TARIFNAME YAY KARKASI VE YATAK ÜRETIMI Teknik Alan Bulus; kaliplama ve box döküm sünger ile sabitlenerek üretilen, uzun ömürlü, konforlu, vücudun her bölümünü destekleyen yay karkasi ve yatak üretimi ile ilgilidir. Teknigin Bilinen Durumu Günümüzde kullanima özel, farkli avantajlar saglayan yataklari olusturan ana malzeme yay ve süngerdir. Yaylar, vücuda destek saglamak amaciyla ve yataga esneklik saglamak amaciyla kullanilmaktadir. Yaygin olarak çelikten mamul edilen yaylarin korunmasi yatagin uzun ömürlü olmasi için önemlidir. Mevcut teknikte yaylarin korunmasi için keçe vb. ürünler; konfor saglamak için sünger, elyaf, kumas vb. çesitteki çok sayida dolgu katmanlari kullanilmaktadir. Kullanilan çok sayida katman yatagin üretim maliyetinin artmasina neden olmaktadir. Mevcut teknikte özellikle yerden yüksekligi fazla olan yataklarda; kenar bölgelere sünger gibi materyallerle havuzlama yapilarak yatagin kenar bölgelerine destek saglanir ve yatagin stabil olmasi saglanir. Ancak mevcut teknikte kullanilan kenar desteklerinde çökmeler meydana gelebilmektedir. Bu durum da yatagin zaman içerisinde konforunu kaybetmesine sebep olmaktadir. Mevcut teknikte yataklarin üretimi sirasinda katmanlarin birbirlerine tutturulmasi için yapistirici, perçinleme, zimba teli vb. teknikler kullanilmaktadir. Yatak katmanlarinin bahsedilen bu unsurlar ile tutturulmasinin ciddi dezavantajlari bulunmaktadir. Katmanlarin zimba teli vb. unsurlar ile tutturulmasi is gücünün artmasina sebep olmaktadir. Yatagin üretim süresi uzamakta ve fazladan is gücü gerektirmesi sebebiyle de bu teknigin kullanimi avantajli olamamaktadir. Bulusumuzda ise katmanlarin süngerin dökümü sirasinda birlestirilmesi ile tek adimda süreç tamamlanir ve böylelikle proses süreci kisalirken saglam bir çekirdek yapisi elde edilmis olur. Mevcut teknikte yer alan dezavantajlar giderilmis olur. VE BU YÖNTEMLE ELDE EDILEN SÜNGER" baslikli basvurunun özeti "Bulus, gaz çikisini saglamak Üzere, sünger yüzeyinin, Üzerinde delikler bulunan bir tabaka ile kaliplanmasiyla karakterize edilen bir poliüretan sünger üretim yöntemi ile ilgilidir." Bu basvuruda sünger üretimi ile ilgili olup basvuru dokümaninda üzerinde delikler bulunan kaplamadan bahsedilmektedir. Bu yöntemin dokümani incelendiginde, bulusumuzda ayrica saglanan üretim sürecinin kisaltilmasi, is gücünün azaltilmasi, yatagin daha stabil, konforlu olmasi ve uzun ömürlü kullanim saglanmasi gibi teknik faydalar saglanamamaktadir. Teknigin bilinen durumunda yatagin kenar bölümlerinin çökmesini önlemek, konforu arttirmak amaciyla gelistirilen yöntemler ve ürünler bulunmaktadir. Bu tekniklerden bazilari asagida alintilanarak bulusumuz ile aralarindaki farklar açiklanmaktadir. Mevcut teknikte yer alan U yayin numarali "BED MATTRESS USING PERMEABLE REINFORCING MEMBER AND FOAMING MATERIAL, AND METHOD OF MANUFACTURING THE SAME" baslikli basvurunun özeti su sekildedir: "Disclosed herein is a bed mattress and a method of manufacturing the same. in which a permeable reinforcing member is provided at an upper portion and a lower portion of a spring assembly which is one of frame constituents of the bed mattress, and a foaming material is disposed on the permeable reinforcing member so as to be foamed, so that the spring assembly and the foaming material are integrally formed while the foaming material is expanded through fine holes and/or foam expansion hoies of the permeable reinforcing member." U numarali basvuruda bir yatak ve bunun üretim yönteminden bahsedilmekte olup yatagin çerçeve bilesenlerinden biri olan bir yay düzeneginin bir üst kisminda ve bir alt kisminda geçirgen bir takviye elemani saglanmasindan bahsedilmektedir. Bu basvurudaki yöntem ile bulusumuza konu yöntemin avantajlari saglanamamaktadir. Bulusumuzda döküm ve firinlama islemi ile yatak üretim süresi kisaltilmakta ayrica daha dayanikli ve istenilen konfor seviyelerinde yatak üretilebilmektedir. Mevcut teknikte yatak kenarlarinda çökmenin olusumunu önlemek amaciyla gelistirilmis olan KR yayin numarali "SIDE GUARDING SPONGE COVER FOR METTRESS, MOLDING DEVICE FOR MANUFACTURING THE SPONGE COVER, AND METHOD OF MANUFACTURING THE SPONGE COVER USING THE MOLDING DEVICE" baslikli basvurunun özetinde "PURPOSE A sponge cover for side protection of a mattress, a mold apparatus for manufacturing this, and a manufacturing method of sponge cover for side protection of a mattress using the mold apparatus are provided to safely compose the sponge cover for side protection of a mattress, manufacture a mold which has space efficiency and realize the effect of cost cutting. CONSTlTUTlON: A sponge cover for side protection of a mattress covers the surrounding surface of the spring built-in mattress. The sponge cover is a hollow structure of rectangular and has edges that connect each direction side and the side of the rectangle. Each direction side of the rectangle has an extension unit which inner side line is additionally extended to the inner direction of the sponge cover. The inner surface of each extension unit accepts screw unit of the internal spring and has a serrated structure. Top and a bottom end portion of the extension unit has a stage-stepped structure from the top and bottom end portion of each direction side and attached to top and bottom end portion of the mattress. The extension units form an accommodating groove which accommodates the internal spring as meeting each other in each direction edge unit. " açiklamalari yer almaktadir. Bu basvuruda yer alan yöntem