TR202012274A1 - Vacuum form machine with rotary structure - Google Patents

Vacuum form machine with rotary structure

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Publication number
TR202012274A1
TR202012274A1 TR2020/12274A TR202012274A TR202012274A1 TR 202012274 A1 TR202012274 A1 TR 202012274A1 TR 2020/12274 A TR2020/12274 A TR 2020/12274A TR 202012274 A TR202012274 A TR 202012274A TR 202012274 A1 TR202012274 A1 TR 202012274A1
Authority
TR
Turkey
Prior art keywords
vacuum
connection
form machine
feature
accordance
Prior art date
Application number
TR2020/12274A
Other languages
Turkish (tr)
Inventor
Güneş Ergün
Original Assignee
Rpm Kauçuk Plasti̇k Maki̇na Sanayi̇ Ve Ti̇caret Li̇mi̇ted Şi̇rketi̇
Rpm Kaucuk Plastik Makina Sanayi Ve Ticaret Ltd Sirketi
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Publication date
Application filed by Rpm Kauçuk Plasti̇k Maki̇na Sanayi̇ Ve Ti̇caret Li̇mi̇ted Şi̇rketi̇, Rpm Kaucuk Plastik Makina Sanayi Ve Ticaret Ltd Sirketi filed Critical Rpm Kauçuk Plasti̇k Maki̇na Sanayi̇ Ve Ti̇caret Li̇mi̇ted Şi̇rketi̇
Priority to TR2020/12274A priority Critical patent/TR202012274A1/en
Priority to PCT/TR2021/050246 priority patent/WO2021177929A1/en
Publication of TR202012274A1 publication Critical patent/TR202012274A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60NSEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N3/00Arrangements or adaptations of other passenger fittings, not otherwise provided for
    • B60N3/04Arrangements or adaptations of other passenger fittings, not otherwise provided for of floor mats or carpets
    • B60N3/048Arrangements or adaptations of other passenger fittings, not otherwise provided for of floor mats or carpets characterised by their structure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/18Thermoforming apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Transportation (AREA)
  • Moulding By Coating Moulds (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)

Abstract

Buluş, araç içi ve bagaj zemin temizliğinin korunması amacıyla kullanılan ve TPE, PE, PP, TPO, PVC, EVA, PO vb. polimer ve ko-polimer malzemeden mamul 3D oto paspası üretiminde kullanılan döner yapıya haiz form makinesi (M) ile ilgilidir.The invention is based on TPE, PE, PP, TPO, PVC, EVA, PO, etc., which are used to maintain the cleanliness of the car interior and trunk floor. It relates to the form machine (M) with a rotating structure used in the production of 3D car mats made of polymer and co-polymer materials.

Description

TARIFNAME Döner yapiya haiz vakumlu form makinesi Teknik Alan Bulus, araç içi ve bagaj zemin temizliginin korunmasi amaciyla kullanilan ve TPE, PE, PP, TPO, PVC, EVA, PO vb. polimer ve ko-polimer malzemeden mamul 3D oto paspasi üretiminde kullanilan döner yapiya haiz form makinesi ile ilgilidir. Teknigin Bilinen Durumu Oto paspaslari, binek araçlar, hafif ticari araçlar, minibüs ve kamyonlarda hem araç içyapisini estetik gösteren hem de araç zeminini su, kum, toz gibi dis etmenlerden koruyan kullanisli bir ekipmanlar olup, gerekli ölçülerde kesilen kauçuk ve TPE, PE, PP, TPO, PVC EVA, PO vb. polimer ve ko-polimer malzemelerden üretilmektedir. Günümüzde oto paspaslarin üretiminde farkli teknik özelliklere sahip makineler, üniteler ve üretim yöntemleri kullanilmaktadir. Bunlardan biri, kauçugun özel katkilar eklenerek hazirlanan kauçuk hamurun preslerde sikistirilip pisirilmesi esasina dayanmaktadir. Bir digeri ise, TPE, PE, PP, TPO, PVC EVA, PO vb. polimer ve ko-polimer malzemelerin enjeksiyon makinelerinde paspas kaliplarina enjekte edilme esasina dayanmaktadir. Kauçuktan oto paspas üretim prosesi oldukça zordur ve birim üretim süresi oldukça uzundur. Ayrica, üretim maliyetleri yüksek olup, geri dönüsümü olmayan fire meydana gelmektedir. Enjeksiyon üretimi kauçuk üretimine göre seri olmakla birlikte paspas kalip ve makine maliyetlerinin çok yüksek olmasi dezavantaj yaratmaktadir. Mevcut teknikteki bahsedilen proses ve uygulamalarda üretim dogrusal siralanmis operasyon ve ekipmanlarla yapilmaktadir. Dolayisiyla da genis üretim alanlarina ihtiyaç duyulmaktadir. Mevcutta uygulanan üretim islem adimlari, vakum kaliplarina paspasin üretiminde konulan malzemenin koyulmasi, vakum ile sekillendirme islemi tamamlanan ürünün kalip sogutma operasyonu için ilgili üniteye gönderilmesi, son islem adiminda kaliplanarak üretilen ürünün fazlaliklarinin alinmasi için kenar kesim ünitesine iletilmesi seklindedir. Her bir islem adimi farkli operasyon ünitelerinde gerçeklesmekte olup, paspas üretiminde kullanilan kalip ve malzeme operatör tarafindan sürekli ünitelerin arasinda manuel olarak tasinmaktadir. Bahsedilen bu tasima islemleri, kaliplarin kisa sürede zarar görmesine, operatörler için agir kaliplari tasima zorlugu yasamasina, zaman, isçilik ve üretim verimliligin olumsuz etkilenmesine dolayisiyla da maliyetlerde artis yasanmasina neden olmaktadir. Bahsedilen bu olumsuzluklar bertaraf etmek amaciyla paspas üretiminde kullanilan ekipmanlar, birimlerin dogrusal olarak siralandigi cihazlar, üniteler olusturularak kullanilmaya baslanmistir. Ancak bu cihazlarin, ünitelerin kullanilabilmesi için genis bir üretim Oto paspaslarin üretiminde kullanilan makine ve ünitelere örnek olarak literatürde TR 2010 01741 numarali patent basvurusuna rastlanilmistir. Bulus, levha hatti ile PVC oto paspas üretimi ile ilgili olup, levha kafasindan çikan ergimis PVC'nin kalender grubundaki +10 ° C'ye sogutulmus silindirlerde soklanarak desen ve form almasi saglanip uygun ebatlarda kesilip oto paspasi üretilmesi saglanmaktadir. birimi, bir mat olusturma birimi, bir nem giderme ünitesi, bir kaplama birimi, bir kurutma ünitesi, bir tabaka olusturma birimi ve bir karistirma ünitesi içeren paspas imalat cihazi açiklanmaktadir. Söz konusu basvurularda üretim dogrusal siralanmis ekipmanlar/birimler ile yapilmaktadir ve dolayisiyla genis bir üretim alanina ihtiyaç duyulmaktadir. Ayrica, kalenderleme ile form verme, sogutulma ve ebatlama yapilmis PVC levha, tekrar isitilip form verilerek tekrar eden ve tekrarlayarak enerji ve zaman harcayan bir operasyon yöntemi ile üretilmektedir Sonuç olarak yukarida bahsedilen olumsuzluklardan ve eksikliklerden dolayi, ilgili teknik alanda bir yenilik yapma ihtiyaci ortaya çikmistir. Bulusun Amaci Mevcut bulus, yukarida bahsedilen gereksinimleri karsilayan, tüm dezavantajlari ortadan kaldiran ve ilave bazi avantajlar getiren, döner yapiya haiz vakumlu form makinesi ile ilgilidir. Bulusun ana amaci, yari mamulün ekstrüzyon operasyonundaki mevcut sicakligi ile ekstra isi enerjisi kullanmadan, direk vakum kalibi üzerine sicak bir sekilde alinarak oto paspas üretiminde vakum kaliplama, 3D form verme, sogutma, kenar kesim ve boyutlandirma islemlerini ayni tabla üzerinde gerçeklestirmektir. Böylelikle, kalip ve malzemenin birimler arasinda tasinmasindan kaynakli yasanan dezavantajlarin önüne geçilmektedir. Bulusun amaci, ayni anda birden fazla oto paspasi seti üretimine olanak saglayan bir makine ortaya koymaktir. Bulusun amaci, tabla altina yerlestirilen dönerli vakum elemanlari sayesinde