TW200304794A - Absorbent article with stabilized absorbent structure - Google Patents

Absorbent article with stabilized absorbent structure Download PDF

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TW200304794A
TW200304794A TW91136252A TW91136252A TW200304794A TW 200304794 A TW200304794 A TW 200304794A TW 91136252 A TW91136252 A TW 91136252A TW 91136252 A TW91136252 A TW 91136252A TW 200304794 A TW200304794 A TW 200304794A
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Taiwan
Prior art keywords
absorbent
absorbent structure
width
fibers
length
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TW91136252A
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Chinese (zh)
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TW564172B (en
Inventor
Mark J Beitz
Frank P Abuto
Jayant Chakravarty
Michael J Garvey
Timothy J Rymer
B Venturino Michael
E Vogt Robert
E Kressner Bernhardt
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Kimberly Clark Co
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Priority claimed from US10/034,021 external-priority patent/US20030118814A1/en
Priority claimed from US10/037,385 external-priority patent/US6846448B2/en
Priority claimed from US10/034,079 external-priority patent/US20030129392A1/en
Priority claimed from US10/033,860 external-priority patent/US20030119406A1/en
Priority claimed from US10/306,201 external-priority patent/US20030119405A1/en
Application filed by Kimberly Clark Co filed Critical Kimberly Clark Co
Publication of TW200304794A publication Critical patent/TW200304794A/en
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Publication of TW564172B publication Critical patent/TW564172B/en

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Abstract

An absorbent article having a liner and an outercover in generally opposed relationship with the liner. An absorbent body disposed therebetween includes a non-woven absorbent structure having a length, a width and a thickness The absorbent structure is constructed of absorbent fibers and binder fibers activatable to form inter-fiber bonds within the absorbent structure, with the binder fibers being multi-component fibers in which at least one binder fiber component has a melt temperature that is lower than a melt temperature of at least one other binder fiber component. The width of the absorbent structure is non-uniform along its length prior to activation of the binder fibers. In another embodiment, the absorbent structure is of unitary construction and the concentration of binder fibers therein is non-uniform along at least one of the length, the width and the thickness of the absorbent structure.

Description

200304794 玖、發明説明: 【發明所屬之技術領域】 Θ “本發明爲以下申請案的部分接續:美國專利申請續號腦34〇79,標 題穩足性吸收結構的標的結合纖維,’;10/034021,標題“具有低溶性纖 維_收結構”;麵迎5,標題“製造線上穩定性吸收材料的設備和方 法,以及1〇/〇33860,標題“標的線上穩定性吸收結構”;這些案子接 申請於2〇01年I2月20曰,且皆完全於此併入參考之。 【先前技術】 本發明係’吸收結構如個人看顧產品較具體地説爲具有—吸收體 的吸收物件,此吸收體是由至少一部份的穩定性非織造吸收結構所組成。 、吸收物件被廣錢用在個人看顧產品中,如尿布,孩童上廁所訓練 褲’成人失禁用衣物,醫療用衣物,衛生棉等等,以及外科用编帶和海绵。 這些物件可吸收並容納身體排泄物,且通常都是抛棄式而會在使用一段有 限時間後就錢,也就是説這錄件不會被拿去清洗或恢復_再次使 用。傳統抛棄式吸收物件會包含-吸收體,其係位在與穿戴者皮膚接觸的 襯裡和阻止吸收體所吸收的身體排泄物滲出物件外的外覆蓋之間。吸收物 件的襯裡通常具有液體可透性,以允許液狀排泄物通過其中而被吸收體所 吸收。 在-用作此類吸收物件之吸收體的一般成形纖維織物(通常是指空 氣成形)中’分離的纖維如纖維素或其他合適的吸收纖維與顆粒或纖維超吸 收物質被一起引進空氣成形裝置中。吸收纖維和超吸收粒子會隨著氣流而 在空氣成形賴中流動,並被引到-多孔成形表面上,吸收^和超^收 粒子的混合齡被收餘此輕成形表面上而軸_吸收齡織物或結 構。 使用在高速商業操作中的空氣成形裝置通常具有一由境線網筛或具 刻痕的網栅所構成的成形表面,以及—或更多的成形構件,這些成形構件 E:\PATENT\PK.001 〇8\〇83l\pk.〇〇l.〇83M doc2003/6/13 . 200304794 與境線網篩或具刻細栅通常界定㈣成減形表面上的吸收結構之長 度,寬度和厚度。氣動機構,如眞空抽吸系統,會將空氣成 纖,的氣流吸引到成形表面上,並讓氣流通過成形表面,此類系統已應用 在同遠商錄作上。藉由制此類空減轉置,卿成的吸收結構在沿 其長度及域寬度方向上具有基重(即厚度)階層,且亦具有大致不均勻的寬 度。 、 ,當空氣成形之含有吸收纖維和超吸收材料的吸收結構已被證明對於 製造理想雜和尺寸之吸收體以供各種吸收物件伽是非常有效的同 時,也期望能有進-步的改善。較具體地説,此類結構在穿戴者多次排迪 體液後,會缺乏維持其原來形狀(即長度,寬度和特别是厚度)的完整性或 穩定性吸收結構。 爲了這個目的,已知道使用—傳統空氣繼程序來形成—已添加有 連結材料的穩定性吸收織物或結構。此類連結材料已包或黏著劑,粉末, 網和連結纖維。連結纖維已包括—或更多以下種類的纖維··同質單絲,熱 易融纖維,融噴聚丙烯纖維等等。 在傳統空氣舖置系統中,連結纖維係與吸收纖維和超吸收材料混 合,然後再使用L統來吸引纖維至成形表面上,而將此混合物置於 ,夕孔的成%表面。然後,成形表面上所產生的結構被被加熱以活化連結 纖維,使一部份的連結纖維融化並與吸收纖維形成内纖維連結,而產生一 穩定性結構。 然而,此類傳統的空氣舖置系統會被能有效使用的連結纖維長度所 限制。在操作傳統系統時,連結纖維的長度通常ό mm或更少。若要使用 更長的連結纖維,會導致分賴筛堵塞,纖維不均句分佈,纖維凝結,以 及其他基重不一致的問題。此類空氣舖置系統亦需要使用較多能量。若要 將連結纖維加熱活化讀供穩定性織物結構,職要過度延長結構的加熱 時間以充分地加熱連結纖維。舉例來説,經空氣連結系統的典型加熱時間 爲7至8秒。此外,還需要過度延長纖維織物的冷卻時間(如捲繞儲存於倉 庫中),喊進—步處理操作之前產生並保存理想賴定性結構。 所以,傳統空氣舖置系統已不適合製造高速消耗產品轉換機器上直 E:\PATENT\PK-001 08\0831\pk-001-0831-l doc2003/6/13 6 200304794 接產生的穩定性吸收結構。更確切地説,若想要穩定性吸收結翻來製造 吸收物件的吸收體’-般方法是製造比所需之非線上穩紐織物更寬者, 而將織物纏繞並儲存以供在個别製造機器中使用。 此類方法的特别缺點是傳統空氣舖置系統在訂定其所製造的穩定性 結構尺寸時會受麻制。較具體地説,藉由離·氣礙系統所形成的穩 定性結構可同時具有均勻寬度(如直線側緣)和大致均句的基重及厚度。^ 期望-具有不—致寬度之某卿狀的吸收結構,如具有較树下區域的吸 收結構,必需將之前所製得的穩定性織物展開來且要切割織物側緣以提供 理想的寬度輪>#。這樣子切割和成賴選之穩定性織物的區段會過度浪費 織物量,且在製造操作上也過於複雜。此外,傳統系統對於較低密^材料 的裝運,儲存和纏繞處理上需要過多的花費。 另外,若期望不-致的基重或厚度以讓吸收結構具有增加基重的標的 區域以增加吸收容量,則必須從一穩定性織物切下一較小(較窄)層,並將 此較小層重疊連絲-較大的穩定性織物上,以增加吸收結構在標的區域 上的基重。如此需要額外的步驟,甚至讓製造操作更複雜了。 【發明内容】 大致上,本發明吸收物件之-實施例包含一用來與穿戴者身體接觸的 襯裡,以及一與該襯裡相對的外覆蓋物。在襯裡和外覆蓋物之間置有一吸 收體,該吸收體包含具有一長度,一厚度,一寬度和界定出結構寬度之相 對側緣的非織造吸收結構。吸收結構的厚度沿其長度和寬度方向上是不一 致的,且吸收結構的相對側緣在其長度上是沒有被切割的。吸收結構是一 體構造且包含吸收纖維和可被活化以在吸收結構内形成内纖維連結的連 結纖維。 ° 在另-實施例中,吸收物件通常包含-與穿戴者身體接觸的襯裡,和 位置與該襯裡相到的外覆蓋物。在襯裡和外覆蓋物之間置有一吸收體,該 吸收體包含一含有吸收纖維和被活化而在吸收結構中形成内纖維連結的 連結纖維。連結纖維爲多成分纖維,其中至少一連結纖維成分的融化^度 低於至少一其他連結纖維成分的融化溫度。吸收結構具有一長度,厚度, ΕΛΡΑΤΕΝΤΛΡΚ-001 08\0831\pk-001-083M doc2003/6/13 π 200304794 ,度和大致上界定賴寬細晴側緣的寬度在紅度 疋不-致的’且吸收賴__、其長度純上大致未被切判。 在另-實施财,吸收物件通常包含—與穿戴者身體接觸的觀裡 -位置與該她相對的外«物。在襯裡和外覆蓋物之隨有—吸收〜 度,ί度和寬度的非織造吸收結構。吸收結構二 “其長度和寬度的至少-者是不—致的。此吸收結構是—體構造且包含 吸收纖維和可被活化以在吸收結構内形成内纖維連結的連結纖維。 纖維活化後,吸收結構是未塑形狀態。 口 、在另:實施例中,吸收物件通常包含_與穿戴者身體接觸的襯裡,及 -位置與織她賴外覆蓋物。她裡和外覆蓋物之醋有—吸收體, 此吸收體包含-具有長度’―寬度和_基重的雜造吸收結構“及收結構 的寬度沿其長度是不-致的’且吸收結翻基重沿其長度和寬度中的^少 -者是不-致的。吸收結構是-龍造且包含吸收纖維和可被活化以在吸 收結構内形成内纖維連結的連結纖維。吸收結構具有輯的主要面,其在 連結纖維活化期間及活化後是未被塑形的。 、、在另-實施例中,吸收物件通常包含一與穿戴者身體接觸的觀裡和與 襯裡相對的外覆盖物。在襯裡和外覆蓋物之間包含—具有吸收纖維和被活 化而在吸收結構内形成内纖維連結之連結纖維的非織造吸收結構。連結纖 維爲多成分纖維,其中至少-連結纖維成分的融化溫度低於至少依其他連 結纖維成分的融化溫度。吸收結構具有一長度,厚度,寬度和大致界定出 結構寬度的相對側緣,吸收結構的寬度沿其長度方向上是不一致的,且各 具有一表面輪廓的側緣都沒有凹面部份。 在另一實施例中,吸收物件通常包含一與穿戴者身體接觸的襯裡和與 该襯裡相對的外覆蓋物。在襯裡和外覆蓋物之間置有一吸收體,此吸收體 包含一具有長度,厚度,寬度,大致界定出結構寬度之相對側緣的非織造 吸收結構。通過吸收結構寬度的厚度沿著結構長度的至少一部份是不一致 的。吸收結構在通過其寬度的該部份上具有一亮度階層,此亮度由吸收結 構亮度測試所測得的値爲0.5至3.0灰階單位/mm。 在另一實施例中,吸收物件通常包含一與穿戴者身體接觸的襯裡和與 E:\PATENT\PK-001 08\0831\pk-001-0831-1 doc2003/6/13 200304794 該襯裡相對的外覆蓋物。在襯裡和外覆蓋物之間置有一吸收體,此吸收體 包含一具有長度,厚度,寬度,大致界定出結構寬度之相對側緣的非織造 吸收結構。吸收結構的寬度沿其長度方向是不一致的,且吸收結構的側緣 具有一邊緣亮度輪廓,其是由一邊緣亮度測試所決定的二級多項式函數界 定而得的。此函數中X2項的係數“a”範圍介於_15至20之間,而X項的 係數“b”範圍介於10至40之間。 一般來説,本發明吸收物件的另一實施例包含一與穿戴者身體接觸的 襯裡和位置與該襯裡相對的外覆蓋物。在襯裡和外覆蓋物之間置有一吸收 體,此吸收體包含一一體構造的非織造吸收結構。吸收結構包含吸收纖維 和可被活化以在吸收結構内形成内纖維連結的連結纖維,吸收結構並具有 一長度,寬度,厚度和於整個吸收結構中皆大於20平方微米的可透性。 吸收結構的厚度沿著結構的長度和寬度中的至少一者是不一致的。 在另一實施例中,吸收物件通常包含一與穿戴者身體接觸的襯裡和位 置與該襯裡相對的外覆蓋物。在襯裡和外覆蓋物之間置有一吸收體,此吸 收體包含一一體構造的非織造吸收結構。此吸收結構包含吸收纖維和被活 化形成吸收結構内之内纖維連結的連結纖維,且吸收結構具有一長度,寬 度,厚度和在整個吸收結構中皆大於20平方微米的可透性。吸收結構亦 具有一密度,此密度沿著吸收結構長度和寬度的至少一者是不均勻的。 在另-實施例中,吸收物件通常包含一與穿戴者身體接觸的襯裡和位 置與1¾襯裡相對的外覆蓋物。在襯裡和外覆蓋物之間置有一吸收體,此吸 收體包含——體構造的非織造吸收結構。此吸收結構包含吸收纖維和被活 化形成吸收結構内之内纖維連結的連結纖維,且吸收結構具有一長度,寬 度,厚度和在整個吸收結構中皆大於20平方微米的可透性。吸收結構内 的連結纖維濃度沿著吸收結構的長度,寬度和厚度中的至少一者是^均勻 的。 -般來説,本發明吸收物件㈣—實摘包含—财戴者身體接觸的 親裡和位置與該襯裡相對的外覆蓋物。在襯裡和外覆蓋物之間置有一吸收 體。此吸收體包含一體構造的非織造吸收結構,並包含吸收纖維和被活 化形成吸收結構内之峨維連結的連結纖維。吸收結構具有—長度,寬度 E.\PATENT\PK-001 〇8\0831\pk-〇〇l-〇831-1 doc2003/6/13 9 200304794 和厚度,吸收結構内之連結、纖維濃度沿著吸收結構長度,寬度,和厚度中 的至少一者是不均勻的。 在另一實施例中,吸收物件包含一與穿戴者身體接觸的襯裡和位置與 該觀裡相對的外覆蓋物。在襯裡和外覆蓋物之間置有一吸收體,此吸收體 包含一具有長度,寬度,厚度和相對主要面的非織造吸收結構。吸收結構 包含吸收纖維和連結纖維,連結纖維爲多成分纖維,其中至少一連結纖維 成分的融化溫度低於至少依其他連結纖維成分的融化溫度。連結纖維在吸 收結構的主要面上大致上呈隨意定位的狀態。 在另一實施例中,吸收物件通常包含一與穿戴者身體接觸的襯裡和一 與觀裡相對的外覆蓋物。在襯裡和外覆蓋物之間置有一吸收體,此吸收體 包含一具有長度,寬度和厚度的非織造吸收結構。吸收結構包含吸收纖維 和被活化而在吸收結構内形成内連結纖維的連結纖維,連結纖維爲多成分 纖維’其中至少一連結纖維成分的融化溫度低於至少依其他連結纖維成分 的融化溫度。吸收結構的寬度在連結纖維活化之前,沿其長度方向是不一 致的。 在另一實施例中,吸收物件通常包含一與穿戴者身體接觸的襯裡和一 與襯裡相對的外覆蓋物。在襯裡和外覆蓋物之·有—吸收體,此吸收體 包含一具有長度,寬度和厚度的非織造吸收結構。吸收結構包含吸收纖 維,超吸收材料和被活化而在吸收結構内形成内連結纖維的連結纖維,在 吸收結構的整個寬度上大致都分佈有超吸收材料。吸收結構的寬度在連結 纖維活化之前,沿其長度方向是不一致的。 在另一實施例中,吸收物件通常包含一與穿戴者身體接觸的襯裡和一 與襯裡相對的外覆蓋物。在襯裡和外覆蓋物之間置有一吸收體,此吸收體 包含一具有長度,寬度,厚度和相對主要面的非織造吸收結構。吸收結構 包含吸收纖維和被活化而在吸收結構内形成内連結纖維的連結纖維,吸收 結構的厚度沿其長度和寬度中的至少_者是不—致的。連職維在主要面 上大致是隨意定位的。 在另一實施例中,吸收物件通常包含一與穿戴者身體接觸的襯裡和一 與襯裡相對的外覆蓋物。在襯裡和外覆蓋物之間置有一吸收體,此吸收體 E:\PATENT\PK-001 08\0831 \pk-001 -0831 -1 doc2003/6/13 10 200304794 包含一一體構造的非織造結構,並包含 内形成内麟細 纖維的含量爲吸收結構重量的〇至5%之間。 ,m. 【實施方式】 現凊參考圖示,尤其第_圖,其圖解一根據本發 件’其整體咐_ 21絲。樹狀, 姐排泄出的廢物。某些吸收性物件,如拋棄式吸收性物件,是在使用 有限制丟棄畴親或復原以再次使用。然而會考慮縣發明的原= 可應用在外罐括可重複使_外衣⑽及其他吸收性物件上。例如,本 發明的原理可取孩童姆褲及其他嬰兒和孩童看撼品,醫療用外衣, 衛生棉和其他女性看顧產品等等,以及外科闕帶和紗布。 第-圖中的尿布⑼爲未折疊且攤平的狀態以顯示出尿布的一縱轴 X和-橫軸γ。尿布(21)通常包含一中央吸收裝配(23),其從尿布的前區 (25)(即前部)經過一胯下區(27)(即中央區)至尿布的後區㈣即後匆中央 吸收裝配(23)大體呈J形,更具體地説爲沙漏形,且具有顯示輪廊,橫向 相對的側緣(31)和縱向相對的前和後腰緣或末端,其分别以(33)和⑽表 不。然而應瞭解到尿布(21)可具有其他的形狀,如矩形或丁形,而不會偏 離本發明的範圍。尿布(21)的側緣(31)縱向地從前區(25)通過胯下區(27)延 伸至後區(29),以在穿戴時形成尿布之橫向相隔的腿部開口(37)(第三圖)。 如區(25)通常包括通過穿戴者較低之腹部區域的中央吸收裝配⑵) 4份,而後區(29)通常包括通過穿戴者較低之後區的中央吸收裝配部份。 胯下區(27)包括從㈤區(25)至後區(29)縱向通過穿戴者胯下且橫向地介於 穿戴者腿部之間的部份。當穿戴在穿戴者身上時(第三圖),尿布(Μ)進一步 界定出一中央腰部開口 (413)和腿部開口 (37)。 特别參考第二圖,尿布(21)的中央吸收裝配(23)包含一外覆蓋物,大 致上以(49)表示,一面向外覆蓋物而置的體側襯裡(51),以及一爲在外覆蓋 物和槪裡之間的吸收體’其大致上以(53)表示。圖解實施例的外覆蓋物(49) E:\PATENT\PK-001 08\0831\pk-001-083M doc2003/6/13 11 200304794 通常界定出尿布的長度和寬度。吸收體(53)具有_寬度,其分别少於長产 且外覆蓋物(49观度使得外覆蓋物不論縱向或橫向皆超出吸收體的^ 和末端。體側她(M)大致上隨著外覆蓋物一起擴張,或者可依期望讓它 的範圍大於(會因此界定出尿布的長度及/或寬度)或小於外覆蓋物的區 域。換句話説,體側襯裡(51)理想上係與外覆蓋物(49)疊置但不需要與外覆 蓋物共同延伸。 m 4 在-實施例t ’外覆蓋物(49)是能伸展的且可或不可具有些微的彈 性。更具體地説,外覆蓋物(49)能充分地延伸使得一旦拉伸至低於吸收體 的重量’渺卜覆》將不會大體_其原始位[_。然而,應考慮到:卜 覆蓋物(49)可爲非伸展且仍維持在本發明的範圍。 外覆蓋物(49)可爲多層層壓結構而提供理想的可伸展性以及不透液 性和透氣性。例如,圖解之實施例的外部覆蓋物(49)爲兩層結構,其包括 一由透氣材料所製之外層(55)和一由不透液材料所製之内層(57),此二層被 一合適的層壓黏著物(59)連結在一起。然而應瞭解到外覆蓋物(49)也可以不 透液的單一層材料來建構,如以之後將會提到的用來建構内層(5?)的材料 來製造-薄瓣膜,而不會偏離本發_翻。外覆蓋物(49)的不透液内 層(57)可爲透氣(即“可呼吸”)或不透氣。 體側襯裡(51)理想上有順應性,柔軟,且不會對穿戴者皮膚造成刺 激,且被用來幫助將穿戴者皮膚與吸收體⑺)隔離。襯裡的親水性比吸 收體(53)低讓穿戴者能接觸到較乾燥的表面,並具有能透液的足夠孔洞藉 以讓液體輕易地通過其厚度。合適的體侧襯裡(51)可選自各種網狀材料, 但理想上係至少能在一方向上拉伸(如縱向或橫向)。在特别的實施例中, 體側襯裡(51)理想上是可伸展的且能夠沿著外覆蓋物延伸讓尿布能合身於 穿戴者。 , 固定片(65)(第一圖和第三圖)被固定在位於後區(29)的中央吸收裝配 (23)上’ u!遞向地從裝配的相對側緣(31)延伸出來。固定片(65)可被連接至 外覆蓋物(49) ’體側襯裡(51),外覆蓋物和襯裡之間,或其他尿布(21)構件 上。固定片(65)亦可爲彈性或者以橡膠製。例如,固定片(65)可爲一彈性材 料如頸連結層壓材料(NBL)或拉伸連結的層壓材料(SBL)。 E:\PATENT\PK-001 08\0831\pk-001-0831-t doc2003/6/13 12 200304794 ^ 、製以此^材料的方法爲熟於此項技術者所熟知且被描述在Wisneski 等人於1術年5 Θ 5日所絲的美國專鄉偏迎號,μ。麵卩於㈣ 年7月η日所發表的美國專利第a26"2號,以及邱等人於簡年 4月8日所發表〈歐洲專利申請案砂⑽7 Ο%,其揭示内容於此併入參考 之。包含選擇性裝配固定片的物件範例描述於^靜等人於ι996年3 月5日所發表的美國專利第5496298號;心的美國專利第 5540796 號; 以,Fries的美國專利第5595618號;其揭示内容於此併入參考之。或者, 口足片(65)了與所“擇的尿布構件一體成形。例如,固定片(μ)可與外覆 盖物(49)的内或外層(57,55)一體成形,或與體側襯裡(51)一體成形。 Z足構件,如釣環固定物,其分别以㈤和(72)表示,被用來確保尿 布(21)牙戴在孩重或其他穿戴者身上。或者,其他的固定構件(未顯示),如 鈕釦,别針’魔鬼沾,膠帶固定物,黏著物,蕈環固定物等等皆可被利用。 理想上’目定構件⑺,72)的互相連接是可選擇性地解開和再次連扣。在圖 π的實施例中,鉤固定物(4囉固定在尿布⑼後區(29)的固定片⑽尚且 從此處橫向延伸出去。然而,應瞭解到固定片(65)可由鉤型材料來形成因 此包含鉤固定物(71)卻不偏離本發明的範圍。圖示實施例的環固定物(7幻 爲一固足在尿布(21)之前區(25)外覆蓋物(49)上的環型嵌板,而提供一“可 固定在任何地方的機械固定系統以改善具有環固定物之鉤固定物的固 定情形。 環型材料可包括未連結圖案的非織造織品,其具有連續連結的區域 而界定出一多重的分離未連結區域範圍。織品之分離未連結範圍中的纖維 或細線在尺寸上係藉由連續連結的範圍所穩固,此連結範園環繞或包圍每 個未連結的範圍,使得不需要另外的薄膜或黏著物支撐層。未連結範圍被 特别。又。十末在未連結乾圍中的纖維或細線之間提供空間,而維持足夠的開 口或大到能容納並銜接互補之鉤固定物(71)的鉤元件。尤其,一未連結圖 形的非織造織品或織物可包含一以單一成分或多重成分之熔紡細線形成 的紡黏非織造織物。例如,環材料可爲一層壓結構,其包含聚乙埽成分及 聚丙歸成分而以聚丙烯遠離外覆蓋物(49)而面向外側的形式黏結在一起以 接收鉤固定物(71)。合適之未連結圖形織品的範例描述於T.J St〇kes等人於 ΕΛΡΑΤΕΝΤΛ削0丨〇_31狀姻·峨丨如細/6m 13 200304794200304794 发明 Description of the invention: [Technical field to which the invention belongs] Θ "The present invention is a partial continuation of the following application: U.S. Patent Application Renewal No. Brain 34〇79, titled binding fiber with a stable absorbent structure, '; 10 / 034021, heading "has a low-solubility fiber-receiving structure"; welcome 5, heading "equipment and method for manufacturing stable absorption materials on the line, and 10 / 〇33860, heading" target online stability absorption structure "; these cases are connected The application was filed on February 20, 2001, and all are incorporated herein by reference. [Prior art] The present invention is an absorbent structure, such as a personal care product, which is more specifically an absorbent article having an absorbent body, which is composed of at least a part of a stable nonwoven absorbent structure. Absorbent articles are widely used in personal care products, such as diapers, children ’s toilet training pants ’adult incontinence clothing, medical clothing, sanitary napkins, etc., as well as surgical braids and sponges. These items can absorb and hold body waste, and are usually disposable and will be paid for after a limited period of use, which means that the recording will not be taken for cleaning or recovery_ reuse. Conventional disposable absorbent articles will include an absorbent body positioned between a liner that is in contact with the wearer's skin and an outer cover that prevents body exudates absorbed by the absorbent body from oozing out of the article. The liner of an absorbent article is generally liquid permeable to allow liquid excreta to pass through and be absorbed by the absorbent body. 'Separated fibers such as cellulose or other suitable absorbent fibers in general shaped fiber fabrics (usually referred to as air forming) used as absorbers for such absorbent articles are introduced into the air forming device together with particles or fiber superabsorbent materials in. Absorbing fibers and superabsorbent particles will flow in the air-forming process with the airflow, and will be directed to the porous forming surface. The mixed age of the absorbing and super-receiving particles will be left on the light-formed surface and absorbed by the shaft. Age fabric or structure. Air forming devices used in high-speed commercial operations usually have a forming surface composed of a boundary line screen or a scored grid, and—or more forming members. These forming members E: \ PATENT \ PK.001 〇8 \ 〇83l \ pk.〇〇l.〇83M doc2003 / 6/13. 200304794 and the boundary line mesh screen or fine grid usually define the length, width and thickness of the absorbent structure on the reduced surface. Pneumatic mechanisms, such as the hollow air suction system, attract air flow into the forming surface and allow the air flow to pass through the forming surface. Such systems have been applied to Tongyuan Business Records. By making this type of airborne transposition, Qingcheng's absorption structure has a basis weight (i.e., thickness) layer along its length and domain width direction, and also has a generally uneven width. When air-forming absorbent structures containing absorbent fibers and superabsorbent materials have proven to be very effective in manufacturing absorbent bodies of ideal heterogeneity and size for various absorbent articles, further improvements are also expected. More specifically, this type of structure lacks the integrity or stability of the absorbent structure that maintains its original shape (i.e., length, width, and especially thickness) after the wearer has repeatedly drained body fluids. For this purpose, it is known to use-traditional air-forming procedures to form-a stable absorbent fabric or structure to which a bonding material has been added. Such bonding materials have been coated or adhesives, powders, nets and bonding fibers. Bonding fibers already include—or more of the following types of fibers: homogeneous monofilaments, heat-fusible fibers, melt-blown polypropylene fibers, and so on. In the conventional air laying system, the connecting fiber system is mixed with the absorbent fiber and the superabsorbent material, and then the L system is used to attract the fibers to the forming surface, and this mixture is placed on the% surface of the pore. Then, the structure generated on the forming surface is heated to activate the connecting fibers, melting a part of the connecting fibers and forming an internal fiber connection with the absorbing fibers to produce a stable structure. However, such conventional air-laying systems are limited by the length of bonding fibers that can be effectively used. When operating conventional systems, the length of the bonding fibers is usually ό mm or less. If you use longer connecting fibers, it will lead to blockage of the sieve, uneven fiber distribution, fiber coagulation, and other inconsistent basis weights. Such air placement systems also require more energy. If the bonding fiber is heated to activate the stable fabric structure, it is necessary to extend the heating time of the structure excessively to sufficiently heat the bonding fiber. For example, a typical heating time via an air-linked system is 7 to 8 seconds. In addition, it is necessary to extend the cooling time of the fiber fabric excessively (such as winding storage in the warehouse), and to generate and save the ideal qualitative structure before the step-by-step processing operation. Therefore, the traditional air laying system is no longer suitable for manufacturing high-speed consumable product conversion machines. E: \ PATENT \ PK-001 08 \ 0831 \ pk-001-0831-l doc2003 / 6/13 6 200304794 . Rather, if a stable absorbent knot is desired to make an absorbent body of an absorbent article, the general method is to make a wider fabric than the required non-linear stabilizing fabric, and the fabric is wound and stored for individual use. Used in manufacturing machines. A particular disadvantage of such methods is that conventional air-laying systems are subject to hemp when sizing the dimensions of the stable structures they make. More specifically, the stable structure formed by the air-blocking system can have both a uniform width (such as a straight side edge) and a basis weight and thickness of a substantially uniform sentence. ^ Desired-like absorbent structure with inconsistent width. If it has an absorbent structure under the tree, it is necessary to unfold the previously prepared stable fabric and cut the fabric edge to provide the ideal width wheel. >#. Cutting and relying on the selected stable fabric sections in this way excessively wastes the amount of fabric and is too complicated in manufacturing operations. In addition, conventional systems require excessive costs for shipping, storage, and wrapping of lower density materials. In addition, if an inconsistent basis weight or thickness is desired so that the absorbent structure has a target area for increasing the basis weight to increase the absorption capacity, a smaller (narrower) layer must be cut from a stable fabric and compared to this Small layers of overlapping strands-larger stable fabrics to increase the basis weight of the absorbent structure on the target area. This requires additional steps and even complicates the manufacturing operation. SUMMARY OF THE INVENTION Generally, one embodiment of the absorbent article of the present invention includes a liner for contacting the wearer's body, and an outer cover opposite the liner. An absorbent body is disposed between the liner and the outer cover, the absorbent body comprising a nonwoven absorbent structure having a length, a thickness, a width, and opposite side edges defining a structural width. The thickness of the absorbent structure is inconsistent along its length and width, and the opposite side edges of the absorbent structure are not cut across its length. An absorbent structure is a monolithic structure and contains absorbent fibers and connecting fibers that can be activated to form internal fiber bonds within the absorbent structure. ° In another embodiment, the absorbent article typically includes a liner that is in contact with the wearer's body, and an outer cover positioned in contact with the liner. An absorbent body is disposed between the liner and the outer cover, the absorbent body comprising a linking fiber containing the absorbent fiber and activated to form an internal fiber link in the absorbent structure. The bonding fibers are multi-component fibers, and the melting temperature of at least one bonding fiber component is lower than the melting temperature of at least one other bonding fiber component. The absorptive structure has a length and a thickness. ΕΛΡΑΤΕΝΤΛPK-001 08 \ 0831 \ pk-001-083M doc2003 / 6/13 π 200304794, the degree and the width that generally define the width of the fine edge of Lai Kuan are incompatible with redness And the absorption of Lai __, its length is purely roughly not judged. In another aspect, an absorbent article usually contains—a view of the body in contact with the wearer—a foreign object that is positioned opposite the wearer. Non-woven absorbent structure with lining and outer cover-Absorption ~ Degrees, width and width. Absorptive structure 2 "its length and width are at least inconsistent. This absorbent structure is a body structure and contains absorbent fibers and connecting fibers that can be activated to form internal fiber connections within the absorbent structure. After the fibers are activated, The absorbent structure is in an unshaped state. Mouth, in another: embodiments, the absorbent article usually includes a lining that is in contact with the wearer's body, and-the position and the outer cover of the weave. — An absorbent body, the absorbent body comprising a hybrid absorbent structure having a length '-width and a basis weight' and the width of the receiving structure is inconsistent along its length 'and the absorbent knot basis weight along its length and width ^ 少-者 是 不-cause. The absorbent structure is made of dragons and contains absorbent fibers and tie fibers that can be activated to form internal fiber bonds within the absorbent structure. The absorbent structure has a major surface that is unshaped during and after activation of the bonding fibers. In another embodiment, the absorbent article generally includes an outer cover that is in contact with the body of the wearer and an outer cover opposite the liner. Contained between the liner and the outer cover-a nonwoven absorbent structure having absorbent fibers and interlocking fibers that are activated to form internal fiber bonds within the absorbent structure. The connecting fiber is a multi-component fiber in which at least the melting temperature of the connecting fiber component is lower than at least the melting temperature of other connecting fiber components. The absorbent structure has a length, thickness, width, and opposite side edges that roughly define the width of the structure. The width of the absorbent structure is inconsistent along its length, and each side edge with a surface profile has no concave portion. In another embodiment, the absorbent article generally includes a liner that is in contact with the body of the wearer and an outer cover opposite the liner. An absorbent body is disposed between the liner and the outer cover, and the absorbent body includes a non-woven absorbent structure having length, thickness, width, and opposite side edges that generally define the width of the structure. The thickness through the width of the absorbent structure is inconsistent along at least a portion of the length of the structure. The absorptive structure has a brightness level on the portion passing through its width, and the brightness is 0.5 to 3.0 grayscale units / mm as measured by the absorption structure brightness test. In another embodiment, the absorbent article typically includes a liner that is in physical contact with the wearer and is opposite the E: \ PATENT \ PK-001 08 \ 0831 \ pk-001-0831-1 doc2003 / 6/13 200304794 the liner Outer covering. An absorbent body is disposed between the liner and the outer cover, and the absorbent body includes a non-woven absorbent structure having length, thickness, width, and opposite side edges that generally define the width of the structure. The width of the absorption structure is inconsistent along its length, and the side edge of the absorption structure has an edge brightness profile, which is defined by a second-order polynomial function determined by an edge brightness test. The coefficient "a" of the X2 term in this function ranges from _15 to 20, and the coefficient "b" of the X term ranges from 10 to 40. Generally, another embodiment of the absorbent article of the present invention includes a liner in contact with the wearer's body and an outer cover positioned opposite the liner. An absorbent body is disposed between the liner and the outer cover, and the absorbent body includes a non-woven absorbent structure which is integrally constructed. The absorbent structure includes absorbent fibers and linking fibers that can be activated to form internal fiber bonds within the absorbent structure. The absorbent structure has a length, width, thickness, and permeability greater than 20 square microns throughout the absorbent structure. The thickness of the absorbent structure is inconsistent along at least one of the length and width of the structure. In another embodiment, the absorbent article generally includes a liner in contact with the body of the wearer and an outer cover positioned opposite the liner. An absorbent body is interposed between the liner and the outer cover, and the absorbent body includes a non-woven absorbent structure which is integrally constructed. The absorbent structure includes absorbent fibers and linking fibers that are activated to form internal fiber links within the absorbent structure, and the absorbent structure has a length, width, thickness, and permeability greater than 20 square microns throughout the absorbent structure. The absorbent structure also has a density that is non-uniform along at least one of the length and width of the absorbent structure. In alternative embodiments, the absorbent article typically includes a liner that is in contact with the body of the wearer and an outer cover positioned opposite the ¾ liner. An absorbent body is placed between the liner and the outer cover, and the absorbent body comprises a nonwoven absorbent structure of a body structure. The absorbent structure includes absorbent fibers and linking fibers that are activated to form internal fiber links within the absorbent structure, and the absorbent structure has a length, width, thickness, and permeability greater than 20 square microns throughout the absorbent structure. The concentration of the linking fibers in the absorbent structure is uniform along at least one of the length, width, and thickness of the absorbent structure. -In general, the absorbent article of the present invention-the actual extract contains-the outer cover of the wearer's body that is in physical contact with the liner opposite the liner. An absorbent body is placed between the liner and the outer cover. The absorbent body includes a non-woven nonwoven structure integrally constructed, and includes absorbent fibers and connecting fibers that are activated to form an Evita connection within the absorbent structure. The absorbent structure has a length and a width of E. \ PATENT \ PK-001 〇8 \ 0831 \ pk-〇〇l-〇831-1 doc2003 / 6/13 9 200304794 and thickness. At least one of the length, width, and thickness of the absorbent structure is non-uniform. In another embodiment, the absorbent article includes a liner and an outer cover positioned in contact with the wearer's body as opposed to the view. An absorbent body is disposed between the liner and the outer cover. The absorbent body includes a nonwoven absorbent structure having a length, a width, a thickness, and a relatively major surface. The absorbent structure includes absorbent fibers and linking fibers. The linking fibers are multi-component fibers. The melting temperature of at least one linking fiber component is lower than the melting temperature of at least other linking fiber components. The connecting fibers are positioned substantially randomly on the main surface of the absorbent structure. In another embodiment, the absorbent article typically includes a liner that is in contact with the body of the wearer and an outer cover that is opposite the interior. An absorbent body is disposed between the liner and the outer cover. The absorbent body includes a nonwoven absorbent structure having a length, a width, and a thickness. The absorbent structure includes absorbent fibers and interconnected fibers that are activated to form internal interconnected fibers within the absorbent structure. The interconnected fibers are multicomponent fibers' and the melting temperature of at least one of the interconnected fiber components is lower than at least the melting temperature of other interconnected fiber components. The width of the absorbent structure is inconsistent along its length before the connecting fibers are activated. In another embodiment, the absorbent article generally includes a liner that is in contact with the wearer's body and an outer cover opposite the liner. On the lining and outer cover there is an absorbent body, the absorbent body comprising a nonwoven absorbent structure having a length, a width and a thickness. The absorbent structure includes absorbent fibers, superabsorbent materials, and connecting fibers that are activated to form internal link fibers within the absorbent structure. Superabsorbent materials are distributed over the entire width of the absorbent structure. The width of the absorbent structure is inconsistent along its length before the connecting fibers are activated. In another embodiment, the absorbent article generally includes a liner that is in contact with the wearer's body and an outer cover opposite the liner. An absorbent body is disposed between the liner and the outer cover. The absorbent body includes a nonwoven absorbent structure having a length, a width, a thickness, and a relatively major surface. The absorbent structure contains absorbent fibers and linking fibers that are activated to form internal link fibers within the absorbent structure. The thickness of the absorbent structure is inconsistent along at least one of its length and width. The company's position is roughly arbitrary in its main aspects. In another embodiment, the absorbent article generally includes a liner that is in contact with the wearer's body and an outer cover opposite the liner. An absorbent body is placed between the liner and the outer cover. The absorbent body E: \ PATENT \ PK-001 08 \ 0831 \ pk-001 -0831 -1 doc2003 / 6/13 10 200304794 contains a non-woven nonwoven The structure, and the content of the internally formed fine fibers is between 0 and 5% of the weight of the absorbent structure. M. [Embodiment] Reference is now made to the drawings, especially to Fig. _, Which illustrates one according to the present document's overall command _ 21 wire. Tree-like waste from my sister. Some absorbent articles, such as disposable absorbent articles, are in use. Restricted discarding or recovery for reuse. However, the original invention of the county will be considered. It can be applied to outer cans, including reusable garments and other absorbent articles. For example, the principles of the present invention may be children's trousers and other baby and child watch products, medical outerwear, sanitary napkins and other female care products, and the like, as well as surgical straps and gauze. The diaper ⑼ in the figure-is unfolded and flattened to show one vertical axis X and-horizontal axis γ of the diaper. The diaper (21) usually comprises a central absorbent assembly (23), which passes from the front area (25) (i.e. the front) of the diaper through a lower area (27) (i.e. the central area) to the rear area of the diaper (i.e. the rear area) The central absorption assembly (23) is generally J-shaped, more specifically an hourglass, and has a display wheel gallery, laterally opposite side edges (31) and longitudinally opposite front and rear waist edges or ends, which are respectively (33 ) And I say no. It should be understood, however, that the diaper (21) may have other shapes, such as rectangular or tee-shaped, without departing from the scope of the present invention. The side edge (31) of the diaper (21) extends longitudinally from the front area (25) through the sub-condylar area (27) to the rear area (29) to form laterally separated leg openings (37) of the diaper when worn (p. Three images). For example, the area (25) usually includes 4 portions through the central absorbent assembly of the lower abdomen area of the wearer, and the rear area (29) usually includes the central absorption assembly portion through the lower rear area of the wearer. The lower crotch region (27) includes a portion passing from the crotch region (25) to the rear region (29) longitudinally through the wearer's crotch and interposed laterally between the wearer's legs. When worn on the wearer (picture 3), the diaper (M) further defines a central waist opening (413) and a leg opening (37). With particular reference to the second figure, the central absorbent assembly (23) of the diaper (21) includes an outer cover, generally indicated by (49), a bodyside liner (51) facing the outer cover, and an outer cover The absorbent body 'between the cover and the inside is represented by (53). The outer cover (49) of the illustrated embodiment E: \ PATENT \ PK-001 08 \ 0831 \ pk-001-083M doc2003 / 6/13 11 200304794 generally defines the length and width of the diaper. The absorbent body (53) has a width of _, which is less than the long-term production and the outer cover (49 degrees, so that the outer cover exceeds the ^ and end of the absorbent body in both vertical and horizontal directions. The body side (M) generally follows The outer cover is expanded together, or it may be desired to make it larger than (which would therefore define the length and / or width of the diaper) or smaller than the area of the outer cover. In other words, the bodyside liner (51) is ideally tied to The outer cover (49) is stacked but does not need to co-extend with the outer cover. M 4 In-Example t 'The outer cover (49) is stretchable and may or may not have a slight elasticity. More specifically, The outer cover (49) can be sufficiently extended so that once stretched below the weight of the absorbent body, "Miao Bu Cover" will not be substantially _ its original position [_. However, it should be taken into account that the Bu cover (49) can be Non-stretchable and still maintained within the scope of the present invention. The outer cover (49) can provide ideal stretchability as well as liquid and gas permeability for multilayer laminate structures. For example, the outer cover of the illustrated embodiment (49) is a two-layer structure, which includes an outer layer (55) made of a breathable material and an impervious layer The inner layer (57) made of liquid material, these two layers are connected by a suitable laminated adhesive (59). However, it should be understood that the outer cover (49) can also be constructed of a single layer of liquid-impermeable material, As will be mentioned later, the material used to construct the inner layer (5?) Is used to make a thin valve without deviating from the hair. The liquid-impermeable inner layer (57) of the outer cover (49) can be breathable (I.e., "breathable") or impermeable. The bodyside liner (51) is ideally compliant, soft, and does not cause irritation to the wearer's skin, and is used to help isolate the wearer's skin from the absorbent body ()). . The liner is less hydrophilic than the absorbent body (53) and allows the wearer to access a drier surface and has sufficient holes to allow liquid to pass through its thickness easily. A suitable bodyside liner (51) may be selected from a variety of mesh materials, but ideally is capable of being stretched in at least one direction (such as longitudinal or transverse). In a particular embodiment, the bodyside liner (51) is ideally stretchable and capable of extending along the outer cover to allow the diaper to fit the wearer. The fixing piece (65) (first and third pictures) is fixed on the central absorption assembly (23) located at the rear region (29), and extends from the opposite side edge (31) of the assembly forwardly. The fixing sheet (65) may be connected to the outer cover (49) 'body-side liner (51), between the outer cover and the liner, or other diaper (21) members. The fixing piece (65) may also be elastic or made of rubber. For example, the fixing sheet (65) may be an elastic material such as a neck-bonded laminate (NBL) or a stretch-bonded laminate (SBL). E: \ PATENT \ PK-001 08 \ 0831 \ pk-001-0831-t doc2003 / 6/13 12 200304794 ^ The method of making this material is familiar to those skilled in the art and described in Wisneski et al. People in the United States, 5 Θ 5 days in the 1 year of surgery, welcomed the number, welcome. U.S. Patent No. a26 " 2 published on July η, and Qiu et al.'S "European Patent Application No. 70%" published on April 8, 2007, the disclosure of which is incorporated herein Refer to it. Examples of articles that include selectively assembled fixing tabs are described in U.S. Pat. No. 5,496,298 issued by ^ et al. On March 5, 996; U.S. Pat. No. 5,540,796 to Heart; U.S. Pat. No. 5,559,618 to Fries; and The disclosure is incorporated herein by reference. Alternatively, the mouth and foot piece (65) is integrally formed with the selected diaper member. For example, the fixing piece (μ) may be integrally formed with the inner or outer layer (57, 55) of the outer cover (49), or with the body side The lining (51) is integrally formed. Z-foot members, such as fishing ring fixtures, which are represented by ㈤ and (72), are used to ensure that the diaper (21) is worn on a child or other wearer. Or, other Fixing members (not shown) such as buttons, pins' devil's stick, tape fixings, adhesives, mushroom ring fixings, etc. can be used. It is selectively unfastened and re-fastened. In the embodiment of FIG. Π, the hook fastener (4 啰 fixed on the diaper⑼ rear area (29) of the fixing piece⑽) still extends laterally from there. However, it should be understood that The sheet (65) can be formed from a hook-type material and therefore includes the hook fastener (71) without departing from the scope of the present invention. The loop fastener (7) of the illustrated embodiment is fixed to the area before the diaper (21) (25 ) Ring panel on the outer cover (49), while providing a "mechanical fixing system that can be fixed anywhere to improve the The fixed situation of the fixed object's hook fixture. The ring material can include a non-woven fabric with unconnected patterns, which has continuous connected areas to define a multiple range of separated unconnected areas. The fiber or thread is stabilized in size by continuous connected areas. This connected range surrounds or surrounds each unconnected area, so that no additional film or adhesive support layer is required. The unconnected area is special. Again. The end of the decade provides space between the fibers or threads in the unconnected trunk, while maintaining sufficient openings or hook elements large enough to accommodate and engage complementary hook fixtures (71). In particular, a non-woven graphic nonwoven The fabric or fabric may include a spunbond nonwoven fabric formed of melt-spun thin threads of a single component or multiple components. For example, the loop material may be a laminated structure that includes a polyethylene component and a polypropylene component and polypropylene is away from the outside The covering (49) and the outward facing form are glued together to receive the hook fastener (71). Examples of suitable unlinked graphic fabrics are described in TJ Stokes et al. ΕΛΡΑΤΕΝΤΛ cut 0 丨 〇_31 like marriage · E 丨 as fine / 6m 13 200304794

