TR202010095Y

TR202010095Y - A spindle testing system.

Info

Publication number: TR202010095Y
Application number: TR2020/10095
Authority: TR
Inventors: Bi̇lgi̇n Satilmi; Ozceli̇k Faruk; Kucukparmaksiz Zafer; Candi̇k Emre; Engul Omer; Vural Hakan; Kurdo Lu Berkant; Nari̇n Mustafa
Original assignee: Tusaş Türk Havacilik Ve Uzay Sanayi̇i̇ Anoni̇m Şi̇rketi̇
Filing date: 2020-06-26
Publication date: 2022-05-23

Abstract

Mevcut buluşla geliştirilen, bir iş mili kutusu (K) içerisinde, rulmanlarla yataklanarak dönebilen en az bir iş milinin test edilmesini sağlayan test sistemi (1), üzerinde test işleminin gerçekleştirildiği en az bir test tezgahını; test edilecek iş miline bağlanan, test tezgahına sabitlenen, iş milinin test koşullarının oluşturulduğu ve oluşturulan test koşullarıyla iş milinin test edilmesini sağlayan en az bir test düzeneğini (2); test işlemi esnasında iş miline yağ sağlayan en az bir yağlama tertibatını (3); test işleminde kullanılan yağın test işlemi tamamlandıktan sonra test sisteminden (1) uzaklaştırılmasını sağlayan en az bir kirli yağ hattını (4); kirli yağın kirli yağ hattı (4) vasıtasıyla tahliye edilmesini sağlayan en az bir vakum ünitesini (5) ve iş miline pozitif basınç sağlayarak iş milinin de temizlenmesini sağlayan en az bir havayla temizleme elemanını (6) içermektedir.The test system (1), developed with the present invention, which enables the testing of at least one spindle that can rotate and be supported by bearings in a spindle box (K), includes at least one test bench on which the testing process is carried out; at least one test mechanism (2), which is connected to the spindle to be tested, fixed to the test bench, where the test conditions of the spindle are created and which enables the spindle to be tested with the created test conditions; at least one lubrication device (3) that provides oil to the spindle during the testing process; at least one dirty oil line (4) that ensures that the oil used in the test process is removed from the test system (1) after the test process is completed; It includes at least one vacuum unit (5) that allows the dirty oil to be evacuated through the dirty oil line (4) and at least one air cleaning element (6) that provides positive pressure to the spindle and cleans the spindle.

Description

TARIFNAME BIR is MILI TEST SISTEMI Mevcut bulus, yüksek hizla parça isleme isleminin gerçeklestirildigi sistemlerde kullanilan is millerinin test edilmesini saglayan test sistemleri ile ilgilidir. DESCRIPTION A SPINDLE TEST SYSTEM The present invention is used in systems where high-speed part machining is carried out. It is related to test systems that enable testing of spindles.

Mekanik sektöründe bir parçanin üretimi için talassiz veya talasli imalat tekniklerinden faydalanilabilmektedir. Talasli imalat tekniginde ham parça ve/veya yari mamul parça, parça islenmesinde kullanilan çesitli ekipmanlari içeren, CNC tezgahi, torna tezgahi gibi sistemler kullanilarak islenmekte ve üretilecek parça olusturulmaktadir. Söz konusu sistemlerde parçayi isleyecek ekipman, bir motor vefveya bir is mili kutusu içerisinde rulmanlarla yataklanan bir is mili (spindle) gibi yüksek hizla dönen bir tertibatla yüksek hizda döndürülebilmekte ve ham parçanin ve/veya yari mamul parçanin bu sekilde sekillendirilmesi saglanabilmektedir. Chipless or chipless manufacturing techniques are used for the production of a part in the mechanical sector. can be used. Raw parts and/or semi-finished parts in machining technology, Including various equipment used in part processing, such as CNC machine, lathe It is processed using systems and the parts to be produced are created. Aforementioned In systems, the equipment to process the part is contained in a motor or a spindle box. with a high-speed rotating device such as a spindle supported by bearings. can be rotated at a high speed and the raw part and/or semi-finished part can be processed in this way. shaping can be achieved.

