TR201808843A2 - MACHINE PROVIDING PASTORIZATION-STERILIZATION DURING FILLING - Google Patents
MACHINE PROVIDING PASTORIZATION-STERILIZATION DURING FILLING Download PDFInfo
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- TR201808843A2 TR201808843A2 TR2018/08843A TR201808843A TR201808843A2 TR 201808843 A2 TR201808843 A2 TR 201808843A2 TR 2018/08843 A TR2018/08843 A TR 2018/08843A TR 201808843 A TR201808843 A TR 201808843A TR 201808843 A2 TR201808843 A2 TR 201808843A2
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- Turkey
- Prior art keywords
- filling
- liquid food
- sterilization
- conveying line
- induction
- Prior art date
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- 238000004659 sterilization and disinfection Methods 0.000 title description 14
- 235000021056 liquid food Nutrition 0.000 claims abstract description 24
- 230000006698 induction Effects 0.000 claims abstract description 18
- 238000010438 heat treatment Methods 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 230000001954 sterilising effect Effects 0.000 description 13
- 238000000034 method Methods 0.000 description 9
- 238000009928 pasteurization Methods 0.000 description 8
- 238000005429 filling process Methods 0.000 description 7
- 235000013305 food Nutrition 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 239000007788 liquid Substances 0.000 description 4
- 238000003915 air pollution Methods 0.000 description 2
- 235000013361 beverage Nutrition 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000011109 contamination Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000002803 fossil fuel Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000004449 solid propellant Substances 0.000 description 1
Landscapes
- Food Preservation Except Freezing, Refrigeration, And Drying (AREA)
Abstract
Sıvı gıda (2) taşıyabilen en az bir dolum tankına (10) ve bahsedilen dolum tankına (10) bir ucundan irtibatlanarak bahsedilen sıvı gıdanın (2) bir kaba (30) aktarımını sağlayan en az bir taşıma hattına (20) sahip bir dolum makinesi (1) ile ilgilidir. Yenilik olarak; bahsedilen taşıma hattını (20) indüksiyon akımı ile ısıtarak, bahsedilen sıvı gıdanın (2) pastörize-sterilize olmasını sağlayacak şekilde konfigure edilen en az bir indüksiyon bobinine (41) sahip en az bir indüksiyon cihazı (40) içermektedir.A filling machine (10) having at least one filling tank (10) capable of carrying liquid food (2) and at least one conveying line (20) for connecting said filling tank (10) at one end to transfer said liquid food (2) to a container (30). 1). As innovation; at least one induction device (40) having at least one induction coil (41) configured to pasteurize-sterilize said liquid food (2) by heating said conveying line (20) with induction current.
Description
TEKNIK ALAN Bulus, sivi gidalarin dolum islemi sirasinda past'orizasyonunu veya sterilizasyonunu saglayan bir dolum makinesi ile ilgilidir. TECHNICAL FIELD The invention includes the paste-orization or use of liquid foods during the filling process. It is related to a filling machine that provides sterilization.
ONCEKI TEKNIK Günümüzde akiskan formdaki sivi, kivamli veya partikül içeren gidalara pastörizasyon veya sterilizasyon uygulamalarinda, plakali, borulu, gövde borulu, ve benzeri çok parçali isi degistiriciler kullanilmaktadir. Gida ürünleri, bahsedilen mevcut sistemlerde, sicak su ya da buhar gibi isitici akiskanlar vasitasi ile dogrudan ya da dolayli sekilde pastörizasyon veya sterilizasyon sicakligina getirilmektedir. Arzu edilen sicaklikta, belirlenen sürenin saglanmasi için belirli uzunluktaki boruda bekletilmekte ve ardindan hizla sogutulmaktadir. Hali hazirda kullanilan bahsedilen teknikte, sicak su ve buhar gibi yardimci elemanlarin üretilmesi için yardimci tesis gerekmekte, bu gereksinim yüksek sicaklik ve basinçtan dolayi güvenlik risklerini meydana getirmektedir. Ayrica bahsedilen tesisler yüksek maliyetler olusturmaktadir. Bununla birlikte pastörizasyon ve sterilizasyon islemleri yüksek hijyen gerektiren islemler olup, mevcut durumda kullanilan çok fazla sayida ekipman içeren sistemlerde bu olgunun saglanmasi sanitasyon maliyetlerini artirmaktadir. Mevcut sistemler, basinç ve buhar kullanimina gereksinim duydugu için, sistemlerin ilk yatirim maliyetleri de yüksek olmaktadir. PRIOR ART Today, liquid, viscous or particulate foods in liquid form are used. in pasteurization or sterilization applications, with plate, tube, body tube, and similar multi-piece heat exchangers are used. food products, mentioned in existing systems, by means of heating fluids such as hot water or steam. directly or indirectly to pasteurization or sterilization temperature is brought. At the desired temperature, certain times are required to ensure the specified time. It is kept in a long pipe and then cooled rapidly. currently In the mentioned technique used, auxiliary elements such as hot water and steam An auxiliary facility is required for its production, this requirement is high temperature and creates security risks due to pressure. separately mentioned facilities incur high costs. However, pasteurization and sterilization processes are processes that require high hygiene, and currently Ensuring this phenomenon in systems containing a large number of equipment used increases sanitation costs. Existing systems, pressure and steam The initial investment costs of the systems are also high, as it requires the use of is happening.
