TW200409600A - Method for producing soy sauce - Google Patents

Method for producing soy sauce Download PDF

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Publication number
TW200409600A
TW200409600A TW091135328A TW91135328A TW200409600A TW 200409600 A TW200409600 A TW 200409600A TW 091135328 A TW091135328 A TW 091135328A TW 91135328 A TW91135328 A TW 91135328A TW 200409600 A TW200409600 A TW 200409600A
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Taiwan
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patent application
scope
item
soy sauce
raw material
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TW091135328A
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Chinese (zh)
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TWI230038B (en
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Jun-Fang Huang
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Green Health Biotechnology Corp
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Priority to TW091135328A priority Critical patent/TWI230038B/en
Priority to JP2003404828A priority patent/JP4045234B2/en
Priority to KR1020030087450A priority patent/KR20040049275A/en
Publication of TW200409600A publication Critical patent/TW200409600A/en
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Publication of TWI230038B publication Critical patent/TWI230038B/en

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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L27/00Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
    • A23L27/50Soya sauce
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/20Removal of unwanted matter, e.g. deodorisation or detoxification
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2250/00Food ingredients
    • A23V2250/02Acid
    • A23V2250/06Amino acid

Abstract

A method for producing a soy sauce includes: (1) hydrolyzing a raw material rich in vegetable protein into a solution containing amino acid; (2) neutralizing the solution containing amino acid; and (3) removing odor from the solution; which is characterized in that the raw material rich in vegetable protein is a ground plant of Sorrel.

