention. The invention in the 17th scope of the patent application is the invention in the 15th scope of the patent application or the 16th scope of the patent application. It will output a control signal when the starting pressure Pa of the two-stage state that causes the vibration to be almost zero is output. After the data of Sc is input to the memory device of the electro-pneumatic conversion device, the vibration sensor and the tuning box are disassembled. The invention in the 18th scope of the patent application is the invention in the 15th scope of the patent application or the 16th scope of the patent application. The vibration sensor is set at 1,000 mm from the position of the regulator-activated valve. Within the upstream position. -13- (10) (10) 200413660 The invention of item 19 in the scope of patent application is the invention in item 15 of the scope of patent application, and the step-by-step startup pressure holding time t of the two-stage startup pressure Pa is set to be smaller than 1 second. [Effects of the invention] In the invention of the method of the present case, when the fluid pressure is constant, the driving force to the regulator is maintained at a setting 値, or the driving force to the regulator is adjusted to adjust the valve stroke of the valve △ G is maintained at the set position, and the valve is initially moved to close the valve body. Once the valve body is stopped at the predetermined position for a short time, the valve is closed by a locking method that moves the valve body to the fully closed position. It is possible to make the above setting of the driving force 値 or the setting of the valve stroke Δ G into an appropriate range 値, but in a very short time (for example, 300 ~ 1000 msec), no water hammer is generated. , Securely block fluid passages. Similarly, in the method of the present case, the valve stroke Δ G becomes a control element under a state where the fluid pressure is changed, and when the valve is closed in advance, when the valve stroke Δ G reaches a range where no water hammer is caused, The valve closing operation is stopped for a short time, and then, from the aspect of the valve stroke Δ G, 'the method of closing the valve body to the valve closing state (valve stroke △ G 2 0)' is not necessary. Limited by the material or structure of the valve body, the emergency lockout of the fluid path of the stable water hammer is always performed. In addition, in the invention of the device of this case, the valve stroke △ G of the detection valve body is fed back to the control circuit. When the valve body is locked, the valve stroke △ G is more quickly and surely reached the predetermined setting. At the same time, -14-(11) (11) 200413660 starts by closing the valve to the fully closed position immediately after the set valve stroke △ G, and it becomes a structure for valve lock. As a result, it is not limited to a simple structure, and it is possible to close the fluid path without water hammer in a very short time, and it is possible to completely remove various problems caused by the increase in the internal pressure of the pipeline. The water hammer blocking device in this case will feed back the pressure detection 値 P! Caused by the pressure detection sensor PC and the lock time detection signal T caused by the lock time detection sensor TC of the valve body 10. The calculation / memory device 15 and the stroke setting signal s G input to the control circuit 13 of the water hammer valve device are used to control the structure of the stroke setting signal which is the most appropriate setting of the set lock time. As a result, the stroke setting signal SG is automatically corrected to the most appropriate state in a state where the internal pressure of the first-pass path exceeds the allowable pressure when the flow path is blocked, thereby completely preventing the subsequent flow path from being blocked. The water hammer caused by the allowable maximum pressure rise. In addition, in the anhydrous hammer locking device of the present invention, the vibration sensor 18 can be detachably installed in the pipeline L !, and the vibration detection signal Pr detected by the vibration sensor 18 is fed back to The calculation control device 16 controls the actuator starting pressure Pa of the regulator 11 which is applied to the valve body through the electro-pneumatic switching control device 17 so as to achieve a structure for achieving the lock of the waterless valve. As a result, even if no stroke position detection device is provided in the valve body 10, or even if no pressure detector is provided in the piping line LI, the water hammer valve can be locked, and if it becomes the target piping line L; -15- (12) (12) 200413660 If you find the most suitable conditions for locking the water hammer valve (that is, the control conditions of the regulator starting pressure Pa), you can remove the vibration sensor 18 or the calculation control device. 16. It is also suitable for other pipelines, which is also very economical. In addition, in the anhydrous hammer locking device of the present invention, a vibration sensor is installed near the valve body 10 of the pipeline in the actual starting state. At the same time, starting from the electro-pneumatic conversion device 20, a predetermined two-stage regulator starting pressure Pa is applied to the regulator body 11 of the valve body 10, and realistically, the valve body 10 is carried out. The switch is started, and the actual start of the valve body 10 is used to select the most appropriate step start pressure Ps' of the aforementioned two-stage regulator start pressure pa, and the selected regulator start pressure pa is memorized to electricity. Air conversion device 2 0 memory device. As a result, the valve body 10 can be emergency-locked by the starter pressure P a of the electro-pneumatic converter device 20 in the fluid path more reliably and quickly without generating water hammer. In addition, the selection and setting (tuning) of the starting pressure pa of the aforementioned two-stage regulator can also be ended simply by actually starting the valve body 10 5 to 6 times, and it can be made to have an appropriate size. The regulator start pressure P a of the step start pressure P s ′ is applied to the regulator 11 to suppress the amplitude of the pressure vibration at the time when the actual closing of the valve body 10 is further lower than the first time, It is not necessary to add a great adverse effect to the piping, and the optimum value of the aforementioned regulator starting pressure Pa can be accurately obtained in advance. In addition, not only can the selection and setting of the aforementioned two-stage regulator start-up pressure pa be extremely simple and quick by using a personal computer (-16- (13) (13) 200413660 tuning), but it can also be cheaper Manufacture of anhydrous hammer locking devices. [Embodiment] [The best embodiment of the invention] First, the inventors of the present case investigated the occurrence of water hammer in the water supply system of the semiconductor manufacturing device. Therefore, the diaphragm valve was actuated using air pressure, and the fluid flow path was fully opened to switch. The pressure of the flow path in the fully closed state fluctuates. Figure 1 is the circuit configuration diagram of the test device used in the aforementioned survey. In Figure 1, the drawing number is 1 series tank, 2 series tank pressure source, 3 series pressure sensor, 4 series valve, and 5 series electro-pneumatic conversion. Device, 6 series valve driving gas source, 7 series signal generator, 8 series storage oscilloscope. The aforementioned water tank 1 is of a closed structure type having a capacity of about 301. Inside it, a fluid of about 251 (water at 25 ° C) is stored. In addition, the water tank 1 is pressurized in a freely adjustable range from 100 to 300 KPaG by N2 from the pressure source 2. The pressure sensor 3 is a sensor capable of detecting the water pressure upstream of the valve 4 with high sensitivity. In this test device, a pressure sensor of a diffusion semiconductor method is used. As the aforementioned valve 4 series, a diaphragm type air pressure valve is used, and its specifications are fluid inlet pressure 〇 ”MPa, fluid outlet pressure 0.3MPa, fluid temperature 10 ~ 100 ° C, CVC〇 · 27, operating pressure 0 · 3 ~ 〇.6MPa, the material of the wetted part (valve PTFE, diaphragm PTFE), the inner diameter of the passage is 4mm. In other words, 'the valve 4 is a normally-closed synthetic resin diaphragm to become -17- (14) (14) 200413660. The air-actuated diaphragm valve of the valve body makes the diaphragm valve by the elastic force of a spring (not shown). The body has been coped with the valve seat and kept in the closed state. In addition, the regulator 4a is activated by the supply of the starting air pressure, and the diaphragm valve body is maintained in the open state by the valve seat being separated from the seat. Therefore, to close the normally closed air-actuated diaphragm valve, it is necessary to reduce the starting air pressure supplied to the regulator 4a due to the opening of the valve. In addition, in the present invention, of course, a normally-open air-actuated diaphragm valve can be used instead of the normally-closed air-actuated diaphragm valve. In this state, the valve is closed by increasing the starting air pressure supplied to the regulator 4a. valve. The aforementioned electro-pneumatic conversion device 5 is used to supply the driving pressure (air pressure) of the input signal corresponding to the valve opening degree to the regulator 4 a of the valve 4. In this test device, a structure as shown in FIG. 2 is used. Electro-pneumatic converter 5 〇 In other words, when the input signal I is input to the control circuit A, the gas supply solenoid valve B is opened, so that part of the supply pressure C is output through the gas supply solenoid valve B. The pressure Pa is supplied to the regulator 4 a of the valve 4. This output pressure Pa is fed back to the control circuit A 'through the pressure sensor E to perform a corrective action until it becomes the output pressure P a corresponding to the input signal I. In addition, in FIG. 2, the F-type exhaust solenoid valve, the g-type exhaust gas, and the Η-type power supply] are output signals corresponding to the input signal I, and the output signal J (that is, the input signal Ϊ) is an input voltage. And input to CH2 of the storage oscilloscope described later. FIG. 3 is a line chart showing the relationship between the input signal I 値 (-18- (15) (15) 200413660 input voltage V) and the output pressure pa of the aforementioned electro-pneumatic conversion device 5; at an input voltage of 5V (barometric pressure for