TR2022018081A2

TR2022018081A2 - NOZZLE ASSEMBLY FOR FILLING FLUID FOOD

Info

Publication number: TR2022018081A2
Application number: TR2022/018081
Authority: TR
Inventors: Ergi̇n Huseyi̇n
Original assignee: Ergi̇n Otomasyon Proses Maki̇na Sanayi̇ Ve Ti̇caret Anoni̇m Şi̇rketi̇
Filing date: 2022-11-29
Publication date: 2022-12-21

Abstract

Akışkan ya da yarı akışkan ürünlerin geçici olarak depolandığı ürün haznesi (10), ürün haznesine (10) giren ürünlerin ilgili kaplara aktarılmasını sağlayan ya da aktarımı kesen açma kapama grubu (40), açma kapama grubu (40) ile dolum başlığı (50) arasında sızdırmazlığı sağlayan sızdırmazlık elemanı (41), açma kapama grubunun (40) dolum başlığını (50) sızdırmaz bir şekilde kapatmasını sağlayan konik kapama yüzeyi (42), ürün haznesindeki (10) ürünlerin ilgili kaplara aktaran dolum başlığı (50), ürün haznesindeki (10) ürünlerin dolum başlığından (50) ilgili kaplara aktarılması için ilk tahriği veren tahrik elemanı (20), tahrik elemanından (20) aldığı hareketi açma kapama grubuna (40) ileten aktarım elemanı (30) içeren ve farklı viskozitedeki akışkan ya da yarı akışkan gıda ürünlerinin ilgili kaplara aktarılmasını sağlayan nozul tertibatı (1) ile ilgilidir.The product chamber (10), where fluid or semi-fluid products are temporarily stored, the on-off group (40), which ensures or interrupts the transfer of the products entering the product chamber (10) to the relevant containers, between the on-off group (40) and the filling head (50). the sealing element (41) that provides sealing, the conical closing surface (42) that enables the opening and closing group (40) to seal the filling head (50), the filling head (50) that transfers the products in the product chamber (10) to the relevant containers, the filling head (10) in the product chamber (10). ) contains the drive element (20), which gives the first drive to transfer the products from the filling head (50) to the relevant containers, and the transfer element (30), which transmits the movement received from the drive element (20) to the opening and closing group (40), and contains fluid or semi-fluid food products of different viscosities. It is related to the nozzle device (1) that enables it to be transferred to the relevant containers.

Description

TARIFNAME AKISKAN GIDA DOLUMU YAPAN NOZÜL TERTIBATI Teknik Alan Bulus, akiskan gida ürünlerinin dolumunu yapan makinelere entegre edilebilen nozül tertibati ile ilgilidir. Bulus özellikle, farkli viskozitedeki akiskan ya da yari akiskan gida ürünlerinin ilgili kaplara aktarilmasini saglayan ve ayni zamanda sizdirmazligi maksimize ederek dolum verimliligini artiran nozül tertibati ile ilgilidir. Teknigin Bilinen Durumu Akiskan gida dolum makineleri, yogurt, ayran, süt ve puding gibi akiskan veya yari akiskan haldeki kesif sivilarin belirli hacimdeki kaplara dolumunu saglayan makinelerdir. Bu dolum nozullar (dolum basliklari) ile ilgili kaplara aktarilarak yapilmaktadir. Mevcut teknikte her bir akiskan gida için farkli açma kapama elemanlari kullanilarak dolum yapilmaktadir. Bu durum operatörün farkli gidalar için dolum basligi ile beraber açma kapama elemanini da degistirmesi gerektirmekte ve bu durum hem zaman kaybina hem isçiligin artmasina hem dolum veriminin azalmasina sebep olmaktadir. Mevcut teknikte ayrica parçacikli gidalarin dolumu esnasinda nozul çikisinda kapanma yüzeyinde ürün kaldiginda sizdirmazlik problemleri görülmektedir. Akiskan gida ürünlerinin dolumunda kullanilan nozul ile ilgili yabanci patent literatüründe bazi basvurular bulunmaktadir. bakim ve temizleme kolayligi saglayan depozitör sistemi ile ilgilidir. Hafif bir depozitör nozulu ve bir manifold içeren depozitör sisteminde, farkli sicaklik, asitlik ve yogunluga sahip her bir akisakan gidanin özellikle bir gidanin üzerine, arasina ve içine doldurulmasi sirasiyla kontrol edilebilir, bakim gerektirmez, büyük miktarda dolum mümkündür ve ihtiyaç duyuldukça her nozülden her farkli malzeme doldurulabilir. kalin sivi ve/veya macunsu formda olmak üzere farkli bilesimlere sahip en az iki gida maddesini bir kaba, özellikle seffaf plastik bir bardaga ayni anda doldurmak için