Ozellikle üretilecek parça performansinin kalitesi ve fire/hurda miktarinin azaltilmasi açisindan, söz konusu ekipmanlarinin performanslarinin ve/veya çalisma durumlarinin belirli durumlarda (örnegin ilk çalismaya baslamadan önce, bakim yapildiktan sonra) ve/veya belirli periyotlarla (örnegin uzunca bir süre kullanilmadiginda) test edilmesi gerekmektedir. Bu dogrultuda bilinen teknikte çesitli test sistemleri bulunmakta olup bu test sistemlerinin bir örnegi de yayinlanmis CN107167319A sayili patent basvuru dokümaninda açiklanmaktadir. Söz konusu dokümanda açiklanan uygulamada, bir elektronik is milinin rulmanlarinin ilk çalismasi süresince test edilmesini saglayan bir test düzenegi açiklanmaktadir. Söz konusu test düzenegi bir elektriksel kontrol kabiniyle baglantili bir destek platformunu, kabinin bir disk yüzeyinin sol tarafinda konumlu bir kontrolörü, kabinin bahsedilen disk yüzeyinin sag tarafinda konumlu bir ekrani, kabinde konumlu bir frekans çeviriciyi içermektedir. Bahsedilen destek platformunda, bir elektronik is milinin desteklenmesi için bir destek çerçevesi bulunmaktadir. Is milinin üst tarafinda bir yaglama cihazi bulunmakta olup iki ucunda da sicaklik tespiti için sicaklik sensörleri yer almaktadir. Destek platformunun sag tarafinda, is milinin sogutulmasi için bir sogutma 4550ITR cihazi bulunmaktadir. Söz konusu dokümanda, rulman degisimi için bir bakim islemi gerçeklestirildikten sonra is milinin çalismasinin, söz konusu sistemle test edilebilecegi belirtilmektedir. Ancak söz konusu test islemi esnasinda gerçeklestirilen yaglama islemi neticesinde test tezgahi kirlenebilmekte ve bir sonraki test sürecini olumsuz etkileyebilmektedir. In particular, the quality of the performance of the parts to be produced and the reduction of the amount of waste/scrap in terms of the performance and/or operating status of the equipment in question. in certain cases (e.g. before starting up, after maintenance) and/or testing at certain periods (for example, when not used for a long time) is required. In this regard, there are various test systems in the known art and these An example of the test systems is the published patent application number CN107167319A. It is explained in the document. In the application explained in the document in question, a A test that allows the bearings of the electronic spindle to be tested during its initial operation The mechanism is explained. The test device in question is equipped with an electrical control cabinet. an attached support platform located on the left side of a disc surface of the cabinet. controller, a screen located on the right side of said disk surface of the cabinet, It includes a frequency converter. In the mentioned support platform, an electronic There is a support frame to support the spindle. on the top of the spindle It has a lubrication device and there are temperature sensors at both ends for temperature detection. is taking. On the right side of the support platform, there is a cooling device for cooling the spindle. 4550ITR There is a device. In the document in question, there is a maintenance procedure for bearing replacement. Once completed, the operation of the spindle can be tested with the system in question. is stated. However, the lubrication process carried out during the test process in question As a result, the test bench may become dirty and negatively affect the next test process. may affect.

Bulusun Kisa Açiklamasi Mevcut bulusla gelistirilen, bir is mili kutusu içerisinde, rulmanlarla yataklanarak dbnebilen en az bir is milinin test edilmesini saglayan test sistemi, üzerinde test isleminin gerçeklestirildigi en az bir test tezgahini; test edilecek is miline baglanan, test tezgahina sabitlenen, is milinin test kosullarinin olusturuldugu ve olusturulan test kosullariyla is milinin test edilmesini saglayan en az bir test düzenegini; test islemi esnasinda is miline yag saglayan en az bir yaglama tertibatini; test isleminde kullanilan yagin test islemi tamamlandiktan sonra sistemden uzaklastirilmasini saglayan en az bir kirli yag hattini; kirli yagin kirli yag hatti vasitasiyla tahliye edilmesini saglayan en az bir vakum ünitesini ve is miline pozitif basinç saglayarak is milinin de temizlenmesini saglayan en az bir havayla temizleme elemanini içermektedir. Brief Description of the Invention Developed with the present invention, it can rotate within a spindle box and is supported by bearings. The test system, which allows testing of at least one spindle, on which the test process is carried out at least one test bench where it is carried out; connected to the spindle to be tested, placed on the test bench fixed, the test conditions of the spindle are created and the work is done with the created test conditions. at least one test mechanism that allows the shaft to be tested; spindle during the testing process. at least one lubrication device providing oil; Testing process of the oil used in the testing process at least one dirty oil line that allows it to be removed from the system after completion; at least one vacuum unit that allows the dirty oil to be evacuated through the dirty oil line and with at least one air that provides positive pressure to the spindle and ensures that the spindle is cleaned. Contains cleaning element.

