TW200403269A - Resin composition containing fluorene - Google Patents

Resin composition containing fluorene Download PDF

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TW200403269A
TW200403269A TW092117201A TW92117201A TW200403269A TW 200403269 A TW200403269 A TW 200403269A TW 092117201 A TW092117201 A TW 092117201A TW 92117201 A TW92117201 A TW 92117201A TW 200403269 A TW200403269 A TW 200403269A
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Taiwan
Prior art keywords
resin
independently
integer
general formula
epoxy
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TW092117201A
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Chinese (zh)
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TWI306463B (en
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Shinichi Kawasaki
Hiroaki Murase
Mitsuaki Yamada
Yoshiyuki Morita
Tetsuya Hosomi
Tamakoshi Hideaki
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Osaka Gas Co Ltd
Nagase Chemtex Corp
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/02Polycondensates containing more than one epoxy group per molecule
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F291/00Macromolecular compounds obtained by polymerising monomers on to macromolecular compounds according to more than one of the groups C08F251/00 - C08F289/00
    • C08F291/06Macromolecular compounds obtained by polymerising monomers on to macromolecular compounds according to more than one of the groups C08F251/00 - C08F289/00 on to oxygen-containing macromolecules
    • C08F291/10Macromolecular compounds obtained by polymerising monomers on to macromolecular compounds according to more than one of the groups C08F251/00 - C08F289/00 on to oxygen-containing macromolecules on to macromolecules containing epoxy radicals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/02Polycondensates containing more than one epoxy group per molecule
    • C08G59/04Polycondensates containing more than one epoxy group per molecule of polyhydroxy compounds with epihalohydrins or precursors thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/20Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
    • C08G59/22Di-epoxy compounds
    • C08G59/30Di-epoxy compounds containing atoms other than carbon, hydrogen, oxygen and nitrogen
    • C08G59/308Di-epoxy compounds containing atoms other than carbon, hydrogen, oxygen and nitrogen containing halogen atoms

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Epoxy Resins (AREA)
  • Macromonomer-Based Addition Polymer (AREA)

Abstract

The purpose is to provide a heat-curable or radiation-curable functional epoxy resin. The curable article thereof having high hardness, high level heat resistance and electric property. The shrinkage of the resin during the curing is low and the pattering property thereof is excellent. Provided are a specific epoxy resin having fluorene skeleton, an epoxy resin acrylic resin, and an alkali-soluble radiation-curable unsaturated resin having fluorene.

Description

200403269 玖、發明說明: (一) 發明所屬之技術領域 本發明係有關一種具有熱及輻射線硬化性的新穎含荞 之環氧樹脂、含蕗之環氧基丙烯酸酯樹脂、含苐之鹼可溶 型輻射線聚合性不飽和樹脂、該樹脂之製法、以及含該樹 月曰之熱硬化性或輻射線硬化性樹脂組成物。另外,本發明 係有關使用該樹脂組成物所得具有優異耐熱性、電氣特 丨生 问硬度的成形體。本發明另有關含有上述驗可溶型幅 射線聚合性不飽和樹脂之感輻射線性樹脂組成物,爲調製 濾色器、液晶顯示元件、積體電路元件、固體攝影元件等 保護膜或層間絕緣膜時之有用組成物。 (二) 先前技術 一般而言,環氧樹脂藉由各種硬化劑硬化,形成機械性 質、耐水性、耐藥品性、耐熱性、電氣性質等優異的硬化 物。因此,可利用於黏合劑、塗料、積層板、成形材料、 注模材料等廣泛範圍。以往,工業上最常使用的環氧樹脂 爲液狀及固狀雙酚A型環氧樹脂。環氧系機能性高分子材 料自古以來使用環氧基丙烯酸酯樹脂。該樹脂例如在感光 性材料等範圍使用(例如非專利文獻1)。然而,此等樹脂之 耐熱性、電氣特性及硬度不充分,例如在要求高水準之耐 熱性範圍中不夠充分。 【非專利文獻1】 山岡亞夫及森田浩著「感光性樹脂」、共立出版、1 9 8 8 年3月初版發行、82〜84頁。 (三) 發明內容 200403269 發明所欲解決之問題 本發明之目的爲解決上述習知課題者,其目的係提供一 種硬化物具有高硬度、具有高水準之耐熱性及電氣特性, 且硬化時之收縮率低、成圖性優異、熱硬化性或輻射線硬 化性之機能性環氧樹脂。本發明之另一目的係提供一種該 樹脂之製法、及含有該樹脂之組成物。本發明之其他目的 係提供一種使該樹脂組成物硬化所得的成形體。 解決問顆的丰段 本發明含蕗之環氧樹脂係以下述通式(1)表示:200403269 (1) Description of the invention: (1) The technical field to which the invention belongs The present invention relates to a novel buckwheat-containing epoxy resin, thorium-containing epoxy acrylate resin, and thallium-containing alkali. Solvent-type radiation polymerizable unsaturated resin, a method for producing the resin, and a thermosetting or radiation-curable resin composition containing the resin. In addition, the present invention relates to a molded article having excellent heat resistance and electrical characteristic hardness obtained by using the resin composition. The present invention also relates to a radiation-sensitive linear resin composition containing the above-mentioned soluble radiation-ray polymerizable unsaturated resin, which is a protective film such as a modulation color filter, a liquid crystal display element, an integrated circuit element, a solid-state imaging element, or an interlayer insulation. Useful composition for films. (2) Prior art Generally, epoxy resin is hardened by various hardeners to form hardened materials with excellent mechanical properties, water resistance, chemical resistance, heat resistance, and electrical properties. Therefore, it can be used in a wide range of adhesives, coatings, laminated boards, molding materials, and injection molding materials. In the past, the most commonly used epoxy resins in the industry were liquid and solid bisphenol A type epoxy resins. Epoxy-based polymer materials have used epoxy acrylate resins since ancient times. This resin is used in a range of, for example, a photosensitive material (for example, Non-Patent Document 1). However, these resins are insufficient in heat resistance, electrical characteristics, and hardness, for example, in a range in which a high level of heat resistance is required. [Non-Patent Document 1] "Photosensitive Resin" by Yafu Yamaoka and Hiroshi Morita, published by Kyoritsu, March, 1988, 82-84 pages. (3) Summary of the Invention 200302269 Problems to be Solved by the Invention The object of the present invention is to solve the above-mentioned conventional problems. The object of the present invention is to provide a hardened material with high hardness, high level of heat resistance and electrical characteristics, and shrinkage during hardening. Functional epoxy resin with low rate, excellent patternability, thermosetting or radiation curing properties. Another object of the present invention is to provide a method for producing the resin and a composition containing the resin. Another object of the present invention is to provide a molded body obtained by curing the resin composition. Solve the problem of the abundance of the particles The fluorene-containing epoxy resin of the present invention is represented by the following general formula (1):

(其中,L係各獨立地表示氫原子或甲基,η係各獨立地 表示0〜10之整數,m係各獨立地表示2〜5之整數)。 較佳的實施形態係上述通式(1)中m = 2。 本發明含莽之環氧樹脂的製法係包含在下述通式(2)所 示含多官能羥基之苐化合物中使環氧氯丙烷作用的步驟, 【化9】(Wherein L represents each independently a hydrogen atom or a methyl group, η represents each independently an integer of 0 to 10, and m represents each independently an integer of 2 to 5). A preferred embodiment is that m = 2 in the general formula (1). The method for preparing a manganese-containing epoxy resin of the present invention includes a step of reacting epichlorohydrin in a polyfunctional hydroxyl-containing fluorene compound represented by the following general formula (2), [Chem. 9]

(其中,R!係各獨立地表示氫原子或甲基,η係各獨立地 表示0〜10之整數,m係各獨立地表示2〜5之整數)。 200403269 較佳的實施形態中上述通式(2)中m = 2。 本發明之環氧樹脂組成物含有上述含_之環氧樹脂。 本發明包含一種使如上述含荞之環氧樹脂組成物硬化所 得的成形物。 本發明含莽之環氧丙烯酸酯樹脂,其特徵爲以下述通式 (3)表示, 【化1 0】(Wherein R! Each independently represents a hydrogen atom or a methyl group, η each independently represents an integer of 0 to 10, and m each independently represents an integer of 2 to 5). 200403269 In a preferred embodiment, m = 2 in the general formula (2). The epoxy resin composition of the present invention contains the above-mentioned epoxy-containing epoxy resin. The present invention includes a molded article obtained by curing the buckwheat-containing epoxy resin composition as described above. The manganese-containing epoxy acrylate resin of the present invention is characterized by the following general formula (3):

(其中,h及R2係各獨立地表示氫原子或甲基,η係各獨 立地表示0〜10之整數,m係各獨立地表示2〜5之整數)。 較佳的實施形態中,上述通式(3)中m = 2。 本發明含蔣之環氧基丙烯酸酯樹脂的第1製法包含在下 述通式(1)所示含莽之環氧樹脂中使(甲基)丙烯酸作用的步 驟,(Wherein h and R2 each independently represent a hydrogen atom or a methyl group, η each independently represents an integer of 0 to 10, and m is each independently an integer of 2 to 5). In a preferred embodiment, m = 2 in the general formula (3). The first production method of the epoxy-containing acrylate resin containing Chiang Kai-shek of the present invention includes the step of reacting (meth) acrylic acid in a manganese-containing epoxy resin represented by the following general formula (1),

【化1 1】【Chemical 1 1】

(其中,R 1係各獨立地表示氫原子或甲基,η係各獨立地 表示0〜10之整數,m係各獨立地表示2〜5之整數)。 較佳的實施形態中上述通式(3)中m = 2。 本發明含莠之環氧基丙烯酸酯樹脂的第2製法,其特徵 200403269 爲包含在下述通式(2)所示含多官能羥基之苐化合物中使 (甲基)丙烯酸環氧丙酯作用的步驟, 【化12】(Wherein R 1 each independently represents a hydrogen atom or a methyl group, η each independently represents an integer of 0 to 10, and m each independently represents an integer of 2 to 5). In a preferred embodiment, m = 2 in the general formula (3). The second production method of the fluorene-containing epoxy acrylate resin of the present invention is characterized in that 200403269 is contained in a polyfunctional hydroxyl group-containing fluorene compound represented by the following general formula (2) to act on propylene oxide (meth) acrylate Steps, [化 12]

(其中,Ri係各獨立地表示氫原子或甲基,η係各獨立地 表示0〜10之整數,m係各獨立地表示2〜5之整數)。 較佳的實施形態中上述含多官能羥基之苐化合物的通式 (3 )中 m = 2 〇 本發明之熱硬化性組成物,其特徵爲上述含莽之環氧丙 烯酸酯樹脂。 本發明之感輻射線性樹脂組成物,其特徵爲含有上述含 莽之環氧丙烯酸酯樹脂。 本發明包含使上述熱硬化性組成物或感輻射線性樹脂組 成物硬化所得的成形體。 本發明含苐之鹼可溶型輻射線聚合性不飽和樹脂,其特 徵爲藉由在通式(3)所示含蕗之環氧丙烯酸酯樹脂中使多 鹼性羧酸或其酸酐反應所得者, 【化1 3】 H2C= C- C-O- H2C- CH- CH2h 0- CH-R: OH ' \ R,(Wherein Ri represents each independently a hydrogen atom or a methyl group, η represents each independently an integer of 0 to 10, and m represents each independently an integer of 2 to 5). In a preferred embodiment, in the general formula (3) of the above-mentioned polyfunctional hydroxyl-containing fluorene compound, m = 2. The thermosetting composition of the present invention is characterized by the above-mentioned manganese-containing epoxy acrylate resin. The radiation-sensitive linear resin composition of the present invention is characterized by containing the above-mentioned manganese-containing epoxy acrylate resin. The present invention includes a molded article obtained by curing the above-mentioned thermosetting composition or radiation-sensitive resin composition. The alkali-soluble radiation-polymerizable unsaturated resin containing fluorene of the present invention is characterized in that a polybasic carboxylic acid or an anhydride thereof is obtained by reacting a fluorene-containing epoxy acrylate resin represented by the general formula (3) (1) H2C = C- CO- H2C- CH- CH2h 0- CH-R: OH '\ R,

CH2- CH - 0 4 CH2- CH - CH2- O- C- c= ch2 Rj I OH j 200403269 (其中,R!及R 2係各獨立地表示氫原子或甲基,η係各獨 立地表示〇〜10之整數,m係各獨立地表示2〜5之整數)。 較佳的實施形態中上述通式(3 )中m = 2。 本發明含莽之鹼可溶型輻射線聚合性不飽和樹脂的製 法’其特徵爲包含在下述通式(3)所示含莠之環氧丙烯酸酯 樹脂中使多鹼性羧酸或其酸酐反應的步驟, [化14】CH2- CH-0 4 CH2- CH-CH2- O- C- c = ch2 Rj I OH j 200403269 (where R! And R 2 each independently represent a hydrogen atom or a methyl group, and η each independently represent. An integer of 10 to 10, m is an integer of 2 to 5 each independently). In a preferred embodiment, m = 2 in the general formula (3). The method for preparing a manganese-base-soluble radiation-polymerizable unsaturated resin according to the present invention is characterized by including a polybasic carboxylic acid or its anhydride in a fluorene-containing epoxy acrylate resin represented by the following general formula (3): Reaction step, [化 14]

(其中,L及R2係各獨立地表示氫原子或甲基,η係各獨 立地表示0〜10之整數,m係各獨立地表示2〜5之整數)。 較佳的實施形態中上述通式(3 )中m = 2。 本發明之感輻射線性樹脂組成物含有上述含荞之鹼可溶 裂輻射線聚合性不飽和樹脂。 (四)實施方式 發明之實施形態 · A ·含蔣之環氧樹脂 本發明含苐之環氧樹脂係爲下述通式(1)所示: 【化1 5】(Wherein L and R2 each independently represent a hydrogen atom or a methyl group, η each independently represents an integer of 0 to 10, and m is each independently an integer of 2 to 5). In a preferred embodiment, m = 2 in the general formula (3). The radiation-sensitive resin composition of the present invention contains the above-mentioned alkali-soluble radiation-polymerizable unsaturated resin containing buckwheat. (4) Embodiments Embodiments of the invention · A · Jiang-containing epoxy resin The fluorene-containing epoxy resin of the present invention is represented by the following general formula (1): [化 1 5]

200403269 (其中,R i係各獨立地表示氫原子或甲基,η係各獨立地 表示0〜10之整數,m係各獨立地表示2〜5之整數)。 該含蒔之環氧樹脂於本說明書中記載爲「含苐之環氧樹 脂(1)」、「環氧樹脂(1)」等。於上述通式(1)中以m値爲2 時較佳。特別是以含有環氧基環之2個基於苯環中鄰位鍵 結的樹脂較佳。 上述環氧樹脂(1)例如藉由在下述通式(2)所示含多官能 經基之燕化合物中使環氧氯丙垸作用所得者: 【化1 6】200403269 (where R i each independently represents a hydrogen atom or a methyl group, η each independently represents an integer of 0 to 10, and m is each independently an integer of 2 to 5). The dill-containing epoxy resin is described in this specification as "pyrene-containing epoxy resin (1)", "epoxy resin (1)", and the like. It is preferable that m 値 is 2 in the general formula (1). Particularly, a resin containing two epoxy groups based on an ortho bond in a benzene ring is preferred. The epoxy resin (1) is obtained by, for example, reacting epichlorohydrin in a polyfunctional radical-containing swallow compound represented by the following general formula (2): [Chem. 16]

