TR2023015216A2 - Automatic power and torque control system in work machines - Google Patents

Automatic power and torque control system in work machines

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Publication number
TR2023015216A2
TR2023015216A2 TR2023/015216 TR2023015216A2 TR 2023015216 A2 TR2023015216 A2 TR 2023015216A2 TR 2023/015216 TR2023/015216 TR 2023/015216 TR 2023015216 A2 TR2023015216 A2 TR 2023015216A2
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TR
Turkey
Prior art keywords
engine
speed
power
torque
amount
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TR2023/015216
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Turkish (tr)
Inventor
Karahan Mustafa
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Hi̇dromek Hi̇droli̇k Ve Mekani̇k Maki̇na İmalat Sanayi̇ Ve Ti̇caret Anoni̇m Şi̇rketi̇
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Publication of TR2023015216A2 publication Critical patent/TR2023015216A2/en

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Abstract

Buluş, iş ve inşaat makineleri gibi araçlarda içten yanmalı bir motordan (6) iletilen verileri kademeli olarak kontrol ederek, hidrolik güç kontrolünü ve regülasyonu sağlayan otomatik güç ve tork kontrol sistemi ile ilgilidir.The invention is related to an automatic power and torque control system that provides hydraulic power control and regulation by gradually controlling the data transmitted from an internal combustion engine (6) in vehicles such as work and construction machines.

Description

TARIFNAME Is makinelerinde otomatik güç ve tork kontrol sistemi TEKNIK ALAN Bulus, genel olarak is makinelerinde kullanilan otomatik güç ve tork kontrol sistemi ile ilgilidir. Bulus özellikle, Iastikli yükleyici, kazici yükleyici gibi is ve insaat makinelerinde motordan iletilen verileri kademeli olarak kontrol ederek, hidrolik sistem güç kontrolünü saglayan, yüksek verimlilikte çalisarak daha yüksek performans ve daha düsük yakit tüketimi saglayan, yüksek hassasiyet ve dogruluga sahip otomatik güç ve tork kontrol sistemi ile ilgilidir. TEKNIGIN BILINEN DURUMU Günümüzde yüksek güç yogunlugunun veya hizli yük gereksinimlerinin oldugu özellikle ekskavatörler gibi agir is makinelerinde hidrolik sistemler kullanilabilmektedir. Özellikle güvenli sürüs ve verimli motor kullanimi açisindan tercih edilmektedir. Hidrolik sistemlerde motor devrinde güç kontrolünün yüksek verimlilik ile saglanmasi makine sagligi için önemlidir. Hidrolik sistemlerde motor devrinde güç kontrolünün yüksek dogruluk ve verimlilik ile saglanmasi makinenin üretkenligi için önemlidir. Mevcut teknikte motorlarda güç kontrolü, aracin gaz pedalinin açisina göre motor devrinin hedef ve gerçek arasindaki sapma miktarina bakilarak saglanmaktadir. Ancak burada, gaz pedalina basildiginda motorun gerekli tepkiyi hizli bir reaksiyon ile vermemesi motordan talep edilen hedef devir ile gerçek devir arasinda sapmaya neden olmaktadir. Bunun sonucunda bu yöntem ile elde edilen kontrol sistemi bazi hata ve sapmalara sebep olabilmektedir. Motor, sistemin ihtiyaci olan torku verebilecek kapasitede olsa bile hidrolik sistemde ihtiyaç olmamasina ragmen güç kisilabilmektedir. Bu da düsük hassasiyet, dogruluga ve performans kaybina neden olmaktadir. Teknigin bilinen durumunda yapilan bir arastirma sonucunda TR2019/11284 numarali ve yüksek emniyetli ve düsük gürültülü tarim makinesi baslikli basvuruya rastlanilmistir. Söz konusu basvuru, güç iletimi için bir motor, iki tekerlegin bulundugu en az bir dingil, gidon ve bir güç çikis ünitesi içeren bir tarim makinesi ile ilgilidir. Tarim makinesi ayrica motor ile dingiI arasina yerlestirilmis bir hidromekanik debriyaj grubu ve söz konusu hidromekanik debriyaj grubunu kontrol eden gidona baglanan kollar içermektedir. Söz konusu basvuruda genel anlamda bir tarim makinesi açiklanmakta olup, motordan iletilen verileri kademeli olarak kontrol ederek motor devrinin güç kontrolünün saglanmasindan bahsedilmemektedir. Sonuç olarak otomatik güç ve tork kontrol sistemlerinde gelistirmelere gidilmekte, bu nedenle yukaridaki deginilen dezavantajlari ortadan kaldiracak ve mevcut sistemlere çözüm getirecek yeni yapilanmalara ihtiyaç duyulmaktadir. BULUSUN AMACI Mevcut bulus, yukarida bahsedilen gereksinimleri karsilayan, dezavantajlari ortadan kaldiran ve ilave bazi