TW200301242A - Refining method of oxidative reaction solution - Google Patents
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- TW200301242A TW200301242A TW91135946A TW91135946A TW200301242A TW 200301242 A TW200301242 A TW 200301242A TW 91135946 A TW91135946 A TW 91135946A TW 91135946 A TW91135946 A TW 91135946A TW 200301242 A TW200301242 A TW 200301242A
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- C07—ORGANIC CHEMISTRY
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- C07C407/00—Preparation of peroxy compounds
- C07C407/003—Separation; Purification; Stabilisation; Use of additives
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Abstract
Description
200301242 五、發明說明α) 發明所屬之技術領域 本發明是有關於一種氧化反應液的製造方法,且特別 是有關於一種含有經氧化異丙苯所得到之異丙笨氫過氧化 物(Cumene Hydroperoxide)之氧化反應液的精製方法,此 種氧化反應液的精製方法具有可有效的活用精製用水,而 可以利用較少之水量精製氧化反應液,且可以減少排水處 理量等優點。 先前技術 藉由氧化異丙苯而得到異丙苯過氧化氫,然後再利用 異丙苯氫過氧化物與丙烯(Propylene)經環氧化反應而得 到環氧丙烧(P r 〇 p y 1 e n e ο X i d e )是習知的方法。 在此,如日本專利特開2 0 0 1 - 0 3 1 6 6 2號案所揭示,含 有經氧化異丙苯所得到之異丙苯氫過氧化物(C u m e n e Hydroperoxide)之氧化反應液中的有機酸濃度較佳為0· 5 重量百分比以下,更佳為0.1重量百分比以下。而且,伴 隨著氧化反應所產生之有機酸一般是利用鹼中和,為了使 供給環氧化反應之含有異丙苯氫過氧化物的反應液中的鈉 濃度為1 0 0 0重量p p m以下,因此日本專利特開2 0 0 1 - 2 7 0 8 7 5 號案揭示在環氧化製程之前較佳是進行水洗淨製程以有效 率的同時去除鈉。此外,就供給環氧化反應之含有異丙苯 氫過氧化物的反應液中的水份濃度而言,日本專利特開 2 0 0 1 - 2 7 0 8 7 6號案亦揭示除去水分之製程。 亦即,揭露一種以驗中和氧化反應液,並進行水洗淨 使其精製,之後使反應液脫水而得到環氧化原料之方法。200301242 V. Description of the invention α) Technical field to which the invention belongs The present invention relates to a method for producing an oxidation reaction solution, and in particular, to a cumene hydroperoxide containing cumene hydroperoxide obtained by oxidizing cumene ) Method for purifying the oxidation reaction solution. This method for purification of the oxidation reaction solution has the advantages of effectively utilizing purified water, and can use a smaller amount of water to refine the oxidation reaction solution, and can reduce the amount of wastewater treatment. In the prior art, cumene hydrogen peroxide was obtained by oxidizing cumene, and then cumene hydroperoxide and Propylene were used to perform epoxidation to obtain propylene oxide (P r pypy 1 ene ο). X ide) is a known method. Here, as disclosed in Japanese Patent Laid-Open No. 2 0 1-0 3 1 6 6 2, in an oxidation reaction liquid containing cumene hydroperoxide obtained by cumene oxidation The organic acid concentration is preferably 0.5% by weight or less, and more preferably 0.1% by weight or less. In addition, the organic acid produced by the oxidation reaction is generally neutralized with a base. In order to make the sodium concentration in the reaction solution containing cumene hydroperoxide supplied to the epoxidation reaction be 100 ppm by weight or less, Japanese Patent Laid-Open No. 2000- 2 7 0 8 7 5 discloses that it is preferable to perform a water washing process before the epoxidation process to efficiently remove sodium at the same time. In addition, as for the water concentration in the cumene hydroperoxide-containing reaction solution for the epoxidation reaction, Japanese Patent Laid-Open No. 2 0 1-2 7 0 8 7 6 also discloses a process for removing water. . That is, a method is disclosed for neutralizing the oxidation reaction solution, washing it with water for purification, and then dehydrating the reaction solution to obtain an epoxidation raw material.