(其中,R,係各獨立地表示氫原子或甲基,η係各獨立地 表示0〜10之整數,m係各獨立地表示2〜5之整數)。 該含多官能羥基之苐化合物於本說明書中記載爲「含多 官能羥基之蒔化合物(2 )」。於上述通式(2)中以m値爲2 時較佳。特別是以含有羥基之2個基於苯環中鄰位鍵結的 樹脂較佳。 該含多官能羥基之苐化合物可藉由該範圍熟知的方法調 製而得。例如m = 2、n = 0之化合物藉由特開200 1 -206862號 公報記載的方法調製而得。 上述含多官能羥基之苐化合物(2)與環氧氯丙烷反應,通 常在50〜120 °C之溫度範圍內進行3〜10小時。 本發明之環氧樹脂組成物含有上述環氧樹脂(1)。該環氧 樹脂(1)可以單獨1種使用、或2種以上之混合物使用。 200403269 該環氧樹脂組成物中,另視其所需可含有(i)除上述環氧 树脂(1)外Z 氧樹脂、(i i)反應性稀釋劑、(丨丨】)硬化劑、(丨v) 硬化促進劑、(v )添加劑、(v i)溶劑等。 上述(i)之環氧樹脂外的環氧樹脂例如雙酚A、雙酚S、 雙酚F等雙酚系環氧樹脂;苯酚樹脂、甲酚酚醛淸漆樹脂 等多官能苯酚系環氧樹脂;萘酚型環氧樹脂等之萘系環氧 樹脂;聯苯型環氧樹脂;除上述環氧樹脂(1 )外之茜系環氧 樹脂等。 上述(11)之反應性稀釋劑係爲進行黏度調整所添加的低 黏度環氧化合物,特別是以二官能以上之低黏度環氧化合 物較佳。反應性稀釋劑粒如下述化合物:二環氧丙醚、丁 二醇二環氧丙醚、二環氧丙基苯胺、新戊醇環氧丙醚、環 己烷二甲醇_二環氧丙醚、伸烷基二環氧丙醚、聚乙二醇二 環氧丙醚、聚丙二醇二環氧丙醚、三羥甲基丙烷三環氧丙 醚、丙三醇三環丙醚、4 -乙烯基環己烯單氧化物、乙烯基 環己烧二氧化物、甲基乙燦基環己燦二氧化物等。此等反 應性稀釋劑可以單獨一種使用或2種以上混合使用。 上述(in)之硬化劑沒有特別的限制,例如胺化合物類、 咪唑化合物、羧酸類、苯酚類、四級銨鹽類、含羥甲基之 化合物類、三氟酸(Tri flic acid)鹽類、三氟化硼醚複合物 類、三氟化硼、藉由光或熱產生酸之二偶氮鏺鹽類、毓鹽 類、硕錄鹽類、本并偶氮鐵鹽類、錢鹽類、鱗鹽類之潛在 性陽離子聚合觸媒等。 上述(IV)之硬化促進劑例如1,8 -二疊氮環(5.4.0)十一烯-7 及其苯酌鹽、苯酚酚醒淸漆樹脂鹽、碳酸鹽、甲酸鹽等之 -12- 200403269 胺類(包含三級胺)及其衍生物;2 -甲基咪唑、2 -苯基咪D坐、 2-十七烷基咪唑、2-乙基-4-甲基咪唑、2-苯基-4-甲基咪哩 等之咪唑類;乙基膦、丙烯膦、苯基膦、三苯基膦、三院 基膦等之有機膦類(第1、第2、第3膦類)等。 上述(v)之添加劑例如補強材或塡充材、著色劑、顏料、 難燃劑、硬化性化合物(硬化物單體、寡聚物、或樹脂)等。 上述補強劑或塡充劑可使用粉末狀或纖維狀補強劑或塡充 劑。粉末狀補強劑或塡充劑例如由下述原料所成的材料: 氧化鋁、氧化鎂等之金屬氧化物;碳酸鈣、碳酸鎂等之金 屬碳酸鹽;矽藻粉、鹼性矽酸鎂、燒成黏土、微粉末二氧 化砂、溶_ 一興化砂、結晶一氧化砂等之砂化合物;氫氧 化鋁等之金屬氫氧化物;其他之高嶺土、雲母、石英粉末、 石墨、二硫化鉬等。纖維狀補強劑或塡充劑粒如下述材料: 玻璃纖維、陶瓷纖維、碳纖維、氧化鋁纖維、碳化矽纖維、 硼烷纖維、聚酯纖維、聚醯胺纖維等。上述著色劑、顏料、 或難燃劑例如二氧化鈦、鐵黑、鉬紅、深藍、藍、鎘黃、 鎘紅、三氧化銻、紅磷、溴化合物、三苯基磷酸鹽等。上 述硬化性化合物係以改善最終塗膜、黏合層、成形品等之 樹脂性質爲目的所使用。例如烷氧化物樹脂、蜜胺樹脂、 氟樹脂、氯化乙烯樹脂、丙烯酸樹脂、聚矽氧烷樹脂、聚 酯樹脂等。此等硬化性化合物在不會損及本發明樹脂組成 物之原有性質範圍內含有。此等添加劑可以一種或二種以 上組合使用。 上述(v i)之溶劑例如可使用下述溶劑:甲醇、乙醇等之醇 類;四氫呋喃等之醚類;乙二醇單甲醚、乙二醇單乙醚、 -13- 200403269 乙二醇單丁醚、乙二醇二甲醚、二乙二醇單甲醚、二乙二 醇單乙醚、二乙二醇二甲醚、二乙二醇二乙醚、二乙二醇 單丁醚等之醇醚類;甲基溶纖劑乙酸酯、乙基溶纖劑乙酸 酯、丁基溶纖劑乙酸酯、丙二醇甲醚乙酸酯、3 -甲氧基丁 基-1 ·乙酸酯等烷二醇單烷醚乙酸酯類;甲苯、二甲苯等之 芳香族烴類;甲基乙酮、甲基異丁酮、甲基芳酮、環己酮、 4-羥基-4-甲基-2-戊酮等酮類;以及2-羥基丙酸乙酯、2-經 基-2 -甲基丙酸甲酯、2 -羥基-2 -甲基丙酸乙酯、乙氧基醋酸 乙酯、羥基醋酸乙酯、2-羥基-2-甲基丁酸甲酯、3-甲氧基 丙酸甲酯、3 -甲氧基丙酸乙酯、3 -乙氧基丙酸甲酯、3 -乙氧 基丙酸乙酯、醋酸乙酯、醋酸丁酯、乳酸甲酯、乳酸乙酯 等之酯類,此等之溶劑可以單獨一種使用或2種以上混合 使用。 本發明之組成物可視目的而定形成成形體。該成形體可 以爲由組成物本身之硬化物形成企求形狀的製品、或在基 材上形成的該組成物之硬化物所成塗膜。例如上述組成物 視其所需加熱熔融,且流入所定模具藉由加熱或輻射線照 射,製得企求形狀的成形體。或在基材上塗覆含溶劑之液 狀組成物予以乾燥,然後藉由加熱或輻射線照射,可在基 材上形成硬化膜。 成形方法及硬化條件沒有特別的限制,例如使用所定模 具成形時,使用藉由加熱加壓之成形法或稱爲冷壓製之低 溫成形法。藉由加熱加壓的方法例如藉由稱爲手動鋪疊或 噴霧鋪疊的方法、以常壓使本發明組成物塡充於模具後, 加熱硬化的方法;使用轉換壓製裝置、藉由射出成形予以 200403269 加熱壓縮的方法;以及連續積層成形法、稱爲拉擠 (Pultrus^n)之連續拉拔成形法、單紗吹風成形法等之連續 成形法。而且,此等成形方法中,亦可藉由使上述樹脂組 成物與補強劑混合、或含浸於補強劑中製得中間成形材 料,使其成形、硬化。補強劑例如以樹脂、玻璃等所成的 織布 '不織布等。使用它所得的中間成形材料例如稱爲 S M C (片板製模複合物)之片板狀中間成形材料;稱爲 B M C (伯格定量製模複合物)或預混合物之液狀或固體中間 成形材料;玻璃十字管或護墊等含浸有本發明之預漬體 等。 本發明含蕗之環氧樹脂的耐熱性優異、藉由熱或輻射線 —射可谷易硬化。該含環氧樹脂之樹脂組成物由於成形加 工丨生優異’如上述可容易藉由模具成形成所定的形狀,或 在基板上形成薄膜。此等藉由熱或輻射線硬化所得的成形 體(含薄膜),具有耐熱性及耐環境性優異、彎曲特性等機 械特性高、高韌性、耐衝擊性、及良好加工性。 由該環氧樹脂組成物所得的成形體除上述耐熱性等性質 優異外,由於絕緣性優異、硬化收縮小、尺寸安定性優異, 故該組成物可利用於電氣•電子材料密封劑。此外,該組 成物由於耐熱性、黏合性、硬化性等優異,故可適用於電 容器等各種電子零件之裝瓶材、塗覆材等。使用作爲電子 絕緣材料用密封材、裝瓶劑時,可使用習知一般的使用環 氧樹脂之密封用樹脂相同的方法。另外,由於硬化物之透 明性優異,亦可作爲光學顯示器用熱硬化性樹脂組成物。 -15- 200403269 B ·含荛之環氧基丙烯酸酯樹脂 本發明含莽之環氧基丙烯酸酯樹脂係以下述通式(3)表 示: 【化7】(Where, R, each independently represents a hydrogen atom or a methyl group, η, each independently represents an integer of 0 to 10, and m, each independently represents an integer of 2 to 5). This polyfunctional hydroxyl group-containing amidine compound is described in the present specification as a "multifunctional hydroxyl group-containing dill compound (2)". It is preferable that m 値 is 2 in the general formula (2). Particularly, a resin containing two hydroxyl groups based on an ortho bond in a benzene ring is preferred. The polyfunctional hydroxyl-containing fluorene compound can be prepared by a method known in this range. For example, a compound with m = 2 and n = 0 is prepared by a method described in Japanese Patent Application Laid-Open No. 200 1-206862. The reaction of the polyfunctional hydroxyl-containing fluorene compound (2) with epichlorohydrin is usually performed at a temperature range of 50 to 120 ° C for 3 to 10 hours. The epoxy resin composition of this invention contains the said epoxy resin (1). This epoxy resin (1) can be used alone or in combination of two or more. 200403269 The epoxy resin composition may contain (i) Z-oxygen resin in addition to the above-mentioned epoxy resin (1), (ii) reactive diluent, (丨 丨)) hardener, (丨v) Hardening accelerator, (v) additives, (vi) solvents, etc. Epoxy resins other than the epoxy resins in (i) above include bisphenol-based epoxy resins such as bisphenol A, bisphenol S, and bisphenol F; and polyfunctional phenol-based epoxy resins such as phenol resin and cresol novolac resin. Naphthalene-based epoxy resins such as naphthol-type epoxy resins; biphenyl-type epoxy resins; and alizarin-based epoxy resins other than the above-mentioned epoxy resins (1). The reactive diluent of the above (11) is a low-viscosity epoxy compound added for viscosity adjustment, and it is particularly preferably a low-viscosity epoxide compound having more than two functions. The reactive diluent particles are as follows: dipropylene oxide, butanediol dipropylene oxide, dipropylene oxide aniline, neopentyl alcohol propylene oxide, cyclohexanedimethanol_diglycidyl ether , Alkylene dipropylene oxide, polyethylene glycol diglycidyl ether, polypropylene glycol diglycidyl ether, trimethylolpropane triglycidyl ether, glycerol tricyclopropyl ether, 4-ethylene Cyclohexene monooxide, vinylcyclohexyl dioxide, methylethenylcyclohexyl dioxide, and the like. These reactive diluents can be used singly or in combination of two or more. The above (in) hardener is not particularly limited, for example, amine compounds, imidazole compounds, carboxylic acids, phenols, quaternary ammonium salts, methylol-containing compounds, and tri flic acid salts , Boron trifluoride ether complexes, boron trifluoride, diazonium salts that generate acids by light or heat, salt, scorch salts, benzo azo iron salts, money salts Potential cationic polymerization catalysts for scale salts. The hardening accelerator of the above (IV) is, for example, 1,8-diazide ring (5.4.0) undecene-7 and its benzene salt, phenol novolac resin salt, carbonate, formate, etc.- 12- 200403269 amines (including tertiary amines) and their derivatives; 2-methylimidazole, 2-phenylimidazole, 2-heptadecylimidazole, 2-ethyl-4-methylimidazole, 2 -Imidazoles such as phenyl-4-methylimidazole; organic phosphines such as ethylphosphine, propylenephosphine, phenylphosphine, triphenylphosphine, trialkylphosphine (the first, second, and third phosphines) Class) and so on. The additives (v) described above include, for example, reinforcing materials or concrete filling materials, colorants, pigments, flame retardants, hardening compounds (cured monomers, oligomers, or resins). As the above-mentioned reinforcing agent or filler, powdery or fibrous reinforcing agent or filler can be used. Powdery reinforcing agents or fillers are made of, for example, the following materials: metal oxides such as alumina and magnesium oxide; metal carbonates such as calcium carbonate and magnesium carbonate; diatom powder, alkaline magnesium silicate, Sand compounds such as fired clay, fine powdered sand, dissolved _ Yixing chemical sand, crystalline sand, etc .; metal hydroxides such as aluminum hydroxide; other kaolin, mica, quartz powder, graphite, molybdenum disulfide, etc. . Fibrous reinforcement or filler particles are as follows: glass fiber, ceramic fiber, carbon fiber, alumina fiber, silicon carbide fiber, borane fiber, polyester fiber, polyamide fiber, and the like. Examples of the colorant, pigment, or flame retardant include titanium dioxide, iron black, molybdenum red, dark blue, blue, cadmium yellow, cadmium red, antimony trioxide, red phosphorus, bromine compounds, and triphenyl phosphate. The above-mentioned curable compound is used for the purpose of improving the resin properties of the final coating film, adhesive layer, and molded article. For example, alkoxide resin, melamine resin, fluororesin, vinyl chloride resin, acrylic resin, polysiloxane resin, polyester resin, and the like. These hardening compounds are contained within a range that does not impair the original properties of the resin composition of the present invention. These additives may be used singly or in combination of two or more kinds. As the solvent of the above (vi), for example, the following solvents can be used: alcohols such as methanol and ethanol; ethers such as tetrahydrofuran; ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, -13-200403269 ethylene glycol monobutyl ether , Glycol dimethyl ether, Diethylene glycol monomethyl ether, Diethylene glycol monoethyl ether, Diethylene glycol dimethyl ether, Diethylene glycol diethyl ether, Diethylene glycol monobutyl ether, etc. ; Methyl Cellosolve Acetate, Ethyl Cellosolve Acetate, Butyl Cellosolve Acetate, Propylene Glycol Methyl Ether Acetate, Alkane Glycols such as 3-methoxybutyl-1 · acetate Monoalkyl ether acetates; aromatic hydrocarbons such as toluene and xylene; methyl ethyl ketone, methyl isobutyl ketone, methyl aromatic ketone, cyclohexanone, 4-hydroxy-4-methyl-2-pentane Ketones such as ketones; and ethyl 2-hydroxypropionate, methyl 2-mercapto-2-methylpropionate, ethyl 2-hydroxy-2-methylpropionate, ethyl ethoxyacetate, and glycolic acid Ethyl ester, methyl 2-hydroxy-2-methylbutanoate, methyl 3-methoxypropionate, ethyl 3-methoxypropionate, methyl 3-ethoxypropionate, 3-ethoxy Ethyl propionate, ethyl acetate, butyl acetate, methyl lactate, milk The ethyl esters of these solvents may be used alone or in combination of two or more. The composition of the present invention can be formed into a shaped body depending on the purpose. The formed body may be a product formed into a desired shape from a hardened material of the composition itself, or a coating film formed of a hardened material of the composition formed on a substrate. For example, the above-mentioned composition is melted by heating as needed, and flows into a predetermined mold and is heated or irradiated to obtain a shaped body having a desired shape. Alternatively, a solvent-containing liquid composition is coated on the substrate and dried, and then a hardened film is formed on the substrate by heating or irradiation with radiation. The molding method and hardening conditions are not particularly limited. For example, when molding using a predetermined mold, a molding method by heating and pressing or a low-temperature molding method called cold pressing is used. A method of heating and pressing, for example, a method called manual lay-up or spray lay-up, a method in which the composition of the present invention is filled with a mold under normal pressure, and then heated and hardened; a conversion pressing device is used, and injection molding is used. A method of applying 200403269 heating and compression; and a continuous forming method such as a continuous layer forming method, a continuous drawing forming method called Pultrus ^ n, a single yarn blowing forming method, and the like. Further, in these molding methods, an intermediate molding material may be prepared by mixing the above-mentioned resin composition with a reinforcing agent or impregnating the reinforcing agent, and molding and curing the intermediate molding material. Examples of the reinforcing agent include woven and non-woven fabrics made of resin and glass. The intermediate molding material obtained by using it is, for example, a sheet-shaped intermediate molding material called SMC (Slab-Molding Compound); a liquid or solid intermediate molding material called BMC (Berg quantitative molding compound) or a premix ; Glass cross tube or pad and so on impregnated with the pre-stained body of the present invention. The gadolinium-containing epoxy resin of the present invention is excellent in heat resistance and is easily hardened by heat or radiation. This epoxy resin-containing resin composition is excellent in molding processing 'as described above, and can be easily formed into a predetermined shape by a mold or a thin film can be formed on a substrate. These formed bodies (including films) obtained by heat or radiation hardening have excellent heat resistance and environmental resistance, high mechanical properties such as bending properties, high toughness, impact resistance, and good processability. In addition to the excellent heat resistance and other properties mentioned above, the molded article obtained from the epoxy resin composition has excellent insulation properties, small curing shrinkage, and excellent dimensional stability. Therefore, the composition can be used as an electrical and electronic material sealant. In addition, this composition is excellent in heat resistance, adhesiveness, and hardenability, and is therefore suitable for bottling materials and coating materials for various electronic parts such as capacitors. When the sealing material or bottling agent used as an electronic insulating material is used, the same method as the conventional sealing resin using an epoxy resin can be used. In addition, since the cured product is excellent in transparency, it can also be used as a thermosetting resin composition for an optical display. -15- 200403269 B · Ethylene-containing epoxy acrylate resin The manganese-containing epoxy acrylate resin of the present invention is represented by the following general formula (3): [化 7]

(其中’ R!及R2係各獨立地表示氫原子或甲基,η係各獨 立地表示0〜10之整數,m係各獨立地表示2〜5之整數)。 該含薛之環氧基丙烯酸酯樹脂於本說明書中記載爲「含 莽之環氧基丙烯酸酯樹脂(3)」、「環氧基丙烯酸酯樹脂(3) _ 等。於上述通式(3)中以m値爲2時較佳。特別是含有丙烯 醯氧基部分之2個基於苯環中以鄰位鍵結的樹脂較佳。 上述環氧基丙烯酸酯樹脂(3)例如藉由在下述通式所示 之上述環氧樹脂(1)中使(甲基)丙烯酸作用所得:(Wherein 'R! And R2 each independently represent a hydrogen atom or a methyl group, η each independently represents an integer of 0 to 10, and m each independently represents an integer of 2 to 5). The Xue-containing epoxy-based acrylate resin is described in this specification as "manganese-containing epoxy-based acrylate resin (3)", "epoxy-based acrylate resin (3)", and the like. In the general formula (3), It is preferable to use m 値 as 2. Particularly, two resins containing propylene oxo moieties based on an ortho bond in a benzene ring are preferred. The epoxy acrylate resin (3) is, for example, as described below. In the above epoxy resin (1) represented by the formula, (meth) acrylic acid is reacted:

