TR202015386A2 - AN ALIGNMENT APPARATUS - Google Patents

AN ALIGNMENT APPARATUS Download PDF

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Publication number
TR202015386A2
TR202015386A2 TR2020/15386A TR202015386A TR202015386A2 TR 202015386 A2 TR202015386 A2 TR 202015386A2 TR 2020/15386 A TR2020/15386 A TR 2020/15386A TR 202015386 A TR202015386 A TR 202015386A TR 202015386 A2 TR202015386 A2 TR 202015386A2
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TR
Turkey
Prior art keywords
alignment
stabilizer
alignment apparatus
guide
fixture
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Application number
TR2020/15386A
Other languages
Turkish (tr)
Inventor
Burak Gedi̇kli̇ Mustafa
Keçi̇ci̇ Turgut
Original Assignee
Gesbey Enerji Tuerbini Kule Ueretim Sanayi Ve Ticaret Anonim Sirketi
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Gesbey Enerji Tuerbini Kule Ueretim Sanayi Ve Ticaret Anonim Sirketi filed Critical Gesbey Enerji Tuerbini Kule Ueretim Sanayi Ve Ticaret Anonim Sirketi
Priority to TR2020/15386A priority Critical patent/TR202015386A2/en
Publication of TR202015386A2 publication Critical patent/TR202015386A2/en
Priority to PCT/TR2021/050917 priority patent/WO2022066124A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D13/00Assembly, mounting or commissioning of wind motors; Arrangements specially adapted for transporting wind motor components
    • F03D13/10Assembly of wind motors; Arrangements for erecting wind motors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2230/00Manufacture
    • F05B2230/60Assembly methods
    • F05B2230/604Assembly methods using positioning or alignment devices for aligning or centering, e.g. pins
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

Abstract

Buluş, farklı sektörlerde farklı hizalama işlemleri için kullanılabilen, özellikle de rüzgâr türbinlerine ait kule gövdesine kaynak dikişsiz kimyasal yapıştırma yöntemi ile taşıyıcı modüllerin sabitlenmesi ve düzgün şekilde montajı için kullanılan fikstürlerin (B) hizalanması amacıyla geliştirilmiş bir hizalama aparatı (A) ile ilgilidir.The invention relates to an alignment apparatus (A), which can be used for different alignment processes in different sectors, especially for the alignment of fixtures (B) used for fixing and properly mounting the carrier modules by welding seamless chemical bonding method to the tower body of wind turbines.

Description

TARIFNAME BIR HIZALAMA APARATI TEKNIK ALAN Bulus, farkli sektörlerde farkli hizalama islemleri için kullanilabilen, özellikle de rüzgâr türbinlerine ait kule gövdesine kaynak dikissiz kimyasal yapistirma yöntemi ile tasiyici modüllerin sabitlenmesi ve düzgün sekilde montaji için kullanilan fikstürlerin hizalanmasi amaciyla gelistirilmis bir hizalama aparati ile ilgilidir. ÖNCEKI TEKNIK Yapilan literatür arastirmalari sonucunda rüzgar türbinlerine ait kule gövdesine yapistirma yöntemleri için halihazirda kullanilan herhangi bir fikstür hizalama aparatina rastlanmamistir. Mevcut teknikte tasiyici modüllerin kule gövdesine montaji, klasik markalama yöntemleri kullanilarak yapilmaktadir. Mevcut yöntemin dezavantajlari, sorun ve yetersizlikleri asagida maddeler halinde belirtilmistir. DESCRIPTION AN ALIGNMENT DEVICE TECHNICAL FIELD The invention can be used for different alignment processes in different industries, especially wind Carrier with seamless chemical bonding method to the tower body of the turbines Alignment of fixtures used for fixing and properly mounting modules It relates to an alignment apparatus developed for the purpose of PRIOR ART As a result of the literature research, bonding to the tower body of wind turbines to any fixture alignment apparatus currently used for not found. In the current art, the mounting of the carrier modules on the tower body is the classical done using marking methods. Disadvantages of the current method, the problem and its inadequacies are listed below.