startup) P 2 is about 5kgf / cm2 · G), and the valve 4 is kept in a fully open state. The valve activation air source 6 uses a compressor to supply air at a predetermined pressure. In addition, the aforementioned signal generator 7 generates an input signal I and the like input to the electro-pneumatic conversion device 5 and the like, and a required voltage output becomes an input signal I and outputs to the electro-pneumatic conversion device 5. In addition, the aforementioned storage oscilloscope 8 inputs a detection pressure signal pi (voltage v) from the upstream pipeline L 1 of the pressure sensor 3 or an input signal I (input voltage v) to the electro-pneumatic conversion device 5 and observes • Record changes in pressure [] in pipeline L] or changes in input signal (input voltage v) I, etc. In addition, in this test device, the storage oscilloscope 8 is used, and the time scale is taken as 500 m s e c / 1 scale. Referring to Figure 1, first, the pressure p T in the water tank 1 is maintained at a certain pressure of 3 kgf / cm2 · G, and the air pressure P a of 5 kgf // cm 2 · g is supplied to the regulator 4 a, so that the valve 4 is fully opened. . In addition, at this time, the inner diameter of the piping L! Between the valve 4 and the water tank 1 is 4.0 m 1Ώ, and the length is about 2.5 m. The water flow rate is Q 2 and about 3 4 5] / min. The knife starts from this state, so that the supply pressure Pa of the valve 4 to the regulator 4 a is (a) 5kgf / cm2 · G (fully open) —Okgf / cm2 · G (fully closed), (b) becomes 5 — 1.9—0, (c) becomes 5-1 · 66—0, (e) becomes 5—1.65—0, (f) becomes 5—1.62—0, and (g) becomes 5—I. • At 50-00, the change in the internal pressure p] of the upstream pipe L] was observed by storing the -19- (16) (16) 200413660 wave device 8. Figure 4 shows the observation results; from (a) to (0) in the previous Figure 4, it is clearly shown that after the process of 5kgf / cm2 · G (full open)-0 (fully closed), the valve 4 becomes full. In the closed state, as shown in Fig. 4 (a), it shows the change in pressure P] with a maximum amplitude of 9.15 kgf / cm2 · G. On the other hand, it is known that the change in the supply pressure Pa becomes 5- > 1.65 — 〇 (Fig. 4 (e)), the pipeline pressure P] hardly changes and completely prevents the occurrence of water hammer. On the other hand, the supply pressure Pa changes to 5— 1.50-0. (Fig. 4 (f)), a vibration with a maximum amplitude of 2.90 kgf / cm2 · G occurs at the pressure P! Of the pipeline. According to the results of the previous tests, it is known that: under the condition of the valve 4, When the valve 4 is switched from fully open to fully closed, the starting air pressure P a of the regulator 4 a may be passed through 5 V (fully open) —1 · 6 5 V (the valve opening is 0.072mm / 1.93inmxl00 = 3.73%) — 0 (fully closed) in the process of blocking to completely prevent the occurrence of water hammer. In other words, it is known that the internal pressure p in the pipeline ^ 1 is in a certain state '(1) It can start from a fully open state to a certain' opening of the valve 'and immediately close it urgently, and then become a fully closed state by passing a short time, and at about 5 0 0 ~ 1 000 msec 'no water hammer' is used to close the fluid path; and (2) even if it is the initial valve body stop position, that is, the valve opening degree is greater or less than a certain value, it cannot prevent water hammer -20- (17) 200413660 Figure 5 uses the same valve 4 and under the same conditions as in Figure 4 for the full opening of the valve repeatedly-> in the road during the fully closed test The pattern of pressure P! Rises to perform patterning; no matter in any test, the pressure P! In the pipeline Li is constant (3kgf / cm2 · G) when the initial use (paragraph 1) is stopped When the regulator supply air pressure Pa of the valve body becomes approximately 1.65 k gf / cm2 · G, the pressure rise of the internal pressure is slightly reduced to 0. Fig. 6 is a test in the aforementioned Fig. 4 showing the supply of the regulator Relationship between pressure P a and valve travel △ G (mm), test strip At the internal pressure Pi = 3kgf / cm2 * G (—constant) and the flow rate Q 3.45 1 / min (—constant) in the pipeline L !, the valve 4 is closed by a multi-stage blocking. In addition, the valve stroke △ G (mm) is measured using a potentiometer. The amount of movement from the fully closed position of the valve shaft that squeezes the diaphragm valve body from the top to the valve opening direction is specified as the valve stroke △ G (mm). It is clearly shown from (a) to (f) of FIG. 6 that the valve stroke Δ (mm) when the supply pressure Pa to the regulator 4a becomes 1.9 kgf / cm2 · G is 0 · 7 8 2 m υ, When P a = 1 · 6 6, it becomes △ G = 0 · 1 0 8. When Pa = 1.65, it becomes △ GsO.tnSmm. In addition, it is clearly shown from (d) in FIG. 3%) when the water hammer production system is slightly 0. In other words, the multi-stage closing is performed under a certain pressure in the tube, regardless of whether the valve opening degree ΔG is more than or less than 0.072,

同 管 種 之 Pi 4 a 係 來 5 方 節 .G 程 鎖 也 -21 - (18) (18)200413660 產生水錘。 第7圖係顯示在相同於前述第6圖之同樣條件下而改 變對於調節器4a之供應壓pa之狀態之閥行程△ g和管路 之壓力上升△ P !間之實測値之線圖;不論是在使得最初( 弟1段)一旦停止閥體之位置來成爲閥行程△ G二大約 0.0 7mm左右之位置時,使得水錘之產生係槪略成爲〇。 接著’就改變水槽1之內壓P T之狀態下之水錘產生 防止而g,使用第1圖之試驗裝置而進行試驗。 第8圖之(a )〜(c )係顯示其結果,在槽內壓PT 成爲3kgf/ cm2 · G時,在使得對於調節器之供應壓Pa成 爲5 -> 1 · 6 5 — 0之多階段式閉鎖,並無看到管路內壓p】之 振動上升(第6(a)圖)。 但是,在槽內壓PT發生變化時,由第8(b)圖及第 8 ( c )圖之箭號A而明顯地得知:在管路內壓P i,產生 若干之壓力變動。 第9圖係在前述第8圖之試驗時,藉由電位計而計測 在調節器4a之啓動壓Pa成爲1.65 kg f/ cm2 · G時之閥行 程△ G ;藉由施加在閥4之隔膜閥體之流體(水)之壓力 而即使是對於調節器4a之供應壓(1.65 kgf/ cm2 · G )成 爲相同,也改變閥行程△ G,結果,正如前述第8圖之( b ) 、 ( c )之A所示,在管路內壓P!,產生振動之變動 〇 第1 〇圖係在閥之多階段式閉鎖而顯示槽內壓PT和能 夠防止管路內壓P !變動之調節器啓動壓力Pa間之關係之 -22- (19) (19)200413660The Pi 4 a of the same tube type has 5 square knots. The G Cheng Suo also produces water hammer at -21-(18) (18) 200413660. Fig. 7 is a line diagram showing the measured pressure between the valve stroke △ g and the pressure rise △ P! Of the pipeline under the same conditions as in the previous Fig. 6 when the supply pressure pa to the regulator 4a is changed; Regardless of whether the valve body position is stopped at the beginning (the first stage) and the valve stroke Δ G is about 0.0 7 mm, the water hammer generation system is slightly reduced to zero. Next, "the water hammer in the state where the internal pressure P T of the water tank 1 is changed is prevented, and the test is performed using the test apparatus shown in Fig. 1". (A) to (c) in FIG. 8 show the results. When the internal pressure PT of the tank is 3 kgf / cm2 · G, the supply pressure Pa to the regulator is made 5-> 1 · 6 5-0 of With multi-stage lockout, no increase in the internal pressure p of the pipeline was seen (Figure 6 (a)). However, when the internal pressure PT of the tank changes, it is obvious from the arrows A in Figs. 8 (b) and 8 (c) that the internal pressure P i in the pipeline causes some pressure fluctuations. FIG. 9 is the valve stroke ΔG when the starting pressure Pa of the regulator 4a becomes 1.65 kg f / cm2 · G by the potentiometer during the test of the aforementioned FIG. 8; by the diaphragm applied to the valve 4 The pressure of the fluid (water) of the valve body and the supply pressure (1.65 kgf / cm2 · G) to the regulator 4a become the same, the valve stroke △ G is changed. As a result, (b), ( c) As shown in A of the figure, the internal pressure P! of the pipeline causes a change in vibration. Figure 10 shows the multi-stage locking of the valve to show the internal pressure of the tank PT and the adjustment to prevent the internal pressure of the pipeline P! Of the relationship between the actuator starting pressure Pa-22 (19) (19) 200413660

線圖;曲線 A 3係顯示槽內壓 P T = 3 k g f / c m2 · G時,曲 線A2係顯示Pa = 2,曲線A】係顯示Pa = 1時,得知:能 夠防止水錘產生之調節器壓力Pa之範圍係由於槽內壓PT 而大幅度地發生變動。 也就是說,由第5圖及第7圖之試驗結果而也明白地 顯示:在槽內壓PT、也就是管路Li之內壓Pi槪略呈一 定之狀態下’可以藉由控制閥4供應至調節器4 a之啓動 壓P a之多階段式閉鎖(在本實施形態之經常閉鎖型氣壓 啓動隔膜閥、Pa=5kgf/cm2· G->1.65kgf/cni2· G—0 之多階段式閉鎖)約5 00〜1 000msec之短時間內,槪略完 全地防止水錘之產生,並且,對於管路L1進行高速閉鎖 〇 但是’在槽內壓PT (也就是管路內壓P,)發生變動 之狀態下,由前述第1 0圖而也明白顯示的,在僅控制對 於調節器4 a之空氣供應壓p a,於多階段式閉鎖,不容易 完全地防止水錘之產生。 因此,本案申請人係改變對於前述調節器4 a之供應 壓Pa之控制,使得閥4之閥行程△ G成爲控制要素,進 行以槽內壓PT作爲參數之許多之多階段式閉鎖試驗。 此外’試驗裝置係槪略相同於前述第1圖之狀態,僅 有將計測閥4之閥行程△ G之電位計來附加於此之方面係 變得不同。 第1 1圖係使得閥4成爲多階段式閉鎖之狀態下之以 槽內壓PT作爲參數之閥行程△ G和管路壓力上升△ p ;之 -23- (20) (20)200413660 關係,第1 2圖係第1圖之要部擴大圖。 此外,在第1 1圖及第12圖,分別使得A3、A3’顯示 槽內壓 PT 成爲 3kgf / cm2· G 時,A2、A21 貝示 PT=2kgf / c m 2 · G 時,A 1、A 】’顯示 P T 二 1 k g f / c in 2 · G 時 ϋ 由第1 2圖而也明白地得知:可以在藉由控制閥行程 △ G而進行閥4之多階段式閉鎖之狀態下,不限制於管路 L】內之內壓Ρ】之大小,在閥行程△ G成爲0.0 7〜0 · 0 8 m m 間,一旦呈短時間地停止閉閥啓動,然後,藉由成爲全閉 狀態而在大約 5 0 0〜8 0 0msec之短時間內,不產生水錘, 使得閥4由全開開始至全閉,來進行緊急閉鎖。 第1 3圖係顯示根據前述第1 1圖及第1 2圖等之試驗 結果而構成之本發明之無水錘閥裝置之方塊構造圖。 在第1 3圖,1 〇係閥本體,1 1係調節器,1 2係自動 驅動力控制器,1 3係控制電路,1 4係閥行程檢測器。 前述閥本體1 0係介設於配管路L !內,在本實施形態 ,使用具備隔膜閥體之閥本體1 0。 此外,當然閥本體本身係可以是任何一種型式,可以 是具備碟片閥體之碟片閥等。 此外,在本實施形態,使用閥座內徑4.00mm之隔膜 閥,來作爲閥4,但是,閥4之大小係可自由地選定至 10A〜100A左右爲止。 前述調節器1 1係閥本體1 〇之驅動部,在本實施形態 ,氣壓汽缸係利用作爲調節器,藉由利用彈簧U a而使得 活塞1 1 b擠壓至下方向,來閉鎖閥本體1 0,此外,相反 -24- (21) (21)200413660 地,藉由自動驅動力控制器1 2而供應驅動壓pa,藉由抵 抗於彈簧Π a之彈力,使得活塞]1 b上壓至上方,而開放 閥本體I 〇。 此外,在本實施形態,作爲調節器 π係使用氣壓汽 缸,但是,當然也可以是油壓汽缸型調節器1 1或者是電 動式(螺線管或馬達、壓電元件)之調節器Π。 此外,在本實施形態,使用經常閉鎖型閥4,但是, 可以是經常開放型閥4,此外,在本實施形態,藉由增加 供應至調節器4 a之驅動壓P a而進行閉閥,但是,也可以 成爲藉由減少供應至調節器4a之驅動壓Pa而進行閉閥之 構造。 自動驅動力控制器係調整供應至調節器4 a之供應驅 動力,在本實施形態,使用將來自壓縮機(省略圖示)等 之加壓源之供應氣壓Pao來控制成爲既定之壓力pa並且 將該壓力P a之氣壓來供應至調節器1 1的自動壓力控制器 此外,在調節器1 1來使用電動式調節器之狀態下, 當然該自動驅動力控制裝置係成爲電輸出之控制器。 對於前述控制電路1 3,來輸入來自閥行程檢測器]4 之閥行程△ G之檢測訊號Sp、對於閥本體1 〇之開關指令 訊號S以及多階段式閉鎖之中間停止位置(也就是控制閥 行程△ G )之設定訊號s G等,同時,對於自動驅動力控 制器1 2,來輸出用以賦予既定之閥行程△ g所需要之控 制壓力P a之壓力控制訊號s R。 -25- (22) 200413660 也就是說,在控制電路1 3,比較來自閥行 1 4之閥行程檢測訊號SP和中間停止位置之設笼 ’調整對於調節器1 1之供應氣壓P a而使得兩者 爲零。 此外’在本實施形態,顯示控制電路1 3和 力控制器1 2,成爲不同個體,但是,當然也可 者成爲一體化。 參考第1 3圖,在定常狀態下,由自動驅動 12,來供應既定之壓力(例如5kgf// cm2 · 〇 ) /; 至調節器1 1,藉由抵抗於彈簧1 1 a而使得活塞 至上方’以便於使得閥本體1 〇成爲全開。 現在,在緊急時,在輸入閥閉鎖指令訊號S 路1 3時’閥本體丨〇係藉由所謂多階段式閉鎖而 閉鎖。也就是說,首先供應至前述調節器1 1之 力P a係瞬間下降至藉由閥行程設定訊號s G所 力値(例如1.65kgf/cm2· G)爲止,藉此而 1 1 b,來利用彈簧 η a之彈力,以便進行下降, 於軸1 1 c之閥體(省略圖示),下降至既定之g 之位置爲止,在此,停止於短時間(例如3 00 -)° 在閥本體1 〇之啓動時,來自閥行程檢測器 檢測訊號S p係輸入至控制電路1 3 ’藉由該行程 S P和閥行程設定訊號S G間之對比而進行控制_ 調整,閥本體1 〇之閥行程△ G係在]〇 〇〜2 0 0 m s 程檢測器 :訊號S G 之差異成 自動驅動 以使得兩 力控制器 L氣壓 Pa 1 1 b上壓 至控制電 進行緊急 供應氣壓 賦予之壓 使得活塞 使得連結 3行程△ G -500msec [4之行程 檢測訊號 ,壓Pa之 ec間,保 -26 - (23) (23)200413660 持於既定之設定位置。 呈短時間(3 0 0〜5 0 0 m s e c )地停止於既定閥行程△ G 之位置上之閥軸1 c係藉由然後透過自動驅動力控制器1 2 ,來使得氣壓Pa下降至〇,而瞬間地下降至全閉鎖位置 爲止。 藉此而使得閥本體1 0,不產生所謂水錘,成爲全閉 ,全閉所需要之時間係在本實施形態(管路徑1 〇 A ),成 爲大約300〜1000msec間。 此外,在前述實施形態,主要就使用閥座內徑 4.00mm之隔膜式空氣啓動閥而作爲閥之狀態,來進行說 明,但是,當然本發明係也可以適用於更加大型(例如 2 5〜1 0 0 A )之球形閥或圓盤閥。 第1 4圖係顯示本發明之流體通路之無水錘閉鎖裝置 之第1實施例之基本構造,在前述第1 3圖所示之無水錘 閥裝置,附加閥閉鎖時間T和容許壓力上升値PM來作爲 控制要素。也就是說,在該無水錘閉鎖裝置,將一次側壓 力之檢測感測器PC和閥閉鎖時間之檢測感測器TC及輸 入來自各個檢測器P C、TC之檢測値P!、T之演算·記憶 電路1 5,附設在前述無水錘閥裝置。 