(其中,R,係各獨立地表示氫原子或甲基,η係各獨立地 表示0〜10之整數’ m係各獨1地表不2〜5之整數)。 或藉由在下述通式所示含多官能羥基之苐化合物(2)中 使(甲基)丙烯酸環氧丙酯作用所得: 【化1 9】 -16- 200403269(Wherein R, each independently represents a hydrogen atom or a methyl group, and η each independently represents an integer of 0 to 10 'm is an integer of 2 to 5 each independently represented). Or obtained by reacting propylene oxide (meth) acrylate in a fluorene compound (2) containing a polyfunctional hydroxyl group represented by the following general formula: [Chem. 1 9] -16- 200403269

(其中,1^及R2係各獨立地表示氫原子或甲基,η係各獨 立地表示〇〜10之整數,〇係各獨立地表示2〜5之整數)。 上述環氧樹脂(1)與(甲基)丙烯酸之反應、及含多官能羥 基之莽化合物(2)與(甲基)丙烯酸環氧丙酯之反應,皆視其 所需使用適當溶劑、在50〜120 °C之溫度範圍內進行5〜30 小時。上述使用的溶劑例如甲基溶纖劑乙酸酯、丙二醇單 甲醚乙酸酯、3 -甲氧基丁基-1 -乙酸酯等之伸烷基單烷醚乙 酸酯類;甲基乙酮、甲基芳酮等之酮類等。於此等之中乙 丙二醇單甲醚乙酸酯及3 -甲氧基丁基-1-乙酸酯。 上述環氧基丙烯酸酯樹脂(3)具有熱硬化性及輻射線硬 化性。此處,輻射線係爲可視光線、紫外線、電子線、X 光線、α線、/3線、r線等之總稱。因此,該含環氧基丙 烯酸酯樹脂(3)之樹脂組成物係爲熱硬化性或感輻射線性 樹脂組成物之機能。於任何組成物中上述環氧基丙烯酸酯 樹脂(3)可以單獨含有、或含有2種以上混合物。 上述含環氧基丙烯酸酯樹脂(3)之樹脂組成物爲感輻射 線性樹脂組成物時,該組成物中除上述環氧基丙烯酸酯樹 脂(3)外含有(I)光聚合起始劑,爲熱硬化性樹脂組成物時可 含有(II)自由基起始劑。此外,此等之組成物中含(III)除上 述環氧基丙烯酸酯樹脂外可含有光或熱硬化性丙烯酸酯化 合物、(IV )添加劑、(V )溶劑等。 本發明含環氧基丙烯酸酯樹脂(3)之感輻射線性樹脂組 200403269 成物中所含的(i)光聚合起始劑係爲具有使上述環氧基丙烯 酸酯樹脂(3)及視其所需所含的上述光硬化性丙烯酸酯化 合物開始光聚合效果的化合物及/或具有增感效果之化合 物。該光聚合起始劑例如下述化合物:苯乙酮、2,2 -二乙氧 基苯乙酮、P -二甲基苯乙酮、p_二甲基胺基丙基苯酮、二 氯苯乙酮、三氯苯乙酮、p -第3 -丁基苯乙酮等苯乙酮類; 二苯甲酮、2 -氯化二苯甲酮、p,p,_雙二甲基胺基二苯甲酮 等之二苯甲酮類;苯甲基、苯因、苯因甲醚、苯因異丙醚、 苯因異丁醚等之苯因醚類;苯甲基二甲基縮酮、噻噸酮、 2-氯化噻噸酮、2,4-二乙基噻噸酮、2-甲基噻噸酮、2-異丙 基噻噸酮等之硫化合物;2-乙基蒽醌、八甲基蒽醌、1,2-苯并蒽醌、2,3 -二苯基蒽醌等之蒽醌類;偶氮雙異丁腈、苯 醯基過氧化物、枯嫌過氧化物等之有機過氧化物;及2-疏 基苯并咪唑、2-锍基苯并噁唑、2-锍基苯并噻唑等之硫醇 化合物。 此等化合物可以單獨1種使用、或組合2種以上使用。 而且,本身沒有作爲光聚合起始劑的作用,惟藉由組合上 述化合物使用,可添加增大光聚合起始劑能力的化合物。 該化合物例如組合二苯甲酮使用時,具有效果之三乙醇胺 等三級胺。 上述熱硬化性樹脂組成物中含有的(II)自由基起始劑可 使用酮過氧化物系化合物、二醯基過氧化物系化合物、氫 化過氧化物系化合物、二烷基過氧化物系化合物、過氧化 縮酮系化合物、烷基過酯系化合物、過碳酸酯系化合物、 偶氮雙系化合物之自由基起始劑。特別是以二醯基過氧化 -18- 200403269 物系或偶氮雙系自由基起始劑爲宜,例如一般使用過氧化 苯甲醯基、α,α 偶氮雙(異丁腈)等。 上述(III)之環氧基丙烯酸酯樹脂(3 )外光或熱硬化性丙烯 酸酯化合物視組成物必要的物性而定,利用作爲黏度調整 劑或光交聯劑,該化合物在組成物中以所定範圍含有。該 丙烯酸酯化合物例如下述化合物:2 -羥基乙基(甲基)丙烯酸 酯、2 -羥基丙基(甲基)丙烯酸酯、2 -乙基己基(甲基)丙烯酸 酯等具有羥基之一價丙烯酸酯;及乙二醇二(甲基)丙烯酸 酯、二乙二醇二(甲基)丙烯酸酯、三乙二醇二(甲基)丙烯酸 酯、四乙二醇二(甲基)丙烯酸酯、四甲二醇二(甲基)丙烯酸 酯、三羥甲基丙烷三(甲基)丙烯酸酯、三羥甲基乙烷三(甲 基)丙烯酸酯、季戊四醇二(甲基)丙烯酸酯、季戊四醇三(甲 基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、二季戊四醇四 (甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、丙三醇(甲 基)丙烯酸酯等之多元(甲基)丙烯酸酯。 此等化合物可以單獨一種使用、或2種以上倂用。 上述(IV)之添加劑視該組成物之使用目的而定,使用熱 聚合禁止劑、密接助劑、消泡劑、界面活性劑、可塑劑等。 此等中熱聚合禁止劑例如氫醌、氫醌單甲醚、吡咯、第 3 -丁基兒茶酚、噻畊等。 密接助劑係以在含環氧基丙烯酸酯樹脂(3)之液狀組成 物塗覆於基材上時,提高與基材之密接性爲目的而添加。 該密接助劑以具有羧基、甲基丙烯醯基、異氰酸酯基、環 氧基等之反應性取代基之矽烷化合物(官能性矽烷偶合 劑)°該官能性砂烷偶合劑之具體例如:三甲氧基甲矽烷基 -19- 200403269 苯甲酸、甲基丙烯醯氧基丙基三甲氧基矽烷、乙烯基三 乙醯氧基矽烷、乙烯基三甲氧基矽烷、7 -異氰酸酯基丙基 三乙氧基矽烷、環氧丙氧基丙基三甲氧基矽烷、yS -(3,4-環氧基環己基)乙基三甲氧基矽烷等。 消泡劑例如聚矽氧烷系化合物、氟系化合物、丙烯酸系 化合物等。 界面活性劑含有使容易塗覆液狀組成物、提高所得塗膜 之平坦度等爲目的。界面活性劑例如聚矽氧烷矽、氟系、 及丙烯酸系化合物。具體例如B Μ -1 〇 〇 〇 [ B Μ黑米(譯音)公司 製];梅卡法克(譯音)、F142D、梅卡法克F172、梅卡法克 173及梅卡法克F1 83 [大日本油墨化學工業(股)製];弗隆拉 頓(譯音)FC-135、弗隆拉頓FC-170C、弗隆拉頓FC-4 3 0及 弗隆拉頓FC-431 [住友史里耶姆(譯音)(股)製];賽弗隆(譯 音)S-112、賽弗隆S-113、賽弗隆S-131、賽弗隆S-141及 賽弗隆 S -1 4 5 [旭玻璃(股)製];S Η - 2 8 P A、S Η -1 9 0、S Η -1 9 3、 3冗-603 2、318428、00-57及0(:-190[東麗矽化合物(股)製]等。 可塑劑例如二丁基酞酸醋、二辛基駄酸酯、三甲酣等。 上述(V)之溶劑例如使用下述溶劑:甲醇、乙醇等之醇 類;四氫呋喃等之醚類;乙二醇單甲醚、乙二醇單乙醚、 乙二醇單丁醚、乙二醇二甲醚、乙二醇二甲醚、二乙二醇 單甲醚、二乙二醇單乙醚、二乙二醇二甲醚、二乙二醇二 乙醚、二乙二醇單丁醚等之醇醚類;甲基溶纖劑乙酸酯、 乙基溶纖劑乙酸酯、丁基溶纖劑乙酸酯、丙二醇甲醚乙酸 酯、3 -甲氧基丁基-1-乙酸酯等之烷二醇單烷醚乙酸酯類; 甲苯、二甲苯等之芳香族烴類;甲基乙酮、甲基異丁酮、 -20- 200403269 甲基烯丙酮、環己酮、4 -經基-4 -甲基-2 -戊酮等之酮類;以 及2-羥基丙酸乙酯、2-羥基-2-甲基丙酸甲酯、2-經基-2-甲 基丙酸乙酯、乙氧基醋酸乙酯、羥基醋酸乙酯、2_羥基^ 甲基丁酸甲酯、3 -甲氧基丙酸甲酯、3 -甲氧基丙酸乙酯、3 -乙氧基丙酸甲酯、3 -乙氧基丙酸乙酯、醋酸乙酯、醋酸丁 酯、乳酸甲酯、乳酸乙酯等之酯類。此等之溶劑可單獨使 用、或2種以上混合。 使本發明之感輻射線性樹脂組成物硬化時所使用的輻射 線以波長之長度爲順序例如可視光線、紫外線、電子線、χ 光線、α線、/3線、r線等。於此等之中就經濟性及效率 修 性而言實用上以紫外線爲最佳的輻射線。本發明所使用的 紫外線以使用由低壓水銀燈、高壓水銀燈、超高壓水銀燈、 電弧燈、金屬鹵化物燈、氙氣燈等燈所發振的紫外光。較 紫外線之波長短的上述輻射線,由於化學反應性高、理論 上較紫外線優異,惟就經濟性而言以紫外線較爲實用。 本發明之組成物視其目的、可爲成形體。該成形體可以 爲組成物本身之硬化物所成企求形狀之製品、或在基材上 所形成該組成物的硬化物所成塗膜。 @ 例如在基材上塗覆含溶劑之液狀組成物並乾燥,然後藉 由照射輻射線或加熱,在基材上可形成硬化膜。或上述輻 射線硬化性或熱硬化性組成物視其所需加熱熔融,流入所 定模具’藉由輻射線照射製得企求形狀之成形體。 藉由上述本發明之組成物所形成的成形體(含塗膜)具有 高硬度、耐熱性極爲優異、且具有高折射率。 本發明含荞之環氧基丙烯酸酯樹脂(3)具有優異耐熱 -21 - 200403269 丨主、且可知由熱或幅射線照射容易硬化。該含有環氧基丙 嫌酸醋樹脂之熱硬化性或感輻射線性組成物可利用於各種 用途。具體例如各種塗覆劑、特別是作爲要求高硬度與耐 熱性之塗覆劑。或使用作爲濾色器用光阻油墨材料;電子 零件之保護膜用材料(例如包含濾色器之液晶顯示元件、積 體電路元件、固體照相元件等所使用保護膜之形成材料); 層間絕緣及/或平坦化膜之形成材料;製造印刷配線板所使 用的焊接光阻;或液晶顯示元件中代替珠子調距器形成柱 狀調距器之適合感光性組成物。另外,本發明之組成物利 用作爲各種光學零件(鏡片、LED、塑膠薄膜、基板、光碟 等)之材料;該光學零件之保護形成用塗覆劑;光學零件用 黏合劑(光纖維用黏合劑等);偏光板製造用塗覆劑;全息 照相記錄用感光性樹脂組成物原料等。 C.含苐之鹼可溶型輻射線聚合性不飽和樹脂 本發明含蕗之鹼可溶型輻射線聚合性不飽和樹脂係以下 述通式(3)所示含蕗之環氧丙烯酸酯樹脂: 【化20】 Γ· ? / V] 1 \ 0 H2C= C- C- 0- H2C- CH- CH2l· 0 - CH- CH24 0 L k2 \ m 0|CHrai-〇4cH2--CH-CH2-0~C-C«CH2 / ' L 〇H L· 一 (其中,Rl及R2係各獨立地表示氫原子或甲基,n係各獨 立地表示0〜10之整數係各獨立地表示2〜5之整數)。 上述多鹼性羧酸係爲二羧酸、四羧酸等具有數個羧基之 羧酸,該多鹼性羧酸、或其酸酐例如下述化合物:馬來酸、 -22- 200403269 衣康酸、酞酸、四氫酞酸、六氫酞酸、甲基六氫酞酸、甲 基內伸甲基四氫酞酸、氯代酸、甲基四氫酞酸、戊二酸等 之二羧酸及此等之酸酐;偏苯三酸或其酸酐、均苯四甲酸、 二苯甲酮四羧酸、聯苯基四羧酸、聯苯醚四羧酸等之四殘 酸及此等之酸二酐等。 上述含莽之鹼可溶型輻射線聚合性不飽和樹脂之例如係 下述通式(4)所示之樹脂: 【化2 1】(Wherein 1 ^ and R2 each independently represent a hydrogen atom or a methyl group, η each independently represents an integer of 0 to 10, and 0 is each independently an integer of 2 to 5). The reaction of the above-mentioned epoxy resin (1) with (meth) acrylic acid, and the reaction of the polyfunctional hydroxyl-containing compound (2) with glycidyl (meth) acrylate, are based on the need to use a suitable solvent in It is performed in a temperature range of 50 to 120 ° C for 5 to 30 hours. The solvents used above are, for example, methylcellosolve acetate, propylene glycol monomethyl ether acetate, 3-methoxybutyl-1 -acetate, and other alkylene monoalkane ether acetates; methyl ethyl Ketones such as ketones and methylaryl ketones. Among them, ethylene glycol monomethyl ether acetate and 3-methoxybutyl-1-acetate. The said epoxy acrylate resin (3) has thermosetting property and radiation hardening property. Here, the radiation line is a general term for visible light rays, ultraviolet rays, electron rays, X rays, α rays, / 3 rays, r rays, and the like. Therefore, the resin composition of the epoxy-containing acrylate resin (3) is a function of a thermosetting or radiation-sensitive resin composition. The epoxy-based acrylate resin (3) may be contained alone or in a mixture of two or more kinds in any composition. When the epoxy-containing acrylate resin (3) is a radiation-sensitive resin composition, the composition contains (I) a photopolymerization initiator in addition to the epoxy-based acrylate resin (3), When it is a thermosetting resin composition, (II) a radical initiator may be contained. In addition, these compositions contain (III) in addition to the epoxy acrylate resin described above, and may contain a photo- or thermosetting acrylate compound, (IV) additives, (V) solvents, and the like. The (i) photopolymerization initiator contained in the radiation-sensitive linear resin group 200403269 of the epoxy-group-containing acrylic resin (3) of the present invention has the above-mentioned epoxy-acrylate resin (3) and It is necessary that the photocurable acrylate compound contained above is a compound that starts a photopolymerization effect and / or a compound having a sensitizing effect. The photopolymerization initiator is, for example, the following compounds: acetophenone, 2,2-diethoxyacetophenone, P-dimethylacetophenone, p-dimethylaminopropylacetophenone, dichloride Acetophenones such as acetophenone, trichloroacetophenone, p-th-butylacetophenone; benzophenone, 2-benzophenone chloride, p, p, _bisdimethylamine Benzophenones such as benzyl benzophenone; benzyl ethers such as benzyl, phenylene, phenylmethyl ether, phenyl isopropyl ether, phenyl isobutyl ether; benzyl dimethyl condensation Sulfur compounds such as ketones, thioxanthone, 2-thioxanthone chloride, 2,4-diethylthioxanthone, 2-methylthioxanthone, 2-isopropylthioxanthone; 2-ethyl Anthraquinones, octamethylanthraquinone, 1,2-benzoanthraquinone, 2,3-diphenylanthraquinone, and other anthraquinones; azobisisobutyronitrile, phenylhydrazone peroxide, Organic peroxides such as oxides; and thiol compounds such as 2-sulfobenzimidazole, 2-fluorenylbenzoxazole, and 2-fluorenylbenzothiazole. These compounds can be used singly or in combination of two or more kinds. Moreover, it does not function as a photopolymerization initiator per se, but by using the above-mentioned compounds in combination, a compound that increases the ability of the photopolymerization initiator can be added. When this compound is used in combination with benzophenone, for example, tertiary amines such as triethanolamine are effective. As the (II) radical initiator contained in the thermosetting resin composition, a ketone peroxide-based compound, a difluorenyl peroxide-based compound, a hydrogen peroxide-based compound, and a dialkyl peroxide-based compound can be used. Free radical initiators for compounds, ketal peroxide compounds, alkyl perester compounds, percarbonate compounds, and azobis compounds. In particular, it is suitable to use a difluorenyl peroxide -18-200403269 system or an azobis-based radical initiator. For example, benzamyl peroxide, α, α-azobis (isobutyronitrile) and the like are generally used. The epoxy acrylate resin (3) of the above-mentioned (III) has an external light or thermosetting acrylate compound depending on the necessary physical properties of the composition, and is used as a viscosity modifier or photocrosslinking agent. The specified range contains. The acrylate compound is, for example, a compound having 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 2-ethylhexyl (meth) acrylate and the like having monovalent hydroxyl groups. Acrylates; and ethylene glycol di (meth) acrylate, diethylene glycol di (meth) acrylate, triethylene glycol di (meth) acrylate, tetraethylene glycol di (meth) acrylate , Tetramethyl glycol di (meth) acrylate, trimethylolpropane tri (meth) acrylate, trimethylolethane tri (meth) acrylate, pentaerythritol di (meth) acrylate, pentaerythritol Multi-components of tris (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol tetra (meth) acrylate, dipentaerythritol hexa (meth) acrylate, glycerol (meth) acrylate, etc. ( (Meth) acrylate. These compounds can be used singly or in combination of two or more kinds. The above-mentioned additives (IV) depend on the purpose of use of the composition, and include a thermal polymerization inhibiting agent, an adhesion promoter, a defoaming agent, a surfactant, a plasticizer, and the like. Such medium heat polymerization inhibitors are, for example, hydroquinone, hydroquinone monomethyl ether, pyrrole, 3-butylcatechol, thienol, and the like. The adhesion assistant is added for the purpose of improving the adhesion to the substrate when the liquid composition containing the epoxy-based acrylate resin (3) is applied to the substrate. The adhesion assistant is a silane compound (functional silane coupling agent) having a reactive substituent such as a carboxyl group, a methacryl group, an isocyanate group, an epoxy group, and the like. A specific example of the functional sarane coupling agent is trimethoxy. Methylsilyl-19- 200403269 benzoic acid, methacryloxypropyltrimethoxysilane, vinyltriethoxysilane, vinyltrimethoxysilane, 7-isocyanatepropyltriethoxy Silane, glycidoxypropyltrimethoxysilane, yS- (3,4-epoxycyclohexyl) ethyltrimethoxysilane, etc. Examples of the defoaming agent include polysiloxane compounds, fluorine compounds, and acrylic compounds. The surfactant contains the purpose of making it easy to apply the liquid composition and improving the flatness of the obtained coating film. Surfactants include, for example, polysilicone silicon, fluorine-based, and acrylic compounds. Specific examples include B Μ -1 〇〇〇 [made by BM Black Rice (transliteration) company]; Mekafak (Transliteration), F142D, Mekafak F172, Mekafak 173 and Mekafak F1 83 [ Dainippon Ink Chemical Industry Co., Ltd.]; Frontton FC-135, Frontton FC-170C, Frontton FC-4 3 0, and Frontton FC-431 [Sumitomo History Riem (transliteration) (share) system]; Severon S-112, Severon S-113, Severon S-131, Severon S-141 and Severon S -1 4 5 [Asahi Glass Co., Ltd.]; S Η-2 8 PA, S Η -1 9 0, S Η -1 9 3, 3 redundant -603 2, 318428, 00-57 and 0 (: -190 [East Lisi compound (made by Li Si)], etc. Plasticizers such as dibutyl phthalate, dioctyl phosphonate, trimethylamidine, etc. As the solvent of (V), for example, the following solvents are used: alcohols such as methanol and ethanol ; Ethers such as tetrahydrofuran; ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, ethylene glycol dimethyl ether, ethylene glycol dimethyl ether, diethylene glycol monomethyl ether, two Ethylene glycol monoethyl ether, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol monobutyl ether Alcohol ethers; methyl cellosolve acetate, ethyl cellosolve acetate, butyl cellosolve acetate, propylene glycol methyl ether acetate, 3-methoxybutyl-1-acetate Alkanediol monoalkane ether acetates; Aromatic hydrocarbons such as toluene and xylene; methyl ethyl ketone, methyl isobutyl ketone, -20- 200403269 methylene acetone, cyclohexanone, 4- Ketones such as 4-methyl-2-pentanone; and ethyl 2-hydroxypropionate, methyl 2-hydroxy-2-methylpropionate, and ethyl 2-mercapto-2-methylpropionate Esters, ethyl ethoxyacetate, ethyl glycolate, 2-hydroxy ^ methyl butyrate, methyl 3-methoxypropionate, ethyl 3-methoxypropionate, 3-ethoxy Esters of methyl propionate, ethyl 3-ethoxypropionate, ethyl acetate, butyl acetate, methyl lactate, ethyl lactate, etc. These solvents can be used alone or in combination of two or more. The radiation used when the radiation-sensitive linear resin composition of the present invention is hardened is in the order of the length of the wavelength, such as visible light, ultraviolet rays, electron rays, χ rays, alpha rays, / 3 rays, r rays, etc. among these. Economics and efficiency In terms of practical use, ultraviolet rays are the best radiation. The ultraviolet rays used in the present invention are ultraviolet light emitted by lamps such as low-pressure mercury lamps, high-pressure mercury lamps, ultra-high-pressure mercury lamps, arc lamps, metal halide lamps, and xenon lamps. The above-mentioned radiation having a shorter wavelength than ultraviolet rays has high chemical reactivity and is theoretically superior to ultraviolet rays, but ultraviolet rays are more practical in terms of economic efficiency. The composition of the present invention can be a shaped body depending on its purpose. The formed article may be a desired shape formed of a hardened product of the composition itself, or a coating film formed of a hardened product of the composition formed on a substrate. @ For example, a solvent-containing liquid composition is coated on a substrate and dried, and then a radiation film or heat is applied to form a hardened film on the substrate. Or, the above-mentioned radiation-hardenable or thermosetting composition is heated and melted as required, and flows into a predetermined mold 'to obtain a shaped body having a desired shape by irradiation with radiation. The formed body (including the coating film) formed from the composition of the present invention has high hardness, extremely excellent heat resistance, and high refractive index. The buckwheat-containing epoxy acrylate resin (3) has excellent heat resistance, and is known to be easily hardened by heat or radiation. The thermosetting or radiation-sensitive linear composition containing an epoxy-acrylic resin can be used for various applications. Specific examples include various coating agents, and particularly, coating agents requiring high hardness and heat resistance. Or use it as a photoresist ink material for color filters; materials for protective films of electronic parts (such as materials for forming protective films for liquid crystal display elements, integrated circuit elements, solid photographic elements, etc. including color filters); / Or a material for forming a planarizing film; a soldering photoresist used for manufacturing a printed wiring board; or a suitable photosensitive composition for forming a columnar distance adjuster instead of a bead distance adjuster in a liquid crystal display element. In addition, the composition of the present invention is used as a material for various optical parts (lenses, LEDs, plastic films, substrates, optical discs, etc.); a coating agent for forming and protecting the optical part; Etc.); coating agents for manufacturing polarizing plates; raw materials for photosensitive resin compositions for holographic recording. C. Radon-containing alkali-soluble radiation polymerizable unsaturated resin The rhenium-containing alkali-soluble radiation polymerizable unsaturated resin of the present invention is a rhenium-containing epoxy acrylate resin represented by the following general formula (3) : [Chem. 20] Γ ·? / V] 1 \ 0 H2C = C- C- 0- H2C- CH- CH2l · 0-CH- CH24 0 L k2 \ m 0 | CHrai-〇4cH2--CH-CH2- 0 ~ CC «CH2 / 'L 〇HL · One (where R1 and R2 each independently represent a hydrogen atom or a methyl group, n is an integer each independently representing 0 to 10, each is an integer independently representing 2 to 5 ). The polybasic carboxylic acid is a carboxylic acid having several carboxyl groups such as a dicarboxylic acid and a tetracarboxylic acid. The polybasic carboxylic acid or an anhydride thereof is, for example, the following compounds: maleic acid, -22-200403269 itaconic acid Dicarboxylic acid, phthalic acid, tetrahydrophthalic acid, hexahydrophthalic acid, methylhexahydrophthalic acid, methyl elongation methyltetrahydrophthalic acid, chloro acid, methyltetrahydrophthalic acid, glutaric acid, etc. Acids and their anhydrides; the four residual acids of trimellitic acid or its anhydride, pyromellitic acid, benzophenone tetracarboxylic acid, biphenyl tetracarboxylic acid, diphenyl ether tetracarboxylic acid, and the like Acid dianhydride and so on. Examples of the above-mentioned manganese-based alkali-soluble radiation-polymerizable unsaturated resin are resins represented by the following general formula (4): [Chem. 2 1]