1999年1月Π曰所發表的美國專利第5858Μ5號,標題爲未連結圖形的 非織造織物及其製造方法(PATTERN-UNB〇NDED N〇N-W〇VEN WE]B AND PROCESS FOR MAKING THE SAME);其全部内容在與本案一致的 情況下於此併入參考之。 第一圖中所示的尿布(21)亦包含一對阻遏邊,大體上以(乃)表示,其 被用來阻礙體液的橫向流動。阻遏邊(75)大致上鄰接尿布(21)之橫向相對的 側緣(31),以及,當尿布攤平如第一、二圖所示時,阻遏邊(乃)係沿著尿布 的縱軸X向内延伸。各阻遏邊⑺)通常具有一自由,或未固定末端(77), 其未與體側襯裡(51)及尿布的其他構件連接。置於阻遏片(75)内而鄰接其未 固足末端的彈性股線(79)促使阻遏片形成一直立,至少與尿布(21)之跨下區 (27)垂直的構造,使得尿布被穿戴時,阻遏片對著穿戴者身體形成一封住 形式。阻遏片(75)可縱向地延伸過吸收體(53)的整個長度或僅部份延伸吸收 體的長度。當阻遏片⑺)的長度小余吸收體⑼長度時,阻遏片可選擇性地 位在尿布(21)胯下區(27)中側緣(31)之間的任何位置。在本發明一特别部份 中,阻遏片(75)延伸了吸收體(53)的整個長度以良好地容納體液。 此類阻遏片(75)大致上係爲熟於此項技術者所熟知,因此除非本發明 需要’否則將不再進-步描述。舉例來説,阻遏片(75)的合適構造和排列 揭示於K.Enl〇eS 1987年U月3曰所發表的美國專利第…⑽丨“號,其 揭示内容於此併入參考之。除了阻遏片(75)之外,尿布(21)亦可與其他阻遏 構件合併甚至取代之。例如(未顯示於g[示巾),其他合適的_構件可包 括(但不餅艮於此)彈性腰部襟片,在前、後或胯下區的氣泡屏障等等。 尿布⑹的各種構件係使用合適的連結方法裝配在一起,如黏著,超 音波連結,熱連結或這些方法的組合。在圖解的實施例中,外覆蓋物(49) 和吸收體(53)藉著黏著線(81)(如鱗或壓力縫黏著劑)被彼此固定在一 起。體側湯里⑼亦可使用相同的連接方法來固定在外覆蓋物(49)且亦可被 固定在吸收體(53)。 體側襯裡⑼可被固定在胯下區(27)橫向邊緣的外覆蓋物(49)上,但 至少中央區是不被這個連接限制的。體側襯裡(51)並非完全不受這個連接 p艮制,而是可藉著-在使用時會斷開的輕微黏著物(83)來固定在胯下區⑼ E:\PATENT\PK-001 08^083 I\pk-00|-〇831-1 doc2003/6/13 200304794 中的吸收體⑼上。理想上,體側襯裡⑻在外覆蓋物(49)上的固定被限制 在此二者的極邊緣的區域以促進襯裡和外覆蓋物相對於彼此的獨立拉伸 私動若尿布(21)疋以預先固定的型態來販賣,尿布亦可具有將後區㈣ 與前區(25)連接在一起的被動連結(未顯示)。U.S. Patent No. 5858M5, published in January 1999, entitled Non-woven Fabrics with Unlinked Graphics and Manufacturing Method (PATTERN-UNBONDED NOWNVEN VEN WE] B AND PROCESS FOR MAKING THE SAME); The entire contents of which are hereby incorporated by reference, consistent with the present case. The diaper (21) shown in the first figure also contains a pair of blocking edges, generally indicated by (is), which are used to block the lateral flow of body fluids. The blocking edge (75) is substantially adjacent to the laterally opposite side edges (31) of the diaper (21), and when the diaper is flattened as shown in the first and second figures, the blocking edge (75) is along the longitudinal axis of the diaper X extends inward. Each containment edge) usually has a free, or unfixed end (77), which is not connected to the bodyside liner (51) and other components of the diaper. The elastic strands (79) placed in the blocking sheet (75) and adjacent to its unfixed ends promote the blocking sheet to form an upright, at least perpendicular to the lower region (27) of the diaper (21), so that the diaper is worn At the same time, the blocking film forms a closed form facing the wearer's body. The blocking sheet (75) may extend longitudinally across the entire length of the absorbent body (53) or only partially. When the length of the suppression sheet ⑺) is smaller than the length of the absorber ⑼, the suppression sheet can be selectively positioned anywhere between the side edges (31) in the diaper (21) and the lower region (27). In a special part of the present invention, the blocking sheet (75) extends the entire length of the absorbent body (53) to well accommodate body fluids. Such a repellent sheet (75) is generally well known to those skilled in the art and will not be further described unless it is required by the present invention. For example, a suitable construction and arrangement of the repellent sheet (75) is disclosed in K. EnlOeS, U.S. Patent No .... ⑽ 丨 ", issued on U.S. 3, 1987, the disclosure of which is incorporated herein by reference. In addition to the barrier sheet (75), the diaper (21) can also be combined with or replaced by other barrier members. For example (not shown in g [show towel], other suitable components can include (but not lie here) elastic) Waist flaps, air barriers in the front, back or under the chin area, etc. The various components of the diaper 装配 are assembled together using suitable joining methods, such as adhesion, ultrasonic joining, thermal joining or a combination of these methods. In the illustration In the embodiment, the outer cover (49) and the absorber (53) are fixed to each other by an adhesive thread (81) (such as scale or pressure-seal adhesive). The same method of connection can also be used on the body side soup It can be fixed on the outer cover (49) and can also be fixed on the absorbent body (53). The body-side lining can be fixed on the outer cover (49) on the lateral edge of the sub-region (27), but at least the central area is Not limited by this connection. The bodyside liner (51) is not completely free of this connection, but It can be fixed in the lower area by a light adhesive (83) which will break during use. E: \ PATENT \ PK-001 08 ^ 083 I \ pk-00 | -〇831-1 doc2003 / 6 / 13 200304794 on the absorbent body 理想. Ideally, the fixing of the body-side lining 外 on the outer cover (49) is limited to the area of the polar edges of the two to promote the independent pulling of the lining and the outer cover relative to each other If the diaper (21) 疋 is sold in a pre-fixed form, the diaper may also have a passive connection (not shown) that connects the back zone ㈣ and the front zone (25).

尿布⑼亦可包括-波狀處理層(未顯示),絲可能會快速流入吸收 體(53)之液體的波動或湧出減速並擴散。理想上,波狀管理層可以在將液 體釋放至吸收結構之前快速地接受並短暫維持液體。例如,顧示的實施 例中,波狀層可位在吸收體(53)和體側襯裡(51)之間。合適的波狀管理層範 例揭示於C.EUis和D· Bishop於19%年i月23日所發表的美國專利第 5486166號,標題“個人看顧用之吸收性物件的纖維非織造織物波狀層” (FIBROUS NONWOVEN WEB SURGE LAYER FORPERSONAL CARE ABSORBENTARTICLES AND THE LIKE),以及C.Ellis 和 R.Everett 於 1996 年2月13日所發表的美國專利第549〇846號,標題“個人看顧用吸收性 物件之改良波狀管理纖維非織造織物”,整個揭示内容在此不達背的情況 下併入參考之。 爲了提供改善的合身度並進一步減少體液從尿布^。洩漏出來,通常 會併入彈性構件,其尤其被用在腰部和腿部區域。例如,圖示實施例的尿 布(21)具有腰部彈性構件(85)(第三圖)和腿部彈性物(87)(第一和二圖)。腰部 彈性構件(85)被用來集中並抽摺尿布(21)的末端邊緣以提供一彈性,舒適地 包圍在穿戴者腰部的貼身度,而腿部彈性物(87)亦用來集中並抽摺鳥不的 側邊邊緣已提供包圍在穿戴者腿部的貼身度。 其他適合與即時用途結合的尿布(21)構造範例可以(或不)包括與下 列先前技術所揭示之構件相似的構造:Meyer等人於1989年1月π日所 發表的美國專利第4798603號;Bemardin於1993年1月5日所發表的美 國專利第5Π666δ號;Bmemmer等人於1993年1月5曰所發表的美國專 利第5176672號;Proxmire等人於1993年3月9曰所發表的美國專丨,】第 51926〇6號;Hanson等人於1996年4月23日所發表的美國專利第5509915 號;St. Louis等人於所發表的美國專利第5993433號;以及Beitz等人於 2001年6月19曰所發表的美國專利第6248097號,這些揭示内容於此併 E:\PATENT\PK-001 08\0831\pk-001-〇83M doc2003/6/13 15 200304794 入參考之。 根據本發明,吸收體(53)至少部份包含一穩定性非織造吸收結構 (101)(第四圖),其是由吸收性纖維,超吸收性材料(吸收纖維和超吸收材料 廣泛地共同形成了吸收結構中的吸收材料)以及連結纖維(廣泛地,一連結 材料)的混合物所形成,連結纖維將被形容成形成吸收結構中之内纖維連 結,以穩定吸收結構。吸收纖維可由各種可濕,親水的纖維材料所提供。 例如,合適的吸收性纖維包括由本質上可濕的材料(如纖維素纖維)所組成 的天然形成之有機纖維;由纖維素或纖維衍生物(如嫘縈纖維)所組成的合 成纖維;由天性可濕材料(如玻璃纖維)所組成的無機纖維;由天性可濕之 熱塑性聚合物(如特定聚酯或聚胺纖維)所製成的合成纖維;以及由非可濕 之熱塑性聚合物(如聚丙烯纖維)組成的合成纖維;其以藉適當方法而具有 親水性。纖維可藉由某些方法而具親水性,例如以二氧化矽處理,以具有 合適之親水性半部且不容易從纖維除去的材料來處理,或者在纖維形成期 間或足後喊水絲合物在非可濕之斥水雜料軸外套。對本發明而 言,可考慮選擇上述各種纖維的混合來應用。 合適的吸收性纖維來源可包含纖維素纖維,其包括了 ··樹木纖維(如 漂白的牛皮軟核硬木,高録的樹摘維,从化學賴械的紙聚纖 維);甘蔑渣纖維;乳草鬆毛纖維;小麥麥稈;Kenaf;大麻;鳳梨葉纖維; 或泥炭苔蘚。高產量纖維,如BCTMP(漂白的化學熱機械紙漿)纖維,可以 快遠乾燥並壓縮成轉喃子。高產量麟在濕潤時可展開得較高,且可 用作爲吸收賴轉料。其倾雛麟,如再生_素轉區的化學堅 硬纖維素纖維亦可被壓縮而形成吸收結構,當濕潤時,其可展開得較高。 舉例而言,合適的樹械漿包㈣鮮級爲NB 416(WeyeAa_rThe diaper bag may also include a wavy treatment layer (not shown), and the silk may rapidly flow into the absorbent body (53), or the pulsation of the liquid may slow down and spread. Ideally, the corrugated management layer can quickly accept and briefly maintain the liquid before releasing it to the absorbent structure. For example, in the illustrated embodiment, the corrugated layer may be positioned between the absorbent body (53) and the bodyside liner (51). An example of a suitable corrugated management layer is disclosed in C. EUis and D. Bishop, U.S. Patent No. 5,486,166, issued on January 23, 19%, entitled "Fibrous Nonwoven Fabric Corrugated Layer of Absorbent Articles for Personal Care "(FIBROUS NONWOVEN WEB SURGE LAYER FORPERSONAL CARE ABSORBENTARTICLES AND THE LIKE), and US Patent No. 549〇846 issued by C. Ellis and R. Everett on February 13, 1996, entitled" Personal Care Absorbent Articles "Improved corrugated fibrous nonwoven fabrics", the entire disclosure of which is incorporated herein by reference. To provide improved fit and further reduce body fluids from diapers ^. Leaks, often incorporated into elastic members, are used especially in the waist and leg areas. For example, the diaper (21) of the illustrated embodiment has a waist elastic member (85) (third picture) and a leg elastic (87) (first and second pictures). The waist elastic member (85) is used to focus and fold the end edge of the diaper (21) to provide elasticity and comfortably fit around the waist of the wearer, and the leg elastic (87) is also used to focus and pull Folding bird's side edges have provided a fit around the wearer's legs. Other diaper (21) construction examples suitable for combination with immediate use may (or do not) include constructions similar to those disclosed in the following prior art: Meyer et al., U.S. Patent No. 4,798,603, January 1989; US Patent No. 5Π666δ issued by Bemardin on January 5, 1993; US Patent No. 5,176,672 issued by Bmemmer et al. On January 5, 1993; and US Patent No. 5176672 issued by Proxmire et al. On March 9, 1993 [],] No. 5192660; Hanson et al., U.S. Patent No. 5,509,915 issued on April 23, 1996; St. Louis, et al., U.S. Patent No. 5,993,433; and Beitz et al., 2001 U.S. Patent No. 6248097, published on June 19, 2014, the disclosures of which are hereby incorporated by reference: E: \ PATENT \ PK-001 08 \ 0831 \ pk-001-〇83M doc2003 / 6/13 15 200304794. According to the present invention, the absorbent body (53) at least partially includes a stable nonwoven absorbent structure (101) (fourth figure), which is widely composed of absorbent fibers, superabsorbent materials (absorbent fibers and superabsorbent materials) Formed by a mixture of an absorbent material in the absorbent structure) and a linking fiber (broadly, a linking material), the linking fiber will be described as forming an inner fiber link in the absorbent structure to stabilize the absorbent structure. Absorbent fibers can be provided by a variety of wettable, hydrophilic fiber materials. For example, suitable absorbent fibers include naturally occurring organic fibers composed of a material that is wettable in nature (such as cellulose fibers); synthetic fibers composed of cellulose or fiber derivatives (such as rhenium fibers); Inorganic fibers composed of natural wettable materials (such as glass fibers); synthetic fibers made of natural wettable thermoplastic polymers (such as specific polyester or polyamine fibers); and non-wettable thermoplastic polymers ( (E.g. polypropylene fibers); they are made hydrophilic by suitable methods. Fibers can be made hydrophilic by some methods, such as silicon dioxide treatment, materials that have a suitable hydrophilic half and are not easily removed from the fibers, or they can be hydrated during or after the formation of fibers Coat the shaft in a non-wettable, water-repellent sundries. For the present invention, it is possible to consider using a mixture of the above-mentioned various fibers. Suitable sources of absorbent fibers may include cellulosic fibers, including: tree fibers (such as bleached cowhide soft-core hardwood, high-record tree picking, and chemical fibers from paper-based fibers); scum fiber; Milkweed pine hair fiber; wheat straw; Kenaf; hemp; pineapple leaf fiber; or peat moss. High-yield fibers, such as BCTMP (bleached chemical thermomechanical pulp) fibers, can be dried and compressed quickly into transponders. High-yield lin can expand higher when wet and can be used as an absorber. Its young, such as the chemically hard cellulose fibers in the regeneration zone, can also be compressed to form an absorbent structure. When wet, it can expand higher. For example, a suitable fresh pulp pulp packing grade is NB 416 (WeyeAa_r

Corporation,Tacoma,Wahington,U.S·A.)以及 CIM654(US Alliance PulpCorporation, Tacoma, Wahington, U.S.A.) and CIM654 (US Alliance Pulp

Mills,Coosa,Alabama,U.s.A·)的標準軟木,漂白牛皮軟木或硬木,高產量 樹木纖維,化學熱機械紙漿纖維以及漂白熱塑機械紙製(BcTMp)。紙裝可 被改質以提高纖維及其加球力_有特性。可藉由傳統方法(包括化學處 理或機械㈣)來_毛加人齡巾。亦可㈣使蚊戦合劑(如甲錢 其衍生物),戊H魏秘,縣齡物(如騎或騎衍生物),二 E:\PATENT\PK-00, 08\0831\pk-001-0831-l doc2003/6/13 16 200304794 謂二),無甲基的尿素衍生物,檸顧或其 境及健康考量,化學劑中的某些部份較不被鼓勵使用。 於衣 紙漿π可藉由使用加熱或腐触劑處理如絲光作 _16,其爲__上交_細賴數的= 木财,可得自 Wey她aeuser C,ati〇n 〇f Ta_,偏Mills, Coosa, Alabama, U.s.A.) standard softwood, bleached bovine softwood or hardwood, high-yield tree fibers, chemical thermomechanical pulp fibers, and bleached thermoplastic mechanical paper (BcTMp). Paper can be modified to improve the fiber and its sphericity. It can be made by traditional methods (including chemical treatment or mechanical treatment). It can also be used as a mixture of mosquitoes (such as a derivative of formazan), the secrets of pentamidine, county age (such as riding or riding derivatives), two E: \ PATENT \ PK-00, 08 \ 0831 \ pk-001 -0831-l doc2003 / 6/13 16 200304794 is referred to as 2), methyl-free urea derivatives, lemons, or their environment and health considerations, some parts of chemical agents are less encouraged. Yu Yi Pu Pu can be treated by using heat or a corrosive agent such as mercerizing as _16, which is __ handed in _ fine lysed number = wood money, available from Wey her aeuser C, ati〇n 〇f Ta_, Partial

Weyerhaeuser〇#I, BuckeyeWeyerhaeuser〇 # I, Buckeye

Technologies, lnc(in^ Memphis, Tennessee, USA)0^ HPZ3 理劑’其除了私來增加餘和濕硬度以錢轉性外,亦脉捲曲或扭 轉中。另-種合適的紙漿爲Buckeye HPF2紙漿,還有得自㈣獅刪!Technologies, lnc (in ^ Memphis, Tennessee, USA) 0 ^ HPZ3 Physicological Agent ', in addition to privately increasing the residual and wet hardness to convert money, it also curls or twists its veins. Another kind of suitable pulp is Buckeye HPF2 pulp, and it is also available from Griffin!

Paper Corporation的IP SUPERS〇FTO。合適的嫘勞纖維爲i $單尼融合 18453 纖維,得自 Tencel Incorporated (位在 Axis,Alabama,USA) 〇 用來形成吸收結構(101)的超吸收性材料可根據化學結構和物理形式 來選擇。這些包括具有低膠強度,高膠強度的超吸收性材料,表面交鏈的 超吸收性材料,均勻交鏈的超吸收性材料,或具有各種通過結構(1〇1)交鏈 強度的超吸收性材料。超吸收性材料係根據化學性質,其包括聚丙埽酸, 聚(異丁烯-共-順丁烯二酸酐),聚(乙烯氧化物),羧基-甲基纖維素,聚(乙 烯基四氫口比咯酮),以及聚乙烯基醇。超吸收性材料的膨脹速度可從慢到 快。 本發明吸收結構(101)的超吸收材料理想上是微粒狀物質。然而,超 吸收性材料也可爲泡沫形式,大孔例子或微孔粒子或纖維,具有纖維或微 粒包覆或型態的微粒或纖維。超吸收性材料的長度和直徑可以變化,且亦 可具有各種程度的中性狀態。反離子通常爲Li,Na,K,Ca。Paper Corporation's IP SUFTO. A suitable non-woven fiber is i $ single fused 18453 fiber from Tencel Incorporated (located in Axis, Alabama, USA). The superabsorbent material used to form the absorbent structure (101) can be selected according to the chemical structure and physical form . These include superabsorbent materials with low adhesive strength, high adhesive strength, superabsorbent materials crosslinked on the surface, superabsorbent materials with uniform crosslinks, or superabsorbents with various crosslink strengths through the structure (101). Sexual material. Superabsorbent materials are based on chemical properties and include polyacrylic acid, poly (isobutylene-co-maleic anhydride), poly (ethylene oxide), carboxy-methylcellulose, and poly (vinyl tetrahydrogen) Ketones), and polyvinyl alcohol. Superabsorbent materials can expand from slow to fast. The superabsorbent material of the absorbent structure (101) of the present invention is ideally a particulate substance. However, the superabsorbent material may also be in the form of a foam, macroporous examples or microporous particles or fibers, microparticles or fibers having a fiber or microparticle coating or pattern. The length and diameter of the superabsorbent material can vary, and can also have various degrees of neutrality. The counterions are usually Li, Na, K, Ca.

