TR2024003372U5 - AUTOMATIC DOER CARRYING, COOKING AND CUTTING SYSTEM - Google Patents

Abstract

The invention relates to an automatic system that enables transportation, cooking and cutting of döner made from meat products.

Description

DESCRIPTION AUTOMATIC DÖNER CARRYING, COOKING AND CUTTING SYSTEM Technical Field The invention relates to an automatic system that enables the transportation, cooking and cutting of doner kebabs obtained from meat products. State of the Art: The current doner cutting machines/robots used in the market today are generally inefficient and slow in mass production and industrial food production. Since existing machines generally have a meat carrying capacity of 300-350 kilograms, they cannot meet customer demands. This situation creates the necessity of adding new meat as a result of the doner inserted into the machine, which requires a waiting period for insertion and cooking. Thus, customer dissatisfaction, loss of time, inefficiency and financial losses occur for the business. In addition, the cooking units (oven, stove) in existing machines consist of radiant heaters with a fixed vertical "V" arrangement. These furnaces lose their working efficiency as the doner prepared in cylindrical structure is cut (as the diameter decreases). Since the diameter of the doner kebab decreases as it is cut, the constant furnace radians remain at a far distance from the product. Since the product to be cooked moves away from the heater source and the heater source is in a fixed position, the power of the heater must be increased in order to ensure the cooking of the product. In this situation, fuel/energy consumption increases. Due to this design obstacle, as the diameter of the meat decreases, the cost of cooking kebab meat increases, the profitability rate decreases, and the damage to the environment increases as the amount of fuel spent to cook the meat increases. In addition, the use of a lift or crane is required to load the frozen raw product (cylindrical raw product frozen at -40 degrees and solidified at -40 degrees) weighing approximately 300-350 kg, which is desired to be placed in existing doner machines, onto the robot/machine. It has been experienced through known and used applications that the frozen cylindrical product, which is lifted above the ground with a lift/crane (the height varies depending on the height at which the machine/robot is positioned), falls to the ground while being loaded into the robot, cannot be positioned at the desired angle and size, and employees are harmed due to the mentioned situations. . In addition to this possible work accident that may occur, the doner will no longer be usable as it comes into contact with the ground, and this will cause material and moral damage to the business. In the machines used in the known technique, the cutting arm section that is used and activated during the cutting process on the product is of a fixed structure. Due to the fact that the mentioned structure is fixed, while the doner is being loaded into the machine, the cutting arm facing towards the space where the doner will be placed, gets stuck on the doner to be placed, creating difficulties for the operator and risking its safety. In addition, since this arm is fixed (it cannot be opened to the right or left), the operator may accidentally hit the frozen meat and damage the machine while loading the kebab meat. This situation poses a high risk in terms of occupational health and safety and causes occupational accidents. In addition, in the machines used in the technique, the cutting arm section is connected to the vertical axis section. The cutting arm moves up and down on the vertical axis, allowing the product connected to the device to be cut. When the electricity supplying the machine is cut off, the vertical axis carrying the cutting arm and cutting blade becomes empty. In this case, the cutting arm and the cutting blade on it fall uncontrollably downwards on the vertical axis. As a result of the mentioned situations, the health of the operator responsible for the machine is at risk and the standard of doner cutting changes. In existing machines, doner meat is arranged vertically and cylindrically in the doner kebab system, frozen and mounted on the machine. Then the cutting process is carried out. Frozen cylindrical kebab meat weighing 300-350 kg is placed on a square-shaped fog bed on the machine. The female square metal fittings on the machine and the male square metal fasteners on the machine must be made concentric by the operator while loading the doner meat into the machine. If the operator makes the connection incorrectly, there is a high probability that the frozen doner meat will fall. The square cavity on the machine stands in a random position. Likewise, the male square connector under the doner bottle is in a random position. That's why machine operators have a hard time loading frozen doner kebab meat weighing 300-350 kg into the machine. For this reason, the likelihood of them dropping meat