ile bulusumuza konu yöntem ve ortaya çikan ürün farklidir. Bulusumuzda sünger karisiminin kaliba dökülmesi, yay sistemleri ve destek elemanlarinin olusturdugu düzenek ile birlestirilmesi ve kürlenmesi için firinlanmasi islemleri neticesinde üretimin kisa sürede tamamlanmasi ve seri üretimin yapilmasi saglanmaktadir. Ayrica bulusumuzda yer alan destek unsurlari sayesinde uzun ömürlü kullanim imkani saglanmaktadir. Sonuç olarak yukarida anlatilan olumsuzluklardan dolayi ve getirilen çözümlerin konu hakkindaki yetersizligi nedeniyle, bulusumuza konu yay karkasi ve yatak üretimi için yenilik gerekli kilinmistir. Bulusun Kisa Açiklamasi Mevcut bulus, yukarida bahsedilen gereksinimleri karsilayan, tüm dezavantajlari ortadan kaldiran ve ilave bazi avantajlar getiren yay karkasi ve yatak üretimi ile Bulusun amaci; insan fizyolojisine uygun, konforlu, güvenli uyku alanina sahip yatak ve yatagi destekleyen yay karkasi sisteminin seri ve hizli üretilmesini saglamaktir. Bulusumuza konu üretim yöntemi ile seri ve düzgün üretim gerçeklesmesi saglanir. Bulusun bir diger amaci; vücudun bas-boyun, omuz, sirt, bel, kalça, bilek, ayak bölümlerinin yataga uyguladigi agirlik ile her bir bölümün farkli tepki kuvveti ile karsilasmasini saglamaktir. Bulusun bir diger amaci; yatagin vücut agirligina karsi dengeli direnç göstererek omurganin dogal egrisinin korunmasini saglamaktir. Bulusta kullanilan konfor katmanlari konfor yüzeyinin kuwetini minimize ederek uyku konforunu arttirir, bel kemiginin en düzgün pozisyonda kalmasini saglayarak sinirlerin sikismasina engel olmaktadir. Bahsedilen faydalar bulusta yer alan yay sistemi, destek unsurlari ve konfor katmanlari sayesinde gerçeklestirilmektedir. Bulusun bir diger amaci; yapistirici gibi ajanlar kullanilmadan yatak üretilmesini ve sabitlenmesini saglamaktir. Mevcut teknikte yayli yatak sistemlerinde yay üzerinde keçe, keçe üzerinde sünger kullanilarak esdeger yapilar elde edilmektedir. Keçenin ve bu katmanlarin birlestirilmesinde yapistirici, perçin vb. ürünler kullanilmaktadir. Bulusumuz, yapistirici, halka, Zimba teli vb. birlestirici unsurlarin ve perçinleme isleminin olusturdugu dezavantajlari ortadan kaldirmistir. Bulusun bir diger amaci; kullaniciya saglikli ve hijyenik bir yatak saglamaktir. Bulusun bir diger amaci; özellikle vücudun sirt ve bel bölgesini destekleyerek yatagin ergonomik olmasini saglamaktir. Bulusun bir diger amaci; mevcut teknikteki yay-sünger birlestirilmesi esnasinda meydana gelen tüm problemleri ortadan kaldirmayi saglamaktir. Bulusumuzda yay sistemi ve süngerin döküm yöntemi sirasinda sabitlenmesiyle, birlestirme islemi tek bir adimda tamamlanir ve böylelikle proses süreci kisalirken saglam bir çekirdek yapisi elde edilmis olur. Bulusun bir diger amaci; yatagin uzun ömürlü olmasini saglamak, formunu uzun süre kaybetmesini engellemektir. Bulusun bir diger amaci; ses olusumunu azaltmak, yaylar arasinda olusabilecek deformasyonu önlemektir. Bulusun yapisal ve karakteristik özellikleri ve tüm avantajlari asagida verilen sekiller ve bu sekillere atiflar yapilmak suretiyle yazilan detayli açiklama sayesinde daha net olarak anlasilacaktir ve bu nedenle degerlendirmenin de bu sekiller ve detayli açiklama göz önüne alinarak yapilmasi gerekmektedir. Bulusun Anlasilmasina Yardimci Olacak Sekiller Bu basvurumuza konu olan; "yay karkasi ve yatak üretimi" ekli sekillerde gösterilmis Sekil 1: Bulus konusu "yay karkasi ve yatak üretimi" ne dair yay karkasi ve yatak (1) perspektif görüntüsüdür. Sekil 2: Bulus konusu "yay karkasi ve yatak üretimi" ne dair yay karkasi ve yatak (1) ve konfor belirleyici elemanin (7) alternatif temsili görüntüsüdür. Sekil 3: Bulus konusu "yay karkasi ve yatak üretimi" ne dair yay karkasi ve yatak (1) ve iç destek elemaninin (8) yakin perspektiften temsili görüntüsüdür. Sekil 4: Bulus konusu "yay karkasi ve yatak üretimi" ne dair yay karkasi ve yatak (1) üretimi için islem adimlarinin temsili diyagramidir. Çizimlerin mutlaka ölçeklendirilmesi gerekmemektedir ve mevcut bulusu anlamak için gerekli olmayan detaylar ihmal edilmis olabilmektedir. Bundan baska, en azindan büyük ölçüde özdes olan veya en azindan büyük ölçüde özdes islevleri olan elemanlar, ayni numara ile gösterilmektedir. Parça Referanslarinin Açiklamasi Yay karkasi ve yatak Üst sünger katmani Alt sünger katmani Ana yay sistemi Destek unsuru Köse destek elemani Konfor belirleyici eleman Iç destek elemani Islem Adimlarinin Açiklamasi 101. Sivi formdaki sünger karisiminin hazirlanmasi 102. Ana yay sistemi (4), köse destek elemani (6) ve iç destek elemaninin (8) stabilize edildigi düzenegin kurulmasi 103. Hazirlanan sivi formdaki sünger karisiminin kaliba dökülmesi ve olusturulan düzenek ile birlestirilmesi 104. Ana yay sisteminin (4) ve destek elemanlarinin stabilize edildigi düzenek ile sünger birlesiminin firinlanmasi 105. Ana yay sistemi (4), destek elemanlari ve sivi formdaki sünger birlesiminin; sünger olusum tepkimesinin ve kürlenme isleminin tamamlanmasi için firinda bekletilmesi 106. 