malzemenin tabla üzerinde kaliplanip formlanmasini ve kenar kesim/temizleme islemlerini gerçeklestirmektir. Bulusun amaci, tabla üzerine konumlandirilan fan sayesinde kaliplanan ürünün yerinden kaldirilmadan de ayni tabla üzerinde sogutma islemine tabi tutarken ayni zamanda da kaliplarin sogutulmasini saglamaktir. Bulusun amaci, tablanin irtibatli oldugu döner sistemli hareketli baglanti kollari ve dolayisiyla vakum tablalari vasitasiyla kaliplanan ürünün yerinden kaldirilmadan kenar kesim, sogutma, nihai ürün ve fire alim operasyon birimine iletilmektir. Yukarida anlatilan amaçlarin yerine getirilmesi için bulus, araç içi ve bagaj zemin temizliginin korunmasi amaciyla kullanilan ve TPE, PE, PP, TPO, PVC, EVA, PO vb. polimer ve ko- polimer malzemeden mamul 3D oto paspasi üretiminde kullanilan döner yapiya haiz form makinesi olup, özelligi; - form makinesini konumlandirildigi zemine baglanti elemanlari vasitasiyla sabitleyen biralttabla, - form makinesinin birbirine irtibatli tüm unsurlarinin üzerinde konumlandirildigi bir - ekstrüder hattindan gerekli et kalinliginda ve serit levha halinde çikan polimer malzemenin istenilen desende sekillendirilmesinde kullanilan kaliplarin yerlestirildigi en az dört vakum tablasi, o negatif ve emici hava basinci üreten vakum pompasi, o polimer malzemenin sekillendirilmesinde gerekli vakumu saglamak üzere, her bir vakum tablasi altina konumlandirilan, vakum pompasinin ürettigi negatif hava basincinin depolandigi vakum rezerv tanki, üzerinde konumlu vakum açma butonu ve vakum kapama butonu araciligiyla vakum pompasinin vakumlama islemini baslatilip, sonlandirmasini saglayan, acil durumlarda vakumlamayi durduran acil durum butonu içeren vakum kontrol paneli içeren vakum sistemi, - vakum tablasi üzerine yerlestirilen kalibi ve elde edilen ürünü sogutmak üzere, her bir vakum tablasi üzerine konumlandirilan sogutma elemani, . her bir vakum tablasinin ve sogutma elemaninin gövde ile irtibatini saglayan en az dört baglanti kolu, üzerinde konumlandirilan baglanti kulakçiklarina irtibatlandirilan destek halatlari vasitasiyla baglanti kollarini desteklemek ve alt tablayi gövdeye irtibatlandirmak üzere, gövdenin merkezine konumlandirilan destek elemani, form makinesine ait tüm konstrüksiyonun destek elemani üzerinde 360° dönmesini saglamak üzere, destek elemani içerisinde konumlandirilan rulman, form makinesinin 360° dönmesi ve baglanti kollari üzerinde konumlandirilan vakumlama sistemi ve sogutma elemani için gerekli enerjiyi saglayan elektrik güç elemani, form makinesinin açilip kapatilmasinin kontrolünü saglayan ana kontrol paneli, ihtiva etmektedir. Bulusun yapisal ve karakteristik özellikleri ve tüm avantajlari asagida verilen detayli açiklama sayesinde daha net olarak anlasilacaktir ve bu nedenle degerlendirmenin de bu detayli açiklama göz önüne alinarak yapilmasi gerekmektedir. Bulusun Anlasilmasina Yardimci Olacak Sekiller Form makinesinin perspektif görünümdür. Sekil-2: Form makinesinin üstten genel görünümdür. Sekil-3: Form makinesine ait gövde ve destek elemaninin perspektif görünümdür. Sekil-4: Destek elemaninin üstten perspektif görünümüdür. Sekil-5: Rulmanin genel görünümüdür. Sekil-6: Form makinesine ait alt tablanin genel görünümüdür. Sekil-7: Form makinesine ait vakum tablasinin alttan ayrintili görünümdür. Sekil-8: Vakum kontrol panelinin ayrintili görünümüdür. Sekil-9: Vakum pompasinin ayrintili görünümdür. O: Form makinesinin üstten ayrintili görünümdür. 1: Ayak pedalinin genel görünümdür. Çizimlerin mutlaka ölçeklendirilmesi gerekmemektedir ve mevcut bulusu anlamak için gerekli olmayan detaylar ihmal edilmis olabilmektedir. Bundan baska, en azindan büyük ölçüde özdes olan veya en azindan büyük ölçüde özdes islevleri olan elemanlar, ayni numara ile gösterilmektedir. Parça Referanslarinin Açiklamasi . Alt tabla 11. Baglanti boslugu 12. Destek kanadi . Gövde 21. Irtibat boslugu 22. Destek elemani 221. Baglanti kulakçigi 23. Rulman . Vakum pompasi 251. Basinç ölçer . Vakum tablasi 31. Vakum irtibat elemani 32. Vakum deligi 33. Destek kanatli baglanti elemani 40. Vakumlama sistemi 41. Vakum kontrol paneli 411. Vakum açma butonu 412. Vakum kapama butonu 413. Acil durum butonu 414. Baglanti plakasi 42. Vakum rezerv tanki 50. Sogutma elemani 51. Irtibat elemani 52. Irtibat profili 60. Baglanti kolu 61. Destek halati 70. Elektrik güç elemani 80. Ana kontrol paneli 90. Ayak pedali H. Dis çap uzunlugu h. Iç çap uzunlugu M. Form makinesi Bulusun Detayli Açiklamasi Bu detayli açiklamada, araç içi ve bagaj zemin temizliginin korunmasi amaciyla kullanilan ve TPE, PE, PP, TPO, PVC, EVA, PO vb. polimer ve ko-polimer malzemeden mamul 3D oto paspasi üretiminde kullanilan döner yapiya haiz form makinesi (M), sadece konunun daha iyi anlasilmasina yönelik olarak ve hiçbir sinirlayici etki olusturmayacak sekilde açiklanmaktadir. Sekil-1'de form makinesinin (M) perspektif görünümü, sekil-2'de form makinesinin (M) üstten genel görünümü verilmektedir. Form makinesi (M) genel yapisi itibariyle, form makinesini (M) konumlandirildigi zemine baglanti elemanlari vasitasiyla sabitleyen bir alt tabla (10), form makinesinin (M) birbirine irtibatli tüm unsurlarinin üzerinde konumlandirildigi bir gövde (20), ekstrüder hattindan gerekli et kalinliginda ve serit levha halinde çikan polimer malzemenin istenilen desende sekillendirilmesinde kullanilan kaliplarin yerlestirildigi en az dört vakum tablasi (30), negatif ve emici hava basinci üreten vakum pompasi (25), polimer malzemenin sekillendirilmesinde gerekli vakumu saglamak üzere, her bir vakum tablasi (30) altina konumlandirilan vakum sistemi (40), vakum tablasi (30) üzerine yerlestirilen kalibi ve elde edilen ürünü sogutmak üzere, her bir vakum tablasi (30) üzerine konumlandirilan sogutma elemani (50), her bir vakum tablasinin (30) ve sogutma elemaninin (50) gövde (20) ile irtibatini saglayan en az dört baglanti kolu (60), form makinesinin (M) 360° dönmesi ve baglanti kollari (60) üzerinde konumlandirilan vakumlama sistemi (40) ve sogutma elemani (50) için gerekli enerjiyi saglayan elektrik güç elemani (70), form makinesinin (M) açilip kapatilmasinin kontrolünü saglayan ana kontrol panelinden (80) olusmaktadir. Sekil-3'te form makinesine ait gövde (20) ve destek elemaninin (22) perspektif görünümü verilmektedir. Buna göre gövdenin (20) üzerine baglanti kollarini (60) konumlandirmak üzere, bahsedilen gövde (20) üzerinde baglanti kolu (60) sayisinca irtibat bosluklari (21) olusturulmaktadir. Üzerinde konumlandirilan baglanti kulakçiklarina (221) irtibatlandirilan destek halatlari (61) vasitasiyla baglanti kollarini (60) destekleyen destek elemani (22) ayni zamanda baglanti kollari (60) üzerinde konumlandirilan vakumlama sistemi (40) ve sogutma elemanina (50) elektrik güç elemanindan (70) enerji iletilmesinde kullanilan kablolarin gizlenmesini saglamaktadir. Ayrica, form makinesinin (M) 360° dönmesi ve baglanti kollari (60) üzerinde konumlandirilan vakumlama sistemi (40) ve sogutma elemani (50) için gerekli enerjiyi saglayan elektrik güç elemani (70), gövdenin (20) merkezine konumlandirilan