increases greatly. This situation poses a high risk in terms of occupational health and safety and causes occupational accidents. doner cutting robot is explained. Related automatic rotary cutting robot; Position sensors that detect the positions of the motor and transmit them to the processor, a motor that provides the rotational movements of the first motor, a vertical movement of the cutting bar on the second axis, a second motor that provides the horizontal movement of the cutting bar on the third axis, a motor that provides the movement of the cutting blade rod on the first axis, and a motor that provides the rotational movement of the doner fog on the fourth axis. The engine has at least one scanner and/or laser that detects the starting point, height and diameter of the doner, and at least 1 temperature sensor introduced to the processor. The value obtained by measuring the temperature of the doner is a scanner and/or laser control device that sends the commands transmitted by the position sensors and temperature sensors. It is introduced to the system (PLC/PIC) processor and accordingly the oven, doner kebab is heated and the cutting bar and cutting blade to which it is connected move synchronously. With a configuration that includes scanner and/or laser (optional) and position sensors (optional), it is desired to disable manual control in order to make doner cutting compatible with food health, doner kebab cutting standards and employee safety. Synchronized movement is provided by the special production (PLC/PIC) control system with software, which transfers the information from the temperature sensors (optional) and sends commands to the oven, rotary fog, cutter bar and knife to which it is connected. It enables cutting to the desired standards with temperature sensors. A microcontroller controlled rotary broiler and cutter machine with stepper motors and optical scanners is described. It is a machine that recognizes the created doner meat using optical scanners and obtains individual movement forms in terms of linear and angular position-speed-acceleration vector properties using microcontroller-controlled stepper motors. Frying the doner meat in the time defined by the software cuts the meat to the ideal thickness in a shorter time than a human can, thanks to its specially designed software and electromechanical hardware, and eliminates the need for an operator. It is a slicing machine. Chicken, doner etc. It includes a rotary machine that enables shaping, cooking and slicing meats, and a circular knife located in the cutting unit where the shaped meats are positioned. There is a doner stove inside the arm unit, which allows the doner to be rotated and sliced, and includes a burner wing that is used to cook the doner and provides heat to the desired area of the doner. It is about an automatic rotary slicing machine containing a rotary tracking apparatus, the position of the upper part of which does not change when it rotates relative to the circular blade in question. Thanks to the slicing of the doner kebab at a constant thickness and the doner tracking apparatus bed on which it is positioned, it transfers the angular change to the bearing during the doner surface tracking and ensures that the angular change is interpreted by the electronic system. In the current state of the art document U85357853A, a fog-assisted meat slicing apparatus is described. A pedestal support is provided in which a standing gear shaft is supported in a horizontally spaced relationship with respect to the standing support. The upper and lower ends of the threaded spindle are guided by the upright support to move towards and away from the latter, the rotating circular cutting blade structure is mounted from the screw spindle to move up and down along the latter, and the upper and lower ends of the screw spindle are independently and /or structures are provided that can be slid towards and away from the upright support at the same time. The invention was introduced to eliminate the disadvantages mentioned above and to bring new advantages to the relevant technical field. Purpose of the Invention The main purpose of the invention is to introduce an automatic system that enables the transportation, cooking and cutting of doner kebabs obtained from meat products. Another aim of the invention is to introduce an automatic system that allows loading and cooking of 600-660 kg of doner meat (these ranges vary depending on whether the doner is red/white/minced meat and/or the ingredients such as spices, sauce, etc.) in one go. Thus, the problems of re-installing doner kebab during shift hours, having to wait for the cooking time (loss of time), inefficiency/slowness, inability to meet customer demands, customer dissatisfaction, loss of time and financial losses, which are experienced in existing machines that can hold meat weighing 300-350 kg, will be eliminated. Another aim of the invention is to introduce an automatic system that enables the doner kebab to have a high cooking