102-105 islem adimlarinin diger yüzey süngeri için tekrarlanmasi Bulusun Detayli Açiklamasi Bu detayli açiklamada yay karkasi ve yatak üretimi tercih edilen yapilanmalari, sadece konunun daha iyi anlasilmasina yönelik olarak ve hiçbir sinirlayici etki olusturmayacak sekilde açiklanmaktadir. Bulus konusu yay karkasi ve yatak (1); kaliplama ve sonrasinda firinlama yöntemi ile olusturulan, ana yay sisteminin (4) üst yüzeyinde konumlanan üst sünger katmani (2), kaliplama ve sonrasinda firinlama yöntemi ile olusturulan, ana yay sisteminin (4) alt yüzeyinde konumlanan alt sünger katmani (3), arasinda yer alan iç destek elemani (8) sayesinde kullanicinin agirligi ile yaylarinin tepki kuvveti arasindaki dengeyi saglayan ve yataga ortopedik bir form kazandiran, basincin dagitilarak herhangi bir bölgenin asiri etkiye maruz kalmasini engelleyen ve ergonomik bir yüzey saglayan, yüksek konfor saglayan, yapinin yaylanmasina destek saglayan, yüksek mukavemet özelligine sahip ve yatagin kullanim ömrünün uzun olmasini saglayan ana yay yatagin yan kisimlarinda konumlanan, kenar bölgelerinde olusan çökmeyi ve bu nedenle yataktan düsme problemini engelleyen, katmanlar için ilave destek saglayan, ana yay sistemi (4) üzerine gelen diger katmanlar için destek saglayan, konforun yatagin her noktasina esit dagilmasini saglayan, güvenli uyku alanini arttiran destek unsuru (5), yatagin köse bölgelerinde kullanima bagli çökmeleri önleyen, yatagin sikiligina destek veren ve kullanilabilir düzgün yüzey alanini desteklemeyi saglayan köse destek elemani (6), ana yay sistemini (4) çevreleyen, üst sünger katmani (2) ve alt sünger katmaninin (3) dis yüzeylerinde bulunan yay tabakasi ile sünger tabakasinin birlesmesini ve yaylarin konumunu sabitlemeyi saglayan, spiral, oval, L,C...gibi farkli geometrik sekillerde veya harf seklinde, farkli boyuta ve derinlige sahip konfor belirleyici özellikteki en az bir adet konfor belirleyici o ana yay sisteminin (4) arasinda konumlanan, kullanicinin agirligi ile yaylarin tepki kuvveti arasindaki dengeyi saglayan, yataga ortopedik form kazandiran, basincin dagitilarak herhangi bir bölgenin asiri etkiye maruz kalmasini engelleyen ve ergonomik bir yüzey saglayan iç destek elemani (8) unsurlarini içermektedir. Üst sünger katmani (2); kaliplama ve sonrasinda firinlama yöntemi ile olusturulmaktadir, ana yay sisteminin (4) üst yüzeyinde konumlanmaktadir. Alt sünger katmani (3); kaliplama ve sonrasinda firinlama yöntemi ile olusturulmaktadir, ana yay sisteminin (4) alt yüzeyinde konumlanmaktadir. Üst sünger katmaninin (2) ve alt sünger katmaninin (3) yumusaklik, orta-sert, sertlik vb. gibi farkli özellikleri saglamasi için formülasyonunda kullanilan kimyasal ve diger bilesenler degiskenlik gösterebilir. Üst sünger katmaninin (2) ve alt sünger katmaninin (3) formülasyonundaki parametreler degistirilerek farkli konfor yüzeyleri olusturulabilir. Üst sünger katmani (2) ve alt sünger katmani (3); yatak yüzeyine uygulanan farkli miktardaki agirliga göre farkli miktarlarda tepki kuvvetinin verilmesini saglar. Ana yay sistemi (4); açik yay sistemlerinden dügümlü veya dügümsüz yaylardan olusabilecegi gibi farkli geometrik yapidaki yay sistemleri, zonlu yaylar, yay karkasinin tamamini veya bir yay sirasini bir tek telin olusturdugu sonsuz yay sistemlerinden veya bunlarin karma olarak kullanimindan olusabilir. Ana yay sistemi (4); yüksek konfor saglamasinin yaninda yapinin yaylanmasina destek saglar. Ayrica ana yay sistemi (4); yüksek mukavemetli olmasi özelligi ile de yatagin kullanim ömrünün uzun olmasini saglar. Ana yay sistemi (4); destek ve konfor katmanlari ile yatagin vücut agirligina karsi dengeli direnç göstererek omurganin dogal egrisinin korunmasini saglamaktadir. Kullanilan konfor katmanlari konfor yüzeyinin kuvvetini minimize ederek uyku konforunu arttirmayi saglar ve bel kemiginin en düzgün pozisyonda kalmasini saglayarak sinirlerin sikismasina engel olur. Yatak çesitli alternatiflerde yumusak, orta yumusak, sert, zonlu vb. özelliklerde olabilir. Destek unsuru (5); yatagin yan kisimlarinda konumlanan, kenar bölgelerinde olusan çökmeyi ve bu nedenle yataktan düsme problemini engelleyen, ana yay sistemi (4) üzerine gelen diger katmanlar için destek saglayan, konforun yatagin her noktasina esit dagilmasini saglayan, güvenli uyku alanini arttiran unsurdur. Destek unsuru (5); sünger veya kelebek yay veya polimer yay olabilir. Destek unsuru (5) tercihen kelebek yaydir. Destek unsuru (5); yatagin kenar bölgelerinde olusabilecek çökmeleri engeller, katmanlar için ilave destek saglar. Köse destek elemani (6): yatagin köse bölgelerinde kullanima bagli çökmeleri önlemektedir. Köse destek elemani (6): Yatagin sikiligina destek verir ve kullanilabilir düzgün yüzey alanini desteklemeyi saglar. Köse destek elemani (6): sünger veya kelebek yay veya polimer yay olabilir. Konfor belirleyici eleman (7): ana yay sistemini (4) çevreleyen, üst sünger katmani (2) ve alt sünger katmaninin (3) dis yüzeylerinde bulunan yay tabakasi ile sünger tabakasinin birlesmesini ve yaylarin konumunu sabitlemeyi saglar. Konfor belirleyici elemanin (7) kalinligina, yüksekligine, sekline bagli olarak yay üzerinde kalan sünger miktari degistirilebilir ve farkli konforlar saglanabilir. Ne kadar çok sünger varsa o kadar çok konfor saglanabilir veya ürün sert süngerden olusuyorsa sert sünger alani üstündeki konfor belirleyici elemanin (7) derinligi degistirilerek arttirilabilir dolayisiyla daha sert bir yüzey elde edilebilir. Kalip üzerinde bulunan konfor belirleyici elemanin (7) yüksekligi degistirilerek ana yay sistemi (4) yüzeyinin üzerinde kalan sünger miktari degistirilebilir. Buna göre ana yay sisteminin (4) sertlik seviyesi ayarlanabilir. Konfor belirleyici eleman (7); spiral, oval, L,C gibi farkli sekillerde, boyutlarda ve derinliklerde olabilir. Yüzeye ilave edilen bu alanlar ile sünger kalitesi ve etkinligi arttirilir, kullanicinin vücudunun seklini alan, destekleyen konforlu bir uyku alani olusturulmasi saglanir. Konfor