avantajlar getiren otomatik güç ve tork kontrol sistemi ile Bulusun ana amaci; lastikli yükleyici, kazici yükleyici gibi is ve insaat makinelerinde motordan iletilen verileri kademeli olarak kontrol etmesi sayesinde motor devrinin güç kontrolünü saglamaktir. Bulusun bir amaci; yüksek verimlilikte çalisarak daha yüksek performans, üretkenlik ve daha düsük yakit tüketimi saglamaktir. Bulusun bir baska amaci; yüksek hassasiyet ve dogruluga sahip otomatik güç ve tork kontrol sistemi saglamaktir. Yukarida bahsedilen ve asagidaki detayli anlatimdan anlasilacak tüm avantajlari gerçeklestirmek üzere mevcut bulus; operatörün konumladigi operatör mahali olan bir operatör kabini, bir motor odasi, is ekipmaninin hareketini saglayan bir mekanizma grubu, yükün yüklenmesi ve bosaltilmasini saglayan bir kepçe ve aracin zeminde yürümesini saglayan tekerlekler içeren bir IastikIi yükleyici gibi araçlarda kullanilan, dönüs hizini tespit eden hiz sensörleri ve CAN hatti içeren bir içten yanmali motor, motorun devrini kontrol eden bir gaz pedali, gaz pedalinin açisini tespit eden açi sensörleri, hidrolik sistemin ihtiyaci olan debiyi saglamak üzere debiyi belirleyen bir egik plaka içeren bir degisken deplasmanli pompa, açisini degistirmesi sureti ile degisken deplasmanli pompanin deplasmanini ayarlamasini saglamasi için egik plakaya sinyal ileten bir güç regülatörü, farkli çevrim oranlari ile tekerleklerden olusan yürüyüs sisteminin ihtiyaç duydugu torku saglamak üzere motordan aldigi gücü ön akslara ve arka akslara aktaran bir sanziman içeren, motor devrinin kontrolünü saglamak üzere güç ve tork kontrol sistemi olup, özelligi; karsilastirma yapmak üzere hiz sensörleri ve açi sensörlerinden toplanan verileri CAN hatti üzerinden alan ve analiz eden, hiz sensörlerinden aldigi verileri baz alarak hedef ve gerçek motor devrini karsilastirarak aradaki sapma miktarini tespit eden, motorun verebildigi nominal tork degeri ile CAN hattindan iletilen anlik tork degerini karsilastiran ve karsilastirma sonucunda, motorun verebildiginden daha fazla tork degerinin motordan talep edildigini tespit etmesi durumunda motorun bayilmaya ve verimsiz bölgede çalismaya dogru kaydigini tespit eden, motorun daha önceden belirlenen bir orandan daha fazla tork yüklenmesi durumunda, hidrolik sistemi besleyen degisken deplasmanli pompaya sinyal göndererek güç regülasyonu yapmasi saglayan, motorun beIirIi devirdeki anlik tükettigi yakit miktari ile motorun nominal yüklerde tükettigi yakit miktari karsilastirarak anlik tüketilen yakit miktarinin motorun nominal yüklerde tükettigi yakit degerinden fazla oldugunu tespit etmesi durumunda motorun asiri yüklendigi ve verimsiz çalistigini tespit eden bir kontrol ünitesi içermektedir. Bulusun yapisal ve karakteristik özellikleri ve tüm avantajlari asagida verilen sekiller ve bu sekillere atiflar yapilmak suretiyle yazilan detayli açiklama sayesinde daha net olarak anlasilacaktir. Bu nedenle degerlendirmenin de bu sekiller ve detayli açiklama göz önüne alinarak yapilmasi gerekmektedir. SEKILLERIN KISA AÇIKLAMASI Mevcut bulusun yapilanmasi ve ek elemanlarla birlikte avantajlarinin en iyi sekilde anlasilabilmesi için asagida açiklamasi yapilan sekiller ile birlikte degerlendirilmesi Sekil 1 Bulus konusu otomatik güç ve tork kontrol sisteminin sematik görünümüdür. Sekil 2 Bulus konusu otomatik güç ve tork kontrol sisteminin uygulandigi is makinesinin temsili görünümüdür. REFERANS NUMARALARI 1. Degisken deplasmanli pompa 1a. Egik plaka 2. Regülatör 3. Kontrol ünitesi 4. Gaz pedali 4a. Açi sensörü 6. Motor 6a. Hiz sensörü 6b. CAN hatti 7. Sanziman 8. Ana kontrol valfi 9. Hidrolik silindirler . Ön akslar 11.Arka akslar A. Lastikli yükleyici Operatör kabini Motor odasi Mekanizma grubu BULUSUN DETAYLI AÇIKLANMASI Bu detayli açiklamada, bulus konusu otomatik güç ve tork kontrol sisteminin tercih edilen yapilanmalari, sadece konunun daha iyi anlasilmasina yönelik olarak ve hiçbir sinirlayici etki olusturmayacak sekilde açiklanmaktadir. Sekil 1*de sematik görünümü veriIen bulus, is ve insaat makineleri gibi araçlarda içten yanmali bir motordan (6) iIetiIen veriIeri kademeli olarak kontrol ederek motor devrinin güç kontrolünü saglayan güç ve tork kontrol sistemi ile ilgilidir. Burada içten yanmali motor (6), aracin ihtiyaci olan gücü saglayarak degisken deplasmanli