rate at low temperature values and therefore the business to reach high efficiency, thanks to the movable "U" array radiant heaters with automatic angle narrowing and approaching mechanism. As the doner kebab decreases in diameter as it is cut, according to the position information obtained from the cutting blade, the radians on the sides will be closed by narrowing the angle towards the doner, and all radians will be brought closer towards the doner, and the doner will be wrapped equally from 3 directions and exposed to a constant temperature. Thus, the standard of taste will be maintained with a standard cooking, and since the distance between the doner and the radians remains constant, there will be no need for more fuel consumption, the cost of the cooked meat will be kept constant and the profitability rate will be increased, and the damage to the environment will be reduced as fuel consumption will be reduced. Another aim of the invention is to introduce an automatic system that eliminates the use of cranes or lifts by loading doner meat directly into the machine on a carrying body. Thanks to the carrying trolley and wheeled pallet truck, the frozen meat can be lifted only 5-6 cm from its position, operators can attach the doner to the machine without difficulty, possible work accidents that may occur while attaching a heavy mass of doner to the machine can be prevented, and possible unusable situations that may occur as a result of the doner falling and touching the ground are eliminated. Material and moral damages will be prevented. In addition, thanks to this design, the manufacturer will be saved from the lift or crane fee that will be added to the initial investment cost. Another purpose of the invention is to prevent the operator from having difficulty while loading the doner meat, and to prevent possible work accidents caused by the doner falling down and financial losses that may occur as a result of the doner hitting the machine, by connecting a foldable hinge system to the cutting arm that can move up and down depending on the vertical axis on the doner cutting robot. is to put forward a system. Thanks to the hinge system coupled to the cutting arm, by opening the cutting arm outwards from the area where the doner will be cut, the operator can place the cylindrical meat turned into the doner robot on the fog bed without encountering any obstacles, thus saving time, eliminating the possibility of damaging the machine, and ensuring work safety. Risks are minimized and the process is accelerated. Another purpose of the invention is to prevent the blades moving on the vertical axis, which enable the cutting process, from falling down uncontrollably in case the power on the machine is cut off, thus increasing the occupational safety environment by protecting the user's hand health (he may have extended his hand to the doner at that time) and improving the taste standard by keeping the cutting thickness of the doner constant. To create an automatic system that provides protection. This function will be achieved by using a precisely controllable servo motor with brake instead of a stepper motor. The servo motor with brake will lock itself and will not move when the power is cut off. Another purpose of the invention is an automatic system that minimizes both operator-related errors and the risks of possible occupational accidents due to dropping the doner while it is being installed, by easily placing the doner kebab on the fog bed while the doner is being loaded into the machine, thanks to the reference positioning system (alignment notches and sensor) in the fog bed. is to reveal. Thanks to the reference system, the rotation mechanism sent to the reference position is brought to the desired loading angle and position. While loading the frozen cylindrical doner meat into the machine, it is ensured that the doner fog and the rotating fog bed parts are on the same axis and at the same angle (loading position) with each other. In this position, the operator moves the frozen doner meat, perpendicular to the machine, towards the fog bed with the transport trolley. The square shaped rotating fog bed and the rotating fog in the correct position meet each other easily and the rotating fog is placed on the fog bed. Thanks to this system in my invention, operator-related errors are minimized. In addition, time was saved and the risks of work accidents were minimized. Another purpose of the invention is to introduce an automatic system that ensures a standard cut thickness and flavor by preventing the blade moving both up and down and back and forth (towards the doner) from shaking. The vertical axis carrying the blade is supported by top and/or bottom runners. Another aim of the invention is to introduce an automatic system that ensures the safety of doner kebabs against falling during transportation. Thanks to the locks on the bottom and/or top of the trolley, doner meat can be transported safely. Explanation of Figures Figure 1. Representative top section