I› Rüzgar türbini kulesini olusturan plakalarin kesimi esnasinda modül yerlerinin markalanmasina ragmen operatörün manuel olarak cetvel ve su terazisi ile modülü eksenlere yerlestirme isleminde zorlanmasidir. î› Modül üzerine sürülen yapistiricinin akiskan olmasi sebebiyle modülün bulundugu eksenden hareket etmesi ile ölçülerin tutmamasidir. 3› Modülün yapistirma esnasinda kenarlarindan tasma yapan yapistiricilarin temizlenmesinde sirasinda sorunlar yasanmaktadir. î› Ölçüm islemleri ve eksenlere yerlestirme isleminde birden fazla operatöre ihtiyaç duyulmasidir. I› During the cutting of the plates forming the wind turbine tower, the module locations Although it is marked, the operator can manually use the ruler and spirit level and the module. It is difficult in the process of placing on the axes. î› Since the adhesive applied on the module is fluid, is that the measurements do not hold with the movement from the axis. 3› During gluing of the module, the adhesives that overflow from the edges There are problems during cleaning. î› More than one operator is needed for measuring operations and placing on axes. is to be heard.

F Birbirine paralel olmasi gereken modüllerin hizalama isleminin zorlugudur. F Difficulty aligning modules that need to be parallel to each other.

» Kimyasalin kuruma süresi takibinin zorlugudur. » It is difficult to follow the drying time of the chemical.

Yapilan patent arastirmasinda, tasiyici modüllerin, rüzgâr türbinlerine ait kule gövdesine kaynak dikissiz kimyasal yapistirma yöntemi ile sabitlenmesi ve düzgün sekilde montaji için kullanilan fikstürün hizalanmasini saglayan bir hizalama aparatini açiklayan benzer bir basvuruya rastlanilmamistir. In the patent research, it was determined that the carrier modules were connected to the tower body of the wind turbines. for fixing and properly mounting with welding seamless chemical bonding method A similar article describing an alignment apparatus used to align the fixture used no reference was found.

BULUSUN AMACI Bulusun amaci, tasiyici modüllerin, rüzgâr türbinlerine ait kule gövdesine kaynak dikissiz kimyasal yapistirma yöntemi ile sabitlenmesi ve düzgün sekilde montaji için kullanilan fikstürlerin hizalanmasi amaciyla bir hizalama aparati gelistirilmesidir. OBJECTIVE OF THE INVENTION The object of the invention is that the carrier modules are welded seamlessly to the tower body of wind turbines. used for fixing and properly mounting with chemical bonding method. is the development of an alignment apparatus for the alignment of fixtures.

Bulusun bir diger amaci, fikstür hizalama aparatinin tek operatör ile x ve y eksenlerinde sapmayi önleyecek sekilde tasarlanmis olmasidir. Another object of the invention is to use the fixture alignment apparatus in x and y axes with a single operator. It is designed to prevent deviation.

Bulusun bir diger amaci, fikstürün, rüzgar türbini kule gövdesinde markalanmis modül yerlerine, x ve y eksenlerine hizalanmasinin bulus konusu hizalama aparati sayesinde kolay bir sekilde yapilabilmesidir. Another object of the invention is that the fixture is the module marked on the wind turbine tower body. by means of the inventive alignment apparatus, the alignment of the x and y axes to their it can be done in an easy way.

Bulusun bir diger amaci, fikstürün ve fikstür hizalama aparatinin tasarimi sayesinde, x ve y eksenlerindeki dogrusalligi ve modüllerin birbirlerine paralel olarak durmasinin saglanmasidir. Another object of the invention is that, by means of the design of the fixture and fixture alignment apparatus, x and y the linearity of the axes and the fact that the modules are parallel to each other. is to provide.

SEKILLLERIN KISA AÇIKLAMASI Sekil 1, bulus konusu hizalama aparatinin perspektif görünümüdür. BRIEF DESCRIPTION OF SEKILLS Figure 1 is a perspective view of the inventive alignment apparatus.

SEKILLERDE VERILEN REFERANS NUMARALARI A. Hizalama aparati B. Fikstür B1. Ana gövde BZ. Fikstür kilavuz yataklari BS. Modül tutucu pense B4. Modül tutucu kilavuz B5. Mikroislemci BB. Fikstür tasima kolu B7. Manyetik kontak BB. Ortam sicaklik ölçer BQ. Uyarici isik 1. Alt gövde sabitleyici 2. Manyetik gövde sabitleyici Kilavuz kollari Kilavuz kol sabitleyici Manyetik kontak Kilavuz yataklari BU LUSUN DETAYLI AÇIKLAMASI Bulus, farkli sektörlerde farkli hizalama islemleri için kullanilabilen, özellikle de rüzgâr türbinlerine ait kule gövdesine kaynak dikissiz kimyasal yapistirma yöntemi ile tasiyici modüllerin sabitlenmesi ve düzgün sekilde montaji için kullanilan fikstürlerin (B) hizalanmasi amaciyla gelistirilmis bir hizalama aparati (A) ile ilgilidir. REFERENCE NUMBERS IN THE FIGURES A. Alignment device B. Fixture B1. Chassis BZ. Fixture guide bearings BS. module holder pliers B4. Module holder guide B5. Microprocessor BB. Fixture carrying handle B7. magnetic contact BB. Ambient temperature meter BQ. warning light 1. Lower body stabilizer 2. Magnetic body stabilizer guide arms guide arm stabilizer magnetic contact guide bearings DETAILED DESCRIPTION OF THIS ITEM The invention can be used for different alignment processes in different industries, especially wind Carrier with seamless chemical bonding method to the tower body of the turbines fixtures (B) used for fixing and properly mounting the modules It relates to an alignment apparatus (A) developed for alignment purposes.

