200306236 玫、發明說明: 【叙明所屬的技術領域】 本备明關於一種具有多數設在一滾子架中的工作滾子 的滾壓裝置。 在/袞壓工程中,人們希望鋼帶與金屬片沿其長度、寬 又及尽度範圍都呈平坦不變動者,而所要求之容許誤差也 越】 雖然對於鋼帶與金屬片’這種要求利用習知滾 子木在其中間區域可令人滿意地達到,但在邊緣區域則會 造成不想要的鋼帶廓形。其原因係為滾子從受負荷的區域 鋼可方之不爻負荷的區域其彈性變形程度漸減。這種在 ^ v邊緣開始的上限以及鋼帶的局部變寬的情形使得所滾 壓的鋼帶邊緣變薄而銳利,而鋼帶厚度在邊緣區域減少( Edge-Drop) 〇 一般係將鋼帶裁修邊緣(Besaumen,英:trimming ) 將這種厚度不均的變薄邊緣區域的-部分除去。這種裁修 邊緣的作業需另—道卫作步驟,且需對應的成本以及多造 成一部分鐵屑。 【先前技術】 白知技術中’在歐洲專利Ep 〇 153 849 131及EP 0 8 113 B1中提到在滾壓物鋼帶邊緣附近減少邊緣的厚度 變小的情形的方法’它們係根據工作滾子作錐狀的各部位 不同程度之回研磨(㈣kschliff,英:backgrind)的原 理,利用這種線性後研磨作用,只能使工作滾子的直徑作 200306236 線性的改變。滾子體(Bal len )的整個涪 u展子輪廓並不連續 ,因此滾子體並不能一次研磨,而在滾早娜 于體與回研磨部之 間的過渡區須中斷。 EP 0 488 367 B1揭示了 一種在冷奶細口士 v辉又鋼時調節邊緣厚 度減少量的方法,其中一個一端呈錐形 小延伸的工作滾子依 所測量的值在出口側沿軸向移動。該邊 瓊緣減少量與最終之 標稱值的邊緣減少量的偏差值係依一鋼此 、 辦悚π在入口側所測 的寬度測定,並將此偏差值輸入以調節該軸向移動。 此外’在Ε" 876 857 B1提到在一端呈錐形變細窄 的滾子的場合利用-種傳統W研磨部重合而將這種對於 滾壓縫隙本區域的干擾性副作用作 F ^ 1貝在此使用特殊 CVC滾子當作工作滾子,而直凡谇〆 农于巾其凸度(Cr嶋)對應於滾子的 移動物置利用離線的計算作業測定。 但在這種習知的概念,特別是在作細研磨及表面處理 =而言:該工作滾子的製作比較繁複,其中該滾遷結果 只差強人意而已。 【發明的内容】 本發明的目的在接/ι£200306236 Description of invention: [Description of the technical field to which this specification belongs] The present specification relates to a rolling device having a plurality of working rollers arranged in a roller frame. In the / pressing project, people hope that the steel strip and the metal sheet are flat and unchanged along their length, width and extent, and the required tolerance is also greater.] The use of conventional roller wood is required to be satisfactorily achieved in the middle region, but in the edge region it can lead to unwanted steel strip profiles. The reason for this is that the degree of elastic deformation of the roller is gradually reduced from the area where the load is not affected by the steel. The upper limit starting at the edge of ^ v and the local widening of the steel strip makes the edge of the rolled steel strip thin and sharp, while the thickness of the steel strip is reduced in the edge area (Edge-Drop). Generally, the steel strip is Trimming edges (Besaumen, English: trimming) to remove-part of this uneven thickness of thinned edge area. This work of trimming the edges requires another step of the road guard, and the corresponding cost and an additional part of iron filings. [Prior art] In the white-know technology, 'the methods of reducing the thickness of the edge near the edge of the rolled steel strip in the European Patent Ep 0153 849 131 and EP 0 8 113 B1 are mentioned. The principle of back grinding (㈣kschliff, English: backgrind) at different levels of the cone is used to make different parts. Using this linear post-grinding action, the diameter of the working roller can only be changed linearly in 200306236. The overall profile of the roller body (Bal len) is not continuous, so the roller body cannot be ground at one time, but the transition zone between the roller body and the back grinding part must be interrupted. EP 0 488 367 B1 discloses a method for adjusting the reduction of the edge thickness when cold milk finemouthed v Hui and steel. One of the working rollers with a tapered end at one end moves axially on the exit side according to the measured value. . The deviation between the edge reduction and the final nominal edge reduction is determined based on the width measured by the steel at the entrance side, and the deviation is input to adjust the axial movement. In addition, in Ε " 876 857 B1, it is mentioned that in the case of a tapered and narrow roller at one end, a traditional W grinding section is overlapped to make this interference side effect on the rolling gap area F ^ 1 This uses special CVC rollers as working rollers, and Zhifan farmers use the off-line calculation operation to determine the convexity (Cr 嶋) of the towel corresponding to the moving object of the roller. But in this conventional concept, especially in fine grinding and surface treatment = in terms of: the production of the work roller is more complicated, and the rolling result is only satisfactory. [Contents of the invention] The purpose of the present invention is to connect