Günümüzde kullanilan mevcut sistemlerin bir diger dezavantaji ise kullanilan buhar ve sicak suyun is güvenligi riski olusturmasidir. Ayrica, üretilen sicak su, kullanim sonrasinda çevre riski sebebiyle sogutulmak durumundadir. Bu da isletme maliyetlerini artiran unsurlardan bir digeridir. Tüm bunlarin yaninda mevcut sistemlerde buhar üretimi için fosil yakit kullanilmakta ve yanma sonucu olusan gazlar da hava kirliligine sebep olmaktadir. Ozellikle kati yakit kullanimi sebebiyle olusacak hava kirliligini önlemek için kurulmasi gereken sistemler de ek maliyet olusturmaktadir. Another disadvantage of the existing systems used today is the steam used. and hot water poses an occupational safety risk. In addition, the hot water produced then it has to be cooled due to environmental risk. This is also the It is another factor that increases costs. Available alongside all of these In these systems, fossil fuel is used for steam production and the gases also cause air pollution. Especially due to the use of solid fuel The systems that need to be installed to prevent air pollution to occur will also cost additional costs. forms.
Sivi ve kivamli gidalarin islenmesi sirasinda isil islem (steriIizasyon/pastörizasyon) ve dolum birbirini takip eden hassas süreçlerdir. Ozellikle isil islem sonrasindaki kontaminasyon riski gida güvenliginin temini açisindan özel tasarim gerektirmektedir. Isil islem ünitesi ve dolum makineleri ayri düzenekler olmalari sebebiyle uyum problemleri olusabilmektedir. Isletme ve yatirim maliyetleri açisindan da önemli maliyet kalemlerini olusturmaktadirlar. Heat treatment (sterilization/pasteurization) during processing of liquid and viscous foods and filling are delicate processes that follow each other. Especially after heat treatment Special design in terms of contamination risk and food safety requires. Heat treatment unit and filling machines are separate mechanisms. compatibility problems may occur. Operating and investment costs They also constitute important cost items in terms of
Literatürde, CN104903229 numarali patent basvurusu bulunmaktadir. Bahsedilen basvuru, bir içecek doldurma cihazi ve bir sterilizasyon yöntemi ile ilgilidir. Söz konusu doldurma cihazinda, bir sicak su veya isitilmis buhar vasitasiyla içecek besleme boru hatti belli bir sicakliga kadar isinmasi saglanarak, içecegin sterilizasyonu saglanmaktadir. In the literature, there is a patent application numbered CN104903229. Said The application relates to a beverage filling device and a sterilization method. Promise beverage by means of a hot water or heated steam in the said filling device. the supply pipeline is heated up to a certain temperature, sterilization is provided.
Sonuç olarak, yukarida bahsedilen tüm sorunlar, ilgili teknik alanda bir yenilik yapmayi zorunlu hale getirmistir. As a result, all the above-mentioned problems are a novelty in the relevant technical field. does not make it mandatory.
BULUSUN KISA AÇIKLAMASI Mevcut bulus yukarida bahsedilen dezavantajlari ortadan kaldirmak ve ilgili teknik alana yeni avantajlar getirmek üzere, bir dolum makinesi ile ilgilidir. BRIEF DESCRIPTION OF THE INVENTION The present invention is designed to eliminate the above mentioned disadvantages and relates to a filling machine to bring new advantages to the field.