Bulus konusu fikstür hizalama aparati (A); tasiyici modüllerin, kule gövdesinin x ve y eksenlerinde bulunan referans markalama çizgileri ile esleserek her referanstaki iki modülün y ekseninde birbirlerine paralel olma gereksinimini saglayacak ve iki modül arasindaki mesafeyi sabit tutacak sekilde tasarlanmis yan ayaklari ile y eksen çizgisinde herhangi bir sapma olmadan modüllerin kule gövdesine yapistirilmasini saglamaktadir. Fixture alignment apparatus (A) of the invention; x and y of carrier modules, tower body two points in each reference by matching the reference marking lines on the axes of the The two modules will meet the requirement of being parallel to each other in the y-axis of the module. on the y-axis line with its side legs designed to keep the distance between It allows the modules to be attached to the tower body without any deviation.

Sekil 1'de görüldügü üzere bulus konusu hizalama aparati (A); kule gövdesine sabitlenmesi ve hizalanmasi için kullanilan bir alt gövde sabitleyici (1) içermektedir. As seen in Figure 1, the subject of the invention is the alignment apparatus (A); to the tower body includes a lower body stabilizer (1) used for fixing and aligning.

Alt gövde sabitleyicinin (1) üst kisminda, tercihen iki adet manyetik gövde sabitleyici (2) konumlandirilmistir. Manyetik gövde sabitleyicilerinin (2) sayisi ve konumu ihtiyaca göre degistirilebilir. Manyetik gövde sabitleyiciler (2), hizalama aparatinin (A) kule gövdesine sabitlenmesi amaciyla kullanilmaktadir. On the upper part of the lower body stabilizer (1), preferably two magnetic stem stabilizers (2) is positioned. The number and position of the magnetic body fasteners (2) as needed replaceable. The magnetic body fasteners (2) are attached to the tower body of the alignment apparatus (A). used for fixing.

Alt gövde sabitleyici (1) üzerinde tercihen iki adet kilavuz yatagi (6) bulunmaktadir. Bu kilavuz yataklari (6) içinden geçen ve fikstür (B) üzerindeki fikstür kilavuz yataklari (82) içinden geçerek kilavuzlama saglayan kilavuz kollari (3) kullanilmaktadir. Kilavuz kollari (3), fikstür kilavuz yataklari (82) içinden geçerek fikstür ana gövdeyi (B1) paralel olarak sabitlemekte, montaj ve demontaj islemleri için uygun hale getirmektedir. There are preferably two guide bearings (6) on the lower body stabilizer (1). This Fixture guide bearings (82) passing through guide bearings (6) and on fixture (B) guide arms (3) are used, which provide guiding by passing through. guide arms (3) pass the fixture guide bearings (82) through the fixture main body (B1) in parallel. fixes it and makes it suitable for assembly and disassembly processes.

Alt gövde sabitleyici (1) üzerinde bulunan kilavuz kol sabitleyiciler (4) kilavuz kollarinin (3) kilavuz yataklarindan (6) çikmamasi için sabitleme amaçli kullanilir. Ayni zamanda fikstür (B) hizalama aparatina (A) yerlestirilip yapistirma sürecinin baslamasi sonrasi hizalama aparatinin (A) diger is istasyonuna geçmesi için kilavuz kol sabitleyiciler (4) sökülerek kilavuz kollari (3) yerinden çikartilir ve diger is istasyonuna farkli bir fikstüre (B) kilavuzluk etmesi için yerlestirilir. Guide arm fasteners (4) on the lower body stabilizer (1) It is used for fixing purposes so that it does not come out of the guide bearings (6). Also the fixture (B) is placed on the alignment tool (A) and the alignment process starts after the gluing process has started. In order for the apparatus (A) to pass to the other work station, the guide arm fasteners (4) must be removed. the guide arms (3) are removed and guide the other workstation to a different fixture (B). is placed to do so.