view of existing doner kebab machines. (It can be seen that as the V arrangement and doner diameter decreases, the distance between the heater radians and the doner increases.) Figure 2. Representative top view of the automatic doner transport, cooking and cutting system that is the subject of the invention. (It can be seen that as the U-array and the doner diameter decrease, the distance between the heater radians and the doner remains constant.) Figure 3. is the side perspective representative view of the automatic doner carrying, cooking and cutting system that is the subject of the invention. Figure 4. Another side perspective representative view of the automatic doner transport, cooking and cutting system that is the subject of the invention. (The structure of the doner knife towards the doner (in the closed, cutting position) can be seen.) Figure 5. Another side perspective representation of the automatic doner transport, cooking and cutting system that is the subject of the invention. (The structure of the doner knife facing outward (open, in the loading position) can be seen.) Figure 6. is a detailed representation of the automatic doner carrying, cooking and cutting system, which is the subject of the invention, in perspective and the referencing system. (The structure of the doner knife facing outward (open, in the loading position) can be seen.) Figure 7. is the side perspective representative view of the referencing system of the automatic doner transport, cooking and cutting system that is the subject of the invention. Figure 8. The carriage structure of the automatic doner transport, cooking and cutting system that is the subject of the invention Figure 9 is the side perspective representative view. Figure 10 is the side perspective representative view of the carrying trolley lock structure of the automatic doner transport, cooking and cutting system that is the subject of the invention. The subject of Bqus is the side perspective representative view of the entire automatic doner transport, cooking and cutting system. References Used in the Figures Mist Bed Rotation Mechanism Turntable Notches Sensor Vertical Axis Horizontal Axis 9. Cooking Element . Movement and Angle Adjustment Mechanism 11. Cutting Kqu 12. Cutting Blade 13. Hinge 14. Motor. Guide Mechanism 16. Carrying Trolley 17. Bottom Lock Mechanism 18. Pulling Kqu 19. Lock Sheet. Lock Hinge 21. Top Lock Mechanism 22. Transpallet 23. Operator Panel 24. Panel Detailed Description of the Invention In this detailed description, the subject of the invention is the automatic system that enables the transportation, cooking and cutting of doner kebabs obtained from meat products, with examples that will not create any limiting effect for a better understanding of the subject. is explained. The automatic system, which enables the transportation, cooking and cutting of the doner obtained from the meat products of the invention, includes the fog (1) on which the doner is mounted. In a preferred embodiment of the invention, there is a turntable (4) that enables the lower part of the doner to be connected to the said fog (1). The automatic system, which enables the transportation, cooking and cutting of the doner kebab obtained from meat products, also includes the fog bed (2) where the said fog (1) is placed and the rotating mechanism (3) that allows the said fog (1) to rotate in the fog bed (2). In a preferred embodiment of the invention, there are notches (5) at the upper end of the said rotating mechanism (3) and on the turntable (4), which is connected to this upper end and can rotate independently, and when placed on top of each other, the notches (5) that enable the user to observe that the system is in the loading position, and the said notches (5) electronically. There is also a sensor (6) - preferably with inductive feature - that allows the detection of overlapping. The automatic system, which enables the transportation, cooking and cutting of doner made from meat products, also includes a cooking element (9) that allows the doner to be cooked with the heat it emits. In a preferred embodiment of the invention, 3 cooking elements (9) arranged in a "U" shape are used to cook the doner kebab evenly. This structure ensures that the prepared doner meat is cooked with minimum heat loss and maximum efficiency. The automatic system, which enables the transportation, cooking and cutting of the doner obtained from meat products, also includes the cutting knife (12) that allows the cooked doner to be cut. In a preferred embodiment of the invention, the vertical axis (7) that enables the said cutting blade (12) to move in up and down directions, and the horizontal axis (8) that enables the said cutting blade (12) to move back and forth towards and away from the doner. ) is found. A preferred embodiment of the invention also includes the cutting arm (11), which connects the said cutting blade (12) and ensures that it remains stationary during the cutting process. In this embodiment, there is also a