TR202015025A2 - Cereal chips and their method of production - Google Patents

Cereal chips and their method of production Download PDF

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TR202015025A2
TR202015025A2 TR2020/15025A TR202015025A TR202015025A2 TR 202015025 A2 TR202015025 A2 TR 202015025A2 TR 2020/15025 A TR2020/15025 A TR 2020/15025A TR 202015025 A TR202015025 A TR 202015025A TR 202015025 A2 TR202015025 A2 TR 202015025A2
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chips
dough
production method
feature
grain
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TR2020/15025A
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Turkish (tr)
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Gökdemi̇r Kezban
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Kestan Gida Pazarlama Ihracat Arge Ve Imalat Sanayi Ticaret Anonim Sirketi
Kestan Gida Pazarlama İhracat Arge Ve İmalat Sanayi̇ Ti̇caret Anoni̇m Şi̇rketi̇
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Abstract

Buluş, besleyici değeri yüksek olan tahılın (buğday, pirinç ve bulgur) haşlandıktan sonra öğütülmesi sonrası mısır nişastası, patates unu, tuz, şeker, bitkisel yağ (pamuk, kanola, ayçiçek, palmiye yağı vb.) ve su ile karıştırılarak hazırlanan tahıl hamurunun ince dilimler halinde şekillendirilmesi ve fırınlanmasıyla çeşnili veya çeşnisiz olarak piyasadaki patates ve mısır cipslerine alternatif olacak şekilde sağlıklı, besin değeri yüksek, yağ oranı düşük yeni bir atıştırmalık ürün olan tahıl cipsi ve üretim yöntemi ile ilgilidir.The invention is a fine grain pulp prepared by mixing corn starch, potato flour, salt, sugar, vegetable oil (cotton, canola, sunflower, palm oil, etc.) and water after the grain with high nutritional value (wheat, rice and bulgur) is boiled and grinded. It is about cereal chips and its production method, which is a new healthy, high nutritional, low-fat snack product that can be shaped into slices and baked as an alternative to potato and corn chips on the market with or without flavor.

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TARIFNAME TAHIL CIPSI VE ÜRETIM YÖNTEMI TEKNIK ALAN Bulus, besleyici degeri yüksek olan tahtlm (bugday, pirinç ve bulgur) haslandtktan sonra ögütülmesi sonrasümßi nisastas] patates unu, tuz, seker, bitkisel yag (pamuk, kanola, ayçiçek, palmiye yagEvb.) ve su ile karstijarak hazmlanan tahm hamurunun ince dilimler halinde sekillendirilmesi ve fmmilanmasgila çesnili veya çesnisiz olarak piyasadaki patates ve mßî cipslerine alternatif olacak sekilde saglklj besin degeri yüksek, yag oranjdüsük yeni bir atStImalE ürün olan tahÜ] cipsi ve üretim yöntemi ile ilgilidir. TEKNIGIN BILINEN DURUMU Diger bir adDHububat olan Tahmar Bugday, Arpa, MSI, Yulaf, Çavdar ve Pirinç benzeri bitki ürünleri ile hasat edilen bu ürünlerin tohumlarmm genel adElE. Dünyadaki temel besin kaynaklarmdan olan tah]]ar ya olduklarügibi tohum olarak ya da islenip un, kepek, nisasta veya yag olarak tüketilebilirler. Bugday, pirinç, yulaf, mßm unu, arpadan yapman yiyeceklerin bulundugu tahmgrubu kendi içinde iki alt gruba ayrliLyor: Tam tahlJJar ve rafine tahJJar. Tam tahUJar, tahü tanesinin kepek, tohum ve besidoku gibi her parçaslnl lkapsyor. Örnegin; kepek unu, bulgur, yulaf ezmesi, esmer pirinç vs. Rafine tah llardaysa kepekle tohumun aeror, bir baska deyisle islemden geçiyor, ögütülüyor. TahTmi dokusunu güzellestiren ve Ürünlerin raf ömrünü uzatan bu islem ayn :izamanda lifi, demiri ve pek çok B vitaminini yok ediyor. Örnegin; beyaz un, beyaz ekmek, pirinç vs. Çogu rafine tahlürünü daha sonra B vitaminleri ve demirle zenginlestirilse de bunlara lif eklenemiyor. Bazjyiyeceklerse tam tah]]arla rafine tahmarm karSInEidan yapim/or. Tah]]ar]i iç kßmEnisasta deposudur. Çimlenen çekirdek kßmEprotein ve yag bakmadan zengin olan tahhtanelerinin ds kksmmm ögütülmesiyle de kepek elde edilir.Kepek Selüloz, Hemi selüloz ve Lignince zengindir. Tahülarm tasdiltlarJoesin degerleri birbirinden farklEllE Tahülarda A ve C vitaminleri neredeyse hiç bulunmayp farklLbranlarda B vitamin çesitleri bulunurken (B12 hariç) yine tahülarda bulunan karbonhidratlar nisasta olarak bulunmaktadir. Bugday, Pirinç ve Çavdar çogunlukla biz insanlarmi beslenmesinde besin olarak kullanmken Arpa, Mßm, Yulaf ve Darjdaha çok hayvan yemi olarak kullanim Tanelerinin ögütülmesiyle tahilardan elde edilen unla ekmek yapmji bu ekmek bol miktarda lif içerdiginden bag Isaklar için oldukça faydalilm. Bol nisasta içeren taneleriyle yüksek enerji saglayan bu tarîn ürünlerinden; Bugday en çok yetistirilen tahfldm En iyi protein kaynagjabul edilen tahmpirinçken en düsük protein içeren mLsmdLr. En kolay sindirilebilen Pirinçtir. Yag oran Fien çok olan ve en doyurucu kabul edilen tahmMisFr olup Pirinç ise dogu ve uzak dogu ülkelerinin basima tarßn ürünü ve neredeyse dünya nüfusunun yarBEimi temel besin maddesidir. Tahjlarji ülke ve bölgelere göre dagttînmia bakttdtgmida Kuzey Amerika, Avrupa ve Yakm Doguda bugdayli yaygmi oldugu bilinirken Dünyada ise tahtt en çok Çin, Hindistan, ABD, Avustralya ve Arjantin de yetistirilmektedir. Tah llar ni faydal Su sekilde özetlenebilmektedir; - Tam tahiigibi lifli gdalar, koroner kalp hastalgîriskini ve kabFlegTazaltFyor. - Günde 85 gram tam tahtttüketmek kilo kontrolünde yard Ihcibluyor. - Hamilelik öncesinde ve hamilelik siasmida folik asit takviye edilmis