Description

200409600 玖、發明說明 發明所屬之技術領域 本發明係指一種醬油製造方法,尤指一種由酸模之地 上植株製造醬油的方法。 先前技術 傳統醬油,均係以黃豆作爲胺基酸來源的原料,從未 有人以非豆科植物作爲胺基酸來源來製造醬油,也從未有 人以植物的地上植株,尤其是葉部作爲胺基酸來源來製造 醬油。以植物的葉部作爲醬油原料,至少有下述優點:一 者使醬油含有一般葉菜的特殊營養;再者葉部通常不含油 脂,因此在醬油製程中可以省却黃豆脫脂的步驟;此外, 傳統豆類醬油必需加諸如小麥等原料,以改善豆類醬油風 味。 發明內容 發明人經長期硏究,發現可用酸模的地上植株,尤其 是酸模的葉部,取代傳統的黃豆,作爲胺基酸的來源來製 造醬油。發明人同時發現:以酸模的地上植株(尤其是葉部) 製造醬油,可以省却繁雜的黃豆除油程序;再者本法不用 加入風味劑(例如小麥),即可具絕佳風味,因此又能省却 風味劑的選料、品管、處理程序。 本發明之一目的,在提供一種醬油製造方法。 本發明之另一目的,以酸模之地上植株製造醬油的方 法。 本發明之又一目的’以酸模之葉部製造醬油的方法。 5 200409600 實施方式 本發明之醬油製造方法,其包括: (1) 使富含植物性蛋白質之原料,水解成胺基酸液; (2) 中和上述胺基酸液;及 (3) 去除臭味; 其特徵在:該富含植物性蛋白質之原料爲酸模之地上 植株。 上述步驟(1)中之水解方法,其可爲任意使蛋白質水解 成胺基酸的方法,例如鹼性水解法和酸性水解法,以酸性 水解法爲較佳,以使用中強酸,例如鹽酸、硫酸、磷酸進 行酸性水解爲更佳,以使用鹽酸進行酸解爲最佳。 當以鹽酸進行蛋白質的酸性水解反應時,鹽酸濃度並 無嚴格限制,但濃度過高時,胺基酸液含有焦臭味,而濃 度過低時,水解速度過慢。因此,以採用lwt%至20wt%的 鹽酸爲較佳,以2wt%至15wt%爲更佳。此處所謂重量百比 (wt%),係單純指HC1重量對HC1和水總重量的百分比。 當以鹽酸進行蛋白質的酸性水解反應時,鹽酸和富含 植物性蛋白質的原料的重量百分比並無嚴格限制,但以每 重量份原料,使用約0.1至1重量份的鹽酸(以20° Be爲 計算依據)爲較佳,以0.2至0.5重量份的鹽酸爲更佳。 此外,步驟(1)可在室溫或加溫狀態下進行,但以在50 °C至11(TC爲較佳,以7(TC至95°C爲更佳。溫度太高,原 料會有碳化現象,影響蛋白質分解;溫度太低,則有蛋白 質分解慢及/或蛋白質分解不完全的缺點。加溫方法可採用 6 200409600 任意習知方法,例如水浴。在加溫狀態下進行水解時,必 要時,可於水解步驟及/或水解步驟後,一次或分次補充 水,以補足或部份補足揮發的水分。水解時間並無一定限 制’完全依水解速率而定,以能使蛋白質實質上幾乎全部 水解爲宜,一般而言以1至10天爲較佳,以2至5天爲更 佳。 爲使醬油品質較佳,必要時,可加入其他業界習知之 物料(例如食鹽)或添加劑(例如風味劑)等。 上述步驟(1)中之酸模,可採用地上植株,但以採用葉 部爲較佳,以葉部爲更佳。無論其採用地上植株或單純採 用葉部,均宜經過選材、洗滌、乾燥等前處理步驟,但因 該地上植株或葉部實質上幾乎不含油脂,因此省却傳統豆 類醬油製程中的除油程序。 步驟(2)中,可使用任意一或多種業者習知之中和劑, 例如氫氧化鈉、碳酸鈉、氫氧化鉀、碳酸鉀等,將步驟(1) 的胺基酸溶液中和,中和反應宜緩緩進行,以免品溫升高 或汽泡夾帶胺基酸溶液噴出。中和後之pH値宜爲5.5至 8.5,以6.0至8.0爲較佳,以6.5至7.5爲更佳。 步驟(2)中,宜維持適當品溫,一般而言,以30°C至 7〇°C爲較佳,以50°C至60°C爲更佳。而中和劑可採用固體 或固液混合。 上述步驟(3),可採用任意業者習知之除臭方法’例 如:活性碳脫臭、攪拌脫臭等。 必要時,可在步驟(3)之前、之中或之後,進行任意業 7 200409600 者習知之改質步驟,例如活性碳脫色步驟。 實施例1 : 取3500克經洗滌、乾燥之酸模地上植株(全株),加水 1280毫升,濃鹽酸(36%)900毫升及食鹽200g,於約80°C 水浴中進行酸性水解,在水解的第24小時和第48小時, 分別加入水200和150毫升,以補充揮發的水分。水解3 天後,以碳酸鈉粉末緩慢加入酸解液中,使pH爲7.0,中 和時間共5天,中和期間,品溫維持50°C至60°C。取購新 竹源珍公司的醬約500g,於常溫下發酵7天(去除臭味), 每天早晚各用空氣壓縮機(aircompresser)攪拌10至15分 鐘,過濾得約2升醬油。 將該醬油委由食品工業發展硏究所分析,分析結困如 表1、表2。 表1 (1)黃麹毒素 Afiatoxin (1-1)黃麹毒素G1 Afiatoxin G1 ppb 未能檢出 (1-2)黃麴毒素B1 Afiatoxin B1 ppb 未能檢出 (1-3)黃麴毒素G2 Afiatoxin G2 ppb 未能檢出 (1·4)黃麴毒素B2 Afiatoxin B2 ppb 未能檢出 (2)水解胺基酸組成 Hydrolysed amino acids mg/lOOg 3208(參見表2) 200409600 表2 Amino acid 胺基酸 胺基酸含量 (mg/100g) (g/100g) Aspartic Acid 天門冬胺酸 238.73 0.24 Threonine 酥胺酸 97.31 0.10 Serine 絲胺酸 109.21 0.11 Glutamic Acid 麵麩胺 1356.22 1.36 Glycine 甘胺酸 243.09 0.24 Alanine 丙胺酸 105.29 0.11 Cystine 胱胺酸 57.87 0.06 Valine 纈胺酸 147.91 0.15 Methionine 甲硫胺酸 54.77 0.06 Isoleucine 異白胺酸 94.51 0.09 Leucine 白胺酸 148.64 0.15 Tyrosine 酪胺酸 76.71 0.08 Phenylalanine 苯丙胺酸 125.14 0.13 Lysine 離胺酸 142.40 0.14 Tryptophan 色胺酸 0.00 0.00 Histidine 組胺酸 115.55 0.12 Arginine 精胺酸 84.75 0.08 Proline 脯胺酸 0.00 0.00 合計: 3208.1 1 3.21200409600 (ii) Description of the invention The technical field to which the invention belongs The present invention refers to a method for producing soy sauce, and more particularly to a method for producing soy sauce from sorrel plants. In the prior art, traditional soy sauces are based on soybeans as the amino acid source. No one has ever used non-legume plants as the amino acid source to make soy sauce. No one has ever used ground plants of plants, especially the leaves as amines. Source of acid to make soy sauce. The use of plant leaves as soy sauce raw materials has at least the following advantages: one is that the soy sauce contains the special nutrition of general leafy vegetables; the leaf is usually free of oil and fat, so the soybean degreasing step can be omitted in the soy sauce process; in addition, Traditional legume soy sauce must be added with ingredients such