hinge (13) that allows the said cutting arm (11) to be opened to the side during the mounting of the doner kebab so as not to hinder the operators installing the doner kebab. A preferred embodiment of the invention includes a brake motor (14), preferably with servo feature, which ensures that the said cutting blade (12) is kept fixed in its position in case of a power failure. A preferred embodiment of the invention includes the runner mechanism (15), which ensures the doner kebab is cut in a standard way by preventing the said cutting blade (12) and/or the vertical axis (7) and/or horizontal axis (8) to which the cutting blade (12) is connected, from shaking during cutting. Contains. The basic structure of the automatic system, which enables the transportation, cooking and cutting of the doner obtained from meat products, is finally the one that allows the distance and angle of the said cooking element (9) to change automatically according to the position information received from the cutting blade (12), which changes position as the diameter of the doner decreases as a result of cutting the doner. It contains a movement and angle adjustment mechanism (10). In a preferred embodiment of the invention, there is a carrying trolley (16) that enables the doner to be carried for cooking/cutting. The marinated doner meat is placed in the kebab fog (1) on the transport trolley (16) and is directly attached/removed to the area where it will be cooked with the fog (1). A preferred embodiment of the invention includes a bottom locking mechanism (17) that ensures that the doner kebab to be transported is fixed to the said carriage (16) from below. In this embodiment, the said lower locking mechanism (17), the pull arm (18) that allows the operator to initiate the locking and/or releasing functions, the lock that allows the doner to be compressed and/or released towards the said carriage (16) with the drive coming from the said pull arm (18). It contains the metal sheet (19) and the lock hinge (20) that enables the movement between the said pulling arm (18) and the lock sheet (19). A preferred embodiment of the invention also includes the top locking mechanism (21), which ensures that the doner kebab to be transported is fixed to the said carriage (16) from above. 600-660kg of doner meat placed on the transport trolley (16) is locked with locking mechanisms (17, 21) to prevent it from tipping over while being transported. In a preferred embodiment of the invention, there is a wheeled pallet truck (22) that enables the mentioned transport trolley (16) to be moved and carried to and from the area where the doner kebab will be mounted. A preferred embodiment of the invention includes the operator panel (23) that enables the user to give commands to the system and/or enter parameters and/or follow the operations. A preferred embodiment of the invention includes the operator panel (23) that allows adjustment of the doner thickness to be cut. In a preferred embodiment of the invention, there is an operator panel (23) that allows entering commands to install the doner, to overlap the said notches (5) and/or to open the said hinge (13). After the initial crust baking process, the machine is given the command to start cutting from the user panel (23). With the cutting intervals and meat thickness determined by the operator, the machine cuts the döner kebab meat in strips and pours it into the accumulation tray. When the doner kebab is to be loaded, it is ensured that it reaches the reference position via the operator panel (23) and the cutting arm (11) is broken from its hinge (13) and opened flat. Its position is adjusted to make doner loading easier. Since the female form fog bed (2) on the rotating mechanism (3) reaches the reference position (while the notches (5) are overlapping and the sensor (6) detects this), the male form in the rotating fog (1 1) on the carrying trolley (16) can be easily placed in place. is in position. In a preferred embodiment of the invention, there is a panel (24) where the electrical connections and parts of the system are collected. A preferred embodiment of the invention includes software that controls the operation of the system.TR

Claims (1)

1.SYSTEMS It is an automatic system that enables the transportation, cooking and cutting of doner kebabs obtained from meat products, and its feature is; o at least one fog (1) on which a swivel is mounted, o at least one fog bed (2) on which the said fog (1) is placed, o at least one turning mechanism (3) that enables the said fog (1) to rotate in the fog bed (2). ), o at least one cooking element (9) that enables the doner to be cooked with the heat it emits, o at least one cutting knife (12) that enables the cooked doner to be cut, o according to the position information received from the cutting knife (12), which changes position as its diameter decreases as a result of cutting the doner. It contains at least one movement and angle adjustment mechanism (10), which allows the distance and angle of the