tahmtüketmek; fetüs gelisiminde nöral tüp defektleri olusumunu engelliyor. . TahUlar pek çok besin için önemli kaynaklar; diyet lif, bazi_B vitaminleri (B2, B3, B vitamin, folik asit) ve mineral (demir, magnezyum, selenyum) içeriyor. - Tam tahlllardaki diyet lif; kolesterol seviyesinin düsürülmesine ve kalp hastallgi riskinin azaltlmas nia yardimci loluyor. Lif; düzgün baglrsak fonksiyonu için de önemli. Kabzlgwe divertiküloz olusumunun azalmasmirsaglyor. Tam tahmgibi lifli gZJialar, daha az kaloriyle doyma hissi veriyor. Tam tahmar, diyet lif için iyi bir kaynak; çogu rafine tahti] az miktarda lif kaps gror. - B vitaminleri (82, BS, B vitamini kompleksi, folik asit) metabolizmada kilit bir rol oynuyor. Vücudun protein, yag ve karbonhidratlardan enerji almasmijsaglg/or. B vitaminleri ayrEta saglEklEsinir sistemi için de gerekli. Pek çok rafine tah[[ bu B vitaminleriyle zenginlestiriliyor. - Bir B vitamini olan folik asit, kadinlarda alyuvar olusumuna yardim ediyor. Dogurma yasTlidaki kadnlarda, özellikle hamileliklerinin ilk çeyreginde olanlarmi yeterli miktarda folik asit tüketmeleri gerekiyor. Çünkü folik asit; nöral tüp defektleri, spina bifida (bebegin omuriliginin açikta dogmasîji ve fetüs gelisiminde anensefali (kafatasmidaki açElE) riskini azaltglor. . Demir, kandaki oksijeni tasE. Dogurma yasjidaki pek çok genç kz ve kad m, demir eksikligi anemisi oluyor. Heme demir olan yiyecekler (et) ya da demir içeren yiyeceklerin yan Lsma non-heme demir emilimini gelistiren C vitamini açsndan da zengin besinler tüketmeliler. - Tam tahHlar, magnezyum ve selenyum kaynaklarFdTr. Magnezyum, kemik gelisiminde ve kaslardan enerji almakta kullanIan bir mineraldir. Hücreleri oksidasyondan koruyan selenyum, ayrma sagltklEbagßEElEk sistemi için de önemli. Cips çesitleri üretim yöntemine göre dilim cips (DC) ve hamur cipsi (HC) olarak sDIlandjüabilir. Hammaddenin dilimlenip islenmesi ile DC, hamur haline getirilip islenmesi ile HC elde edilir. 2010/0435? numaraldhamur cipsi üretim süreci ve 2010/10411 hamur cipsi ve üretimi konulu basvurularda geçen cips üretiminde hammadde olarak kullanilan patates DC ve HC olarak islenebilirken, misir HC olarak islenebilmektedir. HC üretimi snasmida patates ve msî pisirmeye (jelatinizasyon), kabuk soymaya ve boyut küçültmeye ek olarak bir veya daha fazla ön islemden (alkalize etme, tavlama, kurutma vb.) geçirilmekte ve gerekiyorsa yardincümaddeler (renklendiriciler, tat-koku arttmEIar, koruyucular) cips hamuru elde edilir. Nemin, nisastanmi ve kullaniliyor ise doku gelistiricilerin derisimine ve özelliklerine baglü olarak cips hamuru açmabilir ya da ufalanabilir bir yap: kazanmaktad 1. Hamur açitabilirse kalßlar ile kesilerek (Kesme Hamur Cipsi, KHC), ufalanabilir ise kaliplara doldurulup sügustriiarak (Dolgu Hamur Cipsi, DHC) sekillendirilir ve fiinlanarak veya kiZartilarak veya fniriilanip ki2artlarak pisirilmektedir. Çesniler hamur bilesimine kat Iiii veya sekillendirilmis hamurun veya pismis ürünlerin üstüne uygulanm ve bu yöntemlerin birden fazlasTkullanilabilir. Yapßmm uygun olmasmidan dolayîitahji(bugday, pirinç ve bulgur) katkßg olarak patates ve m3m cipsleri gibi HC olarak islenebilir. Günümüzde son dönemde gEIIa ve içecek endüstrisinde dogal ve sagliklüürün tüketimine egilim artmßtî. Tüketici, içerigini bildigi sagIEKIDürünlere yönelirken, özgün tat ve renk uyumundan da ödün vermek istememektedir. Bu çerçevede saglkldatkstumalüglar önem kazanmkstLr ve 'atstmmalk' kategorisinde tüketilen zararl ürünlerin yerini, dogal ürünler almistir. Zarari? atFstFrmalHKlarda öne çükan cips ve benzeri ürünler, milyonlarca kisi tarafmidan tercih edilmektedir. 'Cips yemek yag içmekten farksü' diyen uzmanlar, cipsin kanserden obeziteye, diyabetten ksjlga kadar birçok hastaltga neden olabildigini ifade ederken, gelistirilen buluslar bu soruna etkili bir çözüm sunmaktad 1. Saglklgtstimallt ürünler basta Avrupa olmak üzere çesitli pazarlara ihraç edilebilecektir. Böylece çok düsük kalorili, kîartmaya ihtiyaç duymayan, diyabet hastalarIiiji da rahatlikla tüketebilecegi cips ve gevrekler, dünyanmi farklE pazarlarinda yerini alacaktm. Son yüiarda saglEklEgmlalar ve saglmlüatßtmmaltk gElalara tüketici talebi artmßti Besleyici atstnmalk gdalarda yaklasüst 28 gram porsiyon için, doymus yag Ldüsük, trans- yag asitleri sfin olacak sekilde 5 gramdan çok olmayan yag, eklenen sekerden %25'ten az kalori ve 240 miligramdan çok olmayan sodyum ihtiva edebilmektedir. Patates cipsleri gibi atstimaljî gZJialar, popüler hîlj tüketim ürünleridir. Günümüzde sagltklüatßtîmaltk kavrammm olusturulmasügerekmektedir. Bisküvi, kek, kurabiye, cipsler, çikolata gibi atßtîmaltk gElaIar, ara ögünlerde sükltkla tüketildiklerinden, dengesiz ve saglEksâ beslenmeye neden olmaktadî Bu tür gIIlalarîsürekli tüketen insanlarda kilo artSHObezite) gözlenmektedir. Genellikle bu tür atßtlmaltk gßalarm enerji degerleri yüksek fakat besleyici degerleri düsük oldugundan besin degerleri yüksek gdalar üretilerek daha dengeli ve sagluglL beslenme saglan n. BULUSUN TANIMI Mevcut bulus yukarEla bahsedilen dezavantajlarüortadan kald mmak ve ilgili teknik alana yeni avantajlar getirmek üzere gelistirilmis tah[[ cipsi ve bu cipsin üretim yöntemi ile ilgilidir. Bulusun ana amac; piyasada bulunan patates cipslerine alternatif olacak sekilde daha saglik'li `cips üretilmesi ve piyasadaki ürünlere