一種示範的超吸收性材料爲FAVOR® SXM 880,其得自Stockhausen, Inc(位在Greensboro, North Carolina,USA)。另一種示範超吸收性材料可得 自 Dow Chemical Company(位在 Midland,Michigan,USA),名稱爲 DRYTECH® 2035。一種合適的纖維超吸收材料可得自Camelot Technologies,Ltd·(位在 High River,Alberta,Canada),商品名稱爲 FIBERDRI® 1241。另一種合適的超吸收性材料得自Chemtall Inc.(位在 RICEBORO, GA),商標名稱爲 FLOSORB 60 LADY®,亦爲 LADYSORB ΕΛΡΑΤΕΝ1ΛΡΚ-001 08\0831\pk-001-0831-l doc2003/6/l3 γη 200304794 60®。 連結誠維理想上爲可活化的’例如在被加熱的時候’以在吸收結構 内形成内纖維連結。於此使用之内纖維連結可介於連結纖維和吸收性纖維 之間,連結纖維和超吸收性材料之間,以及/或介於連接纖維彼此之間。 在一實施例中,連結纖維是雙成分,或多重成分的連結纖維。於此 使用之多重成分纖維是指由兩(即雙成分)或由個别擠製機擠出但結合在一 起而形成一單一纖維的更多聚合物所形成的纖維。聚合物大體上被穩定地 安棑在通過多重成分纖維之橫斷面的個别區域,且連續地沿著纖維的至少 一部份延伸,更理想的狀態爲沿著整個纖維長度來延伸。多重成分纖維的 構造可爲鞘/芯排列,其中一聚合物係被另一者包圍;並列排列;派皮狀棑 列’ “海島狀”排列或其他合適的排列。雙成分纖維揭示於Kanek〇等人 的美國專利第51 〇882〇號,Krueger等人的美國專利第4795668號,Marcher 等人的美國專利第554〇"2號以及Strack等人的美國專利第5336552號。 雙成分纖維亦揭示於Pike等人發表的美國專利第5382400號,且可藉由兩 (或更多)聚合物的擴張和收縮速率的差異來產生纖維中的縐褶。 於此使用之多重成分連結纖維是指連結纖維成分中的至少一者具有 一融化溫度,該融化溫度少於其他連結纖維成分中的至少一者的融化溫 度。例如,連結纖維可爲一種雙成分纖維,其具有一鞘芯排列,其中鞘成 分的融化溫度少於芯成分的融化溫度。一旦加熱此連結纖維,具有較低融 化溫度的成分可以融化且與附近的吸收性纖維,超吸收性材料或其他連結 纖維結合,而其他成分則通常維持在未融化狀態,以維持連結纖維的完整 性。 在其他實施例中,連結纖維可爲單絲或同絲纖維,雙組成纖維等等, 以及這些纖維的混合物。 連結纖維理想上是由-種材料,或當暴露在激發能量中能被輕易加 熱的材料所構成’尤其,連結纖維理想上能因暴露在電磁能量下而受非傳 導性纖維影響,其中連結齡倾融化以伽形成吸收性結構中的内纖維 連結。 非傳導性加熱是用在非傳導性材料中電生成的名詞,這是藉遭受高 ΕΛΡΑΤΕΝΤΛΡΚ-001 08\0831\pk-001-0831-1 doc2003/6/13 18 200304794 頻率的交射騎之概雜生的。例如,電· =Hz(十億週期/秒)。藉這個方法的非傳導性加熱是非常快速的:至 ^藉著將非傳綱料放在被施_率露的兩電極 : 容=會損耗,實際上卻會發生,且在高解下會產生=== 際形式的加熱來源。 用^轉導'__吻鱗_尺寸的函數。 _在電極的實際電壓値爲細至测伏特/標的物厚度。能量來源= 由旎產生所欲之極高頻率的電子震動器所產生。 μ㈢ =導1^加熱的基本絲爲需要在欲加熱的標的物或材料中建立-=叉替電場。一旦建立了電場’第二需求則 編娜娜械娜权電子= ^ 可^匕―極分子旋轉和離子傳導。材料的非傳導損耗越 高,所能容納的高頻率能量越多。 子㈣卿傳導祕越 械嫩無物神或奸骑,其魅在雇ζ 和H里中的-邵份以離子傳導的形式傳送到工作部件中的分子 來加為’而其餘的能量射二極分子旋轉细彡式來傳送。 2:實施例中,電雜量爲微波轄射,其爲較高鮮的非傳導性 加^。用在微波加熱中的主要頻率爲9丨5和245_ 一般非傳導性加熱的頻率高 叹…JX、午此 ρ古ι〇0倍,雖然微波頻率的損耗係數通常 車又间’但右祕係數若穩祝話會產生_較低的伏特需求。 微波輕射可滲透非傳導性材料且均勻地被吸收,藉以一致地產生孰An exemplary superabsorbent material is FAVOR® SXM 880, which is available from Stockhausen, Inc. (Greensboro, North Carolina, USA). Another exemplary superabsorbent material is available from Dow Chemical Company (Midland, Michigan, USA) under the name DRYTECH® 2035. One suitable fiber superabsorbent material is available from Camelot Technologies, Ltd. (located in High River, Alberta, Canada) under the trade name FIBERDRI® 1241. Another suitable superabsorbent material is available from Chemtall Inc. (located in RICEBORO, GA) under the brand name FLOSORB 60 LADY® and also LADYSORB ΕΛΡΑΤΕΝ1ΛΡΚ-001 08 \ 0831 \ pk-001-0831-l doc2003 / 6 / l3 γη 200304794 60®. Linkage Chengwei is ideally activatable ' e.g., When heated " to form an internal fiber linkage within the absorbent structure. The internal fiber links used herein may be between the linking fibers and the absorbent fibers, the linking fibers and the superabsorbent material, and / or the linking fibers between each other. In one embodiment, the connecting fibers are bi-component or multi-component connecting fibers. Multicomponent fibers as used herein are fibers formed from two (i.e., bicomponent) or more polymers that are extruded from individual extruders but combined to form a single fiber. The polymer is generally stably anchored in individual areas across the cross-section of the multicomponent fiber and continuously extends along at least a portion of the fiber, and more preferably extends along the entire fiber length. The structure of the multi-component fiber may be a sheath / core arrangement in which one polymer is surrounded by the other; a side-by-side arrangement; a pie skin-like array ' " island-like " arrangement or other suitable arrangement. Bicomponent fibers are disclosed in Kanek0 et al., U.S. Pat. No. 5,010,882, Krueger et al., U.S. Pat. No. 4,795,668, Marcher, et al., U.S. Pat. No. 5,540 " and Strack, et al. 5336552. Bicomponent fibers are also disclosed in U.S. Patent No. 5,382,400 issued by Pike et al., And the creases in the fibers can be generated by the difference in expansion and contraction rates of the two (or more) polymers. The multi-component linking fiber used herein means that at least one of the linking fiber components has a melting temperature that is lower than the melting temperature of at least one of the other linking fiber components. For example, the linking fiber may be a bicomponent fiber having a sheath-core arrangement in which the melting temperature of the sheath component is lower than the melting temperature of the core component. Once this bonding fiber is heated, the components with a lower melting temperature can be melted and combined with nearby absorbent fibers, superabsorbent materials or other bonding fibers, while the other components are usually left unmelted to maintain the integrity of the bonding fibers Sex. In other embodiments, the linking fibers may be monofilament or homofilament fibers, bicomponent fibers, etc., and mixtures of these fibers. The connecting fiber is ideally made of a material or a material that can be easily heated when exposed to excitation energy. In particular, the connecting fiber is ideally affected by non-conductive fibers due to exposure to electromagnetic energy. It melts to form internal fiber bonds in the absorbent structure. Non-conducting heating is a term used to generate electricity in non-conducting materials. This is a summary of cross-riding riding at a frequency of high ΕΛΡΑΤΕΝΤΛΡΚ-001 08 \ 0831 \ pk-001-0831-1 doc2003 / 6/13 18 200304794 Miscellaneous. For example, electricity · Hz (billion cycles / second). The non-conductive heating by this method is very fast: to ^ By placing the non-transmitting material on the two electrodes that are exposed, the capacity = will be lost, but it will actually happen, and it will be under high solution. Generates === an international form of heating source. Transduced with ^ as a function of '_Kiss scale_ size'. _The actual voltage at the electrode is as small as the measured volts / thickness of the target. Energy source = Generated by the extremely high frequency electronic vibrator that the radon produces. μ㈢ = conductive 1 ^ The basic wire to be heated is to establish a-= fork replacement electric field in the target or material to be heated. Once the second requirement of the electric field is established, we can edit the electrons = ^ 可 ^ 匕-polar molecules rotation and ion conduction. The higher the material's non-conductive loss, the more high-frequency energy it can hold. Zi Zhiqing conducts the secret and innocent goddess or treacherous rider, whose charm is in the ζ and H-Shao Fen transferred to the molecules in the work parts in the form of ion conduction to add ', and the rest of the energy shot two Polar molecules rotate in a thin pattern to transmit. 2: In the embodiment, the amount of electrical impurities is microwave-radiated, which is a relatively high non-conductivity plus ^. The main frequencies used in microwave heating are 9 丨 5 and 245_ The frequency of general non-conductive heating is sigh ... JX, noon this time is ancient times, although the loss coefficient of microwave frequency is usually between the car and the car, but the right secret coefficient If you wish, you will have a lower volt demand. Microwave light is permeable to non-conductive materials and is absorbed uniformly, thereby generating radon uniformly

==量t可ff性地吸收’提供—種自我限制被異相材料祕I Ϊ::料二過f “減低。這些結合的影響允許微波加熱能較快速, r l 加熱,有較低的熱延遲,且因此能夠良好地控制。 化外怎‘、L到連職維或其他合適的連結材料除了藉_傳導加熱來活 収或紅外線加贼其他缝活化,只要連結_在連結 形成録性結構中的内纖維連結之前,與吸收彳爾(1叫結合印 。,…、後再魏形成此峨轉結,藉喊生敎性吸收結構⑽)。 E:\PATENT\PK-001 08\0831\pk-001-0831-1 doc2003/6/13 200304794 理想上,連結纖維的纖維長度至少爲·lmm。或者,連結纖維的 =至少爲3酿,或至少6mm。在進—步具特色實施例中,連結纖維的 長又爲3〇mm或更多。或者,連結纖維的長度可至25酿,或至讓。 更進-部,吸收結構(101)可包括一長度接近吸收結構之其中一尺寸(如長 f或寬度)的連結纖維。-旦纖維活化,較長的連結纖維長度提供了較多數 ϊ的内纖維連結點,而幫助改善吸收結構⑽)的完整性和可透性。 適用作爲吸收結構(101)中之連接纖維的合成纖維包括由合成母體聚 合物(如聚烯烴,聚胺,聚乙酸酮,聚醚胺,聚胺基鉀酸酯,聚酯,聚(甲 基)丙埽酸自旨金触,聚醚,聚(乙埽.乙烯基醋酸鹽)隨意和塊狀共聚物,聚 乙埽-b-聚乙烯乙二醇塊狀共聚物,聚丙烯氧化物如聚乙歸氧化物共聚物, 以及這些化合物的組合物)和任何此項技術中已知之合適的合成纖維。 在一實施例中,一容納能量添加劑在產生連結纖維期間可加入連結 纖維中,其中添加劑允許連結纖維能快速地達到融化溫度,而遠快於未加 添加劑的狀悲。如此可讓吸收結構(1〇1)中内纖維的連結速度比不加添加劑 時运决。理想上,添加劑能夠在電磁能量頻率下(即0.01 Ghz至3〇〇 GHz 之間)快速地吸收能量,如不到一秒的時間,理想上少於四分之一秒,而大 部份爲半秒。然而,應考慮到與能量吸收以及讓連結纖維和吸收纖維在3〇 秒内連結有關的吸收結構係屬於本發明的範圍。連結纖維的融化將根據許 多因素而定,如發電能量,添加劑接受度,纖維丹尼,其通常介於1和2〇 之間,以及連結纖維之母體聚合物的組成。 容納能量添加劑可在製造纖維的母體聚合物化合時加入其十,或者 在纖維產生之後包覆連結纖維。讓添加劑與母體纖維化合的典型方法爲使 用一雙螺旋擠製機,讓它在擠出之前會合這些成分。一旦擠出,混合的聚 合物通常會製成小丸以方便儲存及輸送。 若連結纖維爲一雙成分纖維,容納能量添加劑可被加入此二纖維成 分中或只加入其中一者。容納能量添加劑亦可加到一或更多雙成分纖維的 成分中,理想上爲連續狀,且間歇地散布至纖維的整個長度及橫斷面。若 使用的添加劑與它要加入其中的母體聚合物不相容,可添加一“相容劑” 來提南混合效果。此類相容劑在此項技術中爲已知,例子可在Gessner所 E:\PATENT\PK-OOl 08\0831\pk-001-0831-1 doc2003/6/l3 20 200304794 發表的美國專利第5108827號中發現。 容納能量添加劑可被各種特定光譜的能量所接受。就如同一個黑色 物體暴露在太陽能中時,會比白色的相同物體吸收更多能量且變得較溫 暖’容納能量添加劑在其特定波長下,將吸收能量。 成功的容納能量添加劑應具有一非傳導損耗係數,如前所述,此因 子應較高。用在本發明中的容納能量添加劑之非傳導損耗係數在卯或微 波頻率中一般介於0·5至15之間,較具體來説爲5至15之間。應注意到 非傳導損耗係數爲一無單位値。理想上,纖維的非傳導損耗介於〇 ι至工 之間,較具體爲0.3至0.7之間。 例如,容納能量添加劑可爲炭黑,磁鐵礦,碳化梦,氣化舞,餘石, 吞土’氧化鎂以及二氧化鈦。容納能量添加劑的重量含量比例可介於2至 40%之間,較具體爲5至15%之間。連結纖維可具縐褶,擴張性以及/或彈 性。 與此類容納能量添加劑結合的合成纖維在2001年12月20曰所申請 的美國專利申請案號10/034079,標題“穩定性吸收結構的標的連結纖維” (Targeted Bonding Fibers for Stabilized Absorbent Structures)中有更多描 述,其全邵内容於此併入參考之。與具有容納能量添加劑之連結纖維結合 的吸收結構被説明於2001年12月20曰所申請的美國專利申請案號 1〇/〇3386〇,標題“標的連結穩定性吸收結構,,(Targeted 〇N-Line StabiKzed Absorbent Structures)。除了具有容納能量添加劑的連結纖維外,還有另一 選擇,連結纖維(或多重成分之連結纖維的至少一成分)可具有一較低融化 溫度,如低於200 C,較理想爲低於150β〇,再理想爲低於ii〇°c,更理想 爲少於90C ’且最理想爲少於80。〇。在此例子中,吸收結構(ιοί)的吸收 性纖維和超吸收性材料可作爲熱量來源而間接來傳送能量,以融化低融化 溫度的連結纖維。因此,吸收性纖維做爲一種容納能量材料,且被激發來 融化連結纖維中相鄰之低融化溫度聚合物,以與吸收纖維,超吸收材料或 彼此連結。此融化將根據許多因素而定,如產生器能量,濕氣含量,特定 熱能,吸收結構(101)的密度,纖維丹尼(其通常介於1至20之間),以及連 結纖維之低融化溫度聚合物的濃度和組成狀態。== The amount t can be absorbed absorptively. It provides a kind of self-limiting material that is heterogeneous. Ϊ :: 料 二 过 f "REDUCED. These combined effects allow microwave heating to be faster, rl heating, and lower thermal delay. And, therefore, it can be well controlled. In addition to chemical transformation, L to Lian Zhiwei or other suitable linking materials, in addition to _ conductive heating to harvest or infrared plus thieves to activate other seams, as long as the link _ in the link to form a recording structure Before the inner fiber is connected, it is combined with the absorber (1 is called the joint seal., ..., and then Wei forms this e-knot, and then calls the natural absorbent structure). E: \ PATENT \ PK-001 08 \ 0831 \ pk-001-0831-1 doc2003 / 6/13 200304794 Ideally, the fiber length of the linking fiber is at least · lmm. Or, the linking fiber = at least 3%, or at least 6mm. In the step-featured embodiment , The length of the connecting fiber is 30 mm or more. Alternatively, the length of the connecting fiber may be as low as 25 mils, or as long as possible. Further, the absorbent structure (101) may include one of the sizes close to the absorbent structure. (E.g., long f or width).-Denier fiber activation, longer link fiber The length provides a greater number of internal fiber attachment points and helps improve the integrity and permeability of the absorbent structure i). Synthetic fibers suitable for use as connecting fibers in the absorbent structure (101) include synthetic matrix polymers (such as polymer Olefins, polyamines, polyacetone, polyetheramines, polyaminopotassium esters, polyesters, poly (meth) propionic acid And block copolymers, polyethylene glycol-b-polyethylene glycol block copolymers, polypropylene oxides such as polyethylene oxide copolymers, and combinations of these compounds) and any of those known in the art Suitable synthetic fibers. In one embodiment, an energy-containing additive can be added to the linking fiber during the production of the linking fiber, wherein the additive allows the linking fiber to reach the melting temperature quickly, much faster than the state without the additive. It allows the connection speed of the internal fibers in the absorption structure (101) to be faster than when no additives are added. Ideally, the additives can quickly absorb energy at the frequency of electromagnetic energy (that is, between 0.01 Ghz and 300 GHz). Like less than a second The time is ideally less than a quarter of a second, and most of it is half a second. However, it should be considered that the absorption structure related to energy absorption and the connection of the connecting fiber and the absorbing fiber within 30 seconds belongs to the present invention The melting range of the linking fiber will depend on many factors, such as power generation energy, additive acceptance, fiber denier, which is usually between 1 and 20, and the composition of the parent polymer of the linking fiber. Containing energy additives Tens can be added when the fiber's parent polymer is compounded, or the fiber can be coated and bonded after the fiber is produced. A typical method of combining additives with the parent fiber is to use a twin-screw extruder to let it meet these before extrusion ingredient. Once extruded, the mixed polymer is usually pelletized for easy storage and transportation. If the connecting fiber is a bicomponent fiber, the energy-containing additive can be added to the two fiber components or only one of them can be added. Energy-containing additives can also be added to the components of one or more bicomponent fibers, ideally continuous, and intermittently spread over the entire length and cross-section of the fiber. If the additive used is not compatible with the parent polymer to which it is added, a "compatibility agent" can be added to improve the mixing effect. Such compatibilizers are known in the art, examples can be found in US Patent No. 2003/794 issued by Gessner E: \ PATENT \ PK-OOl 08 \ 0831 \ pk-001-0831-1 doc2003 / 6 / l3 20 200304794 Found in No. 5108827. Containing energy additives can be accepted by a variety of specific spectrum of energy. Just like when a black object is exposed to solar energy, it will absorb more energy and become warmer than the same white object. The energy additive will absorb energy at its specific wavelength. Successful energy containment additives should have a non-conducting loss coefficient, which should be higher, as mentioned earlier. The non-conducting loss coefficient of the energy-containing additive used in the present invention is generally between 0.5 and 15 in chirp or microwave frequencies, and more specifically between 5 and 15. It should be noted that the non-conduction loss coefficient is unitless. Ideally, the non-conducting loss of the fiber is between 0 μm and 0.1%, more specifically between 0.3 and 0.7. For example, the energy-containing additives may be carbon black, magnetite, carbonized dreams, gasification dances, residual stones, earthen 'magnesium oxide, and titanium dioxide. The weight content of the energy additive can be between 2 and 40%, more specifically between 5 and 15%. The connecting fibers may be creped, expandable and / or elastic. Synthetic fibers combined with such energy-containing additives are described in U.S. Patent Application No. 10/034079, entitled "Targeted Bonding Fibers for Stabilized Absorbent Structures", filed December 20, 2001. There are more descriptions, the entire contents of which are incorporated herein by reference. An absorbent structure combined with a linking fiber containing energy additives is described in U.S. Patent Application No. 10 / 〇3386, filed on December 20, 2001, entitled "Target Linked Stable Absorptive Structure," (Targeted ON) -Line StabiKzed Absorbent Structures). In addition to having linking fibers that contain energy additives, there is another option. Linking fibers (or at least one component of a multi-component linking fiber) may have a lower melting temperature, such as below 200 C. It is more preferably less than 150β〇, more preferably less than ii ° C, more preferably less than 90C 'and most preferably less than 80 °. In this example, the absorbent fiber of the absorbent structure (ιοί) And superabsorbent materials can be used as a source of heat to indirectly transfer energy to melt the linking fibers with low melting temperature. Therefore, the absorbent fiber as an energy-containing material is excited to melt adjacent low melting temperatures in the linking fiber Polymer to bond with absorbent fibers, superabsorbent materials or each other. This melting will depend on many factors such as generator energy, moisture content, specific thermal energy , The density of the absorbent structure (101), the denier of the fiber (which is usually between 1 and 20), and the concentration and composition state of the low melting temperature polymer that binds the fiber.