belirleyici eleman (7); farkli geometrik sekillerde veya harf seklinde olabilir. Temsili olarak Sekil-3'te gösterilen ana yay sisteminin (4) arasinda konumlanan iç destek elemani (8); kullanicinin agirligi ile yaylarin tepki kuweti arasindaki dengeyi saglar ve yataga ortopedik bir form kazandirir. Ayrica iç destek elemani (8); basincin dagitilarak herhangi bir bölgenin asiri etkiye maruz kalmasini engeller ve ergonomik bir yüzey saglar. Bulusumuza konu yatak tercihen; çift tarafli kullanim özelligine sahiptir. Yazlik ve kislik olarak iki farkli formda olusturulmus yatak yüzeyleri sayesinde dört mevsim kullanima uygundur ve isiyi dengede tutarak termal konfor saglar. Kislik yüzeyinde kullanilan kumas (9) sayesinde Iiflerin arasina isi hapsedilerek vücut isisi korunur. Tercihen kumas (9) dogal lif özelligi olarak alerji yapmayan, tahris etmeyen vb. özelliklerden en az birine sahiptir. Yazlik yüzeyinde kullanilan kumas (9) dogal lif özelliginden kaynakli serinletici etki saglar. Yüzeyde kullanilan kumas (9) lifleri hava sirkülasyonunu destekleyen nem yönetimi ile isil konfora destek saglar. Yatagin alt ve üst yüzeylerinde kullanilan kumas (9) farkli özelliklerde (polyester, viskon, pamuk, yün, ipek vb.) olabilir. Yay karkasi ve yatakta (1) kullanilan konfor katmanlari ile dokulara uygulanan basinç en aza indirilmekte ve ekstra konfor saglanmaktadir. Bu katmanlar poliüretan sünger, sert sünger, yumusak sünger, visco, latex, HR vb. malzemelerden olusabilir. Ayrica selülozik elyaf, pamuk, keten, kapok, jüt, sisal, hindistan cevizi kabugu, yün, angora, bambu vb. çesitteki malzemelerden olusabilir. Farkli yöntemlerde bu katmanlarda keçe vb. yalitici malzemeler de kullanilabilir. Kenar kisminda kullanilan 3 boyutlu nefes alabilen kumas (9) teknolojisi ile yatak hava geçirgen özellige sahiptir. Yatak hava alabilir yapisi nedeni ile uzun yillar formunu kaybetmeden kullanilabilir. Ayrica hava alabilir özelligi nedeni ile kötü koku olusumu olmaz. Destek unsuru (5) ve köse destek elemani (6); yatagin genis bir güvenli uyku alanina sahip olmasini saglar. Destek unsuru (5) ve köse destek elemani (6) ile yatak merkezinde saglanan konfor, kenarlarinda ve köselerinde de saglanir ve yatak kenarlarinda olusabilecek çökmeler engellenmis olur. Yay karkasinin iç kisimlarinda kullanilan iç destek elemani (8) ile ses olusumu azaltilir, yaylar arasinda olusabilecek deformasyon önlenir, yataga ekstra destek ve konfor saglanir. Bulus konusu vay karkasi ve yatak (1) üretimi için islem adimlari su sekildedir: Ana yay sistemi (4), köse destek elemani (6), iç destek elemani (8) ve tercihen destek unsuru (5) bir araya getirilir. Sünger karisimi hazirlanir, kaliba sünger dökülür ve sünger dökülmüs kaliba önceden hazirlanmis düzenek eklenir. Bu birlesim firinlanir. Firinda reaksiyonlar ve kürlenme islemi tamamlandiktan sonra kaliptan çikarilir ve ayni islemler diger yüzey için tekrarlanir. Ana yay sisteminin (4) ve destek elemanlarinin stabilize edildigi düzenek ile sünger birlesiminin firinlanmasi (104); Ana yay sistemi (4) üzerine kalip ile dökümü yapilan sivi formdaki sünger karisiminin 47 "C - 55°C araliginda sicaklik degerine sahip bir firina sokulmasi islemidir. Ana yay sistemi (4), destek elemanlari ve sivi formdaki sünger birlesiminin; sünger olusum tepkimesinin ve kürlenme isleminin tamamlanmasi için firinda bekletilmesi (105); kürlenme için 15 ile 24 dakika araliginda bir sürede firinda bekletilmesi islemidir. Ana yay sistemi (4) üzerine kalip ile dökümü yapilan sivi formdaki sünger karisiminin 47 °C - 55°C araliginda sicaklik degerine sahip bir firinda 15 ile 24 dakika araliginda bir sürede kürlenmesi için bekletilir. Mevcut tekniklerdeki standart sünger olusum sürecinde 3 ile 10 gün arasinda bir kürlenme (kimyasal reaksiyonlarin ve gaz çikisinin tamamlanmasi) süresi vardir. Bulusumuza konu yöntem sayesinde bu kürlenme süresi ortadan kaldirilmistir. Süngerin firinlanmasinda bahsedilen 47 °C - 55°C sicaklik degerinin degistirilmesi durumunda sünger istenilen formda olusturulamaz. Firin isisi arttirildigi durumda sünger, süngere ait özelliklerini yitirebilir yanma meydana gelebilir. Firin isisinin düsürülmesi durumunda kürlenme meydana gelmez ve sünger beklenen formda olusmaz. Ana yay sisteminin (4) döküm süngerle sabitlenmesi mantigina dayanan bulusumuza konu olan yay karkasi ve yatak (1); ana yay sistemi (4) arasindaki bosluk doldurularak yayin esnekligi azaltilir, stabil bir yapi elde edilmis olur. Yükün bütün yüzeye esit dagilimini saglayarak dogru basinç ile vücuda uygun bir form kazandirilmis olur. Bulusumuza konu yöntem ile ana yay sistemi (4) ve süngerin birlestirilmesini gerektiren her çesit ürün üretilebilmektedir. Bulusa konu yay karkasi çelik, polimer vb. türdeki malzemelerin, poliüretan TR DESCRIPTION SPRING FRAME AND BEARING PRODUCTION Technical Field Bulus; It is about the production of long-lasting, comfortable spring carcasses and mattresses that are produced by molding and fixed with box casting sponge, supporting every part of the body. Known State of the Technology Today, the main materials that make up mattresses that provide different advantages for specific use are spring and sponge. Springs are used to provide support to the body and to provide flexibility to the bed. Protecting the springs, which are commonly made of steel, is important for the long life of the mattress. In the current technique, felt etc. are used to protect the springs. products; sponge, fiber, fabric, etc. to provide comfort. A wide variety