alternatif saglanmasldir. Dolayis ile yenilikçi ve besin degeri yüksek dogal bir ürün elde edilmistir. Bulusun bir diger amacü patates cipslerine göre daha besleyici ve yararlübir atstimalm olmasü ve bilesiminde hiçbir katkü maddesi ve kimyasal madde içermemesi, tamamen dogal ürünler içermesidir. Böylelikle bu bulus ile kîarttlîmams yalnüca fEmIanarak besin degeri yüksek saglElj atßtîmaltk ürününün sunulmasîsaglanmßtm. Bulusun bir diger amacci çocuklar, ergenlik dönemi gençler, orta yas ve üstü her birey için atEstEmalEk olmasEiiE. Özellikle okul kantinlerinde ögrenciler için ve sagltklü yasam merkezlerinde saglugLnLdüsünen herkes için saglkldve daha besleyici bir Bulusun bir diger amacîtahila (bugday, pirinç ve bulgur) katma degeri yüksek ürün eldesi konusunda yeni bir kullanmn alanEsaglanmS olmasmiît AyrEa ülkemizde tah]i (bugday, pirinç ve bulgur) üretiminin giderek artmasýla tarmn ürünlerimizi isleyerek ve ihracata deger katarak, ülke ve dünya ekonomisine fayda saglanmEstE. Böylelikle tarmna dayalESanayi ile geçimini saglayan yöre/bölge çiftçisi ve tüccarma ürünlerini pazarlama konusunda yeni bir alan açühiß olmaktadm. Bulusun bir diger amac; maliyetin düsük olmasmlLizi. Böylelikle maliyet fiyatlarmda ve raflarda rekabet olusmasi Saglanmistir. Ülke ekonomisine katkisi fazladir. Bulusun bir diger amac] diyet lifi yüksek, düsük yag içerigi olan, kalp hastaliklar?, felç ve bazD kanser gibi kronik hastaltklara karsjvücudu koruyan, saglEljve besleyici degeri yüksek, ucuz, tedarigi kolay, enerji kaynagEve btktmmayan nötr tat ve aromada olan tahüljan cipsin üretilmesidir. 100'er g tahü] (bugday, pirinç ve bulgur), patates ve mBID vücuda sagladEgEenerji degerleri ve içerisindeki besin degerleri karsülastlmaliplarak Tablo 1'de sunulmustur. Tablo 1. Ülkemizde yetistirilen basloa tahUJarLm bilesimleri; Bugday Pirinç Bulgur Enerji (kcal) 351 363 357 Protein(g) 11.7 6.7 10.3 Karbonhidrat(g) 70 80.4 78.1 Diyet Lif(g) 14 6 18.3 Verilen degerler gElanmi yenilebilir100 gram Üçindir. 100 grammda 0.4 9 yag oranjolmasü yag bakînmdan bugday ve bulgura göre daha az yag içerse de, cips üretiminde patates cipsleri yagda kâartüdtgmidan, cips olarak tahJJcipsinden daha fazla yag içermektedir. Tahjicipsi üretiminde fEEtlama ünitesi kullan JInaktad m. Dünyada günlük enerjini ihtiyacim % 55-65'i tahü] ürünlerinden saglanmaktadm. Kalori saglamada bitkisel gda maddeleri günlük diyetin % 90'miteskil etmekte, bunun da % 44'ü yalniz basina ekmek tarafindan karsilanmak üzere % 53'ü tahili ve ürünlerince saglanmaktad n. Protein ihtiyac ni !karsilamada ise bitkisel kaynakli I gda maddelerinin payi_% 77 olmakta, bunun % 50' si yalnz ekmege has olmak üzere °/o 66*I[k kßmütahtt ve ürünleri tarafîiidan temin edilmektedir. Bu degerler hayat standard: yüksek gelismis ülkelerinki ile karsttastîürlEgIida; ülkemizde bitkisel gEla maddelerinin ve tahü] ürünlerinin gerek kalori ve gerekse protein saglama bakIinIidan payIiEi oldukça yüksek oldugu görülmektedir. Türkiye'de enerjinin çogunlugu %70-80 oran mda tah]]ardan karsüanmaktadm Tahü]ar B grubu vitaminleri yönünden zengin olduklarmidan günlük beslenmede önemli yer tutmaktadLrL Beslenmemizde bu kadar önemli yere sahip olan tahmve tahLUürünleri insan sagligi iüzerine de süphesiz önemli etkilerde bulunmaktadin. Son yillarda yap lan arast iimalar, tahilive tahil ürünlerinin özellikle sindirim sisteminde meydana gelebilecek kanser riskini azalttgFriiFbrtaya koymustur. Tahillardaki antikarsinojenik ajanlarîii baslida diyet lift gelmekledir. AyrEca karotenoidler, tokoferoller, tokotirenoller, selenyum ve flavanoidler ile ligninler gibi fenoller de tahmarda bulunan antikarsinojenik bilesiklerdir. Antioksidanlar ve ligninlerin kanser koruyucu etkilerini destekleyen epidemiyolojik veriler bulunmaktadî. Detoksifikasyon enzimlerinin aktivitesini artmarak, reaktif serbest radikalleri temizleyerek veya onlarIi olusmasiijengelleyerek, antioksidanlar kanser riskini azaltabilmektedirler. Antioksidanlar, C ve E vitaminlerini, antioksidatif enzimlerin bilesenleri olan Se, Cu, Zn ve Mn gibi iz elementleri ve fenolik bilesikleri (fenolik asit, ligninler) içermektedirler. Bütün tahtl] taneleri bazD karotenoidleri içermektedirler. Bunlar tokoferoller ve tokotirenollerdir. Bu bilesikler mide kanseri, esophagus (yemek borusu) kanseri ve karaciger kanserlerinin olusmasyla ilgisi olan gldalarda kullan lan nitriti parçalamakta ve bu sayede kanser riskini düsürmektedirler. Insan beslenmesinde diyet lignanlarmimi en önemli kaynag îahmar ve diger lifli gFdalard W". Tah]]ar yaklastk olarak 2 - 7 mg/kg lignan içermektedir. Lignanlar meme kanseri tedavisinde yaygmi bir sekilde kullanmnaktadî. Epidemiyolojik (salgmi hastaltk bilimi) arastmmalar da bu hipotezi desteklemektedir. Estrojenle ilgili kanserlerin az oldugu bölge veya ülkelerde diyette lignanlarm seviyesinin yüksek oldugu tespit edilmistir. Tah]]arda bulunan çözünmez lif, bagîsak saglgE için önemli bulunmaktad] Aynü zamanda da bagîsak saglgEiçin yararlE oldugu bilinen bagnsak bakterilerinin büyümesi ve etkinliginin sürdürülmesini tesvik etmektedir. Bag Itsak dengesinin saglanmas nida ve vücudumuzun en büyük bagis kl k sistemi organ !oldugu düsünülen baginsagmi sagljgjrlilrli korunmasirlida lif önemli bir yere sahiptir. Selülozun, bag Tlsaklarda kaba dSki-miktarin?artirmasi-nedeniyle, bag msak kanseri yapabilecek etkenlerin, vücutta