E:\PATENT\PK-001 08'0831\pk-001-0831-1 doc2003/6/l3 2 J 200304794 低融化/皿度連結纖維理想上具有一低特定熱能以允許快速加熱及冷 卻吸收結構(1G1)。低特定熱能在熱循環_很有用,因爲連結纖維在融化 之㈣吸收ό慎量祕。賴,低特定熱能在吸收結構(觀)冷卻期間亦有 用處,這是因爲熱量從連__財被歸,使得連職維目化及穩定 化。連結纖維的合適特定熱能範圍爲〇1至〇·6卡路里/克。 理想上’連結纖維亦具有一高熱傳導性以快速地讓熱能通過其中。 熱傳導性與連結纖維材料的密度和熱容量/特定熱容量成正比。使用具有較 高密度的纖維來達到較高的熱料性是有益的。例如,連結纖維理想上的 治度超過〇·94 4克/互方公分(g/cc)。這對於在連結纖維活化期間加速加熱 和冷卻循環是有用的,以穩定吸收結構(而)。連結纖維的熱傳導性大於〇1 焦耳/秒-莫耳-K是較佳的。 具有低融化怜的材料亦對於作爲連結纖維也是理想的。低融化給減 少了能量需求,而讓連_軸其加_陳_機成融化狀態,再於 fk後的冷部期間從融化狀態變回固態。例如,連結纖維的融化給理想上少 於100焦耳/公克,較具體地説少於75焦耳/克,且更具體説爲少於6〇焦 耳/克。 連、’’cr、、’戴維理想上在活化後具有一低融化黏度,即,一旦纖維從其固 態變成大致上融條態鱗候。如此可讓連結纖維材料流到連結纖維和吸 纖維,超吸收材料及/或其他連結纖維之間的會合·點,以形成穩定的内纖 維連結。例如,理想上連結纖維的融化黏度少於1〇〇〇〇〇厘泊,較具體爲 少於20000厘泊,且最具體爲少於1〇〇〇〇厘泊。 連結纖維理想上亦具有適當的表面能量,而能被由吸收結構(1〇1)所 吸收的液體濕化。此可濕性並非在所有應用中都需要,然而,若連結纖維 本質上是不可濕的,可藉著熟於此做術者所知的各縣面活性劑來完成 可濕性。 具有低融化溫度的合適連結纖維可由聚乙烯-聚乙烯基純(pE_pvs) 塊狀或隨意共聚物,聚乙烯_聚乙烯氧化物(PE_pE〇)塊狀/接合共聚物,聚 乙烯-聚乙烯氧化物(PP_PE0)塊狀/接合共聚物,聚酯,聚乙酸酮,聚胺, 聚丙埽酸酯,聚胺基鉀酸酯(酯或以酯爲基礎)。融化點可藉著調整va或 H:\PATEN-nPK-OOJ 08O83I\pk-〇〇l.〇83M doc2003/6/13 22 200304794 PE〇的含量(因爲這些聚合物具有VA和PEO)或結構來調整。連結纖維材 料可藉著以一雙擠製機,Sigma攪拌機或其他混合設備來混合製造,然後 以傳統非織造程序如熔喷和紡黏來製成纖維。 例如合併此類低融化溫度連合纖維的吸收結構描述於2002年12月 2〇曰申請的美國專利申請序號⑽⑽奶,標題“具有低融化纖維的吸收 結構 ’’(Absorbent Structures Having Low Melting Fibers),其全部内容於此 併入參考之。 其他聚合物和增感劑亦可(或替換地)與容納能量添加劑一起使用於 製造連結纖維中。沿著聚合鏈之特别選擇及/或放置的基團可影響聚合物的 非傳導損耗係數,並提高聚合物對於電磁能量的反應性。這些包括由混 合,塊狀,接合,爲亦共聚物組成的聚合複合物,離子聚合物和共聚物以 及金屬鹽。理想上,沿著聚合鏈所存在的一或更多基團造成了下列現象: (1)增加了聚合物的雙極力矩;(2)增加了聚合物分子結構的未平衡電子價。 合適的基團包括(但不限制於此)乙醛,酯,羧酸,磺胺以及硫氰化物基團。 選擇的基團可共價地鍵結或以離子連接至聚合鏈上。如上所述,含 有具高雙極力矩之官能基的基團理想上是沿著聚合鏈的。合適的基團包括 (但不限制於此)尿素,石風,胺,硝酸,亞硝酸鹽,異氰酸鹽,醇,乙二醇 和酮基團。其他合適的基團包括含有離子基的基團,其包括(但不限制於此) 鋼,辞和钟離子。 例如,硝酸基團可與聚合鏈中的芳香族羥基連接。應注意到硝酸基 團可連接在芳香族技基的間或對的位置。進一步地,應注意到其他基團可 連接在硝版基團中之芳香輕基團的間或對的位置上。合適的基群包括(但不 限制於此)亞硝酸鹽基團。除了這些改質修正外,可以把其他單體併入聚合 物中而進一步提高最終聚合物的反應性。例如,含有尿素及/或胺基團的單 體可併入聚合物中。 合適的基團包括乙醛,指,羧酸石風胺和硫氰化物基群。然而,其他 具有或能提高分子結構之不平衡電子價的機湍亦可使用;或者具有離子或 傳導基群(如鈉,鋅和鉀離子)的基團也可以。其他離子或傳導基群亦可被 使用〇 土 ΕΛΡΑΤΕΝΤ\ΡΚ-001 〇8\〇831^-〇〇1.〇831-1 doc2003/6/13 23 200304794 特定的組合包括低密度PE/聚乙烯-聚乙烯基醋酸鹽塊狀共聚物, LDPE/聚乙烯乙二醇,PE/聚丙烯酸酯,聚乙烯-乙烯基醋酸鹽共聚物,聚 醋,聚氨基鉀酸酯,聚丙婦酸酯,聚乙烯乙二醇(PEG),聚丙埽醯胺(PAA), 聚乙烯亞胺(PEEM),聚乙烯基醋酸鹽(PVAC),聚乙烯基醇(PVA),聚甲醯 酸-鈉鹽(PMA-Na),聚醯酸鈉鹽(PA-Na),以及聚(苯乙烯石風酸-共-甲基 酿酸)鈉鹽(P(SS-co-MA)-Na),和對苯二甲酸的聚合物,以及1,4 丁二醇, 和聚丁烯琥珀酸鹽共聚物。其他材料包括對苯二甲酸聚合物,己二酸和1,4 丁二醇,其是由BASF公司所販售,商品名成爲ECOFLEX®,或者Eastman Chemical Co.也有在賣,商品名稱爲Eastar BioTM共聚酯。上述聚合物的 混合及接合共聚物亦合適。 本發明的吸收結構(101)理想上爲單一構造。於此使用之吸收結構 (101)的單一構造是指吸收結構是一種單一非織造織物或含有多重吸收纖 維,連結纖維或超吸收材料的混合物層製品。在第一至第四圖的圖解實施 例中’單一吸收結構(101)大體包含了尿布(21)的整個吸收體(53)(即吸收結 構的尺寸大致上界定了吸收體的尺寸)。然而,考慮到吸收體(53)可包含一 層以上’其中這些層的至少一者爲本發明的吸收結構(101),且只要吸收結 構本身是單一構造便在本發明的範圍之内。 例如,在一實施例中,吸收結構(1〇1)是藉著先成形或收集吸收性纖 維,超吸收性材料和連結纖維,讓他們在連結纖維活化之前(即吸收結構中 的内纖維連結之前)形成具有理想形狀,輪廓及/或材料分佈的單一構造, 以形成一非織造,大致上預先穩定的吸收結構。隨後,連結纖維被活化而 形成吸收性結構中的内纖維連結,藉以穩定此吸收性結構。 或者,也可應用本質上親水的薄裹片(未顯示)來維持吸收結構(1〇1) 或吸收體(53)的完整性。薄裹片通常被放在吸收結構或吸收體上而至少蓋 ^此二者的兩主要表面,且薄裹片事由吸收性纖維材料(如起縐塡塞物)或 南濕強度薄片所組成。雜片亦可用來提供—毛細層,其讓液體快速地分 佈到吸收體(53)中的吸收纖維内。吸收體一側的裹片材料可與纖維團相反 側上的裹片連結以有效地包住吸收體。 在-實施例中,預先穩定之吸收結構(1〇1)(即在連結纖維活化之前) E.\PATENT\PK-〇〇i 〇8\083l\pk-〇〇 1.0831-1 doc2003/6/13 24 200304794 的材料組成可爲G.1至60%重量關的連結纖維,Q至_重量比 吸收材料,以及5至98%重量比例的吸收性纖維。較具體的實施例可° 2至1爾量比例的連、纟議維,%至鳩重量關的超吸收材料和%、至 7〇%重量關的吸收性齡。在其讀施财,縣雜㈣收性結構可 具有0.1至5%重量比例的連結纖維。 在另-實施例中,預先穩定的吸收結構⑽)可包括一定量的連 維’其至少爲吸收性結構總重量的αι%。或者,連結纖維的量至少爲. 再或者,至少3〇/。。在其他方面,連結纖維的最大含量可爲观重量比例°, 或更多。或者,連結纖維的量可至2〇%,再或者可至5%重量比例。 吸收纖維,連結纖維和超吸收材料理想上是分佈在吸收性处構中, 大致通過吸收性結構的整個寬度,且沿其整練度及厚度。然而;;及收結 構(101)中吸收性、纖維,連結纖維及/或超吸收材料的濃度可以是不均句地 的厚度或ζ方向(I27)。例如,較多量濃度的吸收纖維,連結纖維及/或超吸 收材料可置於吸收結構的不同組織層(即ζ方向)或不同區域(即沿著長度或 通過寬度)中。 亦考慮到吸收性結構(101)的-或更多組織層或區域可以不具連結纖 維及/或超吸收材料,只要吸收性結構爲一體構造且在結構的至少;2部中 含有連結纖維即可。進-步考劇由不同材料所組成的連結纖維可以置於 吸收結構(101)的不同組織層或區域中,卻不偏離本發明的範圍。 預先穩足的吸收材料(101)的平均基重爲25〇〇功課/平方公尺(gsm), 較理想爲5〇至2〇〇〇gSm之間,更理想爲1〇〇至圓卿之間。沿著預先 穩定^吸收結構(101)的寬度或長度亦可具有一不均勻的基重,其可具有一 或較高的基重11域,以及—或較低的基重區域。在至少—高基重區域中, 吸收結構特定部份可具有—組成基重,其至少爲·gsm。 或者’呵基重區域可具有75〇gsm的基重,再或努可具有至少8〇〇#m的基 重。在其他方面,吸收結構(101)的高基重區域可具有25〇〇gms或更多的組 成基重。或者,高基重區域的基重可少於或等於2000gsm,較具體爲少於 或等於1500gSm。 E:\PATENT\PK-001 08'0831\pk-001-0831-1 doc2003/6/l3 25 200304794 此外,在至少一低基重區域中,預先穩定的吸收性結構(101)可具有 一値至少50gSm的組成基重。或者,低基重區域的基重至少爲i〇〇gsm, 再或者至少爲150gsm。在另一可替換的構造中,吸收性結構(1〇1)的低基 重區域之組成基重爲700gsm或更高。或者,低基重區域的基重最高至 600gsm,再或者最高至500gsin。 在本發明的另一方面,成形於連結纖維活化之前的吸收性結構(1〇1) 可具有一密度,其在1.38KPa(0.2psi)的限制壓力下所測得的値至少爲 0.01g/cc。或者’此被度可至少爲〇 〇2g/cc,再或者至少爲⑽3的〇。在其 他方面,此密度可直至ai2g/cc的最大値或更多。或者,此密度可直^ 〇.llg/cx,再或者直至〇·1 g/cc。在一實施例中,整個預先穩定的吸收性結 構大致上是均勻的。在另一實施例中,密度在通過吸收性結構的上以 及/或沿著吸收性結構的長度上是不均句的。 本案所使用的“不均句”是關於吸收結構的一種特定性質或特色, 是用來表示此性値或特色在吸收結構中是不目定的,或者依—翻定的不 均句性而變化,即-觀定的不均勻性,其大於正規製造的不均勻性以及 製造吸收性結構的過程中必會產生的容忍變數。不均勻性可爲順缓坡度或 P皆梯坡度的形式來表示,如同濃度,基奴/或密度在吸收賴中從一組織 層或區域突然地改變至-_組織層或區域的形式,且可在吸收性結構中 重複發生,或被限制在吸收結構的特定區域中。 預先穩定的吸收結構_亦可具有_厚度,其沿著吸收結構的長度 和/或在通過吸收結職度的方向上是不的的。此厚度爲吸收結構之主要 表面之間的距離,係依吸收結構z方向上的_點到其主要表面上的垂値距 離來奴。厚度的變化可爲漸贼坡度變化,或階梯狀變化,藉以讓厚度 倏地從吸收結構的一邵份變化到相鄰部份。 所以’吸收結構⑽)的一或更多部份可具有較少的厚度,而吸收結 構的其他树可«她财。例如,賴㈣實補巾,職尿布⑼ 吸收綱的吸收結構(101)部份⑽)(第二和四圖)大體上比吸收結構的其 他邵份逆厚,且大致與展布的前區(25)對應,讓標的區域的吸收容量增加。 吸收結構_之較厚雜⑽卿向延伸長度少於吸收賴的全部長 H:\PATENT\PK-00l 08\083I\pk-001-0831-1 doc2003/6/!3 26 200304794 度’且與結構的縱向末端縱向地向内相隔一段距離。如第二圖所示,幸六严 部份(103)亦位在吸收結構側緣(105)之間的中央位置,且從側緣橫向地 相隔。 、ΰ σ 此外,亦或是或者,預先穩定的吸收結構(1〇1)可具有一沿著吸收結 構長度的不-致寬度。此寬度是吸收結_緣之_輯,依與吸收結= 之Υ軸平行的方向來決定。寬度變化可爲漸進或坡度變化,或階梯變:的 形式來表示,其中寬度從吸收結構的一部份突然地改變至 份。例如,吸收結構(1〇1)可具有許多種形狀,包括矩形,J开錢丁形,i 理想上胯下區(27)比尿布pi)的前或後區(25,37)t。如第一圖所示,吸收體 (53)的形狀是由吸收結構(1〇1)所界定,且通常是τ形,其中“τ”字上= 棱槓大體對應於尿布(21)的前區⑽以改善使用效果,尤其對男嬰兒而古、。 然而,應瞭解到,預先穩定的吸收結構(1〇1)可具有一大體上均^的 厚度以及7或—讀上均㈣紐,神,《賴_、_5)大致上是筆 直的且在吸收結構的長度方向上是彼此平行的關係。 吸收、U冓(101)疋根據一種製造一吸收結構(其中當連結纖維在一預 t活化狀騎,吸讓_,超吸收侧0連、纟_嫩收録—成形表面 ==法_成的。鼠,此吸收結鄉峨爲—在連結纖維活化 長=(PJI收結構㈣_維連結發生之旬具有理想雜和輪制如理想 材L 及/或厚度)的單—結構。預先敎之吸收結構(1Gl)内的超吸收 戶户Γί分佈亦可在其成形期間被控制,使基重及/或密度和材料的濃 ,ί二纖Γ化之前大致上是不均勻的。吸收結構内的連結纖維和吸收 售在吸收結構 处纖繪η二"▲械雜而與吸收賴維,超吸錄材料及或其他連 射,無線電-抑射:菩、Ά疋暴路在高頻率電磁能量中(即微波輻 結,然後冷卻來固化連^化連結纖維而與吸收纖維形成内纖維連 纖維連結。 、’"義、,隹,猎以穩固連結纖維和和吸收纖維之間的内 E:\PATENT\PK-00! 08\0831\pk-001-0331-1 doc2003/6/13 27 200304794 理想上,在連結纖維活化期間及活化之後,吸收結構是維持未成形 狀態。於此使用之連結纖維活化期間和活化之後的未成形是指連結纖維的 形狀和足位在吸收結構内並未被處理,具體地説就是當施壓於連結纖維而 連結纖維被加熱至一大致融化或活化狀態時,吸收結構的縱向末端,側緣 和主面是可改變的。例如,在典型塑造操作中,於連結纖維加熱期間或加 熱之後,吸收結構或吸收結構的至少一或兩主面係靠著或在一模具内來被 壓縮,或者模具本身被加熱以加熱連結纖維。此類塑造程序強迫吸收結構 再次定位成-大致不隨意的方位,且亦可在卿或甚絲吸收結構的主要 表面上壓紋。因爲吸收結構(101)在連結纖維活化期間或之後是維持未成形 狀態,因此吸收結構内的纖維定位,包括其主面,银緣和縱向末端,在連 結纖維活化期間及之後,大致上都維持隨意狀態以穩定吸收結構。 在吸收結構(101)穩定化之後,其大致上會與預先穩定的吸收結構具 有相同形狀,輪廓材料分佈以及其他特性。已穩定的吸收結構(而)理駐 具有足夠的強度來支撐最高張力負荷,其値爲在吸收結構橫向寬度(γ轴) 方向上,每英忖至少100么、克(g/inch)。或者,穩定的吸收結構(1叫強度可 /爲200 g/inch,或者至少爲500 g/inch。在其他方面,吸收結構(1〇1) 的強度最大値可至1GGGG g/ineh,或更多。或者,強度可至5嶋, 或者到2000 g/inch。在測定穩定性吸收結構(1〇1)的強度時,任何預先形 成’個别提供之增強構件不應該被一起測定。此類增強構件(未顯示)可藉 一棉麻織品,一連續單絲纖維,紗,彈性單絲,一組織,一織造織品,一 非織造織品,-彈輯膜,_聚合薄膜,_增強基層等或它們的組合物來 提供。 *穩定性吸收結構(101)可被建構使其具有足夠的強度來支撐最高張力 負荷,其具體來説係大於連結,纖維在活化之前,吸收結構所能支撐的最高 =力負荷。在-具體方面’吸收結構(1Q1)可被建構使其具有足夠強度來支 撐-最高張力負荷,其値至少丨_大於連結纖維在活化之前,吸收結構 所能支撐的最高張力負荷。或者,穩定性結構(1G1)可支撐—至少爲大於 2〇〇%的最高張力負荷。或者,穩定性結構(101)可被建構能支撐至少大於 %的最高張力貞荷。线之最高貞荷的增加百分衬以下列公式來計 E:\PATENT\PK-001 08\083l\pk-001-0831-1 doc2003/6/13 28 200304794 算: 100x(F2 —Fl)/Fl ; 而 F卜在連職維活化之前吸收結渺视球的最高張力 F2-%足性吸收結構所能支撐的最高張力負荷。 。 吸收結構(101)所能支撑的最高負荷可利用始於 試方法第τ494跡96號,名稱爲“紙類和紙板的張力 Parties Ρ— and PapefbG㈣來料(其係制延長設備 率)。測試樣本的寬度爲1射(2.54 em),長度爲6射〇5 2 :使 的鉗子爲INSTRON零件躺2712德(得自此祕,⑻1在美國北卡 羅莱納州的Research Triangle Park具有辦事處),且預先排置使其分隔距離 爲5英对(12.7 cm)。通過前頭的速度爲12.7 mm/min,且利用_mts __E: \ PATENT \ PK-001 08'0831 \ pk-001-0831-1 doc2003 / 6 / l3 2 J 200304794 Low-melt / dish-linked fibers ideally have a low specific thermal energy to allow rapid heating and cooling of the absorbing structure ( 1G1). Low specific thermal energy is useful in thermal cycling, because the binding fibers are carefully absorbed during melting. Lai, low specific thermal energy is also useful during the cooling period of the absorption structure (view), because the heat is attributed from the company, making the company's job maintenance and stability. A suitable specific thermal energy range for the bonding fibers is 0.001 to 0.6 calories / gram. Ideally, the 'bonding fiber' also has a high thermal conductivity to allow rapid passage of thermal energy therethrough. Thermal conductivity is proportional to the density and thermal capacity / specific thermal capacity of the bonding fiber material. It is beneficial to use fibers with higher densities to achieve higher hot melt properties. For example, the ideal degree of binding fiber is more than 0.944 grams per square centimeter (g / cc). This is useful for accelerating the heating and cooling cycles during activation of the bonding fibers to stabilize the absorbent structure. It is preferable that the thermal conductivity of the bonding fiber is greater than 0.01 Joules / second-Mole-K. A material with a low melting point is also ideal as a bonding fiber. The low melting reduces the energy requirements, and allows the coupling axis to become a melted state, and then changes from a melted state back to a solid state during the cold section after fk. For example, the melting of the bonding fibers is ideally less than 100 Joules / gram, more specifically less than 75 Joules / gram, and more specifically less than 60 Joules / gram. Lian, '' cr ,, 'Dave ideally have a low melting viscosity after activation, i.e., once the fiber has changed from its solid state to a substantially melted state. In this way, the connecting fiber material can flow to the meeting point between the connecting fiber and the absorbent fiber, the superabsorbent material and / or other connecting fibers, so as to form a stable internal fiber connection. For example, the melting viscosity of the linking fibers is ideally less than 10,000 centipoise, more specifically less than 20,000 centipoise, and most specifically less than 10,000 centipoise. The connecting fiber ideally also has a proper surface energy, and can be wetted by the liquid absorbed by the absorption structure (101). This wettability is not required in all applications. However, if the linking fiber is not wettable in nature, wettability can be accomplished by various surfactants known to those skilled in the art. Suitable bonding fibers with low melting temperatures can be made from polyethylene-polyethylene based (pE_pvs) block or random copolymers, polyethylene_polyethylene oxide (PE_pE〇) block / joint copolymers, and polyethylene-polyethylene oxidation (PP_PE0) block / junction copolymer, polyester, polyacetate, polyamine, polypropionate, polyamidopotassium (ester or ester based). The melting point can be adjusted by va or H: \ PATEN-nPK-OOJ 08O83I \ pk-〇〇l.〇83M doc2003 / 6/13 22 200304794 PE〇 (because these polymers have VA and PEO) or structure Adjustment. Bonding fiber materials can be made by mixing them in a twin extruder, Sigma mixer or other mixing equipment, and then using conventional nonwoven processes such as meltblown and spunbond to make the fibers. For example, the absorption structure incorporating such low melting temperature associative fibers is described in U.S. Patent Application Serial Number ⑽⑽ Milk, filed on December 20, 2002, with the title "Absorbent Structures Having Low Melting Fibers", The entire contents of which are incorporated herein by reference. Other polymers and sensitizers can also (or alternatively) be used with energy-containing additives in the manufacture of bonded fibers. Specially selected and / or placed groups along the polymer chain Can affect the non-conductivity loss coefficient of polymers and increase the polymer's reactivity to electromagnetic energy. These include polymer composites consisting of mixed, bulk, bonded, copolymers, ionic polymers and copolymers, and metal salts Ideally, the presence of one or more groups along the polymer chain causes the following phenomena: (1) increased bipolar moment of the polymer; (2) increased unbalanced electron valence of the molecular structure of the polymer. The groups include, but are not limited to, acetaldehyde, ester, carboxylic acid, sulfonamide, and thiocyanide groups. The selected group may be covalently bonded or ionically linked. Attached to the polymer chain. As mentioned above, groups containing functional groups with high bipolar moment are ideally along the polymer chain. Suitable groups include, but are not limited to, urea, stone wind, amines, Nitric acid, nitrite, isocyanate, alcohol, ethylene glycol, and ketone groups. Other suitable groups include groups containing ionic groups, including (but not limited to) steel, zeolites, and bell ions. For example The nitric acid group can be connected to the aromatic hydroxyl group in the polymerization chain. It should be noted that the nitric acid group can be connected between the aromatic technical groups or the pair of positions. Further, it should be noted that other groups can be connected to the nitrate group. The aromatic light group in the group is in the position of a few or two. Suitable groups include (but are not limited to) the nitrite group. In addition to these modifications, other monomers can be incorporated into the polymer It further improves the reactivity of the final polymer. For example, monomers containing urea and / or amine groups can be incorporated into the polymer. Suitable groups include acetaldehyde, carboxylate, and thiocyanate groups However, others have or can improve molecular structure Electron valence can also be used; or groups with ionic or conductive groups (such as sodium, zinc, and potassium ions) can also be used. Other ionic or conductive groups can also be used. 〇 土 ΕΛΡΑΤΕΝΤ \ ΡΚ-001 〇8 \ 〇831 ^ -〇〇1.〇831-1 doc2003 / 6/13 23 200304794 Specific combinations include low density PE / polyethylene-polyvinyl acetate block copolymer, LDPE / polyethylene glycol, PE / Polyacrylate, polyethylene-vinyl acetate copolymer, polyacetate, polypotassium urethane, polypropionate, polyethylene glycol (PEG), polyamidamine (PAA), polyethyleneimine (PEEM), polyvinyl acetate (PVAC), polyvinyl alcohol (PVA), polyformic acid-sodium salt (PMA-Na), polyacid sodium salt (PA-Na), and poly (styrene Sarcoic acid-co-methyl alcohol acid) sodium salt (P (SS-co-MA) -Na), and polymers of terephthalic acid, and 1,4-butanediol, and polybutene succinate Copolymer. Other materials include terephthalic acid polymer, adipic acid, and 1,4-butanediol, which are sold by BASF under the trade name ECOFLEX®, or Eastman Chemical Co. are also sold under the trade name Eastar BioTM Copolyester. Mixing and joining copolymers of the above polymers are also suitable. The absorbent structure (101) of the present invention is ideally a single structure. The single structure of the absorbent structure (101) used herein means that the absorbent structure is a single non-woven fabric or a mixed layer product containing multiple absorbent fibers, connecting fibers or superabsorbent materials. In the illustrated embodiments of the first to fourth figures, the 'single absorbent structure (101) generally includes the entire absorbent body (53) of the diaper (21) (i.e., the size of the absorbent structure substantially defines the size of the absorbent body). However, it is considered that the absorbent body (53) may include one or more layers, wherein at least one of these layers is the absorbent structure (101) of the present invention, and it is within the scope of the present invention as long as the absorbent structure itself is a single structure. For example, in one embodiment, the absorbent structure (101) is formed by first forming or collecting absorbent fibers, superabsorbent materials, and connecting fibers, so that they can be activated before the connecting fibers (i.e., the inner fiber connections in the absorbent structure). (Before) forming a single structure with a desired shape, profile and / or material distribution to form a nonwoven, substantially pre-stable, absorbent structure. Subsequently, the linking fibers are activated to form inner fiber links in the absorbent structure, thereby stabilizing the absorbent structure. Alternatively, an essentially hydrophilic sheet (not shown) may be used to maintain the integrity of the absorbent structure (101) or absorbent body (53). Thin wraps are usually placed on an absorbent structure or absorbent body to cover at least the two major surfaces of the two, and the thin wrap is composed of an absorbent fibrous material (such as a creped plug) or a wet-strength sheet. Miscellaneous sheets can also be used to provide a capillary layer which allows the liquid to be quickly distributed into the absorbent fibers in the absorbent body (53). The wrapper material on one side of the absorbent body can be joined to the wrapper on the opposite side of the fiber mass to effectively wrap the absorbent body. In the example, the pre-stabilized absorption structure (101) (i.e., before the activation of the linking fibers) E. \ PATENT \ PK-〇〇i 〇8 \ 083l \ pk-〇〇1.0831-1 doc2003 / 6 / The material composition of 13 24 200304794 can be G.1 to 60% by weight connection fiber, Q to _ weight ratio absorbent material, and 5 to 98% by weight absorbent fiber. More specific examples can be 2 to 1 molar ratio of Li, Weiwei,% super absorbent material to the weight of the dove and%, absorbent age to 70% by weight. In its readings, the county hybrid structure can have 0.1 to 5% by weight of linking fibers. In another embodiment, the pre-stabilized absorbent structure ii) may include a certain amount of linkage 'which is at least αm% of the total weight of the absorbent structure. Alternatively, the amount of linking fibers is at least 30% or more. . In other aspects, the maximum content of the linking fibers may be a weight ratio of °, or more. Alternatively, the amount of bonding fibers may be up to 20%, or may be up to 5% by weight. The absorbent fiber, the connecting fiber and the superabsorbent material are ideally distributed in the absorbent structure, approximately passing the entire width of the absorbent structure, and along the level and thickness of the absorbent structure. However; and the concentration of the absorbent, fiber, linking fiber and / or superabsorbent material in the structure (101) may be uneven thickness or zeta direction (I27). For example, higher concentrations of absorbent fibers, linking fibers, and / or superabsorbent materials can be placed in different tissue layers (i.e., the zeta direction) or in different regions (i.e., along the length or through the width) of the absorbent structure. It is also considered that the-or more tissue layers or regions of the absorbent structure (101) may not have connecting fibers and / or superabsorbent materials, as long as the absorbent structure is an integral structure and at least in the structure; 2 sections may contain connecting fibers . Adjunct fibers composed of different materials can be placed in different tissue layers or regions of the absorbent structure (101) without departing from the scope of the present invention. The average basis weight of the pre-stabilized absorbent material (101) is 25,000 homework / square meter (gsm), more preferably between 50 and 2000 gSm, and even more preferably between 100 and Yuan Qingzhi. between. It may also have an uneven basis weight along the width or length of the pre-stabilized absorbent structure (101), which may have one or a higher basis weight 11 domain, and—or a lower basis weight region. In at least a high basis weight region, a specific portion of the absorbent structure may have a constituent basis weight, which is at least · gsm. Alternatively, the 'he basis weight region may have a basis weight of 75 gsm, or it may have a basis weight of at least 800 #m. In other aspects, the high basis weight region of the absorbent structure (101) may have a composition basis weight of 2500 gms or more. Alternatively, the basis weight of the high basis weight region may be less than or equal to 2000 gsm, and more specifically less than or equal to 1500 gSm. E: \ PATENT \ PK-001 08'0831 \ pk-001-0831-1 doc2003 / 6 / l3 25 200304794 In addition, in at least a low basis weight region, the pre-stabilized absorbent structure (101) may have Composition basis weight of at least 50 gSm. Alternatively, the basis weight of the low basis weight region is at least 100 gsm, or at least 150 gsm. In another alternative construction, the low basis weight region of the absorbent structure (101) has a composition basis weight of 700 gsm or more. Alternatively, the basis weight in the low basis weight region can be as high as 600 gsm, or as high as 500 gsin. In another aspect of the present invention, the absorbent structure (101) formed before the activation of the linking fibers may have a density of at least 0.01 g / kg measured at a limiting pressure of 1.38 KPa (0.2 psi). cc. Alternatively, the degree may be at least 0.02 g / cc, or at least ⑽3. In other respects, this density can be as high as ai2g / cc or more. Alternatively, the density may be as high as 0.1 g / cx, or as high as 0.1 g / cc. In one embodiment, the entire pre-stabilized absorbent structure is substantially uniform. In another embodiment, the density is uneven over and / or along the length of the absorbent structure. The "unequal sentence" used in this case is about a specific property or feature of the absorption structure, and is used to indicate that this character or feature is undefined in the absorption structure, or depends on the irregular sentence structure. The variation, that is, the non-uniformity of observation, is greater than the non-uniformity of regular manufacturing and the tolerance variable that must be generated in the process of manufacturing the absorbent structure. The non-uniformity can be expressed in the form of a gentle gradient or a gradient of P, as the concentration, the base and / or the density suddenly changes from a tissue layer or region to a tissue layer or region in the absorption process, and It can occur repeatedly in an absorbent structure or be confined to specific areas of the absorbent structure. The pre-stabilized absorbent structure may also have a thickness that is not the same along the length of the absorbent structure and / or in the direction through which the absorbency ends. This thickness is the distance between the major surfaces of the absorbent structure, and is based on the vertical distance from the point _ in the z-direction of the absorbent structure to its major surface. The change in thickness can be a gradual change in gradient, or a step-like change, so that the thickness can be changed from one part of the absorbent structure to the adjacent part. So one or more parts of the 'absorptive structure ii) may have less thickness, while other trees of the absorptive structure may be «her wealth. For example, Lai Shishi towels, professional diapers, (absorptive structure (101) part of the absorbent structure (2) and (4)) are generally thicker than other components of the absorbent structure, and are roughly the same as the front area of the spread (25) Correspondence increases the absorption capacity of the target area. Absorptive structure_The thicker hybrid is less than the total length of the absorber H: \ PATENT \ PK-00l 08 \ 083I \ pk-001-0831-1 doc2003 / 6 /! 3 26 200304794 degrees' and is The longitudinal ends of the structure are spaced longitudinally inwardly. As shown in the second figure, the Xingliu Yan part (103) is also located at the center position between the side edges (105) of the absorbent structure and is laterally separated from the side edges. , Ϋ́ σ In addition, or alternatively, the pre-stabilized absorption structure (101) may have an inconsistent width along the length of the absorption structure. This width is the series of absorbing knots_edges, and is determined by the direction parallel to the Υ axis of the absorbing knot =. The width change can be expressed in the form of a gradual or gradient change, or a step change: where the width suddenly changes from part of the absorbent structure to part. For example, the absorbent structure (101) can have many shapes, including a rectangular shape, a J-shaped coin shape, and an ideal upper or lower area (27) than the front or rear area (25, 37) t of the diaper pi. As shown in the first figure, the shape of the absorbent body (53) is defined by the absorbent structure (101), and is generally τ-shaped, where the word "τ" = the ribs roughly correspond to the front of the diaper (21) To improve the effect, especially for male infants. However, it should be understood that the pre-stabilized absorbent structure (101) may have a thickness that is substantially uniform and 7 or-read on the balance, God, "Lai_, _5) is generally straight and in The absorption structures are parallel to each other in the longitudinal direction. Absorption, U 冓 (101) 疋 According to a method of manufacturing an absorbing structure (where the linking fiber rides in a pre-activated state, the absorption is _, the super absorption side is 0, 纟 _ tender is included-forming surface == 法 _ 成In rats, this absorption structure is a single-structure with ideal hybrids and rotations such as the ideal material L and / or thickness at the time of activation of the linking fibers = (PJI harvesting structure ㈣_dimensional connection occurs). The distribution of superabsorbent households in the absorption structure (1Gl) can also be controlled during its formation, so that the basis weight and / or density and the concentration of the material are thick, and the two fibers are generally non-uniform before the fiberization. Absorption structure The connecting fiber and the absorber are sold at the absorber structure. The fiber is η 2 " ▲ Mechanical is mixed with the absorber Laiwei, super-absorbent material and other continuous radio, radio-rejection: Pu, Ά 疋 violet road at high frequency electromagnetic In the energy (ie, microwave irradiation, and then cooling to solidify the connection fiber and form an internal fiber connection fiber with the absorption fiber. "&Quot; Meaning ,, 隹, hunting to stabilize the connection between the fiber and the absorption fiber. E: \ PATENT \ PK-00! 08 \ 0831 \ pk-001-0331-1 doc2003 / 6/13 27 200304794 Ideally During and after activation of the linking fibers, the absorbent structure remains in an unformed state. The unshaped during and after activation of the linking fibers used herein means that the shape and foot position of the linking fibers are not treated within the absorbent structure, specifically In other words, the longitudinal ends, side edges, and main surfaces of the absorbent structure can be changed when the connecting fibers are heated to a substantially melted or activated state when pressure is applied to the connecting fibers. For example, in a typical molding operation, the connecting fibers During or after heating, at least one or both major surfaces of the absorbent structure or the absorbent structure are compressed against or within a mold, or the mold itself is heated to heat the bonding fibers. Such molding procedures force the absorbent structure to reposition -Orientation is generally involuntary, and can also be embossed on the main surface of the absorbent structure. The absorbent structure (101) maintains the unformed state during or after the activation of the linking fibers, so the fiber positioning within the absorbent structure , Including its main face, silver edge, and longitudinal ends, remain largely free during and after activation of the connecting fibers State to stabilize the absorption structure. After the absorption structure (101) is stabilized, it will have approximately the same shape, profile material distribution and other characteristics as the pre-stabilized absorption structure. Strength to support the highest tensile load, which is at least 100 ohms per gram (g / inch) in the transverse width (γ axis) of the absorbent structure. g / inch, or at least 500 g / inch. In other respects, the strength of the absorbent structure (10) can be up to 1GGGG g / ineh, or more. Or, the strength can be up to 5 嶋, or 2000 g. / inch. In determining the strength of the stable absorbent structure (101), any pre-formed and individually provided reinforcing members should not be measured together. Such reinforcing members (not shown) can be borrowed from a linen fabric, a continuous monofilament fiber, yarn, elastic monofilament, a tissue, a woven fabric, a non-woven fabric,-elastic film, _ polymer film, _ reinforcement A base layer or the like or a combination thereof is provided. * The stability absorption structure (101) can be constructed to have sufficient strength to support the highest tensile load, which is more than the connection, and the highest support force that the absorption structure can support before the fiber is activated. In the-specific aspect ', the absorbent structure (1Q1) can be constructed to have sufficient strength to support the -maximum tensile load, which is at least greater than the maximum tensile load that the absorbent structure can support before the connecting fibers are activated. Alternatively, the stable structure (1G1) can support-at least a maximum tensile load of more than 200%. Alternatively, the stability structure (101) can be constructed to support a maximum tension of at least greater than 10%. The percentage increase of the highest chastity of the line is calculated by the following formula E: \ PATENT \ PK-001 08 \ 083l \ pk-001-0831-1 doc2003 / 6/13 28 200304794 Calculation: 100x (F2 —Fl) / Fl; and F Bu absorbs the highest tension of the spheroidal sphere before the reactivation of the company's job. F2-% The highest tension load that the foot-absorbing structure can support. . The maximum load that the absorbent structure (101) can support can be used starting from test method No. τ494 trace 96, named "Paper and Cardboard Tension Parties P— and PapefbG㈣" (the system extends the equipment rate). Test samples The width is 1 shot (2.54 em), and the length is 6 shots. 05: The pliers are INSTRON parts lying 2712 de (from this secret, ⑻1 has an office in Research Triangle Park, North Carolina, USA) , And arranged in advance so that the separation distance is 5 inches (12.7 cm). The speed through the front is 12.7 mm / min, and the use of _mts __

Corp. model RT/1測試機器來進行測試’此機器是由testw〇rks * 〇版 軟體來控制’此倾可得自MTS SyStems CQrp.,錄美國·蘇達州的 Eden Prairie具有辦事處。大致同等的設備也是可以利用。 吸收結構(101)的透液性亦會被連結纖維之結合所影響而穩定吸收結 構透液性是由達西定律來界定(Darcy’s Law)且用以定義一特定量液體的吸 收飽和度。較具體地説,透液性在此是指由下列透液性測試所界定之性質。 透液性測試 一種合適的透液性測試設備示於第十五和十六圖。此測試設備包含 一圓桶(1134)和活塞’大致如(1136)所示者。活塞(1136)包含一圓筒狀 LEXAN軸(1138) ’其具有一向下穿過軸之縱向軸的同心圓柱狀孔洞 (1140)。軸(1138)兩端被處理以提供末端(1142,1146)。一重物,如(1148)所 示,置於末端(1142)上且具有一穿過其中央至少一部份的圓柱狀孔洞 (1148a)。一圓形活塞頭(1150)被放在另一末端(1146)上且具有由七個孔洞 (】160)(各孔洞直徑爲〇·95 cm)所排成的同心内環,以及較外側之由14個孔 洞(各孔洞直徑爲0.95 cm)所排成的同心外環。孔洞(1154,1160)從活塞頭 (1150)頂部穿到底部。活塞頭(U50)亦具有一穿過其中心的圓柱狀孔洞 (1162)以接合軸(1138)的末端(1146)。活塞頭(1150)底部亦可覆蓋一雙軸拉 E:\PATENT\PK-001 08\0831\pk-001-0831-1 doc2003/6/l3 29 200304794 身的不銹鋼網篩(ll64),此網筛具有網目爲_微米的方形網孔。此活塞 的典型材料爲McMaster-Carr Supply之零件號碼85385T972的產品,其在Corp. model RT / 1 test machine for testing ‘This machine is controlled by the testw rks * 〇 version software’ This is available from MTS SyStems CQrp., Recorded in Eden Prairie, Suda, USA with an office. Approximately equivalent equipment is also available. The liquid permeability of the absorbent structure (101) will also be affected by the binding of the binding fibers to stabilize the liquid permeability of the absorbent structure. Darcy's Law is used to define the absorption saturation of a specific amount of liquid. More specifically, liquid permeability here refers to properties defined by the following liquid permeability tests. Liquid Permeability Test A suitable liquid permeability test equipment is shown in Figures 15 and 16. The test equipment includes a drum (1134) and a piston ' roughly as shown in (1136). The piston (1136) includes a cylindrical LEXAN shaft (1138) 'which has a concentric cylindrical hole (1140) passing downward through the longitudinal axis of the shaft. The shaft (1138) is treated at both ends to provide ends (1142, 1146). A weight, as shown in (1148), is placed on the end (1142) and has a cylindrical hole (1148a) passing through at least a portion of its center. A circular piston head (1150) is placed on the other end (1146) and has a concentric inner ring formed by seven holes (160) (each hole diameter is 0.95 cm), and the outer one Concentric outer ring formed by 14 holes (each with a diameter of 0.95 cm). The holes (1154, 1160) pass from the top of the piston head (1150) to the bottom. The piston head (U50) also has a cylindrical hole (1162) passing through its center to engage the end (1146) of the shaft (1138). The bottom of the piston head (1150) can also be covered with a biaxial pull E: \ PATENT \ PK-001 08 \ 0831 \ pk-001-0831-1 doc2003 / 6 / l3 29 200304794 stainless steel mesh screen (ll64). This net The sieve has a square mesh with a mesh size of _ microns. The typical material of this piston is McMaster-Carr Supply part number 85385T972.

Chicago, Illinois,u.s A 具有辦公室。 八 圓桶(1134)底邵末端連接有一不銹鋼布料網篩(1166),其在連接之前 可被雙軸拉緊。網篩(1166)具有網目1〇5微米的方形網孔。此網篩的代表 性材料爲McMaster-Carr Supply零件號碼85385T976的產品,其在Chicago,Chicago, Illinois, u.s A has an office. A stainless steel cloth mesh screen (1166) is connected to the bottom end of the barrel (1134), which can be tensioned by a double shaft before connection. The mesh screen (1166) has a square mesh with a mesh size of 105 micrometers. The representative material for this screen is McMaster-Carr Supply part number 85385T976, which is available in Chicago,

