TR2022009968A2 - Thermal plaster and production method - Google Patents

Thermal plaster and production method

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Publication number
TR2022009968A2
TR2022009968A2 TR2022/009968A TR2022009968A TR2022009968A2 TR 2022009968 A2 TR2022009968 A2 TR 2022009968A2 TR 2022/009968 A TR2022/009968 A TR 2022/009968A TR 2022009968 A TR2022009968 A TR 2022009968A TR 2022009968 A2 TR2022009968 A2 TR 2022009968A2
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TR
Turkey
Prior art keywords
fiber
plaster
weight
thermal
glass
Prior art date
Application number
TR2022/009968A
Other languages
Turkish (tr)
Inventor
Mi̇lli̇ Zafer
Original Assignee
Marof Yapi Enduestrimaden San Ve Ticltd Sti
Marof Yapi Endüstri̇maden Sanve Ti̇cltdşti̇
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Application filed by Marof Yapi Enduestrimaden San Ve Ticltd Sti, Marof Yapi Endüstri̇maden Sanve Ti̇cltdşti̇ filed Critical Marof Yapi Enduestrimaden San Ve Ticltd Sti
Priority to TR2022/009968A priority Critical patent/TR2022009968A2/en
Publication of TR2022009968A2 publication Critical patent/TR2022009968A2/en

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Abstract

Buluş, inşaat sektöründe, iç ve dış mekanlarda duvar ve zeminlere uygulanan, duvar ve zemin yüzeylerinde mantolama ve kaba sıva işlemini ortadan kaldırarak yüksek ısı ve ses yalıtımı sağlayan, yangına karşı dayanıklı ve yüksek performanslı termal sıva ile ilgilidir.The invention relates to fire resistant and high performance thermal plaster, which is applied to walls and floors indoors and outdoors in the construction industry, provides high heat and sound insulation by eliminating sheathing and rough plastering on wall and floor surfaces.