Mevcut bulusla gelistirilen test sistemi sayesinde bir is mili kutusu içinde rulmanlarla yataklanarak dönen is milinin, bir bakim ve/veya tamirat islemi sonrasinda veya belirli bir süre kullanilmadigi durumda çalismasi test edilebilmekte ve bir sonraki test isleminden önce ortami temizleme islemine duyulan ihtiyaç azaltilabilmektedir. Ayrica is milinin de temizlenebilmesiyle hem ortamin daha temiz kalmasi saglanabilmekte hem de is milinin test islemi daha dogru ve sorunsuz bir sekilde gerçeklestirilebilmektedir. Böylelikle hem zamandan, hem isçilikten hem de maliyetten kazanç saglanan bir test sistemi elde edilebilmektedir. Thanks to the test system developed with the present invention, bearings can be tested in a spindle box. The spindle rotating by bearing is damaged after a maintenance and/or repair operation or after a certain period of time. If it is not used for a period of time, its operation can be tested and the next test process will be carried out. The need to clean the environment first can be reduced. Also the spindle By being cleaned, the environment can be kept cleaner and the spindle can be cleaned. The testing process can be carried out more accurately and smoothly. Thus, both A test system is obtained that provides savings in time, labor and cost. can be done.

Bulusun Amaci Mevcut bulusun amaci is millerinin test edilmesini saglayan bir test sistemi gelistirmektir. Purpose of the Invention The aim of the present invention is to develop a test system that allows testing of spindles.

Mevcut bulusun bir diger amaci, bakim ve/veya onarim islemleri sonrasinda is millerinin çalisma uygunlugunun test edilmesine yönelik bir test sistemi gelistirmektir. 4550ITR Mevcut bulusun bir amaci da belirli bir süre boyunca çalistirilmayan is millerinin korozyona ugramamasini saglayan bir test sistemi gelistirmektir. Another purpose of the present invention is to ensure that the spindles are repaired after maintenance and/or repair operations. To develop a testing system for testing suitability for work. 4550ITR One purpose of the present invention is to prevent corrosion of spindles that have not been operated for a certain period of time. The aim is to develop a testing system that ensures that it does not fail.

Mevcut bulusun bir baska amaci bir sonraki test islemi için ortamin temiz kalmasini saglayan bir test sistemi gelistirmektir. Another purpose of the present invention is to keep the environment clean for the next test process. To develop a testing system that provides

Mevcut bulusun diger bir amaci ise evrensel bir test sistemi gelistirmektir. Another aim of the present invention is to develop a universal testing system.

Mevcut bulusun farkli bir amaci ise test edilecek veya test edilmis olan is millerinin de temizlenmesine olanak saglayan bir test sistemi gelistirmektir. gekillerin Açiklamasi Mevcut bulusla gelistirilen test sisteminin bir uygulama örnegi ekli sekilde gösterilmis olup; Sekil 1; gelistirilen test sisteminin 'Örnek bir sematik diyagramidir. Another purpose of the present invention is to test the spindles to be tested or have been tested. To develop a test system that allows cleaning. Description of the figures An application example of the test system developed with the present invention is shown in the figure; Figure 1; It is an example schematic diagram of the developed test system.