as wheat to improve the flavor of legume soy sauce. SUMMARY OF THE INVENTION The inventors have studied for a long time and found that the ground plants of the sorrel, especially the leaves of the sorrel, can be used to replace traditional soybeans as a source of amino acids to produce soy sauce. The inventors also found that: the use of sorrel plants (especially the leaves) to make soy sauce can eliminate the complicated soybean degreasing procedures; furthermore, the method can have excellent flavor without adding flavoring agents (such as wheat), so Can save the flavor selection, quality control and processing procedures. An object of the present invention is to provide a method for producing soy sauce. Another object of the present invention is a method for producing soy sauce from ground plants in sorrel. Another object of the present invention 'is a method for producing soy sauce from the leaves of a sorrel. 5 200409600 Embodiments The method for producing a soy sauce according to the present invention includes: (1) hydrolyzing a plant protein-rich raw material into an amino acid solution; (2) neutralizing the aforementioned amino acid solution; and (3) removing odor The taste is characterized in that the raw material rich in plant protein is a sorrel plant. The hydrolysis method in the above step (1) may be any method for hydrolyzing a protein into an amino acid, such as an alkaline hydrolysis method and an acidic hydrolysis method, and an acidic hydrolysis method is preferred to use a medium strong acid such as hydrochloric acid, Acidic hydrolysis of sulfuric acid and phosphoric acid is more preferred, and acid hydrolysis using hydrochloric acid is most preferred. When hydrochloric acid is used for acidic hydrolysis of proteins, the concentration of hydrochloric acid is not strictly limited, but when the concentration is too high, the amino acid solution contains a smelt odor, and when the concentration is too low, the hydrolysis rate is too slow. Therefore, it is preferable to use 1% to 20% by weight of hydrochloric acid, and even more preferable to use 2% to 15% by weight. The so-called weight percentage (wt%) here simply refers to the percentage of the weight of HC1 to the total weight of HC1 and water. When the acidic hydrolysis reaction of protein is performed with hydrochloric acid, the weight percentage of hydrochloric acid and plant protein-rich raw materials is not strictly limited, but about 0.1 to 1 part by weight of hydrochloric acid (with 20 ° Be as Calculation basis) is preferred, and 0.2 to 0.5 parts by weight of hydrochloric acid is more preferred. In addition, step (1) can be performed at room temperature or in a heated state, but it is preferably at 50 ° C to 11 (TC is better, 7 (TC to 95 ° C is better. The temperature is too high, the raw materials will have The phenomenon of carbonization affects protein decomposition; if the temperature is too low, it has the disadvantages of slow protein decomposition and / or incomplete protein decomposition. The heating method can be any conventional method 6 200409600, such as a water bath. When hydrolysis is performed under a heated state, If necessary, after the hydrolysis step and / or the hydrolysis step, water can be replenished once or in order to make up or partially make up for the volatile water. There is no certain limit on the hydrolysis time. 