of filler layers are used. The large number of layers used causes the production cost of the mattress to increase. In the current technique, especially in beds with high ground clearance; By pooling the edge areas with materials such as sponge, support is provided to the edge areas of the bed and the stability of the bed is ensured. However, collapses may occur in the edge supports used in the current technique. This situation causes the mattress to lose its comfort over time. In the current technique, during the production of beds, glue, riveting, staples, etc. are used to attach the layers to each other. techniques are used. Fastening the bed layers with these mentioned elements has serious disadvantages. Staples, etc. of layers. Fastening it with elements causes the work force to increase. The use of this technique is not advantageous because the production time of the bed increases and it requires extra labor. In our invention, the process is completed in a single step by combining the layers during the casting of the sponge, thus shortening the process and obtaining a solid core structure. The disadvantages of the current technique are eliminated. The abstract of the application titled "AND THE SPONGE OBTAINED BY THIS METHOD" is "The invention relates to a polyurethane sponge production method characterized by molding the sponge surface with a layer with holes on it, in order to ensure gas escape." This application is about sponge production and it is stated in the application document that there are holes on it. When the document of this method is examined, the technical benefits such as shortening the production process, reducing the labor force, making the bed more stable and comfortable, and ensuring long-lasting use cannot be achieved in the known state of the technique. and products. Some of these techniques are quoted below and the differences between them and our invention are explained. The summary of the application titled "BED MATTRESS USING PERMEABLE REINFORCING MEMBER AND FOAMING MATERIAL, AND METHOD OF MANUFACTURING THE SAME" in the current technique is as follows: "Disclosed herein work." a bed mattress and a method of manufacturing the same. in which a permeable reinforcing member is provided at an upper portion and a lower portion of a spring assembly which is one of frame constituents of the bed mattress, and a foaming material is disposed on the permeable reinforcing member so as to be foamed, so that the spring assembly and the foaming material are integrally formed while the foaming material is expanded through fine holes and/or foam expansion hoies of the permeable reinforcing member." In application number U, a bed and its production method are mentioned and a spring, which is one of the frame components of the bed Providing a permeable reinforcement element in an upper part and a lower part of the mechanism is mentioned. With the method in this application, the advantages of the method subject to our invention are not achieved. In our invention, the mattress production time is shortened with the casting and firing process, and in addition, a more durable mattress can be produced at the desired comfort levels. In the abstract of the application titled "SIDE GUARDING SPONGE COVER FOR METTRESS, MOLDING DEVICE FOR MANUFACTURING THE SPONGE COVER, AND METHOD OF MANUFACTURING THE SPONGE COVER USING THE MOLDING DEVICE" with the publication number KR, which was developed to prevent the formation of , a mold apparatus for manufacturing this, and a manufacturing method of sponge cover for side protection of a mattress using the mold apparatus are provided to safely compose the sponge cover for side protection of a mattress, manufacture a mold which has space efficiency and realize the effect of cost cutting. CONSTlTUTlON: A sponge cover for side protection of a mattress covers the surrounding surface of the spring built-in mattress. The sponge cover is a hollow structure of rectangular and has edges that connect each direction side and the side of the rectangle. Each direction side of the rectangle has an extension unit which inner side line is additionally extended to the inner direction of the sponge cover. The inner surface of each extension unit accepts the screw unit of the internal spring and has a serrated structure. Top and a bottom end portion of the extension unit has a stage-stepped structure from the top and bottom end portion of each direction side and attached to top and bottom end portion of the mattress. The extension units form an accommodating groove which accommodates the internal spring as meeting each other in each direction edge unit. " explanations are included. The method in this application and the method subject to our invention and the resulting product are different. In our invention, the production is completed in a short time and mass production is achieved as a result of the processes of pouring the sponge mixture into the mold, combining it with the mechanism formed by the spring systems and support elements, and baking it for curing. In addition, thanks to the support elements in our invention, long-lasting use is provided. As a result, due to the negativities explained above and the inadequacy of the solutions on the subject, innovation has been required for the spring carcass and mattress production that are the subject of our invention. Brief Description of the Invention The present invention meets the above-mentioned requirements. The aim of the