此外,閉鎖時間設定訊號TS係構成爲也輸入至無水 錘閉鎖裝置之控制電路1 3,藉著調整由控制電路1 3來輸 出至自動驅動力控制器1 2之驅動力控制訊號SR之輸出 狀態,而控制調節器Π之啓動速度(也就是啓動壓pa對 於調節器1 1之施加狀態),藉此而調整由閥本體]0之全 -27- (24) 200413660 開開始至全閉爲止之時間。 前述閥閉鎖時間檢測感測器TC係設置在調節器 檢測由閥軸11c之啓動開始(開閥)至啓動停止(閉 爲止之時間τ,將此輸入至演算·記憶電路1 5。 此外,前述壓力檢測感測器PC係設置在一次側 路L1,將流體壓力之檢測値PI ’輸入至演算·記憶 15。 在前述演算•記憶電路1 5 ’分別設置壓力比較 、時間比較電路、演算電路及記億電路’在壓力比較 ,進行容許壓力上升値設定訊號PM和壓力檢測訊号 間之比較,此外,在時間比較電路’進行閉鎖時間設 號TS和閉鎖時間檢測訊號T間之比較。 此外,在前述記憶電路,記憶許多之預先藉由實 求出之閥本體之使得閉鎖時間T成爲參數之行程設定 壓力上升値間之關係資料。 此外,前述演算電路係在壓力檢測訊號P1超過 壓力上升値設定訊號PM之狀態下,配合閉鎖時間T 超過閉鎖時間設定訊號TS,而使得記憶於前述記憶 之閉鎖時間T更加短於閉鎖時間設定訊號TS ’並且 定在最接近於這個之狀態下之壓力上升値和行程設定 資料,由該資料中,來選定使得壓力檢測値P】成爲 壓力上升値設定訊號PM以下之行程設定訊號s G ’ 輸入至控制電路1 3。 此外,前述閉鎖時間設定訊號TS之最小値係由 1卜 閥) 流通 電路 電路 電路 ! P] 定訊 測所 値和 容許 是否 電路 % CBB 値之 容許 將此 於閥 -28- (25) (25)200413660 本體l 〇或—卽:11之啓動特性而受到限制,彳日是,通常 係設定在1〜3 s e C之値。 此外’閥本體1 0之閉鎖時間設定訊號T $係儘可能稍 長地選定在容許之範圍。爲何如此,由於閉鎖時間T越長 ,則越不容易產生水錘之緣故。 在該無水錘閉鎖裝置之使用時,輸入閉鎖時間設定訊 號T S及容許壓力上升値設定訊號P Μ。藉此而由演算· g己憶裝置】5之記憶電路,來輸出適當之行程設定訊號s 〇 ,輸入至控制電路1 3。 在流體流路L !之閉鎖時,閥關閉指令訊號S係輸入 至控制電路1 3,藉此而使得閥本體1 〇,由全開切換成爲 全閉。 此時,萬一是在一次側流通路之內壓P ;由於水錘之 產生而發生振動之狀態下,來自壓力檢測感測器P C之壓 力檢測訊號P !係進行回饋而比較於容許壓力上升値設定 訊號,萬一是在壓力檢測訊號P 1超過容許壓力上升設定 値PM之狀態下,藉由演算電路而選定新的行程設定訊號 S G ’輸入至控制電路1 3。 結果,閥本體1 〇之桿棒1 1 c係瞬間回復到新的行程 位置,在下一次之閥本體1 0之開關啓動時,使得由於前 述水錘所造成之壓力上升係抑制至容許最大壓力上升値 P Μ以下。 第1 5圖及第1 6圖係顯示本發明之流體通路之無水錘 閉鎖裝置之第2實施例之基本構造,正如第]4圖之第] -29- (26) (26)200413660 實施例之狀態所示,主要利用在不容易對於已經設置之上 游側配管L 1來安裝壓力檢測器p c或者是對於閥本體} 〇 來安裝閥行程檢測器(位置檢測器)之狀態下。 參考第I 5圖及第1 6圖,該無水錘閉鎖裝置係可以組 合:由第1 3圖之無水錘閥裝置而卸除閥行程檢測器1 4之 狀態之閥本體1 0、調節器1 1、電空轉換控制裝置1 7、能 夠控制調節器啓動壓P a之階段性切換及切換後之壓力保 持時間T s等之演算控制裝置1 6、以及可自由裝卸地固定 於上游側配管路L I之振動感測器1 8 ;能夠適當地選定施 加在閥本體1 0之調節器1 1之調節器啓動壓p a之階段性 切換(由第16(a)圖之P2max至Ps之切換(步進壓力 Ps ))或步進壓力ps之保持時間Ts,預先對於能夠進行 無水錘閉鎖之閥本體1 0之閉鎖條件,來進行設定記憶。 也就是說,在第1 5圖及第1 6圖,1 6係演算控制裝 置’ 1 7係電空轉換控制裝置,1 8係振動感測器,6係閥 驅動用氣體源,1 0係閥本體,Π係調節器,來自閥驅動 用氣體源6之驅動壓Pa〇 (本實施例之狀態係大約〇.6 MPa )係藉由電空轉換控制裝置】7而轉換成爲正如第1 6 ( a )圖所示狀態之階梯狀啓動壓力Pa,施加至調節器1 1。 此外,施加至調節器1 1之調節器啓動壓Pa或其保持 時間T s係藉由後面敘述之方法,藉著由預先在閥上游側 配管路L】之每1條來利用閥本體1 〇之閉鎖啓動試驗所求 出之演算控制裝置1 6之控制訊號S c,以便於進行控制, 如果該振動感測器]8及演算控制裝置1 6完成藉由閥本體 -30- (27) (27)200413660 1 0之閉鎖啓動試驗所造成之前述控制訊號Sc之選定的話 ,則由上游側配管路L!來進行卸下。 也就是說,在前述演算控制裝置】6’g^;置:步進壓 力設定P s之設定電路1 6 a '壓力保持時間設定訊號之設 定電路1 6b、容許上限振動壓力設定訊號Prm之設定電路 1 6 c、管路之振動壓檢測電路1 6 d及比較演算電路1 6 e等 ;分別輸入··因爲藉由振動感測器1 8所檢測之閥本體1 0 閉鎖時之內壓P 1變動而造成之振動檢測訊號P r、步進壓 力設定訊號P s、步進壓力保持時間設定訊號Ts和容許上 限振動壓力設定訊號Prm。 接著,在前述比較演算電路1 6e,在比較振動檢測訊 號Ρι·和容許上限振動壓力設定訊號Prm而在兩者間產生 差異之狀態下,正如後面敘述,修正步進壓力設定訊號 P s ’包含該修正之步進壓力設定訊號P s和保持時間設定 訊號Ts之控制訊號係輸出至電空轉換控制裝置〗7之資料 6己1思部。 此外,在前述電空轉換控制裝置1 7,設置資料記憶 部1 7a、訊號轉換部1 7b (訊號產生器7 )、電空轉換部 1 7 c (電空轉換裝置5 )等,藉由將來自訊號轉換部1 7b 之調節器啓動壓控制訊號Sc,輸入至電空轉換部1 7c ,而 將供應至調節器1 1之調節器啓動壓Pa,正如第]6圖之 (a )所示,呈階段性地進行切換。Line graph; curve A 3 shows the tank internal pressure PT = 3 kgf / c m2 · G, curve A2 shows Pa = 2 and curve A] shows Pa = 1 and learns that it can prevent the adjustment of water hammer The range of the device pressure Pa is largely changed by the tank internal pressure PT. In other words, it is clear from the test results of Figs. 5 and 7 that the internal pressure PT of the tank, that is, the internal pressure Pi 槪 of the pipeline Li is slightly constant, can be controlled by the valve 4 Multi-stage lockout of the starting pressure P a supplied to the regulator 4 a (often-closed air-actuated diaphragm valves in this embodiment, Pa = 5kgf / cm2 · G- > 1.65kgf / cni2 · G-0 as much Stage-type lock) In a short time of about 5,000 to 1,000 msec, the water hammer is almost completely prevented, and the pipeline L1 is blocked at high speed. However, the pressure in the tank PT (that is, the pipeline internal pressure P) ,) In a state of change, it is also clearly shown from the above-mentioned Fig. 10 that in controlling only the air supply pressure pa to the regulator 4a, the multi-stage locking is not easy to completely prevent the occurrence of water hammer. Therefore, the applicant of this case changed the control of the supply pressure Pa of the aforementioned regulator 4a so that the valve stroke ΔG of the valve 4 became a control element, and performed many multi-stage latch-up tests with the tank internal pressure PT as a parameter. In addition, the test apparatus is slightly the same as the state shown in Fig. 1 except that a potentiometer for measuring the valve stroke Δ G of the valve 4 is added to it. Figure 11 shows the relationship between the valve stroke △ G and the pressure rise △ p of the valve with the tank internal pressure PT as the parameter in the state where the valve 4 is in a multi-stage lock-out state. -23- (20) (20) 200413660, Figure 12 is an enlarged view of the main part of Figure 1. In addition, in Figures 11 and 12, when A3 and A3 'show the tank internal pressure PT to 3kgf / cm2 · G, A2 and A21 indicate that PT = 2kgf / cm2 · G, A1, A 】 'When displaying PT 2 1 kgf / c in 2 · G ϋ It is also clear from Figure 12 that it is possible to perform a multi-stage blocking of valve 4 by controlling the valve stroke △ G. It is limited to the internal pressure P in the pipeline L]. When the valve stroke △ G becomes 0.0 7 ~ 0 · 0 8 mm, once the valve is closed and started for a short time, then it will be fully closed. In a short time of about 500 to 800 msec, no water hammer is generated, so that the valve 4 is started from fully open to fully closed for emergency locking. Fig. 13 is a block diagram showing a water hammer valve device according to the present invention constructed according to the test results of Figs. 11 and 12 described above. In Figure 13, the 10 series valve body, the 11 series regulator, the 12 series automatic driving force controller, the 13 series control circuit, and the 14 series valve stroke detector. The above-mentioned valve body 10 is interposed in the piping line L! In this embodiment, a valve body 10 having a diaphragm valve body is used. In addition, of course, the valve body itself may be of any type, such as a disc valve having a disc valve body. In addition, in this embodiment, a diaphragm valve having a seat inner diameter of 4.00 mm is used as the valve 4. However, the size of the valve 4 can be selected freely to about 10A to 100A. The aforementioned regulator 1 1 is the driving part of the valve body 10. In this embodiment, the pneumatic cylinder system is used as a regulator, and the piston 1 1 b is pressed down by the spring U a to lock the valve body 1. 0, In addition, on the contrary -24- (21) (21) 200413660, the driving pressure pa is supplied by the automatic driving force controller 12 and the piston is pressed against the elastic force of the spring Π a. Square, and open the valve body I 〇. In addition, in this embodiment, a pneumatic cylinder is used as the regulator π. Of course, it may be a hydraulic cylinder type regulator 11 or an electric actuator (solenoid, motor, or piezoelectric element) regulator Π. In this embodiment, the normally closed valve 4 is used. However, the normally closed valve 4 may be used. In addition, in this embodiment, the valve is closed by increasing the driving pressure P a supplied to the regulator 4 a. However, the valve closing structure may be adopted by reducing the driving pressure Pa supplied to the regulator 4a. The automatic driving force controller adjusts the supply driving force supplied to the regulator 4a. In this embodiment, the supply pressure Pao from a pressure source such as a compressor (not shown) is used to control the pressure to a predetermined pressure pa. The automatic pressure controller that supplies the pressure Pa to the regulator 11 1 In addition, when the regulator 11 uses an electric regulator, of course, the automatic driving force control device becomes a controller for electric output . For the aforementioned control circuit 1 3, the detection signal Sp of the valve stroke ΔG from the valve stroke detector] 4, the switching command signal S for the valve body 10, and the intermediate stop position of the multi-stage blocking (that is, the control valve) The setting signal s G and the like of the stroke △ G), and at the same time, the automatic driving force controller 12 outputs a pressure control signal s R for giving the control pressure P a required for the predetermined valve stroke △ g. -25- (22) 200413660 In other words, in the control circuit 1 3, the valve stroke detection signal SP from the valve row 14 and the cage at the intermediate stop position are compared to adjust the supply air pressure P a to the regulator 11 so that Both are zero. In addition, in this embodiment, the display control circuit 13 and the force controller 12 are separate entities, but they may be integrated as a matter of course. Referring to FIG. 13, in a steady state, an automatic drive 12 is used to supply a predetermined pressure (for example, 5 kgf // cm2 · 〇) /; to the regulator 1 1 and to resist the spring 1 1 a to make the piston supreme Square 'in order to make the valve body 10 fully open. Now, in an emergency, when the valve lockout command signal S is inputted, the valve body is locked by a so-called multi-stage lockout. That is, the force P a supplied to the aforementioned regulator 1 1 first drops instantaneously to the force 値 (for example, 1.65 kgf / cm2 · G) set by the valve stroke setting signal s G, and thereby 1 1 b, comes Use the spring force of the spring η a to lower the valve body (not shown) on the shaft 1 1 c until it reaches the predetermined position of g. Here, stop for a short time (for example, 3 00-) ° at the valve When the body 1 〇 is activated, the detection signal S p from the valve stroke detector is input to the control circuit 1 3 ′. Control is performed by comparing the stroke SP and the valve stroke setting signal SG. The valve of the valve body 1 〇 is adjusted. The stroke △ G is in the range of 〇〇 ~ 2 0 0 ms. Detector: The difference in signal SG is automatically driven so that the pressure of the two-force controller L Pa 1 1 b is raised to the control power for emergency supply air pressure to make the piston Make the 3 stroke △ G -500msec [4 stroke detection signal, press Pa between ec, and keep -26-(23) (23) 200413660 at the set position. The valve shaft 1 c stopped at a position of a predetermined valve stroke Δ G for a short time (300 to 500 msec) is then caused to decrease the air pressure Pa to 0 by the automatic driving force controller 12. And instantly dropped to the fully closed position. As a result, the valve body 10 is fully closed without generating a so-called water hammer, and the time required for the full closure is in this embodiment (tube path 10 A), and becomes approximately 300 to 1000 msec. In addition, in the foregoing embodiment, a diaphragm air-actuated valve with a seat inner diameter of 4.00 mm is mainly used as a valve state to explain. However, the present invention is also applicable to a larger size (for example, 2 to 5 to 1). 