(其中,1^及R2係各獨立地表示氫原子或甲基,Y係表 示二羧酸酐之殘基,η係各獨立地表示〇〜1 0之整數,nl係 各獨立地表示2〜5之整數)。 該通式(4)所示樹脂係於上述環氧基丙烯酸樹脂(3)中 使作爲多鹼性羧酸酐之下述通式(5)所示二羧酸酐作用所 得者。 【化22】 \ /° ⑸(Wherein 1 ^ and R2 each independently represent a hydrogen atom or a methyl group, Y represents a residue of a dicarboxylic anhydride, η each independently represents an integer of 0 to 10, and nl each independently represents 2 to 5 Integer). The resin represented by the general formula (4) is obtained by reacting a dicarboxylic anhydride represented by the following general formula (5) as a polybasic carboxylic acid anhydride in the epoxy-based acrylic resin (3). [化 22] \ / ° ⑸

CO (其中,Y係表示二羧酸酐之殘基) 上述含蔣之鹼可溶型輕射線聚合性不飽和樹脂,於本說 明書中記載爲「含荞之鹼可溶型輻射線聚合性不飽和樹 月旨」、「鹼可溶型輻射線聚合性不飽和樹脂」、「輻射線 -23 - 200403269 聚合性不飽和樹脂」等。於上述通式(3)中以m値爲2時較 佳。特別是含有丙烯醯基之2個基於苯環中以鄰位鍵結的 化合物所得的樹脂較佳。 本發明含荞之驗可溶型輻射線聚合性不飽和樹脂之感光 車虽射線性樹脂組成物,含有該含莽之鹼可溶型輻射線聚合 性不飽和樹脂、以及視其所需含有(a)光聚合起始劑、(b) 該含莽之鹼可溶型輻射線聚合性不飽和樹脂外之聚合性單 體或寡聚物、(c)具有環氧基之化合物、(㈨添加劑、(e)溶劑 上述(a)光聚合起始劑係指具有光聚合起始作用之化合物 及/或增感效果之化合物。該化合物例如下述化合物:苯乙 酮、2,2 - 一甲基胺基丙苯酮、二氯化苯乙酮、三氯化苯乙酮、 P -第3 -丁基苯乙酮等之苯乙酮類;二苯甲酮、2 -氯化二苯 甲酮、p,p’-雙二甲基胺基二苯甲酮等之二苯甲酮類;苯甲 基、苯因、苯因甲醚、苯因異丙醚、苯因異丁醚等之苯因 醚類;苯甲基二甲基縮酮、噻噸酮、2-氯化噻噸酮、2,4-二乙基噻噸酮、2-甲基噻噸酮、2-異丙基噻噸酮等之硫化 合物;2 -乙基蒽醌、八甲基蒽醌、1,2 -苯并蒽醌、2,3 -二苯 基蒽醌等之蒽醌類;偶氮異丁腈、苯甲醯基過氧化物、枯 烯過氧化物等有機過氧化物;及2-酼基苯并咪唑、2-锍基 苯并噁唑、2-锍基苯并噻唑等之硫醇化合物。 此等之化合物可以單獨使用或2種以上組合使用。另 外,本身雖沒有作爲光聚合起始劑的作用,惟藉由與上述 化合物組合使用,可添加具有增大光聚合起始劑能力的化 合物。該化合物例如組合二苯甲酮使用時,例如具有效果 -24- 200403269 之三乙醇胺等三級胺。 上述(b)的該含苐之鹼可溶型輻射線聚合性不飽和樹脂 外之聚合性單體或寡聚物,係爲可以輻射線聚合的單體或 寡聚物,可組合視組成物之使用目的而定的物性。該以輻 射線聚合的單體或寡聚物例如下述單體或寡聚物:2 -羥基 乙基(甲基)丙烯酸酯、2 -羥基丙基(甲基)丙烯酸酯、3 -羥基 丙基(甲基)丙烯酸酯等具有羥基之單體類;以及乙二醇二 (甲基)丙烯酸酯、二乙二醇二(甲基)丙烯酸酯、三乙二醇二 (甲基)丙烯酸酯、四乙二醇二(甲基)丙烯酸酯、四甲二醇二 (甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、三羥甲 基乙烷三(甲基)丙烯酸酯、季戊四醇二(甲基)丙烯酸酯、季 戊四醇三(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、二 季戊四醇四(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸 酯、丙三醇(甲基)丙烯酸酯等之(甲基)丙烯酸酯類。此等單 體或寡聚物可以單獨使用或2種以上組合使用。 此等之單體或寡聚物具有作爲黏度調整劑或光交聯劑之 作用,且在不會損害本發明樹脂組成物之性質範圍內含 有。通常’至少一種上述單體及寡聚物在組成物中對1 〇 〇 重量份鹼可溶性輻射線聚合性不飽和樹脂而言含有5 〇重 量份以下之範圍。該單體或寡聚物之含量大於50重量份 時,預烘烤後會出現黏稠性的問題。 上述(c)具有環氧基之化合物係使用至少具有1個環氧基 之聚合物或單體。至少具有1個環氧基之聚合物例如苯酚 酚醛淸漆型環氧樹脂、甲酚酚醛淸漆型環氧樹脂、雙酚A 型環氧樹脂、雙酚F型環氧樹脂、雙酚S型環氧樹脂、聯 -25- 200403269 本型環氧樹脂、脂環式環氧樹脂等脂環氧樹脂。至少具有丄 個環氧基之單體例如苯基環氧丙醚、p _ 丁基苯酚環氧丙 醚、三環氧丙基異氰酸酯、二環氧丙基異氰酸酯、烯丙基 壞氧丙醚、環氧丙基甲基丙烯酸酯等。此等化合物可以單 獨使用、或2種以上組合使用。 此等具有環氧基之化合物在不會損害本發明樹脂組成物 之性質範圍內含有。通常對1〇〇重量份該含苐之鹼可溶型 輻射線聚合性不飽和樹脂而言含有5〇重量份以下具有環 氧基之化合物。若大於5 0重量份時,使含有該成分之組成 物硬化時容易引起割傷情形、且會降低密接性。 上述(d)之添加劑有熱聚合禁止劑、密接助劑,環氧基硬化 促進劑、界面活性劑、消泡劑等,此等在組成物以不損害 本發明目的之範圍量含有。 上述熱聚合禁止劑例如氫醌、氫醌單甲醚、吡咯、第3 _ 丁基兒茶酚、噻哄等。 上述密接助劑係爲提高所得組成物之黏合性時含有。密 接助劑係以具有羧基、甲基丙烯醯基、異氰酸酯基、環氧 基等反應性取代基之自由基化合物(官能性矽烷偶合齊!})較 佳。該官能性矽烷偶合劑之具體例如三甲氧基甲矽烷基苯 甲酸、r-甲基丙烯醯氧基丙基三甲氧基矽烷、乙烯基三乙 醯氧基矽烷、乙烯基三甲氧基矽烷、r-異氰酸酯基丙基三 乙氧基矽烷、r -環氧丙氧基丙基三甲氧基矽烷、/3 _(3,‘ 環氧基環己基)乙基三甲氧基矽烷等。 上述環氧基硬化促進劑例如胺化合物類、咪唑化合物 類、羧酸類、苯酚類、四級銨鹽類或含羥甲基之化合物類 200403269 等。藉由含有少量環氧基硬化促進劑,藉由加熱以提高所 得硬化膜之耐熱性、耐溶劑性、耐酸性、耐電鍍性、密接 性、電氣特性、硬度等各種特性。 上述界面活性劑例如爲容易使液狀組成物塗覆於基板上 時含有,藉此亦可提高所得膜之平坦度。界面活性劑例如 有BM-1000[BM黑米(譯音)公司製];梅卡法克(譯音)、 F142D、梅卡法克F172、梅卡法克173及梅卡法克F183[大 日本油墨化學工業(股)製];弗隆拉頓(譯音)FC-135、弗隆 拉頓FC-170C、弗隆拉頓FC-4 3 0及弗隆拉頓FC-431[住友 史里耶姆(譯音)(股)製];賽弗隆(譯音)S-1 12、賽弗隆S-1 13、賽弗隆S-131、賽弗隆S-141及賽弗隆S-145 [旭玻璃(股) 製];SH-28PA、SH-190、SH-193、SZ-6032、SF-8428、DC-57及DC-190[東麗矽化合物(股)製]等。 上述消泡劑例如聚矽氧烷系、氟系、丙烯酸系等之化合 物。 本發明感輻射線性樹脂組成物中所含的上述(e)之溶劑係 爲使組成物中各成分均勻溶解、例如容易塗覆於基板上時 所使用。該溶劑不會與組成物中各成分反應,可使此等溶 解或分散之有機溶劑即可,沒有特別的限制。例如下述化 合物:甲醇、乙醇等之醇類;四氫呋喃等醚類;乙二醇單 甲醚、乙二醇單乙醚、乙二醇單丁醚、乙二醇二甲醚、二 乙二醇單甲醚、二乙二醇單乙醚、二乙二醇二甲醚、二乙 二醇二乙醚、二乙二醇單丁醚等之醇醚類;甲基溶纖劑乙 酸酯、乙基溶纖劑乙酸酯、丁基溶纖劑乙酸酯、丙二醇甲 醚乙酸酯、3 -甲氧基丁基-1 -乙酸酯等烷二醇單烷醚乙酸酯 200403269 類;甲苯、二甲苯等之芳香族烴類;甲基乙酮、甲基異丁 酮、甲基芳酮、環己酮、4 -羥基-4-甲基-2-戊酮等酮類;以 及2 -經基丙酸乙醋、2 -經基-2-甲基丙酸甲醋、2 -經基•甲 基丙酸乙酯、乙氧基醋酸乙酯、羥基醋酸乙酯、2_經基_2_ 甲基丁酸甲酯、3-甲氧基丙酸甲酯、3_甲氧基丙酸乙酯、3. 乙氧基丙酸甲酯、3 -乙氧基丙酸乙酯、醋酸乙酯、醋酸丁 酯、乳酸甲酯、乳酸乙酯等之酯類。 於此等中以醇S迷類、院二醇院酸乙酸酯類、二乙二醇二 院醚類、酮類及酯類較佳,特別以3 -乙氧基丙酸乙醋、乳 酸乙酯、丙二醇單甲醚乙酸酯、乙二醇單乙醚乙酸酯及甲 基戊酮更佳。此等之溶劑可以單獨使用或2種以上混合使 用。 本發明含莽之驗可溶型輻射線聚合性不飽和樹脂可溶於 驗’且可藉由輻射線照射硬化。含有該輻射線聚合性不飽 和樹脂之感輻射線性樹脂組成物可成形成企求形狀,且藉 由輻射線硬化、利用於各種目的。特別是利用於藉由該組 成物在基板上形成薄膜,進行輻射線照射後,藉由顯像形 成具有企求圖案之薄膜目的。 例如上述在基板上形成薄膜,進行輻射線硬化及顯像 時,通常先使含溶劑之上述組成物的各成分混合以製得液 狀組成物。以使其通過如孔徑1 . 〇〜〇 · 2 μηι之微孔過濾器等 過濾’形成均勻液狀物較佳。然後,使該液狀組成物塗覆 於基板上以製得塗膜。塗覆的方法有浸漬法、噴霧法、滾 筒塗覆法、隙縫塗覆法、棒塗覆法、旋轉塗覆法等。特別 是一般使用旋轉塗覆法。藉由此等方法以丨〜3 〇 # m之厚度 -28- 200403269 塗覆液狀樹脂組成物後,除去溶劑形成薄膜。通常,爲使 溶劑充分除去時,進行預烘烤處理。 該基板之薄膜上載負具有企求圖案之光罩後,藉由輻射 線進行照射。所使用的輻射線以波長之長度爲順序例如可 視光線、紫外線、電子線、x光線、^線、Θ線、?,線等。 於此等之中就經濟性及效率性而言實用上以紫外線爲最佳 的輻射線。本發明所使用的紫外線以使用由低壓水銀燈、 高壓水銀燈、超高壓水銀燈、電弧燈、金屬鹵化物燈、氙 氣燈等燈所發振的紫外光。較紫外線之波長短的上述輻射 線’由於化學反應性高、理論上較紫外線優異,惟就經濟 性而言以紫外線較爲實用。 藉由上述照射,曝光部分藉由聚合反應硬化、未曝光部 分以顯像液顯像。藉此除去輻射線未照射部分,製得具有 企求圖案之薄膜。顯像方法例如液盛法、浸漬法、搖動浸 漬法等。 上述顯像液例如鹼性水溶液,該鹼性水溶液與水溶性有 機溶劑及/或界面活性劑之混合液、及溶解本發明組成物之 有機溶劑,較佳者爲鹼性水溶液與界面活性劑之混合液。 調製使本發明感輻射線性樹脂組成物顯像時所使用的鹼 性水溶液使用的鹼例如氫氧化鈉、氫氧化鉀、碳酸鈉、矽 酸鈉、甲基矽酸鈉、銨、乙胺、正丙胺、二乙胺、二乙胺 基乙醇、二正丙胺、三乙胺、甲基二乙胺、二甲基乙醇胺、 三乙醇胺、四甲銨氫氧化物、四乙銨氫氧化物、吡咯、哌 啶、1,8-二疊氮二環(5.4.0)-7-十一烯、1,5-二疊氮二環 (4.3.0)-5-壬烯,較佳者爲碳酸鈉、四甲銨氫氧化物等。上 200403269 述水溶性有機溶劑例如甲醇、乙醇、丙酮等。 該驗性水溶液中視其所需適量添加甲醇、乙醇、丙醇、 乙二醇等之水溶性有機溶劑、界面活性劑等。 本發明樹脂組成物之顯像通常在10〜5(TC、較佳者爲20 〜4 0 °C之溫度下使用市售的顯像機或超音波洗淨機進行。 鹼顯像後’爲提高耐鹼性時,加熱、施予環氧硬化處理 較佳(後烘烤處理)。本發明之樹脂組成物中藉由進行加熱 處理’不僅可顯著提高對強鹼水之耐久性,且可提高對酮 等之金屬或玻璃之密接性、耐熱性、表面硬度等各性質。 有關該加熱硬化條件之加熱溫度與加熱時間,例如80〜250 °C、1 0〜1 2 0分鐘。較佳的加熱溫度爲1 〇 〇〜2 〇 〇 °C。如此 可製得具有企求圖案之硬化薄膜。 使本發明組成物硬化所得的硬化膜,耐熱性、透明性、 與基材之密接性、耐酸性、耐鹼性、耐藥品性、耐溶劑性、 表面硬度等優異。另外,該硬化膜由於爲有機性塗膜,具 有低介電常數。因此,本發明之組成物例如可使用作爲適 於電子零件之保護膜用材料(例如濾色器等之液晶顯示元 件、積體電路元件、固體攝影元件等所使用的保護膜之形 成材料);層間絕緣膜及/或平坦化膜之形成材料;彩色電 阻用黏合劑;製造印刷配線板所使用的焊接光阻劑;或形 成取代液晶顯示元件之珠子調距器之柱狀調距器之鹼可溶 型感光性組成物。另外,本發明之組成物利用作爲各種光 學零件(鏡片、LED、塑膠薄膜、基板、光碟等)之材料;該 光學零件之保護形成用塗覆劑;光學零件用黏合劑(光纖維 用黏合劑等);偏光板製造用塗覆劑;全息照相記錄用感光 -30- 200403269 性樹脂組成物原料等。 【實施例】 於下述中以實施例爲基準,具體地說明本發明。 實施例1 (環氧樹脂之合成) 使150克下述式(2.a)所示含多官能羥基之苐化合物(上述 通式(2)中n = 0、m:z2)溶解於700克環氧氯丙烷中,另加入 1 · 8克苯甲基三乙銨氯化物,在丨〇它下攪拌5小時。然後, 在減壓下(150mmHg)、70°C下以3小時滴入165克氫氧化鈉 水溶液。其間使生成的水藉由與環氧氯丙烷共沸除去至系 外,使餾出的環氧氯丙烷回至系內。滴完後繼續反應3 0分 鐘。然後,取出藉由過濾所生成的鹽,另予以水洗後餾去 環氧氯丙烷,製得220克環氧樹脂(1. a)。該樹脂之環氧當 量爲 200g/eq。 【化2 3】CO (where Y is a residue of a dicarboxylic anhydride) The above-mentioned alkali-soluble light-ray polymerizable unsaturated resin containing Jiang is described in this specification as "alkali-soluble alkali-soluble radiation-polymerizable unsaturated containing buckwheat." "Shuyuezhi", "Alkali-soluble radiation polymerizable unsaturated resin", "Radiation-23-200403269 polymerizable unsaturated resin", etc. In the general formula (3), m 値 is preferably 2. In particular, resins containing two ortho-positioned compounds in the benzene ring containing an acrylofluorenyl group are preferred. The light-sensitive resin composition of the buckwheat-soluble soluble radiation-polymerizable unsaturated resin contains the mango-based alkali-soluble radiation-polymerizable unsaturated resin and, if necessary, ( a) Photopolymerization initiator, (b) Polymerizable monomers or oligomers other than the alkali-soluble radiation-polymerizable unsaturated resin containing manganese, (c) Compounds having epoxy groups, (㈨ Additives) (E) Solvent The above (a) photopolymerization initiator refers to a compound having a photopolymerization initiating effect and / or a sensitizing effect. Examples of the compound include the following compounds: acetophenone, 2,2-monomethyl Acetophenones, acetophenone dichloride, acetophenone trichloride, acetophenones such as P-three-butylacetophenone; benzophenone, benzophenone chloride Ketones, p, p'-bisdimethylaminobenzophenones and other benzophenones; benzyl, phenylene, anisole, phenylisopropyl ether, phenylisobutyl ether, etc. Phenyl ethers; benzyldimethylketal, thioxanthone, 2-thioxanthone chloride, 2,4-diethylthioxanthone, 2-methylthioxanthone, 2-isopropyl Thioxanthone Substances; 2-ethylanthraquinone, octamethylanthraquinone, 1,2-benzoanthraquinone, 2,3-diphenylanthraquinone, and other anthraquinones; azoisobutyronitrile, benzamidine Organic peroxides such as oxides and cumene peroxides; and thiol compounds such as 2-fluorenylbenzimidazole, 2-fluorenylbenzoxazole, and 2-fluorenylbenzothiazole. These compounds may be It can be used alone or in combination of two or more types. In addition, although it does not function as a photopolymerization initiator in itself, it can be added with a compound having the ability to increase the photopolymerization initiator by using it in combination with the above compounds. The compound is, for example, a combination When benzophenone is used, for example, tertiary amines such as triethanolamine having an effect of 24 to 200403269. Polymerizable monomers or oligomers other than the alkali-soluble radiation-polymerizable unsaturated resin containing fluorene of the above (b) The polymer is a monomer or oligomer that can be polymerized by radiation, and can be combined with physical properties depending on the purpose of use of the composition. The monomer or oligomer that is polymerized by radiation is, for example, the following monomer or oligomer Product: 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) propylene Monomers having hydroxyl groups such as esters, 3-hydroxypropyl (meth) acrylates; and ethylene glycol di (meth) acrylates, diethylene glycol di (meth) acrylates, and triethylene glycol di (Meth) acrylate, tetraethylene glycol di (meth) acrylate, tetramethyl glycol di (meth) acrylate, trimethylolpropane tri (meth) acrylate, trimethylolethane Tris (meth) acrylate, pentaerythritol di (meth) acrylate, pentaerythritol tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol tetra (meth) acrylate, dipentaerythritol hexa (a) (Meth) acrylates such as acrylic acid esters, glycerol (meth) acrylates, etc. These monomers or oligomers may be used alone or in combination of two or more. These monomers or oligomers It has a function as a viscosity adjusting agent or a photocrosslinking agent, and is contained within a range that does not impair the properties of the resin composition of the present invention. Usually, at least one of the above monomers and oligomers is contained in the composition in an amount of 50 parts by weight or less for 1,000 parts by weight of the alkali-soluble radiation-polymerizable unsaturated resin. When the content of the monomer or oligomer is more than 50 parts by weight, stickiness may occur after pre-baking. (C) The compound having an epoxy group is a polymer or a monomer having at least one epoxy group. Polymers having at least one epoxy group such as phenol novolac lacquer type epoxy resin, cresol novolac lacquer type epoxy resin, bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol S type Epoxy Resin, Link-25- 200403269 This type of epoxy resin, alicyclic epoxy resin and other aliphatic epoxy resin. Monomers having at least two epoxy groups such as phenylglycidyl ether, p-butylphenol glycidyl ether, triglycidyl isocyanate, diglycidyl isocyanate, allyl oxapropyl ether, Glycidyl methacrylate and the like. These compounds may be used alone or in combination of two or more. These compounds having an epoxy group are contained within a range that does not impair the properties of the resin composition of the present invention. Generally, 100 parts by weight of the fluorene-containing alkali-soluble radiation-polymerizable unsaturated resin contains 50 parts by weight or less of a compound having an epoxy group. If it is more than 50 parts by weight, the composition containing the component is likely to cause cuts when the composition is hardened, and the adhesiveness is reduced. The above-mentioned additives (d) include a thermal polymerization inhibitor, an adhesion promoter, an epoxy-based hardening accelerator, a surfactant, and an antifoaming agent, etc., and these are contained in the composition in an amount that does not impair the object of the present invention. Examples of the thermal polymerization inhibitor include hydroquinone, hydroquinone monomethyl ether, pyrrole, 3-butylcatechol, and thiazol. The said adhesion promoter is contained when it improves the adhesiveness of the composition obtained. The adhesion promoter is preferably a radical compound having a reactive substituent such as a carboxyl group, a methacryl group, an isocyanate group, or an epoxy group (functional silane coupling is complete!