Description

TARFNAME TERMAL SIVA VE ÜRETIM YÖNTEMI Teknik Alan Bulus, insaat sektöründe, iç ve dis mekanlarda duvar ve zeminlere uygulanan bir termal siva ile ilgilidir. Bulus özellikle, duvar ve zemin yüzeylerinde mantolama ve kaba siva islemini ortadan kaldirarak yüksek isi ve ses yalitimi saglayan, yangina karsi dayanikli ve yüksek performansli termal siva ile ilgilidir. Teknigin Bilinen Durumu Insaat sektöründe, yapilarin insasi esnasinda duvarlar yapildiktan sonra iç ve dis mekanlarda duvarlarin dis etkilerden, (yagmur, don, günes gibi) korunmasi, bina ömrünün uzamasi gibi unsurlarin yani sira duvarlarda düzgün ve pürüzsüz bir yüzeyin elde edilmesi için kaba siva ve mantolama uygulamalari gerçeklestirilmektedir. Bunun yani sira yapilarin zeminlerinde de izolasyon, düzeltme, estetik görünüm saglamak ve zeminde yapilacak islemlere hazirlik amaciyla sap beton tabakalari uygulanmaktadir. Mevcut uygulamalarda betonarme yapi tasiyici elemanlarin ve iç ve dis mekan duvar yüzeylerinin boya veya son imalat asamasina getirilmesi için çok degisik tür ve özellikte sivalar ve mantolama islemleri kullanilmaktadir. Sivalarin iyi aderans, kolay islenebilme, dayanim ve geçirimsizlik özellikleri ile siva bünyesindeki baglayicilarin bu özellikleri saglayacak biçimde seçilmesi öngörülmektedir. Geleneksel siva harçlari, çimento ve kumun içerisine katki maddesi ve su kullanilarak karisimin hazirlanmasi ile olusmaktadir. Geleneksel kum ve çimento karisimlarindan elde edilen ürünlerdir. Bu da yapilarin olumsuz hava kosullarindan etkilenmesine, yapilar içerisinde nem ve rutubet olusmasina ve ayni zamanda yapilarin mukavemetinin düsmesine sebebiyet vermektedir. Ayni zamanda söz konusu kaba sivalar, isçilik yönünden zahmetlidir. Bu nedenle iç ve dis cephe duvarlarinda kaba siva uygulamalari üzerine isi, ses ve su yalitimi saglamak üzere çesitli yalitim sivalarinin kullanilmasi zorunludur. Ancak söz konusu mevcut yalitim sivalarinin gaz salinimi, yanici olmasi, yüksek maliyet ve isçilik gerektirmesi ve bununla birlikte yapilarda ekstra agirlik olusturmasi söz konusudur. Ayrica yapi duvarlarinin nefes almamasi nedeniyle küflenme ve rutubet yasanabilmektedir. Literatürde yapilan arastirmada teknigin bilinen durumuna bir örnek olarak TR2021/O13341 numarali doküman gösterilebilir. Bahsi geçen doküman, bir yalitim sivasi ile ilgilidir. Söz konusu bulusta, hidrolik baglayici olarak %20-40 beyaz çimento, Bahsi geçen yalitim sivasi, sadece binalarin dis cephe yalitiminda isi, ses ve su izolasyonu saglamak için kullanima yöneliktir. Iç cephe ve zemin uygulamalarinda kullanilamamakta ve yangina karsi dayanim saglayamamaktadir. Teknigin bilinen durumuna bir baska örnek olarak CN1123303 numarali doküman gösterilebilir. Bahsi geçen doküman, seramik lif, kagit hamuru, kenevir, cam taneleri, kaolin, kireç tozu, magnezyum silikat, perlit, sodyum silikat, metil selüloz, koyulastirici madde içeren bir siva ile ilgilidir. Bahsi geçen siva, yapilarda yeterli nem saglayamamakta ve yangina karsi dayaniklilik gösterememektedir. Sonuç olarak yukaridaki problemlerin varligi ve mevcut çözümlerin yetersizligi, ilgili teknik alanda bir gelistirme yapmayi zorunlu kilmistir. Bulusun Amaci Mevcut bulus yukarida bahsedilen dezavantajlari ortadan kaldiran ve ilgili teknik alana yeni avantajlar getiren termal siva ve üretim yöntemi ile ilgilidir. Bulusun ana amaci, iç ve dis mekanlarda duvar ve zemin yüzeylerinde mantolama ve kaba siva islemini ortadan kaldiran bir termal siva ortaya koymaktir. Bulusun amaci, isi yalitim katsayisi yüksek, suya dirençli ve yüksek performansli, isçilik yönünden kolay uygulanabilen bir termal siva ortaya koymaktir. Bulusun bir diger amaci, insan sagligina ve çevreye duyarli, gaz salinimi yapmayan, kanserojen madde içermeyen bir termal siva ortaya koymaktir. Bulusun bir diger amaci, uygulanan yüzeyden kopma olusturmayan, çatlama yapmayan ve zamanla hacim küçülmesi olmayan bir termal siva ortaya koymaktir. Bulusun bir diger amaci, uygulama süresini ve isçiligi 3/4 oraninda azaltan ve yapilarda maliyeti düsüren bir termal siva ortaya koymaktir. Bulusun bir diger amaci, iç ve dis mekanlarda duvar ve zemin yüzeylerde arada herhangi bir materyal kullanilmadan dogrudan uygulanan bir termal siva ortaya koymakti r. Bulusun bir diger amaci, nefes alan yapisi sayesinde küflenme ve rutubeti önleyen bir termal siva ortaya koymaktir. Bulusun bir diger amaci, uygulama esnasinda istenilen renk katkisi ilave edilerek yapilarda boya uygulamasini ortadan kaldiran bir termal siva ortaya koymaktir. Bulusun bir diger amaci, uygulamasi ve tamiratinin kolay olmasi sayesinde zaman ve mali kayiplari ortadan kaldiran bir termal siva ortaya koymaktir. Bulusun bir diger amaci, yüksek isi ve sogukta isi transferini önleyici olan, izolasyon gerektirmeyen birtermal siva ortaya koymaktir. Bulusun Detayli Açiklamasi Bu detayli açiklamada, bulus konusu termal siva ve üretim yönteminin tercih edilen alternatifleri, sadece konunun daha iyi anlasilmasina yönelik olarak ve hiçbir sinirlayici etki olusturmayacak sekilde açiklanmaktadir. Bulus, alçi, bor, volkanik cüruf, kireç, mukavemet artirici baglayici polipropilen lif (PP lif) veya cam elyaf, cam kürecik (küçük cam küreleri), perlit (yalitim malzemesi) içeren bir termal sivadir. Tablo 1lde bulus konusu termal siva içerigi ve oranlari verilmektedir. Tablo 1: Termal siva içerigi ve kullanim oranlari Içerik Agirlikça KuHanHabHen Miktar (%) Volkanik cüruf 10-30 Polipropilen Iif (PP lif) veya cam elyaf 3 Cam kürecik (Küçük cam küreleri) 1 Perlit (yalitim malzemesi) 10-30 Bulus konusu termal siva üretim yönteminin islem adimlari su sekildedir; a) Alçi, bor, volkanik cüruf, kireç, mukavemet artirici baglayici polipropilen Iif (PP lif) veya cam elyaf, cam kürecik (küçük cam küreleri), perlitin (yalitim malzemesi) belirli oranlarda bir hazne içerisinde karistirilmasi, b) Elde edilen kuru ve toz karisimin kraft torbalarda paketlenmesi. Bulusa konu termal siva, su ve rutubetten korunakli kapali bir yerde muhafaza edilmelidir. Kuru ve toz formundaki termal siva, suyla karistirilmak suretiyle kimyasal reaksiyona sokularak iç ve dis mekanlarda duvar ve zemin yüzeyine mala veya püskürtme metodu ile istenilen kalinlikta uygulanir. TR TR TR TR TR DESCRIPTION THERMAL PLASTER AND PRODUCTION METHOD Technical Field The invention relates to a thermal plaster applied to walls and floors in the construction industry, indoors and outdoors. The invention is particularly related to fire-resistant and high-performance thermal