cooking element (9) to the doner kebab to be changed automatically. It is a system in accordance with Claim 1 and its feature is; It contains at least one rotary table (4) that enables the lower part of the doner to be connected to the said fog (1). . It is a system in accordance with any of the above claims and its feature is; The said cutting blade (12) contains at least one vertical axis (7) that allows it to move in up and down directions. . It is a system in accordance with any of the above claims and its feature is; The said cutting blade (12) contains at least one horizontal axis (8) that allows it to move back and forth towards and away from the doner kebab. . It is a system in accordance with any of the above claims and its feature is; It contains at least one cutting arm (11) that connects the said cutting blade (12) and ensures that it remains stationary during the cutting process. . It is a system in accordance with any of the above claims and its feature is; It contains at least one brake motor (14) that ensures that the said cutting blade (12) is kept fixed in its position in case of a power failure. It is a system in accordance with any of the above claims and its feature is; It contains at least one sliding mechanism (15) that ensures the doner kebab is cut in a standard way by preventing the said cutting blade (12) and/or the vertical axis (7) and/or horizontal axis (8) to which the cutting blade (12) is connected from shaking during cutting. It is a system in accordance with any of the above claims and its feature is; It contains at least one transport trolley (16) that allows the doner to be transported for cooking/cutting. It is a system in accordance with any of the above claims and its feature is; It contains at least one operator panel (23) that allows the user to give commands to the system and/or enter parameters and/or follow the operations. It is a system in accordance with any of the above claims and its feature is; It consists of at least one panel (24) where the electrical connections and parts of the system are collected. It is a system in accordance with any of the above claims and its feature is; It contains software that controls the operation of the system. It is a system in accordance with any of the above claims and its feature is; It contains 3 cooking elements (9) arranged in a "U" shape to cook the doner kebab evenly. It is a system in accordance with Claim 2, and its feature is; o located at the upper end of the said rotation mechanism (3) and on the turntable (4) which is connected to this upper end and can rotate independently, notches (5) that enable the user to observe that the system is in the loading position when superimposed, o electronically indicating that the said notches (5) overlap. It includes perception. It is a system in accordance with Claim 5 and its feature is; It contains at least one hinge (13) that allows the said cutting box (11) to be opened sideways during the mounting of the doner kebab so as not to hinder the operators installing the doner kebab. It is a system in accordance with Claim 6 and its feature is; The said motor (14) has servo features. It is a system in accordance with Claim 8 and its feature is; It contains at least one lower locking mechanism (17) that ensures that the doner kebab to be transported is fixed to the said carriage (16) from below. It is a system in accordance with Claim 16 and its feature is; The mentioned lower locking mechanism (17) includes at least one pull handle (18) that enables that operator to initiate the locking and/or releasing functions, and with the drive coming from that said pull handle (18), the doner is compressed and/or released towards the said transport trolley (16). It contains at least one locking metal (19) that allows the release of the lock, and at least one locking hinge (20) that enables the transfer of movement between the said pulling kqu (18) and the locking metal (19). It is a system in accordance with any one of claim 8, claim 16 or claim 17, and its feature is; It contains at least one upper locking mechanism (21) that ensures that the doner kebab to be transported is fixed to the said carriage (16) from above. It is a system in accordance with any one of claim 8, claim 16, claim 17 or claim 18, and its feature is; The said transport trolley (16) contains at least one wheeled pallet truck (22) that allows it to be moved and carried to the area where the doner kebab will be installed. It is a system in accordance with Claim 13 and its feature is; The said sensor (6) is inductive. It is a system in accordance with Claim 9 and its feature is; It contains at least one operator panel (23) that allows adjusting the thickness of the doner kebab to be cut. It is a system in accordance with any one of claim 9, claim 13 or claim 14, and its feature is; It contains at least one operator panel (23) that allows commands to be entered for the mounting of the doner, for overlapping the said notches (5) and/or for opening the said hinge (13). TR