0 0 A) ball valve or disc valve. Fig. 14 shows the basic structure of the first embodiment of the water hammer-free locking device of the fluid passage of the present invention. In the water hammer valve device shown in the foregoing Fig. 13, additional valve lock time T and allowable pressure increase 値 PM As a control element. In other words, in this water hammer-free locking device, the detection pressure PC of the primary pressure and the detection sensor TC of the valve lock time and the input from each of the detectors PC, TC are detected 値 P !, T calculations · The memory circuit 15 is attached to the aforementioned water hammer valve device. In addition, the blocking time setting signal TS is configured to be also input to the control circuit 1 3 of the waterless hammer blocking device, and by adjusting the output state of the driving force control signal SR output from the control circuit 13 to the automatic driving force controller 12 And control the starting speed of the regulator Π (that is, the state of application of the starting pressure pa to the regulator 1 1), thereby adjusting from the valve body] 0 of the full -27- (24) 200413660 to the fully closed time. The valve lock time detection sensor TC is provided in the regulator to detect the time τ from the start (opening of the valve) to the start and stop (closed) of the valve shaft 11c, and this is input to the calculation / memory circuit 15. In addition, the aforementioned The pressure detection sensor PC is installed in the primary side L1, and the fluid pressure detection 値 PI 'is input to the calculation and memory 15. The pressure calculation, time comparison circuit, calculation circuit, and calculation circuit are respectively set in the foregoing calculation and memory circuit 15'. The "billion circuit" compares the allowable pressure rise, the set signal PM and the pressure detection signal in the pressure comparison, and also compares the lock time setting signal TS and the lock time detection signal T in the time comparison circuit. In addition, In the aforementioned memory circuit, there is stored a lot of relationship data between the stroke setting pressure rise of the valve body which is obtained in advance by actually determining the lock time T as a parameter. In addition, the aforementioned calculation circuit is when the pressure detection signal P1 exceeds the pressure rise. In the state of setting the signal PM, the setting signal TS is set in cooperation with the blocking time T exceeding the blocking time, so that the memory is stored in the aforementioned memory. The lock time T is shorter than the lock time setting signal TS 'and is set to the pressure rise 値 and stroke setting data in the state closest to this. From this data, the pressure detection 値 P] is selected as the pressure rise 値 setting signal. The stroke setting signal s G 'below PM is input to the control circuit 1 3. In addition, the minimum of the above-mentioned blocking time setting signal TS is determined by the valve) Flow circuit circuit circuit! CBB's allowance is limited by the starting characteristics of the valve -28- (25) (25) 200413660 or 或: 11. The next day is usually set to 1 ~ 3 se C. In addition, the lock time setting signal T $ of the valve body 10 is selected as long as possible within the allowable range. Why this is so, the longer the blocking time T is, the less likely it is that water hammer will occur. When the water hammer-free locking device is used, a lock time setting signal T S and an allowable pressure increase are input, and a setting signal P M is input. In this way, the memory circuit of the calculation and g-memory device] 5 outputs an appropriate stroke setting signal s 0 and inputs it to the control circuit 13. When the fluid flow path L! Is closed, the valve closing command signal S is input to the control circuit 13 to thereby cause the valve body 10 to switch from fully open to fully closed. At this time, in case of the internal pressure P of the primary side flow path; in the state of vibration due to the production of water hammer, the pressure detection signal P from the pressure detection sensor PC is feedbacked and compared with the allowable pressure rise値 Setting signal. In case the pressure detection signal P 1 exceeds the allowable pressure rise setting 値 PM, a new stroke setting signal SG 'is selected by the calculation circuit and input to the control circuit 1 3. As a result, the rod body 1 1 c of the valve body 10 is instantly restored to the new stroke position, and the next time the switch of the valve body 10 is activated, the pressure rise caused by the water hammer is suppressed to an allowable maximum pressure rise.値 P Μ or less. Figures 15 and 16 show the basic structure of the second embodiment of the water hammer-free locking device for the fluid path of the present invention, as shown in Figure 4]-29- (26) (26) 200413660 Example As shown in the state, it is mainly used in a state where it is not easy to install a pressure detector pc for the upstream upstream piping L 1 already installed or for a valve body} 〇 to install a valve stroke detector (position detector). Referring to FIG. 15 and FIG. 16, the water hammer-free locking device can be combined: the valve body 10 and the regulator 1 in a state in which the valve stroke detector 14 is removed from the water hammer valve device in FIG. 13. 1. Electro-pneumatic conversion control device 1 7. Calculation control device capable of controlling the stepwise switching of the regulator starting pressure P a and the pressure holding time T s after switching, etc. 6, and the freely detachable fixing on the upstream side distribution pipeline The vibration sensor 18 of LI can select the regulator switching pressure pa which is applied to the regulator 10 of the valve body 10 and the phase switching (the switching from P2max to Ps in step 16 (a) (step The holding time Ts of the inlet pressure Ps)) or the step pressure ps is previously set and memorized for the lock condition of the valve body 10 capable of performing the lock without water hammer. That is, in Fig. 15 and Fig. 16, the 16 series calculation control device '17 series electro-pneumatic conversion control device, 18 series vibration sensor, 6 series valve driving gas source, and 10 series The valve body, the Π series regulator, and the driving pressure Pa from the valve driving gas source 6 (the state of this embodiment is about 0.6 MPa) are converted by the electro-pneumatic switching control device] 7 as shown in the first 6 (a) The step-like starting pressure Pa in the state shown in the figure is applied to the regulator 11. In addition, the regulator starting pressure Pa or the holding time T s applied to the regulator 11 is to use the valve body 1 by arranging each of the lines L] on the upstream side of the valve by a method described later. The control signal S c of the calculation control device 16 obtained in the lock-up start test is convenient for control. If the vibration sensor] 8 and the calculation control device 16 are completed by the valve body -30- (27) ( 27) The selection of the aforementioned control signal Sc caused by the blocking start test of 200413660 10 will be removed by the upstream side pipeline L !. That is, in the aforementioned calculation control device] 6'g ^; set: the setting circuit of the step pressure setting P s 16a 'the setting circuit of the pressure holding time setting signal 16b, the setting of the allowable upper limit vibration pressure setting signal Prm Circuit 1 6 c, pipeline vibration pressure detection circuit 16 d and comparison calculation circuit 16 e, etc .; input separately because the internal pressure P of the valve body 1 0 when it is detected by the vibration sensor 18 1 The vibration detection signal Pr, the step pressure setting signal Ps, the step pressure holding time setting signal Ts, and the allowable upper limit vibration pressure setting signal Prm caused by the change. Next, in the aforementioned comparison calculation circuit 16e, in a state where a difference is generated between the vibration detection signal P1 · and the allowable upper limit vibration pressure setting signal Prm, as described later, the correction step pressure setting signal Ps' includes The modified control signal of the step pressure setting signal P s and the holding time setting signal Ts is output to the data 6 of the electro-pneumatic conversion control device [6]. In addition, the aforementioned electro-pneumatic conversion control device 17 is provided with a data storage portion 17a, a signal conversion portion 17b (signal generator 7), an electro-pneumatic conversion portion 17c (electro-pneumatic conversion device 5), etc. The regulator activation pressure control signal Sc from the signal conversion section 17b is input to the electro-pneumatic conversion section 17c, and the regulator activation pressure Pa supplied to the regulator 11 is shown in (a) of FIG. 6 , Switching in stages.

此外,對於該電空轉換控制裝置1 7,來輸入閥開關 指令訊號S及用以對應於閥本體〗〇啓動狀況(N 〇或N C -31 - (28) (28)200413660 )之切換訊號S 〇。 參考第1 6圖,首先在配管路L!,固定振動感測器1 8 。接著,對於演算控制裝置1 6,來輸入適當之步進壓力 設定訊號P s、步進壓力保持時間設定訊號τ s及容許上限 振動壓力設定訊號 P ,同時,適當地設定電空轉換控制 裝置1 7之閥本體切換訊號So及調節器啓動用流體供應壓 P a 〇 〇 然後,輸入閥開關指令訊號S,在閥本體1 0之調節 器1 1,供應例如第1 6圖之(a )所示形態之調節器啓動 壓Pa 〇 現在’在時刻t!,在使得調節器啓動壓P a由P a m a X 開始下降至P s爲止時,閥本體1 0之流體通路係閉鎖至中 間位置爲止’並且’在經過設疋保持時間T S之時刻12, 錯由使得g周卽益啓動壓P s成爲零而使得閥本體1 〇,成爲 全閉狀態。 在該期間,在由於水錘之產生而改變配管路L ;之內 壓P 1時,該變化狀態係藉由振動感測器1 8而進行檢測, 振動檢測訊號Pr係輸入至演算控制裝置1 6。 在演算控制裝置1 6,比較檢測訊號Pr和容許上限振 動壓力設定訊號P r m,在A!之位置(時刻11 ),不產生 振動或者是振動之大小成爲谷許値內’但是,在A 2之位 置(時刻t2 ),在振動超過容許値Prm之狀態下,修正步 進壓力設定訊號Ps而稍微下降調節器啓動壓PS,使得該 修正之步進壓力設定訊號Ps及其保持時間設定訊號丁s, -32- (29) (29)200413660 成爲控制訊號S c,由演算控制裝置1 6開始來輸出至電空 轉換控制裝置1 7,然後,再度地進行同樣閥本體1 0之閉 鎖啓動試驗。 此外,相反地,即使是在A1位置(時刻t!)所產生 之振動超過容許上限振動壓力設定訊號Prm之狀態下,也 沿著稍微上升前述步進壓力設定訊號Ps之方向,來修正 設定訊號P s,由演算控制裝置1 6開始,成爲控制訊號S c 而輸出至電空轉換控制裝置1 7,然後,再度地進行同樣 閥本體1 〇之閉鎖啓動試驗。 藉由重複地進行前述0 0 7 0及0 0 7 1所記載之啓動試驗 ’而使得設置振動感測器1 8之配管路L!之無水錘閉鎖所 需要之調節器1 1之中間啓動壓力P s (步進壓力設定訊號 P s )就既定之步進壓力保持時間設定訊號T s (閥閉鎖時 間 Ts )來進行選定,該選定之不引起水錘之最適當之步 進壓力設定訊號P s以及賦予其保持設定時間Ts之控制訊 號Sc係記憶在電空轉換控制裝置1 7之資料記憶部1 7a, 以後之管路L !之閉鎖係藉由根據該記億之控制訊號S c來 控制調節器啓動壓Pa而進行。 此外,在前述第1 5圖及第1 6圖之實施例’控制調節 器啓動壓P a而切換成爲2階段,但是,當然也可以在必 要之狀態下,進行3階段或4階段之切換。 此外,步進保持時間設定訊號T s係通常設定在0 · 5〜 1秒鐘間,當然隨著該時間T s變短而不容易發現無水錘 閉鎖之條件。 -33- (30) (30)200413660 第1 7圖係顯示本發明之流體通路閉鎖方法及使用於 此之無水錘閉鎖裝置之之第3實施例。 在第1 7圖,L!係配管路,1 〇係閥本體,1 1係空氣 調節器,1 8係振動感測器,! 9係調諧箱,2 0係電空轉換 裝置,作爲無水錘閉鎖裝置之基本構造係幾乎相同於第 1 5圖所示之第2實施例之狀態。 前述調諧箱1 9係使得來自安裝於閥本體1 〇上游側之 振動感測器1 8之振動檢測訊號Pl.成爲回饋訊號而進行輸 入’由該檢測訊號Pr來檢測水錘之產生,同時,藉由將 調節器啓動壓控制訊號S c,輸出至電空轉換裝置2 0,而 使得供應至空氣調節器1 1之2階段狀之調節器啓動壓P a ,成爲最適當化。具體地說,正如後面敘述,演算第2 1 圖之調節器啓動壓Pa之步進啓動壓ps,之大小及步進啓動 壓保持時間t之最適當値,使得用以將該調節器啓動壓Pa 由電空轉換裝置2 0輸出至調節器1 1之控制訊號s c,來 輸出至電空轉換裝置20。 此外,在該調諧箱1 9,設置用以對應於閥本體1 〇之 空氣調節器1 1之啓動型式(N . Ο .或N . C .)而切換控制訊 號S c的切換開關。 第1 8圖係顯示形成調諧箱〗9主要部分之個人電腦畫 面顯示之某一例子;閥本體1 〇之開關狀態、對於空氣調 節器1 1之調節器啓動壓P a、配管路L之振動狀況、步進 啓動壓P s ’及配管振動値、自動調諧之條件設定、手動開 關之條件設定、以及閥本體】〇之啓動型式等之畫面顯示 -34- (31) (31)200413660 係成爲可能構造。 