uzun süre kalmaslia fîsat vermemek suretiyle, bagmsak kanseri yönünden olumlu etkisinin görülebilecegi düsünülmektedir. Bu anlamda tah[[ tüketimi bagjsak saglgj için önemli görülmektedir. Tah]]arîii yag içerigi düsüktür ve yapttarmda agmltElEblarak omega- 6 ve omega-9 yag asidi bulunmaktadE Omega-6 ve omega-3 yag asitleri, esansiyel yag asitleri olup insan vücudunda sentezlenemez, gilalardan elde edilmeleri gerekmektedir. Omega-3 yag asitleri vücutta nabz dahil kan basmcb bagbsüstlüst sistemi tepkisi ve yaglarln ylkllmasl lgibi çesitli düzenleyici fonksiyonlarl lyerine getirmektedir. Omega-3 yag asitlerinin; kavrama yetenegini artindigi,l kalp-damar hastalklarî bagîsrklrk ve enflamatuvar hastalrklara karsiîolumlu etkilerinin oldugu belirlenmistir. Eksikliginde yavas büyüme, görme zayîlgj ögrenme yeteneginde zayIlE, kol ve bacaklarda uyusukluk hissi ve davrangs degisiklikleri görülmektedir. Bunlara ek olarak tah]]ar kolesterol içermemektedir. Tahmar basta B1 vitamini (Tiamin) olmak üzere B12 vitamini dSEidaki B grubu vitaminleri yönünden zengindirler. E vitamini de içermektedirler. Tüm B vitaminlerinin ortak görevi, yedigimiz yemeklerin Vücudumuz tarafîjidan enerjiye çevrilmesine yardîncü olmaktn. Bir diger deyisle vücudumuza sürdürülebilir enerji takviyesi saglamaktadnlar. Enerji üretimi dLsLnda her B vitaminin kendine ait görevleri de bulunmaktadi. Örnegin BG vitamini, enerji üretiminin yanD sma vücudun enfeksiyonlarla savasmasna da öncülük etmektedir. E vitamininin vücut için hayati önemde görevleri mevcuttur. Çok güçlü bir antioksidan olup, hücre zarlnl koruyucu etkisi bulunmaktadiit Ayni izamanda damar tlkanikliglna karsl i( ateroskleroz) koruyucu etkisi vardm Karim pfhitüasmasmida görevli olan proteinlerin yameTnda görev almaktadi. Yukarmia verilen bilgilere istinaden bu bulus ile tahti; patates ve msma göre daha faydalEoldugundan, tahmcipsinin de patates ve mßE cipslerine göre daha faydalîblmasEdogaldm. Çizimler Yukarîla kßaca özetlenen ve asagîla daha detayljele aman mevcut bulusun uygulamalarm bulusun ekteki çizimlerde betimlenen örnek uygulamalarLma basvurarak anlasilabilir. Ancak ekteki çizimlerin yaln 2ca bu bulusun tipik uygulamalarinii ibetimledigini ve bulus, bu nedenle, diger esit derecece etkili uygulamalara izin verebilecegi için, kapsammîsnmladgnn varsaymnayacagiîim belirtmek gerekir. AnlasElrnayZkolaylastEmak adDa, sekillerde ortak olan özdes elemanlarEbelirtmek için, mümkün hallerde özdes referans numaralarEkullanmnßtE. Sekiller ölçekli çizilmemistir ve açtkltk için basitlestirilebilir. Bir uygulamanîn elemanlar: ve özelliklerinin daha fazla açüslama lüzum olmakstLn diger uygulamalara faydalibir biçimde dâhil edilebilecegi düsünülmektedir. Sekil 1: Bulus konusu tahmcipsi ve üretim yöntemine dair islem adThlarFriiFgösteren resimdir. Çizimlerdeki Detaylarm Açlklanmasü Sekillerde gösterilen referans numaralarlnilni karslllklarl asag da verilmistir. 101: Tahlrrrli (bugday, pirinç ve bulgur) haslanmaswe ögütülmesi; 102: Ögütülmüs tahtlm (bugday, pirinç ve bulgur) mSj nisastasü patates unu. tuz, seker, bitkisel yag (pamuk, kanola, ayçiçek, palmiye yag Dvb.) ve su ile karßtîliarak hamur yogurma makinesinde tahmcipsi hamurunun olusturulmasE 103: Tah]icips hamurunun hamur açma makinesine verilmesi ve hamur açldtktan sonra cips seklinin verilmesi 104: Sekil verilen tahjicipslerinin 120°C`de 25 dakika süre ile fjîjilanmasj 105: Pisirilmis tahm cipslerinin oda sdaklga gelmesi amacwla sogutma fmmma verilmesi 106: Oda 8 Gakliglrlia gelen tahlil cipslerinin gldaya uygun ambalaj kullanllarak paketlenmesi BULUSUN DETAYLI AÇIKLANMASI Bu detaylEaçERlamada bulus konusu yapmanmasmm tercih edilen alternatifleri, sadece konunun daha iyi anlasImasîlia yönelik olarak ve hiç bir simlaygjetki olusturmayacak sekilde açElanmaktad m. Bulusta, tahJJCIpsi ve üretim yöntemi su sekilde gerçeklestirilmektedir; - Tahlil (bugday, pirinç ve bulgur) haslanmasEve ögütülmesi; (101), - Ögütülmüs tahm (bugday, pirinç ve bulgur) mßm nisastasjpatates unu, tuz, seker, bitkisel yag (tercihen en az birisi pamuk, kanola, ayçiçek, palmiye yag: vb.) ve su ile karStEIarak hamur yogurma makinesinde tahlil cipsi hamurunun olusturulmaSL(102), Tahhcips hamurunun hamur açma makinesine verilmesi ve hamur açldiktan sonra cips seklinin verilmesi (103), Sekil verilen tahmcipslerinin 120°C`de 25 dakika süre ile fmmilanmasL(104), Pisirilmis tah li cipslerinin oda sicakliga gelmesi amac yla sogutma fn ni nia verilmesi (105), Oda sFcaklrgTna gelen tahm cipslerinin gdaya uygun ambalaj kullanriarak paketlenmesi (106) islem ad mnlarmi [içermesi ile karakterize edilmesidir. Bulusun tercih edilen örnek bir yapttanmasmda; 100 gramltk porsiyonunda; 75 gram tahjl, 5,75 gram patates unu, 7 gram mßî nisastasü 10 gram bitkisel yag, 0,75 gram kaya tuzu, 1,5 gram seker içermesi ile karakterize edilmesidir. TR TR DESCRIPTION GRAIN CHIP AND PRODUCTION METHOD TECHNICAL FIELD The invention is based on grain with high nutritional value (wheat, rice and bulgur) being boiled and then ground into silvery starch, potato flour, salt, sugar, vegetable oil (cotton, canola, sunflower, palm oil, etc.) and water. It is about grain chips and their production method, which is a new snack product with high healthy nutritional value and low fat content, which is formed by mixing the digested grain dough into thin slices and