}). Specific examples of the functional silane coupling agent include trimethoxysilylbenzoic acid, r-methacryloxypropyltrimethoxysilane, vinyltriethoxysilane, vinyltrimethoxysilane, r -Isocyanatopropyltriethoxysilane, r-glycidoxypropyltrimethoxysilane, / 3- (3, 'epoxycyclohexyl) ethyltrimethoxysilane, and the like. Examples of the epoxy-based hardening accelerator include amine compounds, imidazole compounds, carboxylic acids, phenols, quaternary ammonium salts, or methylol-containing compounds 200403269. By containing a small amount of an epoxy-based hardening accelerator, various properties such as heat resistance, solvent resistance, acid resistance, plating resistance, adhesion, electrical characteristics, and hardness of the obtained cured film are improved by heating. The surfactant is contained, for example, when the liquid composition is easily coated on a substrate, and thereby the flatness of the obtained film can be improved. Surfactants include, for example, BM-1000 [made by BM Black Rice (Transliteration)]; Mekafak (Transliteration), F142D, Mekafak F172, Mekafak 173, and Mekafak F183 [Danik Ink Chemical Industry Co., Ltd.]; Frontalon FC-135, Floronton FC-170C, Floronton FC-4 3 0, and Floronton FC-431 [Sumitomo Shriem (Transliteration) (share)]; Sefron S-1 12, Sefron S-1 13, Sefron S-131, Sefron S-141 and Sefron S-145 [Asahi Glass (stock) system]; SH-28PA, SH-190, SH-193, SZ-6032, SF-8428, DC-57 and DC-190 [Toray Silicon Compound (stock) system] and so on. The antifoaming agent is, for example, a compound of polysiloxane type, fluorine type, acrylic type or the like. The above-mentioned (e) solvent contained in the radiation-sensitive resin composition of the present invention is used for uniformly dissolving each component in the composition, for example, when it is easily coated on a substrate. The solvent does not react with each component in the composition, and any organic solvent that can dissolve or disperse them is not particularly limited. For example, the following compounds: alcohols such as methanol and ethanol; ethers such as tetrahydrofuran; ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, ethylene glycol dimethyl ether, and diethylene glycol monoethyl ether Alcohol ethers such as methyl ether, diethylene glycol monoethyl ether, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol monobutyl ether, etc .; methyl cellosolve acetate, ethyl solvent Cellulose acetates, butyl cellosolve acetates, propylene glycol methyl ether acetate, 3-methoxybutyl-1-acetate, and other alkyl glycol monoalkyl ether acetates 200403269; toluene, xylene And other aromatic hydrocarbons; methyl ethyl ketone, methyl isobutyl ketone, methyl aromatic ketone, cyclohexanone, 4-hydroxy-4-methyl-2-pentanone, and other ketones; Ethyl Acetate, 2-Methyl 2-Methylpropionate, 2-Methyl Ethyl Methyl Propionate, Ethyl Ethyl Acetate, Ethyl Glycolate, 2-Methyl_2_Methyl Methyl butyrate, methyl 3-methoxypropionate, ethyl 3-methoxypropionate, 3. methyl ethoxypropionate, ethyl 3-ethoxypropionate, ethyl acetate, acetic acid Esters of butyl ester, methyl lactate, ethyl lactate, etc. Among these, alcohols, alcohols, glycols, acid acetates, diethylene glycols, ethers, ketones, and esters are preferred, especially ethyl 3-ethoxypropionate and ethyl lactate. Esters, propylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, and methylpentanone are more preferred. These solvents can be used alone or in combination of two or more. The test-soluble radiation-polymerizable unsaturated resin containing the test substance of the present invention is soluble in test-tests and can be hardened by radiation irradiation. The radiation-sensitive resin composition containing the radiation polymerizable unsaturated resin can be formed into a desired shape, and can be used for various purposes by being hardened by radiation. In particular, it is used for the purpose of forming a thin film on a substrate with this composition, and irradiating it with radiation to form a thin film with a desired pattern by development. For example, when a thin film is formed on a substrate for radiation curing and development as described above, the components of the above composition containing a solvent are usually first mixed to obtain a liquid composition. It is preferred that it be filtered through a microporous filter such as a pore size of 1.0 to 0.2 μm to form a homogeneous liquid. Then, the liquid composition was applied on a substrate to obtain a coating film. The coating method includes a dipping method, a spray method, a roll coating method, a gap coating method, a rod coating method, a spin coating method, and the like. In particular, a spin coating method is generally used. In this way, after coating the liquid resin composition at a thickness of ˜ ~ 3 〇 # m -28- 200403269, the solvent is removed to form a thin film. Usually, in order to sufficiently remove the solvent, a pre-baking treatment is performed. The thin film of the substrate is loaded with a mask having a desired pattern, and then irradiated with radiation. The radiation used is in the order of the length of the wavelength, such as visible light, ultraviolet rays, electron rays, x-rays, ^ rays, Θ rays,? , Line, etc. Among these, ultraviolet rays are practically the best radiation in terms of economy and efficiency. As the ultraviolet rays used in the present invention, ultraviolet rays emitted from lamps such as a low-pressure mercury lamp, a high-pressure mercury lamp, an ultra-high-pressure mercury lamp, an arc lamp, a metal halide lamp, and a xenon lamp are used. The above-mentioned radiation 'having a shorter wavelength than ultraviolet rays has high chemical reactivity and is theoretically superior to ultraviolet rays, but ultraviolet rays are more practical in terms of economy. By the above irradiation, the exposed portion is hardened by the polymerization reaction, and the unexposed portion is developed with a developing solution. Thereby, the unirradiated portion of the radiation is removed, and a film having a desired pattern is obtained. The developing method is, for example, a liquid holding method, a dipping method, a shaking dipping method, or the like. The above-mentioned developing solution is, for example, an alkaline aqueous solution, a mixed solution of the alkaline aqueous solution and a water-soluble organic solvent and / or a surfactant, and an organic solvent in which the composition of the present invention is dissolved, preferably an alkaline aqueous solution and a surfactant Mixed liquid. The alkali used for the alkaline aqueous solution used for developing the radiation-sensitive linear resin composition of the present invention is prepared by using, for example, sodium hydroxide, potassium hydroxide, sodium carbonate, sodium silicate, sodium methylsilicate, ammonium, ethylamine, n- Propylamine, diethylamine, diethylaminoethanol, di-n-propylamine, triethylamine, methyldiethylamine, dimethylethanolamine, triethanolamine, tetramethylammonium hydroxide, tetraethylammonium hydroxide, pyrrole, Piperidine, 1,8-diazidebicyclo (5.4.0) -7-undecene, 1,5-diazidebicyclo (4.3.0) -5-nonene, preferably sodium carbonate , Tetramethylammonium hydroxide and so on. 200403269 describes water-soluble organic solvents such as methanol, ethanol, acetone, and the like. To this test aqueous solution, water-soluble organic solvents such as methanol, ethanol, propanol, and ethylene glycol, surfactants, etc. are added in an appropriate amount as needed. The development of the resin composition of the present invention is usually performed at a temperature of 10 to 5 ° C., preferably 20 to 40 ° C., using a commercially available developing machine or an ultrasonic washing machine. When the alkali resistance is improved, it is better to heat and apply an epoxy hardening treatment (post-baking treatment). The heat treatment in the resin composition of the present invention can not only significantly improve the durability against strong alkaline water, but also improve the resistance to alkaline water. Various properties such as the adhesion, heat resistance, and surface hardness of metals such as ketones or glass. The heating temperature and heating time for the heat hardening conditions, for example, 80 to 250 ° C, 10 to 120 minutes. Preferred heating The temperature is 100 ~ 200 ° C. In this way, a hardened film having a desired pattern can be prepared. The hardened film obtained by hardening the composition of the present invention has heat resistance, transparency, adhesion to a substrate, acid resistance, Excellent alkali resistance, chemical resistance, solvent resistance, surface hardness, etc. In addition, the cured film is an organic coating film and has a low dielectric constant. Therefore, the composition of the present invention can be used, for example, as a suitable electronic component. Material for protective film Materials for forming protective films such as color filters, liquid crystal display elements, integrated circuit elements, solid-state imaging elements, etc.); materials for forming interlayer insulating films and / or flattening films; adhesives for color resistors; manufacturing and printing Welding photoresist used in wiring boards; or alkali-soluble type photosensitive composition that forms bead pitch adjusters instead of bead pitch adjusters for liquid crystal display elements. In addition, the composition of the present invention is used as various optical parts ( Materials for lenses, LEDs, plastic films, substrates, optical discs, etc .; coatings for the protection of optical parts; adhesives for optical parts (adhesives for optical fibers, etc.); coatings for polarizing plate manufacturing; holograms Photosensitive -30-200403269 raw material for recording resin composition, etc. [Examples] The present invention will be specifically described below based on examples. Example 1 (Synthesis of Epoxy Resin) 150 g of the following formula (2.a) The polyfunctional hydroxyl-containing fluorene compound (n = 0, m: z2 in the above general formula (2)) was dissolved in 700 g of epichlorohydrin, and 1.8 g of benzyltriene was added. Ethylammonium chloride Then, it was stirred for 5 hours. Then, 165 g of a sodium hydroxide aqueous solution was added dropwise under reduced pressure (150 mmHg) and 70 ° C. for 3 hours. During this time, the generated water was azeotroped by epichlorohydrin After removing the system, the distilled epichlorohydrin was returned to the system. After dripping, the reaction was continued for 30 minutes. Then, the salt generated by filtration was taken out, washed with water and distilled to remove the epichlorohydrin. 220 grams of epoxy resin (1. a) was obtained. The epoxy equivalent of the resin was 200 g / eq. [化 2 3]