Illmois^U.S.A.具有辦公室。一複合材料()則被支撐於網篩(脳)上。 圓桶(1134)不是從透明LEXAN桿或其同等物穿過,就是是從一 LEXAN管或其同等物刺出,且圓桶⑴叫的内徑爲6.〇〇咖而高度爲1〇 cm。圓桶包括一組排水孔(未顯示)或其他適合用來維持圓桶中之液體,使 U、、、罔篩(1166)上的南度維持7.8 em的元件。活塞頭(115Q)以—[ΕχΑΝ 桿或同等物來機械處理,使其南度且具有最小側壁空隙的尺寸而能 剛好在圓桶(1134)内自由滑動。 活II、(1150)中央上的孔洞(h62)被用來與軸末端(ι146)配合並與軸 末端(11咐貼身,不透水地連接。軸⑴38)以一 LEXAN桿或同等物來處理 使其直控2.32 cm且内徑爲〇.64 cm。末端⑴46)長度2 54 cm且直徑^52 cm,形成-環狀肩部以支撐重物⑴仙)。環狀重物(⑽)的内徑爲Μ9咖 使其能夠滑到軸(II38)末端⑴句上並停在軸所形成的環狀肩部上。環狀重 ^由不銹鋼或其他對_等滲壓食鹽溶液具有抗錄的材料來製成。活 塞(1136)和重物(1M8)加起來的重量約观g,其對應的壓力爲 28.27 cm2 面積上有20.7達因。 當溶液流經活塞/®桶設備時,關(lm)通常停在_ 16網狀堅硬的 不銹鋼支獅紅(糊示)。或者,讀關組合可喊於—細桶壁相 配的支撐環(未顯示)上,但不會有效地限制從圓筒底部的流動。 活基和重物被;^在_ g圓桶中以測量重物底部到關頂部的尺寸。 此測量是使用-最小單位_咖的卡鉗來量的。或者,也可使用一準確 度至〇·01腿的體積測量儀器來測量,如Mitutoyo America Corporation的 Model IDF 1050E測量儀器,其在Aur〇ra,脇心,U S A具有辦公室。此測 1結果(後會被用來計算膠床的高度。測量每_桶空的情向並持續追跪 E:\PATENT\PK-001 08\0831\pk-001-0831-l doc2003/6/13 30 200304794 使用那個活塞和重物是重要的。當吸收結麟本膨脹的時候,應使用相同 的活塞和重物來測量。 用來決定透液性的吸收結構樣本是藉著將一圓形樣本(如一剪下來 的樣本)放在-具有G.9%(W/V)Naa摊液舰祕設備(樣本應與網篩接 觸)中60分鐘’使其膨脹至直徑6〇111111所形成。此時鹽水可放在一盤子内。 用一具有均勻網口且網目約2-15 mm的粗糙塑膠或橡膠來讓時鹽水接觸透 液杯以膨脹樣本。 在60分鐘快到時,將活塞和重物放在圓桶内已膨脹的樣本上,然後 將圓桶’活塞,時鹽水和樣本完整地從食鹽水取出。膨脹樣本的厚度是使 用一測微計測量測量重物底部至圓桶頂部的尺寸來決定。或者,此測量可 使用一準確度至〇.〇1 _的體積測量儀器來測量,如得自Mitut〇y〇 Ameriea Corporation 的 Model IDF-l〇5〇E 測量儀器,其在 Aurora,Illinois,u s A 有 辦A至,其彳疋最初厚度測試之零點是不變的。讓吸收結構膨脹後所得的厚 度値減掉從測量空圓桶,活塞和重物所得的厚度値。最終値就是膨脹樣本 的高度“H”。 吸收結構的透液性測量是從將NaQ溶液加到内部具有膨脹樣本 (1168) ’活塞(1150) ’和重物(1148)的圓桶(1134)而開始的。〇 9%NaC1被加 入使膨脹吸收結構樣本底部上的食鹽水高度爲7·8 cm。根據時間重量地測 量液體通過膨脹樣本的量。一旦液體高度穩定且維持在7·8 cm時,每秒收 集數據資料,持續3G秒。通過膨脹樣本(聰)的流動速率Q是以gm/sec 爲單位,其是藉由液體在單位時間(秒)通過樣本(1168)(公克)之最小平方適 當里來測量。 平方微米中的液體可透性由下列公式而得: K=[QxHxMux 108]/[AxRh〇xP] 其中κ=液體可透性(平方微米),(^=流動速率(g/sec),H=膨脹吸收結 構樣j的高度(cm),Mu=液體黏度(泊),液體流動的截面積(cm2), 液體密度(g/em3),而Pi體靜力壓力(達gjW)。碰靜力壓力則由 來計算: P=Rh〇xgxh E:\PATENT\PK-001 08\0831\pk-00l-083l-l doc2〇〇3/6/l3 31 200304794 其中Rho=液體密度(g/cm3),g=重力加速度’通常爲981 cm/sec2 ’而 h=液體高度,即上述透液性測試設備中所提及的7.8 cm。 大致上,飽和時若吸收結構的透液性越高’結構的開孔就越多。所 以,吸收結構能較容易地吸收額外的液體,因此比較不會讓液體滲漏。若 沒有連結材料,非織造吸收結構的透液性則僅根據超吸收材料和吸收纖維 的特性,所以透液性會較低,如少於20平方微米。吸收結構(101)的完整 性,較具體地説爲空隙體積,可藉由穩定具有連結材料的結構來增加,更 具體地説爲多重成分連結纖維,以充分地增加吸收結構的透液性。舉例來 説,在連結纖維活化之後,穩定的吸收結構(101)藉由上述透液性測試之通 過吸收結構所測得的透液性理想上大於20平方微米,較理想爲大於40平 方微米,更理想爲大於60平方微米。 應瞭解到透液性在沿著吸收結構(101)寬度和長度中的至少一者可以 是不均勻的,只要吸收結構本身的透液性至少大於20平方微米就可以了。 不想被理論所侷限,亦應相信到穩定吸收結構中的連結纖維濃度過高會負 面影響吸收結構的透液性。爲了幫助增加吸收結構的透液性,吸收結構内 的連結纖維濃度理想上介於0.1%至1〇之間,較理想爲〇.1%至5%之間, 以幫助吸收結構透液性的增加。 藉著在連結纖維活化之前形成吸收結構(101)大致上最終的形式,即 具有理想的長度’寬度’厚度和/或基重,而不需要額外的塑型,即切割。 所以,即使吸收結構的寬度是不均勻的,吸收結構(1〇1)的側緣在連結纖維 活化之後還是維持爲切割狀態。亦考慮到吸收結構(1〇1)的縱向末端也可不 切割,如同各吸收結構被直接形成分離形式,而非之後才切成分離結構的 連續織物。 先前技術的穩定性吸收結構側緣必須切割成理想的寬度輪廓,通常 具有截面邊緣輪廓,或表面輪廓,大致如第十_圖所示的凹面。不想被特 3論所限制去相信内凹的表面輪廓是因爲吸收結構在其側緣切割時被 私壓而由側緣上的纖維材料所形成的。相反地,本發明穩定性吸收結構 (10二}的,切wji賺理想上具有_截面緣輪廓*表面輪•,如大致呈直線且 理想上呈凸面,而不是内凹。舉例來説,穩定性吸收結構⑽)之一爲切割 H:\PATENT\PK-001 08\083l\pk-001-0831-I doc2003/6/l3 32 200304794 側緣的截面緣輪廓如第十二圖所示,其中側緣的表面輪廓是凸出的。 第十三和十四圖分别説明吸收結構(101)的未切割側緣和先前技術吸 收結構之切割側緣之間纖維定位的差異。如第十三圖所示,吸收結構(ι〇ι) 爲切割側緣上的纖維定位在整個表面輪廓上是沒有一定的。先前技術之糁 定吸收結構切割側緣上的纖維定位則是分裂的,尤其是在表面輪廊的内 片段上,所以被認爲在沿著整個表面輪廓上是不隨意的。 一-邊緣亮膚测試 、進行-實驗來定量傳統穩定性吸收結構側、緣之截面輪廊(其中側緣 已被切割而形成一理想寬度輪廓)和根據本發明所形成之穩定吸收結構 (101)之爲切割側緣的截面輪廓之間的差異。第一組的五個樣本係對應於傳 統穩定性吸收結構,其中侧緣皆被切割。各測試樣本的基重爲350卿且 厚度爲0.25英忖(約8 mm),從吸收結構的側緣爲〇·5英忖(約12 mm)。第 二組的五個樣本_於本發_穩定性吸收結構,較具舰·對應於第 十圖所示的吸收結構(簡),其具有厚度漸增的中央區域而緩和吸收結構的 縱向末端和繼。這些測試樣本的基重分職35G gsm且厚度爲q 25英忖 (8 mm),從吸收結構側緣爲〇.5英叶(約12 mm)。 各測試樣本被放在-片平坦,黑色,尺寸爲Mg射的薄紙上且 以- 8她人角形環狀光源來照明,以提供入射的全方位照明。樣本和背 景構造薄紙係在-合適影像分析系統(如得自位在Bann〇ckbum,min〇is, U.S.A.的Cambridge/Ldca,商標名稱爲如_贈—加嗯編一 System)的透鏡下垂直排列,使得樣本蓋滿影像系統監視勞幕的一半(右半 部)。使用5〇mmEL-Nikk〇r透鏡,f/2 g,來完成影像形成,其具有此_到 -F 和 F-到-C 轉接器,得自 Nikon OEM Sales(位在 Melville,New York)。透 叙和測4樣本l間的工作距離爲25G mm(約1〇英叶)。_像素的總領域 尺寸(即長度)爲57 mm(约2·25英叶)。 使用附件1的軟體程序麵定樣糊緣上的光學亮度。較具體地説, 使用6〇 WW架構棚定分射反映出的光亮度,其中各架構寬度 爲0.59 mm。排列方武爲某些架構(如μ 3噴反應從樣本侧緣向外的黑色 結構薄紙,而剩餘架構則反應從樣本向内直線延伸而大致上與樣本X-Y平 E:\PATENT\PK-001 08\083l\pk-001-0831-1 doc2003/6/13 33 200304794 面之側緣垂直的樣本側緣。所測得的亮度係根據一 6點灰階,其中〇灰階 單位等於黑色,而64灰階單位爲白色。白色階級被設定在〇·75伏特,使 得一架構内大致的最大亮度爲最大灰階的9〇至96〇/。。 一“過渡”亮度,即對應至掃瞄架構組内之最外程度的側緣在掃瞄 架構中被定義爲非零亮度讀値。由被定義爲過渡亮度的架構開始,依照從 初始架構向内且包括初始架構的各架構對數距離來描繪出從下組u個架 構(從側緣向内行進)得到的亮度讀値(例如使用Micr〇s〇ft的Excd⑧軟體)。 然後,將數據化成曲線的二級多項式函數,以決定函數中2 和X的係數“b”,其删-_谢极減十分 析來獲得95%信任範圍。在各樣本的兩側緣位置上都要進行測試。 對於對應侧緣被切割之傳統穩定性吸收結構的第_組樣本來説,用 來將亮度數據轉成曲線的二級多項函數中χ2項的係數“a”爲_1779至 -28.81,中數爲-23.30。相反地,對應於本發明具有未切割側緣的穩定性吸 收結構樣本的係數‘V’範圍爲6·37至1103,中數爲請。在第一組樣本 中,用來將亮度數據轉成曲線的二及多項函數之χ項的係數“b,,則介於 45·9〇至53·7〇,t數爲49.80,而第二組的係數“b,,介於21·71至26.69 之間,中數24.20。 所以理想上’本發明穩定性吸收結構⑽)_緣具有—由—二級多 項式函數所界定的邊絲度圖形’如同上述邊緣亮度測試所決定者,其中 X項的係數“a ”介於-15至2〇之間,而χ項的係數“b ”介於ι〇至4〇 在特别實施例中,如第十圖所示者,其中穩定性吸收結構(ι〇ι)的厚 ^在其寬度方向及/或沿著長度上是不均勻的,而在吸收結構侧緣及/或縱 =末端中間軸—厚度階層。使⑽統《技巧,崎《結構形成由- ^層和-寬度及/或長度小於基層之上層所組成的二分離層,且此分離層被 =在基層側緣及/或末端的㈣轉。藉著將上層㈣成較㈣理想寬度, 、'吸收n其寬度方向上具有—較賴的厚度階層。然而在本發明 著吸收結構(1G1)形成單—構造,使得吸收結構寬度方向上 的尽度階層大致上少於傳統敗賴解度階層。 E:\PA1ENT\PK-001 08\0831\pk-00l-083I-I doc2003/6/13 34 200304794 貫驗二-吸收結構亮度測談 在此進行一實驗來將兩不同類型的穩定性吸收結構之厚度階 、弟-吸收結構爲包含—基層和_寬度和長度被切得比基層+的上/ ^間脅。使肛個此類吸收結構的樣本。第二吸收結構爲一根據 本發明所形成的穩定性吸收結構,較具體地綠第十_示的吸收 (101)’其在吸收結構側緣和縱向末端的中間位置的厚度增加部份具有二 央區域。使用三個此類測試樣本。 “ 各測試樣本被放在-片黑色平坦的建顯紙上,其尺寸爲18x24英 叶且用-枝筆將樣本邊緣描到建構薄紙上。然後,在邊緣縣内侧切割出約 〇.25英叶_π,錄去切則。之後雜本_賴賴上(即縣 上)並將樣本和建構紙一起放在一傳統看片機上,如得自phi咖臟⑹! Systems(^^ N.A., Bothell, Washington, U.S.A.)0〇 Pickers/Marconi # >t M 〇 由看片機所發出的妓穿過樣本,而其·絲線雌黑色建構薄紙所阻 播0 通過樣本的光線被合適的分析系統來影像化,如得自Bannock^, IHmms,U.S.A.的 Cambridge/Leica,其商標名稱爲 Quantimet 97〇 加哪 Andysis System,來決定穿過樣本光線的強度。影像成形係使用—2〇麵 触on透鏡(f/4,具有F到c轉接器)來完成,如得自Mdvme, n γ,u § a 的Nikon OEM Sales’其具有各種連接的中性密度過遽器(如交又極性),已 控制到達掃描器的光線強度。透鏡和測試樣本之間的工作距離爲切 mm(约18英吋)。900像素的總領域尺寸爲253 mm(約1〇英吋)。 樣本長度下方的光學亮度圖形(如,未被黑色建構薄紙所阻擒的樣本 邵份,包括厚度增加的區域)是使用附件2的軟體程序來決定。依得到樣本 之對應吸收結構_軸方向來__試樣本。然而,亦應依吸收結構的 橫軸方向來測試樣本。f過樣本的光綠亮度係在樣本錢下方的6〇架構 上被測足,其中各架構的寬度爲3 mm。測量的亮度係根據一 6點灰階, 其中0階單位等於黑色而6错單位爲白色。樣本長度下的亮度階層(即, 對應樣本厚度的變化)係將架構測量値乘以U而決定(即增加1〇%)。若相 E:\PATENT\PK-001 08\0831\pk-001-0831-1 doc2003/6/I3 35 200304794 鄰的架構測量數據超過此値,則階層便開妒。 各樣本長度下的亮度階層(係由傳統上學生所用之n=4或3的丁 分析所麟·顧來蚊蹲均,峨定各轉本的情 於根據傳統敎㈣收結構輯本(針財的上频雜絲上)來説, 平均无度階層範®介於4.02至6.84灰階單位s/mm,其中數爲Μ灰階單 位s/mm。相反地’根據本發明穩定性吸收結構的樣本(具有一體構造汗均 壳度灰階介於㈣至2.31灰階單位s/mm,針雜162灰料位_。 、所以,理想上’本發明穩定性吸收結構〇〇1)的平均亮度階層在其寬 度方向上具有不均勻的厚度,理想上爲G 5至3 Q灰階單位—,而較理 ,爲〇.93至2.31灰階單位s/mm,其係由吸收結構亮度測試所測定。在沿 者吸縣構長度方向上厚度不均勻的位置,在錢方向上縱向末端中間的 平均π度階層範圍亦爲〇.5至3.〇灰階單位s/mm(由吸收結構亮度測試所測 足),I理想爲0.93至2.31灰階單位s/mm。 、心在藉著將預先穩定的吸收結構_處以非傳導加熱(例如暴露在電 磁此量底下)而活化連結纖維的位置上,穩定性吸收結構亦具有因爲連結纖 、、隹的存在和隨後的電磁能量活化所產生的獨特物理特性。這些特性可以使 2氧化程度和位置測量,以及吸收結構内的連結效率來定質和定量。較具 =地説,糸外線,可見光,近紅外線,紅外線和Raman光譜等技術;表面 分析;微分掃瞄比色法,層析分離;以及各種顯微鏡技術皆可證明藉由對 /心,或紅外線輻射熱量傳送而“外部”加熱相對於使用非傳導技術的“内 邵加熱所產生的材料獨特性質。 藉著紅外線和對流加熱,輻射能在溫度快速升高的吸收結構表面被 轉化成熱此。吸收結構外部表面上的熱能最後會藉著熱傳導而朝向吸收結 構中央擴散。這個加熱程序較慢且需要較多時間來讓吸收結構中央達到能 將傾向結構中央之連結纖維融化的臨界溫度。熱傳導的緩慢程序是根據結 構的熱傳導性及其整個尺寸(如厚度)而定 。所以,在此類加熱程序中,纖 維幸父大的氧化作用是朝向結構的外部表面來產生的(或具體來講是在外部 表面上)。這個方式的熱連結亦會在吸收結構的外部表面上產生一些變成黄 色的纖維。 ” E:\PATENT\PK-001 08\083l\pk-001-0831-1 doc2003/6/13 36 200304794 、對於非傳導加熱而言(即使用電磁能量),吸收結構(101)的最高溫度 亦在外邵表面附近。然而,在吸收結構⑽)中央升高的溫度幾乎等於外部 表面的溫度。這是因爲賴導減程序是活躍且直接的。這雛接到吸收 結,中央的能量傳送比較不被熱傳導性所影響,而較受吸收材料的非傳導 11¾和非傳導範園長度所影響。換句話説,加熱效果通常是從吸收結構(皿) 的中央朝向外部表面來發生。 紅外線能量的實施時間必須比非傳導加熱的時間多3至3〇倍,讓整 個吸收結構的加熱。較具體地説,f要這麼多的延長時岐爲了在吸= 結構中央得到理想的溫度臨界値(如連結纖維的融化溫度)。當適當地實施 時’非傳導的加熱作用會快速產生且比較均勻。快速且均勻的直接加熱防 止已加熱之吸收結構内的聚合物大量熱降解。 任何特定結構所發生的氧化百分率係與聚合物暴露在—升高溫度下 (如75 〇的時間成正比。紅外線加熱比微波加熱更能在整個加熱循環中維 持較而的表面溫度。紅外線和傳導加録吸收結構外絲面上所產生的氧 化百分比’比非傳導加熱在結構之外部表面上所產生的百分比大了 5至% 倍(或更多)。所以,藉由微波輻射來加熱吸收結構會產生一種結構,這種 結構在其外部表面上的氧化情形會比其中央多5倍以下,較具體地説爲多 3倍以下。 較把差異的氧化降解是因爲表面加熱較溶液使用先前所述的分析技 術來測量。在這個應用中,由氧化降解所產生的典型化合物包括高色彩物 質(高極性吸收性健些彩色化合物是由謂識的未飽和情況所產生的。例 子包括聚合不飽和碳化合物,不飽和酮,含有有機鏈的羰基,西昆,以及具 有由自由幾近成形,排除反應,和任意鏈斷裂之氧化/降解機構形成共軛雙 鍵、’、。的化合物。通常,增加的氧化作用用肉眼就可以輕易地發現,其讓使 用紅外線和對流加熱的材料看起來較黄,因此會覺得品質較差。 、一種用來分析聚烯烴和纖維素材料上熱降解所產生的化合物的快 速’非破壞性方法在此被説明。在一控制和加熱樣本上測量紫外線和可見 光譜。最終光譜被減去,且與-系列參考樣本(藉在較高溫度加熱一系列比 較樣本所製得,以在已知的不同時期支持加熱作用)的光譜作比較。光譜在 E:\PATENT\PK-001 08\0831\pk-001-083l-I doc2003/6/13 200304794 形成聚合物和纖維素的熱降解產品之分子吸收性質和顏色上直接產生資 訊。紫外線對可見光譜之最大吸收性比例對於產生的化學物質和大略濃度 白可ί疋供精確机息。這個基礎程序可以使用紫外線和可見螢光,紐光 谱’以及紅外線光譜再次產生,以提供相似及互補的結果。 對較洋細的結構分析來説,聚合物和纖維素材料可溶解於適當溶 劑,以液體層析分離來處理,以及使用上述光譜技術或大量光譜來作進一 步分析,以決定任何降解化合物的結構和分子重量。這些化合物通常具有 高彩度,如黄色或棕色,這是因爲熱降解氧化作用的褐色效應。有許多文 獻資料都描述了合成及天然聚合物中降解化合物的詳細分析,且大部份的 技術足以用來測量加熱結構整個橫截面上的相對氧化量。此外,使用具有 四氧化鐵耗劑的掃瞄電子顯微鏡可展_構内鍵結關完整性而指出 程序期間,到達加熱結構之任何部份的最大加熱溫度。 第五圖至第十圖説明―設備實施例,其標號爲(⑵),係供製造一根 據本發明及上述方法的穩定性吸收結構(1〇1)。設備(121)具有一指定縱長或 ,器方向(I23),-橫過機器方向的指定寬長或機器橫向(η5),以及一紙定 厚度或z方向。對本揭示内容的目的來説,機器方向(123)爲一特定構件或 材料被縱向地,或沿著並通過設備一特定,原來位置輸送的方向。機器橫 向(125)大致上位在材料被輸送而經過程序的平面上,且與原來的機器方向 (123)垂直。z方向(127)則分别與機器方向(123)和機器橫向(125)垂直,且大 致上沿著一深度方向,厚度向量而延伸。在圖示的實施例中,機器方向⑽)Illmois ^ U.S.A. Has an office. A composite material () is supported on a mesh screen (脳). The barrel (1134) is either passed through a transparent LEXAN rod or its equivalent, or is pierced through a LEXAN tube or its equivalent, and the inner diameter of the barrel is 6.00 and the height is 10 cm. . The drum includes a set of drainage holes (not shown) or other elements suitable for maintaining the liquid in the drum to maintain the south degree on the U,, and sieve (1166) to 7.8 em. The piston head (115Q) is mechanically treated with a [EχΑΝ rod or equivalent, so that it is southward and has the size of the smallest side wall gap and can slide freely just inside the barrel (1134). The hole (h62) in the center of the live II, (1150) is used to mate with the shaft end (ι146) and connect with the shaft end (11, tightly and impermeablely. Shaft ⑴38) is treated with a LEXAN rod or equivalent Its direct control is 2.32 cm and its inner diameter is 0.64 cm. Tip ⑴46) Length 2 54 cm and diameter ^ 52 cm, forming a ring-shaped shoulder to support the heavy weight ⑴ 仙). The inner diameter of the ring weight (⑽) is M9, which allows it to slide onto the haiku at the end of the shaft (II38) and stop on the ring-shaped shoulder formed by the shaft. Ring weights are made of stainless steel or other materials that are resistant to osmotic pressure salt solution. The weight of the piston (1136) and the weight (1M8) is about g, and the corresponding pressure is 28.27 cm2. There are 20.7 dynes in the area. As the solution flows through the piston / ® barrel equipment, the shut-off (lm) usually stops at _ 16 mesh hard stainless steel lion red (paste). Alternatively, the reading combination can be called on a matching support ring (not shown) on the wall of the barrel, but it will not effectively restrict the flow from the bottom of the cylinder. Living base and weight quilt; in a _g drum to measure the size of the bottom of the weight to the top of the guan. This measurement is measured using the caliper of the smallest unit. Alternatively, it can also be measured using a volume measuring instrument with an accuracy of 0.01 leg, such as Mitutoyo America Corporation's Model IDF 1050E measuring instrument, which has an office in Urora, the heart of the heart, and USSA. The result of this test 1 (later will be used to calculate the height of the rubber bed. Measure the sentiment of each _ bucket empty and continue to chase knees E: \ PATENT \ PK-001 08 \ 0831 \ pk-001-0831-l doc2003 / 6 / 13 30 200304794 It is important to use that piston and weight. When the absorbent tube expands, the same piston and weight should be used for measurement. The sample of the absorbent structure used to determine the liquid permeability is obtained by placing a circle Shaped sample (such as a cut sample) is placed in a G.9% (W / V) Naa liquid spreader (the sample should be in contact with a screen) for 60 minutes to form a swell to a diameter of 6011111. At this time, the saline can be placed in a plate. Use a rough plastic or rubber with a uniform opening and a mesh of about 2-15 mm to allow the saline to contact the liquid-permeable cup to expand the sample. When the 60 minutes are approaching, place the piston And the weight is placed on the expanded sample in the barrel, and then the barrel 'piston', the saline and the sample are completely removed from the saline. The thickness of the expanded sample is measured using a micrometer to measure the bottom of the weight to the barrel. The size of the top is determined. Alternatively, the measurement can be performed using a volume measuring instrument with an accuracy of 0.001 _ Measurements, such as Model IDF-1050E measurement instrument from Mitutoyo Ameriea Corporation, which has A to A in Aurora, Illinois, us A. The zero point of the initial thickness test is constant. Let The thickness obtained after expansion of the absorbent structure 値 subtracts the thickness 测量 obtained from measuring empty drums, pistons, and weights. Finally, 値 is the height "H" of the expanded sample. The liquid permeability measurement of the absorbent structure is obtained by adding NaQ solution to Started with a barrel (1134) with an expanded sample (1168) 'piston (1150)' and a weight (1148) inside. 09% NaC1 was added so that the height of the saline solution on the bottom of the expanded absorption structure sample was 7.8 cm. Measure the amount of liquid passing through the expanded sample according to time and weight. Once the liquid is highly stable and maintained at 7.8 cm, collect data every second for 3G seconds. The flow rate Q of the expanded sample (Satoshi) is in gm / sec is the unit, which is measured by the liquid through the smallest square of the sample (1168) (g) in unit time (seconds). The liquid permeability in square micrometers is obtained by the following formula: K = [QxHxMux 108] / [AxRh〇xP] where κ = liquid Permeability (square micrometer), (^ = flow rate (g / sec), H = height of the expansion absorption structure j (cm), Mu = liquid viscosity (poise), cross-sectional area of liquid flow (cm2), density of liquid (g / em3), and the static pressure of Pi body (up to gjW). The static pressure of collision is calculated by: P = Rh〇xgxh E: \ PATENT \ PK-001 08 \ 0831 \ pk-00l-083l-l doc2 〇〇3 / 6 / l3 31 200304794 where Rho = liquid density (g / cm3), g = acceleration of gravity 'usually 981 cm / sec2' and h = liquid height, as mentioned in the liquid permeability test equipment mentioned above 7.8 cm. Generally, the higher the liquid permeability of the absorbent structure at saturation, the more open the structure will be. Therefore, the absorbent structure can absorb the extra liquid more easily and is less likely to leak liquid. Without a bonding material, the liquid permeability of the nonwoven absorbent structure is based only on the characteristics of the superabsorbent material and the absorbent fibers, so the liquid permeability will be lower, such as less than 20 square microns. The integrity of the absorbent structure (101), more specifically the void volume, can be increased by stabilizing the structure with a linking material, and more specifically, multi-component linking fibers to sufficiently increase the liquid permeability of the absorbent structure. For example, after the activation of the linking fibers, the liquid permeability measured by the absorbent structure of the stable absorbent structure (101) through the liquid permeability test described above is ideally greater than 20 square microns, and more preferably greater than 40 square microns. More preferably, it is larger than 60 square microns. It should be understood that the liquid permeability may be non-uniform along at least one of the width and length of the absorbent structure (101), as long as the liquid permeability of the absorbent structure itself is at least greater than 20 square microns. Without wishing to be limited by theory, one should also believe that too high a concentration of linking fibers in a stable absorbent structure will negatively affect the liquid permeability of the absorbent structure. In order to help increase the liquid permeability of the absorbent structure, the concentration of the linking fibers in the absorbent structure is desirably between 0.1% and 10%, and more preferably between 0.1% and 5%. increase. By forming the absorbent structure (101) in a substantially final form prior to activation of the linking fibers, i.e. having a desired length " width " thickness and / or basis weight, no additional shaping, i.e. cutting, is required. Therefore, even if the width of the absorbent structure is non-uniform, the side edges of the absorbent structure (101) remain in a cut state after the connecting fibers are activated. It is also considered that the longitudinal ends of the absorbent structure (101) may not be cut, as each absorbent structure is directly formed into a separate form, rather than a continuous fabric which is then cut into separate structures. The side edges of the prior art stability absorbent structure must be cut to an ideal width profile, usually with a profiled edge profile, or surface profile, which is roughly concave as shown in Figure 10_. I do not want to be limited by Special Theory to believe that the concave surface profile is formed by the fibrous material on the side edge because the absorbent structure is privately pressed when its side edge is cut. Conversely, for the stability absorbing structure (10) of the present invention, the cut wji ideally has a _ cross-section edge profile * surface wheel, such as approximately straight and ideally convex, rather than concave. For example, stable One of the absorbent structures ⑽) is cutting H: \ PATENT \ PK-001 08 \ 083l \ pk-001-0831-I doc2003 / 6 / l3 32 200304794 The profile of the side edge of the side edge is shown in the twelfth figure, where The surface contours of the side edges are convex. The thirteenth and fourteenth figures illustrate the difference in fiber positioning between the uncut side edge of the absorbent structure (101) and the cut side edge of the prior art absorbent structure, respectively. As shown in the thirteenth figure, there is no certainty that the absorbent structure (ιι) locates the fiber on the cutting edge over the entire surface profile. The positioning of the fibers on the cutting edge of the prior art absorbing structure is split, especially on the inner segment of the surface contour, so it is considered involuntary along the entire surface contour. One-edge skin lightening test, and one experiment to quantify the side and edge sections of the traditional stable absorption structure (where the side edge has been cut to form an ideal width profile) and the stable absorption structure formed according to the present invention ( 101) is the difference between the cross-sectional profiles of the cut sides. The five samples in the first group corresponded to the traditional stable absorbent structure in which the side edges were cut. Each test sample had a basis weight of 350 且 and a thickness of 0.25 忖 (about 8 mm), and 0.5 忖 (about 12 mm) from the side edge of the absorbent structure. Five samples of the second group _ 于 本 发 _ Stable absorption structure, which is more ship-like. Corresponds to the absorption structure shown in the tenth figure (Simplified), which has a central region with increasing thickness and eases the longitudinal end of the absorption structure. And following. These test samples have a basis weight of 35G gsm and a thickness of q 25 inches (8 mm), and 0.5 inches (about 12 mm) from the side of the absorbent structure. Each test sample was placed on a flat, black, thin piece of paper of size Mg and illuminated with a herringbone ring-shaped light source to provide incident omnidirectional illumination. Samples and background tissue paper are arranged vertically under the lens of a suitable image analysis system (e.g., Cambridge / Ldca, located in Bannockbum, Minois, USA, with a trade name such as _gift-Jen). , So that the sample covers half of the surveillance system (right half). Image formation was performed using a 50mm EL-Nikkor lens, f / 2 g, with this _to-F and F-to-C adapters, available from Nikon OEM Sales (in Melville, New York) . The working distance between the two samples is 25G mm (about 10 inches). _The total area of the pixel The size (ie length) is 57 mm (approximately 2.25 inches). Use the software program in Annex 1 to fix the optical brightness on the edge of the paste. More specifically, the light intensity reflected by the 60 WW frame shed is used, and the width of each frame is 0.59 mm. The arrangement of Fang Wu is for some structures (such as the μ 3 spray reaction of the black structured tissue paper from the sample side edge outward, while the remaining structures reflect the straight extension from the sample inward and are approximately flat with the sample XY E: \ PATENT \ PK-001 08 \ 083l \ pk-001-0831-1 doc2003 / 6/13 33 200304794 The side edge of the sample is vertical. The measured brightness is based on a 6-point grayscale, where 0 grayscale units are equal to black, and The 64 gray scale units are white. The white level is set at 0.75 volts, so that the approximate maximum brightness in a frame is between 90 and 96 ° / the maximum gray scale. A "transition" brightness corresponds to the scanning structure. The outermost side of the group is defined as a non-zero brightness reading in the scanning architecture. Beginning with the architecture defined as transitional brightness, it is depicted according to the logarithmic distance of each architecture from the initial architecture inward and including the initial architecture. The brightness readings obtained from the next u architectures (traveling inward from the side edge) are used (for example, using the Excel software of Micr0sft). Then, the data is converted into a second-order polynomial function of the curve to determine 2 in the function. And X's coefficient "b", its deletion-_Xie Ji minus ten analysis Obtained 95% confidence range. Tested on both sides of each sample. For the _set of samples corresponding to the traditional stable absorption structure where the side edges were cut, the brightness data is used to convert the brightness data into two parts of the curve. The coefficient "a" of the χ2 term in the first order polynomial function is _1779 to -28.81, and the median is -23.30. On the contrary, the coefficient 'V' corresponding to the stable absorption structure sample with uncut side edges of the present invention ranges from 6 · 37 to 1103, the median is please. In the first set of samples, the coefficient "b" of the χ term of the two and more polynomial functions used to convert the luminance data into a curve is between 45 · 90 and 53 · 7. 〇, t number is 49.80, and the second group of coefficients "b," is between 21 · 71 to 26.69, with a median of 24.20. So ideally 'the stability absorption structure of the present invention ⑽) _ 缘 有 — 由 — 二The degree of edge silkness pattern defined by the order polynomial function is as determined by the above-mentioned edge brightness test, where the coefficient "a" of the X term is between -15 and 20, and the coefficient "b" of the χ term is between ι and 〇. To 40. In a special embodiment, as shown in the tenth figure, wherein the stability of the absorption structure (ι〇ι) ^ In the width direction and / or non-uniform along the length, and the side edges of the absorbent structure and / or the longitudinal end of the intermediate shaft = - stratum thickness. The traditional "skill, saki" structure is formed into two separate layers consisting of-^ layer and-width and / or length smaller than the upper layer of the base layer, and this separation layer is transformed at the side edges and / or ends of the base layer. By slicing the upper layer into a more ideal width, the 'absorption n' has a width layer in the width direction. However, in the present invention, the absorption structure (1G1) forms a mono-structure, so that the exhaustion level in the width direction of the absorption structure is substantially less than that of the traditional resolution level. E: \ PA1ENT \ PK-001 08 \ 0831 \ pk-00l-083I-I doc2003 / 6/13 34 200304794 Examination 2-Absorptive Structure Luminance Test Here we perform an experiment to combine two different types of stable absorbing structures The thickness order and the absorption structure are as follows: the base layer and the width and length are cut to be larger than the base layer + the upper / middle gap. Make an anal sample of such an absorbent structure. The second absorption structure is a stable absorption structure formed according to the present invention. More specifically, the absorption (101) 'shown in green tenth_ has an increased thickness at the middle position between the side edge of the absorption structure and the longitudinal end. Central area. Use three such test samples. "Each test sample was placed on a piece of black flat construction paper with a size of 18x24 inches and the edge of the sample was traced to the construction tissue with a pen. Then, about .25 inches of leaves were cut out on the inside of the edge county. _π, recorded to cut rules. Then miscellaneous version _ Lai Lai Shang (that is, the county) and put the samples and construction paper on a traditional film machine, such as from phi cafe dirty! Systems (^^ NA, Bothell, Washington, USA) 0〇Pickers / Marconi # > t M 〇 Prostitutes sent by the camera pass through the sample, and its silk female black construction tissue is blocked. 0 The light passing through the sample is analyzed by a suitable analysis system. For imaging, such as Cambridge / Leica from Bannock ^, IHmms, USA, whose brand name is Quantimet 97. Andysis System, to determine the intensity of light passing through the sample. The image forming system uses a -20 face-on lens (f / 4, with F to c adapter) to complete, such as Nikon OEM Sales' from Mdvme, n γ, u § a, which has a variety of connected neutral density converters (such as alternating and polar), The intensity of the light reaching the scanner is controlled. Working distance between lens and test sample Cut to mm (approximately 18 inches). The total field size of 900 pixels is 253 mm (approximately 10 inches). Optical brightness patterns below the sample length (for example, sample samples not blocked by black construction tissue, Including the area with increased thickness) is determined using the software program in Annex 2. The sample is based on the corresponding absorption structure _ axis direction of the sample. __ The sample. However, the sample should also be tested according to the horizontal axis direction of the absorption structure. The light green brightness of the sample was measured on the 60 frame below the sample money, where the width of each frame is 3 mm. The measured brightness is based on a 6-point gray scale, where the 0-order unit is equal to black and the 6-error unit is White. The brightness level under the sample length (that is, the change in the thickness of the sample) is determined by multiplying the frame measurement 値 by U (that is, an increase of 10%). If the phase E: \ PATENT \ PK-001 08 \ 0831 \ pk -001-0831-1 doc2003 / 6 / I3 35 200304794 If the measured data of the neighboring architecture exceeds this threshold, the hierarchy will be jealous. The brightness hierarchy at each sample length (which is traditionally used by students as n = 4 or 3) Analyzed by Lin Lin and Gu Laixi, the sentiments of Eding are closed according to the tradition. For the compilation (on the upper-frequency filament of the needle), the average gradeless range is between 4.02 and 6.84 gray scale units s / mm, of which the number is M gray scale units s / mm. On the contrary, it is 'stabilized according to the invention' A sample of a sexually absorbing structure (with an integrated structure, the gray scale of the sweat average shell degree ranges from ㈣ to 2.31 gray scale units s / mm, and the needle impurity 162 gray material level _. Therefore, ideally, the average brightness level of the stable absorption structure of the present invention (001) has a non-uniform thickness in the width direction, and is ideally a G 5 to 3 Q grayscale unit—and, more logically, 0. .93 to 2.31 gray scale units s / mm, as determined by the absorption structure brightness test. At locations where the thickness is uneven along the length of the suction structure, the average π-degree stratum in the middle of the longitudinal ends in the money direction is also in the range of 0.5 to 3.0 gray scale units s / mm (by the Absorption Structure Brightness Test Institute). Measuring foot), I ideal is 0.93 to 2.31 gray scale unit s / mm. At the position where the activated fiber is activated by non-conductive heating (for example, exposed to the electromagnetic quantity) by the pre-stabilized absorption structure, the stable absorption structure also has Unique physical properties produced by electromagnetic energy activation. These characteristics can be used for qualitative and quantitative measurement of the degree and position of oxidation, as well as the efficiency of attachment within the absorbent structure. More specifically, techniques such as external lines, visible light, near-infrared, infrared, and Raman spectroscopy; surface analysis; differential scanning colorimetry, chromatographic separation; and various microscopy techniques can be proven by alignment / heart, or infrared The radiant heat transfer and "external" heating are unique properties of materials produced by "inner-shao heating" using non-conductive technology. By infrared and convective heating, radiant energy is converted into heat on the surface of the absorbing structure where the temperature rises rapidly. The thermal energy on the outer surface of the absorbent structure will eventually diffuse toward the center of the absorbent structure through heat conduction. This heating process is slow and requires more time to bring the center of the absorbent structure to a critical temperature that can melt the connecting fibers in the center of the structure. The slow process is based on the thermal conductivity of the structure and its overall size (such as thickness). Therefore, in this type of heating process, the oxidation of the fiber is directed towards the outer surface of the structure (or more specifically On the external surface). The thermal connection in this way will also create some on the external surface of the absorbent structure Into yellow fibers. "E: \ PATENT \ PK-001 08 \ 083l \ pk-001-0831-1 doc2003 / 6/13 36 200304794 For non-conductive heating (that is, using electromagnetic energy), the absorption structure (101 ) The highest temperature is also near the surface of Wai Shao. However, the temperature rising in the center of the absorption structure ii) is almost equal to the temperature of the external surface. This is because the Lai reduction process is active and straightforward. This chick is connected to the absorption junction, and the central energy transmission is less affected by thermal conductivity, but rather by the non-conducting 11¾ and non-conducting range length of the absorbing material. In other words, the heating effect usually occurs from the center of the absorption structure (dish) toward the external surface. Infrared energy must be applied 3 to 30 times longer than non-conductive heating to allow the entire absorption structure to heat up. More specifically, f needs to be extended so much to obtain the ideal temperature critical value (such as the melting temperature of the connecting fiber) in the center of the structure. When properly implemented, the ' non-conductive heating effect occurs quickly and is relatively uniform. Fast and uniform direct heating prevents substantial thermal degradation of the polymer in the heated absorbent structure. The percentage of oxidation that occurs in any particular structure is directly proportional to the time that the polymer is exposed to elevated temperatures (such as 75 ° C). Infrared heating is more effective than microwave heating to maintain a relatively constant surface temperature throughout the heating cycle. Infrared and conduction The percentage of oxidation generated on the outer silk surface of the absorbing structure is 5 to 6% (or more) greater than the percentage of non-conductive heating on the external surface of the structure. Therefore, the absorbing structure is heated by microwave radiation A structure will be produced, the oxidation of this structure on its external surface will be 5 times less than its center, and more specifically 3 times less. The difference in oxidative degradation is due to the fact that the surface heating is more than the solution used previously. The analytical techniques described above are used to measure. In this application, typical compounds produced by oxidative degradation include high-color substances (highly polar absorptive, some color compounds are produced by presaturation in the sense. Examples include polymeric unsaturation Carbon compounds, unsaturated ketones, organic chain-containing carbonyls, Xi Kun, and having nearly free form, exclude reaction, and The oxidation / degradation mechanism of the break of the Italian chain forms a compound of a conjugated double bond, ','. Generally, the increased oxidation can be easily found with the naked eye, which makes materials using infrared and convection heating look yellow, so it will Poor quality. A fast 'non-destructive method for analyzing compounds produced by thermal degradation on polyolefins and cellulosic materials is described here. UV and visible spectra are measured on a controlled and heated sample. The final spectrum is Subtracted and compared with the spectra of a series of reference samples (made by heating a series of comparative samples at a higher temperature to support heating during different periods known). The spectrum is at E: \ PATENT \ PK-001 08 \ 0831 \ pk-001-083l-I doc2003 / 6/13 200304794 The molecular absorption properties and color of thermally degraded products that form polymers and cellulose directly generate information. The maximum absorption ratio of ultraviolet to the visible spectrum is Chemicals and approximate concentrations are available for precise information. This basic program can use UV and visible fluorescence, neutron spectra, and infrared spectra. Secondary to provide similar and complementary results. For more subtle structural analysis, polymers and cellulosic materials can be dissolved in appropriate solvents, processed by liquid chromatography, and using the above-mentioned spectroscopy techniques or a large number of spectra to Further analysis to determine the structure and molecular weight of any degrading compound. These compounds usually have high chroma, such as yellow or brown, due to the brown effect of thermal degradation oxidation. There are many literatures describing synthetic and natural polymers Detailed analysis of degradation compounds, and most of the techniques are sufficient to measure the relative oxidation of the entire cross-section of the heated structure. In addition, the use of scanning electron microscopes with iron tetroxide consumables can show the integrity of the internal bond junctions. Indicate the maximum heating temperature at which any part of the heating structure is reached during the procedure. Figures 5 through 10 illustrate an embodiment of the equipment, designated by (⑵), for the manufacture of a stable absorption according to the present invention and the method described above. Structure (101). The device (121) has a specified length or length, a device direction (I23), a specified width or length across the machine direction or a machine cross direction (η5), and a paper thickness or z direction. For the purposes of this disclosure, the machine direction (123) is the direction in which a particular component or material is conveyed longitudinally, or along and through a particular, original location of the device. The machine transverse direction (125) is roughly on the plane where the material is conveyed and passes through the program, and is perpendicular to the original machine direction (123). The z direction (127) is perpendicular to the machine direction (123) and the machine transverse direction (125), respectively, and extends substantially along a depth direction with a thickness vector. In the illustrated embodiment, the machine direction ⑽)