destek elemani (22) üzerine konumlandirilmaktadir. Gövdenin (20) geometrik yapisi ise, irtibatlandirilan baglanti kolu (60) sayisina göre degisebilir özelliktedir. Alt tabla (10) ile gövdenin (20) irtibati ise, alt tabla (10) merkezinde olusturulan baglanti bosluguna (11) irtibatlandirilan destek elemani (22) vasitasiyla saglanmaktadir. Gövde (20) döner yapiya haiz olup, forma makinesine (M) özel kullanilan ve destek elemani (22) içerisinde konumlandirilan rulman (23) vasitasiyla form makinesine (M) ait tüm konstrüksiyonun (baglanti kollari (60) ve dolayisiyla vakum tablalari (30)) destek elemani (22) üzerinde 360" dönmesini saglamaktadir. Rulmanin (23), mevcut teknikte bilinen diger rulmanlardan özel kilan yani iç çap uzunlugu (h) ve dis çap uzunlugunun (H) rulmanin (23) destek elemani (22) içerisine konumlandirilacak sekilde olmasidir. Dönme hareketi, motorlu, mekanik, hidrolik veya pnömatik sistemler vasitasiyla saglanabilmektedir. Bulusa konu form makinesinde (M) kullanilan dönmeyi saglayan sistem gövde (20) içerisine konumlandirilmaktadir. Sekil-4'de destek elemani (22) üstten perspektif görünümü, sekil-5'te ise rulmanin (23) genel görünümü verilmektedir. Alt tabla (10) merkezinde olusturulan baglanti boslugu (11) etrafina konumlandirilan destek kanatlari (12) vasitasiyla destek elemaninin (22) baglanti boslugu (11) içerisinde stabil durmasini desteklemektedir. Sekil-6'da form makinesine ait alt tablanin (10) genel görünümü verilmektedir. Sekil-7'de form makinesine (M) ait vakum tablasinin (30) alttan ayrintili görünümü, sekil-8"de vakum kontrol panelinin (41) ayrintili görünümü verilmektedir. Vakum sistemi (40), vakum pompasinin (25) ürettigi negatif hava basincinin depolandigi vakum rezerv tanki (42), üzerinde konumlu vakum açma butonu (411) ve vakum kapama butonu (412) araciligiyla vakum pompasinin (25) vakumlama islemini baslatilip, sonlandirmasini saglayan, acil durumlarda vakumlamayi durduran acil durum butonu (413) içeren vakum kontrol paneli (41) içermektedir. Vakum kontrol panelinin (41) baglanti koluna (60) irtibati baglanti plakasi (414) vasitasiyla saglanmaktadir. Vakumlama etkisi olusturarak polimer malzemenin kalibin seklini almasini saglamak üzere, vakum rezerv tankinda (42) depolanmis ve güçlenmis negatif hava basinci ani bir sekilde vakum etkisi yaratmaktadir. Vakum rezerv tanklari (42) her vakum operasyonundan sonra bosalinca veya basinci azalinca gövde (20) üzerinde konumlandirilan vakum pompalari (25) bu durumu üzerinde konumlu basinç ölçer (251) sayesinde algilamakta ve vakum rezerv tankini (42) doldurmaktadir. Vakum tablasi (30), vakum irtibat elemani (31) vasitasiyla baglanti koluna (60) konumlandirilan vakum rezerv tankina (42) irtibatlandirilmaktadir. Bahsedilen vakum irtibat elemani (31) silindirik formda olup, merkezinde hava geçisi için kanal içermektedir. Vakum tablasi (30), altinda irtibatli olan destek kanatli baglanti elemani (33) vasitasiyla vakum irtibat elemanina (31) irtibatlandirilmaktadir. Destek kanatli baglanti elemani (33), vakum tablasinin (30) zemine paralel ve stabil durmasini saglarken, operatörün kesim islemi yapmasi esnasinda istege bagli olarak vakum irtibat elemani (31) içerisinde 360° hareket etmesini saglamaktadir. Vakum tablasi (30) üzerine yerlestirilen kalipta vakumlama islemini gerçeklestirmek üzere, vakum tablasinin (30) merkezinde vakum deligi (32) olusturulmaktadir. Yukaridan asagi sirasiyla vakum deligi (32), vakum irtibat elemanina (31) ait kanal ve vakum rezerv tanki (42) ayni eksende (X ekseninde) konumlandirilmaktadir. Sekil-9'de vakum pompasinin (25) ayrintili görünümü verilmektedir. Vakum tablasi (30) üzerine yerlestirilen kalip üzerine serilen polimer malzemenin vakumlanmasinda, vakum pompasindan (25) alinan hava baglanti kollarina (60) gizlenen borulara araciligiyla vakum rezerv tanklarina (42) aktarilarak depolanmaktadir. Vakum rezerv tankindaki (42) hava ise, operatörün vakum kontrol panelinde (41) yer alan vakum açma butonuna (411) basmasiyla devreye giren vakum pompasi (25) vasitasiyla çekilmektedir. Ani çekilen hava, kalipta vakumlama etkisi yapmakta ve polimer malzemenin kalibin seklini almasini saglamaktadir. Kaliplama islemi bitiminde operatör vakum kontrol paneli (41) üzerindeki vakum kapama butonuna (412) basarak vakum pompasi (25) devreden çikarak vakumlama islemini sonlandirmaktadir. Bulusun tercih edilen yapilanmasinda, her vakum tablasinin (30) altina konumlandirilan vakum kontrol panellerinden (41) her bir vakum tablasi (30) ve üzerine yerlestirilen kalip için gerekli olabilecek vakum süresi set edilerek vakum kapatma islemi otomatik olarak saglanabilmektedir. Vakumlama sistemi (40) yardimiyla hizli ve sizdirmazlikla yapilan bu islem sirasinda polimer malzeme hala sicak oldugundan içerisinde kimyasal etkilesimler devam etmektedir. Her bir vakum tablasinin üzerine sogutma isleminde kullanilmak üzere sogutma elemanlari (50) konumlandirilmaktadir. Sogutma elemanlari (50) baglanti koluna (60) irtibat elemanlari (51) ile irtibatlanmakta olup, bahsedilen irtibatlanma irtibat profilleri (52) ile desteklenmektedir. Sekil-10'da form makinesinin (M) üstten ayrintili görünümü verilmektedir. 360° döner yapiya haiz form makinesi (M) ile, araç içi ve bagaj zemin temizliginin korunmasi amaciyla kullanilan 3D oto paspasinin üretiminde uygulanan, vakumlama etkisiyle sekillendirme, kalibin ve ürünün sogutulmasi, elde edilen ürünün etrafinda olusan artik malzemenin kesilmesi ve ürünün kaliptan çikartilmasi islemleri dairesel hat üzerinde kolaylikla yapilabilmektedir. Vakum tablasini (30), dairesel hat üzerinde sekillendirme, elde edilen ürünün etrafinda olusan atik malzemenin kesilmesi, ürünün kaliptan çikartilmasi islemlerini gerçeklestiren operatörlerin önüne iletilmesini saglamak üzere, baglanti kollarinin (60) bir tur dönmesi form makinesine (M) irtibatli ayak pedali (90) ile saglanmaktadir. Sekil- 11'de ayak pedalinin (90) genel görünümü verilmektedir. Vakum tablasi (30) üzerinde sekillendirilmesi tamamlan ürünün, operatörün form makinesine (M) irtibatli ayak pedalina (90) basmasiyla saat yönünde bir tur döndürülmesi saglanmaktadir. Her bir tur birbirine komsu iki baglanti kolu (60) arasindaki açi kadar mesafesi kapsamaktadir. Ayak pedalina (90) basilmasiyla dönmeye baslayan vakum tablasi (30), bahsedilen mesafe bitiminde kendiliginden durmaktadir. Bahsedilen dönme sistemi hidrolik, pnömatik veya motorize olabilmektedir. Buiusa konu form makinesinin (M) calisma prensibi su sekildedir; Ana kontrol paneli (80) üzerinden form makinesi (M) açilir ve kullanima hazir hale getirilir. Vakum pompasindan (25) alinan hava, baglanti kollarina (60) gizlenen borulara araciligiyla vakum rezerv tanklarina (42) aktarilir. Vakum tablasi (30) üzerine istenilen desene sahip 3D paspas kalibi yerlestirilir. Vakum tablalari (30) üzerine konumlandirilan sogutma elemanlari (50) çalistirilir. Ekstrüder hattindan serit halinde çikan TPE, PE, PP, TPO, PVC, EVA, PO vb. polimer ve ko-polimer malzeme kalip üzerine manuel serilir. Vakum kontrol paneli (41) üzerinde bulunan vakum açma butonuna (411) basilir ve