bir cihaz olup, gida için bir nozul giris açikligi ve nozul çikis açikliklari olan bir valf kafasina sahiptir ve dozlama cihazlari tarafindan beslenir. Kontrol cihazi, birinci kontrol devresi yolu üzerinde bahsedilen uzunlamasina eksen etrafinda dagitilmis kontrol açikliklarina sahip valf kafasinda uzunlamasina bir eksen etrafinda dönebilen bir kontrol diskine sahiptir. Bahsedilen kontrol açikliklari, kontrol diskinin artimli dönüsü sirasinda hizalanabilir asagida düzlemsel bir sekilde uzanan valf kafasinin sabit bir kontrol yüzeyinin yardimci meme giris açikliklari ile art arda degisen, burada yardimci meme giris açikliklari, uzunlamasina eksen etrafinda birinci kontrol devresi yolu ile uyumlu bir ikinci kontrol devresi yolu üzerinde konumlanir. Kontrol yüzeyi, ikinci gidann tek tek bölümlerinin karsilik gelen yardimci nozul çikis açikliklari, doldurma islemi sirasinda bardagin iç duvarina konumlandirilabilir. Kontrol devresi yollari içinde valf gövdesindeki kontrol yüzeyinin altinda bir ana meme ve ayni yollar boyunca düzenlenmis uzunlamasina eksen üzerindeki yardimci meme giris açikliklari saglanir; söz konusu agizligin ana bileseni olusturan gida ile beslenmesi, bilinen sekilde ilgili dozlama cihazindan gelen besleme hattindaki sadece bir döner disk valfi tarafindan kontrol edilir. Sonuç olarak, yukaridaki problemlerin varligi ve mevcut bir çözüm bulunmamasi ilgili teknik alanda bir gelistirme yapmayi zorunlu kilmistir. Bulusun Amaci Bulus yukarida bahsedilen problemleri çözmeyi, tüm dezavantajlari gidermeyi ve yapiya ilave avantajlar getirmeyi amaçlamaktadir. Bulusun temel amaci tek bir açma kapama elemani ile farkli viskozitedeki akiskan ya da yari akiskan gida ürünlerinin ilgili kaplara aktarilmasini saglarken ayni zamanda sizdirmazligi maksimize ederek optimum dolum sartlarini saglayan nozulu sektöre kazandirmaktir. Bulus ile elde edilen diger bir fayda nozulun sadece dolum basligini degistirmek sureti ile zaman kazanarak hem isçilik azalmakta hem de dolumda verimlilik artisi saglanmaktadir. Bulus ile elde edilen diger bir fayda nozul içerisindeki kirliliklerin önüne geçilmesidir. Bulus yukarida bahsedilen amaçlari yerine getirmek için; Dolumu yapilacak akiskan ya da yari akiskan ürünlerin geçici olarak depolandigi ürün haznesi, ürün haznesine ürünlerin girisine imkan veren ürün giris portu, ürün haznesine giren ürünlerin ilgili kaplara aktarilmasini saglayan ya da aktarimi kesen açma kapama elemani, ürün haznesindeki ürünlerin ilgili kaplara aktaran ve bu aktarim için bünyesinde çoklu sayida ürün çikis portu bulunan dolum basligi, ürün haznesindeki ürünlerin dolum basligindan ilgili kaplara aktarilmasi için ilk tahrigi veren tahrik elemani, tahrik elemanindan aldigi hareketi açma kapama elemanina ileten aktarim elemani içeren ve farkli viskozitedeki akiskan ya da yari akiskan gida ürünlerinin ilgili kaplara aktarilmasini saglayan nozul tertibati ile ilgili olup; özelligi; o açma kapama elemani ile dolum basligi arasinda sizdirmazligi saglayan sizdirmazlik elemani, 0 açma kapama elemaninin dolum basligini sizdirmaz bir sekilde kapatmasini saglayan ve özellikle sizdirmazlik elemaninin tutamadigi parçacikli ürünlerin dolum basligindan sizmasini önleyen konik kapama yüzeyi içermesidir. Bulusun yapisal, karakteristik özellikleri, çalisma prensibi ve sagladigi avantajlar, asagida verilen sekiller ve bu sekillere atiflar yapilmak suretiyle yazilan detayli açiklama sayesinde, daha net anlasilacaktir. Bu nedenle degerlendirmenin bu sekiller ve detayli anlatim göz önüne alinarak yapilmasi gerekmektedir. Sekillerin Kisa Açiklamasi Sekil 1. Nozul tertibatini distan genel halini göstermektedir. Sekil 2. Nozul tertibatinin kesit alinmis halini göstermektedir. Sekil 3. Nozul tertibatinin yakin plan kesit alinmis halini göstermektedir. Referans Numaralari 1. Nozul tertibati . Ürün haznesi 11. Ürün giris portu . Tahrik elemani . Aktarim elemani 40. Açma kapama grubu 41. Sizdirmazlik elemani 42. Konik kapama yüzeyi 43.Sabitleme kanali 44. Ara sabitleme elemani 45- Merkezleme alani 46-Merkezleme mil gövdesi 47- Kademeler 50. Dolum basligi 51. Ürün çikis portu 52.Disli yüzeyler