10561pi f. ptd 第6頁 200301242 五、發明說明(2) 但是,在上述氧化反應液的精製中需要大量的水,因 而會有水處理量大之缺點。 發明内容 有鑑於此,本發明的目的就是在提供一種含有經氧化 異丙苯所得到之異丙苯氫過氧化物(Cumene H y d r 〇 p e r ο X i d e )之氧化反應液的精製方法,此種氧化反應 液的精製方法具有可有效的活用精製用水,而可以利用較 少之水量精製氧化反應液,且可以減少排水處理量等優 點。 在此所謂之精製,係指利用驗中和含有經氧化異丙苯 所得到之異丙苯氫過氧化物(Cumene Hydroperoxide)之氧 化反應液中存在的有機酸,然後利用水洗淨除去所生成之 鹽類與過剩的添加驗。 亦即,本發明提出一種含有經氧化異丙苯所得到之異 丙苯氫過氧化物之氧化反應液的精製方法,包括下列製 程·· 第一製程:在應該精製的氧化反應液(1 )中添加混和 鹼水溶液(2 )與以下述第二製程所得到之水層(3 )的全部或 一部份,然後使油層(5 )與水層(6 )分離之製程。 第二製程:在以第一製程所得到之油層(5 )中添加混 和以下述第三製程所得到之水層(7)的全部或一部份,然 後使油層(9 )與水層(3 )分離之製程。 第三製程:在以第二製程所得到之油層(9 )中添加混 和水(1 0 ),然後使油層(1 1 )與水層(7 )分離之製程。10561pi f. Ptd Page 6 200301242 V. Description of the invention (2) However, the purification of the above-mentioned oxidation reaction solution requires a large amount of water, and therefore has the disadvantage of a large amount of water treatment. SUMMARY OF THE INVENTION In view of this, an object of the present invention is to provide a method for purifying an oxidation reaction solution containing cumene hydroperoxide (Cumene Hydroperoxide Xide) obtained by oxidizing cumene. The method for purifying the oxidation reaction solution has the advantages of being able to effectively utilize purified water, and can use a smaller amount of water to refine the oxidation reaction solution, and can reduce the amount of wastewater treatment. The term "refining" used herein refers to the use of organic acids present in an oxidation reaction solution containing Cumene Hydroperoxide obtained by oxidizing cumene, followed by washing with water to remove the generated products. Of salt and excess added. That is, the present invention proposes a method for purifying an oxidation reaction solution containing cumene hydroperoxide obtained by oxidizing cumene, including the following processes: The first process: the oxidation reaction solution (1) to be refined A process of adding a mixture of an alkaline aqueous solution (2) and all or part of the water layer (3) obtained in the second process described below, and then separating the oil layer (5) and the water layer (6). The second process: adding or mixing all or part of the water layer (7) obtained by the following third process to the oil layer (5) obtained by the first process, and then making the oil layer (9) and the water layer (3) ) Separation process. The third process: a process of adding mixed water (1 0) to the oil layer (9) obtained by the second process, and then separating the oil layer (1 1) from the water layer (7).