Sekildeki parçalar tek tek numaralandirilmis olup bu numaralarin karsiliklari asagida verilmistir: Ana hava tesisati (H) Is mili kutusu (K) Test sistemi (1) Test düzenegi (2) Yaglama tertibati (3) Kirli yag hatti (4) Vakum 'ünitesi (5) Havayla temizleme elemani (6) Pnömatik eleman (7) Birinci hava hatti (Ta) Manometre (7b) Ikinci hava hatti (70) Çekme çubugu tertibati (8) 4550ITR Bulusun Açiklamasi CNC tezgahi, torna tezgahi gibi sistemlerin kullanildigi talasli imalat teknigi, bir parçanin üretiminde yaygin olarak kullanilan tekniklerden biridir. Talasli imalatin gerçeklestirildigi söz konusu sistemlerde, parça sekillendirmesinde kullanilan ekipmanlar, bir motor ve/veya bir is mili kutusu içerisinde rulmanlarla yataklanan bir is mili (spindle) vasitasiyla yüksek hizlarda döndürülebilmekte ve ham parçanin ve/veya yari mamul parçanin bu sekilde sekillendirilmesi saglanabilmektedir. Özellikle yüksek hizda dönüsleri sebebiyle bu is millerinin belirli durumlarda (örnegin bakim/tamirat gibi) ve/veya belirli periyotlarla (örnegin uzunca bir süre kullanilmadiklari ve yedekte bekledikleri durumlarda) test edilmesi gerekmektedir. Ancak bu test islemi esnasinda ortam kirlenebilmekte ve bir sonraki test islemi için ortamin temizlenmesi gerekmektedir. Ayrica test islemi öncesinde ve/veya sonrasinda test edilecek is mili de kirli olabilmektedir. Bu durumlar da hem üretim sürecini hem de isçilik maliyetlerini artirmaktadir. Bu baglamda mevcut bulusla söz konusu problemlerin çözümü için is millerinin test edilmesini saglayan bir test sistemi gelistirilmektedir. The parts in the figure are numbered one by one and the correspondences of these numbers are below. given: Main air installation (H) Spindle box (K) Test system (1) Test rig (2) Lubrication device (3) Dirty oil line (4) Vacuum' unit (5) Air cleaning element (6) Pneumatic element (7) First air line (Ta) Manometer (7b) Second air line (70) Towbar assembly (8) 4550ITR Description of the invention Machining technique, in which systems such as CNC machines and lathes are used, is the It is one of the techniques widely used in production. Machining is carried out In these systems, the equipment used in part shaping consists of a motor and/or high speed by means of a spindle supported by bearings in a spindle box. It can be rotated at speeds and the raw part and/or semi-finished part can be processed in this way. shaping can be achieved. Especially due to their high speed rotation, this shafts in certain situations (e.g. maintenance/repair) and/or in certain periods (e.g. testing (in cases where they have not been used for a long time and are kept in reserve) is required. However, the environment may become contaminated during this test process and the next test The environment must be cleaned for the process. Additionally, before the testing process and/or The spindle to be tested afterwards may also be dirty. In these cases, both the production process It also increases labor costs. In this context, with the present invention A testing system that allows testing spindles to solve problems is being developed.