'It depends entirely on the hydrolysis rate to make the protein substantial Almost all of the above are suitable for hydrolysis, generally 1 to 10 days is better, and 2 to 5 days is better. In order to make the quality of soy sauce better, if necessary, other materials (such as table salt) known in the industry can be added or Additives (such as flavors), etc. The sorrel in the above step (1) can be used as a ground plant, but the leaf part is preferred, and the leaf part is more preferred. Whether it is a ground plant or a leaf part alone, Should be selected Pretreatment steps such as cleaning, drying, etc., but because the plants or leaves on the ground are practically free of oils and fats, the oil removal procedure in the traditional bean soy sauce production process is omitted. In step (2), any one or more of the operators may be used. Neutralizing agents, such as sodium hydroxide, sodium carbonate, potassium hydroxide, potassium carbonate, etc., neutralize the amino acid solution in step (1). The neutralization reaction should be carried out slowly to avoid rising product temperature or bubble entrainment. The amino acid solution is sprayed out. The pH after neutralization is preferably 5.5 to 8.5, more preferably 6.0 to 8.0, and more preferably 6.5 to 7.5. In step (2), it is appropriate to maintain an appropriate product temperature. Generally speaking, 30 ° C to 70 ° C is preferred, and 50 ° C to 60 ° C is more preferred. The neutralizing agent may be solid or solid-liquid mixed. In the above step (3), any division known by any practitioner may be used. Deodorization method ', for example: activated carbon deodorization, stirring deodorization, etc. If necessary, before, during, or after step (3), a modification step, such as an activated carbon decolorization step, which is familiar to those skilled in the art 7 200409600, may be performed. Example 1: Take 3,500 grams of washed and dried sorrel plant (whole plant), add 1280 ml of water, 900 ml of concentrated hydrochloric acid (36%), and 200 g of table salt were subjected to acidic hydrolysis in a water bath at about 80 ° C. At the 24th and 48th hours of hydrolysis, 200 and 150 ml of water were added to supplement the volatile Moisture. After 3 days of hydrolysis, slowly add sodium carbonate powder to the acidolysis solution to a pH of 7.0, and the neutralization time is 5 days. During the neutralization period, the product temperature is maintained at 50 ° C to 60 ° C. Purchase Hsinchu Yuanzhen The company's sauce is about 500g, and it is fermented at room temperature for 7 days (removing the odor). Every morning and evening, it is stirred with an aircompressor for 10 to 15 minutes, and filtered to obtain about 2 liters of soy sauce. The analysis of the research and analysis is shown in Table 1 and Table 2. Table 1 (1) baical toxin Afiatoxin (1-1) baical toxin G1 Afiatoxin G1 ppb failed to detect (1-2) baical toxin B1 Afiatoxin B1 ppb failed to detect (1-3) baical toxin G2 Afiatoxin G2 ppb failed to detect (1 · 4) baical toxin B2 Afiatoxin B2 ppb failed to detect (2) Hydrolysed amino acid composition Hydrolysed amino acids mg / lOOg 3208 (see Table 2) 200409600 Table 2 Amino acid amino groups Acid amino acid content (mg / 100g) (g / 100g) Aspartic Acid 238.73 0.24 Threonine 97.31 0.10 Serine Serine 109.21 0.11 Glutamic Acid 1356.22 1.36 Glycine Glycine 243.09 0.24 Alanine Alanine Acid 105.29 0.11 Cystine Cystine 57.87 0.06 Valine Valine 147.91 0.15 Methionine Methionine 54.77 0.06 Isoleucine Isoleucine 94.51 0.09 Leucine Leucine 148.64 0.15 Tyrosine Tyrosine 76.71 0.08 Phenylalanine Phenylamine Lysine 125.14 0.13 142.40 0.14 Tryptophan Tryptophan 0.00 0.00 Histidine Histidine 115.55 0.12 Arginine Arginine 84.75 0.08 Proline Proline 0.00 0.00 Total: 3208.1 1 3.21