vakum rezerv tankindaki (42) hava çekilir. Olusan vakumlama etkisi sonucunda polimer malzeme kalibin seklini alir. Ayni esnada operatör ayak pedalina (90) basar ve vakum tablasi (30) saat yönünde bir tur hareket ederek atik malzemenin kesilmesinde görevli operatörün bulundugu konuma gelerek durur. Operatörün atik malzemeyi kesmesi sirasinda bir önceki operatörün önüne bos kalip gelir ve kalip üzerine yeni polimer malzemesini serer. Ayak pedalina (90) basmasi ile vakum tablasi (30) yine bir tur döner. Ilk operatörün önüne bos kalip gelirken, ikinci operatörün önüne sekillenmis ürün, üçüncü operatörün önüne ise atik malzemeleri kesilen ürün gelir. Üçüncü operatör atik malzemeleri üründen ayirarak uzaklastirir. Son istasyonda bekleyen operatör nihai halini almis 3D oto paspasini kalip üzerinden çikartarak istifler. Bu döngü ekstrüder hattinda polimer malzeme bitimi, ilgili siparis miktari veya üretim planlamasina göre devam Bulusun tercih edilen yapilanmasinda, polimer malzemenin kalip üzerine serilmesi, polimer malzemenin sekillendirilmesi sonucunda elde edilen nihai üründen atik malzemenin uzaklastirilmasi ve nihai ürünün kaliptan alinmasi gibi islemler otomasyon ile otomatik olarak da yapilabilmektedir. Bulusa konu form makinesinde (M) vakum tablasi (30) ve dolayisiyla baglanti kolu (60) sayisi en az dört olmakla birlikte ihtiyaç dogrultusunda bu sayi arttirilabilmektedir. Form makinesinde (M), her bir vakum tablasinin (30) kendine ait vakum pompasi (25), vakum kontrol paneli (41) ve vakum rezerv tankindan (42) olusan vakumlama sistemi (40) ve sogutma elemani (50) bulunmaktadir. Bulusa konu form makinesinde (M), her bir vakum rezerv tanki (42) irtibatli oldugu vakum tablasina (30) vakum iletmektedir. Bulusun tercih edilen yapilanmasinda, merkezi tek bir vakum rezerv tanki (42) ile de tüm vakum tablalarina (30) vakum iletimi yapilabilmektedir. Her bir vakum tablasinin (30) kendine ait vakumlama sistemine (40) sahip olmasi sayesinde, vakum tablasi (30) döner yapiya haiz oldugu halde herhangi bir kaçak olmadan vakumlama islemi gerçeklestirilebilmektedir. Vakum tablasinin (30), kendi ekseni etrafinda 360° dönebilir özellikte olmasi, vakumlanarak sekillenen nihai ürünün kenar kesimi yapilmasinda operasyon kolayligi saglamaktadir. Bulusa konu form makinesinde (M) vakum tablasinin (30) dönme hareketi operatör tarafindan manuel olarak yapilmaktadir. Bulusun tercih edilen yapilanmasinda hiz ayarli motor ile otomatik olarak da yapilabilmektedir. Bulusa konu döner yapiya haiz form makinesi (M) ile, operasyon döngü süresi 1 baski/6 saniyeye kadar düsebilmektedir. Bulusun tercih edilen yapilanmasinda operatör tarafindan manuel olarak yapilan kenar kesim islemi, robot otomasyon sistemi ile otomatik olarak yapilabilmektedir. Otomasyonlu robot sistemi ile kenar kesim yapilacagi durumlarda vakum tablalarinin (30) form makinesine (M) montaji sabit (dönmeyecek) sekilde yapilmaktadir. Kenar kesim operasyonu için, ilgili istasyon operasyon adimi bölgesine robot 5 eksenli kenar kesim sistemi yerlestirilmektedir. Bu sistem önüne gelen vakum tablasi (30) üzerindeki kalibi QR kod vb. sistemler ile otomatik olarak algilamakta ve kenar kesim programini çagirarak saniyeler içinde kenar kesim operasyonunu otomatik olarak gerçeklestirmektedir. TR TR DESCRIPTION Vacuum forming machine with rotary structure Technical Field The invention is used to maintain the cleanliness of the vehicle interior and trunk floor and is used to form TPE, PE, PP, TPO, PVC, EVA, PO etc. It is about a rotary form machine used in the production of 3D car mats made of polymer and co-polymer materials. Known Status of the Technology Car mats are useful equipment for passenger cars, light commercial vehicles, minibuses and trucks that both make the vehicle interior look aesthetic and protect the vehicle floor from external factors such as water, sand and dust. They are made of rubber and TPE, PE, PP, TPO, PVC EVA, PO etc. It is produced from polymer and co-polymer materials. Today, machines, units and production methods with different technical features are used in the production of car mats. One of them is based on the principle of compressing and baking the rubber dough, which is prepared by adding special additives to the rubber, in presses. Another one is TPE, PE, PP, TPO, PVC EVA, PO etc. It is based on the principle of injecting polymer and co-polymer materials into mop molds in injection machines. The production process of rubber car mats is quite difficult and the unit production time is quite long. In addition, production costs are high and irreversible waste occurs. Although injection production is faster than rubber production, it is a disadvantage that the mop mold and machine costs are very high. In the mentioned processes and applications in the current technique, production is carried out with linearly sequenced operations and equipment. Therefore, large production areas are needed. The currently applied production process steps are as follows: putting the material used in the production of the mat into vacuum molds, sending the product, whose vacuum shaping process is completed, to the relevant unit for mold cooling operation, and in the last process step, the molded product is conveyed to the edge cutting unit to remove the excess. Each process step takes place in different operation units, and the mold and material used in mop production are manually carried between continuous units by the operator. These transportation processes cause the molds to be damaged in a short time, operators have difficulty in carrying heavy molds, time, labor and production efficiency are negatively affected, and therefore costs increase. In order to eliminate these negativities mentioned, the equipment used in mop production has begun to be used by creating devices and units in which the units are arranged in a linear order. However, in order to use these devices and units, a wide range of production lines has been found in the literature, such as a patent application numbered TR 2010 01741, as an example of machines and units used in the production of car mats. The invention is related to the production of PVC car mats with the sheet line, and the molten PVC coming out of the sheet head is inserted into the cylinders cooled to +10 ° C in the calender group, allowing it to take a pattern and form, and then cutting it in appropriate sizes and producing car mats. A mat manufacturing device comprising a mat forming unit, a dehumidification unit, a coating unit, a drying unit, a sheet forming unit and a mixing unit is disclosed. In the applications in question, production is carried out with linearly arranged equipment/units and therefore a large production area is needed. In addition, PVC sheet, which is formed by calendering, cooled and sized, is produced by heating and shaping again, with an operation method that is repetitive and repeatedly wastes energy and time. As a result, due to the above-mentioned negativities and deficiencies, the need for innovation in the relevant technical field has emerged. Purpose of