Mevcut bulusla gelistirilen, bir is mili kutusu (K) içerisinde, rulmanlarla yataklanarak d'onebilen en az bir is milinin test edilmesini saglayan test sistemi (1), üzerinde test isleminin gerçeklestirildigi en az bir test tezgahini; test edilecek is miline baglanan, test tezgahina sabitlenen, is milinin test kosullarinin (bu test kosullari tercihen, parça sekillendirme islemi için bu is milinin kullanildigi, CNC tezgahi gibi bir talasli imalat sistemindeki çalisma kosullarini birebir simüle eden kosullardir) olusturuldugu ve olusturulan test kosullariyla is milinin test edilmesini saglayan en az bir test düzenegini (2) ve test islemi esnasinda is miline yag saglayan en az bir yaglama tertibatini (3) içermektedir. Gelistirilen test sistemi (1) ayrica, test isleminde kullanilan yagin test islemi tamamlandiktan sonra test sisteminden (1) uzaklastirilmasini saglayan en az bir kirli yag hattini (4); kirli yagin kirli yag hatti (4) vasitasiyla tahliye edilmesini saglayan, tercihen test tezgahinda konumlu olan, tercihen pnömatik Özellikli en az bir vakum ünitesini (5) ve is miline (özellikle is milinin dönmesini saglayan motora) pozitif basinç saglayarak is milinin de temizlenmesini saglayan, tercihen test tezgahinda konumlu en az bir havayla temizleme elemanini (6) (air purge) içermektedir. 4550ITR Bulusun örnek bir uygulamasinda test edilecek is miline, gerekli dönme hareketi, devir sayisi, çalisma süresi gibi parametreler belirlenerek test düzenegi (2) vasitasiyla saglanmakta ve belirlenen test kosullari altinda is milinin çalisma durumu test edilmektedir. Ilgili test islemi tamamlandiktan sonra bahsedilen vakum ünitesi (5) çalistirilmakta ve test islemi esnasinda is milinde kullanilip görevi tamamlanan atik kirli yagin, kirli yag hatti (4) vasitasiyla test sisteminden (1) tahliye edilmesi saglanmaktadir. Developed with the present invention, it is placed in a spindle box (K) and supported by bearings. The test system (1), which allows testing of at least one rotatable spindle, is tested on at least one test bench where the process is carried out; connected to the spindle to be tested, test conditions of the spindle (these test conditions are preferably A machining machine, such as a CNC machine, where this spindle is used for the shaping process conditions that exactly simulate the operating conditions in the system) are created and At least one test mechanism (2) that allows the spindle to be tested under the created test conditions. and at least one lubrication device (3) that provides oil to the spindle during the testing process. Contains. The developed test system (1) also includes the test process of the oil used in the test process. At least one dirty oil is removed from the test system (1) after completion. line (4); It is preferably tested, allowing the dirty oil to be discharged through the dirty oil line (4). At least one vacuum unit (5), preferably with pneumatic feature, located on the workbench and by providing positive pressure to the spindle (especially the motor that allows the spindle to rotate). with at least one air vent, preferably positioned on the test bench, allowing cleaning of the It contains the cleaning element (6) (air purge). 4550ITR In an example application of the invention, the spindle to be tested is given the required rotational movement, revolution parameters such as the number of tests and operating time are determined and tested by means of the test mechanism (2). is provided and the operating status of the spindle is tested under specified test conditions. is done. After the relevant test process is completed, the said vacuum unit (5) is run and during the test process, the waste used in the spindle and whose task has been completed is dirty. The oil is discharged from the test system (1) via the dirty oil line (4).

Bu sekilde bir test islemi tamamlandiktan sonra olusan atik kirli yag test sisteminden (1) uzaklastirilabilmekte ve test ortaminin (örnegin test tezgahinin) bir sonraki test islemi için temiz kalmasi saglanabilmektedir. Böylelikle test islemi Için gerekli süre azaltilarak maliyet ve isçilik artisinin önüne geçilebilmektedir. In this way, after a test process is completed, the waste dirty oil is collected from the testing system (1). can be removed and the test environment (for example, the test bench) can be used for the next test process. It can be kept clean. In this way, the time required for the testing process is reduced and the cost is reduced. and the increase in labor can be prevented.

Bulusun tercih edilen bir uygulamasinda gelistirilen test sistemi (1), bir ana hava tesisatiyla (H) ve bahsedilen havayla temizleme elemaniyla (6) baglantili olan, ana hava tesisatindan (H) gelen havanin filtrelenmesini ve test tezgahinin, özellikle test edilecek is milinin konumlandirilacagi bölümün bu filtrelenen havanin püskürtülmesiyle temizlenmesini saglayan, tercihen test tezgahinda konumlu en az bir pnömatik elemani (7) (örnegin bir hava kompresörü gibi) içermektedir. Böylelikle test islemi öncesinde tezgahin yüksek basinçli havayla temizlenmesi ve test isleminin daha dogru bir sekilde gerçeklestirilmesi saglanabilmektedir. Ayrica bahsedilen havayla temizleme elemani (6) vasitasiyla is milinin içerdigi motorun içi, yüksek basinçli havanin püskürtülmesiyle temizlenebilmekte ve test islemi efektif bir sekilde gerçeklestirilebilmektedir. The test system (1) developed in a preferred embodiment of the invention consists of a main air main air system, connected to the installation (H) and the said air cleaning element (6). filtering the air coming from the installation (H) and ensuring that the test bench is designed specifically for the work to be tested. By spraying this filtered air into the section where the shaft will be positioned. At least one pneumatic element, preferably located on the test bench, that ensures cleaning (7) (such as an air compressor). Thus, before the testing process cleaning the machine with high pressure air and making the testing process more accurate can be achieved. Also, the mentioned air cleaning element (6) The inside of the engine inside the spindle is sprayed with high pressure air. can be cleaned and the testing process can be carried out effectively.