、 在徒供一種上述種類的滾壓裝置,其J 作滾子即使在其最終的 、 7衣面處理作業中也可特別簡單的穿 k ’且在作滾屢程序時 _ 斤%可達到特別的準確性。 這種目的依本發明查 u 、 月達成之道,係使各個設在滾子架中 的工作滾子可沿軸向移 ^ ^ ^ ^ ^ A /、中至少一個工作滾子的端區 域有連績非線性的滾子輪廓。 200306236 本發明的著眼點,係在於:該滾子體的直徑的變化( 在習知滾壓裝置,這種變化係呈錐形,或沿縱剖面呈線性 變化)一方面在製造工作滾子時會使成本提高,另外面當 在鋼帶邊緣區域控制提整鋼帶輪廓時其準確度有限。特別 是從該大致圓筒形的滾子體過渡到其錐形端區域中之處的 過渡區係為突然的過渡(驟變),此種過渡作用特別是在 該滾子體作細研磨時需將加工中斷。因此,為了避免這點 d從滾子體之大致圓筒形的區域過渡到滾子體的變細窄 的區域的過渡轉變須調整得特別平滑,而非使該沿縱剖面 的直徑大致呈線性減少,這點達成之道,係使各工作滾子 的端區域的滾子輪廓雖然恆定但非線性。 在本明的有利的進-步特點中,各工作滾子的端區域 的輪廓設計成使得在滚子體操作時,其恆定之非線性滾子 輪廓正好可補償滾子體的變形。如此,在與滾壓物接:的 區域可造成大致連續平坦的界面,因此它在鋼帶端區域的 變形可保持得特別小。 在沒種滾子體的輪廓設計,關於滾子體的變形方面, 宜將特別是早期已作的經驗宜列人考慮。為此,各工作、衰 子的變細窄區域的非線性滾子輪廓係適當地根據該滾子體 的變:的代表性測量值或特性值作相關的計算程序作測定。 當使用多數的這種端區域變細窄的工作滾子時,其一 個工作滾子的連續非線性滾子輪廓宜配合各其他的工; 乍 子的滾子輪廓設定。 將工作滾子的端區域設以配合的輪廢設計’可在製造 200306236 滾麼物時有特佳的準確性。為了以特別有效的方式利用這 點以使製造的滾屢物即使在邊緣區域,滾屋物的厚度也能 保持特別值定,故該滾屋裝置宜包含—調節裝置,它依所 測之鋼帶厚度的測定值而輸出—個調整值,以將各工作滚 子沿縱方向定位。如此可確保可依實際上求得的滾屋物的、 厚度走勢而^,藉著該變細窄的卫作滾子沿其縱軸適 定位,而將邊緣區域的厚度變動作補償。 田也 該工作滾子宜可沿抽向移動,其方式使得我們 塵物種類’其鋼帶寬度及/或鋼帶厚度而定而改變邊緣^ 域的鋼帶輪廓。 緣區 利用本發明達到的優點特別是在於:㈣各 體的端區域的連續非線性的輪廓設計可產生-種連續=子 子輪廓,冑#該工作滾子在滚壓過程的變形性質或夕洗滚 可疋全地補償。特別是在使用進步的滾子研磨技術5、^ 將這種變細窄的工作滾子的滚子體在單一道工作’可 含一道邊緣後研磨)作研磨,在此’該標稱輪廓d包 輪廓汉s十而計算者,且係根據各工作滚子的變形性所:為 礎者)可特別設計成使該工作滾子的㈣職域與 區域之間接觸的過渡區比較平滑。 、、'田乍 兹利用圖式詳細說明本發明一實施例。 【圖式 第 1圖係具有多數工作滾子的-滾壓裝置的示意圖 200306236 【圖號】 (1) 滾壓裝置 (2) 上工作滾子 (4) 下工作滾子 (6) 滾壓物 (8)(10) 支持滾子或中 (12)04) 滾子末端 (16)(18) 虛線 (20) 調節裝置 (22)(24)(26) 箭頭 間滾子 【實施方式】 依第1圖,該滾壓裝置(1)包含—個上工作滾子(2)及 -個下工作滾子(4) ’在該滾壓裝置(1)操作時,所要加工 的滾壓物(6)從二個工作滾子之間搞讲 F衣卞&间逋過。工作滾子(2)(4)設 在滾子架(圖未不)’且該工作滾子昔a &热上 ρ很卞月向所要加工的滾 壓物(6)的那一侧經由一相關的支持滾子或中間滾子或 (10)支持住。 滾壓裝置(1)設計成用於製造滾壓物(6),該滾壓物即 使在其邊緣區域也有特別平坦而均勻的鋼帶輪廓,在此特 別有一設計的目標,即要儘量避免滾壓物(6)在其邊緣區域 鋼帶厚度受負荷影響連續地減少,為了達到此目標,故工 作滾子在一端區域中其輪廓係連續地變細窄。各工作滾子 (2)或(4)的滾子輪廓係設計成使滾子直徑一直到各滾子末 200306236 端(12)或(14)為止呈持續而非線性的減少。 在此,各工作滾子(2)(4)的輪廓選設成使得在該加工 過的㈣物⑻中其鋼帶厚度即使在端區域中亦近似但定, 其中各工作滾子⑵⑷之受滾屢力量影響的變形作用可以 補償。在此,工作滾子⑺⑷的輪廟設計係在考慮到適當 的計算程式以及根據經驗值用大致圓筒形設計的工作滾子 求出。 工作滾子(2)⑷設計成可沿軸向〔亦即沿著其利用虛 線(16)或(18)表示的中心軸與旋轉軸〕移動的方式。如此 ,工作滾子(2)⑷可沿軸向互相作相對定位,使之能藉著 將各工作滾子的輪廓化的端區域作適當調整而將滾㈣曰⑻ 的鈿區域的厚度偏差依需要而定以及配合各情況而作補償 〇 為了要能用特別簡單及自動化的方式達到此點,故有 -調節裝置⑽與該滾壓裝置配合,該調節裝置(2〇)依所 測ϊ之滾壓物⑻厚度的一特性值而定輸出一調整值,以將 ^工作;袞子(2)⑷沿其縱向定位。如箭頭(22)所示,該調 即4置(2G)係用於與多數設在滾|物⑻附近區域的感測器 連接以求出滾壓物⑻的鋼帶厚度。該調整裝置(2〇)在參 考所料的標稱值的情形下,依由這些感心發出的測^ =定’產生調整值’以調整與該工作滚子⑵或⑷相關 :疋位π件’這些定位元將各工作滾子⑵⑷沿其縱向依 矛夕動這種定位元件的調整值的發出情況在圖式 利用箭頭(24)(26)象徵性地表示。 11A rolling device of the above kind is available for use, and its J-roller can be worn particularly easily even in its final, 7-surface processing operation, and it can achieve a special _ kg% when the rolling process is repeated. Accuracy. This purpose is achieved in accordance with the present invention, so that each working roller provided in the roller frame can be moved in the axial direction. ^ ^ ^ ^ A /, at least one of the end regions of the working roller has Continuous non-linear roller profile. 