Bulusun Detayli Açiklamasi Nozul tertibati (1), farkli viskozitedeki akiskan ya da yari akiskan gida ürünlerinin ilgili kaplara aktarilmasini saglayan yapi olup, ürün haznesi (10), tahrik elemani (20), aktarim elemani (30), açma kapama grubu (40) ve dolum basligindan (50) meydana gelmektedir. Ürün haznesi (10), dolumu yapilacak akiskan ürünlerin geçici olarak depolandigi yapidir. Ürünler, ürün haznesine (10) ürün giris portundan (11) girmektedir. Tahrik elemani (20), ürün haznesindeki (10) ürünlerin dolum basligindan (50) ilgili kaplara aktarilmasi için aktarim elemanini (30) y ekseninde yukari asagi tahrik eden yapidir. Tahrik elemani (20) bir servo motordur. Aktarim elemani (30), tahrik elemanindan (20) aldigi hareketi açma kapama grubuna (40) ileten yapidir. Aktarim elemani (30) silindirk kesitli bir mildir. Açma kapama grubu (40), ürün haznesine (10) giren ürünlerin dolum basligindan (50) ilgili kaplara aktarilmasini saglayan ya da aktarimi kesen yapidir. Açma kapama grubu (40) üzerinde sizdirmazligi saglayan sizdirmazlik elemani (41) bulunmaktadir. Sizdirmazlik elemani (41), ürün akisini kesme isleminde, açma kapama grubu (40) ile dolum basligi (50) arasindaki sizdirmazligi saglamaktadir. Sizdirmazlik elemani (41) silikon malzemeden imal edilmistir. Açma kapama grubu (40), dolum basligini (50) sizdirmaz bir sekilde kapatmak için konik kapama yüzeyi (42) içermektedir. Konik kapama yüzeyi (42), özellikle sizdirmazlik elemaninin (41) tutamadigi parçacikli ürünlerin dolum basligindan (50) sizmasini önlemektedir. Açma kapama grubu (40) paslanmaz malzemeden imal edilmistir. Dolum basligi (50), ürün haznesindeki (10) ürünlerin ilgili kaplara aktaran yapidir. Dolum basligi (50), içten disli yapisi ile ürün haznesine (10) monte edilebilmektedir. Dolum basligi (50) üzerinde ürünlerin kaplara aktarimasini saglayan çoklu sayida ürün çikis portu (51) bulunmaktadir. Dolum basligi (50), paslanmaz malzemeden imal edilmistir. Bulusun en önemli özelligi; farkli viskozitedeki akiskan ya da yari akiskan gidalar için nozul tertibatinin (1) tamaminin degistirilmesine gerek kalinmadan, tüm akiskanlara uyumlu yapiya sahip bir açma kapama grubu (40) ihtiva etmektedir. Keza, bahsedilen açma kapama grubu (40) degistirilmesine gerek kalmadan, açma kapama grubu (40) sabit kalmak sarti ile sadece dolum basliginin (50) degistirildigi ve dolum basliginin (50) degistirilmesine imkan saglayan disli yüzeyler (52) içermektedir. Bu disli yüzeyler (52) vasitasiyla komple açma kapama grubunun (40) degistirilmesine gerek kalinmadan sadece dolum basliginin (50) degistirilmesi ile üretim sürecine devam edilmektedir. Açma kapama grubu (40) yapisal olarak tüm farkli dolum basliklarina (50) uyumlu olacak sekilde yapilandirilmistir. Bu sebebdendirki; sadece dolum basliginin (50) degistirilmesi ile islemlere devam edilmektedir. Bu durum üretim süreçlerine yüksek oranda katki saglamaktadir. Öte yandan; bahsedilen açma kapama grubu (40) bir merkezleme alani (45) ve bahsedilen merkezleme alaninda (45) merkezlendirilmis merkezleme mil gövdesi (46) içermektedir. Bu merkezleme mil gövdesi (46) ile sizdirmazlik elemani (41) arasinda yapilandirilmis, sizdirmazlik elemanini (41) üzerinde olusturulmus tutucu kademeler (47) vasitasiyla sabitleyen ara sabitleme elemani (44) bu yapiya entegre edilmis durumdadir. Ayrica sizdirmazlik elemanin (41) ara sabitleme elemani (44) tutucu kademelerinde (47) oturtulmasini saglayan sabitleme kanali (43) olusturulmus durumdadir. 50/V 4151 TR DESCRIPTION NOZZLE ASSEMBLY FOR FILLING FLUID FOOD Technical Field The invention relates to the nozzle assembly that can be integrated into machines that fill liquid food products. The invention is particularly related to the nozzle device, which enables the transfer of fluid or semi-fluid food products of different viscosity to the relevant containers and at the same time increases the filling efficiency by maximizing the leak-tightness. State of the Art Liquid food filling machines are machines that enable the filling of viscous or semi-liquid concentrated liquids such as yoghurt, ayran, milk and pudding into containers of a certain volume. This