Bir diger alternatif uygulamada gelistirilen test sistemi (1) tercihen, is milinin ve test islemi esnasinda is miline takilacak ekipmanin test tezgahina takilip test tezgahinda çikarilmasini saglayan, tercihen test tezgahinda konumlu olan, pnömatik özellikli en az bir çekme çubugu tertibatini (8) içermektedir. Bu uygulamada test sistemi (1) ayrica tercihen bir ana hava tesisatiyla (H) baglantili olan, ana hava tesisatindan (H) gelen havayi filtreleyen ve çalismasi için gerekli basinçla çekme çubugu tertibatina (8) ileten, tercihen test tezgahinda konumlu en az bir pnömatik elemani (7) (örnegin hava kompresörü gibi) ve pnömatik elemanla (7) çekme çubugu tertibatinin (8) baglantisini saglayan en az bir birinci hava hattini (Ta) içermektedir. Bu uygulamada çekme çubugu tertibatina (8) iletilen basinç tercihen bir manometre (Tb) vasitasiyla izlenmekte ve test için gerekli basincin gözlemlenerek, pnömatik eleman (7) vasitasiyla ayarlanmasi saglanabilmektedir. The test system (1) developed in another alternative application preferably includes the spindle and the test process. During the process, the equipment to be attached to the spindle is mounted on the test bench and tested on the test bench. At least one pneumatic device that allows its removal, preferably located on the test bench. It includes the tow bar assembly (8). In this application, the test system (1) is also preferably air coming from the main air installation (H), which is connected to a main air installation (H). preferably filtering it and transmitting it to the drawbar assembly (8) with the pressure required for its operation. at least one pneumatic element (7) (such as an air compressor) positioned on the test bench and at least one device that provides the connection of the pneumatic element (7) and the drawbar assembly (8). It includes the first air line (Ta). In this application, the pressure transmitted to the drawbar assembly (8) The pressure is preferably monitored by a manometer (Tb) and the pressure required for the test is determined. It can be observed and adjusted by means of the pneumatic element (7).

Bahsedilen pnömatik eleman (7) ayni zamanda tercihen, filtrelenen havanin test tezgahina püskürtülmesini ve test tezgahinin temizlenmesini de saglamakta olup test 4550ITR sistemi (1) de ayni zamanda pnömatik elemanla (7) test tezgahinin baglantisini saglayan en az bir ikinci hava hattini (70) ve havanin, birinci hava hattina (7a) veya ikinci hava hattina (70) yönlendirilmesini saglayan en az bir valfi (9) (tercihen hidrolik valf) içermektedir. Said pneumatic element (7) is also preferably used for testing the filtered air. It also allows spraying the test bench and cleaning the test bench. 4550ITR The system (1) also provides the connection of the pneumatic element (7) to the test bench. at least one second air line (70) and the air to the first air line (7a) or the second air At least one valve (9) (preferably hydraulic valve) that ensures the flow is directed to the line (70). Contains.

Tercih edilen bir baska uygulamada gelistirilen test sistemi (1), test edilen ekipmanin (örnegin is mili) test islemi esnasinda, tercihen kullanici tarafindan önceden belirlenen bir çalisma sicakligindan daha fazla isinmasini önleyerek gerekli sicaklik degerinde kalmasini saglayan, içerisinde bir akiskanin (tercihen antifrogen sivi) dolastigi bir kapali çevrim yapisinda olan, tercihen test tezgahinda konumlu en az bir sogutma ünitesini (sekillerde gösterilmemektedir) içermektedir. Böylelikle test islemi esnasinda test edilen ekipmanin, yüksek devirde dönme sebebiyle asiri isinmasi ve bu isinmadan dolayi zarar görmesi (örnegin arizalanmasi, asinmasi vs.) önlenebilmekte ve test isleminin daha güvenli bir sekilde gerçeklestirilmesi saglanabilmektedir. Bu uygulamada test sistemi (1) ayrica tercihen, sogutma ünitesinin çikisina monte edilen, sogutma islemi için kapali çevrimde dolasacak akiskanin debisinin ayarlanmasini saglayan en az bir baypas vanasini içermektedir. The test system (1) developed in another preferred application is (e.g. spindle) during the testing process, preferably at a location predetermined by the user. at the required temperature by preventing it from heating more than the operating temperature. A closed chamber in which a fluid (preferably antifrogen fluid) circulates, allowing At least one cooling unit in a loop structure, preferably located on the test bench (not shown in the figures). Thus, during the testing process, the tested Overheating of the equipment due to high speed rotation and damage due to this heating (e.g. malfunction, wear, etc.) can be prevented and the testing process can be made more can be carried out safely. Test system in this application (1) In addition, preferably, a closed cooling unit is installed at the outlet of the cooling unit for cooling. At least one bypass that allows adjusting the flow rate of the fluid circulating in the cycle Includes valve.