invention is to ensure rapid and rapid production of a bed and a spring frame system that supports the bed, which is suitable for human physiology, has a comfortable and safe sleeping area, and eliminates all disadvantages and brings some additional advantages. With the production method subject to our invention, serial and smooth production is ensured. Another purpose of the invention is; It is to ensure that the head-neck, shoulder, back, waist, hip, wrist and foot parts of the body encounter a different reaction force with the weight applied to the bed. Another purpose of the invention is; The aim of the bed is to ensure that the natural curve of the spine is preserved by providing balanced resistance against the body weight. The comfort layers used in the invention increase sleep comfort by minimizing the strength of the comfort surface and prevent nerve compression by ensuring that the spine remains in the most correct position. The mentioned benefits are realized thanks to the spring system, support elements and comfort layers included in the invention. Another purpose of the invention is; To ensure the production and fixing of beds without using agents such as adhesives. In the current technique, equivalent structures are obtained by using felt on the spring and sponge on the felt in spring mattress systems. Glue, rivets, etc. are used to join the felt and these layers. products are used. Our invention includes glue, rings, staples, etc. It eliminates the disadvantages caused by connecting elements and riveting process. Another purpose of the invention is; To provide the user with a healthy and hygienic bed. Another purpose of the invention is; It is to ensure that the bed is ergonomic, especially by supporting the back and waist area of the body. Another purpose of the invention is; It is to eliminate all the problems that occur during the spring-sponge joining in the current technique. In our invention, by fixing the spring system and sponge during the casting method, the joining process is completed in a single step, thus shortening the process and obtaining a solid core structure. Another purpose of the invention is; To ensure the longevity of the mattress is to prevent it from losing its form for a long time. Another purpose of the invention is; It is to reduce sound generation and prevent deformation that may occur between the springs. The structural and characteristic features and all the advantages of the invention will be more clearly understood thanks to the figures given below and the detailed explanation written by making references to these figures, and therefore the evaluation should be made taking these figures and detailed explanation into consideration. Figures That Will Help Understand the Invention The subject of this application; "spring carcass and mattress production" is shown in the attached figures. Figure 1: Perspective view of the spring carcass and mattress (1) regarding the "spring carcass and mattress production" subject of the invention. Figure 2: An alternative representative view of the spring carcass and mattress (1) and comfort determining element (7) regarding the subject of the invention, "spring carcass and mattress production". Figure 3: Representative view of the spring carcass and bed (1) and internal support element (8) from a close perspective regarding the subject of the invention, "spring carcass and bed production". Figure 4: It is the representative diagram of the process steps for the production of spring carcass and bed (1) regarding the subject of the invention, "spring carcass and bed production". Drawings do not necessarily have to be scaled and details that are not necessary to understand the present invention may be omitted. Furthermore, elements that are at least substantially identical or have at least substantially identical functions are designated by the same number. Description of Part References Spring carcass and bearing Upper foam layer Lower foam layer Main spring system Support element Corner support element Comfort determining element Inner support element Explanation of Process Steps 101. Preparation of the sponge mixture in liquid form 102. Main spring system (4), corner support element ( 6) and the establishment of the mechanism in which the internal support element (8) is stabilized 103. Pouring the prepared liquid sponge mixture into the mold and combining it with the created mechanism 104. Baking the sponge combination with the mechanism in which the main spring system (4) and support elements are stabilized 105. Main spring system (4), the combination of support elements and liquid sponge; keeping it in the oven to complete the sponge formation reaction and curing process. 