10561pi f. ptd 第7頁 200301242 五、發明說明(3) 為讓本發明之上述和其他目的、特徵、和優點能更明 顯易懂,下文特舉一較佳實施例,並配合所附圖式,作詳 細說明如下: 實施方式: 本發明係為一種含有經氧化異丙苯所得到之異丙苯氫 過氧化物之氧化反應液的精製方法。異丙苯之氧化通常是 利用空氣或氧濃縮空氣等含氧氣體進行自動氧化。此氧化 反應不使用添加劑也可以實施,當然也可以使用例如鹼添 加劑。反應溫度通常為5 0 °C至2 0 0 °C左右,反應壓力為常 壓至5 Μ P a之間。在使用驗之氧化法的情況下,驗例如是使 用氫氧化鈉(NaOH)、氫氧化鉀(KOH)等之鹼金屬化合物及 其水溶液、鹼土族金屬化合物或碳酸納(N a2C 03)、碳酸氫 鈉(NaHC03)等之鹼金屬碳酸鹽或氨與碳酸銨((NH4)2C03)、 鹼金屬碳酸銨鹽等及其水溶液。 第一製程係為在應該精製的氧化反應液(1 )中添加混 和鹼水溶液(2 )與以下述第二製程所得到之水層(3 )的全部 或一部份(4 ),然後使油層(5 )與水層(6 )分離之製程。 供給至第一製程之鹼水溶液例如是使用氫氧化鈉 (N a 0 Η )、氫氧化鉀(K 0 Η )等之鹼金屬化合物及其水溶液、 驗土族金屬化合物或碳酸納(N a 2 C 0 3)、碳酸氫鈉(N a H C 0 3)等 之驗金屬碳酸鹽或氨與碳酸敍((N H4) 2 C 03)、驗金屬碳酸I安 鹽等及其水溶液,鹼水溶液也可以直接添加至氧化反應 器,也可以在反應之後添加驗水溶液。 就裝置而言,可以使用一般的混和裝置與油水分離裝10561pi f. Ptd Page 7 20031242 V. Description of the invention (3) In order to make the above and other objects, features, and advantages of the present invention more comprehensible, a preferred embodiment is given below in conjunction with the accompanying drawings The detailed description is as follows: Embodiment: The present invention is a method for purifying an oxidation reaction solution containing cumene hydroperoxide obtained by oxidizing cumene. The oxidation of cumene is usually carried out automatically by using oxygen-containing gas such as air or oxygen-concentrated air. This oxidation reaction can be carried out without using an additive, and, of course, an alkali additive can also be used. The reaction temperature is usually about 50 ° C to 200 ° C, and the reaction pressure is between normal pressure and 5 MPa. In the case of using the oxidation method, for example, the use of alkali metal compounds such as sodium hydroxide (NaOH), potassium hydroxide (KOH) and their aqueous solutions, alkaline earth metal compounds or sodium carbonate (N a2C 03), carbonic acid Alkali metal carbonates such as sodium hydrogen (NaHC03) or ammonia and ammonium carbonate ((NH4) 2C03), alkali metal ammonium carbonate, etc. and their aqueous solutions. The first process is to add the mixed alkaline aqueous solution (2) and the aqueous layer (3) obtained in the following second process to the oxidation reaction solution (1) to be refined, and then make the oil layer (5) a process of separating from the water layer (6). The alkali aqueous solution supplied to the first process is, for example, an alkali metal compound using sodium hydroxide (N a 0 Η), potassium hydroxide (K 0 Η), etc., and an aqueous solution thereof, a test group metal compound, or sodium carbonate (N a 2 C). 0 3), sodium bicarbonate (N a HC 0 3) and other metal carbonates or ammonia and carbonic acid ((N H4) 2 C 03), metal I carbonate and other aqueous solutions, and alkaline aqueous solutions can also Add directly to the oxidation reactor, or add a test solution after the reaction. As for the device, a common mixing device can be used to separate the oil and water.
10561pif.ptd 第8頁 200301242 五、發明說明(4) 置。 本裝置之操作溫度(亦即,精製之氧化反應液的溫度) 較佳是滿足如日本專利2 0 0 1 - 2 7 0 8 74號案所記載之下述式 (1 )所示之溫度。 t二150-0.8xw (1) w :氧化反應液中之異丙苯氫過氧化物濃度(重量百分 比) t :溫度(°C ) 在未滿足上述條件之情況下,異丙苯氫過氧化物會受 熱分解而使產率降低。 操作壓力較佳為大氣壓至5 Μ P a之間。 第二製程係為在以第一製程所得到之油層(5 )中添加 混和以下述第三製程所得到之水層(7 )的全部或一部份 (8 ),然後使油層(9 )與水層(3 )分離之製程。 就裝置而言,可以使用與第一製程相同之一般的混和 裝置與油水分離裝置。 本裝置之操作溫度•壓力較佳為與第一製程相同之範 圍。 第三製程為在以第二製程所得到之油層(9 )中添加混 和水(1 0 ),然後使精製油層(1 1 )與水層(7 )分離之製程。 就裝置而言,可以使用與第一製程、第二製程相同之 一般的混和裝置與油水分離裝置。 本裝置之操作溫度•壓力較佳為與第一製程相同之範 圍。10561pif.ptd Page 8 200301242 V. Description of the invention (4). The operating temperature of the device (that is, the temperature of the refined oxidation reaction solution) preferably satisfies the temperature shown by the following formula (1) as described in Japanese Patent Nos. 2001-2 7 0 8 74. t two 150-0.8xw (1) w: concentration of cumene hydroperoxide in the oxidation reaction solution (weight percent) t: temperature (° C) under the conditions that do not meet the above conditions, cumene hydroperoxide The product will be thermally decomposed to reduce the yield. The operating pressure is preferably between atmospheric pressure and 5 MPa. In the second process, the oil layer (5) obtained in the first process is added and mixed with all or part of the water layer (7) obtained in the following third process (8), and then the oil layer (9) and Water layer (3) separation process. As for the device, the same general mixing device and oil-water separation device as in the first process can be used. The operating temperature and pressure of the device are preferably in the same range as the first process. The third process is a process of adding mixed water (1 0) to the oil layer (9) obtained by the second process, and then separating the refined oil layer (1 1) from the water layer (7). As for the device, the same general mixing device and oil-water separation device as those used in the first and second processes can be used. The operating temperature and pressure of the device are preferably in the same range as the first process.