pompa (1) ve sanzimanin (7) tahrikini saglamaktadir. Degisken deplasmanli pompa (1) hidrolik sistemin ihtiyaci olan akisi/debiyi degisken oIarak saglamak üzere debi belirleyen bir egik pIaka (1a) içermektedir. Egik pIaka (1a), bir güç regüIatöründen (2) aldigi sinyal vasitasiyla debiyi beIirIemektedir. Regülatör (2), makine kontroI ünitesinin (3) gönderdigi eIektrik / eIektronik sinyal iIe egik pIakanin (1a) açisini degistirmekte ve degisken deplasmanli pompanin (1) deplasmanini ayarIamaktadir. Burada sanziman (7) ise farkli çevrim oranlari ile tekerIekIerden (F) olusan yürüyüs sisteminin ihtiyaç duydugu torku saglamakta üzere motordan (6) aldigi gücü ön aksIara (10) ve arka aksIara (11) aktarmaktadir. Ön aksIar (10) ve arka aksIar (11) ise sanzimandan (7) aldigi torku beIirIi çevrim orani ile tekerIere (F) "etmekte ve sahip oldugu diferansiyel sistem sayesinde sag ve sol teker arasindaki hiz farkini ayarIamaktadir. Bulus konusu güç ve tork kontrol sisteminde, içten yanmali motor (6) dönüs hizini tespit eden hiz sensörIeri (6a) içermektedir. Içten yanmali motorun (6) devri ise manuel veya otomatik olarak bir gaz pedaIi (4) ile kontrol edilmektedir. Gaz pedaIi (4), el veya ayakla kumanda edilebilir. Gaz pedalinin (4) açisini algilamak üzere açi Bulus örnek bir yapilanmasinda is makinesi olarak bir lastikli yükleyici (A) tercih edilmistir. Lastikli yükleyici (A) ön tarafinda bulunan is ekipmani vasitasiyla hafriyatin yüklenmesi ve/veya bosaltilmasi operasyonlarinda kullanilmaktadir. En yaygin çalisma sekilleri; V/ Y çevrim, yigin yükleme, tesviye, yükle ve tasidir. V/ Y çevrimde makine kova hafriyati yükler, baska alana veya araca bosaltir. Lastikli yükleyici (A), araci kumanda eden operatörün konumladigi operatör mahali olan bir operatör kabini (B), bir motor odasi (C), is ekipmaninin hareketini saglayan bir mekanizma grubu (D), yükün / hafriyatin yüklenmesi ve bosaltilmasini saglayan bir kepçe (E) ve zemin ile temas halinde olan ve aracin zeminde yürümesini saglayan, tüm gövdeyi tasiyan tekerlekler (F) içermektedir. Hidrolik silindirler (9), is ekipmanini olusturan kepçe (E) ve bom silindirlerinin hareketini saglar. Kepçe silindiri kepçenin (E) devirme ve geri toplama, bom silindiri ise bomun asagi ve yukari hareket etmesini saglar. Ana kontrol valfi (8) ise elektronik veya hidrolik sinyaller ile kontrol edilerek is ekipmaninin kontrolü saglar. Bulus konusu güç ve tork kontrol sisteminde, motor (6) ve diger tüm komponentler sistemin yüksek dogrulukta güç kontrolü yapmasini saglamak üzere bir makine kontrol ünitesi (3) ile yönetilmektedir. Kontrol ünitesi (3) ve motor (6) arasindaki haberlesme CAN hatti (6b) ile saglanmaktadir. Motordan (6) alinan ve gönderilen verilerin transferi CAN hatti (6b) üzerinden iletilmektedir. Burada kontrol ünitesi (3) hiz sensörleri (6a) ve açi sensörlerinden (4a) toplanan verileri alarak karsilastirma, analiz ve tespit görevlerini yerine getirmektedir. Kontrol ünitesi (3) üç asama ile görevini yerine getirmektedir: Ilk asamada, aradaki sapma miktarini tespit etmek üzere hedef ve gerçek motor devri karsilastirilmaktadir. Karsilastirma sonucunda fark belirlenenden büyük ise ikinci kontrole geçilir. Ikinci asamada, motorun (6) verebildigi tork degeri ile CAN hattindan (6b) çekilen tork degeri karsilastirilmaktadir. Karsilastirma sonucunda, motorun (6) verebildiginden daha fazla tork degeri motordan (6) talep edildiginde motorun (6) bayilmaya ve verimsiz bölgede çalismaya dogru kaydigi tespit edilir. Burada motorun (6) daha önceden belirlenen bir orandan daha fazla tork yüklenmesi durumunda, hidrolik sistemi besleyen degisken deplasmanli pompaya (1) sinyal gönderilerek güç regülasyonu yapmasi saglanir, eger tork degeri bu oranin altinda kalirsa normal çalismasina devam etmektedir. Üçüncü asamada, motorun (6) belirli devirdeki anlik tükettigi yakit miktari ile motorun (6) nominal yüklerde tükettigi yakit miktari karsilastirilmaktadir. Motorun (6) tükettigi yakit miktari motordan (6) çekilen güce ve motorun (6) çalistigi hiza göre degisiklik göstermektedir. Motorun (6) nominal yüklerde tükettigi yakit miktar verisi motor (6) üreticisi tarafindan saglanmaktadir. Anlik tüketilen yakit miktari eger motorun (6) nominal yüklerde tükettigi yakit degerinden fazla ise motorun (6) asiri yüklendigi ve verimsiz çalistigi tespit