Claims (1)

200409600 申請專利範圍 1· 一種醬油製造方法,其包括: (1) 使富含植物性蛋白質之原料水解成胺基酸液; (2) 中和上述胺基酸液;及 (3) 去除臭味; 其特徵在:該富含植物蛋白質之原料爲酸模之地上植 株。 2·如申請專利範圍第丨項所述之方法,其中該富含植物性 蛋白質之原料爲酸模之葉部。 3. 如申請專利範圍第1或2項所述之方法,其中步驟(1) 係以鹽酸、硫酸及/或磷酸使原料中之蛋白質實質上完 全水解成胺基酸。 4. 如申請專利範圍第3項所述之方法,其中步驟(1)係以鹽 酸使原料中之蛋白質實質上完全水解成胺基酸。 5. 如申請專利範圍第3項所述之方法,其中步驟(2)係以碳 酸鈉、氫氧化鈉、碳酸鉀及/或氫氧化鉀進行中和反應。 6. 如申請專利範圍第4項所述之方法,其中步驟(2)係以碳 酸鈉、氫氧化鈉、碳酸鉀及/或氫氧化鉀進行中和反應。 10 200409600 7. 如申請專利範圍第5項所述之方法,其中步驟(2)係中和 至pH實質上爲6.0至8.0。 8. 如申請專利範圍第6項所述之方法,其中步驟(2)係中和 至pH實質上爲6.0至8.0。 9. 一種醬油,其由申請專利範圍第1項所述製法所製造者。 10. —種醬油,其由申請專利範圍第9項所述之醬油,其中 該富含植物性蛋白之原料爲酸模之葉部。 11 200409600 陸、(一)、本案指定代表圖爲:第_圖 (二)、本代表圖之元件代表符號簡單說明: 柒、本案若有化學式時,請揭示最能顯示發明特徵的化學 1^200409600 Scope of patent application 1. A method for producing soy sauce, comprising: (1) hydrolyzing a raw material rich in vegetable protein into an amino acid solution; (2) neutralizing the aforementioned amino acid solution; and (3) removing odor It is characterized in that the raw material rich in plant protein is a sorrel plant on the ground. 2. The method according to item 丨 in the scope of the patent application, wherein the raw material rich in plant proteins is the leaves of the sorrel. 3. The method according to item 1 or 2 of the scope of the patent application, wherein step (1) is substantially complete hydrolysis of the protein in the raw material to amino acid with hydrochloric acid, sulfuric acid and / or phosphoric acid. 4. The method as described in item 3 of the scope of patent application, wherein step (1) is substantially complete hydrolysis of the protein in the raw material to amino acid with hydrochloric acid. 5. The method according to item 3 of the scope of patent application, wherein step (2) is a neutralization reaction with sodium carbonate, sodium hydroxide, potassium carbonate and / or potassium hydroxide. 6. The method according to item 4 of the scope of patent application, wherein step (2) is a neutralization reaction with sodium carbonate, sodium hydroxide, potassium carbonate and / or potassium hydroxide. 10 200409600 7. The method according to item 5 of the scope of patent application, wherein step (2) is neutralization to a pH of substantially 6.0 to 8.0. 8. The method according to item 6 of the scope of patent application, wherein step (2) is neutralization to a pH of substantially 6.0 to 8.0. 9. A soy sauce produced by the manufacturing method described in item 1 of the scope of patent application. 10. A kind of soy sauce, which is the soy sauce described in item 9 of the scope of the patent application, wherein the plant protein-rich raw material is the leaves of the sorrel. 11 200409600 Lu, (a), the designated representative of this case is: Figure _ (b), a brief description of the representative symbols of the elements in this case: 柒, if there is a chemical formula in this case, please reveal the chemistry that can best show the characteristics of the invention 1 ^
TW091135328A 2002-12-05 2002-12-05 Method for producing soy sauce TWI230038B (en)

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TW091135328A TWI230038B (en) 2002-12-05 2002-12-05 Method for producing soy sauce
JP2003404828A JP4045234B2 (en) 2002-12-05 2003-12-03 Method for producing soy sauce-style seasoning
KR1020030087450A KR20040049275A (en) 2002-12-05 2003-12-04 Soy sauce manufacturing process

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JP5736310B2 (en) * 2009-07-15 2015-06-17 花王株式会社 Liquid seasoning containing soy sauce in containers
JP5236598B2 (en) * 2009-08-25 2013-07-17 花王株式会社 Liquid seasoning containing soy sauce in containers
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