filling is done by transferring it to the relevant containers via nozzles (filling heads). In the current technique, filling is done using different opening and closing elements for each liquid food. This situation requires the operator to change the opening and closing element along with the filling head for different foods, and this causes both a loss of time, an increase in labor and a decrease in filling efficiency. In the current technique, sealing problems are also observed when product remains on the closing surface at the nozzle exit during the filling of particulate foods. There are some applications in the foreign patent literature regarding the nozzle used in filling liquid food products. It is related to the depositor system that provides ease of maintenance and cleaning. In the depositor system, which includes a light depositor nozzle and a manifold, the filling of each fluid food with different temperature, acidity and density can be controlled, especially on, between and into a food, maintenance-free, large quantity filling is possible and different materials can be used from each nozzle as needed. can be filled. A device for simultaneously filling at least two foodstuffs of different composition, in thick liquid and/or pasty form, into a container, especially a transparent plastic cup, having a valve head with a nozzle inlet opening and nozzle outlet openings for the food and dosing powered by devices. The controller has a control disk rotatable about a longitudinal axis in the valve head with control apertures distributed about said longitudinal axis in the first control circuit path. Said control apertures may be aligned during incremental rotation of the control disc alternating with the auxiliary nozzle inlet apertures of a fixed control surface of the valve head extending in a planar manner below, wherein the auxiliary nozzle inlet apertures form a second control circuit path compatible with the first control circuit path around the longitudinal axis It is located on. The control surface, corresponding auxiliary nozzle exit openings of individual portions of the second food, may be positioned on the inner wall of the cup during the filling process. Within the control circuit paths, a main nozzle is provided below the control surface in the valve body and auxiliary nozzle inlet openings on the longitudinal axis arranged along the same paths; The feeding of said nozzle with food, which forms the main component, is controlled, as is known, by only a rotary disc valve in the feed line from the respective dosing device. As a result, the existence of the above problems and the lack of an existing solution necessitated a development in the relevant technical field. Purpose of the Invention The invention aims to solve the above-mentioned problems, eliminate all disadvantages and bring additional advantages to the structure. The main purpose of the invention is to enable the transfer of liquid or semi-fluid food products of different viscosities to the relevant containers with a single opening and closing element, while at the same time providing the industry with a nozzle that provides optimum filling conditions by maximizing leak-tightness. Another benefit obtained with the invention is that by changing only the filling head of the nozzle, time is saved, labor is reduced and filling efficiency is increased. Another benefit obtained with the invention is the prevention of impurities in the nozzle. The invention is to fulfill the above-mentioned purposes; The product chamber where the liquid or semi-fluid products to be filled are temporarily stored, the product entry port that allows the products to enter the product chamber, the opening and closing element that enables the transfer of the products entering the product chamber to the relevant containers or interrupts the transfer, the one that transfers the products in the product chamber to the relevant containers and for this transfer. It contains a filling head with multiple product exit ports, a drive element that gives the first drive to transfer the products in the product chamber from the filling