plaster, which provides high heat and sound insulation by eliminating the need for sheathing and rough plastering on wall and floor surfaces. Known Status of the Technique In the construction industry, during the construction of buildings, after the walls are built, rough plaster and sheathing are used to protect the walls from external effects (such as rain, frost, sun) in interior and exterior spaces, to prolong the life of the building, as well as to obtain a smooth and smooth surface on the walls. applications are carried out. In addition, sap concrete layers are applied on the floors of the buildings for the purpose of insulation, correction, aesthetic appearance and preparation for the operations to be carried out on the ground. In current applications, many different types and features of plasters and cladding processes are used to bring reinforced concrete structural elements and indoor and outdoor wall surfaces to the painting or final manufacturing stage. It is envisaged that plasters have good adherence, easy workability, strength and impermeability properties and that the binders within the plaster are selected to provide these properties. Traditional plaster mortars are created by preparing the mixture using cement and sand, additives and water. They are products obtained from traditional sand and cement mixtures. This causes the structures to be affected by adverse weather conditions, moisture and moisture to form within the structures, and also causes the strength of the structures to decrease. At the same time, the rough plasters in question are demanding in terms of workmanship. For this reason, it is mandatory to use various insulation plasters to provide heat, sound and water insulation on rough plaster applications on interior and exterior walls. However, the existing insulation plasters in question are likely to release gas, be flammable, require high cost and labor, and also create extra weight in buildings. Additionally, mold and dampness may occur due to the building walls not breathing. In the research conducted in the literature, the document numbered TR2021/O13341 can be cited as an example of the known state of the technique. The mentioned document is about an insulation plaster. In the invention in question, 20-40% white cement is used as a hydraulic binder. The mentioned insulation plaster is intended for use only in the exterior insulation of buildings to provide heat, sound and water insulation. It cannot be used in interior and floor applications and cannot provide resistance to fire. Another example of the known state of the art is the document numbered CN1123303. The said document relates to a plaster containing ceramic fiber, pulp, hemp, glass grains, kaolin, lime powder, magnesium silicate, perlite, sodium silicate, methyl cellulose, thickening agent. The plaster in question cannot provide sufficient moisture in structures and is not resistant to fire. As a result, the existence of the above problems and the inadequacy of existing solutions necessitated a development in the relevant technical field. Purpose of the Invention The present invention is related to thermal plaster and its production method, which eliminates the disadvantages mentioned above and brings new advantages to the relevant technical field. The main purpose of the invention is to produce a thermal plaster that eliminates the sheathing and rough plastering process on wall and floor surfaces in interior and exterior spaces. The aim of the invention is to produce a thermal plaster that has a high thermal insulation coefficient, is water resistant and high performance, and is easy to apply in terms of workmanship. Another aim of the invention is to produce a thermal plaster that is friendly to human health and the environment, does not release gases and does not contain carcinogenic substances. Another aim of the invention is to produce a thermal plaster that does not detach from the applied surface, does not crack and does not shrink in volume over time. Another aim of the invention is to produce a thermal plaster that reduces the application time and labor by 3/4 and reduces the cost in buildings. Another aim of the invention is to produce a thermal plaster that can be applied directly to wall and floor surfaces indoors and outdoors, without using any material in between. Another aim of the invention is to produce a thermal plaster that prevents mold and moisture thanks to its breathable structure. Another aim of the invention is to produce a thermal plaster that eliminates the application of paint in buildings by adding the desired color additive during application. Another aim of the invention is to produce a thermal plaster that eliminates time and financial losses thanks to its ease of application and repair. Another aim of the invention is to produce a thermal plaster that prevents heat transfer in high temperatures and cold and does not require insulation. Detailed Description of the Invention In this detailed explanation, the preferred alternatives of the thermal plaster and production method of the invention are explained only for a better understanding of the subject and in a way that does not create any limiting effect. The invention is a thermal plaster containing gypsum, boron, volcanic slag, lime, strength-increasing binder polypropylene fiber (PP fiber) or glass fiber, glass beads (small glass spheres), perlite (insulation material). In Table 1, the contents and rates of the thermal plaster subject to the invention are given. Table 1: Thermal plaster content and usage rates Content Amount Used by Weight (%) Volcanic slag 10-30 Polypropylene Fiber (PP fiber) or glass fiber 3 Glass beads (Small glass spheres) 1 Perlite (insulation material) 10-30 Thermal material of the invention The process steps of the plaster production method are as follows; a) Mixing gypsum, boron, volcanic slag, lime, strength-increasing binder polypropylene fiber (PP fiber) or glass fiber, glass beads (small glass spheres), perlite (insulation material) in certain proportions in a chamber, b) The resulting dry and Packing the powder mixture in kraft bags. The thermal plaster subject to the invention should be stored in a closed place protected from water and moisture. Thermal plaster in dry and powder form is mixed with water and put into a chemical reaction and applied to the wall and floor surfaces in interior and exterior spaces at the desired thickness using a trowel or spraying method. TR TR TR TR TR