the Invention The present invention relates to a vacuum forming machine with a rotating structure that meets the above-mentioned requirements, eliminates all disadvantages and brings some additional advantages. The main purpose of the invention is to carry out vacuum molding, 3D forming, cooling, edge cutting and sizing processes in car mat production on the same table by taking the semi-finished product hot directly onto the vacuum mold without using extra heat energy with the existing temperature of the extrusion operation. In this way, disadvantages caused by moving molds and materials between units are prevented. The purpose of the invention is to provide a machine that allows the production of more than one car mat set at the same time. The purpose of the invention is to mold and form the material on the table and perform edge cutting/cleaning operations, thanks to the rotating vacuum elements placed under the table. The purpose of the invention is to cool the molds while subjecting them to the cooling process on the same table without removing the molded product, thanks to the fan positioned on the table. The purpose of the invention is to convey the molded product to the edge cutting, cooling, final product and wastage receiving operation unit without removing it from its place, by means of rotating system movable connection arms and therefore vacuum tables to which the table is connected. In order to fulfill the above-mentioned purposes, the invention uses materials such as TPE, PE, PP, TPO, PVC, EVA, PO, etc., which are used to maintain the cleanliness of the vehicle interior and trunk floor. It is a form machine with a rotating structure used in the production of 3D car mats made of polymer and co-polymer materials. Its feature is; - a sub-plate that fixes the form machine to the floor on which it is positioned by means of fasteners, - a base on which all the interconnected elements of the form machine are positioned, - at least four vacuum tables where the molds used to shape the polymer material coming out of the extruder line in the required wall thickness and as a strip sheet in the desired pattern are placed, o negative and absorbent The vacuum pump that produces air pressure, the vacuum reserve tank positioned under each vacuum table, where the negative air pressure produced by the vacuum pump is stored, in order to provide the necessary vacuum in shaping that polymer material, and the vacuum pump starts and ends the vacuuming process through the vacuum opening button and vacuum off button located on it. Vacuum system containing a vacuum control panel with an emergency button that stops vacuuming in case of emergency, - a cooling element positioned on each vacuum table to cool the mold placed on the vacuum table and the resulting product. At least four connection arms that connect each vacuum table and cooling element to the body, a support element positioned in the center of the body to support the connection arms through support ropes connected to the connection ears positioned on it and to connect the lower table to the body, the entire construction of the form machine on the support element 360 degrees. It includes the bearing positioned within the support element to enable rotation of the form machine, the electrical power element that provides the energy required for the 360° rotation of the form machine and the vacuuming system and cooling element positioned on the connection arms, and the main control panel that provides control of the opening and closing of the form machine. The structural and characteristic features and all the advantages of the invention will be more clearly understood thanks to the detailed explanation given below, and therefore the evaluation should be made taking this detailed explanation into consideration. Figures to Help Understand the Invention: Perspective view of the form machine. Figure-2: General view of the form machine from above. Figure-3: Perspective view of the body and support element of the form machine. Figure-4: Top perspective view of the support element. Figure-5: General view of the bearing. Figure-6: General view of the bottom table of the form machine. Figure-7: Detailed view from below of the vacuum table of the form machine. Figure-8: Detailed view of the vacuum control panel. Figure-9: Detailed view of the vacuum pump. O: Detailed top view of the form machine. 1: General view of the foot pedal. Drawings do not necessarily need to be scaled and details that are not necessary to understand the present invention may be omitted. Furthermore, elements that are at least substantially identical or have at least substantially identical functions are designated by the same number. Description of Part References. Bottom plate 11. Connection gap 12. Support wing. Body 21. Contact space 22. Support element 221. Connection ear 23. Bearing. Vacuum pump 251. Pressure meter. Vacuum table 31. Vacuum connection element 32. Vacuum hole 33. Support wing connection element 40. Vacuuming system 41. Vacuum control panel 411. Vacuum on button 412. Vacuum off button 413. Emergency button 414. Connection plate 42. Vacuum reserve tank 50. Cooling element 51. Contact element 52. Contact profile 60. Connection arm 61. Support rope 70. Electric power element 80. Main control panel 90. Foot pedal H. External diameter length h. Inner diameter length M. Form machine Detailed Description of the Invention In this detailed description, TPE, PE, PP, TPO, PVC, EVA, PO etc. are used to maintain the cleanliness of the vehicle interior and trunk floor. The form machine (M) with a rotating structure used in the production of 3D car mats made of polymer and co-polymer materials is explained only for a better understanding of the subject and in a way that does not create any limiting effect. Figure-1 shows the perspective view of the form machine (M), and figure-2 shows the general view of the form machine (M) from above. In terms of the general structure of the form machine (M), there is a lower table (10) that fixes the form machine (M) to the ground on which it is positioned by means of fasteners, a body (20) on which all interconnected elements of the form machine (M) are positioned, a wall of the required wall thickness and width from the extruder line. At least four vacuum tables (30) where the molds used to shape the polymer material in the form of strip sheets in the desired pattern are placed, a vacuum pump (25) that produces negative and absorbing air pressure, a vacuum table (30) positioned under each vacuum table (30) to provide the necessary vacuum in shaping the polymer material. vacuum system (40), cooling element (50) positioned on each vacuum table (30) to cool the mold placed on the vacuum table (30) and the resulting product, the body of each vacuum table (30) and the cooling element (50). At least four connection arms (60) that provide communication with (20), the 360° rotation of the form machine (M) and the electrical power element (which provides the necessary energy for the vacuuming system (40) and cooling element (50) positioned on the connection arms (60). 