head to the relevant containers, a transfer element that transmits the movement received from the drive element to the opening and closing element, and enables the transfer of liquid or semi-fluid food products with different viscosities to the relevant containers. It is related to the nozzle assembly; feature; o The sealing element that provides sealing between the opening and closing element and the filling head, 0 contains a conical closing surface that enables the opening and closing element to seal the filling head and prevents the leakage of particulate products, which the sealing element cannot hold, from the filling head. The structural and characteristic features, operating principle and advantages of the invention will be understood more clearly, thanks to the figures given below and the detailed explanation written by making references to these figures. For this reason, the evaluation should be made taking these figures and detailed explanation into consideration. Brief Description of the Figures Figure 1. Shows the general view of the nozzle assembly from the outside. Figure 2. Shows a cross-section of the nozzle assembly. Figure 3. Shows a close-up section of the nozzle assembly. Reference Numbers 1. Nozzle assembly. Product chamber 11. Product inlet port. Drive element . Transfer element 40. Opening and closing group 41. Sealing element 42. Conical closing surface 43.Fixing channel 44. Intermediate fixing element 45- Centering area 46-Centering shaft body 47- Stages 50. Filling head 51. Product exit port 52.Threaded surfaces Detailed Description of the Invention The nozzle assembly (1) is a structure that enables the transfer of fluid or semi-fluid food products of different viscosity to the relevant containers, and consists of the product chamber (10), drive element (20), transfer element (30), opening and closing group (40) and It consists of the filling head (50). The product reservoir (10) is the structure where the fluid products to be filled are temporarily stored. The products enter the product chamber (10) through the product entry port (11). The drive element (20) is the structure that drives the transfer element (30) up and down on the y-axis to transfer the products in the product chamber (10) from the filling head (50) to the relevant containers. The drive element (20) is a servo motor. The transmission element (30) is the structure that transmits the movement received from the drive element (20) to the opening and closing group (40). The transmission element (30) is a cylindrical cross-section shaft. The opening and closing group (40) is the structure that enables the transfer of the products entering the product chamber (10) from the filling head (50) to the relevant containers or interrupts the transfer. There is a sealing element (41) on the opening and closing group (40) that ensures tightness. The sealing element (41) ensures the sealing between the opening and closing group (40) and the filling head (50) during the process of stopping the product flow. The sealing element (41) is made of silicone material. The opening and closing group (40) contains a conical closing surface (42) to seal the filling head (50). The conical closing surface (42) prevents the leakage of particulate products, which the sealing element (41) cannot hold, from the filling head (50). The opening and closing group (40) is made of stainless material. The filling head (50) is the structure that transfers the products in the product chamber (10) to the relevant containers. The filling head (50) can be mounted on the product chamber (10) with its internal threaded structure. There are multiple product exit ports (51) on the filling head (50) that enable the products to be transferred to the containers. The filling head (50) is made of stainless material. The most important feature of the invention is; It contains an opening and closing group (40) that has a structure compatible with all fluids, without the need to replace the entire nozzle assembly (1) for liquid or semi-fluid foods with different viscosities. Likewise, the opening and closing group (40) contains