200306236 The focus of the present invention is: the change in the diameter of the roller body (in the conventional rolling device, this change is tapered, or linearly changes along the longitudinal section) on the one hand when manufacturing work rollers Will increase the cost, on the other hand, its accuracy is limited when the strip profile is controlled and adjusted in the edge area of the strip. In particular, the transition from the generally cylindrical roller body to its tapered end region is a sudden transition (abrupt change), and this transition effect is especially during fine grinding of the roller body Processing needs to be interrupted. Therefore, in order to avoid this point d, the transition from the generally cylindrical region of the roller body to the narrower and narrower area of the roller body must be adjusted to be particularly smooth, rather than making the diameter along the longitudinal section approximately linear. This reduction is achieved by making the roller contour of the end region of each working roller constant, but non-linear. In the advantageous advantageous step feature of the present invention, the contour of the end region of each working roller is designed such that when the roller body is operated, its constant non-linear roller contour can just compensate the deformation of the roller body. In this way, a substantially continuous flat interface can be caused in the area where the rolled object is in contact with, so that its deformation in the end zone of the steel strip can be kept particularly small. Regarding the contour design of the roller body, regarding the deformation of the roller body, especially the experience that has been made earlier should be considered. For this reason, the non-linear roller profile of the narrowing and narrowing area of each work and fader is determined based on the representative measurement value or characteristic value of the roller body by a relevant calculation program for determination. When using a large number of such narrow working rollers, the continuous non-linear roller profile of one of the working rollers should be coordinated with each other; the roller profile setting of the roller should be set. Designing the end area of the working roller to match the wheel waste design ’can provide excellent accuracy when manufacturing 200306236 rollers. In order to make use of this in a particularly effective way so that the thickness of the rolled house can maintain a special value even in the edge area, the rolling house device should include an adjustment device, which is based on the steel tested. With the measured value of the thickness, an adjustment value is output to position each working roller in the longitudinal direction. In this way, it can be ensured that according to the thickness trend of the rolling house object actually obtained, the thickness of the edge area can be compensated by positioning the narrow and narrow satellite roller along its longitudinal axis. Tian Ye The working roller should be able to move in the pumping direction in a way that allows us to change the profile of the strip at the edge ^ depending on the type of dust ’s strip width and / or strip thickness. The advantages achieved by the edge region using the present invention are particularly: the continuous non-linear contour design of the end region of each body can produce-a kind of continuous = sub-contour, 胄 # the deformation properties of the working roller during the rolling process Washing rolls can be fully compensated. Especially in the use of advanced roller grinding technology 5, ^ The roller body of this tapered working roller can be ground in a single pass (may include one edge after grinding) for grinding, where the nominal contour d The package outline s is calculated by the operator, and is based on the deformability of each working roller: based on) can be specially designed to make the transition zone between