對應於第-圖尿布⑼的縱向χ軸,而機器橫向〇25)對應於尿布的橫向Y 車由0 β又備(121)包含一全氣成形裝置,如同第五和第六圖中的標號(131)所 7F’其具有一可移動,有孔洞且沿著鼓(137)之圓周延伸的成形表面(I%)(參 考號碼基本上代表它們實體)。鼓⑽)係裝在藉一軸承(M1)而連接在一支 f物(143)上的軸(139)(第七圖)。如第卜圖所示,鼓包拓-與軸〇39)連接的 環壁(145)以與其相連旋轉。軸(139)由一適當馬達或直線軸(未顯示)來驅策 其逆時鐘轉動,如第五和第六圖所示。環壁(145)讓成形表面(135)成懸背且 鼓(137)的相對側是姻的。在成形表面(135)向内發射方向上置有一眞空導 E:\PATENT\PK-00l 08\0831\pk-001-0831 I doc2003/6/13 38 200304794 管_ ’其係延伸通過鼓内部。眞轉管㈣在多孔成形表面方 具有-拱形,伸長的入口(149)(其之後將有更詳細的説明),讓液體可 ί 形表面之間流通。眞空導管〇47)係與—連接至眞空源(153)(在 弟七圖中有概略圖示)的眞空供應導管㈣相通。舉例來説,眞 可爲一抽風扇。 眞空導管(147)與沿著導管外部·表面的眞空供應導管_連接 且依導管關而延伸。眞空導管陶_供應顿lM)朝向成形表面 (135)放射狀地突出,且包括橫向相隔的·(147α)和成角度相隔的端壁 (147Β)。軸㈣延伸通過壁(145)且進入眞空供應導管(151),而與導管内二 軸承(I55)相接。轴承(155)被眞空供應導管(1S1)密封,使得空氣進入導管Corresponds to the longitudinal x-axis of the diaper ⑼ in the figure-and the machine transverse 〇25) corresponds to the transverse Y of the diaper. The car consists of 0 β and is prepared (121). (131) 7F 'has a movable forming surface (I%) with holes and extending along the circumference of the drum (137) (reference numbers basically represent their entities). Drum cymbal) is mounted on a shaft (139) connected to an object (143) by a bearing (M1) (seventh figure). As shown in the second diagram, the drum wall-the ring wall (145) connected to the shaft (39) rotates in connection therewith. The shaft (139) is driven by a suitable motor or linear shaft (not shown) to rotate counterclockwise, as shown in the fifth and sixth figures. The ring wall (145) has a cantilevered surface (135) and the opposite sides of the drum (137) are married. An air guide E: \ PATENT \ PK-00l 08 \ 0831 \ pk-001-0831 I doc2003 / 6/13 38 200304794 tube_ 'is extended through the inside of the drum on the forming surface (135). The rotator has an arched, elongated inlet (149) on the porous forming surface (described later in more detail), allowing liquid to circulate between the shaped surfaces. The air duct (47) is in communication with the air supply duct connected to the air source (153) (schematically shown in Figure 7). For example, 眞 can be a suction fan. The hollow air duct (147) is connected to the hollow air supply duct _ along the outer surface of the duct, and extends in accordance with the closing of the duct. Hollow duct ceramic_Supply frame 1M) projects radially toward the forming surface (135), and includes laterally spaced (147α) and angled spaced end walls (147B). The shaft shaft extends through the wall (145) and enters the air supply duct (151), and is connected to the two bearings (I55) inside the duct. The bearing (155) is sealed by the empty supply duct (1S1) so that air enters the duct

後’在軸(I39)周圍的空氣無法被抽吸。支架〇57)和整個導管是被一上頭 支架(159)所支撐。 A 厂鼓框(161)(第七圖)被裝在鼓⑴7)的壁(丨45)上且該鼓框⑽)在其 表面範圍具有許纽洞,讓流體能夠通過鼓框厚度完全自由地移動,如^ 氣。鼓框(161)通常呈管狀且延伸於軸⑴9)的轉動軸周圍而在壁⑽)附 近。鼓框(161)係懸離鼓壁(145)且具有一放射狀面向内的表面,該表面鄰近 眞it導管(Η7)的入口(H9)。爲了在框架(1δ1)和眞空導管(丨47)的入口(149) 之間提供一抵抗空氣的密封因此在鼓框(161)面向内的表面上安裝了鼓框 封盍(163)以供滑動,而與眞空導管的壁(Μ7Α)密封銜接。在眞空導管(1们) 的末端壁(147Β)上亦安裝有封蓋(未顯示)以供滑動,而與鼓框(161)面向内 的表面密封銜接。封蓋可用允許滑動,密封銜接的合適材料來製造。 看回去第六圖,設備(m)進一步包含一成形室(^),而成形表面(135) 可以與轉動的鼓(137)相接而移動通過成形室(171)。較具體地説,在圖示的 實施例中,成形表面(135)在成形室(171)内以反時鐘方向移動,其大致上是 從一入口 (173)(成形表面會經由此入口 (Π3)進入本質上不含纖維衬料的成 形室)至一出口(Π5)(成形表面會經由此出口(〗75)離開成形室,預先穩定的 吸收結構(101)是在該成形室中形成的)。或者,鼓(137)可以相對於成形室 (Π1)而以順時鐘方向轉動。成形室(17丨)係被一適當的支撐骨架(未顯示渐 支撐,如果需要或想要的話,此支撐骨架可以繫在及/或連接於其他合適的 d〇c2〇〇3/6/i3 E:\PATENT\PlC-001 08\0831\ρ|ς·00 U〇831 · j 39 200304794 構件上。 替认二彳、戴树料’如棉絮(177)(第五和六圖)形^的吸收纖維,從一 廢I 原(未顯不)破輸送到一纖維化機(179),其可爲一傳統的轉動錘 、充的轉動凊棉滾輪或其他合適的纖維化裝置。纖維化機(197) 7)分離成個别,鬆散的吸收纖維,並讓這些纖緣 、、形至(Π1)内邵。在圖示的實施例中,纖維化機⑽)係位在成形室(⑺) ,方…應'瞭解到纖維化機(Μ)也可以遠離成形室(⑺)而置,且吸收 、截、准可以界其他合適裝置而以其他方式輸送顺形室㈣而仍屬於本發 明範圍。 超吸收材料的纖維或粒子可以利用傳賴構如管子,渠道,散佈機, 嘴為等以及這些物品的組合物來移送到成形室(⑺)中。在圖示的實施例 中’超吸收材料藉由輸送導管(181)和喷嘴系統(未顯示)被送入成形室 (171)。連結纖維材料則從合適的連結纖維供應源(183)被送到(如大包的形 式)被送到一合適的開口裝置(185),以大體將連結纖維分離成個别,鬆散 的連結纖維。例如,開口裝置(185)可用來作挑選,梳棉,鉋等動作 ,以及 這些動作的組合。 然後,所選擇的連結纖維量係針對一計量裝置(18乃,此計量裝置將 控制量的連結纖維供給一連結纖維輸送導管(189)。舉例來説,連結纖維計 1^置(187)可爲一型5虎 CAM-1X12 裝置,其得自 Fiber Controls,Inc.,在 美國北卡羅菜納州的Gastonia有辦公室。可利用一風箱(191)或其他合適的 裝置來幫助連結纖維通過輸送導管(189)。 在圖示的實施例中,連結纖維導管將連結纖維送入纖維化機(171)中 讓它可以跟吸收纖維同質混合,隨後,吸收和連結纖維的同質混合物則被 送入成形室(171)。然而,應瞭解到連結纖維也可以跟吸收纖維分開而送到 成形室内部中,且處於除了吸收纖維被纖維化機(179)送到成形室之輸送點 之外的位置。 若連結纖維被送入成形室(Π1)的位置較接近成形的入口(173),則連 結纖維會較集中在成形表面(135)上所形成之吸收結構(101)的主要面,或者 成形面側(193)或内部。若連結纖維被送到成形室(171)中較接近成形室出口 E:\PATENT\PK-001 08\0831\pk-001-0831-l doc2003/6/13 200304794 (175)的位置,則連結纖維會較集中在吸收結構(1〇1)主要面,或者自由面側 (195)(第六圖)或外部。或者,連結纖維可與吸收纖維的來源結合或併入其 中,而不要與吸收纖維分别進入空氣成形裝置(131)。舉例來説,連結纖維 在吸收纖維被送到一供應滾輪(即棉絮(177)之前),可先與吸收纖維混合。 多孔成形表面(135)在圖示實施例中藉一系列的塑造元件,或成形構 件(2〇1)來界定,成形構件_)係在成形鼓⑴7)周圍端對端地排列,且單 獨與鼓連接。如第八圖所示,成形構件(2〇1)各自界定出一用來收集纖維材 料之大致相同的圖形。這些圖形對應至一個體吸收結構〇〇11)的理想長 度,寬度和厚度,此個體吸收結構(101)會重複繞在鼓周緣。然而,部份重 複或不重複關飾狀都可雜本發财,亦應瞭剩—連續,不具花樣 的吸收結構是可以在成形表面(⑶)上形成的,例如在成形表面是平坦,^ 成形的吸收結構通常是矩形的地方,隨後再處理成理想形狀(例如用切 其他方法)。 ° < 參考第八至第十圖,成形構件_)包含-多孔構件(2〇5),其可操作 也{在成开八支(135)上並與其固定。成形構件(2〇5)可包括一粗眼網筛,一變 線網篩广,纜線織物,-穿孔構件等等,以及這些元件的組合物。在第 十圖所示的實施例中,被製槽而形成數個職渠道(2〇9),其大致呈放射狀 L伸X允泎二氣或其他所選的氣體能從鼓(137)外部表面朝向鼓内部自由 地泥動。渠道(2〇9)可以具有任何所欲的截面形狀,如圓形,卵形,六角形, 五角形’其歸邊卿轉等,錢這娜狀的組成。 α特别參考第十圖,由多孔構件㈤5)所界定之在放射方向上最外側的 表面可以裝配有-不均句深度(即ζ方向(127))的表面輪廓,以對成形表面 (135)上所形成的預先穩定吸收結構(1G1)提供-理想的不均⑽度。在理想 ^排列中,、表面輪廓ζ方向上的變化可具有—選擇的_,此圖案型社 可爲規則或不朗。例如,可以設計表面輪廓的贿使其沿著成形鼓 的圓周範ill提供-所選擇㈣複圖案。 域,Jtl十圖t多孔構件(2〇5)的表面輪廊因此界定出縱向相對的末端區 ^二有第一平均深度;和-中央區域,其具有-大於第一平均深度 、弟二平均深度。各具有第_平均、深度的末端區域可對成形表面⑽)上所 H:\PATENT\PK-001 08\0831\pk-001-0831-1 doc2003/6/13 41 200304794 形j的吸收結構(1〇1)提供一較低基重的區域及/或厚度,而具有較大第二平 均深度的中央_可以對吸收結構提供—較高基重及/或厚度闕。理相 ^各具有第—平均深度的區域大致上可與具有較大第二深度的相鄰區域 鄰接姻瞭解到多孔構件(可被設計成具有—通過成形表面⑴寬度 的Z万向㈣表面輪廓,以對成喊面上_成之吸收賴⑽)提供一通 過其寬度的不均句基重及/或厚度。 心的排歹j中,夕孔構件(205)的表面輪廓界定出一大致呈梯形的 形狀。或者’輪靡可界定—半球形或呈平坦狀。在圖示的實施例中,多孔 構件(2〇5)所界定的深度輪廓形成一口袋區域㈣,其沿著成形表面㈣ 的-邵錄度依機器方向⑽)而延伸,城過寬度財央部份以形成第四 圖所示的吸收結構。 *進一步方面,成形表面的一或更多不流動區域可藉由利用一適當阻 擋機構(未絲成’此崎機顧蓋或封閉钱流過成形表面⑴5)中 順擇的區域。所以,阻職構可以使成形表面(135)被阻織構所覆蓋之 範圍上的纖維偏協或減少這些纖維的量。可以選擇性地設雜擋機構以形 成吸收結構(1G1)的其他理想性f,如在已成料吸收結構上形成一系列的 刻痕(未顯示)。例如,雌可讀供_感應點,以於之後要將與成形表面 (I35)上之吸收賴(1Q1)縱向彳目連的_㈣成侧的吸收、賴時,能幫忙找 出位置並放置。 仍 > 考第八至十圖,成形構件(2〇1)亦可包括一或更多側邊裝飾構件 (=3) ’有時亦指輪廓環,用以對吸收結構(ι〇ι)提供一理想的形狀(即寬度 輪^)。例如,在圖示的實施例中,側邊裝飾構件(213)是由—對橫向相對 的5衣構件卿成’其可彼此橫向崎地圍繞在成形鼓(丨⑺的關上。各構 件即)沿其長度分别具有—不均勻_側璧⑽,使得側邊裝騎件㈣ 之橫向相對内部側壁界定出成形表面⑽)上之吸收結構_)的寬度輪 ^。較具體地説,側邊裝飾構件㈣的内部側壁(215)當其以機器方向(123) 具有一祕輪廓。所以,側邊裝飾構件即)可提供成形構件⑽) 乍寬人替的區域。因此,從空氣成形裝置(叫輸出的吸收結構⑽河具有 寬度輪廓’其沿著結構的至少_部份長度是不均句的。 E:\PATENT\PK-001 08\0831\pk-001-0831-1 doc2003/6/l3 42 200304794 在另一方面,側邊裝飾構件(213)的至少一者可具有一或更多主要襟 片(未顯示)。例如,個别的主要襟片可用來製造或確認成形鼓(137)圓周: 各預期吸收結構(101)的長度。在空氣成形裝置被應用以產生拋棄式吸 收結構時(如尿布,兒童訓練用褲,女性看顧產品,成人失禁產品等等), 此類側邊裝飾構件(213)尤其具有優點。 應瞭解到侧邊裝飾構件(213)的内部側壁(215)也可以是直線形的(即 與機器方向(213)平行)以提供一大致呈矩形,帶狀的吸收結構(1〇1)。亦應 瞭解到吸收結構(101)的側緣(105)也可藉由切割及去除,切割和折疊等^ 式,以及這些方法的組合來提供, 在成形表面(135)在此被當作成形鼓(137)的一部份實例説明的同 時’亦瞭解到其他提供成形表面的技術也可被利用偏離本發明的範圍。例 如,成形表面(135)可由一環狀成形帶(未顯示)來形成。此類成形帶顯示於 美國專利第5466409號,標題“三度空間成形應用的成形帶,,(f〇RMINC} BELT FOR THREE-DIMENSIONAL FORMINGAPPLICATIONS),其係於 1995年11月14曰所發表。 在製造一已成形’非織造預先穩定的吸收結構操作中,即在連結纖 維活化而形成吸收結構内的内纖維連結之前,眞空源(153)(第七圖)會在眞 空導管(147)中產生相對於成形室(171)内部的眞空。當成形表面(135)進入 然後通過成形室(171)朝向成形室出口(175)時,成形室内的吸收纖維,連結 纖維和超吸收材料被一空氣攜帶氣流有效運送或傳送,且被朝向多孔成形 表面的眞空向内吸引。應瞭解到吸收纖維,超吸收材料和連結纖維也可藉 成形室(171)中的任何合適流體介質來輸送。所以,應瞭解到,在此任何作 爲輸送介質的氣體係爲一般參考,其包含了任何具有輸送作用的流體。空 氣向内通過成形表面(135),然後通過眞空供應導管(151)而離開鼓(137)。 吸收纖維,連結纖維和超吸收材料係藉成形構件(201)來收集,藉以形成預 先穩定的吸收結構(101)。 應暸解到眞空抽吸作用的強度或程度可以選擇性地調整以控制形成 於成形表面(135)上之吸收結構(101)的密度。較大的抽吸強度可以產生較高 密度或低孔性的吸收結構(1〇1),而較低抽吸強度可產生較低密度或較高孔 E:\PATENT\PK-001 〇8\0831\pk.〇〇,.〇83doc2003/6/13 43 200304794 性的吸收結構。抽吸強度的特定程度將根據成形室(171)的特定流動特性來 決足。很明顯地,可利用已知之短暫,反覆連續的試誤法來找到理想的抽 及強度。連結纖維活化之前的吸收結構(101)密度對於控制隨後穩定的吸收 結構的理想機能性質是很重要的。 之後,攜帶吸收結構(101)的鼓(137)經由開口(175)離開成形室(171) 而至裁切系統(271)(如第五和六圖所示),其中吸收結構的多於厚度可被剪 裁並移除至預定程度。裁切系統(271)包括一裁切室(273)和一位在裁切室内 的裁切滾輪(275)。裁切滾輪(275)會將多餘纖維材料從吸收結構(1〇1)磨 掉,且去除的材料則藉此項技術已知的合適排泄導管輸送離開裁切室 (273)。舉例來説,若期望的話,去除的纖維材料可被循環回到成形室(m) 或纖維化機(179)中。此外,裁切滾輪(275)可沿著吸收結構(1〇1的機器方向 (123)及/或機器橫向(125)重新安排並重新分配纖維材料。 可轉動的裁切滾輪(275)係可操作地與合示的軸構件(未顯示)連接及 結合,被由一合適的驅動系統(未顯示)所驅動。驅動系統可包括任何傳統 的汉備,如一專用馬達,或一聯接器,齒輪或其他傳動裝置,其可操作地 L接至用未轉動成形鼓(137)的馬達或驅動機構。裁切系統(271)可以提供一 傳統男裁機構以去除或重新分配已形成於成形表面(135)上之吸收結構 (1〇1)的多餘厚度。裁切操作可以讓吸收結構與裁切滾輪(2乃)接觸後,產生 -在主要表面(即圖示實施例中的自由面側(193))上具有所欲輪廓的吸收結 構(ιοί)。例如,裁切滾輪(275)可以被設計而沿著吸收結構(1〇1)的裁切表 面提供一大致平坦的表面,或者可以選擇性地設計成提供一不平坦表面。 裁切滾輪(275)係與成形表面(135)相隔仳鄰,且在鼓轉動時,成形表面被輸 送通過裁切滾輪。 圖示實施例的裁切滾輪(275)係以順時鐘方向轉動而與鼓(137)的旋 轉方向相反。或者,裁切滾輪(275)也可與成形鼓(137)上的成形表面(135) 同方向轉動。不論在哪種情況,應適當地選擇裁切滚輪(275)的轉動方向, 以對已成形之吸收結構(1〇1)的接觸面提供有效的裁切作用。在類似方法 =,其他任何合適的剪裁機構皆可使用而取代裁切系統(271),以藉著吸收 結構和所選擇之剪裁機構之間的相對移動來對纖維吸收結構(1G1)提供切 E:\PATENT\PK-001 08\0831\pk-001-0831-l doc2003/6/13 44 200304794 割或磨損作用。 裁切操作之後,形成吸收結構(101)的成形表面部份會被移到成形室 (171)外側之設備(121)的釋放區。在釋放區中,吸收結構(101)會從成形表 面(135)被吸出至一如第五和第六圖所示的運輸裝置⑽^上。利用鼓(137) 内部的空氣壓力可幫助此釋放作用。運輸裝置(281)接收了成形鼓(137)的已 成形吸收結構(101)並將吸收結構輸送到一收集區或一地點以供進一步處 理(未顯示)。舉例來説,合適的運輸裝置可包括運送帶,眞空鼓,傳送滾 輪,電磁懸浮運輸裝置,流體懸浮運輸裝置等,以及這些設備的組合物。 在圖示的實施例中,運輸裝置(281)包括一環繞在滾輪(285)上的環狀 運送帶(283)。一眞空抽吸箱(287)位在運送帶(283)的下方以將吸收結構(1〇1) 吸離成形表面。運送帶(挪)係多孔的,而眞空箱(287)在運送帶接近成形表 面的位置形成一充滿狀態,使得眞空箱内的眞空狀態能對成形表面(135) 上的吸收結構(101)作用。將吸收結構(101)從成形表面(135)移除也藉著吸 收結構的重量,離心力,機械射出,正壓或這些方法中的組合,或其他合 適的方法來完成’而不偏離本發明的範圍。舉例來説,在圖示的實施例中, 離開成形室的吸收結構(101)係端對端地相連而形成一織物或一系列的吸 收結構,各吸收結構具有一所選擇的形狀而大致與用來形成各單獨吸收構 件的對應成形構件(201)相符。 現參考第五圖,當預先穩定的吸收結構(101)從成形表面(135)被傳送 到運輸裝置(281)後,各吸收結構隨後被輸送到一活化系統(3〇4),其中連結 纖維被活化成吸收結構内的内纖維連結。在一實施例中,連結活化系統(3〇4) 包括一各吸收結構(101)會通過其中的活化室(3〇6),以及一產生器(3〇8)以 在各吸收結構通過活化室時,輻射活化室内的電磁能量。例如,一合適的 微波產生器可提供一足夠的微波能量,且引導此能量通過一合適的波導器 (310)至活化室(306)。 在一實施例中,電磁能量可爲無線電頻率(PP)至少〇·3兆赫(MHz)的 RF能量。或者,此頻率至少爲300MHz,也可選擇性地至少爲85〇MPIz。 在其他方面’此頻率的最大値可爲3〇〇〇〇〇 MHz,或更多。或者,此頻率 可至30000 MHz,也可選擇性地至26〇〇 MHz。在一特定實施例中,無線 E:\PATENT\PK-001 08\0831\pk-001 0831-1 doc20〇3/6/13 45 200304794 電頻率理想上爲27 MHz。在另—實施财,電截量可爲微波能量,其 範圍爲 915 MHz 至 2450 MHz。 ' 在一特定安棑中,電磁能可以選擇性地加熱連結纖維使其溫度高於 連結纖維材料的融化點。然後,融化的連結纖維可以黏濁或連結及選擇性 地連接至吸收結構内的吸收纖維,超吸收材料及/或其他連結纖維。連結纖 維也可大致被活化而不加熱整個吸收結構(1〇1)。在一特定方面,連結纖維 可被快速活化,卻能避免吸收結構(1〇1)過度發熱。 加熱和融解活化吸收結構(101)中的連結纖維可以藉由任何可得的有 效機構來達成。例如,電磁能可加熱吸收結構(1〇1)内所存在的水氣,而加 熱蒸汽可以選擇性地融化連結纖維。在另一機構中,電磁能可被連結纖維 吸收’而吸收的能量可選擇性地加熱和融化連結纖維。 活化室(306)内吸收結構(101)的總停留時間可以提供一獨特效率活 化期。在一具體方面,活化期至少爲〇.〇〇2秒。或者,活化期可至少〇 〇〇5 秒,也可至少〇·〇1秒。在其他方面,活化期最大可到3秒。或者,活化期 可到2秒,也可至1.5秒。 活化室(304)可爲一已調好的空間,其中電磁能可產生一有效持續的 波。在一特别方面中,可將活化室(304)設計成一共振室。共振活化室系統 的合適裝置揭示於Hedrick等人於1996年7月16曰所發表的美國專利第 5536921號,標4對薄片狀材料提供微波能量的系統,,(system FORAPPLYING MICROWAVE ENERGY IN SHEET-LIKE MATERIAL);以 及Bmndon等人於年;[999月6曰29所發表的美國專利第59i62〇3號,標 題“具有彈性區域的複合材料及其製造方法,,(c〇p〇SITE material WITH ELASTICIZED PORTIONS AND A METHOD OF MAKINGTHE SAME)。這些文件以與本發明不相运背之形式於此併入參考。另一活化連 結纖維的合適活化系統揭示於2001年12月2〇曰所申請的美國專利申請 序號10/037383 >標題“製造線上穩定性吸收材料的設備和方法”(胸h〇d and Apparatus for Making On-Line Stabilized Absorbent Materials)。 在加熱連結纖維後,離開活化室(304)的吸收結構(1〇1)亦可被冷卻或 處理。可利用-冷卻系統來冷卻吸收結構(賴),此冷卻系統包括··冷漆氣 Ε:\ΡΑΤΕΝΊΛΡΚ-00| 08\083l\pk-001-0831-l doc2003/6/I3 46 200304794 體’冷来2氣,輻射冷卻,空中冷卻,周圍空氣冷卻等等,以及這些方法 的组合。如第五圖所示,冷卻系統可包括一冷凍氣體供應罩(321),一眞空 運輸裝置(323),一風箱(325)和一冷凍器或其他冷凍元件(327)。冷凍元件 (327)可提供一合適的冷卻劑至一熱交換機(329),而風箱可以讓空氣循環通 過熱父換機而冷卻。已冷卻的空氣可被引導至供應罩(321)並到吸收結構 (1〇1)上。然後,空氣被引出供應罩(321)以再次循環通過熱交換機(329)。 在一特别方面,吸收結構(丨〇1)可被冷卻至一設定溫度,此溫度係低 於連結纖維材料的融化溫度。在另一方面,吸收結構(1〇1)在活化室(3〇4) 所選擇的向下流設定距離内,可被冷卻至一不超過2〇〇。〇的溫度。在進一 步方面,所選擇之設定距離内的吸收結構(1〇1)可被冷卻至不超過15叱的 服度。所以’吸收結構(101)暴露在活化室(3〇4)的高頻率電磁能量中後,可 以測量設定距離。在一特定方面,設定距離可具有〇·5 m的最小値。或者, 設定距離可至少爲0.75 m,或者至少爲丨m。在另—方面,設歧離的最 大値可爲30 m。或者,設定距離可不超過2〇 m,也可不超過ι〇㈤。 在另一方面,已加熱之吸收結構(1〇1)的增加部份可在一特定時間内 被冷卻至設定的理想溫度。可從活化結構的增加部份離開活化室(綱的時 間來決定。所以,當吸收結構暴露絲化室⑼力中的高辭電磁能中後, 可以測量設定時間。在-特别方面,設定時間的最小値爲_秒。或者, 設足時間可至少爲0·〇75秒,也可至少爲〇1秒。在另一方面,設定時間 的最大値不超過3秒。或者,設鱗間可不超過2秒,也可不超過!秒。 度娜外線掃描器來決定,例如得自1The rear 'air around the shaft (I39) cannot be sucked. The stent (57) and the entire catheter are supported by an upper stent (159). A factory drum frame (161) (seventh picture) is installed on the wall (丨 45) of drum cymbal 7) and the drum frame ⑽) has a hole in its surface, allowing fluid to pass through the thickness of the drum frame completely freely Move like ^ qi. The drum frame (161) is generally tubular and extends around the axis of rotation of the shaft ⑴ 9) and near the niche). The drum frame (161) is suspended from the drum wall (145) and has a radially inwardly facing surface adjacent to the entrance (H9) of the 眞 it duct (导管 7). In order to provide an air-resistant seal between the frame (1δ1) and the inlet (149) of the hollow duct (丨 47), a drum frame seal (163) was installed on the inward facing surface of the drum frame (161) for sliding , And sealed with the wall (M7A) of the hollow catheter. A cover (not shown) is also installed on the end wall (147B) of the hollow catheter (1) for sliding, and is sealedly engaged with the inwardly facing surface of the drum frame (161). The closure can be made of a suitable material that allows sliding, sealing engagement. Looking back at the sixth figure, the device (m) further includes a forming chamber (^), and the forming surface (135) can contact the rotating drum (137) and move through the forming chamber (171). More specifically, in the illustrated embodiment, the forming surface (135) moves counterclockwise in the forming chamber (171), which is roughly from an entrance (173) (the forming surface passes through this entrance (Π3 ) Into the forming chamber that does not contain fiber lining in nature) to an exit (Π5) (the forming surface will leave the forming chamber through this exit (〖75)), and the pre-stabilized absorption structure (101) is formed in the forming chamber ). Alternatively, the drum (137) may be rotated clockwise relative to the forming chamber (Π1). The forming chamber (17 丨) is supported by an appropriate supporting frame (not shown as a gradual support, if necessary or desired, this supporting frame can be tied to and / or connected to other suitable doc2003 / 6 / i3 E: \ PATENT \ PlC-001 08 \ 0831 \ ρ | ς · 00 U〇831 · j 39 200304794 on the component. Substitute the two 彳, wear tree material 'like cotton wool (177) (fifth and sixth picture) shape ^ The absorbent fiber is conveyed from a waste raw material (not shown) to a fiberizing machine (179), which can be a traditional rotary hammer, a filling rotary cotton roller or other suitable fiberizing device. Fibrosis The machine (197) 7) separates into individual, loose absorbent fibers, and allows these fiber edges to shape to (Π1) inside. In the illustrated embodiment, the fiberizing machine ⑽) is located in the forming room (⑺), and it should be understood that the fiberizing machine (M) can also be located away from the forming room (⑺), and absorb, cut, It is possible that other suitable devices can be used to transport the cisform ridge in other ways, and still belong to the scope of the present invention. The fibers or particles of the superabsorbent material can be transferred to the forming chamber (⑺) by using transmission structures such as pipes, channels, spreaders, nozzles, etc. and a combination of these items. In the illustrated embodiment, the ' superabsorbent material is fed into a forming chamber (171) via a delivery conduit (181) and a nozzle system (not shown). The connecting fiber material is sent from a suitable connecting fiber supply source (183) (in the form of a bale) to a suitable opening device (185) to roughly separate the connecting fibers into individual, loose connecting fibers. . For example, the opening device (185) can be used for picking, carding, planing, etc., and a combination of these actions. Then, the selected amount of connected fiber is directed to a metering device (18), and the metering device supplies a controlled amount of the connected fiber to a connected fiber delivery catheter (189). For example, the connected fiber meter 1 ^ (187) may This is a type 5 Tiger CAM-1X12 device, which is available from Fiber Controls, Inc., and has an office in Gastonia, North Carolina, USA. A bellows (191) or other suitable device can be used to help connect the fibers through The delivery catheter (189). In the illustrated embodiment, the connecting fiber catheter sends the connecting fiber into the fiberizing machine (171) so that it can be homogeneously mixed with the absorption fiber, and then the homogeneous mixture of the absorption and connection fiber is sent. Into the forming chamber (171). However, it should be understood that the connecting fibers can also be sent to the interior of the forming chamber separately from the absorbent fibers, and are located at a point other than the transfer point where the absorbent fibers are sent to the forming chamber by the fiberizing machine (179). If the position where the connecting fibers are fed into the forming chamber (Π1) is closer to the forming inlet (173), the connecting fibers will be concentrated on the main surface of the absorbent structure (101) formed on the forming surface (135), or Forming surface (193) or inside. If the connecting fiber is sent to the forming chamber (171), which is closer to the exit of the forming chamber E: \ PATENT \ PK-001 08 \ 0831 \ pk-001-0831-l doc2003 / 6/13 200304794 (175 ) Position, the connecting fibers will be more concentrated on the main surface of the absorbent structure (101), or on the free surface side (195) (sixth figure) or outside. Alternatively, the connecting fibers may be combined or incorporated with the source of the absorbent fibers. Among them, it is not necessary to enter the air forming device (131) separately from the absorbent fiber. For example, the connecting fiber may be mixed with the absorbent fiber before the absorbent fiber is sent to a supply roller (ie, cotton wool (177)). (135) In the illustrated embodiment, it is defined by a series of shaping elements, or forming members (201), and the forming members _) are arranged end-to-end around the forming drum 7), and are separately connected to the drum. As shown in the eighth figure, the forming members (201) each define a substantially identical pattern for collecting the fibrous material. These figures correspond to the ideal length, width, and thickness of a body absorbent structure (0011), and the individual absorbent structure (101) will be repeatedly wound around the periphery of the drum. However, some repetitive or non-repetitive decorative shapes can be mixed with money, and should also be leftover-continuous, non-patterned absorbent structure can be formed on the forming surface (CD), for example, the forming surface is flat, ^ The shaped absorbent structure is usually rectangular and then processed into the desired shape (for example, by cutting other methods). ° < Referring to the eighth to tenth drawings, the forming member _) includes a porous member (205), which is operable and also {is fixed on eight branches (135). The forming member (205) may include a coarse mesh screen, a variable mesh screen, a cable fabric, a perforated member, etc., and a combination of these elements. In the embodiment shown in the tenth figure, several channels (209) are formed by making grooves, which are approximately radial L extension X allows two gases or other selected gases to be removed from the drum (137) The outer surface moves freely towards the inside of the drum. The channel (209) can have any desired cross-sectional shape, such as a circle, an oval, a hexagon, a pentagon. α With particular reference to the tenth figure, the outermost surface defined by the porous member ㈤5) in the radial direction may be equipped with a surface profile of an uneven sentence depth (that is, the ζ direction (127)) to the forming surface (135) The pre-stabilized absorption structure (1G1) formed on it provides-ideal unevenness. In an ideal arrangement, the change in the surface profile z direction may have -selected_, and the pattern society may be regular or unclear. For example, the surface profile can be designed to provide the selected pattern along the circumference of the forming drum. Surface, the surface contour of the porous structure (205) of the JTL figure 10 thus defines the longitudinally opposite end regions ^ having a first average depth; and-the central region having-greater than the first average depth, the second average depth. Each of the end regions with the _ average and depth can be aligned on the forming surface H) H: \ PATENT \ PK-001 08 \ 0831 \ pk-001-0831-1 doc2003 / 6/13 41 200304794 Shape j Absorption structure ( 101) A region and / or thickness with a lower basis weight is provided, while a center with a larger second average depth may provide the absorbent structure with a higher basis weight and / or thickness. Rationale: Each of the regions with a first-average depth can be substantially adjacent to the adjacent region with a larger second depth. The porous member (can be designed to have a Z-profile of the surface profile through the profile surface width In order to provide a basis for the weight and / or thickness of the uneven sentence through its width, the absorption on the yelling surface should be provided. In the heart row, the surface contour of the pore member (205) defines a substantially trapezoidal shape. Alternatively, 'rounds can be defined-hemispherical or flat. In the illustrated embodiment, the depth profile defined by the porous member (205) forms a pocket area ㈣, which extends along the forming surface 的-Shao Ludu according to the machine direction ⑽), and passes through the width of the financial center portion To form the absorption structure shown in the fourth figure. * Further, one or more non-flowing areas of the forming surface can be selected by using a suitable blocking mechanism (not silk-formed or closed or flowing money through the forming surface ⑴5). Therefore, the blocking structure can offset or reduce the amount of fibers in the area covered by the forming surface (135) with the blocking texture. The clutter mechanism can optionally be set to form other ideals f of the absorbent structure (1G1), such as forming a series of nicks (not shown) on the formed absorbent structure. For example, the female can read the _ induction point, so that it will be able to help find the position and place it after the absorption and time of the _㈣ side that is vertically connected to the absorption on the forming surface (I35) (1Q1). . Still > Considering the eighth to tenth drawings, the forming member (2〇1) may also include one or more side decorative members (= 3) 'Sometimes also referred to as a contour ring for the absorbent structure (ι〇ι) Provide an ideal shape (ie width wheel ^). For example, in the illustrated embodiment, the side decorative member (213) is made of a pair of laterally opposed 5 clothing members, which can be laterally surrounded with each other around the forming drum (the closing of each member.) Along the length thereof, there are —unevenness — side ridges, so that the laterally opposite side wall of the side-mounting rider ㈣ defines an absorbent structure _) width wheel ^ on the forming surface ⑽). More specifically, the inner side wall (215) of the side decorative member ㈣ has a secret profile in the machine direction (123). Therefore, the side decorative member can provide the forming member ⑽) a wide area for replacement. Therefore, from the air-forming device (called the absorption structure of the output Luohe has a width profile 'It is uneven at least _ part of the length along the structure. E: \ PATENT \ PK-001 08 \ 0831 \ pk-001- 0831-1 doc2003 / 6 / l3 42 200304794 In another aspect, at least one of the side decorative members (213) may have one or more main flaps (not shown). For example, individual main flaps may be used to Manufacture or confirm the circumference of the forming drum (137): the length of each intended absorbent structure (101). When an air forming device is used to produce a disposable absorbent structure (such as a diaper, child training pants, female care products, adult incontinence products, etc. Etc.) This type of side decoration member (213) is particularly advantageous. It should be understood that the inner side wall (215) of the side decoration member (213) may also be linear (i.e., parallel to the machine direction (213)) to provide A generally rectangular, band-shaped absorbent structure (101). It should also be understood that the side edges (105) of the absorbent structure (101) can also be cut and removed, cut and folded, and the methods of these methods. The combination is provided, and the forming surface (135) is used here as a part of the forming drum (137). At the same time as the examples, it is also understood that other techniques for providing a forming surface can also be used to deviate from the scope of the present invention. For example, the forming surface (135) may be formed by an endless forming belt (not shown). Such forming belts are shown U.S. Patent No. 5,466,409, entitled "Forming Belts for Three-Dimensional Space Forming Applications," (f〇RMINC} BELT FOR THREE-DIMENSIONAL FORMING APPLICATIONS), which was published on November 14, 1995. In the manufacture of a formed ' In the operation of the nonwoven pre-stabilized absorbent structure, that is, before the connecting fibers are activated to form the inner fiber connection in the absorbent structure, the hollow source (153) (seventh figure) will generate in the hollow tube (147) relative to the forming chamber ( 171) internal emptiness. When the forming surface (135) enters and then passes through the forming chamber (171) toward the exit (175) of the forming chamber, the absorbent fibers, connecting fibers and superabsorbent materials in the forming chamber are effectively carried or conveyed by an air-carrying airflow And attracted inwardly by the hollow space facing the porous forming surface. It should be understood that absorbent fibers, superabsorbent materials, and bonding fibers can also be borrowed from any suitable fluid in the forming chamber (171). It should be understood that any gas system used as a transport medium is a general reference here, which includes any fluid that has a transport effect. The air passes inwardly through the forming surface (135) and then through the air supply duct (151 ) And leave the drum (137). Absorbing fibers, bonding fibers and superabsorbent materials are collected by the forming member (201) to form a pre-stabilized absorbent structure (101). It should be understood that the intensity or degree of hollow suction effect may be It is selectively adjusted to control the density of the absorbent structure (101) formed on the forming surface (135). Higher suction intensity can result in a higher density or low porosity absorbent structure (101), while lower suction intensity can result in a lower density or higher porosity E: \ PATENT \ PK-001 〇8 \ 0831 \ pk.〇〇, .〇83doc2003 / 6/13 43 200304794 absorption structure. The specific degree of suction intensity will depend on the specific flow characteristics of the forming chamber (171). Obviously, the known short and repeated trial and error method can be used to find the ideal pumping strength. The density of the absorbent structure (101) before activation of the linking fibers is important for controlling the desired functional properties of the subsequently stabilized absorbent structure. Thereafter, the drum (137) carrying the absorbent structure (101) leaves the forming chamber (171) through the opening (175) to the cutting system (271) (as shown in the fifth and sixth figures), where the absorbent structure has more thickness than Can be trimmed and removed to a predetermined level. The cutting system (271) includes a cutting room (273) and a cutting roller (275) in the cutting room. The cutting roller (275) grinds away excess fibrous material from the absorbent structure (101), and the removed material is conveyed away from the cutting chamber (273) by a suitable drainage duct known in the art. For example, if desired, the removed fibrous material can be recycled back to the forming chamber (m) or the fiberizing machine (179). In addition, the cutting rollers (275) can be rearranged and redistributed along the absorbent structure (machine direction (123) and / or machine direction (125) of the 101). The rotatable cutting rollers (275) can It is operatively connected and combined with a shaft member (not shown) shown, and is driven by a suitable drive system (not shown). The drive system may include any conventional equipment, such as a special motor, or a coupling, gear Or other transmission, which is operatively connected to a motor or drive mechanism using a non-rotating forming drum (137). The cutting system (271) can provide a traditional men's tailor mechanism to remove or redistribute the formed surface ( 135) the excess thickness of the absorbent structure (101). The cutting operation can cause the absorbent structure to contact the cutting roller (2), and produce-on the main surface (that is, the free surface side ( 193)) has an absorbing structure (ιοί) with the desired profile. For example, the cutting roller (275) can be designed to provide a substantially flat surface along the cutting surface of the absorbing structure (101), or alternatively Designed to provide an uneven surface. (275) is adjacent to the forming surface (135), and the forming surface is conveyed through the cutting roller when the drum rotates. The cutting roller (275) of the illustrated embodiment rotates clockwise to the drum ( 137) rotates in the opposite direction. Alternatively, the cutting roller (275) can also rotate in the same direction as the forming surface (135) on the forming drum (137). In either case, the cutting roller (275) should be appropriately selected To provide effective cutting effect on the contact surface of the formed absorbent structure (101). In a similar way, any other suitable cutting mechanism can be used instead of the cutting system (271) to Provides cutting of the fiber absorbent structure (1G1) by relative movement between the absorbent structure and the selected cutting mechanism E: \ PATENT \ PK-001 08 \ 0831 \ pk-001-0831-l doc2003 / 6/13 44 200304794 Cutting or abrasion effect. After the cutting operation, the forming surface portion forming the absorbent structure (101) is moved to the release area of the device (121) outside the forming chamber (171). In the release area, the absorbent structure (101 ) Will be sucked from the forming surface (135) onto a transport device ⑽ ^ as shown in the fifth and sixth figures. This release can be assisted by using the air pressure inside the drum (137). The transport device (281) receives the formed absorption structure (101) of the forming drum (137) and transports the absorption structure to a collection area or a location for further Processing (not shown). For example, suitable transportation devices may include conveyor belts, air drums, transfer rollers, electromagnetic suspension transportation devices, fluid suspension transportation devices, etc., and combinations of these devices. In the illustrated embodiment, The transportation device (281) includes an endless conveyor belt (283) which surrounds a roller (285). An empty suction box (287) is positioned under the conveyor belt (283) to suck the absorbent structure (101) off the forming surface. The conveyor belt is porous, and the empty box (287) forms a full state at the position of the conveyor belt near the forming surface, so that the empty state in the empty box can act on the absorbing structure (101) on the forming surface (135). . The removal of the absorbent structure (101) from the forming surface (135) is also accomplished by the weight of the absorbent structure, centrifugal force, mechanical injection, positive pressure, or a combination of these methods, or other suitable methods' without departing from the present invention. range. For example, in the illustrated embodiment, the absorption structures (101) leaving the forming chamber are connected end-to-end to form a fabric or a series of absorption structures. Each absorption structure has a selected shape and is approximately the same as The corresponding shaped members (201) used to form each individual absorbing member correspond. Referring now to the fifth figure, when the pre-stabilized absorbent structure (101) is transferred from the forming surface (135) to the transport device (281), each absorbent structure is then conveyed to an activation system (304), where the fibers are connected Activated to the inner fiber bonds within the absorbent structure. In one embodiment, the linkage activation system (304) includes an activation chamber (306) through which each absorption structure (101) passes, and a generator (308) to activate the absorption structure through each. In the chamber, the radiation activates the electromagnetic energy in the chamber. For example, a suitable microwave generator can provide a sufficient amount of microwave energy and direct this energy through a suitable waveguide (310) to the activation chamber (306). In an embodiment, the electromagnetic energy may be RF energy with a radio frequency (PP) of at least 0.3 megahertz (MHz). Alternatively, the frequency is at least 300 MHz and optionally at least 850,000 MPIz. In other aspects, the maximum chirp of this frequency may be 30,000 MHz, or more. Alternatively, this frequency can be up to 30,000 MHz, or optionally up to 2600 MHz. In a specific embodiment, the wireless E: \ PATENT \ PK-001 08 \ 0831 \ pk-001 0831-1 doc20〇3 / 6/13 45 200304794 is ideally 27 MHz. In another implementation, the electrical intercept can be microwave energy, which ranges from 915 MHz to 2450 MHz. '' In a particular setting, electromagnetic energy can selectively heat the bonding fibers above their melting point. The melted linking fibers can then be viscous or linked and selectively connected to absorbent fibers, superabsorbent materials and / or other linking fibers within the absorbent structure. The linking fibers can also be substantially activated without heating the entire absorbent structure (101). In a particular aspect, the linking fibers can be activated quickly, but can avoid excessive heating of the absorbent structure (101). Heating and thawing the binding fibers in the activated absorbent structure (101) can be achieved by any available effective mechanism. For example, electromagnetic energy can heat water vapor present in the absorption structure (101), and heated steam can selectively melt the connecting fibers. In another mechanism, electromagnetic energy can be absorbed by the linking fibers' and the absorbed energy can selectively heat and melt the linking fibers. The total residence time of the absorbent structure (101) in the activation chamber (306) can provide a unique efficient activation period. In a specific aspect, the activation period is at least 0.02 seconds. Alternatively, the activation period may be at least 0.05 seconds, and may also be at least 0.001 seconds. In other aspects, the activation period can be up to 3 seconds. Alternatively, the activation period can be 2 seconds or 1.5 seconds. The activation chamber (304) may be a conditioned space in which electromagnetic energy can generate an effective and continuous wave. In a particular aspect, the activation chamber (304) can be designed as a resonance chamber. A suitable device for a resonance activation chamber system is disclosed in U.S. Patent No. 5,536,921, issued by Hedrick et al. On July 16, 1996, a system for providing microwave energy to sheet materials, (system FORAPPLYING MICROWAVE ENERGY IN SHEET-LIKE MATERIAL); and Bmndon et al. In the year; [U.S. Patent No. 59i62〇3, published on June 29, 1999, titled "Composite Materials with Elastic Regions and Methods of Making them," (coopsite material with ELASTICIZED PORTIONS AND A METHOD OF MAKINGTHE SAME). These documents are incorporated herein by reference in a form that is incompatible with the present invention. Another suitable activation system for activating linking fibers is disclosed in the U.S. patent filed December 20, 2001 Application No. 10/037383 > Title "Equipment and Method for Manufacturing Stable Absorbent Materials on the Line" (Chest Hd and Apparatus for Making On-Line Stabilized Absorbent Materials). After heating the bonding fibers, exit the activation chamber (304). The absorption structure (101) can also be cooled or treated. A cooling system can be used to cool the absorption structure (Lai). This cooling system includes ·· 冷 漆 气 Ε: \ ΡΑΤ ΕΝΊΛΡΚ-00 | 08 \ 083l \ pk-001-0831-l doc2003 / 6 / I3 46 200304794 Body's cold 2 gas, radiation cooling, air cooling, ambient air cooling, etc., and a combination of these methods. As shown, the cooling system may include a refrigerated gas supply hood (321), an air transport device (323), a bellows (325), and a freezer or other freezing element (327). A freezing element (327) may be provided A suitable coolant to a heat exchanger (329), and the bellows can circulate air through the heat parent for cooling. The cooled air can be directed to the supply hood (321) and to the absorption structure (101). Then, the air is led out of the supply cover (321) to circulate through the heat exchanger (329) again. In a particular aspect, the absorption structure (丨 〇1) can be cooled to a set temperature, which is lower than the bonding fiber material Melting temperature. On the other hand, the absorption structure (101) can be cooled to a temperature not exceeding 200 ° within a selected downward flow setting distance of the activation chamber (304). In further On the other hand, the absorption structure (101) within the selected set distance can be cooled to not exceed 15 degrees of compliance. Therefore, after the absorption structure (101) is exposed to the high-frequency electromagnetic energy of the activation chamber (304), the set distance can be measured. In a specific aspect, the set distance can have a minimum of 0.5 m value. Alternatively, the set distance may be at least 0.75 m, or at least 丨 m. On the other hand, the maximum value of the divergence can be 30 m. Alternatively, the set distance may not exceed 20 m, and may not exceed ι〇㈤. On the other hand, the increased portion of the heated absorption structure (101) can be cooled to a set desired temperature within a specific time. The time can be determined from the time when the increasing part of the activation structure leaves the activation chamber. Therefore, the set time can be measured after the absorption structure is exposed to the high-frequency electromagnetic energy in the force of the silk chamber. In particular, the set time The minimum value of is _ seconds. Alternatively, the full time can be set to at least 0.075 seconds or at least 0 seconds. On the other hand, the maximum time set can be no more than 3 seconds. More than 2 seconds, or no more than! Seconds. Donna's external scanner to determine, for example from 1