toothed surfaces (52) that allow only the filling head (50) to be changed and the filling head (50) to be replaced, provided that the opening and closing group (40) remains fixed. By means of these toothed surfaces (52), the production process continues by replacing only the filling head (50) without the need to replace the complete opening and closing group (40). The opening and closing group (40) is structurally configured to be compatible with all different filling heads (50). This is why; The process continues by simply changing the filling head (50). This situation contributes greatly to the production processes. On the other hand; The said opening and closing group (40) includes a centering area (45) and a centering shaft body (46) centered in the said centering area (45). This centering is configured between the shaft body (46) and the sealing element (41), and the intermediate fixing element (44) that fixes the sealing element (41) through the retaining stages (47) formed on it is integrated into this structure. Additionally, a fixing channel (43) has been created that allows the sealing element (41) to be seated in the holder stages (47) of the intermediate fixing element (44). 50/V 4151 TR

Claims

1. CLAIMS Product chamber (10) where the liquid or semi-fluid products to be filled are temporarily stored, product entry port (11) that allows products to enter the said product chamber (10), or port that allows the products entering the said product chamber (10) to be transferred to the relevant containers. The opening and closing group (40) that cuts off the transfer, the filling head (50) that transfers the products in the said product chamber (10) to the relevant containers and has multiple product exit ports (51) for this transfer, the products in the said product chamber (10) from the said filling head. (50) containing the drive element (20) that gives the first drive for transferring them to the relevant containers, the transfer element (30) that transmits the movement received from the said drive element (20) to the opening and closing group (40) and enables the transfer of liquid or semi-fluid food products with different viscosities to the relevant containers. It is the nozzle assembly (1) that provides; feature; For liquid or semi-fluid foods with different viscosities, without the need to replace the entire nozzle assembly (1), an opening and closing group (40) that has a structure compatible with all fluids, a seal that provides tightness between the said opening and closing group (40) and the said filling head (50). The element (41), the opening and closing group (40) without having to be changed, provided that the opening and closing group (40) remains fixed, only the filling head (50) can be changed and the toothed surfaces (52) that allow the filling head (50) to be changed, the said opening and closing elements (52). It contains a conical closing surface (42) that enables the closing group (40) to seal the filling heads (50) created for fluids with different viscosities and prevents the particulate products that the said sealing element (41) cannot hold, from leaking from the said filling head (50). It is a nozzle assembly (1) in accordance with Claim 1 and its feature is; The said sealing element (41) contains food-grade silicone material. It is a nozzle assembly (1) in accordance with Claim 1 and its feature is; The said filling head (50) contains a centering area (45). It is a nozzle assembly (1) in accordance with Claim 1 and its feature is; It contains a centering shaft body (46) centered in the said centering area (45). It is a nozzle assembly (1) in accordance with Claim 1 and its feature is; It consists of an intermediate fixing element (44) configured between the said centering shaft body (46) and the sealing element (41), which fixes the sealing element (41) by means of the retaining stages (47) formed on it. It is a nozzle assembly (1) in accordance with Claim 1 and its feature is; It contains a fixing channel (43) that allows the said sealing element (41) to be seated in the holder stages (47) of the intermediate fixing element (44). TR