70) consists of the main control panel (80) that provides control of the form machine (M) on and off. Figure-3 shows the perspective view of the body (20) and support element (22) of the form machine. Accordingly, in order to position the connection arms (60) on the body (20), connection spaces (21) are created on the said body (20) as many as the number of connection arms (60). The support element (22) that supports the connection arms (60) through the support ropes (61) connected to the connection lugs (221) positioned on it, also connects the electrical power element (70) to the vacuuming system (40) and cooling element (50) positioned on the connection arms (60). ) allows the cables used to transmit energy to be hidden. In addition, the electrical power element (70) that provides the necessary energy for the 360° rotation of the form machine (M) and the vacuuming system (40) and cooling element (50) positioned on the connection arms (60), the support element (22) positioned in the center of the body (20). ) is positioned on it. The geometric structure of the body (20) may vary depending on the number of connecting rods (60). The connection between the lower plate (10) and the body (20) is provided through the support element (22) connected to the connection gap (11) created at the center of the lower plate (10). The body (20) has a rotating structure, and the entire construction of the forming machine (M) (connection arms (60) and therefore vacuum tables (30)) is carried out by means of the bearing (23), which is used specifically for the forming machine (M) and is positioned within the support element (22). ) enables it to rotate 360" on the support element (22). What makes the bearing (23) special from other bearings known in the current art is that the inner diameter length (h) and outer diameter length (H) of the bearing (23) are positioned in the support element (22). Rotational movement can be provided by motorized, mechanical, hydraulic or pneumatic systems. The system that provides rotation used in the form machine (M) subject to the invention is positioned inside the body (20). In Figure-4, the top perspective view is shown. Figure 5 shows the general view of the bearing (23). The connection gap (11) created at the center of the bottom plate (10) supports the support element (22) to remain stable within the connection gap (11) by means of the support wings (12) positioned around it. Figure-6 shows the general view of the bottom plate (10) of the form machine. Figure-7 shows the detailed view from the bottom of the vacuum table (30) of the form machine (M), and figure-8 shows the detailed view of the vacuum control panel (41). The vacuum system (40) is a combination of the negative air pressure produced by the vacuum pump (25). Vacuum control panel, which includes the vacuum reserve tank (42) where it is stored, the vacuum opening button (411) and the vacuum closing button (412), which allows the vacuum pump (25) to start and end the vacuuming process, and an emergency button (413) that stops the vacuuming in case of emergency. The connection of the vacuum control panel (41) to the connection arm (60) is provided through the connection plate (414). The negative air pressure stored and strengthened in the vacuum reserve tank (42) creates a vacuuming effect and allows the polymer material to take the shape of the mold. When the vacuum reserve tanks (42) are emptied or the pressure decreases after each vacuum operation, the vacuum pumps (25) positioned on the body (20) detect this situation thanks to the pressure gauge (251) located on it and fill the vacuum reserve tank (42). The vacuum table (30) is connected to the vacuum reserve tank (42) positioned on the connection arm (60) via the vacuum connection element (31). The said vacuum connection element (31) is in cylindrical form and contains a channel for air passage in its center. The vacuum table (30) is connected to the vacuum connection element (31) via the support wing connection element (33) underneath. While the support wing connection element (33) ensures that the vacuum table (30) remains parallel and stable to the ground, it also allows the operator to optionally move 360° within the vacuum connection element (31) during the cutting process. In order to perform the vacuuming process in the mold placed on the vacuum table (30), a vacuum hole (32) is created in the center of the vacuum table (30). From top to bottom, the vacuum hole (32), the channel of the vacuum connection element (31) and the vacuum reserve tank (42) are positioned on the same axis (X axis). Figure-9 shows the detailed view of the vacuum pump (25). During the vacuuming of the polymer material laid on the mold placed on the vacuum table (30), the air taken from the vacuum pump (25) is transferred to the vacuum reserve tanks (42) through the pipes hidden in the connection arms (60) and stored. The air in the vacuum reserve tank (42) is drawn through the vacuum pump (25), which is activated when the operator presses the vacuum opening button (411) located on the vacuum control panel (41). The sudden inhalation of air creates a vacuum effect on the mold and allows the polymer material to take the shape of the mold. At the end of the molding process, the operator presses the vacuum off button (412) on the vacuum control panel (41) and the vacuum pump (25) is deactivated and the vacuuming process is terminated. In the preferred embodiment of the invention, the vacuum closing process can be achieved automatically by setting the vacuum time that may be required for each vacuum table (30) and the mold placed on it, from the vacuum control panels (41) positioned under each vacuum table (30). During this process, which is carried out quickly and tightly with the help of the vacuuming system (40), chemical interactions continue inside the polymer material as it is still hot. Cooling elements (50) are positioned on each vacuum table to be used in the cooling process. The cooling elements (50) are connected to the connection arm (60) via connection elements (51), and the said connection is supported by connection profiles (52). Figure-10 shows a detailed top view of the form machine (M). The processes of shaping with the vacuum effect, cooling the mold and the product, cutting the residual material around the resulting product and removing the product from the mold, which are applied in the production of the 3D car mat used to maintain the cleanliness of the vehicle interior and trunk floor, with the 360° rotating form machine (M), are circular. It can be easily done on the line. Foot pedal (90) connected to the form machine (M) with a rotation of the connection arms (60) in order to ensure that the vacuum table (30) is conveyed to the front of the operators who perform the operations of shaping on the circular line, cutting the waste material formed around the resulting product, and removing the product from the mold. It is provided with. Figure-11 shows the general