前述電空轉換裝置20係組合訊號轉換器和電空轉換 器’正如第1 9圖所示,由供氣用電磁閥B、排氣用電磁 閥F、壓力感測器£和控制電路A等而構成,在基本上, 具有幾乎相同於第2圖之(a)及(b)所示者之構造。 也就是說,對於供氣用電磁閥B來供應0.6 Μ P a以上 之氣壓’ 0〜0.5MPa之氣壓係成爲調節器啓動壓控制壓力 P a而輸出至空氣調節器丨1。 此外’在該電空轉換裝置2 0之控制裝置A,設置基 板A !和外邰輸出入介面a 〇等,此外,在外部輸出入介面 A 〇,設置2個電子連接器a c、A d。接著,對於電子連接 器Ac,來連接供應電源(DC24或12V )、開關訊號I ( 電壓輸入或無電壓輸入)及壓力監視器(〇〜5DCV、0〜 98 1KPaG ) ’此外,對於電子連接器Ad,來連接調諧箱 19 〇 第2 0圖係顯示該第3實施例之自動調諧之實施流程 ’此外,第2 1圖係顯示加入至空氣調節器n之調節器啓 動壓P a和振動產生間之相對關係。 此外,作爲調節器啓動壓P a係相同於第1 6圖之狀態 而加入2階段狀之調節器啓動壓Pa。 參考第2 0圖,正如第1 7圖所示,將振動感測器1 8 固定於配管路L之既定位置(由閥本體1 0開始之大約 1 0 0 0 m m以內之上游側位置、最好是離開於1 〇 0〜1 0 〇 〇 ni m 上游側之位置),同時,分別安裝調諧箱]9及電空轉換 -35- (32) (32)200413660 裝置20。 接著’在藉由自動調諧開始訊號之輸入(步驟S !) 而保持在閥全開狀態大約2秒鐘(步驟S2 )後,藉由加 入2階段狀之調節器啓動壓Pa而進行控制(步驟S3 )。 此外,步進啓動壓P s ’之保持時間t係正如後面敘述,設 定在0.5〜lsec。 藉由閥本體1 0之閉鎖而發生於配管路L之振動係藉 由來自振動感測器1 8之振動檢測訊號Pr而進行檢測及確 S忍(步驟S 4 )’確認振動是否發生在第2 1圖之A點或者 是發生在B點(步驟S 5 S 6 ),在發生於A點之狀態下, 增加調節器啓動壓Pa之步進啓動壓ps’(步驟S7),並 且,在發生於B點之狀態下,減少前述調節器啓動壓Ps, (步驟S 8 )。 藉由重複地進行前述閥本體1 0之閉鎖控制(通常係 數次〜1 5次)而最後得到具有完全不產生振動之最適當 之步進啓動壓Ps’之調節器啓動壓pa,藉由將輸出能夠完 全地防止利用該自動調諧所得到之振動之2階段狀之調節 器啓動壓P a之控制訊號S c,輸入至電空轉換裝置2 0,以 便於閉鎖閥本體1 0。 加入於前述自動調諧時之2階段狀之調節器啓動壓 P a之步進啓動壓保持時間t係越短,則狀況越好,但是, 最好是在空氣啓動式調節器1 1,成爲t == 1秒鐘以下。 此外,在前述第20圖及第21圖,就藉由使用常閉型 空氣啓動式隔膜閥來供應調節器啓動壓p a而對於開閥中 -36- (33) (33)200413660 之閥本體1 〇進行閉鎖之狀態,來進行說明,但是,當然 也可以藉由使用常開型空氣啓動式隔膜閥,將調節器啓動 壓Pa,分成爲2階段,進行上升,而進行無水錘閉鎖, 在該狀態下,調節器啓動壓Pa之步進啓動壓Pa’之調整 係相反於前述常閉型之狀態,在第1段之調節器啓動壓 Pa之上升時,於產生振動時,下降步進啓動壓Pa’,並且 ,在第2段之調節器啓動壓Pa之上升時,於產生振動時 ,上升步進啓動壓Pa’。 第22圖係顯示:使用閥開關時之內容積無變化型之 氣壓啓動閥(1 9 · 0 5 mm ),在使用調節器啓動壓P a成爲 0.490MPaG — 0.19MPaG — OPaG之2階段狀啓動壓Pa來閉 鎖液體線之壓力 〇.〇98MPa、0.198MPa及0.294MPa之三 種配管路時之步進啓動壓保持時間t和液體線之壓力上升 値△ P ( MPAG )間之關係。得知:如果步進啓動壓保持 時間t成爲1秒鐘以上的話,則能夠使得壓力上升△ P幾 乎成爲零,但是,在t成爲0 · 5秒鐘以下時,使得壓力上 升△ P變大。 此外,結束前述自動調諧,如果求出能夠進行配管路 L之無水錘閉鎖之控制訊號Sc (也就是用以輸出能夠進行 無水錘閉鎖之2階段狀調節器啓動壓Pa之控制訊號Sc ) 的話,則將前述控制訊號Sc (也就是啓動壓Pa )之資料 ,轉送至電空轉換裝置2 0,另外記憶這個。接著’卸下 自動調諧1 9及振動感測器1 8。 在需要閥本體]0之緊急閉鎖之狀態下’使用預先藉 -37- 200413660 (34) 由自動調諧所求出之前述控制訊號Sc之資料,而由電空 轉換裝置20,將能夠進行無水錘閉鎖之2階段狀調節器 啓動壓P a,來輸出至閥本體1 0之調節器Π。 在前述第】7圖之實施例,如果結束自動調諧操作的 話,如果決定調節器啓動壓Pa (步進啓動壓力Ps·及其保 持時間t )的話,則將關於該啓動壓P a之資料,轉送至電 空轉換裝置2 0,然後,振動感測器1 8及調諧箱1 9係完 全卸下,但是,當然也可以使得調諧箱]9成爲小型化而 一體化於電空轉換裝置2 0。 本發明係不僅是工業用之配水或蒸氣、氣體等之供應 管路,並且,也可以適用於一般家庭之供水·供熱水用配 管路、半導體製造工廠之流體(氣體及液體)供應管路、 化學藥品工業工廠之流體供應管路等。即使是在其中,特 別是本發明係也適合適用在半導體製造用之室裝置或晶圓 等之洗淨裝置、各種鈾刻裝置等。 【圖式簡單說明】 第]圖係使用在流體通路之水錘產生狀態之調查上之 試驗裝置之電路構造圖。 第2圖係使用在試驗裝置上之電空轉換裝置之說明圖 ,(a)係基本構造圖’ (b)係方塊構造圖。 第3圖係顯示電空轉換裝置5之輸入訊號I (輸入電 壓V )和輸出壓力Pa ( kgf/ cm2 · G )之關係之線圖。 第4圖係在使得管路內壓P】呈一定之多階段式閉§ -38 - (35) (35)200413660 而顯示在改變對於調節器之供應壓p a之狀態下之閥上游 側管路L】之內壓P 1之變化狀態之線圖;(a )係顯示使 得Pa由5kgf/ cm2 · G開始直接地閉鎖至Okgf/ cm2 · G 時之狀態,(b )係顯示使得Pa由5 kgf/ cm2 · G開始降 低至1 .9kgf/ cm2 · G後而成爲0之狀態,(c )係顯示成 爲5— 1.66— 0之狀態,(d)係顯示成爲5 — 1.65 — 0之 狀態,(e )係顯示成爲5 — 1 · 62— 0之狀態,(f )係顯 示成爲5— 1 .62— 0之狀態,(g )係顯示成爲5— 1 .50— 0 之狀態。 第5圖係顯示使得管路內壓P !呈一定之多階段式閉 鎖之對於調節器之驅動壓力Pa和壓力上升△ P !之關係之 線圖。 第6圖係在使得管路內壓P】呈一定之多階段式閉鎖 而顯示在改變對於調節器之空氣供應壓Pa之狀態下之閥 行程△ G變化之線圖;(a )係顯示使得Pa成爲5kgf/ cm2 · G (全開)—0 (全閉)之狀態,(b )係顯示成爲 5kgf/cm2 · G (全開)開始至 1.9kgf/cm2 · G (中間開 度)後而成爲〇 (全閉)之狀態,(c )係顯示成爲5 -1 .66— 0之狀態’ (d )係顯示成爲5— 1 .65— 0之狀態’ (e )係顯示成爲5— 1 .62— 0之狀態,(f)係顯示成爲5 —1 . 5 0 0之狀態。 第7圖係顯示使得管路內壓P !呈一定之多階段式閉 鎖之閥行程△ G ( mm )和管路L !之壓力上升△ P 1之關係 之線圖。 -39- (36) (36)200413660 第8圖係顯示在改變槽壓(管路內壓p i )之狀態下 之多階段式閉鎖(Pa=5 — 1.65 - 〇kgf/cm2· G)之管路 內壓P I之變化狀況之線圖;分別使得(a )係顯示槽內壓 P] = 3kgf/ cm2 · G時之狀態,(b )係顯示P! = 2之狀態 ,(c )係顯示P】二1之狀態。 第9圖係顯示第8圖之試驗之調節器啓動壓p a和閥 行程△ G之關係之線圖;分別使得(a )係顯示槽壓力ρ τ 成爲3kgf / cm2· G時’ (b)係顯示?丁=2時,(c)係 顯示Ρ Τ = 1時。 第1 〇圖係顯示閥之多階段式閉鎖之槽內壓Ρ Τ和能夠 防止水錘之調節器啓動壓力P a之關係之線圖。 第1 1圖係使得閥之多階段式閉鎖之槽內壓PT成爲參 數之閥行程△ G和管路壓力上升△ P !之關係線圖。 第1 2圖係第1 1圖之要部擴大圖。 第1 3圖係本發明之無水錘閥裝置之整體構造圖。 第1 4圖係本發明之流體通路之無水錘閉鎖裝置之第 1實施例之整體構造圖。 第1 5圖係本發明之流體通路之無水錘閉鎖裝置之第 2實施例之整體構造圖。 第1 6圖係顯示第〗5圖之無水錘閉鎖裝置之調節器啓 動壓P a之控制(第〗6圖之a )和振動產生之某一例子( 第1 6圖之b )之說明圖。 第1 7圖係本發明之第3實施例之無水錘閉鎖裝置之 整體系統構造圖。 -40 - (37) (37)200413660 第1 8圖係調諧箱之p C叢面顯示之槪要圖。 第1 9圖係電空轉換裝置之構造槪要圖。 第20圖係自動調諧操作之流程圖。 第2 1圖係自動調諧操作之驅動壓力P a和所產生之振 動間之關係之說明圖。 第22圖係顯示步進狀驅動壓力Pa之步進壓力保持時 間t和壓力上升値△ P間之關係之線圖。 〔圖號說明〕 A :控制電路 A〇 :外部輸出入介面 A;:基板 A c :電子連接器In addition, for this electro-pneumatic switching control device 17, a valve switching command signal S and a switching signal S corresponding to the valve body's starting condition (N o or NC -31-(28) (28) 200413660)) are input. 〇. Referring to FIG. 16, first, fix the vibration sensor 18 on the pipeline L !. Next, for the calculation control device 16, an appropriate step pressure setting signal P s, a step pressure holding time setting signal τ s, and an allowable upper limit vibration pressure setting signal P are input, and at the same time, the electro-pneumatic switching control device 1 is appropriately set. The valve body switching signal So of the valve body 7 and the regulator start fluid supply pressure P a 〇〇 Then, the valve switch command signal S is input, and the valve body 1 of the valve body 1 0 is supplied to, for example, the (a) of FIG. 16 The regulator starting pressure Pa shown in the figure is now 'at time t !, when the regulator starting pressure P a starts to decrease from P ama X to P s, the fluid passage of the valve body 10 is locked to the intermediate position' And 'at the time 12 when the set holding time TS elapses, the valve body 10 is brought into a fully closed state by causing the g-cycle starting pressure P s to be zero. During this period, when the internal pressure P 1 of the piping line L is changed due to the occurrence of water hammer, the change state is detected by the vibration sensor 18, and the vibration detection signal Pr is input to the calculation control device 1. 6. In the calculation control device 16, the detection signal Pr and the allowable upper limit vibration pressure setting signal P rm are compared. At the position A! (Time 11), no vibration is generated or the magnitude of the vibration is within the valley limit. However, at A 2 Position (time t2), when the vibration exceeds the allowable 値 Prm, modify the step pressure setting signal Ps and lower the regulator start pressure PS slightly, so that the modified step pressure setting signal Ps and its holding time setting signal D s , -32- (29) (29) 200413660 becomes the control signal S c and is output from the calculation control device 16 to the electro-pneumatic conversion control device 17. Then, the same latching start test of the valve body 10 is performed again. . In addition, on the contrary, even in a state where the vibration generated at the A1 position (time t!) Exceeds the allowable upper limit vibration pressure setting signal Prm, the setting signal is corrected in a direction of slightly increasing the aforementioned step pressure setting signal Ps. P s starts from the calculation control device 16 and becomes the control signal S c and is output to the electro-pneumatic conversion control device 17. Then, the lock-up start test of the same valve body 10 is performed again. The intermediate starting pressure of the regulator 11 required for the installation of the pipeline L! Of the vibration sensor 18 by repeating the above-mentioned starting tests described in 0 0 7 0 and 0 0 7 1 P s (step pressure setting signal P s) is selected based on a predetermined step pressure holding time setting signal T s (valve lock time Ts), and the selected most appropriate step pressure setting signal P that does not cause water hammer is selected. s and the control signal Sc which is given to maintain the set time Ts are stored in the data storage unit 17a of the electro-pneumatic conversion control device 17, and the subsequent blocking of the pipeline L! is based on the control signal Sc according to the billion It is performed by controlling the regulator starting pressure Pa. In addition, in the foregoing embodiments of Figs. 15 and 16 ', the control regulator is activated by the starting pressure Pa to switch to two stages. However, it is of course possible to switch between three or four stages if necessary. In addition, the step hold time setting signal T s is usually set between 0.5 and 1 second. Of course, as the time T s becomes shorter, it is difficult to find the condition of the anhydrous hammer lockout. -33- (30) (30) 200413660 Figure 17 shows the third embodiment of the method for blocking the fluid passage of the present invention and the water hammer blocking device used therefor. In Figure 17, L! Is equipped with piping, 10 series valve body, 11 series air conditioner, 18 series vibration sensor! The basic structure of the 9-series tuning box and the 20-series electro-pneumatic conversion device as the anhydrous hammer locking device is almost the same as that of the second embodiment shown in FIG. 15. The aforementioned tuning box 19 enables the vibration detection signal Pl. From the vibration sensor 18 installed on the upstream side of the valve body 10 to be a feedback signal to be inputted. 'The detection signal Pr is used to detect the occurrence of water hammer. By outputting the regulator activation pressure control signal S c to the electro-pneumatic conversion device 20, the regulator activation pressure P a supplied to the air conditioner 11 in a two-stage state is optimized. Specifically, as described later, the step start pressure ps of the regulator start pressure Pa of Fig. 21 is calculated, and the size of the step start pressure ps and the step start pressure holding time t are the most appropriate, so that the regulator start pressure Pa is output from the electro-pneumatic conversion device 20 to the control signal sc of the regulator 11 to be output to the electro-pneumatic conversion device 20. In addition, the tuning box 19 is provided with a selector switch for switching the control signal S c in accordance with the activation type (N. O. or N. C.) of the air conditioner 11 of the valve body 10. Fig. 18 is an example of a personal computer screen display showing the main part of the tuning box 9; the switching state of the valve body 10, the regulator starting pressure P a for the air conditioner 11, and the vibration of the pipeline L Status, step start pressure P s ′ and piping vibration 値, condition setting for automatic tuning, condition setting for manual switch, and valve body], etc. -34- (31) (31) 200413660 May be constructed. The aforementioned electro-pneumatic conversion device 20 is a combination of a signal converter and an electro-pneumatic converter. As shown in FIG. 19, the air supply solenoid valve B, the exhaust solenoid valve F, the pressure sensor, the control circuit A, etc. The structure is basically the same as that shown in (a) and (b) of FIG. 2. In other words, the air supply solenoid valve B supplies an air pressure of 0.6 MPa or more 'to an air pressure of 0 to 0.5 MPa, which becomes the regulator startup pressure control pressure P a and is output to the air conditioner 1. In addition, a control board A of the electro-pneumatic conversion device 20 is provided with a base plate A! And