Bir baska alternatif uygulamada gelistirilen test sistemi (1) tercihen, bahsedilen test tezgahinda konumlandirilan, is milinin yani sira baska ekipmanlarin da gelistirilen test sistemiyle (1) test edilebilmesi için test tezgahina monte edilmesini saglayan (diger bir deyisle test sistemini (1) evrensel hale getiren) birden çok baglanti elemanini (örnegin Civata) (sekillerde gösterilmemektedir) içermektedir. Böylelikle, farkli ekipmanlarin test edilmesi için farkli test tezgahlarinin kullanimina duyulan ihtiyaç ve dolayisiyla maliyetler azaltilabilmektedir. Bu uygulamada test tezgahi üzerinde, farkli ekipmanlarin (örnegin farkli boyutlardaki is millerinin) monte edilmesi için birden çok baglanti bölgesi (örnegin delik) (sekillerde gösterilmemektedir) bulunmakta olup baglanti elemanlarinin, test tezgahina monte edilecek ekipmana uygun baglanti bölgelerine baglanmalariyla istenilen ekipmanin, ortak bir test tezgahi kullanilarak test edilmesi saglanabilmektedir. Bu uygulamada gelistirilen test sistemi (1) ayrica tercihen, is milinin yani sira senkron ve/veya asenkron motorlarin da sürülerek test edilmesini saglayan, test edilecek ekipmana, ekipmanin farkli güç degerlerine (örnegin 22kW, 55kW, 132kW gibi) göre farkli güçler (örnegin ikW ila 132kW arasinda degisen güçler) uygulayabilen ve bu amaçla birden çok sürücü (örnegin en az üç sürücü) içeren, tercihen test tezgahinda konumlu en az bir 4550ITR kontrol sistemini (sekillerde gösterilmemektedir) içermektedir. Böylelikle is millerinin yani sira motorlarin da test edilmesi saglanabilmektedir. The test system (1) developed in another alternative embodiment preferably includes the said test system. developed test equipment in addition to the spindle positioned on the workbench. which allows it to be mounted on the test bench in order to be tested with the system (1) (another In other words, making the test system (1) universal) includes multiple connection elements (e.g. Includes bolts (not shown in the figures). Thus, testing of different equipment The need and therefore the costs for the use of different test benches to can be reduced. In this application, different equipment (e.g. multiple connection areas (e.g. for mounting spindles of different sizes) hole) (not shown in the figures) and the fasteners are tested required by connecting them to the appropriate connection areas for the equipment to be mounted on the workbench The equipment can be tested using a common test bench. This The test system (1) developed in practice also preferably includes synchronous and/or The equipment to be tested, which allows asynchronous motors to be driven and tested, different powers according to different power values of the equipment (such as 22kW, 55kW, 132kW) (for example, powers ranging from ikW to 132kW) and can be used more than once for this purpose. At least one device containing drives (e.g. at least three drives), preferably located on the test bench 4550ITR It includes the control system (not shown in the figures). Thus, the spindles, i.e. Engines can also be tested.