edilmektedir. TR TR TR DESCRIPTION Automatic power and torque control system in work machines TECHNICAL FIELD The invention is generally related to the automatic power and torque control system used in work machines. The invention is especially aimed at automatic power and torque control with high sensitivity and accuracy, which provides hydraulic system power control by gradually controlling the data transmitted from the engine in work and construction machines such as wheel loaders and backhoe loaders, providing higher performance and lower fuel consumption by operating at high efficiency. It's about the system. KNOWN STATE OF THE TECHNOLOGY: Today, hydraulic systems can be used in heavy-duty machines, especially excavators, where high power density or fast load requirements are required. It is especially preferred for safe driving and efficient engine use. Providing high efficiency power control at engine speed in hydraulic systems is important for machine health. In hydraulic systems, ensuring power control at engine speed with high accuracy and efficiency is important for the productivity of the machine. In the current technique, power control in engines is provided by looking at the amount of deviation between the target and actual engine speed according to the angle of the vehicle's accelerator pedal. However, when the accelerator pedal is pressed, the engine does not react quickly and causes a deviation between the target speed requested from the engine and the actual speed. As a result, the control system obtained with this method may cause some errors and deviations. Even if the engine is capable of providing the torque needed by the system, the hydraulic system may reduce the power even if it is not needed. This causes low sensitivity, accuracy and loss of performance. As a result of a research conducted on the state of the art, the application numbered TR2019/11284 and titled high safety and low noise agricultural machine was found. The application in question relates to an agricultural machine comprising an engine for power transmission, at least one axle with two wheels, handlebars and a power output unit. The agricultural machine also includes a hydromechanical clutch group placed between the engine and the axle, and arms attached to the handlebars that control the said hydromechanical clutch group. The application in question describes an agricultural machine in general terms, but there is no mention of providing power control of the engine speed by gradually controlling the data transmitted from the engine. As a result, improvements are being made in automatic power and torque control systems, so new structures are needed that will eliminate the disadvantages mentioned above and provide solutions to existing systems. PURPOSE OF THE INVENTION The present invention is an automatic power and torque control system that meets the above-mentioned requirements, eliminates the disadvantages and brings some additional advantages. The main purpose of the invention is; It provides power control of the engine speed in construction and construction machines such as wheel loaders and backhoe loaders by gradually controlling the data transmitted from the engine. One purpose of the invention is; To provide higher performance, productivity and lower fuel consumption by operating at high efficiency. Another purpose of the invention; To provide automatic power and torque control system with high sensitivity and accuracy. The present invention aims to realize all the advantages mentioned above and which can be understood from the detailed explanation below; Speed sensors and CAN used in vehicles that detect the rotation speed, such as an operator cabin with an operator position where the operator is positioned, an engine room, a mechanism group that enables the movement of the work equipment, a scoop that enables the loading and unloading of the load, and a wheel loader that contains wheels that enable the vehicle to walk on the ground. An internal combustion engine containing a line, an accelerator pedal that controls the speed of the engine, angle sensors that detect the angle of the accelerator pedal, a variable displacement pump containing a swash plate that determines the flow rate to provide the flow rate needed by the hydraulic system, adjusting