Infrared ^T^LS601RC6〇6^. , Bristol, Pennsylvania USA^^ 辦公室。以此裝置,可藉由綱量探針畔結構(1()1财央線,並^ 探針與結構垂細_ 12英物_度(根細 ^ 似裝置也可利用。 7 ,其他類 穩定性吸收結構⑽)亦可被壓縮(將結構處以去膨鬆 穩定性吸收職理_雜和密度。在—縣麵 ) 結構被冷卻,才實施的。如_示,去膨鬆操作可藉著 緊滾輪_价或者,蝴爾可_獅統,指針=: E:\PATENT\PfC-001 〇8'〇83i\pk-〇〇,.〇83j j doc2003/6/I3 47 200304794 橢圓形滾輪等,以及這些設備的組合物來實行。 在一特别方面,去膨鬆作用後的吸收結構厚度可具有〇·5 mm的最小 値或者’去膨鬆後的厚度至少爲1 mm,也可至少爲2 mm。在另一方面, 去膨鬆後之厚度的最大値可爲25 mm。或者去膨鬆作用後的厚度可至15 mm ’也可直至1〇mm。 在另一方面,去膨鬆的穩定性吸收結構(1〇1)的密度最小値至少爲 a〇5 g/cm3 °或者,去膨鬆後的密度至少爲g/cm3,也可至少爲0.1 g/cm3。 進步地’去膨鬆後密度的最大値可爲15 /cm3,或更多。或者,去膨 後的密度可至―可至0.4g/cm、 a 在選擇的構造中,穩定性吸收結構(101)可被裁切或分割而提供一理 想檢向(即寬度方向輪廓)形狀的結構,以及/或提供一橫向輪廓結構。舉例 來况,裁切系統包括一模具裁切器,一水力裁切器,旋轉刀具,簡諧運動 的刀具等等,以及這些設備的組合物。塑形作用可在吸收結構(101)的連結 纖維被選擇的活化系統(304)活化之前或之後來實施。 應欣賞到前述實施例的詳細揭示,係供説明,而不應因此限制本發 明的範圍。雖然本發明只有少數實施例被詳細敘述,但熟於此項技術者可 以輕易地想出這些實施例的改變物,卻不偏離本發明的新穎技術和優點。 例如,一貫施例中所述的特色元件可被併入本發明的其他實施例中。 所以,所有的此類改變都被包括在本發明内,而本發明的範圍也將 由以下專利巾雜園及所有畴物來界定。進—步地,應瞭_許多實施 例都可以被想出來,卻無法達到某些實施例的所有優點,尤其是較佳實施 例’然而缺少某-特定優鮮應被解釋成這個實補是不屬於本發明範園 的。 當介紹本發明元件或其較佳實施例時,冠詞“一,,,“此”及“該” 是指有-或更多個元件,包含,,’ “包括”和“具有”是指含括之=, 表示除了所列元件以外還有其他元彳牛。 甚因爲可對上述構造作各種改變卻不偏離本發明範圍,故在附加圖示中 顯喊上述内容涵蓋騎有情況應被解釋成實舰㈣非限制。 H:\PATENT\PK-00I 〇^0831\pk-0〇l-〇83M doc2003/6/I3 48 200304794 圖示簡單説明 21 diaper 尿布 23 central absorbent assembly 中央吸收裝配 25 front region 前區 27 crotch region 胯下區 29 back region 後區 31 side edge 側緣 33 front waist edge(end) 前腰緣(末端) 35 rear waist edge(end) 後腰緣(末端) 37 leg opening 腿部開口 43 central waist opining 中央腰部開口 49 outer cover 外覆蓋物 51 body liner 體側襯裡 53 absorbent body 吸收體 55 outer layer 外層 57 inner layer 内層 59 adhesive 黏著物 65 fastener tab 固定片 71 hook fastener 鉤固定物 72 loop fastener 環固定物 75 containment flap 阻遏邊 77 unattached end 未固定末端 79 elastic strand 彈性股線 81 lines of adhesive 黏著線 83 adhesive 黏濁物 85 waist elastic components 腰部彈性構件 87 leg elastics 腿部彈性物 101 stabilized non-woven absorbent structure 穩定性非織造吸收 結構 103 portion 部份 105 side edge 側緣 121 apparatus 設備 12^ machine-d] rection 機器方向 125 cross-direction 機器橫向 127 z-direction z方向 131 airforming device 空氣成形裝置 135 forming surface 成形表面 E:\PATENT\PK-001 08\0831\pk-001-0831-1 doc2003/6/13 200304794 137 drum 鼓 139 shaft 轴 141 bearing 軸承 143 support 支撐物 145 circular wall 環壁 147 vacuum duct 眞空導管 149 entrance opining 入口 151 vacuum supply conduit 眞空導管 153 vacuum source 眞空源 155 bearing 幸由承 159 overhead mount 上頭的支架 161 rim 鼓框 163 rim seal 鼓框封蓋 171 forming chamber 成形室 173 entrance 入口 175 exit 出Π 177 batt 棉絮 179 fiberizer 纖維化機 181 delivery conduit 輸送導管 183 binder fiber supply 連結纖維供應源 185 opening device 開口裝置 187 metering device 計量裝置 189 binder fiber delivery conduit 連結纖維輸送導管 191 blower 風箱 193 forming surface side 成形面側 195 free surface side 自由面側 201 form member 成形構件 205 foraminous member 多孔構件 209 open channel 開放渠道 213 side-masking member 側邊裝飾構件 215 non-uniform inner side wall 不均勻内部側壁 271 scarfing system 裁切系統 273 scarfing chamber 裁切室 275 scarfing idl 裁切滾輪 281 conveyor 運輸裝置 283 endless conveyor belt 環狀運送帶 285 roller 滾輪 287 vacuum suction box 眞空抽吸箱 E:\PATENT\PK-001 08\0831\pk-001-0831-l doc2003/6/13 200304794 304 activation system 活化系統 306 activation chamber 308 generator 310 wave-guide 波導器 321 chilled-air supply hood 冷來氣體供靡罝 323 vacuum conveyor 眞空運輸裝置 一 325 blower 風箱 327 refrigeration unit 冷凍元ί' 329 heat exchanger 熱交換機 331 nip roller 夾緊滾輪 1134 —.— cylinder 圓桶 1136 piston 活塞 1138 cylindrical Lexan shaft 圓筒狀LEXAN軸 1140 1142 ------- concentric cylindrical hole 同心圓柱狀孔洞 end 末端 1146 end 末端 1148 weight 重物 1160 hole 孔洞 1162 1 · i 1 " ' " ---- cylindrical hole 圓柱狀孔洞 — '1164 stainless steel screen 不銹鋼網薛 1166 stainless steel cloth screen 不銹鋼布料網篩 — 1168 ---—-- swllen sample 膨脹樣本 一 ------— 【圖式簡單説明】 第一圖爲本發明吸收物件的平面圖,其爲尿布被解開攤平的狀態。 第二圖爲根據第一圖之線2_2所得的截面圖。 第三圖爲尿布呈穿戴狀態的立體圖。 第四圖爲沿著第-瞒示之尿布吸收結構縱軸而得的截面圖。 第五圖爲形成本發明吸收結構的設備概要圖。 第六圖爲第五圖設備中空氣成形裝置的放大側視圖。 第七圖爲第六圖之空氣成形裝置的部份截面圖。 第八圖爲第κ圖空氣成形裝置之成形鼓和成形表面的概要圖。 第九圖爲成形鼓和成形表面的部份放大圖。 第十圖爲成形鼓和成形表面之部份縱向截面概要圖。 E:\PATENT\PK-001 08\0831\pk-001-083l-l doc2003/6/13 51 200304794 第十一圖爲先前技術之穩定性吸收結構切割侧緣的概要截面輪廊。 第十二圖爲本發明穩定性吸收結構之未切割側緣的概要截面輪廓。 第十三圖爲第十二圖截面輪廓的圖片。 第十四圖爲第十一圖截面輪廓的圖片。 第十五圖爲可透性測試設備的截面圖。 第十六圖爲根據第十五圖之線16·16所得的截面圖。 對應的參考財是絲在整_示巾各種視圖上崎應元件。Infrared ^ T ^ LS601RC6〇6 ^., Bristol, Pennsylvania USA ^^ Office. With this device, you can use the structure of the dimensional probe (1 () 1 financial center line, and ^ probe and structure vertical _ 12 British matter _ degree (root thin ^ similar devices can also be used. 7, other types) Stability-absorbing structure 亦可) can also be compressed (the structure is treated with de-bulking stability to absorb blemishes and density. At the county level) the structure is cooled before it is implemented. As shown, the de-bulking operation can be borrowed Attention roller _ price Or, butterfly _ lion, pointer =: E: \ PATENT \ PfC-001 〇8'〇83i \ pk-〇〇, .〇83j j doc2003 / 6 / I3 47 200304794 Oval roller And a combination of these devices. In a particular aspect, the thickness of the absorbent structure after debulking may have a minimum thickness of 0.5 mm, or the thickness after debulking is at least 1 mm, or at least 1 mm. It is 2 mm. On the other hand, the maximum thickness after debulking can be 25 mm. Or the thickness after debulking can be 15 mm 'or 10 mm. On the other hand, debulking The minimum density of the loose stable absorbent structure (101) is at least a05 g / cm3 or the density after debulking is at least g / cm3, and may also be at least 0.1 g / cm3. Progressively, the maximum density after debulking may be 15 / cm3, or more. Alternatively, the density after debulking may be-up to 0.4g / cm, a. In the selected structure, the stable absorption structure ( 101) A structure that can be cut or divided to provide an ideal orientation (ie, widthwise profile) shape, and / or a lateral profile structure. For example, the cutting system includes a die cutter, a hydraulic cutter Cutters, rotary knives, kinematic knives, etc., as well as combinations of these devices. Shaping can be performed before or after the binding fibers of the absorbent structure (101) are activated by a selected activation system (304). Appreciate the detailed disclosure of the foregoing embodiments for explanation, and should not limit the scope of the invention. Although only a few embodiments of the invention are described in detail, those skilled in the art can easily think of these embodiments. Modifications without departing from the novel technology and advantages of the present invention. For example, the characteristic elements described in the conventional embodiments may be incorporated into other embodiments of the present invention. Therefore, all such changes are included in the present invention The scope of the present invention will also be defined by the following patents and all domains. Further, many applications can be conceived, but not all the advantages of certain embodiments can be achieved, especially The preferred embodiment 'However, the absence of a specific advantage should be construed as the fact that this supplement does not belong to the scope of the present invention. When introducing elements of the present invention or its preferred embodiments, the articles "a,", "this" And "the" means having-or more elements, including, "" including "and" having "means inclusive =, meaning that there are other yak in addition to the listed elements. Various changes can be made to the structure without departing from the scope of the present invention. Therefore, it is clearly shown in the additional illustration that the above-mentioned conditions covered by riding should be interpreted as non-limiting real ships. H: \ PATENT \ PK-00I 〇 ^ 0831 \ pk-0〇l-〇83M doc2003 / 6 / I3 48 200304794 Brief description of the diagram 21 diaper diaper 23 central absorbent assembly 25 front region 27 crotch region 胯Lower region 29 back region 31 side edge side edge 33 front waist edge (end) 35 rear waist edge (end) 37 leg opening 43 central waist opining Opening 49 outer cover 51 body liner body side lining 53 absorbent body absorber 55 outer layer outer layer 57 inner layer inner layer 59 adhesive Retaining edge 77 unattached end 79 elastic strand Elastic strand 81 lines of adhesive 83 adhesive viscous 85 waist elastic components 87 leg elastics leg elastics 101 stabilized non-woven absorbent structure Absorbing structure 103 portion 105 side edge 121 121 apparatus 12 ^ machine-d] rection machine direction 125 cross-direction machine direction 127 z-direction z direction 131 airforming device air forming device 135 forming surface E: \ PATENT \ PK-001 08 \ 0831 \ pk-001-0831-1 doc2003 / 6/13 200304794 137 drum 139 shaft 141 shaft 141 bearing 143 support 145 circular wall 147 vacuum duct emptiness duct 149 entrance opining 151 vacuum supply conduit 153 vacuum source emptiness Source 155 bearing 159 overhead mount 161 overhead mount 161 rim drum frame 163 rim seal drum frame cover 171 forming chamber 173 entrance entrance 175 exit Π 177 batt cotton 179 fiberizer fiberizer 181 delivery conduit 183 binder fiber supply 185 opening device 187 metering device 189 binder fiber delivery conduit 191 blower bellows 193 forming surface side 195 free surface side 201 form member forming member 205 foraminous member porous member 209 open channel 213 side-masking member 215 non-uniform inner side wall uneven inner side wall 271 scarfing system cutting system 273 scarfing chamber cutting room 275 scarfing idl cutting roller 281 conveyor 283 endless conveyor belt 285 roller roller 287 vacuum suction box E: \ PATENT \ PK-001 08 \ 0831 \ pk-001-0831-l doc2003 / 6/13 200304794 304 activation system 306 activation chamber 308 generator 310 wave-guide waveguide 321 chilled-air supply hood Chilled gas supply 罝 323 vacuum conveyor 眞 air transport device 325 blower wind box 327 refrigeration unit 329 heat exchanger 331 nip roller 1134 —.— cylinder 1136 piston piston 1138 cylindrical Lexan shaft LEXAN shaft 1140 1142 ------- concentric cylindrical hole end 1146 end End 1148 weight 1160 hole 1162 1 · i 1 " '" ---- cylindrical hole cylindrical hole —' 1164 stainless steel screen stainless steel mesh 1166 stainless steel cloth screen stainless steel mesh screen — 1168 --- --- swllen sample 1 -------- [Schematic description] The first figure is a plan view of the absorbent article of the present invention, which is a state where the diaper is unfolded and flattened. The second figure is a cross-sectional view taken from line 2_2 of the first figure. The third figure is a perspective view of the diaper in a wearing state. The fourth figure is a sectional view taken along the longitudinal axis of the first-disclosed diaper absorbent structure. The fifth figure is a schematic view of an apparatus for forming an absorption structure of the present invention. The sixth figure is an enlarged side view of the air forming device in the apparatus of the fifth figure. The seventh figure is a partial cross-sectional view of the air forming apparatus of the sixth figure. FIG. 8 is a schematic view of a forming drum and a forming surface of the air forming apparatus of FIG. Κ. The ninth figure is an enlarged view of the forming drum and the forming surface. The tenth figure is a schematic longitudinal section view of a forming drum and a forming surface. E: \ PATENT \ PK-001 08 \ 0831 \ pk-001-083l-l doc2003 / 6/13 51 200304794 The eleventh figure is a schematic cross section of the cutting edge of the prior art stability absorption structure. The twelfth figure is a schematic cross-sectional profile of an uncut side edge of the stable absorbent structure of the present invention. The thirteenth figure is a picture of the cross-sectional profile of the twelfth figure. The fourteenth figure is a picture of the cross-sectional outline of the eleventh figure. The fifteenth figure is a sectional view of the permeability testing equipment. The sixteenth figure is a cross-sectional view according to the line 16 · 16 of the fifteenth figure. Corresponding reference assets are silk response elements on various views of the entire display.

E:\PATENT\PK-001 08\083 l\pk-001 -0831 -1 doc2003/6/13E: \ PATENT \ PK-001 08 \ 083 l \ pk-001 -0831 -1 doc2003 / 6/13

Claims (1)