shaping it with or without seasoning, as an alternative to the potato and rice chips on the market. KNOWN STATE OF THE TECHNIQUE General name of the seeds of these products harvested with plant products such as Tahmar Wheat, Barley, MSI, Oats, Rye and Rice, which is another name Cereal. Tahini, one of the main food sources in the world, can be consumed as seeds, or processed and consumed as flour, bran, starch or oil. The grain group, which includes foods made from wheat, rice, oats, flour and barley, is divided into two subgroups: Whole grains and refined grains. Whole grains include every part of the grain such as bran, germ and tissue. For example; bran flour, bulgur, oatmeal, brown rice etc. In refined grains, the bran and seeds are processed, in other words, they are ground. This process, which beautifies the texture of the grain and extends the shelf life of the products, also destroys fiber, iron and many B vitamins. For example; white flour, white bread, rice etc. Although most refined grains are later enriched with B vitamins and iron, fiber cannot be added. Some foods are made from whole grains and refined grains. Tah]]ar]i inner kßmEnisasta warehouse. Bran is also obtained by grinding the germinated seed grains, which are rich in protein and oil. Bran is rich in Cellulose, Hemicellulose and Lignin. While there are almost no vitamins A and C in grains and B vitamin types are found in different branches (except B12), the carbohydrates found in grains are found as starch. While Wheat, Rice and Rye are mostly used as food in our human diet, Barley, Milk, Oats and Darj are mostly used as animal feed. They make bread with the flour obtained from the grains by grinding the grains. This bread is very useful for the Ishaks as it contains plenty of fibre. These tarin products provide high energy with their grains containing plenty of starch; Wheat is the most commonly grown tahfldm. The best source of protein is tahmpınja, while tahmdLr contains the lowest protein. Rice is the most easily digestible. Rice is a grain product that has the highest fat content and is considered the most satisfying, and is a staple food for almost half of the world's population. When we look at the distribution of wheat according to countries and regions, it is known that wheat is widespread in North America, Europe and the Near East, while in the world it is mostly grown in China, India, the USA, Australia and Argentina. The benefits of grains can be summarized as follows; - Fibrous foods, such as whole wheat, reduce the risk of coronary heart disease and blood. - Consuming a full 85 grams a day helps in weight control. - Consuming folic acid fortified grain before and during pregnancy; It prevents the formation of neural tube defects in fetal development. . TahUs are important sources of many nutrients; It contains dietary fibre, some B vitamins (B2, B3, B vitamins, folic acid) and minerals (iron, magnesium, selenium). - Dietary fiber in whole grains; It helps lower cholesterol levels and reduce the risk of heart disease. Fiber; It is also important for its function if we connect it properly. It reduces constipation and diverticulosis formation. Fiber foods like whole tahm give you a feeling of fullness with fewer calories. Whole tahmar is a good source of dietary fiber; Most refined grains contain small amounts of fiber. - B vitamins (82, BS, vitamin B complex, folic acid) play a key role in metabolism. It enables the body to obtain energy from protein, fat and carbohydrates. B vitamins are also necessary for the healthy nervous system. Many refined grains are fortified with these B vitamins. - Folic acid, a B vitamin, helps the formation of red blood cells in women. Women of childbearing age, especially those in the first quarter of their pregnancy, need to consume adequate amounts of folic acid. Because folic acid; It reduces the risk of neural tube defects, spina bifida (the baby's spinal cord is born exposed) and anencephaly (openness in the skull) in fetal development. Iron carries oxygen in the blood. Many young girls and women of childbearing age have iron deficiency anemia. Foods containing heme iron (meat ) or foods rich in vitamin C, which improves non-heme iron absorption, as well as foods containing iron. - Whole grains are sources of magnesium and selenium. Magnesium is a mineral used in bone development and in taking energy from muscles. It protects cells from oxidation. Chip types can be classified as slice chips (DC) and dough chips (HC) according to the production method. DC is obtained by slicing and processing the raw material, and HC is obtained by turning it into dough. Potatoes, which are used as raw materials in the production of chips mentioned in the applications on 10411 dough chips and their production, can be processed as DC and HC, while corn can be processed as HC. During HC production, in addition to cooking (gelatinization), peeling and size reduction, potatoes and cereals are subjected to one or more pre-treatments (alkalization, annealing, drying, etc.) and, if necessary, additives (colorants, taste-smell enhancers, preservatives) are added to the chip dough. obtained. Depending on the concentration and properties of moisture, starch and, if used, tissue enhancers, the chip dough can be rolled out or it acquires a friable structure: 1. If