the displacement of the variable displacement pump by changing its angle. It is a power and torque control system to control the engine speed, including a power regulator that transmits a signal to the swash plate to provide the required torque, and a transmission that transfers the power received from the engine to the front axles and rear axles to provide the torque needed by the driving system consisting of wheels with different cycle rates. It receives and analyzes the data collected from speed sensors and angle sensors over the CAN line for comparison, determines the amount of deviation by comparing the target and real engine speed based on the data received from the speed sensors, compares the nominal torque value that the engine can deliver with the instantaneous torque value transmitted from the CAN line, and As a result of the comparison, if it detects that more torque value is requested from the engine than the engine can provide, it detects that the engine slides towards stalling and working in the inefficient region. If the engine is loaded with more torque than a predetermined rate, it enables power regulation by sending a signal to the variable displacement pump that feeds the hydraulic system. It contains a control unit that detects that the engine is overloaded and operates inefficiently by comparing the instantaneous amount of fuel consumed by the engine at a certain speed with the amount of fuel consumed by the engine at nominal loads and determining that the amount of instantaneous fuel consumed is more than the fuel consumed by the engine at nominal loads. The structural and characteristic features and all the advantages of the invention will be understood more clearly thanks to the figures given below and the detailed explanation written by making references to these figures. For this reason, the evaluation should be made taking these figures and detailed explanation into consideration. BRIEF DESCRIPTION OF THE FIGURES The structure of the present invention and its evaluation with the figures explained below in order to best understand its advantages with additional elements. Figure 1 is the schematic view of the automatic power and torque control system that is the subject of the invention. Figure 2 is the representative view of the work machine on which the automatic power and torque control system of the invention is applied. REFERENCE NUMBERS 1. Variable displacement pump 1a. Swashplate 2. Regulator 3. Control unit 4. Accelerator pedal 4a. Angle sensor 6. Motor 6a. Speed sensor 6b. CAN line 7. Transmission 8. Main control valve 9. Hydraulic cylinders. Front axles 11. Rear axles A. Wheel loader Operator cabin Engine room Mechanism group DETAILED DESCRIPTION OF THE INVENTION In this detailed description, the preferred embodiments of the automatic power and torque control system of the invention are explained only for a better understanding of the subject and in a way that does not create any limiting effect. The invention, whose schematic view is given in Figure 1, is related to the power and torque control system that provides power control of the engine speed by gradually controlling the data transmitted from an internal combustion engine (6) in vehicles such as construction and construction machines. Here, the internal combustion engine (6) drives the variable displacement pump (1) and transmission (7) by providing the power needed by the vehicle. The variable displacement pump (1) contains an inclined plate (1a) that determines the flow rate to provide the flow rate needed by the hydraulic system variably. The inclined plate (1a) determines the flow rate through the signal it receives from a power regulator (2). The regulator (2) changes the angle of the inclined plate (1a) with the electrical / electronic signal sent by the machine control unit (3) and adjusts the displacement of the variable displacement pump (1). Here, the transmission (7) transfers the power it receives from the engine (6) to the front axles (10) and rear axles (11) in order to provide the torque needed by the walking system consisting of wheels (F) with different cycle rates. The front axles (10) and rear axles (11) transfer the torque they receive from the transmission (7) to the wheels (F) with a certain conversion rate and adjust the speed