an external input / output interface a 0, and the like, and an external input / output interface A 0 is provided with two electronic connectors a c and A d. Next, for the electronic connector Ac, connect the power supply (DC24 or 12V), the switching signal I (voltage input or no voltage input), and the pressure monitor (0 to 5DCV, 0 to 98 1KPaG). Ad to connect the tuning box 19 〇 Figure 20 shows the implementation process of the automatic tuning of the third embodiment. In addition, Figure 21 shows the regulator starting pressure Pa and vibration generated by the air conditioner n added. The relative relationship between them. In addition, as the regulator starting pressure Pa is the same state as in Fig. 16, a two-stage regulator starting pressure Pa is added. Referring to Fig. 20, as shown in Fig. 17, fix the vibration sensor 18 to a predetermined position of the piping line L (the upstream side position within about 100 mm from the valve body 10, the most Fortunately, it is separated from the upstream side of 1000 ~ 100m), and at the same time, a tuning box is installed] 9 and electro-pneumatic conversion-35- (32) (32) 200413660 device 20. Then, after the auto-tuning start signal is input (step S!) And the valve is kept fully open for about 2 seconds (step S2), it is controlled by adding a two-stage regulator activation pressure Pa (step S3). ). The holding time t of the step start pressure Ps' is set to 0.5 to 1 sec as described later. The vibration occurring in the piping line L by the locking of the valve body 10 is detected and confirmed by the vibration detection signal Pr from the vibration sensor 18 (step S 4). The point A in the figure 2 may occur at point B (steps S 5 to S 6). In the state of point A, increase the step start pressure ps ′ of the regulator start pressure Pa (step S7), and In the state of point B, the aforementioned regulator starting pressure Ps is reduced (step S 8). By repeatedly performing the above-mentioned latching control of the valve body 10 (usually coefficient times to 15 times), and finally obtaining the regulator starting pressure pa having the most suitable step starting pressure Ps' that does not generate vibration at all, The output can completely prevent the control signal S c of the two-stage regulator start-up pressure P a of the vibration obtained by the automatic tuning, and input it to the electropneumatic conversion device 20 to facilitate the blocking of the valve body 10. The shorter the start-up pressure holding time t of the two-stage regulator start-up pressure P a added to the aforementioned automatic tuning is, the better the situation is. However, it is better to use air-actuated regulator 11 to become t == Less than 1 second. In addition, in the aforementioned FIG. 20 and FIG. 21, by using a normally-closed air-actuated diaphragm valve to supply the regulator starting pressure pa, the valve body 1 of the opening-36- (33) (33) 200413660 〇 The description will be made on the state of blocking, but of course, by using a normally open air-actuated diaphragm valve, the regulator starting pressure Pa can be divided into two stages and raised to perform water hammer blocking. In the state, the adjustment of the step start pressure Pa 'of the regulator starting pressure Pa is opposite to the state of the normally closed type described above. When the step start pressure Pa of the first stage rises, when the vibration occurs, the step step starts. When the pressure Pa 'is increased in the second stage, when the regulator starting pressure Pa rises, when the vibration occurs, the starting pressure Pa' is increased by step. Fig. 22 shows: when the valve switch is used, there is no change in the internal pressure of the pneumatic start valve (19 · 0 5 mm), when the regulator start pressure P a becomes 0.490MPaG — 0.19MPaG — OPaG 2-stage start Press Pa to lock the pressure of the liquid line. 0.098MPa, 0.198MPa and 0.294MPa three kinds of piping when the step start pressure holding time t and the pressure rise of the liquid line 値 ΔP (MPAG) relationship. It is found that if the step start pressure holding time t becomes 1 second or longer, the pressure increase ΔP can be made almost zero, but when t becomes 0 · 5 seconds or less, the pressure increase ΔP becomes large. In addition, if the above-mentioned automatic tuning is ended, if a control signal Sc capable of performing the anhydrous hammer lockout of the pipeline L (that is, a control signal Sc for outputting the starting pressure Pa of the two-stage regulator capable of performing the anhydrous hammer lockout) is obtained, Then, the data of the aforementioned control signal Sc (that is, the starting pressure Pa) is transferred to the electro-pneumatic conversion device 20, and this is also memorized. Then 'remove the auto-tuning 19 and the vibration sensor 18. In the state that the valve body is required to be in the emergency lockout state, 'using the borrowed-37-200413660 (34) information obtained by the automatic tuning of the aforementioned control signal Sc, and the electro-pneumatic conversion device 20 will be able to perform water hammer-free The blocked two-stage regulator activation pressure P a is output to the regulator Π of the valve body 10. In the above-mentioned embodiment of FIG. 7, if the auto-tuning operation is ended, if the regulator starting pressure Pa (step starting pressure Ps · and its holding time t) is determined, information about the starting pressure Pa will be obtained. Transfer to the electro-pneumatic conversion device 20, and then the vibration sensor 18 and the tuning box 19 are completely removed, but of course, the tuning box can also be miniaturized and integrated into the electro-pneumatic conversion device 2 0 . The invention is not only an industrial water supply pipe, steam, gas, etc. supply pipe, but also applicable to general household water supply and hot water supply pipe, the semiconductor (manufacturing plant) fluid (gas and liquid) supply pipe 5. Fluid supply pipelines in chemical industry factories. Even among them, the present invention is particularly suitable for a chamber device for semiconductor manufacturing, a cleaning device for wafers, and various uranium engraving devices. [Brief description of the figure] The figure] is a circuit configuration diagram of a test device used for investigating the state of water hammer generation in the fluid path. Fig. 2 is an explanatory diagram of an electro-pneumatic conversion device used in a test device, (a) is a basic structure diagram 'and (b) is a block structure diagram. Fig. 3 is a line chart showing the relationship between the input signal I (input voltage V) and the output pressure Pa (kgf / cm2 · G) of the electro-pneumatic conversion device 5. Fig. 4 shows the pipeline upstream of the valve in a state where the internal pressure P of the pipeline is closed to a certain number of stages § -38-(35) (35) 200413660 and the supply pressure pa to the regulator is changed L] is a line diagram of the change of the internal pressure P 1; (a) shows the state when Pa is directly blocked from 5kgf / cm2 · G to Okgf / cm2 · G, and (b) shows that the Pa is changed from 5 kgf / cm2 · G starts to decrease to 1.9 kgf / cm2 · G and then becomes 0. (c) shows a state of 5 — 1.66 — 0, (d) shows a state of 5 — 1.65 — 0, (E) indicates a state of 5-1.62-0, (f) indicates a state of 5-1.62-0, and (g) indicates a state of 5-1.50-0. Fig. 5 is a graph showing the relationship between the driving pressure Pa of the regulator and the pressure rise Δ P! To make the internal pressure P! FIG. 6 is a line chart showing the change in valve stroke Δ G in a state where the internal pressure P of the pipeline is locked in a certain multi-stage manner and the air supply pressure Pa to the regulator is changed; (a) is a display showing Pa becomes 5kgf / cm2 · G (fully open)-0 (fully closed). (B) shows that it becomes 5kgf / cm2 · G (fully open) and starts to 1.9kgf / cm2 · G (middle opening). (Fully closed), (c) shows a state of 5-1.66-0 '(d) shows a state of 5-1.65-0' (e) shows 5-1.62 — 0 state, (f) shows the state of 5 — 1. 5 0 0. Fig. 7 is a graph showing the relationship between the valve stroke △ G (mm) and the pressure rise △ P 1 of the pipeline L! Which make the internal pressure P! -39- (36) (36) 200413660 Figure 8 shows the tube with a multi-stage lockout (Pa = 5 — 1.65-〇kgf / cm2 · G) when the tank pressure (piping internal pressure pi) is changed. Line diagram of the change in road internal pressure PI; (a) shows the state when the tank internal pressure P] = 3kgf / cm2 · G, (b) shows the state when P! = 2 and (c) shows P] The state of two. Fig. 9 is a line graph showing the relationship between the regulator starting pressure pa and the valve stroke △ G in the test of Fig. 8; (a) shows the time when the tank pressure ρ τ becomes 3kgf / cm2 · G '(b) display? When D = 2, (c) shows when PT = 1. Fig. 10 is a line diagram showing the relationship between the multi-stage closed-valve internal pressure P T of the valve and the starter pressure P a of the regulator capable of preventing water hammer. Fig. 11 is a diagram showing the relationship between the valve stroke △ G and the pipeline pressure rise △ P! That make the internal pressure PT of the multi-stage lock of the valve a parameter. Figure 12 is an enlarged view of the main part of Figure 11. Fig. 13 is an overall configuration diagram of the water hammer valve device of the present invention. Fig. 14 is an overall configuration diagram of the first embodiment of the anhydrous hammer locking device for the fluid passage of the present invention. Fig. 15 is an overall configuration diagram of the second embodiment of the anhydrous hammer locking device for the fluid passage of the present invention. Fig. 16 is an explanatory diagram showing the control of the starter pressure P a of the anhydrous hammer locking device of Fig. 5 (Fig. 6 a) and an example of vibration generation (b of Fig. 16) . Fig. 17 is a structural diagram of the entire system of the anhydrous hammer locking device according to the third embodiment of the present invention. -40-(37) (37) 200413660 Figure 18 is the main figure of the p C bundle surface of the tuning box. Figure 19 is a schematic diagram of the structure of the electro-pneumatic conversion device. Figure 20 is a flowchart of the automatic tuning operation. Fig. 21 is an explanatory diagram of the relationship between the driving pressure P a of the auto-tuning operation and the generated vibration. Fig. 22 is a graph showing the relationship between the step pressure holding time t and the pressure rise 値 ΔP of the step-like driving pressure Pa. [Illustration of drawing number] A: Control circuit A〇: External I / O interface A ;: Substrate A c: Electronic connector