1 0561pif. ptd 第9頁 200301242 五、發明說明(5) 本發明係以上述第一製程至第三製程作為必要之製 程,當然也可以視實際需要,在這些製程後串聯追加增設 製程,而能夠提高精製之效果。 經本發明精製後之含有異丙苯氫過氧化物之氧化反應 液,在經過一般脫水之後,於環氧化觸媒之存在下,在以 異丙苯氫過氧化物與丙稀(Propylene)經環氧化反應而得 到環氧丙烧(Propylene oxide)之製程中,將異丙苯氫過 氧化物作為原料供給。 從使目的物具有高產率與高選擇率的觀點看來,環氧 化反應較佳是在具有含鈦矽氧化物所組成之觸媒的環境下 進行。此種觸媒較佳是含有石夕氧化物與以化學結合的鈦, 亦即是鈦-二氧化矽觸媒。舉例來說,其可以是鈦化合物 附載於二氧化矽載體之觸媒、利用共沈法或溶膠凝膠 (S ο 1 - G e 1 )法使欽化合物與砍氧化物複合在一起之觸媒、 或含有鈦之沸石(Z e ο 1 i 環氧化反應是使丙 進行之。反應係使用溶 應時之溫度與壓力的影 反應物與生成物具有實 使用之氫過氧化物溶液 在異丙苯氫過氧化物與 的情況下,並不需要添 溶劑的替代品。其他有 族之單環化合物(例如 t e )化合物等。 烯與異丙苯氫過氧化物接觸觸媒而 劑而可以在液相中進行。溶劑在反 響下係為液體,而且溶劑必須是對 質上不活性者。溶劑也可以是由所 中存在之物質所構成。舉例來說, 為其原料之異丙苯所組成之混合物 加溶劑,而能夠直接以異丙苯作為 用之溶劑,舉例來說,其包括芳香 :苯(Benzene)、曱苯(Toluene)、1 0561pif. Ptd Page 9 20031242 V. Description of the invention (5) The present invention uses the above-mentioned first to third processes as necessary processes. Of course, according to actual needs, additional processes can be added in series after these processes to enable Improve the effect of refinement. After the oxidation reaction solution containing cumene hydroperoxide refined by the present invention is subjected to general dehydration, in the presence of an epoxidation catalyst, the cyclic reaction is carried out with cumene hydroperoxide and Propylene. In the process of obtaining propylene oxide by oxidation reaction, cumene hydroperoxide is used as a raw material. From the viewpoint of providing the target with high yield and high selectivity, the epoxidation reaction is preferably performed in an environment having a catalyst composed of a titanium-containing silicon oxide. Such a catalyst preferably contains Shi Xi oxide and chemically bonded titanium, that is, a titanium-silicon dioxide catalyst. For example, it can be a catalyst in which a titanium compound is supported on a silicon dioxide carrier, and a catalyst in which a Chin compound and a chop oxide are compounded by a co-precipitation method or a sol-gel (S ο 1-G e 1) method. , Or titanium-containing zeolite (Z e ο 1 i epoxidation reaction is carried out by C. The reaction is based on the reaction temperature and pressure of the reaction temperature and pressure of the reactants and products with the actual use of hydroperoxide solution in isopropyl In the case of benzene hydroperoxide, there is no need to replace the solvent. Other monocyclic compounds (such as te) compounds, etc .. The ene and cumene hydroperoxide contact the catalyst and the agent can be used in It is carried out in the liquid phase. The solvent is liquid under the reaction, and the solvent must be inactive in nature. The solvent may also be composed of the substances present. For example, it is composed of cumene as its raw material. The mixture is dissolved in a solvent, and cumene can be directly used as a solvent. For example, it includes aromatics: Benzene, Toluene,