Fikstürün (B) modül yapistirma islemine basladigini belirleyen ve aktif oldugunda mikroislemcinin (Bö) ortam sicakligini alarak kimyasal yapistirici yapisma parametresine göre yapisma süresini baslatan, alt gövde sabitleyici (1) üzerinde konumlandirilmis bir manyetik kontak (5) kullanilmaktadir. Determining that the fixture (B) has started the module bonding process and when it is active By taking the ambient temperature of the microprocessor (Bö), the chemical adhesive is set to the adhesion parameter. positioned on the lower body stabilizer (1), which initiates the bonding time according to magnetic contact (5) is used.

Ana gövdenin (B1) iki ucunda, modüllerin fikstür (B) üzerine sabitlenmesini saglayan ve ayrica kule gövdesinde paralel olarak konumunu korumasi için gerekli modül tutucu penseler (B3) kullanilmaktadir. Benzer sekilde ana gövdenin (B1) iki ucunda modüllerin yataklanmasi ve sabitlenmesi için modül tutucu kilavuzlar (B4) kullanilmaktadir. Modül tutucu penseler (B3), modül tutucu kilavuzlar (B4) ile irtibatlidir. At both ends of the main body (B1), the modules are fixed on the fixture (B) and In addition, the module holder required to maintain its position parallel to the tower body pliers (B3) are used. Similarly, the modules at both ends of the main body (B1) Module holder guides (B4) are used for bedding and fixing. Module holding pliers (B3) are connected with module holding guides (B4).

Kule gövdesine kimyasal yapistiricilar ile sabitlenecek modüller, modül tutucu kilavuzuna (B4) yerlestirilerek modül tutucu pensesi (B3) ile sabit durmasi saglanir. Bulus konusu hizalama aparatina (A) ait alt gövde sabitleyici (1) kule içindeki lazer hizalama ile markalanmis modül yerlerine denk getirilerek manyetik gövde sabitleyiciler (2) ile kule gövdesine sabitlenir. Alt gövde sabitleyici (1) üzerinde bulunan kilavuz kol sabitleyiciler (4), kilavuz kollarinin (3) kilavuz yataklarindan (6) çikmamasi için sabitleme amaçli kullanilir. The modules to be fixed to the tower body with chemical adhesives are attached to the module holder guide. (B4) is placed and fixed with the module holder pliers (B3). subject of the invention lower body stabilizer (1) of the alignment apparatus (A) with laser alignment inside the tower the tower with magnetic body fixers (2) by matching the marked module locations. fixed to the body. Guide arm stabilizers (4) on the lower body stabilizer (1), It is used for fixing purposes so that the guide arms (3) do not come off the guide bearings (6).

Fikstür tasima kollarindan (B6) tutularak kilavuz yataklarinin (6) kilavuz kollarina (3) yerlestirilmesi ile modülün kule gövdesi üzerindeki yerine sabitlenmesi saglanir. Fikstüre (B) ait ana gövde (B1) üzerindeki manyetik kontak (B7) ile alt gövde sabitleyici (1) üzerindeki manyetik kontak (5) devreye girerek mikro islemci (B5) aktiflesir. Mikroislemci (BS) ortam sicakligini, fikstür ana gövde (B1) üzerindeki ortam sicaklik ölçer (BS) ile elde etmektedir. Mikro islemci (BS) ortam sicakligini alarak belirlenen parametrelerdeki zamanin doldugunu tespit ettiginde uyarici isik (B9) ile zamanin doldugu uyarisini yapar. Uyariyi gören personel fikstürü (B) demonte ederek yeni modül yapistirilmasi için diger istasyona By holding the fixture carrying arms (B6), it is attached to the guide arms (3) of the guide bearings (6). With the placement of the module, it is ensured that the module is fixed in its place on the tower body. to the fixture The magnetic contact (B7) on the main body (B1) of (B) and the lower body stabilizer (1) The magnetic contact (5) on it is activated and the microprocessor (B5) is activated. Microprocessor (BS) ambient temperature is obtained with the ambient temperature meter (BS) on the fixture main body (B1). is doing. The microprocessor (BS) takes the ambient temperature and the time in the determined parameters. When it detects that it is full, it warns that the time is up with the warning light (B9). warning The seeing staff disassembled the fixture (B) and went to the other station for the new module to be attached.