the contact area and the area of the working roller relatively smooth. A, Tian Zazi A detailed description of an embodiment of the present invention will be described with reference to the drawings. [Figure 1 is a schematic diagram of a rolling device with most working rollers 200306236 [Figure No.] (1) Rolling device (2) Upper working roller (4) Lower working roller (6) Rolled material (8) (10) Roller support or middle (12) 04) Roller end (16) (18) Dotted line (20) Adjusting device (22) (24) (26) Roller between arrows [Embodiment] 1 figure, the rolling device (1) contains an upper working roller (2) and a lower working roller (4) 'When the rolling device (1) is operated, the rolled material (6 ) From the two working rollers, talk about F-shirts & The working rollers (2) and (4) are provided on the roller frame (not shown in the figure), and the working rollers a & are very hot and go to the side of the rolled material (6) to be processed. An associated support roller or intermediate roller or (10) support is available. The rolling device (1) is designed to manufacture rolled objects (6), which have a particularly flat and uniform steel strip profile even in their edge regions. There is a design goal here, which is to avoid rolling as much as possible. The thickness of the steel strip (6) in its edge area is continuously reduced by the influence of the load. In order to achieve this goal, the profile of the working roller in one end area is continuously narrowed. The roller profile of each working roller (2) or (4) is designed so that the roller diameter decreases continuously and non-linearly until the end of each roller 200306236 (12) or (14). Here, the contours of the working rollers (2) and (4) are selected so that the thickness of the steel strip in the processed article is similar and constant even in the end region. The deformation effect caused by rolling force can be compensated. Here, the design of the wheel temple of the working roller is determined by taking into account an appropriate calculation formula and using a roughly cylindrically designed working roller based on empirical values. The working roller (2) ⑷ is designed to be movable in the axial direction (that is, along its center axis and rotation axis indicated by dashed lines (16) or (18)). In this way, the working rollers (2) ⑷ can be positioned relative to each other in the axial direction, so that the thickness deviation of the 钿 area of the roller ⑻ can be adjusted by appropriately adjusting the contoured end regions of each working roller. Need to be determined and compensated in accordance with each situation. In order to achieve this in a particularly simple and automated way, there is an adjustment device (cooperating with the rolling device), the adjustment device (2) is based on the measured An adjustment value is output according to a characteristic value of the thickness of the rolled object ⑻, so that ^ work; 衮 子 (2) 定位 is positioned along its longitudinal direction. As shown by the arrow (22), this setting (4G) is used to connect with most sensors located in the area near the rollers to determine the thickness of the steel strips. The adjusting device (20) refers to the nominal value expected, and according to these sentiment measurements ^ = 'produce adjustment value' to adjust the work roller ⑵ or ⑷ related: 疋 position π pieces 'These positioning elements use the arrows (24) and (26) to symbolically show the adjustment values of the positioning elements when the working rollers are moved along the longitudinal direction of the positioning element. 11