difference between the right and left wheels thanks to the differential system. In the power and torque control system of the invention. It contains speed sensors (6a) that detect the rotation speed of the internal combustion engine (6), and the speed of the internal combustion engine (6) is controlled manually or automatically by an accelerator pedal (4), hand or foot control. In order to detect the angle of the accelerator pedal (4), a wheel loader (A) is preferred as a work machine. The wheel loader (A) is most commonly used in loading and/or unloading operations of excavation through the work equipment located at the front. The types are: V/Y cycle, stack loading, leveling, load and carry. In the V/Y cycle, the machine loads the bucket excavation and unloads it to another area or vehicle. An operator cabin (B) is located where the operator who controls the vehicle is positioned. ), an engine room (C), a mechanism group (D) that enables the movement of work equipment, a bucket (E) that enables loading and unloading of the load / excavation, and wheels (F) that carry the entire body, which are in contact with the ground and enable the vehicle to walk on the ground. ) contains. Hydraulic cylinders (9) provide the movement of the bucket (E) and boom cylinders that constitute the work equipment. The bucket cylinder allows the bucket (E) to tilt and collect, and the boom cylinder allows the boom to move up and down. The main control valve (8) provides control of the work equipment by being controlled by electronic or hydraulic signals. In the power and torque control system of the invention, the engine (6) and all other components are managed by a machine control unit (3) to enable the system to control power with high accuracy. Communication between the control unit (3) and the engine (6) is provided by the CAN line (6b). The transfer of data received and sent from the engine (6) is transmitted over the CAN line (6b). Here, the control unit (3) performs comparison, analysis and detection tasks by receiving the data collected from the speed sensors (6a) and angle sensors (4a). The control unit (3) performs its duty in three stages: In the first stage, the target and actual engine speed are compared to determine the amount of deviation. If the difference as a result of the comparison is greater than the determined value, the second check is carried out. In the second stage, the torque value that the engine (6) can give is compared with the torque value drawn from the CAN line (6b). As a result of the comparison, it is determined that when more torque value is requested from the engine (6) than the engine (6) can provide, the engine (6) shifts towards stalling and operating in the inefficient region. Here, if the engine (6) is loaded with more torque than a predetermined rate, a signal is sent to the variable displacement pump (1) that feeds the hydraulic system, enabling power regulation. If the torque value remains below this rate, it continues to operate normally. In the third stage, the instantaneous amount of fuel consumed by the engine (6) at a certain speed is compared with the amount of fuel consumed by the engine (6) at nominal loads. The amount of fuel consumed by the engine (6) varies depending on the power drawn from the engine (6) and the speed at which the engine (6) operates. The fuel amount data consumed by the engine (6) at nominal loads is provided by the engine (6) manufacturer. If the instantaneous amount of fuel consumed is more than the fuel consumed by the engine (6) at nominal loads, it is determined that the engine (6) is overloaded and operates inefficiently. TR TR TR

Claims (1)

1.STEMLER Operatörün konumIadigi operatör mahaIi olan bir operatör kabini (B), bir motor odasi (C), is ekipmaninin hareketini saglayan bir mekanizma grubu (D), yükün yüklenmesi ve bosaltilmasini saglayan bir kepçe (E) ve aracin zeminde yürümesini saglayan tekerlekler (F) içeren bir IastikIi yükleyici (A) gibi araçlarda kullanilan, motor dönüs hizini tespit eden hiz sensörleri (6a) ve CAN hatti (6b) içeren bir içten yanmali motor (6), motorun (6) devrini kumanda eden bir gaz pedaIi (4), gaz pedaIinin (4) açisini tespit eden açi sensörleri (4a), hidrolik sistemin ihtiyaci olan debiyi saglamak üzere debiyi belirleyen bir egik pIaka (1a) içeren bir degisken