106. Repeating the process steps 102-105 for the other surface sponge. Detailed Description of the Invention. In this detailed description, the preferred embodiments of spring carcass and mattress production are presented only for a better understanding of the subject and in a way that does not create any limiting effect. is explained. The spring carcass and mattress (1) that are the subject of the invention; It is located between the upper sponge layer (2), positioned on the upper surface of the main spring system (4), formed by the molding and subsequent baking method, and the lower sponge layer (3), positioned on the lower surface of the main spring system (4), formed by the molding and subsequent baking method. Thanks to the internal support element (8), which provides balance between the weight of the user and the reaction force of the springs and gives the bed an orthopedic form, prevents any area from being exposed to excessive impact by distributing the pressure and provides an ergonomic surface, provides high comfort, provides support for the springing of the structure, provides high The main spring, which has the feature of strength and ensures the long life of the mattress, is positioned on the sides of the bed, prevents collapse in the edge areas and therefore the problem of falling off the bed, provides additional support for the layers, provides support for the other layers on the main spring system (4), provides comfort. The support element (5), which ensures equal distribution to every point of the bed and increases the safe sleeping area, the corner support element (6), which prevents collapse due to use in the corner areas of the bed, supports the firmness of the bed and provides support for the usable smooth surface area, and the main spring system (4). , which ensures the union of the spring layer and the sponge layer on the outer surfaces of the upper sponge layer (2) and the lower sponge layer (3) and to fix the position of the springs, in different geometric shapes such as spiral, oval, L, C... or in the form of letters, in different sizes and shapes. At least one comfort-determining feature with depth is positioned between the main spring system (4), providing the balance between the user's weight and the reaction force of the springs, giving the bed an orthopedic form, distributing the pressure and preventing any area from being exposed to excessive impact, and an ergonomic surface. It contains the internal support element (8) elements that provide Upper sponge layer (2); It is formed by molding and then baking method, and is located on the upper surface of the main spring system (4). Lower sponge layer (3); It is formed by molding and then baking method, and is located on the lower surface of the main spring system (4). Softness, medium-hard, hardness etc. of the upper sponge layer (2) and lower sponge layer (3). The chemicals and other components used in its formulation may vary to provide different properties such as. Different comfort surfaces can be created by changing the parameters in the formulation of the upper sponge layer (2) and the lower sponge layer (3). Upper sponge layer (2) and lower sponge layer (3); It provides different amounts of reaction force depending on the different amount of weight applied to the bearing surface. Main spring system (4); It may consist of open spring systems, knotted or knotless springs, as well as spring systems with different geometric structures, zoned springs, endless spring systems where a single wire forms the entire spring carcass or a spring row, or a mixed use of these. Main spring system (4); In addition to providing high comfort, it supports the springing of the structure. Additionally, the main spring system (4); With its high strength feature, it ensures a long lifespan of the mattress. Main spring system (4); With its support and comfort layers, the mattress provides balanced resistance against body weight and ensures that the natural curve of the spine is preserved. The comfort layers used help to increase sleep comfort by minimizing the force of the comfort surface and prevent the nerves from being pinched by ensuring that the spine remains in the best position. The mattress is available in various alternatives such as soft, medium soft, hard, zoned, etc. may have features. Support element (5); It is the element that is positioned on the sides of the bed, prevents collapse in the edge areas and therefore the problem of falling off the bed, provides support for the other layers on the main spring system (4), ensures that comfort is distributed equally to every point of the bed, and increases the safe sleeping area. Support element (5); It can be sponge or butterfly spring or polymer spring. The support element (5) is preferably a butterfly spring. Support element (5); It prevents collapse that may occur in the edge areas of the bed and provides additional support for the layers. Corner support element (6): prevents collapse due to use in the corner areas of the bed. Corner support element (6): It supports the firmness of the bed and provides support for the usable smooth surface area. Corner support element (6): can be sponge, butterfly spring or polymer spring. The comfort determining element (7): ensures the union of the spring layer and the sponge layer located on the outer surfaces of the upper sponge layer (2) and lower sponge layer (3), surrounding the main spring system (4), and fixing the position of the springs. Depending on the thickness, height and shape of the comfort determining element (7), the amount of sponge remaining on the spring can be changed and different comforts can be provided. The more sponge there is, the more comfort can be provided, or if the product consists of hard sponge, it can be increased by changing the depth of the comfort determining element (7) on the hard sponge area, thus a harder surface can be obtained. The amount of sponge remaining on the surface of the main spring system (4) can be changed by changing the height of the comfort determining element (7) on the mould. Accordingly, the hardness level of the main spring system (4) can be adjusted. Comfort determining element (7); It can be in different shapes, sizes and depths such as