Ad :電子連接器 B :供氣用電磁閥 C :供應壓力 E :壓力感測器 F :排氣用電磁閥 G :排氣 △ G :閥行程 Η :電源 I :輸入訊號 J :輸出訊號 L】:閥上游側管路 -41 - (38) (38)200413660 P !:管路內壓(壓力檢測訊號)Ad: Electronic connector B: Air supply solenoid valve C: Supply pressure E: Pressure sensor F: Exhaust solenoid valve G: Exhaust △ G: Valve stroke Η: Power supply I: Input signal J: Output signal L ]: Valve upstream line -41-(38) (38) 200413660 P!: Internal pressure of pipeline (pressure detection signal)

Pa :調節器啓動壓Pa: Regulator starting pressure

Pao:空氣供應壓力 PM :容許壓力上升値設定訊號Pao: Air supply pressure PM: Allowable pressure rise 値 Set signal

Pi* :振動檢測訊號 P r m :容許上限振動壓力設定訊號Pi *: Vibration detection signal P r m: Permissible upper limit vibration pressure setting signal

Ps :步進壓力設定訊號 P s ’ :步進啓動壓 P T :水槽內壓 S :閥開關指令訊號 S c :控制訊號 S c ’ :控制訊號Ps: step pressure setting signal P s ’: step start pressure P T: tank internal pressure S: valve switch command signal S c: control signal S c’: control signal

Se :調節器啓動壓控制訊號 S G :閥行程設定訊號 S 〇 :閥之Ν Ο · N C切換訊號Se: Regulator start pressure control signal S G: Valve stroke setting signal S 〇: Ν Ο · N C switching signal of valve

Sp :閥行程檢測訊號 S R :驅動力控制訊號 T :閉鎖時間檢測訊號 t _•步進壓力保持時間 TC :閉鎖時間檢測感測器 TS :閉鎖時間設定訊號Sp: Valve stroke detection signal S R: Driving force control signal T: Blocking time detection signal t _Step pressure holding time TC: Blocking time detection sensor TS: Blocking time setting signal

Ts :步進壓力保持時間設定訊號(閉鎖時間設定訊號) 1 :水槽 2 :水槽加壓源 -42- (39) (39)200413660 3 :壓力感測器 4 :閥 4a :調節器 5 :電空轉換裝置 6 =閥驅動用氣體源 7 :訊號產生器 8 :儲存示波器 1 0 :閥本體 1 1 :調節器 1 2 :自動驅動力控制器(自動壓力控制器) 1 3 :控制電路 1 4 :閥行程檢測器(位置檢測器) 1 5 :演算·記憶裝置 1 6 :演算控制裝置 1 6 a :設定電路 1 6 b :設定電路 1 6 c :設定電路 1 6 d :設定電路 1 6 e :設定電路 1 7 :電空轉換控制裝置 17a :資料記憶部 17b :訊號轉換部 17c :電空轉換部 1 8 :振動感測器 -43- 200413660 (40) 1 9 :調諧箱 20 :電空轉換裝置Ts: Step pressure holding time setting signal (blocking time setting signal) 1: Water tank 2: Water tank pressure source -42- (39) (39) 200413660 3: Pressure sensor 4: Valve 4a: Regulator 5: Electric Air conversion device 6 = Valve driving gas source 7: Signal generator 8: Storage oscilloscope 1 0: Valve body 1 1: Regulator 1 2: Automatic driving force controller (automatic pressure controller) 1 3: Control circuit 1 4 : Valve stroke detector (position detector) 1 5: Calculation and memory device 16: Calculation control device 16 a: Setting circuit 1 6 b: Setting circuit 1 6 c: Setting circuit 1 6 d: Setting circuit 1 6 e : Setting circuit 17: Electro-pneumatic conversion control device 17a: Data memory portion 17b: Signal conversion portion 17c: Electro-pneumatic conversion portion 1 8: Vibration sensor-43- 200413660 (40) 1 9: Tuning box 20: Electro-pneumatic Conversion device

Claims (1)

(1) (1)200413660 拾、申請專利範圍 1. 一種流體壓槪略呈一定之流體通路的閉鎖方法, 其特徵爲:在藉由介設於管路內壓槪略呈一定之流體通路 之調節器啓動式閥而閉鎖流體通路之方法,首先’增加或 減少對於前述調節器之驅動用輸入至既定之設定値爲止, 移動閥體至閉閥方向,在將對於調節器之驅動用輸入呈短 時間地保持於前述設定値後,藉由還增加或減少該驅動用 輸入,使得閥成爲全閉狀態,而不產生水錘,來閉鎖流體 通路。 2 . —種流體壓槪略呈一定之流體通路的閉鎖方法, 其特徵爲:在藉由介設於管路內壓槪略呈一定之流體通路 之調節器啓動式閥而閉鎖流體通路之方法,首先,藉由增 加或減少對於前述調節器之驅動用輸入,移動閥體至閉閥 方向,而使得閥行程保持於既定之設定値附近,接著,在 該閥行程呈短時間地保持於設定値後,藉由還增加或減少 前述驅動用輸入,使得閥成爲全閉狀態,而不產生水錘, 來閉鎖流體通路。 3 . —種流體壓不一定之流體通路的閉鎖方法,其特 徵爲:在藉由介設於管路內壓不一定之流體通路之調節器 啓動式閥而緊急地閉鎖流體通路之方法,首先,藉由增加 或減少對於前述調節器之驅動用輸入,移動閥體至閉閥方 向,而使得閥行程保持於既定之設定値附近,接著,在該 閥行程呈短時間地保持於設定値後,藉由還增加或減少前 述驅動用輸入,使得閥成爲全閉狀態,而不產生水錘,來 -45- (2) (2)200413660 閉鎖流體通路。 4 ·如申請專利範圍第〗、2或3項所記載之流體通路 的閉鎖方法’其中,使得閥,成爲經常閉鎖型氣壓啓動式 隔膜閥,或者是在閥啓動時,來成爲閥內容積不發生變化 之定容積•經常閉鎖型氣壓啓動式隔膜閥。 5 ·如申請專利範圍第〗、2、3或4項所記載之流體 通路的閉鎖方法,其中,使得閥閉鎖時間,成爲極短時間 ,同時’使得流體通路之壓力上升値,成爲閥閉鎖前之壓 力値之1 〇 %以內。 6 · 一種流體通路閉鎖用之無水錘閥裝置,其特徵爲 ••藉由以下而構成:閥本體;驅動閥本體的調節器;調整 輸入至調節器之驅動力的自動驅動力控制器;檢測閥本體 之閥行程的閥行程檢測器;以及,輸入閥開關指令訊號S 、閥行程檢測訊號S p和閥行程設定訊號s G同時輸出驅 動力控制訊號SR至前述自動驅動力控制器並且透過調節 器來使得閥本體之閥行程呈短時間地保持於設定値後而使 得閥本體成爲全閉的控制電路。 7*如申請專利範圍第6項所記載之無水錘閥裝置, 其中,使得閥本體,成爲隔膜式閥,同時,使得調節器, 成爲氣壓啓動式調節器。 8 ·如申請專利範圍第6或7項所記載之無水錘閥裝置 ’其中,使得閥本體,成爲經常閉鎖型隔膜式閥,同時, 使得調節器,成爲氣壓啓動式調節器,並且,使得控制電 路之閥全閉時間,成爲極短時間。 -46 - (3) 200413660 9 . 一種流體通路之無水錘閉鎖裝置,其特徵 由以下而構成: 無水錘閥裝置,係藉由閥本體、驅動閥本體的 '調整輸入至調節器之驅動力的自動驅動力控制器 閥本體之閥行程的閥行程檢測器、以及輸入閥開關 號S、閥行程檢測訊號Sp和閥行程設定訊號s G同 驅動力控制訊號 SR至前述自動驅動力控制器並且 節器來使得閥本體之閥行程呈短時間地保持於設定 使得閥本體成爲全閉的控制電路所構成;以及, 演算記憶裝置,係具備:檢測一次側流通路之 的壓力檢測感測器、輸入來自前述壓力檢測感測器 通路內壓之壓力檢測訊號P !和來自閉鎖時間檢測 之閉鎖時間檢測訊號T和容許壓力上升値設定訊號 閉鎖時間設定訊號TS同時進行前述壓力檢測訊號 許壓力上升値設定訊號PM間之比較以及閉鎖時間 號T和閉鎖時間設定訊號TS間之比較的比較電路 對應於閉鎖時間之壓力上升値和行程設定値之關係 記憶電路、及由比較電路之比較結果而選擇最適合 壓力上升値設定訊號PM和閉鎖時間設定訊號TS 設定値的演算電路。 10.如申請專利範圍第9項所記載之流體通路 錘閉鎖裝置,其中,對於無水錘閥裝置之控制電路 入閉鎖時間設定訊號TS,藉由閥本體之閉閥啓動 節器之啓動速度之調整而成爲可控制流體通路之閉 爲:藉 調節器 、檢測 指令訊 時輸出 透過調 値後而 流體壓 之流體 感測器 PM和 P】和容 檢測訊 、保持 資料的 於容許 之行程 之無水 ,來輸 時之調 鎖時間 -47 - (4) (4)200413660 之構造。 1 1 · 一種無水錘閉鎖裝置,其特徵爲:由以下而構成 閥本體; 調節器,係驅動閥本體; 振動感測器,係可自由裝卸地固定於閥上游側配管路 電空轉換控制裝置,係輸入閥開關指令訊號,同時, 藉由預先記憶於該資料記憶部之控制訊號S c而控制輸入 至調節器之調節器啓動壓P a ;以及, 演算控制裝置,係具備:輸入來自前述振動感測器之 振動檢測訊號Pr和供應至調節器之步進壓力設定訊號Ps 和步進壓力之保持時間設定訊號T s和容許上限振動壓力 設定訊號P r m同時進行前述振動檢測訊號P r和容許上限 振動壓力設定訊號Prm間之比較並且修正前述步進壓力設 定訊號P s的比較演算電路,將由前述保持時間設定訊號 Ts和修正之步進壓力設定訊號ps所構成之控制訊號Sc, 來輸出至前述電空轉換控制裝置之資料記億部。 12.如申請專利範圍第1 1項所記載之無水錘閉鎖裝 置,其中,分別構成演算控制裝置,在由步進壓力設定電 路、保持時間設定電路、容許上限振動壓力設定電路 '振 動壓檢測電路和比較演算電路所構成同時使得調節器啓動 壓來進行步進變化後之馬上之振動檢測訊號Pr超過容許 上限振動壓力設定訊號Prm之狀態下,修正於沿著上升步 -48- (5) (5)200413660 進壓力設定訊號P s之方向,並且,在使得調節器啓動壓 由中間之步進啓動壓開始至成爲零後之馬上之振動檢測訊 號Pr超過容許上限振動壓力設定訊號Prm之狀態下,修 正於沿著下降步進壓力設定訊號Ps之方向。 13.如申請專利範圍第1 1項所記載之無水錘閉鎖裝 置,其中,構成電空轉換控制裝置,由記憶來自演算控制 裝置之控制訊號S c之資料記憶部和訊號轉換部和電空轉 換部所構成,同時,根據在不產生資料記億部所預先記憶 之水錘時之控制訊號S c 5而由訊號轉換部,來輸出調節器 啓動壓控制訊號 S e,並且,由電空轉換部,來輸出調節 器啓動壓Pa。 1 4 . 一種無水錘閉鎖裝置,其特徵爲:由以下而構成 調節器啓動式閥,係介設於流體通路; 電空轉換裝置,係對於調節器啓動式閥,來供應2階 段狀之調節器啓動壓Pa ; 振動感測器,係可自由裝卸地固合於前述調節器啓動 式閥之上游側管路;以及, 調諧箱,係輸入藉由振動感測器所檢測之振動檢測訊 號P r,同時,對於電空轉換裝置,來輸出控制前述2階 段狀之調節器啓動壓Pa之步進啓動壓Ps’大小之控制訊號 Sc,藉由該控制訊號Sc之調整而由電空轉換裝置,來輸 出使得振動檢測訊號Pr幾乎成爲零之步進啓動壓Ps’之2 階段狀之調節器啓動壓Pa。 -49- (6) 200413660 1 5 . —種流體通路之閉鎖方法,其特徵爲:在介設於 流體通路之調節器啓動式閥之上游側,可自由裝卸地安裝 振動感測器,將來自振動感測器之振動檢測訊號pr,輸 入至調諧箱,同時,將來自調諧箱之控制訊號Sc,輸入 至電空轉換裝置,藉由則述控制訊號S c而將在電空轉換 裝置所產生之2階段狀之調節器啓動壓Pa,來供應至調 節器,在藉由2階段啓動而閉鎖調節器啓動式閥之流體通 路之閉鎖方法,在前述調諧箱,將供應至調節器之2階段 狀之調節器啓動壓Pa和振動檢測訊號Pr間之相對關係, 進行對比,在第1段之調節器啓動壓P a減低時而發生振 動之際,上升步進啓動壓Ps’,並且,在第2段之調節器 啓動壓P a減低時而發生振動之際,下降步進啓動壓p s,, 錯由重複地進行複數次之利用前述步進啓動壓p s,之上升 或下降所造成之調整而求出使得振動檢測訊號Pr幾乎成 爲零之2階段狀啓動壓p a之步進啓動壓p s,,根據在由電 空轉換裝置來輸出使得該振動發生幾乎成爲零之步進啓動 壓P s ’之2階段狀之啓動壓p a時之控制訊號S c之資料, 而閉鎖前述調節器啓動式閥。 16· —種流體通路之閉鎖方法,其特徵爲:在介設於 流體通路之調節器啓動式閥之上游側,可自由裝卸地安裝 ί辰動感測器,將來自振動感測器之振動檢測訊號Pr,輸 入至調諧箱,同時,將來自調諧箱之控制訊號Sc,輸入 至電空轉換裝置,藉由前述控制訊號S c而將在電空轉換 _置所產生之2階段狀之調節器啓動壓Pa,來供應至調(1) (1) 200413660 Patent application scope 1. A method for locking a fluid path with a certain fluid pressure, which is characterized by adjusting the fluid path with a certain fluid pressure through a pressure in the pipeline. The method of the actuator-actuated valve to block the fluid path is to first 'increase or decrease the drive input to the regulator to a predetermined setting, move the valve body to the valve closing direction, and shorten the drive input to the regulator. After the time is maintained at the aforementioned setting 値, the drive input is also increased or decreased, so that the valve is fully closed without generating water hammer to close the fluid passage. 2. A method for blocking a fluid path with a certain fluid pressure, which is characterized in that: a method for blocking the fluid path through a regulator-activated valve interposed in a pipeline with a certain fluid pressure, First, by increasing or decreasing the drive input to the aforementioned regulator, the valve body is moved to the valve closing direction so that the valve stroke is maintained near a predetermined setting 値, and then the valve stroke is maintained at the setting for a short time 値Then, by increasing or decreasing the aforementioned driving input, the valve is brought into a fully closed state without generating water hammer to close the fluid passage. 3. —A method for blocking a fluid path with an uncertain fluid pressure, which is characterized by a method of urgently closing a fluid path by a regulator-actuated valve interposed in a fluid path with an uncertain fluid pressure in the pipeline. First, By increasing or decreasing the drive input to the aforementioned regulator, the valve body is moved to the valve closing direction so that the valve stroke is maintained near a predetermined setting 値, and then the valve stroke is maintained at the setting 短 for a short time. By also increasing or decreasing the aforementioned drive input, the valve is fully closed without generating water hammer, so -45- (2) (2) 200413660 blocks the fluid passage. 4 · The method for closing the fluid passage as described in the scope of the patent application No. 2, 2 or 3, where the valve becomes a normally closed type pneumatically actuated diaphragm valve, or when the valve starts, it becomes a valve Constant volume changes • Frequently closed, pneumatically actuated diaphragm valves. 5 · The method for blocking the fluid path as described in the scope of the patent application No. 2, 2, 3 or 4, in which the valve blocking time is made extremely short, and at the same time, the pressure of the fluid path is increased, before the valve is blocked. The pressure is within 10%. 6 · A water hammer valve device for fluid path blocking, characterized by: • constituted by: a valve body; a regulator that drives the valve body; an automatic driving force controller that adjusts a driving force input to the regulator; detection A valve stroke detector for the valve stroke of the valve body; and inputting the valve switch command signal S, the valve stroke detection signal S p and the valve stroke setting signal s G simultaneously output the driving force control signal SR to the aforementioned automatic driving force controller and adjust the The valve body keeps the valve stroke of the valve body behind the setting for a short time, so that the valve body becomes a fully closed control circuit. 7 * The water hammer valve device described in item 6 of the scope of patent application, wherein the valve body is a diaphragm valve, and at the same time, the regulator is a pneumatically actuated regulator. 8 · The water hammer valve device described in item 6 or 7 of the scope of the patent application, where the valve body becomes a normally closed diaphragm valve, and at the same time, the regulator becomes a pneumatically actuated regulator, and the control The fully closed time of the valve of the circuit becomes extremely short. -46-(3) 200413660 9. A water hammer blocking device for a fluid path, which is characterized by the following features: The water hammer valve device is used to adjust the driving force input to the regulator through the valve body and the valve body. The valve stroke detector of the valve stroke of the valve body of the automatic driving force controller, and the input valve switch number S, the valve stroke detection signal Sp, and the valve stroke setting signal s G are the same as the driving force control signal SR to the aforementioned automatic driving force controller. The valve body is configured to maintain the valve stroke of the valve body for a short period of time so that the valve body becomes a fully closed control circuit; and a calculation memory device is provided with: a pressure detection sensor and an input for detecting a side flow path The pressure detection signal P! From the internal pressure in the passage of the pressure detection sensor, the lock time detection signal T and the allowable pressure increase from the lock time detection. The signal lock time setting signal TS is set to perform the pressure increase signal at the same time. Comparison circuit between signal PM and comparison between blocking time number T and blocking time setting signal TS Zhi should rise and the stroke setting value in the pressure relationship of the dwell time of the memory circuit, and the result of the comparison by the comparison circuit selects the most appropriate setting pressure rise Zhi calculation circuit and the latch time setting signal PM signal TS setting value. 