Bulusun bir amaci, sivi gidanin dolum islemi sirasinda pastörizasyonunu veya sterilizasyonunu saglayan bir dolum makinesi saglamaktir. It is an object of the invention to pasteurize or process liquid food during the filling process. is to provide a filling machine that provides sterilization.
Bulusun bir diger amaci, düsük kurulum ve isletme maliyeti olan is sagligi ve güvenligi konusunda risk olusturmayan bir dolum makinesi saglamaktir. Another aim of the invention is occupational health and safety with low installation and operating costs. is to provide a filling machine that does not pose a risk to its safety.
Yukarida bahsedilen ve asagidaki detayli anlatimdan ortaya çikacak tüm amaçlari gerçeklestirmek üzere mevcut bulus, sivi gida tasiyabilen en az bir dolum tankina ve bahsedilen dolum tankina bir ucundan irtibatlanarak bahsedilen sivi gidanin bir kaba aktarimini saglayan en az bir tasima hattina sahip bir dolum makinesi ile ilgilidir. Buna göre, bahsedilen tasima hattini indüksiyon akimi ile isitarak, bahsedilen sivi gidanin sterilize olmasini saglayacak sekilde konfigure edilen en az bir indüksiyon bobinine sahip en az bir indüksiyon cihazi içermektedir. Böylece, sivi gidanin dolum islemi sirasinda sterilizasyonunu saglayan ve düsük kurulum ve isletme maliyeti olan ve is sagligi güvenligi konusunda risk olusturmayan bir dolum makinesi saglanmaktir. All the above-mentioned purposes that will emerge from the detailed description below. To achieve this, the present invention has at least one filling tank capable of carrying liquid food. and one end of said liquid food by connecting to said filling tank at one end. with a filling machine with at least one conveying line is relevant. Accordingly, by heating the said conveying line with induction current, at least one configured to ensure that said liquid food is sterilized. comprising at least one induction device having an induction coil. Thus, the liquid It provides sterilization of the food during the filling process and has low installation and A filling that has operating costs and does not pose a risk to occupational health and safety. machine is provided.
Bulusun mümkün bir yapilanmasinda, bahsedilen tasima hatti paslanmaz çelik malzemeden mamuldür. In a possible embodiment of the invention, said conveying line is made of stainless steel. is made of material.
SEKILIN KISA AÇIKLAMASI Sekil 1, de bulus konusu dolum makinesinin, temsili bir önden sematik görünümü verilmistir. BRIEF DESCRIPTION OF THE FIGURE Figure 1 is a representative schematic view from the front of the filling machine of the invention. given.
BULUSUN DETAYLI AÇIKLAMASI Bu detayli açiklamada bulus konusu dolum makinesi (1) sadece konunun daha iyi anlasilmasina yönelik hiçbir sinirlayici etki olusturmayacak örneklerle açiklanmaktadir. DETAILED DESCRIPTION OF THE INVENTION In this detailed description, the subject of the invention is the filling machine (1) only better than the subject. with examples that will not have any limiting effect on understanding. is explained.
Sekil 1' de bulus konusu dolum makinesinin (1), temsili bir önden sematik görünümü verilmektedir. Bulus, sivi gidalarin (2) dolum islemi sirasinda pastörizasyonunu veya sterilizasyonunu saglayan bir dolum makinesi (1) ile ilgilidir. In Figure 1, a representative schematic front of the filling machine (1) according to the invention view is given. The invention occurs during the filling process of liquid foods (2). It relates to a filling machine (1) that provides pasteurization or sterilization.
Bahsedilen dolum makinesinde (1) sivi gidayi (2) tasiyan en az bir dolum tanki (10) ve bahsedilen dolum tankina (10) bir ucunda irtibatlanarak bahsedilen sivi gidanin (2) bir kaba (30) aktarimini saglayan en az bir tasima hatti (20) bulunmaktadir. At least one filling tank (10) carrying the liquid food (2) in the said filling machine (1) and connecting said filling tank (10) at one end of said liquid food. (2) There is at least one conveying line (20) that provides the transfer to a container (30).
Bahsedilen sivi gidanin (2), bahsedilen tasima hattinda (20) aktarimi esnasinda pastörizasyonu veya sterilizasyonunu saglamak üzere en az bir indüksiyon bobinine (41) sahip en az bir indüksiyon cihazi (40) bulunmaktadir. During the transfer of said liquid food (2) on the said conveyance line (20) at least one induction to ensure pasteurization or sterilization there is at least one induction device (40) having a coil (41).