OH OHOH OH

-31- 200403269 使所得的環氧樹脂藉由分取GPC精製,對所得精製環氧 樹脂進行構造解析。結果如下所述。1 Η ~ N M R之圖如第1圖 所示。 [1 ]熔點:5 8 · 7 °C (藉由 D S C) [2] W-NMR(溶劑:DMS〇-d6、內部標準:TMS) 波峰 δ 、p p m a,a ’ 2.4-2.9 8H b,b’ 3.0-3.2 4H c,c ’ 3.6-4.4 8H d,e,f 6.4-6.9 6H g,h,i 7.2-7.9 8H [3]MS m/n=606(m+) 實施例1 (使用含環氧樹脂之熱硬化性樹脂組成物的成形體之調 製及評估) 在實施例1所得的100重量份環氧樹脂(1. a)與760重量 份甲基六氫酞酸酐型硬化劑(新日本理化(股)製里卡西頓 (譯音)MH-700)之混合物中,混合1重量份作爲觸媒之2-乙 基„4-甲基咪唑(2E4MZ),使所得的混合物裝入l〇〇mmX 1 0 0 m m、厚度1 m m之不銹鋼製模具中,以1 ο 〇 °c烤箱加熱1 小時、再於1 8 0 °C下加熱4小時予以熱硬化。使用所得成形 體(試驗片),進行評估下述項目。 [1 ]耐熱性: 藉由DSC(DSC210型 精工電子工業股份有限公司製) 進行測定T g。 200403269 [2]介電常數及介電正切: 以TR-1 100形介電體損自動測定裝置(安藤電氣股份有 限公司)測定。 [3 ]彈性率: 使用動態黏彈性測定裝置DMS 6100(精工電子工業(股) 製)、於50〜25 0 °C之溫度範圍內,以兩側彎曲型測定具有 1 Hz正弦波時之應答,求取儲藏彈性率E,。 本實施例使用的組成物之組成如表1所示,所得試驗片 之評估結果如表2所示。下述實施例3及比較例1如表1 及表2所示。 實施例3 除使100重量份環氧樹脂(1. a)改爲40重量份環氧樹脂 (1 .a)及60重量份雙酚A型環氧樹脂(旭化成環氧(股)製 AER-260)之混合物,且甲基六氫酞酸酐型硬化劑改爲77重 量份外,與實施例2相同地調製試驗片,進行評估。 比較例1 在100重量份雙酚A型環氧樹脂(旭化成環氧(股)製: AER-260)與79重量份苯酚酚醛淸漆樹脂型硬化劑(大日本 油墨化學工業(股)製TD-21 31)之混合物中,使1重量份作 爲觸媒之三苯基膦(TPP)混合,使所得混合物流入不銹鋼製 模具中,在l〇〇°C之烤箱中加熱1小時、再於180°C下加熱 4小時,予以熱硬化。使用所得成形體(試驗片)與實施例2 之試驗片進行相同的評估。 -33- 200403269 表1 組成(重量份) 環氧樹脂 (l.a) AER-260 里卡西頓MH-700 苯酚酚醛淸漆 樹脂型硬化劑 2E4MZ TPP 實施例2 100 — 76 一 1 _ 實施例3 40 60 77 一 1 _ 比較例1 — 100 — 79 — 1. 表2-31- 200403269 The obtained epoxy resin was refined by fractionating GPC, and the structure analysis of the obtained purified epoxy resin was performed. The results are described below. 1 Η ~ N M R is shown in Figure 1. [1] Melting point: 5 8 · 7 ° C (by DSC) [2] W-NMR (solvent: DMS 0-d6, internal standard: TMS) peak δ, ppma, a '2.4-2.9 8H b, b' 3.0-3.2 4H c, c '3.6-4.4 8H d, e, f 6.4-6.9 6H g, h, i 7.2-7.9 8H [3] MS m / n = 606 (m +) Example 1 (using epoxy-containing Preparation and evaluation of a molded article of a thermosetting resin composition of a resin) 100 parts by weight of an epoxy resin (1. a) obtained in Example 1 and 760 parts by weight of a methyl hexahydrophthalic anhydride type hardener (Nippon Physico Chemical) 1 part by weight of 2-ethyl "4-methylimidazole (2E4MZ) as a catalyst was mixed into a mixture of Rika Sidon (translated) MH-700 made by the company, and the resulting mixture was charged into 100%. In a stainless steel mold with a thickness of 1 mm × 100 mm and a thickness of 1 mm, it was heated in an oven at 1 ο ° C for 1 hour, and then heated at 180 ° C for 4 hours to heat-harden. Using the obtained formed body (test piece), The following items were evaluated. [1] Heat resistance: Tg was measured by DSC (manufactured by Seiko Electronics Co., Ltd. DSC210) 200403269 [2] Dielectric constant and dielectric tangent: TR-1 100 Electric body loss Measured by a dynamic measuring device (Ando Electric Co., Ltd.). [3] Elasticity: Using a dynamic viscoelasticity measuring device DMS 6100 (manufactured by Seiko Denshi Kogyo Co., Ltd.) in a temperature range of 50 to 25 0 ° C, two The side bend type measurement has a response when the sine wave is 1 Hz, and the storage elastic modulus E is obtained. The composition of the composition used in this example is shown in Table 1, and the evaluation result of the obtained test piece is shown in Table 2. The following Example 3 and Comparative Example 1 are shown in Tables 1 and 2. Example 3 Except changing 100 parts by weight of epoxy resin (1.a) to 40 parts by weight of epoxy resin (1.a) and 60 parts by weight of double A test piece was prepared and evaluated in the same manner as in Example 2 except that a mixture of a phenol A type epoxy resin (AER-260 manufactured by Asahi Kasei Epoxy Co., Ltd.) was used, and a methylhexahydrophthalic anhydride type hardener was changed to 77 parts by weight. Comparative Example 1 100 parts by weight of a bisphenol A type epoxy resin (manufactured by Asahi Kasei Epoxy Co., Ltd .: AER-260) and 79 parts by weight of a phenol novolac resin type hardener (manufactured by Dainippon Ink Chemical Industry Co., Ltd.) TD-21 31), 1 part by weight of triphenylphosphine (TPP) as a catalyst is mixed, The obtained mixture was poured into a mold made of stainless steel, heated in an oven at 100 ° C for 1 hour, and then heated at 180 ° C for 4 hours, and then heat-cured. The obtained formed body (test piece) and the test piece of Example 2 were used. Perform the same assessment. -33- 200403269 Table 1 Composition (parts by weight) Epoxy resin (la) AER-260 Ricciton MH-700 Phenol novolak resin type hardener 2E4MZ TPP Example 2 100 — 76 — 1 _ Example 3 40 60 77-1 1 _ Comparative Example 1 — 100 — 79 — 1. Table 2

Tgfc) 介電常數 介電正切 儲藏彈性率 E,(25〇C) 實施例2 201 2.90 0.0133 3,200Mpa 實施例3 165 3.00 0.0201 3,200Mpa 比較例1 107 3.45 0.0267 2,900Mpa 實施例4Tgfc) Dielectric constant Dielectric tangent storage elasticity E, (25 ° C) Example 2 201 2.90 0.0133 3,200Mpa Example 3 165 3.00 0.0201 3,200Mpa Comparative Example 1 107 3.45 0.0267 2,900Mpa Example 4

(使用含環氧樹脂之熱硬化性樹脂組成物之薄膜及評估) 使3 0重量份實施例1所得環氧樹脂(1 · a)溶解於7 〇重量 份丙三醇單甲醚乙酸酯(P G Μ E A)中,混合3重量份作爲觸 媒之塞耶頓(譯音)SI-60(三新化學工業(股)製)。然後,使 所得混合物使用旋轉器塗覆於玻璃基板上,在90它之熱板 上烘烤120秒鐘,製得膜厚約2 // m之塗膜。然後,在240 C之烤箱中後供烤1小時予以熱硬化。對所得熱硬化膜進 行下述項目之評估。 (1 )折射率: 有關上述所得的熱硬化膜,以光干涉式膜質測定基測定 6 3 2.8 n m之折射率。 -34- 200403269 (2 )光線透過率: 有關上述所得熱硬化膜,以日立製分光光度劑U-2000測 定可視光範圍之分光透過率。 (3) 耐摩擦性(耐擦傷性): 使基材上之熱硬化膜表面以# 1 〇〇〇鋼絲輕輕地押著,且使 該鋼絲來回摩擦30次,以下述基準判斷該塗膜表面之擦傷 程度,評估耐摩擦性。 〇:沒有擦傷情形 △:有擦傷、惟可保持光澤度 X :有無數擦傷、損及光澤 (4) 密接性: 以JIS1 5 5 2爲基準,藉由格子剝離試驗評估。 (5) 鉛筆硬度: 以]IS-K-5 400爲基準,測定鉛筆硬度。 (6) 膜收縮率= 求取後烘烤前後之膜厚變化率[(後烘烤前之膜厚-後@ 考 後之膜厚)/(後烘烤前之膜厚)]X 100 本實施例所使用的組成物之組成如表3所示,所得薄月莫 之評估如表4所示。下述實施例5及比較例2如表3及$ ^ 所示。 實施例5 除將30重量份環氧樹脂(1 .a)改爲12重量份環氧樹脂(1 a 及1 8重量份雙酚A型環氧樹脂(大日本油墨化學工業(股) 製耶皮庫龍(譯音)8 60)之混合物外,以與實施例4相同的{|条 件做成硬化膜,進行評估。 200403269 比較例2 除將環氧樹脂(1. a)改爲雙酚A型環氧樹脂(大日本油墨 化學工業(股)製耶皮庫龍8 60)外,以與實施例4相同的條 件做成硬化膜,進行評估。 表3 組成(重量份) 環氧樹脂 (l.a) 耶皮克龍860 PGMEA 塞耶頓SI-60 實施例4 30 — 70 3 實施例5 12 18 70 3 比較例2 — 30 70 3 表4 折射率 光線透過率 耐摩擦性 密接性 鉛筆硬度 膜收縮率 (400nm) (%) 實施例4 1.621 96.9 〇 100/100 4H 1.5 實施例5 1.601 96.1 Δ 100/100 3H 2.3 比較例2 1.578 93.0 X 100/100 2B 3.5(Film and evaluation using a thermosetting resin composition containing an epoxy resin) 30 parts by weight of the epoxy resin (1 · a) obtained in Example 1 was dissolved in 70 parts by weight of glycerol monomethyl ether acetate (PG M EA), 3 parts by weight of a catalyst Sayaton (transliteration) SI-60 (made by Sanxin Chemical Industry Co., Ltd.) was mixed. Then, the obtained mixture was coated on a glass substrate using a spinner, and baked on a hot plate of 90 seconds for 120 seconds to obtain a coating film having a film thickness of about 2 // m. It was then post-baked in an oven at 240 C for 1 hour to heat harden. The obtained thermosetting film was evaluated for the following items. (1) Refractive index: Regarding the obtained thermosetting film, the refractive index of 6 3 2.8 n m was measured with an optical interference film quality measurement base. -34- 200403269 (2) Light transmittance: For the heat-cured film obtained above, the spectral transmittance of the visible light range was measured with Hitachi spectrophotometer U-2000. (3) Abrasion resistance (scratch resistance): The surface of the heat-cured film on the substrate is gently pressed with a # 1 00 steel wire, and the steel wire is rubbed back and forth 30 times, and the coating film is judged according to the following criteria The degree of abrasion on the surface to evaluate the abrasion resistance. 〇: No scratches △: There are scratches, but gloss can be maintained. X: There are countless scratches, which impair the gloss. (4) Adhesiveness: Based on JIS 1 5 5 2 and evaluated by grid peel test. (5) Pencil hardness: Measure the pencil hardness based on the] IS-K-5 400. (6) Film shrinkage rate = find the change rate of film thickness before and after baking [(film thickness before post-baking-after @ 考 后 的 膜厚) / (film thickness before post-baking)] X 100 copies The composition of the composition used in the examples is shown in Table 3, and the evaluation of the obtained thin month molybdenum is shown in Table 4. The following Example 5 and Comparative Example 2 are shown in Table 3 and $ ^. Example 5 Except changing 30 parts by weight of epoxy resin (1.a) to 12 parts by weight of epoxy resin (1a and 18 parts by weight of bisphenol A-type epoxy resin (Dai Nihon Ink Chemical Industry Co., Ltd.) A Picuron (transliteration) 8 60) mixture was prepared under the same {| conditions as in Example 4 to make a hardened film and evaluated. 200403269 Comparative Example 2 Except that epoxy resin (1. a) was changed to bisphenol A Type epoxy resin (Yepikolong 8 60 manufactured by Dainippon Ink Chemical Industry Co., Ltd.), and a cured film was prepared under the same conditions as in Example 4 and evaluated. Table 3 Composition (parts by weight) Epoxy resin ( la) Yepicron 860 PGMEA Thayerton SI-60 Example 4 30 — 70 3 Example 5 12 18 70 3 Comparative Example 2 — 30 70 3 Table 4 Refractive index light transmittance friction resistance adhesive pencil hardness film Shrinkage (400nm) (%) Example 4 1.621 96.9 〇100 / 100 4H 1.5 Example 5 1.601 96.1 Δ 100/100 3H 2.3 Comparative Example 2 1.578 93.0 X 100/100 2B 3.5