10. The fluid path hammer lockout device described in item 9 of the scope of the patent application, wherein the lockout time setting signal TS for the control circuit of the waterless hammer valve device is adjusted by the speed of the valve's closing valve activation joint. The controllable fluid path is closed by the regulator, the fluid sensor PM and P which output the fluid pressure through the adjustment when the command signal is detected, and the volume detection signal. The structure of the lock time -47-(4) (2004) 200413660 when losing. 1 1 · A water hammer-free locking device, which is characterized in that the valve body is composed of the following: an adjuster that drives the valve body; a vibration sensor that is detachably fixed on the upstream side of the valve with an electric-pneumatic switching control device Is the input of the valve switching command signal, and at the same time, the control input pressure to the regulator is activated by the control signal S c stored in the data memory part in advance; and, the calculation control device is provided with: the input from the foregoing The vibration detection signal Pr of the vibration sensor and the step pressure setting signal Ps supplied to the regulator and the holding time setting signal T s of the step pressure and the allowable upper limit vibration pressure setting signal P rm perform the aforementioned vibration detection signals Pr and The comparison calculation circuit between the allowable upper limit vibration pressure setting signal Prm and the correction of the aforementioned step pressure setting signal P s will output a control signal Sc composed of the aforementioned holding time setting signal Ts and the modified step pressure setting signal ps to output Billion copies of the data to the aforementioned electro-pneumatic conversion control device. 12. The water hammer-free locking device described in item 11 of the scope of the patent application, wherein the calculation control device is constituted separately, and the vibration pressure detection circuit is composed of a step pressure setting circuit, a holding time setting circuit, and an allowable upper limit vibration pressure setting circuit. Simultaneously with the structure of the comparison calculation circuit, the vibration detection signal Pr immediately after the step change of the regulator startup pressure exceeds the allowable upper limit vibration pressure setting signal Prm is corrected in the upward step -48- (5) ( 5) 200413660 The direction of the input pressure setting signal P s, and in a state that the vibration detection signal Pr exceeds the allowable upper limit vibration pressure setting signal Prm such that the starter pressure of the regulator starts from the middle stepping start pressure to zero. Corrected in the direction of the set pressure Ps along the descending step pressure. 13. The anhydrous hammer locking device as described in item 11 of the scope of patent application, wherein the electro-pneumatic conversion control device is constituted by a data storage unit and a signal conversion unit and electro-pneumatic conversion that memorizes the control signal S c from the calculation control device. At the same time, the signal conversion unit outputs the regulator start-up pressure control signal S e according to the control signal S c 5 when the water hammer stored in advance is not recorded in the data storage unit, and is converted by electric and air. To output the regulator starting pressure Pa. 1 4. A water hammer-free locking device, characterized in that: a regulator-actuated valve composed of the following is provided in the fluid passage; an electro-pneumatic conversion device is provided for the regulator-actuated valve to provide 2-stage adjustment The startup pressure Pa of the device; the vibration sensor is detachably fixed to the upstream pipeline of the aforementioned regulator-operated valve; and, the tuning box is used to input the vibration detection signal P detected by the vibration sensor. r. At the same time, for the electro-pneumatic conversion device, a control signal Sc that controls the size of the step-up start pressure Ps' of the aforementioned two-stage regulator start pressure Pa is output from the electro-pneumatic conversion device by adjusting the control signal Sc. To output the two-stage regulator start-up pressure Pa, which makes the vibration detection signal Pr almost zero. -49- (6) 200413660 1 5. A method for locking the fluid path, which is characterized in that: a vibration sensor can be detachably installed on the upstream side of the regulator-actuated valve interposed in the fluid path, The vibration detection signal pr of the vibration sensor is input to the tuning box, and at the same time, the control signal Sc from the tuning box is input to the electro-pneumatic conversion device. The control signal S c will be generated in the electro-pneumatic conversion device. The two-stage regulator starting pressure Pa is supplied to the regulator. In the method of blocking the fluid path of the regulator-activated valve by two-stage activation, the aforementioned tuning box will be supplied to the regulator's second stage. The relative relationship between the regulator startup pressure Pa and the vibration detection signal Pr is compared. When the regulator startup pressure Pa in the first stage decreases and vibration occurs, the stepping startup pressure Ps' rises, and, In the case where vibration occurs when the start pressure P a of the regulator in the second stage is decreased, the step start pressure ps is decreased. The adjustment is caused by repeatedly using the aforementioned step start pressure ps repeatedly or repeatedly. and The step start pressure ps of the two-stage start pressure pa which causes the vibration detection signal Pr to be almost zero is obtained. According to the step start pressure P s' which is output by the electro-pneumatic converter to make the vibration almost zero. The data of the control signal S c at the time of the two-stage starting pressure pa, and the aforementioned regulator-actuated valve is closed. 16 · —A method for locking a fluid path, which is characterized in that: a dynamic sensor can be installed detachably on the upstream side of a regulator-operated valve interposed in the fluid path, and the vibration from the vibration sensor is detected The signal Pr is input to the tuning box, and at the same time, the control signal Sc from the tuning box is input to the electro-pneumatic conversion device, and the two-stage regulator generated by the electro-pneumatic conversion is set by the aforementioned control signal S c Start pressure Pa to supply to the regulator -50- (7) 200413660 節器,在藉由2階段啓動而閉鎖調節器啓動式閥之流體通 路之閉鎖方法,在前述調諧箱,將供應至調節器之2階段 狀之調節器啓動壓Pa和振動檢測訊號Pr間之相對關係, 進行對比,在第1段之調節器啓動壓Pa上升時而發生振 動之際,下降步進啓動壓P s ’,並且,在第2段之調節器 啓動壓Pa上升時而發生振動之際,上升步進啓動壓Ps’, 藉由重複地進行複數次之利用前述步進啓動壓P s ’之下降 或上升所造成之調整而求出使得振動檢測訊號Pr幾乎成 爲零之2階段狀啓動壓Pa之步進啓動壓Ps’,根據在由電 空轉換裝置來輸出使得該振動發生幾乎成爲零之步進啓動 壓Ps’之2階段狀之啓動壓Pa時之控制訊號Sc之資料, 而閉鎖前述調節器啓動式閥。 1 7 ·如申請專利範圍第1 5或1 6項所記載之流體通路 之閉鎖方法,其中,將在輸出使得振動發生幾乎成爲零之 2階段狀之啓動壓p a時之控制訊號S c之資料來輸入至電 空轉換裝置之記憶裝置後,拆卸振動感測器及調諧箱。 1 8 ·如申請專利範圍第1 5或1 6項所記載之流體通路 之閉鎖方法,其中,將振動感測器,設置在由調節器啓動 式閥之設置位釐開始之;[〇〇〇mm以內之上游側位置。 1 9 ·如申請專利範圍第1 5或1 6項所記載之流體通路 之閉鎖方法,其中,設定2階段狀之啓動壓Pa之步進啓 動壓保持時間t,更加小於1秒鐘。-50- (7) 200413660 In the method of blocking the fluid path of the regulator-activated valve by 2-stage activation, the 2-stage regulator starting pressure Pa is supplied to the regulator in the aforementioned tuning box. The relative relationship with the vibration detection signal Pr is compared. When the regulator start pressure Pa in the first stage rises and vibration occurs, the step start pressure P s ′ is decreased, and the regulator in the second stage starts. When vibration occurs when the pressure Pa rises, the step-up starting pressure Ps 'is raised, and a vibration detection signal is obtained by repeatedly performing adjustments by using the decrease or rise of the step-starting pressure Ps' described above. Pr becomes the stepwise starting pressure Ps 'of the two-stage starting pressure Pa almost zero. According to the stepwise starting pressure Pa of the stepping starting pressure Ps' which is almost zero when the vibration is output by the electro-pneumatic conversion device, Data of the control signal Sc at the time, and the aforementioned regulator-actuated valve is blocked. 1 7 · The method for blocking the fluid path as described in item 15 or 16 of the scope of the patent application, wherein the information of the control signal S c when outputting the starting pressure pa in a two-stage state such that the vibration generation becomes almost zero is output. After inputting to the memory device of the electro-pneumatic conversion device, remove the vibration sensor and tuning box. 1 8 · The method for locking the fluid path as described in item 15 or 16 of the scope of the patent application, wherein the vibration sensor is set at the start position of the regulator-activated valve; [〇〇〇 Upstream position within mm. 19 · The method for blocking the fluid passage as described in item 15 or 16 of the scope of patent application, wherein the stepwise starting pressure holding time t of the two-stage starting pressure Pa is set to be less than 1 second. -51 --51-
TW92135839A 2002-12-19 2003-12-17 Method for closing fluid passage, water hammerless valve and water hammerless closing device TWI228170B (en)

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CN100468267C (en) 2002-12-19 2009-03-11 株式会社富士金 Method for closing fluid passage, water hammerless valve and water hammerless closing device
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KR20180044737A (en) * 2016-10-24 2018-05-03 주식회사 노아 엑츄에이션 Driving control method of electric power actuater reducing water hammer
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