the dough can be rolled out, it is cut with molds (Cutting Dough Chips, KHC), if it is friable, it is filled into molds and pressed (Filled Dough Chips, DHC). It is shaped and cooked by baking, frying or baking. Seasonings can be added to the dough composition or applied to the shaped dough or baked products, and more than one of these methods can be used. Due to its suitable structure, itahji (wheat, rice and bulgur) can be processed into HC as additives, such as potatoes and m3m chips. Recently, the trend towards natural and healthy product consumption has increased in the gelia and beverage industry. While the consumer turns to healthy products whose contents he knows, he does not want to compromise on the original taste and color harmony. In this context, healthy foods have gained importance and harmful products consumed in the 'waste' category have been replaced by natural products. Harmful? Chips and similar products featured in atFstFrmalHK are preferred by millions of people. Experts say, 'Eating chips is different from drinking oil' and state that chips can cause many diseases, from cancer to obesity, from diabetes to infertility, while the developed inventions offer an effective solution to this problem. 1. Healthy products can be exported to various markets, especially Europe. In this way, chips and cereals, which are very low in calories, do not require deepening, and can be easily consumed by diabetic patients, will take their place in different markets around the world. Consumer demand for health foods and health foods has increased in recent years. For a 28-gram serving, nutritional snack foods are low in saturated fat, contain not more than 5 grams of fat (trans-fatty acids), not more than 25% calories from added sugar, and contain not more than 240 milligrams of sodium. can. Anti-inflammatory foods such as potato chips are still popular consumer products. Today, the concept of health needs to be created. Since snack foods such as biscuits, cakes, cookies, chips and chocolate are consumed frequently in between meals, they cause unbalanced and unhealthy nutrition. Weight gain (obesity) is observed in people who constantly consume such foods. Since these types of snack foods generally have high energy values but low nutritional values, a more balanced and healthy diet is provided by producing foods with high nutritional values. DESCRIPTION OF THE INVENTION The present invention is related to wood chips and the production method of these chips, which were developed to eliminate the above-mentioned disadvantages and bring new advantages to the relevant technical field. The main purpose of the invention is; Healthier chips should be produced as an alternative to the potato chips on the market and alternatives should be provided to the products on the market. Therefore, an innovative and natural product with high nutritional value has been obtained. Another aim of the invention is that it is a more nutritious and beneficial snack than potato chips and that it does not contain any additives or chemicals and contains completely natural products. Thus, with this invention, a healthy snack product with high nutritional value was not limited, but only made possible. Another aim of the invention is to have atEmalEk for children, teenagers, middle age and every individual. It is healthier and more nutritious, especially for students in school canteens and for everyone who cares about health in healthy living centers. Another purpose of the invention is to provide a new area of use in obtaining high value-added products from grain (wheat, rice and bulgur). Also, grain (wheat, rice and bulgur) is produced in our country. By increasing production, processing our agricultural products and adding value to exports, benefits have been provided to the country and the world economy. In this way, I am opening up a new area for marketing the products of local/regional farmers and merchants who make a living through the agriculture-based industry. Another purpose of the invention is; The cost should not be low. Thus, competition in cost prices and shelves was ensured. Its contribution to the country's economy is high. Another aim of the invention is to produce granulated chips that are high in dietary fiber, have low fat content, protect the body against chronic diseases such as heart diseases, stroke and some cancers, have high health and nutritional value, are cheap, easy to supply, have a neutral taste and aroma and do not become a source of energy. The energy values they provide to the body and the nutritional values they contain per 100 g of grain (wheat, rice and bulgur), potato and mBID are compared and presented in Table 1. Table 1. Main wheat grain compositions grown in our country; Wheat Rice Bulgur Energy (kcal) 351 363 357 Protein (g) 11.7 6.7 10.3 Carbohydrate (g) 70 80.4 78.1 Dietary Fiber (g) 14 6 18.3 Values given are for 100 grams of edible gElan. Although it contains less fat than wheat and bulgur, with a fat content of 0.4 9 per 100 grams, potato chips contain more fat than tahjJ chips, as they are not skimmed in oil in the production of chips. JInaktad m uses a heating unit in the production of Tahjichips. 