10561pif. ptd 第10頁 200301242 五、發明說明(6) 氯苯(Chlorobenzene)、鄰二氯苯 (Orthodichlorobenzene)) M Μ ( iH ^ :辛少完 (Octane)、癸院(Decane)、十二烧(Dodecane)等)。 環氧化反應溫度一般為0 °C〜2 0 0 °C左右,較佳為2 5 °C 〜2 0 0 °C左右。壓力為夠保持反應混合物為液體狀態之充 分的壓力。一般而言,壓力之範圍較佳為100〜 1 OOOOKpa 〇 環氧化反應可以使用泥漿形式或固定床形式之觸媒以 實施之。在大規模工業操作之情況下,較佳使用固定床。 而且,可以利用分批式、半連續法、連續法以實施之。在 使含有反應原料之液體通過固定床之情況下,從反應區域 出來之液狀混合物中完全不含有觸媒或實質上不含有觸 媒。 產業上利用性 由上述說明中,本發明提供一種氧化反應液之精製方 法,在含有異丙苯氫過氧化物之氧化反應液的精製中,具 有可有效的活用精製用水,而可以利用較少之水量精製氧 化反應液,且可以減少排水處理量等優點。 雖然本發明已以一較佳實施例揭露如上,然其並非用 以限定本發明,任何熟習此技藝者,在不脫離本發明之精 神和範圍内,當可作些許之更動與潤飾,因此本發明之保 護範圍當視後附之申請專利範圍所界定者為準。10561pif. Ptd Page 10 200301242 V. Description of the invention (6) Chlorobenzene, Orthodichlorobenzene M Μ (iH ^: Octane, Decane, Twelve Burners (Dodecane), etc.). The epoxidation reaction temperature is generally about 0 ° C to about 200 ° C, preferably about 25 ° C to about 200 ° C. The pressure is sufficient to maintain the reaction mixture in a liquid state. Generally speaking, the pressure is preferably in the range of 100 to 1 OOOOKpa. The epoxidation reaction can be carried out using a slurry or fixed bed catalyst. In the case of large-scale industrial operations, a fixed bed is preferably used. Furthermore, it can be implemented by a batch method, a semi-continuous method, or a continuous method. When the liquid containing the reaction raw material is passed through a fixed bed, the liquid mixture exiting the reaction zone contains no catalyst at all or substantially no catalyst. INDUSTRIAL APPLICABILITY From the above description, the present invention provides a method for purifying an oxidation reaction solution. In the purification of an oxidation reaction solution containing cumene hydroperoxide, it can effectively utilize purified water, and can use less. The amount of water is used to refine the oxidation reaction solution, and the drainage treatment amount can be reduced. Although the present invention has been disclosed as above with a preferred embodiment, it is not intended to limit the present invention. Any person skilled in the art can make some modifications and retouching without departing from the spirit and scope of the present invention. The scope of protection of the invention shall be determined by the scope of the attached patent application.
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2002
- 2002-12-11 WO PCT/JP2002/012950 patent/WO2003051829A1/en active Application Filing
- 2002-12-11 AU AU2002354166A patent/AU2002354166A1/en not_active Abandoned
- 2002-12-12 TW TW91135946A patent/TW200301242A/en unknown
Also Published As
Publication number | Publication date |
---|---|
WO2003051829A1 (en) | 2003-06-26 |
JP2003183248A (en) | 2003-07-03 |
AU2002354166A1 (en) | 2003-06-30 |
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