Claims (1)

1.ISTEMLER . Insaat sektöründe, iç ve dis mekanlarda duvar ve zeminlere uygulanan termal siva olup, özelligi; - alçi, bor, volkanik cüruf, kireç, mukavemet artirici baglayici polipropilen lif (PP lif) veya cam elyaf, cam kürecik (küçük cam küreleri), perlit (yalitim malzemesi) içermesidir. . Istem 1,e uygun bir termal siva olup, özelligi; agirlikça %10-50 oraninda alçi, agirlikça %10-30 oraninda bor, agirlikça %10-30 oraninda volkanik cüruf, agirlikça polipropilen lif (PP lif) veya cam elyaf, agirlikça %1 oraninda cam kürecik (küçük cam küreleri), agirlikça %10-30 oraninda perlit (yalitim malzemesi) içermesidir. . Insaat sektöründe, iç ve dis mekanlarda duvar ve zeminlere uygulanan termal siva a) Alçi, bor, volkanik cüruf, kireç, mukavemet artirici baglayici polipropilen lif (PP lif) veya cam elyaf, cam kürecik (küçük cam küreleri), perlitin (yalitim malzemesi) belirli oranlarda bir hazne içerisinde karistirilmasi, b) Elde edilen kuru ve toz karisimin kraft torbalarda paketlenmesi islem adimlarini içermesidir. TR TR TR TR TR1.CLAIMS. It is a thermal plaster applied to walls and floors in the construction industry, indoors and outdoors, and its feature is; - It contains gypsum, boron, volcanic slag, lime, strength-increasing binder polypropylene fiber (PP fiber) or glass fiber, glass beads (small glass spheres), perlite (insulation material). . It is a thermal plaster in accordance with Claim 1, and its feature is; 10-50% by weight of gypsum, 10-30% by weight of boron, 10-30% by weight of volcanic slag, 1% by weight of polypropylene fiber (PP fiber) or glass fiber, 1% by weight of glass beads (small glass spheres), 1% by weight of It contains 10-30 percent perlite (insulation material). . Thermal plaster applied to walls and floors in the construction industry, indoors and outdoors a) Gypsum, boron, volcanic slag, lime, strength-increasing binder polypropylene fiber (PP fiber) or glass fiber, glass beads (small glass spheres), perlite (insulation material). It includes the process steps of mixing in a chamber in certain proportions, b) Packing the resulting dry and powder mixture in kraft bags. TR TR TR TR TR
TR2022/009968A 2022-06-15 2022-06-15 Thermal plaster and production method TR2022009968A2 (en)

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TR2022/009968A TR2022009968A2 (en) 2022-06-15 2022-06-15 Thermal plaster and production method

Applications Claiming Priority (1)

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Publications (1)

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