200304794 拾、申請專利範園·· 1 · 一種吸收性物件,其包含; 一襯裡,係與穿戴者身體呈接觸關係; 一外覆盍物,係與襯裡呈相對關係;以及 吸收體,係ik在襯裡和外覆蓋物之間且& | 一非織造 吸收結構,該非織造吸收結構具有一長度,一厚度,一寬 度和界疋出結構寬度的相對側緣,吸收結構的厚度沿著吸 收π構長度和寬度的至少—者^不_致的,吸收結構的相 ^緣在吸收結構的長度方向上未被裁切,該吸收結構爲 構造且包含吸收纖維和可被活化以在吸收結構内形成 内纖維連結的連結纖維。 2·依申請專利範圍第丨項所述之吸收性物件,其中該吸 收結構係空氣成形者。 3·依申請專利範圍第1項所述之吸收性物件,其中吸收 〜構中連結纖維的濃度沿著吸收結構的長度,寬度和厚度 的至少一者是不一致的。 4 ·依申凊專利範圍第i項所述之吸收性物件,其中吸收 、’、口構具有依始、度’該密度沿著吸收結構的長度,寬度和厚 度的至少一者是不一致的。 5.依申請專利範圍第1項所述之吸收性物件,其中連結 、截維爲多成分纖維,其中至少一連結纖維成分的融化溫度 低於至少依其他連結纖維成分的融化溫度。 6·依申請專利範園第1項所述之吸收性物件,其中吸收 結構的寬度沿著非織造結構的長度是不一致的。 7· —種吸收性物件,其包含: 一襯裡,係與穿戴者身體呈接觸關係; 外覆蓋物’係與襯裡呈相對關係;以及 一吸收體,係位在襯裡和外覆蓋物之間且包含一非織造 吸收結構’該非織造吸收結構包含吸收纖維和可被活化以 ΕΛΡΑΤΕΝ1ΛΡΚ-001 〇8\〇831\pk-〇〇 1-0831-1 doc2003/6/!3 53 200304794 在吸收結構内形成内纖維連結的連結纖維,連結纖維爲多 成分纖維’其中至少一連結纖維成分的融化溫度低於至少 依其他連結纖維成分的融化溫度,該吸收結構具有一長 度’一厚度’一寬度和界定出結構寬度的相對側緣,吸收 、’、cr構的寬度/α著吸收結構長度方向上是不一致的,吸收結 構的相對側緣在吸收結構的長度方向上未被裁切。 8*依申請專利範圍第7項所述之吸收性物件,其中非織 造結構是一體構造。 9 ·依申請專利範園第7項所述之吸收性物件,其中飛織 造結構是空氣成形者。 I 0 · —種吸收性物件,其包含: 一襯裡,係與穿戴者身體呈接觸關係; 一外覆蓋物,係與襯裡呈相對關係;以及 一吸收體,係位在襯裡和外覆蓋物之間且包含一非織造 吸收結構,該非織造吸收結構具有一長度,一厚度,和一 寬度’吸收結構的厚度沿著吸收結構長度和寬度的至少一 者是不一致的,該吸收結構爲一體構造且包含吸收纖維和 可被活化以在吸收結構内形成内纖維連結的連結纖維,該 吸收結構在連結纖維活化期間和活化後係未被塑形。 II ·依申請專利範圍第1 〇項所述之吸收性物件,其中吸 收結構的寬度沿非織造結構的長度方項式不一致的。 12 · —種吸收性物件,其包含: 一襯裡,係與穿戴者身體呈接觸關係; 一外覆蓋物,係與襯裡呈相對關係;以及 一吸收體,係位在襯裡和外覆蓋物之間且包含一非織造 吸收結構,該非織造吸收結構具有一長度,一寬度和一基 重,吸收結構的寬度沿吸收結構之長度方向是不一致的, 吸收結構的基重沿著吸收結構的長度和寬度的至少一者是 不一致的,該吸收結構爲一體構造且包含吸收纖維和可被 E:\PATENT\PK-001 08\0831\pk-00l-083l-l doc2003/6/13 54 200304794 活化以在吸收結構内形成内纖維連結的連結纖維,吸收鈐 構具有相對主要面,該相對主要面在連結纖維活化期間: 活化之後是未被塑形的。 1 3 · —種吸收性物件,其包含: 一襯裡,係與穿戴者身體呈接觸關係; 一外覆蓋物,係與襯裡呈相對關係;以及 一吸收體,係位在襯裡和外覆蓋物之間且包含一非 吸收結構’該非織造吸收結構包含吸收纖維和可被活化以 在吸收結構㈣成内纖維連結的連結纖維,該連結纖維 多成分纖維,叾中至少_連結纖維成分的融化溫度低於至 少-其他連結纖維成分的融化溫度,該吸收結構具有一長 度’ -厚度’-寬度和界定出結構寬度的相對側緣,吸收 結構的寬度沿吸收結構之長度方向是不 有-沒有凹面部份的表面輪廓。 仏象口具 14.依申請專利範圍第13項所述之吸收性物件, 織造結構的各側緣具有一呈凸面狀的表面輪廓。八 1 5. —種吸收性物件,其包含: 一襯裡,係與穿戴者身體呈接觸關係; 一外覆蓋物,係與襯裡呈相對關係; 一吸收ft,係位在襯裡和外|蓋物之間且包含__非 織造吸收結構,該非織造吸收結構具有一長度,一厚度, -寬度’界定結構寬度的相對侧緣,#相對主要面二過 吸收結構寬度的結構厚度沿著該結構長度的至少 =的由該=結構在該部份上具有一通過其寬度的亮 度P白層,由-吸收結構亮度測試所測得的該 爲0 5至3·ϋ灰階單位/mm。 1 6. —種吸收性物件,其包含: 一襯裡,係與穿戴者身體呈接觸關係; 一外覆蓋物,係與襯裡呈相對關係;以及 E:\PATENT\PK-001 08^831^-001.083,^ doc2003/6/13 55 200304794 一吸收體,係位在該襯裡和該外覆蓋物之間,該吸收體 包含一非織造吸收結構’該非織造吸收結構具有一長度, 一厚度’一寬度’和界足出結構II度的相對側緣,吸收結 構的寬度沿吸收結構的長度方向是不一致的,吸收結構的 侧緣具有一邊緣亮度輪廓,其是由一邊緣亮度測試所決定 的二級多項式函數界定而得的,該函數中X2項的係數 “ a ”範園介於-1 5至20之間,而X項的係數“ b,,範園介 於10至40之間。 1 7. —種吸收性物件,其包含: 一襯裡,係與穿戴者身體呈接觸關係; 一外覆蓋物,係與襯裡呈相對關係;以及 一吸收體’係位在該襯裡和該外覆蓋物之間,該吸收體 包含--體構造的非織造吸收結構,且該非織造吸收結構 包含吸收纖維和可被活化以在吸收結構内形成内纖維連結 的連結纖維,該吸收結構並具有一長度,一寬度,一厚度 和一可透性,該可透性在整個吸收結構中的値大於20平方 微米,該吸收結構的厚度沿著吸收結構結構之長度和寬度 中的至少一者是不一致的。 1 8·依申請專利範圍第1 7項所述之吸收性物件,其中該 連結纖維是多成分纖維,而至少一連結纖維成分的融化溫 度低於至少一其他連結纖維成分的融化溫度。 1 9 ·依申請專利範園第17項所述之吸收性物件,其中該 吸收結構具有一基重,該基重沿著吸收結構的長度和寬度 中的至少一者是不一致的。 20·依申請專利範園第1 7項所述之吸收性物件,其中至 少一部份吸收結構的可透性大於或等於4 〇平方微米。 2 1 ·依申請專利範圍第20項所述之吸收性物件,其中該 部份吸收結構的可透性大於或等於6〇平方微米。 22·依申請專利範園第I?項所述之吸收性物件,其中該 E:\PATENT\PIC-G0丨嶋83l\plc侧.G83i_丨 d〇c2GG3/6/13 % 200304794 吸收結構具有一密度,其沿著吸收結構的長度,寬度和厚 度中的至少一者是不一致的。 2 3 ·依申請專利範圍第1 7項所述之吸收性物件,其中連 結纖維在吸收結構内的濃度沿著吸收結構的長度,寬度和 厚度中的至少一者是不一致的。 24· —種吸收性物件,其包含: 一襯裡,係與穿戴者身體呈接觸關係; 一外覆蓋物,係與襯裡呈相對關係;以及 一吸收體,係位在該襯裡和該外覆蓋物之間,該吸收體 包含 體構造的非織造吸收結構,且該吸收體包含吸收 纖維和被活化形成吸收結構内之内纖維連結的連結纖維, 該吸收結構具有一長度,一寬度,一厚度和一可透性,該 可透性在整個吸收結構中皆大於20平方微米,以及一密 度,該密度沿著吸收結構長度和寬度的至少一者是不均勻 的。 2 5 ·依申請專利範圍第2 4項所述之吸收性物件,其中該 連結纖維是多成分纖維,而至少一連結纖維成分的融化溫 度低於至少一其他連結纖維成分的融化溫度。 26·依申請專利範圍第24項所述之吸收性物件,其中該 吸收結構具有一基重,該基重沿著吸收結構的長度和寬度 中的至少一者是不一致的。 27 ·依申請專利範圍第24項所述之吸收性物件,其中至 少一部份吸收結構的可透性大於或等於40平方微米。 28·依申請專利範圍第27項所述之吸收性物件,其中該 部份吸收結構的可透性大於或等於6〇平方微米。 29依申請專利範圍第24項m述之吸收性物件,其中連 結纖維在吸收結構中的濃度沿著吸收結構之長度,寬度和 厚度的至少一者是不一致的。 3 0 ·—種吸收性物件,其包含: E:\PATENT\PK-001 〇8\0831\pk-〇〇 1-0831-1 d〇c2003/6/l3 yj 200304794 一襯裡丄係與穿戴者身體呈接觸關係; -外覆蓋物’係與襯裡呈相對關係;以及 一吸收體,係位在該襯裡和哕卜 T J外覆盍物又間,該吸收醴 包含一一體構造的非織造吸收处M 、、π a ^ 叫、及收結構,孩吸收結構包含吸收 纖維和被活化形成吸收結構内 口僻/』< 円纖維連結的連结輸 且吸收結構具有一長度,一寬度,一 I、…減、准 見及 厚度和一可透性,該 可透性在整個吸收結構令皆大於20平方微米,該連結纖維 在吸收結構内的濃度沿著吸收結構的長度度 的至少一者是不均勻的。 & π +沒T 儿依中請專利範圍第30項所述之吸收性物件,其中該 連結纖維是多成分纖維’而至少一連結纖維成分的融化溫 度低於至少一其他連結纖維成分的融化溫度。 32·依申請專利範圍第3〇項所述之吸收性物件,其中該 吸收結構具有一基重,該基重沿著吸收結構的長度和寬度 中的至少一者是不一致的。 33·依申請專利範圍第3〇項所述之吸收性物件,其中至 少一部份吸收結構的可透性大於或等於4〇平方微米'。 34·依申請專利範圍第33項所述之吸收性物件,其中該 邵份吸收結構的可透性大於或等於6〇平方微米。 3 5 · —種吸收性物件,其包含: 一襯裡,係與穿戴者身體呈接觸關係; 一外覆蓋物’係與襯裡呈相對關係;以及 一吸收體,係位在該襯裡和該外覆蓋物之間,該吸收體 匕含 植構^的非織造吸收結構’該吸收結構包含吸收 纖維和被活化形成吸收結構内之内纖維連結的連結纖維, 涊吸收結構具有一長度,一寬度,和一厚度,該連結纖維 在吸收結構内的濃度沿著吸收結構的長度,寬度和厚度中 的至少一者是不均勻的。 3 6 ·依申請專利範圍第3 5項所述之吸收性物件,其中該 E:\PATENT\PK-001 08\0831\pk-001-0831-1 doc2003/6/13 58 200304794 吸收結構係空氣成形者。 3 7.依申請專利範圍第3 5項所述之吸收性物件,其中吸 收結構的厚度沿著吸收結構長度和寬度中的至少一者是不 一致的。 3 8.依申請專利範圍第3 5項所述之吸收性物件,其中該 吸收結構具有依密度,該密度沿著吸收結構中之長度,寬 度和厚度的至少一者是不一致的。 3 9 ·依申請專利範園第3 5項所述之吸收性物件,其中該 吸收結構的連結纖維係被電磁能活化。 40.依申請專利範圍第39項所述之吸收性物件,其中電 磁能是微波輻射者。 41 ·依申請專利範圍第3 5項所述之吸收性物件,其中吸 收體具有一長度,一寬度和一厚度,其分别等於吸收結構 之長度,寬度和厚度。 42·依申請專利範圍第37項所述之吸收性物件,其中吸 收結構具有界定出吸收結構長度的縱向相對末端,和界定 出吸收結構寬度的橫向相對側緣,吸收結構的一部份具有 一厚度’該厚度係大於吸收結構其餘部份的厚度,該部份 具有一寬度,該寬度少於吸收結構其餘部份的寬度。 43 ·依申請專利範圍第42項所述之吸收性物件,其中該 邵份係位在吸收結構側緣之間的橫向中央。 44·依申請專利範園第42項所述之吸收性物件,其中該 4伤具有一長度’該長度少於吸收結構的長度,且該部份 係位在吸收結構末端縱向向内的位置上。 45 ·依申請專利範圍第3 5項所述之吸收性物件,其中吸 收結構包含吸收纖維,連結纖維和超吸收材料的混合物。 46· —種吸收性物件,其包含: 一襯裡,係與穿戴者身體呈接觸關係; 一外覆盍物,係與襯裡呈相對關係;以及 E:\PATENT\PK-001 08\0831\pk-〇〇i 〇83M d〇c2003/6/13 59 200304794 及收也,係位在該襯裡和該外覆蓋物之間,該吸收體 包^ 一非織造吸收結構,該非織造吸收結構具有一長度, 厚度,一寬度,一厚度和相對主要面,該吸收結構包含 吸收纖維和連結纖維,該連結纖維爲多成分纖維,其中至 少一連結纖維成分的融化溫度低於至少一其他連結纖維成 分的融化溫度,連結纖維在該主要面上具有一隨意定位。 47 ·依申凊專利範圍第46項所述之吸收性物件,其中該 吸收結構是一體構造。 48 ·依申請專利範圍第47項所述之吸收性物件,其中該 吸收結構是空氣成形者。 49 ·依申請專利範圍第46項所述之吸收性物件,其中該 連結纖維在吸收結構中的濃度沿著吸收結構的長度,寬度 和厚度的至少一者是不一致的。 5〇·依申請專利範圍第46項所述之吸收性物件,其中吸 收結構的連結纖維係可被電磁能活化。 5 1 ·依申請專利範圍第46項所述之吸收性物件,其中吸 收結構的主要面在連結纖維活化期間和活化之後是未被塑 形的’以在吸收結構内形成内纖維連結。 52·依申請專利範圍第46項所述之吸收性物件,其中連 結纖維在吸收結構中的濃度大於〇%而少於5%。 $ 3 ·依申請專利範圍第4 6項所述之吸收性物件,其中吸 收結構的厚度沿著吸收結構長度和寬度的至少一者是不一 致的。 54·依申請專利範圍第46項所述之吸收性物件,其中吸 收結構具有一基重,該基重沿著吸收結構長度和寬度的至 少一者是不一致的。 55·依申請專利範圍第46項所述之吸收性物件,其中吸 心結構具有依密度,該密度沿著吸收結構長度,寬度和厚 度的至少一者是不一致的。 ΕΛΡΑΤΕ猜K侧0_3_•。⑽3M _㈣廳仞 200304794 5 6 · —種吸收結構,其包含: 一襯裡’係與穿戴者身體呈接觸關係; 一外覆蓋物,係與襯裡呈相對關係;以及 一吸收體,係位在襯裡和外覆蓋物之間且包含一非織造 吸收結構’該非織造吸收結構具有一長度,一寬度,和一 厚度’該吸收結構包含包含吸收纖維和可被活化以在吸收 結構内形成内纖維連結的連結纖維,該連結纖維爲多成分 纖維,其中至少一連結纖維成分的融化溫度低於至少一其 他連結纖維成分的融化溫度,該吸收結構的寬度在連結纖 維被活化之前,沿著該吸收結構之長度方向是不一致的。 57.依申請專利範圍第56項所述之吸收性物件,其中該 吸收結構是一體構造。 58·依申請專利範圍第57項所述之吸收性物件,其中該 吸收結構是空氣成形者。 59·依申請專利範圍第56項所述之吸收性物件,其中該 連結纖維在吸收結構中的濃度沿著吸收結構的長度,寬度 和厚度的至少一者是不一致的。 60.依申請專利範圍第56項所述之吸收性物件,其中連 結纖維在吸收結構中的濃度大於〇%而少於5%。 61 ·依申請專利範圍第5 6項所述之吸收性物件,其中吸 收結構的厚度沿著吸收結構長度和寬度的至少一者是不一 致的。 62 ·依申請專利範圍第56項所述之吸收性物件,其中吸 收結構具有依密度,該密度沿著吸收結構長度,寬度和厚 度的至少一者是不一致的。 63 ·依申請專利範圍第56項所述之吸收性物件,其中吸 收具有_長度,一寬度和/厚度’其分别等於吸收結構 <長度,寬度和厚度。 64.依申請專利範圍第5 6項所述之吸收性物件,其中吸 E:雨EN慨侧⑽糊·丨加應/6/丨3 61 200304794 收結構具有一基重,該基重沿著吸收結構長度和寬度的至 少一者是不一致的。 65· —種吸收性物件,其包含: 一襯裡,係與牙戴者身體呈接觸關係; 一外覆蓋物,係與襯裡呈相對關係;以及 一吸收體,係位在襯裡和外覆蓋物之間且包含一非織造 吸收結構’該非織造吸收結構具有一長度,一寬度,和一 厚度,該吸收結構包含吸收纖維,超吸收材料和可被活化 以在吸收結構内形成内纖維連結的連結纖維,該超吸收材 料係通過吸收結構的整個寬度而分佈,而吸收結構的寬度 在連結纖維被活化之前,沿著該吸收結構之長度方向是不 一致的。 66·依申請專利範圍第65項所述之吸收性物件,其中吸 收纖維,超吸收材料和連結纖維在整個吸收結構中是同質 混合的。 67· —種吸收性物件,其包含: 一襯裡’係與穿戴者身體呈接觸關係; 一外覆蓋物,係與襯裡呈相對關係;以及 一吸收體’係位在襯裡和外覆蓋物之間且包含一非織造 吸收結構,該非織造吸收結構具有一長度,一寬度,一厚 度和相對主要面,該吸收結構包含吸收纖維和被活化而在 吸收結構内形成内纖維連結的連結纖維,超吸收結構的厚 度&著吸收結構的長度和寬度的至少一者是不一致的,連 結纖維在該主要面上是隨意定位的。 68.依申請專利範圍第67項所述之吸收性物件,其中該 吸收結構是一體構造。 69依申請專利範圍第67項所述之吸收性物件,其中該 吸收結構是空氣成形者。 70.依申請專利範圍第67項所述之吸收性物件,其中連 E:\PATENT\PK-001 〇8\0831\pk-〇〇,.〇831., d〇c2003/6/I3 ^ 200304794 結纖維在吸收結構中的濃度沿著吸收結構中長度,寬度和 每度中至少一者的至少—部份是不一致的。 71 ·依申請專利範圍第67項所述之吸收性物件,其中吸 收結構的連結纖維係被電磁能熱活化。 72·依申請專利範圍第67項所述之吸收性物件,其中吸 收結構的主要面在連結纖維活化期間和活化之後是未被塑 形的。 73·依申請專利範圍第67項所述之吸收性物件,其中吸 收〜構具有一基重,該基重沿著吸收結構長度和寬度中的 至少一者是不一致的。 74.依申請專利範園第67項所述之吸收性物件,其中吸 收結構具有依密度,該密度沿著吸收結構長度,寬度和厚 度的至少一者是不一致的。 7 5 · —種吸收性物件,其包含: 一觀裡’係與穿戴者身體呈接觸關係; 一外覆蓋物,係與襯裡呈相對關係;以及 一吸收體,係位在襯裡和外覆蓋物之間,該吸收體包含 一—體構造的非織造吸收結構,且該吸收體包含吸收纖維 和被活化而在吸收結構内形成内纖維連結的連結纖維,吸 收結構具有—長度’ _寬度和_厚度’連結纖維在吸收結 構中的重量比例係大於〇%而小於5%。 76·依申請專利範圍第乃項所述之吸收性物件,豆中連 結纖維爲多成分纖維’纟中至少一連結纖維成分的融化溫 度低於至少一其他連結纖維成分的融化溫度。 E:\PATENT\PK-001 08\0831\pk 001-083M doc2〇〇3/6/13200304794 Patent Application Park ·· 1 · An absorbent article comprising: a lining, which is in contact with the wearer's body; an outer covering, which is in a relative relationship with the lining; and an absorber, which is ik Between the liner and the outer cover and & | a non-woven absorbent structure having a length, a thickness, a width and the opposite side edges of the width of the extruded structure, the thickness of the absorbent structure along the absorption π At least one of the structure length and width is inconsistent. The relative edge of the absorbent structure is not cut in the length direction of the absorbent structure. The absorbent structure is constructed and contains absorbent fibers and can be activated to be within the absorbent structure. Interlocking fibers forming inner fiber connections. 2. The absorbent article according to item 丨 of the patent application scope, wherein the absorbent structure is an air former. 3. The absorbent article according to item 1 of the scope of the patent application, wherein the concentration of the connecting fibers in the absorbent structure is inconsistent along at least one of the length, width, and thickness of the absorbent structure. 4. The absorptive article according to item i in the scope of the patent application, wherein the density of the absorbent, ′, and mouth structure is inconsistent along the length, width, and thickness of the absorbent structure. 5. The absorbent article according to item 1 of the scope of the patent application, wherein the connecting and cutting dimensions are multi-component fibers, and the melting temperature of at least one of the connecting fiber components is lower than the melting temperature of at least other connecting fiber components. 6. The absorbent article according to item 1 of the patent application park, wherein the width of the absorbent structure is inconsistent along the length of the nonwoven structure. 7. An absorbent article comprising: a lining, which is in contact with the wearer's body; an outer cover, which is in a relative relationship with the lining; and an absorbent, which is located between the lining and the outer cover and Include a non-woven absorbent structure 'The non-woven absorbent structure contains absorbent fibers and can be activated to ΕΛΡΑΤΕΝ1ΛΡΚ-001 〇8 \ 〇831 \ pk-〇〇1-0831-1 doc2003 / 6 /! 3 53 200304794 formed within the absorbent structure Inner fiber-linked connecting fiber, the connecting fiber is a multi-component fiber, wherein the melting temperature of at least one of the connecting fiber components is lower than at least the melting temperature of other connecting fiber components, and the absorbent structure has a length 'a thickness' a width and On the opposite side edges of the structure width, the width of the absorption, ', cr structure / α is not consistent in the length direction of the absorption structure, and the opposite side edges of the absorption structure are not cut in the length direction of the absorption structure. 8 * The absorbent article according to item 7 of the scope of patent application, wherein the non-woven structure is a unitary structure. 9. The absorbent article according to item 7 of the patent application park, wherein the fly-woven structure is an air former. I 0 · An absorbent article comprising: a lining, which is in contact with the body of the wearer; an outer cover, which is in a relative relationship with the lining; and an absorbent, which is located between the lining and the outer cover And includes a nonwoven absorbent structure having a length, a thickness, and a width. The thickness of the absorbent structure is inconsistent along at least one of the length and width of the absorbent structure. The absorbent structure is an integral structure and Containing absorbent fibers and linking fibers that can be activated to form internal fiber bonds within the absorbent structure, the absorbent structure is not shaped during and after activation of the linking fibers. II. The absorbent article according to item 10 of the scope of patent application, wherein the width of the absorbent structure is inconsistent along the length of the nonwoven structure. 12-An absorbent article comprising: a lining, which is in contact with the wearer's body; an outer covering, which is in a relative relationship with the lining; and an absorbent, which is located between the lining and the outer covering A non-woven absorbent structure is included. The non-woven absorbent structure has a length, a width, and a basis weight. The width of the absorbent structure is inconsistent along the length of the absorbent structure. The basis weight of the absorbent structure is along the length and width of the absorbent structure. At least one of them is inconsistent. The absorbent structure is integrally constructed and contains absorbent fibers and can be activated by E: \ PATENT \ PK-001 08 \ 0831 \ pk-00l-083l-l doc2003 / 6/13 54 200304794 Within the absorbent structure are formed internally fiber-linked connecting fibers. The absorbent structure has a relatively major surface, which is during the activation of the connecting fiber: it is unshaped after activation. 1 3 · An absorbent article comprising: a lining, which is in contact with the wearer's body; an outer cover, which is in a relative relationship with the lining; and an absorbent, which is located between the lining and the outer cover And contains a non-absorbent structure ', the non-woven absorbent structure includes absorbent fibers and linking fibers that can be activated to form internal fiber bonds in the absorbent structure, the linking fibers are multicomponent fibers, and at least the linking fiber component has a low melting temperature At least-the melting temperature of the other connected fiber components, the absorbent structure has a length '-thickness'-width and opposite side edges defining the structure width, the width of the absorbent structure is absent along the length of the absorbent structure-no concave surface Partial surface contour.仏 Elephant mouthpiece 14. According to the absorbent article described in item 13 of the scope of the patent application, each side edge of the woven structure has a convex surface profile. 8 1 5. An absorbent article comprising: a lining, which is in contact with the wearer's body; an outer cover, which is in a relative relationship with the lining; an absorbent ft, which is located on the lining and the outer | cover And contains a __ nonwoven absorbent structure, the nonwoven absorbent structure has a length, a thickness, -width 'defines the opposite side edge of the structure width, #relative to the main surface, the thickness of the structure over the width of the absorbent structure along the length of the structure At least = the structure has a brightness P white layer passing through its width on the part, and the value measured by the -absorption structure brightness test is 0 5 to 3 · 5 grayscale units / mm. 1 6. An absorbent article comprising: a lining, which is in contact with the wearer's body; an outer cover, which is in a relative relationship with the lining; and E: \ PATENT \ PK-001 08 ^ 831 ^- 001.083, ^ doc2003 / 6/13 55 200304794 An absorbent body is located between the liner and the outer cover, the absorbent body includes a nonwoven absorbent structure 'the nonwoven absorbent structure has a length, a thickness' and a width 'The opposite side edge of the structure II degrees out of the boundary, the width of the absorption structure is not consistent along the length of the absorption structure, the side edge of the absorption structure has an edge brightness profile, which is the second level determined by an edge brightness test A polynomial function is defined, in which the coefficient "a" of the X2 term ranges from -15 to 20, and the coefficient of the "X" term "b," ranges from 10 to 40. 1 7 -An absorbent article comprising: a lining in contact with the wearer's body; an outer cover in a relative relationship with the lining; and an absorbent body located between the lining and the outer cover In the meantime, the absorber contains--body structure A non-woven absorbent structure, and the non-woven absorbent structure includes absorbent fibers and linking fibers that can be activated to form internal fiber links within the absorbent structure, the absorbent structure having a length, a width, a thickness, and a permeability, the The permeability in the entire absorbent structure is greater than 20 square micrometers, and the thickness of the absorbent structure is inconsistent along at least one of the length and width of the absorbent structure. 1 8 · According to item 17 of the scope of patent application The absorbent article, wherein the linking fiber is a multi-component fiber, and the melting temperature of at least one linking fiber component is lower than the melting temperature of at least one other linking fiber component. An absorbent article, wherein the absorbent structure has a basis weight, which is inconsistent along at least one of the length and width of the absorbent structure. 20. The absorbent article according to item 17 of the patent application park The permeability of at least a part of the absorbent structure is greater than or equal to 40 square microns. 2 1 · According to the absorbent article described in item 20 of the scope of patent application, The permeability of this part of the absorbent structure is greater than or equal to 60 square microns. 22. The absorbent article according to item I of the patent application park, wherein the E: \ PATENT \ PIC-G0 丨 嶋 83l \ plc side. G83i_doc2GG3 / 6/13% 200304794 The absorption structure has a density that is inconsistent along at least one of the length, width, and thickness of the absorption structure. 2 3 · According to the first of the scope of patent application The absorbent article according to item 7, wherein the concentration of the connecting fibers in the absorbent structure is inconsistent along at least one of the length, width, and thickness of the absorbent structure. 24 · An absorbent article comprising: a lining, which is in contact with the wearer's body; an outer cover, which is in a relative relationship with the lining; and an absorbent, which is positioned on the lining and the outer cover In between, the absorbent body includes a non-woven absorbent structure of a body structure, and the absorbent body includes absorbent fibers and connecting fibers that are activated to form internal fiber links within the absorbent structure. The absorbent structure has a length, a width, a thickness and A permeability, which is greater than 20 square microns throughout the absorbent structure, and a density that is non-uniform along at least one of the length and width of the absorbent structure. 25. The absorbent article according to item 24 of the scope of the patent application, wherein the linking fibers are multi-component fibers, and the melting temperature of at least one linking fiber component is lower than the melting temperature of at least one other linking fiber component. 26. The absorbent article according to item 24 of the scope of patent application, wherein the absorbent structure has a basis weight that is inconsistent along at least one of the length and width of the absorbent structure. 27. The absorbent article according to item 24 of the scope of patent application, wherein the permeability of at least a part of the absorbent structure is greater than or equal to 40 square micrometers. 28. The absorbent article according to item 27 of the scope of patent application, wherein the permeability of the part of the absorbent structure is greater than or equal to 60 square microns. 29. The absorbent article according to item 24m of the scope of the patent application, wherein the concentration of the linking fibers in the absorbent structure is inconsistent along at least one of the length, width and thickness of the absorbent structure. 3 0 · —A kind of absorbent article, including: E: \ PATENT \ PK-001 〇8 \ 0831 \ pk-〇〇1-0831-1 d〇c2003 / 6 / l3 yj 200304794 a lining system and the wearer The body is in contact relationship;-the outer cover 'is in a relative relationship with the lining; and an absorber is located between the lining and the TJ outer cover, and the absorbent cover comprises a non-woven absorbent structure of an integrated structure The M,, π a ^, and closing structure, the absorption structure includes absorption fibers and is activated to form the inside of the absorption structure / "; 円 fiber connection connection and the absorption structure has a length, a width, a I, ... minus, see, and thickness and a permeability, the permeability is greater than 20 square micrometers in the entire absorption structure, the concentration of the connecting fiber in the absorption structure along at least one of the length of the absorption structure Is uneven. & π + not T The absorbent article according to Item 30 of the Chinese Patent Application, wherein the linking fiber is a multi-component fiber and the melting temperature of at least one linking fiber component is lower than the melting of at least one other linking fiber component temperature. 32. The absorbent article according to item 30 of the scope of patent application, wherein the absorbent structure has a basis weight that is inconsistent along at least one of the length and width of the absorbent structure. 33. According to the absorbent article described in item 30 of the scope of patent application, at least a part of the absorbent structure has a permeability greater than or equal to 40 square micrometers'. 34. The absorbent article according to item 33 of the scope of patent application, wherein the permeability of the absorbing component is greater than or equal to 60 square microns. 3 5 ·-An absorbent article, comprising: a lining, which is in contact with the wearer's body; an outer cover, which is in a relative relationship with the lining; and an absorbent, which is positioned on the lining and the outer cover Between the objects, the absorbent body contains a non-woven absorbent structure of the plant structure. The absorbent structure includes absorbent fibers and connecting fibers that are activated to form internal fiber links within the absorbent structure. The absorbent structure has a length, a width, and A thickness, the concentration of the connecting fibers in the absorbent structure is non-uniform along at least one of the length, width, and thickness of the absorbent structure. 3 6 · The absorbent article according to item 35 of the scope of the patent application, wherein the E: \ PATENT \ PK-001 08 \ 0831 \ pk-001-0831-1 doc2003 / 6/13 58 200304794 absorbent structure Shaper. 37. The absorbent article according to item 35 of the scope of patent application, wherein the thickness of the absorbent structure is inconsistent along at least one of the length and the width of the absorbent structure. 38. The absorbent article according to item 35 of the scope of the patent application, wherein the absorbent structure has a density that is inconsistent along at least one of the length, width and thickness in the absorbent structure. 39. The absorbent article according to item 35 of the patent application park, wherein the connecting fibers of the absorbing structure are activated by electromagnetic energy. 40. The absorbent article according to item 39 of the scope of patent application, wherein the electromagnetic energy is microwave radiation. 41. The absorbent article according to item 35 of the scope of the patent application, wherein the absorbent body has a length, a width and a thickness, which are respectively equal to the length, width and thickness of the absorbent structure. 42. The absorbent article according to item 37 of the scope of patent application, wherein the absorbent structure has longitudinally opposite ends defining the length of the absorbent structure and laterally opposite side edges defining the width of the absorbent structure, and a part of the absorbent structure has a Thickness' The thickness is greater than the thickness of the rest of the absorbent structure, and the portion has a width that is less than the width of the rest of the absorbent structure. 43. The absorbent article according to item 42 of the scope of patent application, wherein the component is located at the lateral center between the side edges of the absorbent structure. 44. The absorbent article according to item 42 of the patent application park, wherein the 4 wounds have a length 'the length is less than the length of the absorbent structure, and the portion is located in the longitudinally inward position at the end of the absorbent structure' . 45. The absorbent article according to item 35 of the scope of the patent application, wherein the absorbent structure comprises a mixture of absorbent fibers, connecting fibers and superabsorbent materials. 46 · —An absorbent article comprising: a lining, which is in contact with the body of the wearer; an outer covering, which is in a relative relationship with the lining; and E: \ PATENT \ PK-001 08 \ 0831 \ pk -〇〇i 〇83M d〇c2003 / 6/13 59 200304794 and Shouye, located between the lining and the outer cover, the absorbent body ^ a nonwoven absorbent structure, the nonwoven absorbent structure has a length , Thickness, a width, a thickness and a relatively major surface, the absorbent structure includes absorbent fibers and connecting fibers, the connecting fibers are multi-component fibers, wherein the melting temperature of at least one of the connecting fiber components is lower than the melting of at least one of the other connecting fiber components At temperature, the bonding fibers have an arbitrary positioning on the major surface. 47. The absorbent article according to item 46 of the scope of patent application, wherein the absorbent structure is an integral structure. 48. The absorbent article according to item 47 of the patent application scope, wherein the absorbent structure is an air former. 49. The absorbent article according to item 46 of the scope of patent application, wherein the concentration of the linking fibers in the absorbent structure is inconsistent along at least one of the length, width, and thickness of the absorbent structure. 50. The absorbent article according to item 46 of the scope of patent application, wherein the connecting fiber of the absorbent structure can be activated by electromagnetic energy. 5 1 · The absorbent article according to item 46 of the scope of patent application, wherein the main surface of the absorbent structure is unshaped during and after activation of the linking fibers to form an inner fiber link within the absorbent structure. 52. The absorbent article according to item 46 of the scope of patent application, wherein the concentration of the connecting fibers in the absorbent structure is greater than 0% and less than 5%. $ 3. The absorbent article according to item 46 of the scope of patent application, wherein the thickness of the absorbent structure is inconsistent along at least one of the length and width of the absorbent structure. 54. The absorbent article according to item 46 of the scope of patent application, wherein the absorbent structure has a basis weight that is inconsistent along at least one of the length and width of the absorbent structure. 55. The absorbent article according to item 46 of the patent application, wherein the core structure has a density that is inconsistent along at least one of the length, width, and thickness of the absorbent structure. ΕΛΡΑΤΕ guesses the K side 0_3_ •. ⑽3M _㈣ 厅 仞 200304794 5 6-An absorbing structure comprising:-a lining 'is in contact with the wearer's body; an outer covering is in a relative relationship with the lining; and an absorber is located in the lining and Between the outer coverings and including a nonwoven absorbent structure 'The nonwoven absorbent structure has a length, a width, and a thickness' The absorbent structure includes an absorbent fiber and a link that can be activated to form an internal fibrous connection within the absorbent structure Fiber, the linking fiber is a multi-component fiber, wherein the melting temperature of at least one linking fiber component is lower than the melting temperature of at least one other linking fiber component, and the width of the absorbent structure is along the length of the absorbent structure before the linking fiber is activated The directions are inconsistent. 57. The absorbent article according to item 56 of the scope of patent application, wherein the absorbent structure is a unitary structure. 58. The absorbent article according to item 57 of the scope of patent application, wherein the absorbent structure is an air former. 59. The absorbent article according to item 56 of the scope of the patent application, wherein the concentration of the connecting fibers in the absorbent structure is inconsistent along at least one of the length, width, and thickness of the absorbent structure. 60. The absorbent article according to item 56 of the scope of the patent application, wherein the concentration of the connecting fibers in the absorbent structure is greater than 0% and less than 5%. 61. The absorbent article according to item 56 of the scope of patent application, wherein the thickness of the absorbent structure is inconsistent along at least one of the length and width of the absorbent structure. 62. The absorbent article according to item 56 of the patent application scope, wherein the absorbent structure has a density that is inconsistent along at least one of the length, width and thickness of the absorbent structure. 63. The absorbent article according to item 56 of the scope of patent application, wherein the absorbent has a length, a width and / thickness' which are equal to the absorbent structure < length, width and thickness, respectively. 64. The absorbent article according to item 56 of the scope of the patent application, in which E: the side paste of rain EN · 丨 加 应 / 6 / 丨 3 61 200304794 The receiving structure has a basis weight, and the basis weight is along At least one of the length and width of the absorbent structure is inconsistent. 65 · An absorbent article, comprising: a lining, which is in contact with the body of the tooth wearer; an outer covering, which is in a relative relationship with the lining; and an absorbent, which is located between the lining and the outer covering And including a nonwoven absorbent structure, the nonwoven absorbent structure having a length, a width, and a thickness, the absorbent structure comprising absorbent fibers, a superabsorbent material, and linking fibers that can be activated to form internal fiber bonds within the absorbent structure The superabsorbent material is distributed through the entire width of the absorbent structure, and the width of the absorbent structure is inconsistent along the length of the absorbent structure before the connecting fibers are activated. 66. The absorbent article according to item 65 of the scope of patent application, wherein the absorbent fiber, the superabsorbent material and the connecting fiber are homogeneously mixed throughout the absorbent structure. 67 · An absorbent article, comprising: a lining 'is in contact with the wearer's body; an outer covering is in a relative relationship with the lining; and an absorbent' is located between the lining and the outer covering A non-woven absorbent structure is provided. The non-woven absorbent structure has a length, a width, a thickness and a relative major surface. The absorbent structure includes absorbent fibers and connecting fibers that are activated to form internal fiber links in the absorbent structure. The thickness of the structure is at least one of the length and width of the absorbent structure inconsistent, and the connecting fibers are randomly positioned on the main surface. 68. The absorbent article according to item 67 of the application, wherein the absorbent structure is a unitary structure. 69. The absorbent article according to item 67 of the application, wherein the absorbent structure is an air former. 70. The absorbent article according to item 67 of the scope of patent application, wherein E: \ PATENT \ PK-001 〇8 \ 0831 \ pk-〇〇, .〇831., Doc2003 / 6 / I3 ^ 200304794 The concentration of knot fibers in the absorbent structure is at least partially inconsistent along at least one of the length, width, and each degree of the absorbent structure. 71. The absorbent article according to item 67 of the scope of patent application, wherein the connecting fibers of the absorbent structure are thermally activated by electromagnetic energy. 72. The absorbent article according to item 67 of the scope of patent application, wherein the main surface of the absorbent structure is unshaped during and after activation of the linking fibers. 73. The absorbent article according to item 67 of the scope of patent application, wherein the absorbent structure has a basis weight that is inconsistent along at least one of the length and width of the absorbent structure. 74. The absorbent article according to item 67 of the patent application park, wherein the absorbent structure has a density that is inconsistent along at least one of the length, width, and thickness of the absorbent structure. 7 5 · — An absorbent article, which includes: "Yuanli 'is in contact with the wearer's body; an outer cover is in a relative relationship with the lining; and an absorbent is in the lining and the outer cover In between, the absorbent body includes a non-woven non-woven absorbent structure, and the absorbent body includes absorbent fibers and connecting fibers that are activated to form internal fiber links within the absorbent structure. The absorbent structure has -length'_width and_ The weight ratio of the 'thickness' linking fibers in the absorbent structure is greater than 0% and less than 5%. 76. According to the absorbent article described in item 1 of the scope of the patent application, the melting temperature of at least one linking fiber component in beans is multi-component fiber '纟, and the melting temperature of at least one other linking fiber component is lower. E: \ PATENT \ PK-001 08 \ 0831 \ pk 001-083M doc2〇〇〇 / 6/6/13
TW91136252A 2001-12-20 2002-12-16 Absorbent article with stabilized absorbent structure TW564172B (en)

Applications Claiming Priority (7)

Application Number Priority Date Filing Date Title
US10/034,021 US20030118814A1 (en) 2001-12-20 2001-12-20 Absorbent structures having low melting fibers
US10/037,385 US6846448B2 (en) 2001-12-20 2001-12-20 Method and apparatus for making on-line stabilized absorbent materials
US10/034,079 US20030129392A1 (en) 2001-12-20 2001-12-20 Targeted bonding fibers for stabilized absorbent structures
US10/033,860 US20030119406A1 (en) 2001-12-20 2001-12-20 Targeted on-line stabilized absorbent structures
US10/306,201 US20030119405A1 (en) 2001-12-20 2002-11-27 Absorbent article with stabilized absorbent structure
US10/306,095 US20030119413A1 (en) 2001-12-20 2002-11-27 Absorbent article with stabilized absorbent structure
US10/306,097 US20030119400A1 (en) 2001-12-20 2002-11-27 Absorbent article with stabilized absorbent structure

Publications (2)

Publication Number Publication Date
TW200304794A true TW200304794A (en) 2003-10-16
TW564172B TW564172B (en) 2003-12-01

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