view of the foot pedal (90). The product, which has been formed on the vacuum table (30), is rotated one turn clockwise by the operator pressing the foot pedal (90) connected to the forming machine (M). Each type covers a distance equal to the angle between two adjacent connection arms (60). The vacuum table (30), which starts to rotate when the foot pedal (90) is pressed, stops automatically at the end of the said distance. The rotation system mentioned can be hydraulic, pneumatic or motorized. The working principle of the form machine (M) subject to this invention is as follows; The form machine (M) is turned on via the main control panel (80) and made ready for use. The air taken from the vacuum pump (25) is transferred to the vacuum reserve tanks (42) through the pipes hidden in the connection arms (60). A 3D mop mold with the desired pattern is placed on the vacuum table (30). The cooling elements (50) positioned on the vacuum tables (30) are operated. TPE, PE, PP, TPO, PVC, EVA, PO etc. coming out of the extruder line as strips. Polymer and co-polymer material is laid on the mold manually. The vacuum opening button (411) on the vacuum control panel (41) is pressed and the air in the vacuum reserve tank (42) is drawn. As a result of the vacuuming effect, the polymer material takes the shape of the mold. At the same time, the operator presses the foot pedal (90) and the vacuum table (30) moves one turn clockwise and stops at the position of the operator responsible for cutting the waste material. While the operator is cutting the waste material, an empty mold comes to the previous operator and he lays the new polymer material on the mold. When the foot pedal (90) is pressed, the vacuum table (30) rotates once more. While the first operator receives an empty mold, the second operator receives the shaped product, and the third operator receives the product with cut waste materials. The third operator separates the waste materials from the product and removes them. The operator waiting at the last station removes the finalized 3D car mat from the mold and stacks it. This cycle continues according to the end of the polymer material on the extruder line, the relevant order quantity or production planning. In the preferred embodiment of the invention, processes such as laying the polymer material on the mold, removing the waste material from the final product obtained as a result of shaping the polymer material, and taking the final product from the mold can be done automatically with automation. It can be done. In the form machine (M) subject to the invention, the number of vacuum table (30) and therefore the connection arm (60) is at least four, but this number can be increased according to need. In the forming machine (M), each vacuum table (30) has its own vacuum pump (25), vacuum control panel (41) and vacuum reserve tank (42) consisting of a vacuuming system (40) and cooling element (50). In the form machine (M) subject to the invention, each vacuum reserve tank (42) transmits vacuum to the vacuum table (30) to which it is connected. In the preferred embodiment of the invention, vacuum can be transmitted to all vacuum tables (30) with a single central vacuum reserve tank (42). Thanks to the fact that each vacuum table (30) has its own vacuuming system (40), the vacuuming process can be carried out without any leakage even though the vacuum table (30) has a rotating structure. The fact that the vacuum table (30) can rotate 360° around its own axis provides ease of operation in edge cutting of the final product shaped by vacuuming. In the form machine (M) subject to the invention, the rotation movement of the vacuum table (30) is performed manually by the operator. In the preferred embodiment of the invention, it can also be done automatically with a speed-adjustable motor. With the form machine (M) having a rotary structure, which is the subject of the invention, the operation cycle time can be reduced to 1 print/6 seconds. In the preferred embodiment of the invention, the edge cutting process, which is done manually by the operator, can be done automatically with the robot automation system. In cases where edge cutting will be done with the automated robot system, the vacuum tables (30) are mounted on the form machine (M) in a fixed (non-rotating) manner. For edge cutting operation, a robotic 5-axis edge cutting system is placed in the relevant station operation step area. This system displays the pattern on the vacuum table (30) in front of it, such as a QR code etc. It is automatically detected by the systems and automatically performs the edge cutting operation within seconds by calling the edge cutting program. TR TR

Claims (11)

1.ISTEMLER . Araç içi ve bagaj zemin temizliginin korunmasi amaciyla kullanilan ve TPE, PE, PP, TPO, PVC, EVA, PO vb. polimer ve ko-polimer malzemeden mamul 3D oto paspasi üretiminde kullanilan döner yapiya haiz form makinesi (M) olup, özelligi; form makinesini (M) konumlandirildigi zemine baglanti elemanlari vasitasiyla form makinesinin (M) birbirine irtibatli tüm unsurlarinin üzerinde konumlandirildigi bir ekstrüder hattindan gerekli et kalinliginda ve serit levha halinde çikan polimer malzemenin istenilen desende sekillendirilmesinde kullanilan kaliplarin yerlestirildigi negatif ve emici hava basinci üreten vakum pompasi (25), polimer malzemenin sekillendirilmesinde gerekli vakumu saglamak üzere, her bir vakum tablasi (30) altina konumlandirilan, vakum pompasinin (25) ürettigi negatif hava basincinin depolandigi vakum rezerv tanki (42), üzerinde konumlu vakum açma butonu (411) ve vakum kapama butonu (412) araciligiyla vakum pompasinin (25) vakumlama islemini baslatilip, sonlandirmasini saglayan, acil durumlarda vakumlamayi durduran acil durum butonu (413) içeren vakum kontrol paneli (41) içeren vakum sistemi (40), vakum tablasi (30) üzerine yerlestirilen kalibi ve elde edilen ürünü sogutmak üzere, her bir vakum tablasi (30) üzerine konumlandirilan sogutma elemani (50), her bir vakum tablasinin (30) ve sogutma elemaninin (50) gövde (20) ile irtibatini saglayan en az dört baglanti kolu (60), üzerinde konumlandirilan baglanti kulakçiklarina (221) irtibatlandirilan destek halatlari (61) vasitasiyla baglanti kollarini (60) desteklemek ve alt tablayi (10) gövdeye (20) irtibatlandirmak üzere, gövdenin (20) merkezine konumlandirilan destek elemani (22), form makinesine (M) ait tüm konstrüksiyonun destek elemani (22) üzerinde 360“ dönmesini saglamak üzere, destek elemani (22) içerisinde konumlandirilan rulman (23), form makinesinin (M) 360° dönmesi ve baglanti kollari (60) üzerinde konumlandirilan vakumlama sistemi (40) ve sogutma elemani (50) için gerekli enerjiyi saglayan elektrik güç elemani (70), o form makinesinin (M) açilip kapatilmasinin kontrolünü saglayan ana kontrol paneli (80), içermesidir.1.CLAIMS. TPE, PE, PP, TPO, PVC, EVA, PO etc. are used to maintain the cleanliness of the vehicle interior and trunk floor. It is a form machine (M) with a rotating structure used in the production of 3D car mats made of