depIasmanIi pompa (1), açisini degistirmesi sureti ile degisken depIasmanIi pompanin (1) deplasmanini ayarlamasini saglamasi için egik plaka (1a) açisini kumanda eden bir güç regülatörü (2), farkli çevrim oranlari ile tekerleklerden (F) olusan yürüyüs sisteminin ihtiyaç duydugu torku saglamak üzere motordan (6) aldigi gücü ön akslara (10) ve arka akslara (11) aktaran bir sanziman (7) içeren, motor devrinin kontrolünü saglamak üzere güç ve tork kontrol sistemi qup, özelligi; karsilastirma yapmak üzere hiz sensörleri (6a) ve açi sensörlerinden (4a) toplanan verileri CAN hatti (6b) üzerinden alan ve analiz eden, hiz sensörlerinden (6a) aldigi verileri baz alarak hedef ve gerçek motor devrini karsilastirarak aradaki sapma miktarini tespit eden, motorun (6) verebildigi nominal tork degeri ile CAN hattindan (6b) iletilen anIik tork degerini karsilastiran ve karsilastirma sonucunda, motorun (6) verebildiginden daha fazla tork degerinin motordan (6) talep edildigini tespit etmesi durumunda motorun (6) bayiImaya ve verimsiz bölgede çalismaya dogru kaydigini tespit eden, motorun (6) daha önceden belirlenen bir orandan daha fazla tork yüklenmesi durumunda, hidrolik sistemi besleyen degisken depIasmanIi pompaya (1) sinyal göndererek güç regüIasyonu yapmasi saglayan, o motorun (6) belirli devirdeki anlik tükettigi yakit miktari ile motorun (6) nominal yüklerde tükettigi yakit miktari karsilastirarak anlik tüketilen yakit miktarinin motorun (6) nominal yüklerde tükettigi yakit degerinden fazla oldugunu tespit etmesi durumunda motorun (6) asiri yüklendigi ve verimsiz çalistigini tespit eden bir kontrol ünitesi (3) içermesidir. TR TR TR1.SYSTEMS An operator cabin (B), which is the operator's place where the operator is positioned, an engine room (C), a mechanism group (D) that enables the movement of the work equipment, a scoop (E) that enables the loading and unloading of the load, and wheels (that enable the vehicle to walk on the ground). F), an internal combustion engine (6) containing speed sensors (6a) that detect the engine rotation speed and a CAN line (6b), used in vehicles such as a wheel loader (A), an accelerator pedal (4) that controls the speed of the engine (6). ), angle sensors (4a) that detect the angle of the accelerator pedal (4), a variable displacement pump (1) containing an inclined plate (1a) that determines the flow rate to provide the flow rate needed by the hydraulic system, the variable displacement pump (1) by changing its angle. A power regulator (2), which controls the angle of the swash plate (1a) to adjust its displacement, transfers the power it receives from the engine (6) to the front axles (10) and rear axles (in order to provide the torque required by the drive system consisting of wheels (F) with different cycle rates). 11) Power and torque control system coupe feature, which includes a transmission transmission (7) to control the engine speed; It receives and analyzes the data collected from the speed sensors (6a) and angle sensors (4a) over the CAN line (6b) for comparison, determines the amount of deviation by comparing the target and real engine speed based on the data received from the speed sensors (6a), determines the amount of deviation between the engine ( 6) Comparing the nominal torque value it can give with the instantaneous torque value transmitted from the CAN line (6b), and as a result of the comparison, if it detects that more torque value is requested from the engine (6) than the engine (6) can give, the engine (6) slides towards stalling and operating in the inefficient region. detects, if the engine (6) is loaded with more torque than a predetermined rate, it sends a signal to the variable displacement pump (1) that feeds the hydraulic system, enabling power regulation, and the amount of fuel instantly consumed by that engine (6) at a certain speed. It contains a control unit (3) that detects that the engine (6) is overloaded and operates inefficiently if it determines that the instantaneous amount of fuel consumed is more than the fuel consumed by the engine (6) at nominal loads by comparing the amount of fuel consumed at nominal loads. TR TR TR
TR2023/015216 2023-11-16 Automatic power and torque control system in work machines TR2023015216A2 (en)

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