spiral, oval, L, C. With these areas added to the surface, the quality and effectiveness of the sponge is increased, creating a comfortable sleeping area that takes the shape of the user's body and supports it. Comfort determining element (7); It can be in different geometric shapes or letter shapes. The internal support element (8) located between the main spring system (4) shown representatively in Figure-3; It provides the balance between the user's weight and the reaction force of the springs and gives the bed an orthopedic form. Additionally, internal support element (8); By distributing the pressure, it prevents any area from being exposed to excessive impact and provides an ergonomic surface. The bed subject to our invention is preferably; It has a double-sided use feature. Thanks to its bed surfaces created in two different forms, summer and winter, it is suitable for use in all seasons and provides thermal comfort by keeping the temperature in balance. Thanks to the fabric (9) used on the winter cover, body temperature is preserved by trapping heat between the fibers. Preferably, the fabric (9) should be a natural fiber that does not cause allergies, does not cause irritation, etc. has at least one of the properties. The fabric (9) used on the summer house surface provides a cooling effect due to its natural fiber feature. The fabric (9) fibers used on the surface provide support for thermal comfort through moisture management that supports air circulation. The fabric (9) used on the upper and lower surfaces of the bed may have different properties (polyester, viscose, cotton, wool, silk, etc.). With the spring carcass and the comfort layers used in the bed (1), the pressure applied to the tissues is minimized and extra comfort is provided. These layers are polyurethane sponge, hard sponge, soft sponge, visco, latex, HR etc. may consist of materials. Also cellulosic fiber, cotton, linen, kapok, jute, sisal, coconut shell, wool, angora, bamboo, etc. It may consist of various materials. In different methods, felt etc. are used in these layers. Insulating materials can also be used. The mattress has an air permeable feature with the 3D breathable fabric (9) technology used on the edge. Due to its breathable structure, the mattress can be used for many years without losing its form. Additionally, due to its breathable feature, there is no bad odor formation. Support element (5) and corner support element (6); It ensures that the bed has a large safe sleeping area. With the support element (5) and the corner support element (6), the comfort provided at the center of the bed is also provided at its edges and corners, and collapses that may occur at the edges of the bed are prevented. With the internal support element (8) used in the inner parts of the spring carcass, sound generation is reduced, possible deformation between the springs is prevented, and extra support and comfort is provided to the mattress. The process steps for the production of the bed frame and mattress (1) that are the subject of the invention are as follows: The main spring system (4), corner support element (6), internal support element (8) and preferably the support element (5) are brought together. The sponge mixture is prepared, the sponge is poured into the mold, and the previously prepared mechanism is added to the mold with the sponge poured. This combination is baked. After the reactions and curing process in the oven are completed, it is removed from the mold and the same processes are repeated for the other surface. Baking of the sponge combination with the mechanism in which the main spring system (4) and support elements are stabilized (104); It is the process of inserting the sponge mixture in liquid form, which is cast on the main spring system (4) with a mold, into an oven with a temperature between 47 "C - 55 °C. The combination of the main spring system (4), support elements and the sponge in liquid form; the sponge formation reaction and It is the process of keeping the sponge mixture in liquid form, which is cast with a mold on the main spring system (4), in the oven for a period of 15 to 24 minutes for the curing process to be completed (105). It is kept in the oven for a period of 15 to 24 minutes. In the standard sponge formation process in current techniques, there is a curing period of 3 to 10 days (completion of chemical reactions and gas release). Thanks to the method of our invention, this curing time is eliminated. If the temperature value between °C and 55°C is changed, the sponge cannot be formed in the desired form. If the oven temperature is increased, the sponge may lose its sponge properties and burning may occur. If the oven temperature is lowered, curing will not occur and the sponge will not form in the expected form. The spring carcass and the bed (1), which are the subject of our invention, which is based on the logic of fixing the main spring system (4) with a cast sponge; By filling the gap between the main spring system (4), the flexibility of the spring is reduced and a stable structure is obtained. By ensuring equal distribution of the load over the entire surface, the body is given a suitable form with the right pressure. With the method subject to our invention, all kinds of products that require the combination of the main spring system (4) and the sponge can be produced. The spring carcass subject to the invention is made of steel, polymer, etc. types of materials, polyurethane TR