實施例6 (環氧基丙烯酸酯樹脂之合成) 在3 00ml四口燒瓶中加入23 0克(環氧當量200g/eq)以實 施例1所得的環氧樹脂(1 . a )、6 0 0 m g三乙基苯甲錢氯化物、 56mg2,6-二異丁基苯酚、及83克丙烯酸,於其中以10mL/ 分之速度吹入空氣且在90〜10CTC下加熱溶解。然後,使其 徐徐地昇溫至1 20°C。直至溶液爲透明稠狀爲止繼續攪拌。 其間測定酸價,直至l.〇mgK〇H/g爲止繼續加熱攪拌。直至 -36- 200403269 酸價到達目標爲止需要1 5小時。製得淡黃色透明、固體狀 多官能環氧基丙烯酸酯樹脂(3. a)。 【化25】Example 6 (Synthesis of epoxy acrylate resin) In a 300 ml four-necked flask, 230 grams (epoxy equivalent 200 g / eq) of the epoxy resin (1.a) obtained in Example 1, 600 mg of triethylbenzyl chloride, 56 mg of 2,6-diisobutylphenol, and 83 g of acrylic acid were blown into the air at a rate of 10 mL / min and dissolved by heating at 90 to 10 CTC. Then, slowly raise it to 120 ° C. Continue stirring until the solution is clear and thick. During the measurement of the acid value, heating and stirring were continued until 1.0 mg of KOH / g. It takes 15 hours until -36- 200403269 acid value reaches the target. A light yellow transparent, solid, polyfunctional epoxy acrylate resin (3. a) was prepared. [Chemical 25]

(3.a) 實施例7 (使用環氧基丙烯酸酯樹脂之光硬化性樹脂組成物的硬 化膜調製及評估) 使1 00重量份以實施例6所得的環氧基丙烯酸酯樹脂 (3. a),以及3重量份衣魯卡奇亞(譯音)907溶解於溶劑之 PGMEA中,製成濃度30重量%溶液。使該含環氧基丙烯酸 酯系樹脂之溶液使用旋轉器塗覆於玻璃基板上,在90 °C之 熱板上預烘烤1 20秒,製得厚度約爲2 // m之塗膜。然後, 以高壓水銀燈照射3 00m】/cm2之光,使塗膜硬化。使所得 硬化塗膜之表面特性以與實施例4相同的試驗法評估。本 時施例使用的組成物之組成如表5所示,所得硬化膜之評 估結果如表6所示。下述之實施例8及比較例3如表5及 表6 〇 實施例8 除將100重量份實施例7之環氧基丙烯酸酯樹脂(3. a)改 爲60重量份環氧基丙烯酸酯樹脂(3. a)及40重量份二季戊 四醇六丙烯酸酯(DPHA)之混合物外,以與實施例7相同的 -37- 200403269 條件做成薄膜,進行評估。 比較例3 除將實施例7中之環氧基丙烯酸酯樹脂(3 . “改爲雙酚a 型環氧基丙烯酸酯樹脂外,以與實施例7相同的條件做成 薄膜,進行評估。 表5 環氧基丙烯酸酯(3.a) DPHA 雙酚A型環氧基 丙烯酸酯樹脂 衣魯卡奇亞907 實施例7 100 — 一 3 實施例8 60 40 _ 3 比較例3 一 一 100 3 表6 耐擦傷性 折射率 鉛筆硬度 密接性 光線透過 率(400nm) 膜收縮率 實施例7 〇 1.583 5H 100/100 97.0 8.6 實施例8 〇 1.570 4H 100/100 96.9 10.0 比較例3 X 1.558 HB 100/100 95.0 32.4 實施例9 (驗可溶型輻射線聚合性不飽和樹脂之合成) 在56克實施例7調製的環氧基丙烯酸酯樹脂(3 .a)中加入 46克丙二醇單甲醚乙酸酯(PGMEA)溶解後,使31克四氫酞 酸酐(Τ Η P A)及0.1克溴化四乙銨混合。使其徐徐地昇溫, 在1 1 0〜1 1 5 °C下反應6小時。如此製得鹼可溶型輻射線聚 合性不飽和樹脂(4.a)脂PGMEA溶液(淡黃色透明液體)。酸 酐之消失藉由IR光譜確認。 -38- 200403269 【化26】(3.a) Example 7 (Preparation and evaluation of cured film of photocurable resin composition using epoxy acrylate resin) 100 parts by weight of epoxy acrylate resin obtained in Example 6 (3. a), and 3 parts by weight of Ilukachia 907 was dissolved in PGMEA as a solvent to make a 30% strength solution. The epoxy-based acrylate resin-containing solution was coated on a glass substrate using a spinner, and pre-baked on a hot plate at 90 ° C for 120 seconds to obtain a coating film having a thickness of about 2 // m. Then, a high-pressure mercury lamp was irradiated with light of 300 m] / cm2 to harden the coating film. The surface characteristics of the obtained cured coating film were evaluated by the same test method as in Example 4. The composition of the composition used in this example is shown in Table 5, and the evaluation result of the obtained cured film is shown in Table 6. The following Example 8 and Comparative Example 3 are shown in Table 5 and Table 6. Example 8 Except that 100 parts by weight of the epoxy acrylate resin (3. a) of Example 7 was changed to 60 parts by weight of the epoxy acrylate Except for a mixture of the resin (3.a) and 40 parts by weight of dipentaerythritol hexaacrylate (DPHA), a film was prepared under the same conditions of -37-200403269 as in Example 7 and evaluated. Comparative Example 3 A film was formed and evaluated under the same conditions as in Example 7, except that the epoxy acrylate resin (3. "" was changed to a bisphenol a epoxy acrylate resin in Example 7). 5 Epoxy acrylate (3.a) DPHA Bisphenol A epoxy acrylate resin Lukachia 907 Example 7 100 — One 3 Example 8 60 40 _ 3 Comparative Example 3 One 100 3 Table 6 Scratch resistance Refractive index pencil hardness Adhesion Light transmittance (400nm) Film shrinkage Example 7 〇1.583 5H 100/100 97.0 8.6 Example 8 〇1.570 4H 100/100 96.9 10.0 Comparative Example 3 X 1.558 HB 100/100 95.0 32.4 Example 9 (Examination of Synthesis of Soluble Radiation Polymerizable Unsaturated Resin) 46 grams of propylene glycol monomethyl ether acetate was added to 56 grams of epoxy acrylate resin (3.a) prepared in Example 7. (PGMEA) After dissolving, 31 g of tetrahydrophthalic anhydride (TPA) and 0.1 g of tetraethylammonium bromide were mixed. The temperature was gradually increased, and the reaction was performed at 110 to 115 ° C for 6 hours. Preparation of alkali-soluble radiation polymerizable unsaturated resin (4.a) lipid PGMEA solution (light yellow transparent liquid The acid anhydride confirmed by the IR spectrum disappeared. -38-200403269 of [26]

實施例1 0 (鹼可溶形輻射線聚合性不飽和樹脂之合成) 在5 6克以實施例6調製的環氧基丙烯酸酯樹脂(3 . a)中加 入5 1克丙二醇單甲醚乙酸酯(pgmE)溶解後,使9.8克聯苯 基四羧酸(B PDA)及0. 1克四乙銨混合,使其徐徐地昇溫, 在1 1 0〜1 1 5 °C下反應1 2小時。然後,在上述反應物中添加 4.7克四氫酞酸酐(THPA),在90°C〜95°C下反應4小時。 如此製得鹼可溶性輻射線聚合性不飽和樹脂之PGMEA 溶液。酸酐之消失藉由IR光譜確認。 實施例1 1 (使用含鹼可溶型輻射線聚合性不飽和樹脂之組成物的 薄膜之調製及評估) 使固成分爲3 0重量份以實施例9所得的鹼可溶型輻射線 聚合性不飽和樹脂(4 · a )、1 5重量份二季戊四醇六丙烯酸酯 (DPHA)、3重量衣魯卡奇亞907溶解於溶劑之PGMEA中, 製得濃度30重量%溶液。使該溶液使用旋轉器塗覆於玻璃 基板上’以90°C之熱板預烘烤12Q秒,形成厚度約m -39- 200403269 之塗膜。在具有該塗膜之玻璃基板的塗膜表面上放置所定 圖案之光罩,在氮氣氣氛下使用250W高壓水銀燈,波長 4〇5nm、光強度9.5mW/cm2之紫外線以1 000mJ/cm2之能量照 射。然後,使用1重量%碳酸鈉水溶液、在25 °C下進行顯 像處理3 0秒,以除去塗膜之未曝光部分。其次,以超純水 進行洗淨處理。使所得具有薄膜之基板置於200°C之烤箱 中,進行後烘烤處理3 0分鐘以使薄膜加熱硬化(以下稱該 硬化膜爲加熱硬化膜)。 調製本實施例之加熱硬化薄膜之評估、即所得硬化膜之 評估係以下述所示項目進行。 <1〉塗膜之乾燥性 有關上述預烘烤厚之塗膜,以JIS-K-5400爲基準評 估乾燥性,評估之對照如下所述。 〇:完全沒有黏腻感 △:稍有黏腻感 X :有顯著黏腻感 < 2 >對鹼水溶液之顯像性 使上述具有塗膜之玻璃基板在沒有經曝光處理下,浸漬 於1重量%碳酸鈉水溶液中3 0秒進行顯像。使顯像後之玻 璃基板以目視評估擴大5 0倍之殘留樹脂。評估之對照如下 所述。 〇:顯像性佳(在玻璃上完全沒有樹脂殘留) △:顯像性不佳(在玻璃上稍有樹脂殘留) x :顯像性不佳(有很多樹脂殘留於玻璃上) <3>曝光感度 -40- 200403269 使作爲光罩之階段製表機(光學濃度1 2段之負型光罩)與 塗膜密接,進行曝光•顯像。然後,觀察殘留的製表機段 數(該δ平估法係局感度時殘留的段數愈多)。 < 4 >塗膜硬度 有關所得加熱硬化膜,其硬度以J Z s _ Κ - 5 4 0 0之試驗法爲 基準、使用鉛筆硬度試驗機、荷重9.8 N時塗膜沒有刮傷之 最高硬度表示。使用的鉛筆爲「三菱高品質」。 < 5 >與基板之密接性 在所得加熱硬化膜上放置至少有1 0 0個棋格之十字切 割,然後使用玻璃膠帶(註冊商標)進行剝離試驗,以光學 顯微鏡、5 0倍擴大評估棋格之剝離狀態。評估之對照如下 所述。 〇:完全沒有剝離情形 X :有些許剝離情形 < 6 >耐熱性 使所得加熱硬化膜放置於250°C之烤箱中3小時,進行硬 化處理。求取硬化前後之膜厚變化率[(硬化前之膜厚-硬化 後之膜厚)/(硬化前之膜厚)]x 1 〇 〇。評估之對照如下所述。 〇:膜厚變化率非常低(膜厚變化率小於5 %) △:膜厚變化率低(膜厚變化率爲5 %〜1 0 %) X :膜厚變化率高(膜厚變化率爲1 〇 %以上) <7>耐藥品性 使所得具有加熱硬化膜之基板以下述條件浸漬於下述藥 品中。 -41 - 200403269 (i) 酸性溶液:在5重量%HCL水溶液中浸漬24小時 (ii) 鹼性溶液: ii-Ι :在5重量%Na〇H水溶液中、室溫下浸漬24小時 ii-2 :在4重量%K〇H水溶液中、50°C下浸漬10分鐘 ii-3 :在1重量%Na〇H水溶液中、8〇°C下浸漬5分鐘 (iii) 溶劑: ni-l :在N-甲基吡咯烷酮、40°C下浸漬分鐘 Ui-2 :在N-甲基吡咯烷酮、80°C下浸漬5分鐘 浸漬前後之膜厚變化率((浸漬前之膜厚-浸漬後之膜 厚)/(浸漬前之膜厚))X 100。以求得的膜厚變化率爲基準, 評估耐藥品性。評估基準如下所述。 〇:耐藥品性優異(全部溶液之膜厚變化率小於5 %) △:耐藥品性稍佳(任何溶液之膜厚變化率爲5〜1 0%) X :耐藥品性不佳(任何溶液之膜厚變化率爲1 0%以上) 上述結果如表7所示。下述實施例1 2〜1 4及比較例4之 結果亦倂於表7所示。 實施例1 2 除將二季戊四醇六丙燃酸酯改爲三羥甲基丙院三丙烯酸 酯(TMPTA)外,以與實施例1 1相同的條件做成薄膜,進行 評估。 實施例1 3 除使用含有6重量份四甲基聯苯型環氧樹脂(日本環氧樹 脂股份有限公司製耶皮克頓(譯音)Y X - 4 0 0 0)之組成物外,以 與實施例1 1相同條件做成薄膜,進行評估。 實施例1 4 -42- 200403269 除使鹼可溶型輻射線聚合性不飽和樹脂(4 . a)改爲實施例 1 0所得驗可溶型輻射線聚合性不飽和樹脂外,以與實施例 1 1相同的條件製作薄膜,進行評估。 比較例4 於實施例1 1中除使鹼可溶型輻射線聚合性不飽和樹脂 (4 · a)改爲下述式所示之雙酚A型光聚合性不飽和樹脂外, 以與實施例1 1相同的條件製作薄膜,進行評估。 【化27】Example 10 (Synthesis of alkali-soluble radiation-polymerizable unsaturated resin) To 56 grams of epoxy acrylate resin (3.a) prepared in Example 6 was added 51 grams of propylene glycol monomethyl ether ethyl. After dissolving the acid ester (pgmE), 9.8 g of biphenyltetracarboxylic acid (B PDA) and 0.1 g of tetraethylammonium were mixed to slowly increase the temperature, and the reaction was performed at 1 1 0 to 1 15 ° C 1 2 hours. Then, 4.7 g of tetrahydrophthalic anhydride (THPA) was added to the above reactant, and the reaction was performed at 90 ° C to 95 ° C for 4 hours. In this way, a PGMEA solution of an alkali-soluble radiation-polymerizable unsaturated resin was prepared. The disappearance of the acid anhydride was confirmed by IR spectrum. Example 11 1 (Preparation and evaluation of a thin film using a composition containing an alkali-soluble radiation-polymerizable unsaturated resin) The alkali-soluble radiation-polymerizable property obtained in Example 9 with a solid content of 30 parts by weight An unsaturated resin (4.a), 15 parts by weight of dipentaerythritol hexaacrylate (DPHA), and 3 parts of Eucalyptus 907 were dissolved in PGMEA as a solvent to prepare a solution having a concentration of 30% by weight. This solution was applied on a glass substrate using a spinner 'and pre-baked on a hot plate at 90 ° C for 12Q seconds to form a coating film having a thickness of about m -39-200403269. A mask with a predetermined pattern is placed on the coating film surface of the glass substrate having the coating film, and a 250W high-pressure mercury lamp is used under a nitrogen atmosphere, and ultraviolet rays with a wavelength of 4.05 nm and a light intensity of 9.5 mW / cm2 are irradiated with an energy of 1,000 mJ / cm2 . Then, a 1% by weight sodium carbonate aqueous solution was used at 25 ° C for 30 seconds to remove the unexposed portion of the coating film. Secondly, it was washed with ultrapure water. The obtained substrate with a thin film was placed in an oven at 200 ° C and subjected to a post-baking treatment for 30 minutes to heat harden the thin film (hereinafter, this hardened film is referred to as a heat hardened film). The evaluation of the heat-cured film prepared in this example, that is, the evaluation of the obtained cured film was performed using the items shown below. < 1> Dryness of the coating film The dryness of the pre-baked coating film was evaluated based on JIS-K-5400. The comparison of the evaluation is as follows. 〇: No sticky feeling at all △: Slightly sticky feel X: Significant sticky feel < 2 > The developability to an alkaline aqueous solution makes the above-mentioned glass substrate with a coating film immersed in the film without exposure treatment Imaging was performed in a 1% by weight sodium carbonate aqueous solution for 30 seconds. The glass substrate after development was visually evaluated to increase the residual resin by 50 times. The comparison of evaluation is as follows. 〇: Good developability (no resin residue on glass at all) △: Poor developability (some resin residue on glass) x: Poor developability (a lot of resin remains on glass) < 3 & gt Exposure Sensitivity -40- 200403269 The step-by-step tabulation machine (negative mask with optical density of 12 steps) as a photomask is brought into close contact with the coating film for exposure and development. Then, observe the number of remaining tabulating machine segments (the more the number of remaining segments in the δ-level estimation system sensitivity). < 4 > The highest hardness of the heat-hardened film obtained based on the hardness of the coating film. The hardness is based on the test method of JZ s Κ-5 4 0 0, using a pencil hardness tester, and the coating film has no scratches at a load of 9.8 N. Means. The pencil used is "Mitsubishi High Quality". < 5 > Adhesion to the substrate A cross cut of at least 100 squares was placed on the obtained heat-cured film, and then a peeling test was performed using a glass tape (registered trademark), and the magnification was evaluated with an optical microscope and 50 times Detachment of chessboard. The comparison of evaluation is as follows. 〇: No peeling at all X: Some peeling < 6 > Heat resistance The obtained heat-cured film was placed in an oven at 250 ° C for 3 hours and hardened. The change rate of the film thickness before and after hardening [(film thickness before hardening-film thickness after hardening) / (film thickness before hardening)] x 1 〇 is calculated. The comparison of evaluation is as follows. 〇: Very low change rate of film thickness (less than 5% change in film thickness) △: Low change rate of film thickness (5% to 10% change in film thickness) X: High change rate (film change rate) (10% or more) < 7 > Chemical resistance The resulting substrate having a heat-curable film was immersed in the following chemicals under the following conditions. -41-200403269 (i) Acid solution: immersed in 5% by weight HCL aqueous solution for 24 hours (ii) Alkaline solution: ii-1: immersed in 5% by weight NaOH solution at room temperature for 24 hours ii-2 : Immersed in 4% by weight KOH aqueous solution at 50 ° C for 10 minutes ii-3: immersed in 1% by weight NaOH aqueous solution at 80 ° C for 5 minutes (iii) solvent: ni-l: at N-methylpyrrolidone, immersed at 40 ° C for 1 minute Ui-2: Film thickness change rate before and after immersion at N-methylpyrrolidone, 80 ° C for 5 minutes ((film thickness before immersion-film thickness after immersion) ) / (Film thickness before dipping)) X 100. Based on the obtained film thickness change rate, the chemical resistance was evaluated. The evaluation criteria are as follows. 〇: Excellent chemical resistance (less than 5% change in film thickness of all solutions) △: Slightly better chemical resistance (5 to 10% change in film thickness of any solution) X: Inferior chemical resistance (any solution The film thickness change rate is 10% or more.) The results are shown in Table 7. The results of the following Examples 12 to 14 and Comparative Example 4 are also shown in Table 7. Example 12 A thin film was prepared and evaluated under the same conditions as in Example 11 except that dipentaerythritol hexapropionate was changed to trimethylolpropane triacrylate (TMPTA). Example 1 3 Except for using a composition containing 6 parts by weight of a tetramethylbiphenyl type epoxy resin (Yepicton (YX-4 0 0 0) manufactured by Japan Epoxy Resin Co., Ltd.) Example 11 A thin film was prepared under the same conditions and evaluated. Example 1 4 -42- 200403269 Except that the alkali-soluble radiation-polymerizable unsaturated resin (4.a) was changed to the test-soluble radiation-polymerizable unsaturated resin obtained in Example 10. Films were produced under the same conditions and evaluated. Comparative Example 4 In Example 11, except that the alkali-soluble radiation-polymerizable unsaturated resin (4 · a) was changed to a bisphenol A-type photopolymerizable unsaturated resin represented by the following formula, Example 11 A thin film was produced and evaluated under the same conditions. [Chemical 27]