Mevcut bulusla gelistirilen test sistemi (1) sayesinde bir is mili kutusu (K) içinde rulmanlarla yataklanarak dönen is milinin, bir bakim vefveya tamirat islemi sonrasinda veya belirli bir süre kullanilmadigi durumda çalismasi test edilebilmekte ve test islemi sonrasinda temizleme islemine duyulan ihtiyaç azaltilabilmektedir. Ayrica is milinin de temizlenebilmesiyle hem ortamin daha temiz kalmasi saglanabilmekte hem de is milinin test islemi daha dogru ve sorunsuz bir sekilde gerçeklestirilebilmektedir. Böylelikle hem zamandan, hem isçilikten hem de maliyetten kazanç saglanan bir test sistemi (1) elde edilebilmektedir.Thanks to the test system (1) developed with the present invention, in a spindle box (K) After a maintenance or repair operation, the spindle rotating by bearings or if it is not used for a certain period of time, its operation can be tested and the test process The need for subsequent cleaning can be reduced. Also the spindle By being cleaned, the environment can be kept cleaner and the spindle can be cleaned. The testing process can be carried out more accurately and smoothly. Thus, both A test system (1) is obtained that provides savings in time, labor and cost. can be done.

Claims

REQUIREMENTS: At least one test bench on which the testing process is carried out, which allows testing at least one spindle that can rotate by bearings in a spindle box (K); A test device (2) that is connected to the spindle to be tested, fixed to the test bench, where the test conditions of the spindle are created and which allows the spindle to be tested with the created test conditions, and at least one lubrication device (3) that provides oil to the spindle during the test process. The test system is (1) and its feature is; at least one dirty oil line (4) that ensures that the oil used in the test process is removed from the test system (1) after the test process is completed; at least one vacuum unit (5) that allows the dirty oil to be evacuated through the dirty oil line (4); It includes at least one air cleaning element (6) that provides positive pressure to the spindle and cleans the spindle, and a main air installation (H) that is connected to the main air installation (H) and ensures that the air coming from the main air installation (H) is filtered and the test bench is cleaned by spraying this filtered air. It contains at least one pneumatic element (7). It is a test system (1) in accordance with Request 1 and its feature is; The said vacuum unit (5) is pneumatic. It is a test system (1) in accordance with claim 1 and its feature is; It contains at least one pneumatic pull rod assembly (8) that allows the spindle and the equipment to be attached to the spindle during the test process to be mounted and removed from the test bench. It is a test system (1) in accordance with claim 3 and its feature is; At least one pneumatic element (7), which is connected to a main air installation (H), filters the air coming from the main air installation (H) and transmits it to the drawbar assembly (8) with the pressure required for its operation, and the drawbar assembly (8) with the pneumatic element (7). ) It contains at least one first air line (Ta) that provides the connection. It is a test system (1) in accordance with claim 3 and its feature is; It contains at least one manometer (7b) to monitor the pressure transmitted to the tow bar assembly (8). It is a test system (1) in accordance with claim 4 and its feature is; In order for the filtered air to be sprayed onto the test bench through the said pneumatic element (7), at least one second air line (Tc) is used to connect the pneumatic element (7) to the test bench, and the 4550ITR air is directed to the first air line (Ya) or the second air line (70). It contains at least one valve (9) that provides It is a test system (1) in accordance with Request B and its feature is; The said valve (9) is a hydraulic valve. It is a test system (1) in accordance with claim 1 and its feature is; It contains at least one cooling unit in a closed loop structure in which a fluid circulates, preventing the tested spindle from overheating during the test process and keeping it at the required temperature value. It is a test system (1) in accordance with Claim 8 and its feature is; It includes at least one bypass valve mounted at the outlet of the cooling unit, which allows adjusting the flow rate of the fluid that will circulate in the closed loop for the cooling process. It is a test system (1) in accordance with claim 1 and its feature is; It contains multiple fasteners positioned on the said test bench, allowing the spindle as well as other equipment to be mounted on the test bench so that they can be tested with the developed test system (1). It is a test system (1) in accordance with claim 10 and its feature is; It includes at least one control system that allows synchronous and/or asynchronous motors to be tested by driving the spindle as well as the spindle, can apply different powers to the equipment to be tested according to the different power values of the equipment, and contains multiple drivers for this purpose. It is a test system (1) in accordance with Claim 10 and its feature is; It contains multiple connection areas on the test bench, where the fasteners are properly connected to the equipment to be mounted on the test bench.