55-65% of the world's daily energy needs are met by grain products. Plant foods constitute 90% of the daily diet in providing calories, 44% of which is provided by bread alone and 53% is provided by grains and products. What is the need for protein? The share of plant-derived foodstuffs in the supply is 77%, 50% of which is provided by 66% of bread manufacturers and their products. These values standard of living are compared with those of highly developed countries; In our country, it is seen that the share of herbal ingredients and grain products in terms of providing both calories and protein is quite high. In Turkey, the majority of the energy is met by grains, at a rate of 70-80%. Grains and grains, which have such an important place in our nutrition, undoubtedly have significant effects on human health, as they are rich in B group vitamins. Research studies conducted in recent years have shown that grains and grain products reduce the risk of cancer, especially in the digestive system. The anticarcinogenic agents in grains come mainly from dietary fiber. Additionally, carotenoids, tocopherols, tocotyrenols, selenium and flavonoids and phenols such as lignins are anticarcinogenic compounds found in tahmar. There are epidemiological data supporting the cancer-protective effects of antioxidants and lignins. By increasing the activity of detoxification enzymes, scavenging reactive free radicals or preventing them from forming, antioxidants can reduce the risk of cancer. Antioxidants contain vitamins C and E, trace elements such as Se, Cu, Zn and Mn, which are components of antioxidative enzymes, and phenolic compounds (phenolic acid, lignins). All grains contain some carotenoids. These are tocopherols and tocotyrenols. These compounds break down nitrite used in foods, which is involved in the formation of stomach cancer, esophagus (esophagus) cancer and liver cancer, and thus reduce the risk of cancer. The most important source of dietary lignans in human nutrition is tahmar and other fibrous foods. Tahir contains approximately 2 - 7 mg/kg of lignans. Lignans are widely used in the treatment of breast cancer. Epidemiological research also supports this hypothesis. It has been determined that the level of lignans in the diet is high in regions or countries where estrogen-related cancers are low. Insoluble fiber found in grains is important for intestinal health. It also encourages the growth and maintenance of the activity of intestinal bacteria, which is known to be beneficial for intestinal health. Fiber has an important place in maintaining the balance and maintaining the health of the intestine, which is thought to be the largest immune system organ of our body, by preventing the factors that can cause intestinal cancer to remain in the body for a long time, as cellulose increases the amount of stool in the intestines. It is thought that it may have a positive effect on bowel cancer. In this sense, consumption of grain is considered important for intestinal health. Its essential oil content is low and omega-6 and omega-9 fatty acids are present in its composition. Omega-6 and omega-3 fatty acids are essential fatty acids and cannot be synthesized in the human body, they must be obtained from foods. Omega-3 fatty acids fulfill various regulatory functions in the body, including heart rate, blood pressure, blood pressure response, and the breakdown of fats. Omega-3 fatty acids; It has been determined that it increases cognitive ability and has positive effects against cardiovascular diseases, immune system and inflammatory diseases. Its deficiency causes slow growth, poor vision, decreased learning ability, numbness in the arms and legs, and behavioral changes. In addition, tah]]ar does not contain cholesterol. Tahmara is rich in B group vitamins, especially vitamin B1 (Thiamine) and vitamin B12. They also contain vitamin E. The common task of all B vitamins is to help our body convert the food we eat into energy. In other words, they provide sustainable energy support to our body. Each B vitamin also has its own functions in energy production. For example, vitamin BG not only helps in energy production but also helps the body fight infections. Vitamin E has vital functions for the body. It is a very strong antioxidant and has a protective effect on cell membranes. At the same time, it has a protective effect against vascular clogging (atherosclerosis). Karim works in the composition of proteins that are responsible for inflammation. Based on the information given above, with this invention; Since it is more beneficial than potatoes and mßE chips, it is natural that tahm chips are also more useful than potato and mßE chips. Drawings Briefly summarized above and discussed in more detail below, embodiments of the present invention can be understood by reference to exemplary embodiments of the invention depicted in the accompanying drawings. It should be noted, however, that the accompanying drawings only depict typical embodiments of the present invention and that the invention may therefore not be deemed to be exhaustive, as it may permit other equally effective embodiments. In order to indicate the identical elements common to the figures, where possible, identical reference numbers are used. The figures are not drawn to scale and may be simplified for clarity. It is thought that the elements and features of an application can be usefully incorporated into other applications without further explanation being required. Figure 1: Is the picture showing the tahmchips of the invention and the process names of the production method. Explanation of Details in the Drawings The correspondences of the reference numbers shown in the drawings are given below. 