(其中,η約爲5) 表7(Where η is about 5) Table 7

塗膜乾燥性 顯像性 曝光感度 塗膜硬度 密接性 耐熱性 耐溶劑性 實施例11 〇 〇 9 5Η 〇 〇 〇 實施例12 〇 〇 8 4Η 〇 〇 〇 實施例13 〇 〇 9 5Η 〇 〇 〇 實施例Μ 〇 〇 9 5Η 〇 〇 〇 比較例4 〇 〇 8 2Η 〇 X X 由表1〜7之結果可知,使用本發明之含蕗樹脂時,可製 得高硬度、透明性高、具有高水準之耐熱性及電氣特性、 且硬度收縮程度小的成形體及硬化薄膜。另外,使用本發 明之驗可溶性輻射線聚合性不飽和樹脂時,藉由曝光及顯 像在基板上可以良好精度形成企求圖案之具有上述優異性 -43- 200403269 質的薄膜。 【發明之效果】 藉由本發明可提供一種新穎的含莽之環氧樹脂、含莽之 環氧基丙烯酸酯樹脂、及含莽之驗可溶型輻射線聚合性不 飽和樹脂、及此等之簡單製法。此等之樹脂可藉由熱或輻 射線聚合、硬化。使用含此等之樹脂組成物所得的硬化成 形體或薄膜,具有高硬度、高透明性、高水準之耐熱性及 電氣特性,硬化收縮程度小。另外,使用本發明之鹼可溶 型輻射線聚合性不飽和樹脂時,以良好精度在基板上形成 企求圖案之具有上述優異性質的薄膜。因此,本發明之樹 月曰或樹脂組成物可使用作爲各種電子零件(包含濾色器之 液晶顯示元件、積體電路元件、固體攝影元件等)之保護膜 形成材料;層間絕緣膜之形成材料、彩色電阻器用黏合劑 組成物;製造印刷配線板時所使用的焊接蝕刻劑;光學零 件材料等。Coating film dryness, developability, exposure sensitivity, coating film hardness, adhesion, heat resistance, solvent resistance, Example 11 009, 5 〇 〇 Example 12 〇 〇 8 4 〇 〇 Example 13 〇 〇 5 〇 〇〇 Example M 〇09 5Η 〇〇Comparative Example 4 〇〇2 2 〇XX From the results of Tables 1 to 7, it can be seen that when using the rhenium-containing resin of the present invention, high hardness, high transparency, and a high level of quality can be obtained. Molded body and hardened film with low heat shrinkage and heat resistance and electrical characteristics. In addition, when the soluble radiation-polymerizable unsaturated resin of the present invention is used, a thin film having the above-mentioned superiority of the desired pattern can be formed on the substrate with good accuracy by exposure and development on the substrate. [Effects of the Invention] The present invention can provide a novel manganese-containing epoxy resin, manganese-containing epoxy acrylate resin, and manganese-containing soluble radiation-polymerizable unsaturated resin, and the like. Simple method. These resins can be polymerized and hardened by heat or radiation. A hardened shape or film obtained by using such a resin composition has high hardness, high transparency, high level of heat resistance and electrical characteristics, and has a small degree of hardening shrinkage. In addition, when the alkali-soluble radiation-polymerizable unsaturated resin of the present invention is used, a thin film having the above-mentioned excellent properties with a desired pattern is formed on a substrate with good accuracy. Therefore, the tree or resin composition of the present invention can be used as a protective film forming material for various electronic parts (including a liquid crystal display element of a color filter, an integrated circuit element, a solid-state imaging element, etc.); a forming material of an interlayer insulating film 4. Adhesive composition for color resistors; soldering etchant used in the manufacture of printed wiring boards; materials for optical components.

- 44- 200403269 (五)圖式簡單說明 第1圖係爲本發明含荞之環氧樹脂的1H-NMR圖。-44- 200403269 (V) Brief description of the diagrams Figure 1 is a 1H-NMR chart of the buckwheat-containing epoxy resin of the present invention.

-45--45-

Claims (1)

200403269 六·申請專利範圍: 1 · 一種含莽環氧樹脂,其特徵爲由以下通式(1)所表示200403269 6. Scope of patent application: 1 · A manganese-containing epoxy resin, which is characterized by the following general formula (1) (其中,Ri係各獨立地表示氫原子或甲基,η係各獨立地 表示0〜10之整數,m係各獨立地表示2〜5之整數)。(Wherein Ri represents each independently a hydrogen atom or a methyl group, η represents each independently an integer of 0 to 10, and m represents each independently an integer of 2 to 5). 2·如申請專利範圍第1項之含蕗環氧樹脂,其中在通式(丄) 中 m = 2。 3 . —種製造如申請專利範圍第1項之含苐環氧樹脂之方 法,其特徵爲包含在下述通式(2)所示含多官能羥基之莽 化合物中使環氧氯丙烷作用的步驟,2. The fluorene-containing epoxy resin according to item 1 of the scope of patent application, wherein m = 2 in the general formula (丄). 3. A method for manufacturing a fluorene-containing epoxy resin as described in the first item of the patent application, which is characterized by including a step of reacting epichlorohydrin in a polyfunctional hydroxy-containing compound represented by the following general formula (2) , (其中,I係各獨立地表示氫原子或甲基,η係各獨立地 表示0〜10之整數,m係各獨立地表示2〜5之整數)。 4.如申請專利範圍第3項之方法,其中在通式(2)中m = 2。 5 . —種環氧樹脂組成物,其特徵爲含有如申請專利範圍第 1或2項之含莽環氧樹脂。 6. —種成形物,其特徵爲使如申請專利範圍第5項之含蕗 環氧樹脂組成物硬化而得者。 7. —種含荞之環氧丙烯酸酯樹脂,其特徵爲由以下通式(3) 所表示, -46 - 200403269(Where I represents each independently a hydrogen atom or a methyl group, η represents each independently an integer of 0 to 10, and m represents each independently an integer of 2 to 5). 4. The method of claim 3, wherein m = 2 in the general formula (2). 5. An epoxy resin composition, characterized in that it contains a mango-containing epoxy resin as defined in item 1 or 2 of the scope of patent application. 6. A shaped article, characterized by being obtained by hardening the rhenium-containing epoxy resin composition according to item 5 of the patent application. 7. —An epoxy acrylate resin containing buckwheat, which is characterized by the following general formula (3), -46-200403269 (其中,h及R2係各獨立地表示氫原子或甲基,η係各 獨立地表示〇〜丨0之整數係各獨立地表示2〜5之整 數)。 8 .如申請專利範圍第7項之環氧丙烯酸酯樹脂,其中在通 式(3 )中 m = 2。(Wherein h and R2 each independently represent a hydrogen atom or a methyl group, and η each independently represent an integer of 0 to 0 and 0 each independently represent an integer of 2 to 5). 8. The epoxy acrylate resin according to item 7 of the patent application scope, wherein m = 2 in the general formula (3). 9. 一種製造如申請專利範圍第7項之環氧丙烯酸酯樹脂之 方法,其特徵爲包含在下述通式(1)所示含莽之環氧述之 中使(甲基)丙烯酸作用的步驟,9. A method for manufacturing an epoxy acrylate resin according to item 7 of the scope of patent application, characterized in that it comprises a step of causing (meth) acrylic acid to act in the epoxy containing epoxy resin represented by the following general formula (1) , (1)(1) (其中,R i係各獨立地表示氫原子或甲基,n係各獨立地 表示0〜10之整數,m係各獨立地表示2〜5之整數)。 10.如申請專利範圍第9項之方法,其中於環氧樹脂之通式 (3)中 m = 2 〇 1 1 . 一種製造如申請專利範圍第7項之環氧丙烯酸酯樹脂之 方法,其特徵爲包含在下述通式(2)所示含多官能羥基之 荞化合物中使(甲基)丙烯酸環氧丙酯作用的步驟,(Wherein R i each independently represents a hydrogen atom or a methyl group, n is each independently an integer of 0 to 10, and m is each independently an integer of 2 to 5). 10. A method as claimed in item 9 of the scope of patent application, wherein m = 2 0 1 1 in the general formula (3) of the epoxy resin. A method for producing an epoxy acrylate resin as described in item 7 of the scope of patent application, which It is characterized in that it comprises a step of reacting glycidyl (meth) acrylate in a buckwheat compound containing a polyfunctional hydroxyl group represented by the following general formula (2), -47- 200403269-47- 200403269 (其中,R]係各獨立地表示氫原子或甲基,η係各獨立地 表示0〜10之整數,m係各獨立地表示2〜5之整數)。 1 2 ·如申請專利範圍第1 1項之方法,其中在含多官能羥基 之葬化合物的通式(3)中m = 2。 1 3 · —種熱硬化性組成物,其特徵爲含有如申請專利範園第 7或8項之含苐之環氧丙烯酸酯樹脂。 1 4 · 一種感輻射線性樹脂組成物,其特徵爲含有如申請專利 範圍第7或8項之含莽之環氧丙烯酸酯樹脂。(Wherein R] each independently represents a hydrogen atom or a methyl group, η each independently represents an integer of 0 to 10, and m is each independently an integer of 2 to 5). 1 2 · The method according to item 11 of the scope of patent application, wherein m = 2 in the general formula (3) of the polyfunctional hydroxyl-containing funeral compound. 1 3-A thermosetting composition, which is characterized by containing a fluorene-containing epoxy acrylate resin such as item 7 or 8 of the patent application park. 1 4 · A radiation-sensitive linear resin composition, characterized in that it contains an epoxy acrylate resin containing mangoes such as those in the scope of patent application No. 7 or 8. 1 5 . —種成形體,其特徵爲使如申請專利範圍第1 3或1 4項 之組成物硬化所得者。 1 6. —種含莽之鹼可溶型輻射線聚合性不飽和樹脂,其特徵 爲藉由在下述通式(3)所示含莽之環氧丙烯酸酯樹脂中 使多鹼性羧酸或其酸酐反應所得者,15. A shaped body, characterized by hardening the composition as described in the scope of claims 13 or 14 of the patent application. 16. A kind of alkali-soluble radiation-polymerizable unsaturated resin containing manganese, which is characterized in that a polybasic carboxylic acid or Those obtained by the acid anhydride reaction, (3)(3) (其中,1及R2係各獨立地表示氫原子或甲基,η係各 獨立地表示0〜10之整數,m係各獨立地表示2〜5之整 數)。 i 7 .如申請專利範圍第1 6項之含蕗之鹼可溶型輻射線聚合 性不飽和樹脂,其中在通式(3)中m = 2。 1 8. —種製造含莽之鹼可溶型輻射線聚合性不飽和樹脂之 方法,其特徵爲包含在下述通式(3)所示含苐之環氧丙烯 酸酯樹脂中使多鹼性羧酸或其酸酐反應的步驟, -48- 200403269(Wherein 1 and R2 each independently represent a hydrogen atom or a methyl group, η each independently represents an integer of 0 to 10, and m each independently represents an integer of 2 to 5). i 7. The thorium-containing alkali-soluble radiation-polymerizable unsaturated resin according to item 16 of the patent application scope, wherein m = 2 in the general formula (3). 1 8. A method for producing an alkali-soluble radiation-polymerizable unsaturated resin containing manganese, which is characterized in that it contains polybasic carboxyl group in an fluorene-containing epoxy acrylate resin represented by the following general formula (3) Step of acid or its anhydride reaction, -48- 200403269 (其中,I及R2係各獨立地表示氫原子或甲基,η係各 獨立地表示0〜10之整數,m係各獨立地表示2〜5之整 數)。 1 9 .如申請專利範圍第1 8項之方法,其中於環氧丙烯酸酯 樹脂之通式(3)中m = 2。 2 0. —種感輻射線性樹脂組成物,其特徵爲含有如申請專利 範圍第1 6或1 7項之含茜之鹼可溶型輻射線聚合性不飽 和樹脂。(Wherein I and R2 each independently represent a hydrogen atom or a methyl group, η each independently represents an integer of 0 to 10, and m is each independently an integer of 2 to 5). 19. The method according to item 18 of the scope of patent application, wherein m = 2 in the general formula (3) of the epoxy acrylate resin. 2 0. A radiation-sensitive linear resin composition, which is characterized by containing a catenary-base-soluble radiation-polymerizable unsaturated resin such as those in the scope of claims 16 or 17.
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US10689318B2 (en) 2016-02-03 2020-06-23 Taoka Chemical Co., Ltd. Bisphenol having fluorene skeleton, method for producing same, polyarylate resin, (meth)acrylate compound and epoxy resin which are derived from the bisphenol

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US10689318B2 (en) 2016-02-03 2020-06-23 Taoka Chemical Co., Ltd. Bisphenol having fluorene skeleton, method for producing same, polyarylate resin, (meth)acrylate compound and epoxy resin which are derived from the bisphenol
TWI702204B (en) * 2016-02-03 2020-08-21 日商田岡化學工業股份有限公司 Bisphenol having fluorene skeleton and a method for manufacturing the same, and polyarylate resin, (meth)acrylate compound and epoxy resin derived from the bisphenol

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