Claims (1)

ISTEM LER Farkli sektörlerde farkli hizalama islemleri için kullanilabilen, özellikle de rüzgâr türbinlerine ait kule gövdesine kaynak dikissiz kimyasal yapistirma yöntemi ile tasiyici modüllerin sabitlenmesi ve düzgün sekilde montaji için kullanilan fikstürlerin (B) hizalanmasi amaciyla gelistirilmis bir hizalama aparati (A) olup, özelligi; - kule gövdesine sabitlenmesi ve hizalanmasi için kullanilan bir alt gövde sabitleyici - hizalama aparatinin (A) kule gövdesine sabitlenmesi amaciyla kullanilan, alt gövde sabitleyicinin (1) üst kisminda konumlandirilmis manyetik gövde sabitleyici (2), - Alt gövde sabitleyici (1) üzerinde olusturulmus kilavuz yatagi (6), - kilavuz yataklari (6) içinden geçen ve fikstür (B) üzerindeki fikstür kilavuz yataklari (BZ) içinden geçerek kilavuzlama saglayan kilavuz kollari (3), içermesidir. istem 1'e göre hizalama aparati (A) olup, özelligi; kilavuz kollarinin (3) kilavuz yataklarindan (6) çikmamasi için sabitleme amaçli kullanilan, alt gövde sabitleyici (1) üzerinde bulunan kilavuz kol sabitleyiciler (4) içermesidir. Istem 1'e göre hizalama aparati (A) olup, özelligi; fikstürün (B) modül yapistirma islemine basladigini belirleyen ve aktif oldugunda mikroislemcinin (B5) ortam sicakligini alarak kimyasal yapistirici yapisma parametresine göre yapisma süresini baslatan, alt gövde sabitleyici (1) üzerinde konumlandirilmis en az bir manyetik kontak (5) içermesidir. Istem 1'e göre hizalama aparati (A) olup, özelligi; hizalama aparatina (A) ait alt gövde sabitleyicinin (1), kule içindeki lazer hizalama ile markalanmis modül yerlerine denk getirilerek manyetik gövde sabitleyiciler (2) vasitasiyla kule gövdesine sabitlenmesidir.REQUIREMENTS It is an alignment apparatus (A) that can be used for different alignment processes in different sectors, especially developed for the alignment of fixtures (B) used for fixing and properly mounting carrier modules with the welding seamless chemical bonding method to the tower body of wind turbines. - a lower hull stabilizer used for fixing and aligning it to the turret body - a magnetic hull stabilizer (2) located at the top of the underbody stabilizer (1), used to fix the alignment apparatus (A) to the turret body, - a guide built on the lower hull stabilizer (1) bearing (6), - guide arms (3), which pass through the guide bearings (6) and provide guiding by passing through the fixture guide bearings (BZ) on the fixture (B). It is the alignment apparatus (A) according to claim 1 and its feature is; It contains guide arm fasteners (4) located on the lower body stabilizer (1), which are used for fixing purposes so that the guide arms (3) do not come out of the guide bearings (6). It is the alignment apparatus (A) according to claim 1, and its feature is; It contains at least one magnetic contact (5) positioned on the lower body fixer (1), which determines that the fixture (B) has started the module bonding process and when it is active, it takes the ambient temperature of the microprocessor (B5) and starts the bonding time according to the chemical adhesive bonding parameter. It is the alignment apparatus (A) according to claim 1, and its feature is; is the fixing of the lower body stabilizer (1) of the alignment apparatus (A) to the tower body by means of magnetic body fixers (2) by matching the module locations marked with laser alignment in the tower.
TR2020/15386A 2020-09-28 2020-09-28 AN ALIGNMENT APPARATUS TR202015386A2 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
TR2020/15386A TR202015386A2 (en) 2020-09-28 2020-09-28 AN ALIGNMENT APPARATUS
PCT/TR2021/050917 WO2022066124A1 (en) 2020-09-28 2021-09-09 An alignment device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TR2020/15386A TR202015386A2 (en) 2020-09-28 2020-09-28 AN ALIGNMENT APPARATUS

Publications (1)

Publication Number Publication Date
TR202015386A2 true TR202015386A2 (en) 2020-11-23

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TR2020/15386A TR202015386A2 (en) 2020-09-28 2020-09-28 AN ALIGNMENT APPARATUS

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TR (1) TR202015386A2 (en)
WO (1) WO2022066124A1 (en)

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104919177B (en) * 2012-11-15 2018-03-09 维斯塔斯风力系统有限公司 Method and apparatus for being directed at illustrated tower sections
CA2945861C (en) * 2014-04-22 2019-08-20 Vestas Wind Systems A/S Alignment tool, system and method for the connection of wind turbine tower segments

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