101: Grinding grains (wheat, rice and bulgur); 102: Milled wheat (wheat, rice and bulgur) mSj starch potato flour. Creating tahjichips dough in the dough kneading machine by mixing it with salt, sugar, vegetable oil (cotton, canola, sunflower, palm oil etc.) and water 103: Giving the tahjipips dough to the dough rolling machine and shaping it into chips after the dough is rolled out 104: Shaping the shaped tahjichips Fusing at 120°C for 25 minutes 105: Giving the cooked grain chips to a cooling oven to bring them to room temperature 106: Packaging of the assay chips coming from Room 8 using food-safe packaging. DETAILED DESCRIPTION OF THE INVENTION In this detailed description, the preferred alternatives that are not the subject of the invention are: just more of the topic It is explained for the sake of good understanding and in a way that does not create any simile effect. In the invention, the composition and production method are carried out as follows; - Analysis (wheat, rice and bulgur) boiling and grinding; (101), - Milled grains (wheat, rice and bulgur) mßm starch mixed with potato flour, salt, sugar, vegetable oil (preferably at least one of them is cotton, canola, sunflower, palm oil: etc.) and water and analysis chips in the dough kneading machine. Forming the dough (102), Giving the Tahhchips dough to the dough rolling machine and shaping the chips after the dough is rolled out (103), Forming the shaped Tahhchis at 120°C for 25 minutes (104), Cooling the cooked Tahli chips to come to room temperature. It is characterized by the process steps of giving the food (105), packaging the grain chips that come to room temperature using food-safe packaging (106). In a preferred exemplary embodiment of the invention; In a 100 gram serving; It is characterized by containing 75 grams of grain, 5.75 grams of potato flour, 7 grams of corn starch, 10 grams of vegetable oil, 0.75 grams of rock salt and 1.5 grams of sugar.TR TR

Claims (1)

1.ISTEMLER Bulus, tah licipsi ve üretim yöntemi ile ilgili olup, özelligi; TahTmi haslanmaswe ögütülmesi; (101), Ögütülmüs tahtlm mßî nisastasE patates unu, tuz, seker, bitkisel yag ve su ile karßtmülarak hamur yogurma makinesinde tah]] cipsi hamurunun olusturulmasj(102), Tah]icips hamurunun hamur açma makinesine verilmesi ve hamur açldügtan sonra cips seklinin verilmesi (103), Sekil verilen tahmcipslerinin 120°C`de 25 dakika süre ile fmnlanmasE(104), Pisirilmis tahJi cipslerinin oda sLctakILga gelmesi amacyla sogutma fimnia verilmesi (105), Oda sicakligina gelen tahlil cipslerinin g daya uygun ambalaj kullanilarak paketlenmesi (106) islem ad Frinlarmi Hçermesi ile karakterize edilmesidir. Bulus istem 1'e bagIJahmcipsi ve üretim yöntemi ile ilgili olup özelligi; 3- Istem 1'e baglFtahmcipsi ve üretim yöntemi ile ilgili olup özelligi; bitkisel yag olarak tercihen pamuk, kanola, palmiye ve ayçiçek yaglarmdan en az birini ya da tamammüçermesidir. 4- Istem 1'e baglEtahüicipsi ve üretim yöntemi ile ilgili olup özelligi; hamur olusturulurken tercihe göre eser miktarda su eklenmesidir. 5- Istem 1'e baglFtahmcipsi ve üretim yöntemi ile ilgili olup özelligi; tercihe bagl:blarak çesnili veya çesnisiz olarak üretilebilmektedir. 6- Istem 1'e bagll tahillcipsi ve üretim yöntemi ile ilgili olup özelligi; bulusta tahmolarak tercihen bulgur pirinç ve bugdaydan en az birini veya birkaçmm içermektedir. tercihen elde veya makinelerde açilip yogurulmasLdm TR TR1. CLAIMS The invention is related to the grain chips and the production method, and its feature is; TahTmi haslamaswe grinding; (101), Forming tahini chips dough in the dough kneading machine by mixing ground starch with potato flour, salt, sugar, vegetable oil and water (102), Giving the tahinips dough to the dough rolling machine and shaping it into chips after the dough is rolled out (102). 103), Baking the shaped tahJi chips at 120°C for 25 minutes (104), Cooling the cooked tahJi chips so that they come to room temperature (105), Packing the assay chips that come to room temperature using food-safe packaging (106) is the process name. It is characterized by the inclusion of frinlarmi. The invention is related to the chips and production method according to claim 1 and its feature is; 3- It is related to the tahmchips and production method according to Claim 1 and its feature is; As vegetable oil, it preferably includes at least one or a combination of cotton, canola, palm and sunflower oils. 4- It is related to the structure and production method of Claim 1 and its feature is; It is optional to add a small amount of water while forming the dough. 5- It is related to the tahmchips and production method according to Claim 1 and its feature is; It can be produced with or without seasoning, depending on preference. 6- It is related to the cereal chips and production method according to Claim 1 and its feature is; The invention preferably contains at least one or more of bulgur, rice and wheat. It should preferably be rolled out and kneaded by hand or in machines. Ldm TR TR
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