polymer and co-polymer materials. Its feature is; The vacuum pump (25) that produces negative and absorbing air pressure in which the molds used to shape the polymer material, which comes out as a strip sheet at the required wall thickness and in the desired pattern, from an extruder line on which all the interconnected elements of the form machine (M) are positioned, is placed on the ground where the form machine (M) is positioned, in the desired pattern. ), the vacuum reserve tank (42), where the negative air pressure produced by the vacuum pump (25) is stored, positioned under each vacuum table (30) to provide the necessary vacuum in shaping the polymer material, the vacuum opening button (411) and the vacuum closing button (located above it). Vacuum system (40), which includes a vacuum control panel (41) that includes an emergency button (413) that enables the vacuum pump (25) to start and end the vacuuming process through 412) and stops the vacuuming in case of emergency, the mold placed on the vacuum table (30) and the resulting cooling element (50) positioned on each vacuum table (30) to cool the product, at least four connection arms (60) positioned on each vacuum table (30) and cooling element (50) providing connection with the body (20). The support element (22) positioned at the center of the body (20) to support the connection arms (60) and to connect the lower table (10) to the body (20) through the support ropes (61) connected to the connection lugs (221), all parts of the form machine (M). In order to enable the construction to rotate 360" on the support element (22), the bearing (23) positioned within the support element (22), the 360° rotation of the form machine (M) and the vacuuming system (40) and cooling element (positioned on the connection arms (60) 50) and the main control panel (80) that provides control of the opening and closing of the form machine (M). 2. istem 1'e uygun form makinesi (M) olup, özelligi; vakum tablasini (30), dairesel hat üzerinde sekillendirme, elde edilen ürünün etrafinda olusan atik malzemenin kesilmesi, ürünün kaliptan çikartilmasi islemlerini gerçeklestiren operatörlerin önüne iletilmesini saglamak üzere, baglanti kollarinin (60) bir tur dönmesini saglayan. form makinesine (M) iitibatli ayak pedali (90) içermesidir.2. It is a form machine (M) in accordance with claim 1, and its feature is; which enables the connection arms (60) to rotate in a way to ensure that the vacuum table (30) is shaped on the circular line, the waste material formed around the resulting product is cut, and the product is conveyed to the front of the operators who perform the removal of the product from the mold. It contains a foot pedal (90) connected to the form machine (M). 3. istem 1'e uygun form makinesi (M) olup, özelligi; destek elemanini (22) alt tablaya (10) irtibatlandirmak üzere, alt tabla (10) merkezinde olusturulan baglanti boslugu (11) içermesidir.3. It is a form machine (M) in accordance with claim 1, and its feature is; It contains a connection gap (11) created at the center of the lower tray (10) to connect the support element (22) to the lower tray (10). 4. istem 1'e uygun form makinesi (M) olup, özelligi; destek elemaninin (22) baglanti boslugu (11) içerisinde stabil durmasini desteklemek üzere, baglanti boslugu (11) etrafina konumlandirilan destek kanatlari (12) içermesidir.4. It is a form machine (M) in accordance with claim 1, and its feature is; It contains support wings (12) positioned around the connection space (11) to support the support element (22) to remain stable within the connection space (11). 5. istem 1'e uygun form makinesi (M) olup. özelligi; gövdenin (20) üzerine baglanti kollarini (60) konumlandirmak üzere, bahsedilen gövdenin (20) baglanti kolu (60) sayisinca olusturulan irtibat bosluklari (21) içermesidir.5. It is a forming machine (M) according to claim 1. feature; The said body (20) contains connection spaces (21) formed by the number of connection arms (60) in order to position the connection arms (60) on the body (20). 6. Istem 1,e uygun form makinesi (M) olup, özelligi; vakum kontrol panelinin (41) baglanti koluna (60) irtibatini saglayan baglanti plakasi (414) içermesidir.6. It is a form machine (M) in accordance with claim 1, and its feature is; It contains a connection plate (414) that connects the vacuum control panel (41) to the connection arm (60). 7. istem 1'e uygun form makinesi (M) olup, özelligi; vakum rezerv tanki (42) içerisindeki hava seviyesi ve basincini algilayarak vakum pompasinin (25) vakum rezerv tankini (41) doldurmasini saglamak üzere, vakum pompasi (25) üzerine konumlandirilan basinç ölçer (251) içermesidir.7. It is a form machine (M) in accordance with claim 1, and its feature is; It contains a pressure gauge (251) positioned on the vacuum pump (25) to detect the air level and pressure in the vacuum reserve tank (42) and to ensure that the vacuum pump (25) fills the vacuum reserve tank (41). 8. istem 1'e uygun form makinesi (M) olup, özelligi; sogutma elemanlarini (50) baglanti koluna (60) irtibatlandiran irtibat elemanlari (51) ve bahsedilen irtibatlanmayi destekleyen irtibat profilleri (52) içermesidir.8. It is a form machine (M) in accordance with claim 1, and its feature is; It contains connection elements (51) that connect the cooling elements (50) to the connection arm (60) and connection profiles (52) that support the said connection. 9. Istem 1'e uygun form makinesi (M) olup, özelligi; vakum tablasini (30) vakum rezerv tankina (42) irtibatlandirilan vakum irtibat elemani (31) içermesidir.9. It is a form machine (M) in accordance with claim 1, and its feature is; It contains a vacuum connection element (31) that connects the vacuum table (30) to the vacuum reserve tank (42). 10. Istem 1'e uygun form makinesi (M) olup, özelligi; vakum tablasi (30) üzerine yerlestirilen kalipta vakumlama islemini gerçeklestirmek üzere, vakum tablasinin (30) merkezinde olusturulan vakum deligi (32) içermesidir.10. It is a form machine (M) in accordance with claim 1, and its feature is; It contains a vacuum hole (32) created in the center of the vacuum table (30) in order to perform the vacuuming process in the mold placed on the vacuum table (30). 11.Istem 1'e uygun form makinesi (M) olup, özelligi; vakum tablasini (30) vakum irtibat elemanina (31) irtibatlandiran destek kanatli baglanti elemani (33) içermesidir. TR TR11. It is a form machine (M) in accordance with claim 1, and its feature is; It contains a support wing connection element (33) that connects the vacuum table (30) to the vacuum connection element (31). TR TR
TR2020/12274A 2020-08-05 2020-08-05 Vacuum form machine with rotary structure TR202012274A1 (en)

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IT1030158B (en) * 1975-02-17 1979-03-30 Tapiform Spa MULTIPLE MACHINE FOR THE FORMING OF TEXTILE COATINGS FOR FLOORING OF VEHICLE AGITACLES
CN106585461B (en) * 2016-11-07 2019-03-12 重庆泰奥豪骋科技有限公司 Full automatic car carpet producing line and production method

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