Bahsedilen dolum makinesinde (1), sivi gida (2) bir dolum tankinda (10) depolanmaktadir. Bahsedilen dolum tankina (10) sivi gidanin (2) aktarimi ise en az bir besleme hatti (11) vasitasiyla saglanmaktadir. Bahsedilen dolum tankinda (10) bulunan bahsedilen sivi gidanin (2) ambalajlanarak tasinmasini saglayan bir kaba (30) aktarimi ise en az bir tasima hatti (20) vasitasiyla saglanmaktadir. Bahsedilen sivi gidanin (2) bahsedilen kaba (30) aktarimi öncesi sterilize edilmesini saglamak üzere, bahsedilen tasima hattina (20) bir indüksiyon cihazinda (40) bulunan en az bir indüksiyon bobini (41) vasitasiyla indüksiyon akimi uygulanmaktadir. In the said filling machine (1), the liquid food (2) is in a filling tank (10) is stored. The transfer of the liquid food (2) to the said filling tank (10) is at least provided by a supply line (11). In the mentioned filling tank (10) a container that enables the said liquid food (2) to be packaged and transported. (30) is transferred via at least one transport line (20). Said ensuring that the liquid food (2) is sterilized before transferring it to the said container (30) at least in an induction device (40) in said conveyance line (20) an induction current is applied by means of an induction coil 41 .
Bahsedilen tasima hatti (20) bahsedilen indüksiyon akimi ile isinmakta ve bu sirada bahsedilen tasima hattinda (20) ilerleyen sivi gidanin (2) isinmasini saglamaktadir. Bahsedilen sivi gida (2), bahsedilen tasima hattina (20) temas ettigi süreç boyunca bahsedilen indüksiyon akimi vasitasiyla isinarak sterilize olmasi saglanmaktadir. Bahsedilen tasima hatti (20) bulusun tercih edilen yapilanmasinda paslanmaz çelik malzemeden üretilmistir. Bahsedilen tasima hattinin (20) sicakliginin kontrolünü saglamak üzere bahsedilen tasima hattinda (20) en az bir sicaklik ölçüm cihazi (50) bulunmaktadir. Said conveying line (20) is heated by said induction current and this heating of the liquid food (2) that travels in the conveyance line (20) mentioned next. it provides. Said liquid food (2) is in contact with the said conveying line (20). being sterilized by heating by means of the mentioned induction current throughout the process is provided. Said conveying line (20) is in the preferred embodiment of the invention. It is made of stainless steel material. of the mentioned transport line (20) In order to control its temperature, at least one There is a temperature measuring device (50).
Bahsedilen tasima hattinda (20) pastörizasyon veya sterilizasyon islemi tamamlanan sivi gidalarin (2) daha sonra bahsedilen kaplara (30) aktarimi saglanmaktadir. Bir konveyor (60) vasitasiyla dolum islemi tamamlanan bahsedilen kap (30) ilerleyerek, bir sonraki kap (30) dolum islemi için bahsedilen tasima hattinin (20) oldugu kisma ulasmaktadir. Pasteurization or sterilization process in said conveyance line (20) transfer of the completed liquid foods (2) to the later mentioned containers (30) is provided. The said filling process is completed by means of a conveyor (60). the container (30) advances and the said transport for the next container (30) filling process. It reaches the part where the line (20) is.
Boylece sivi gidanin (2) dolum islemi sirasinda pastörizasyon veya sterilizasyonunu saglayan bir dolum makinesi (1) saglanmaktadir. Thus, during the filling process of the liquid food (2), pasteurization or A filling machine (1) is provided that ensures sterilization.
Bulusun koruma kapsami ekte verilen istemlerde belirtilmis olup kesinlikle bu detayli anlatimda örnekleme amaciyla anlatilanlarla sinirli tutulamaz. Zira teknikte uzman bir kisinin, bulusun ana temasindan ayrilmadan yukarida anlatilanlar isiginda benzer yapilanmalar ortaya koyabilecegi açiktir. The scope of protection of the invention is stated in the appended claims and it is absolutely detailed explanation cannot be limited to what is told for the purpose of illustration. Because in technique what has been described above by a specialist without departing from the main theme of the invention It is clear that similar structuring can occur in the light of this.
SEKILDE VERILEN REFERANS NUMARALARI 1 Dolum makinesi 2 Sivi gida Dolum Tanki 11 Besleme hatti Tasima Hatti Kap 40 Indüksiyon cihazi 41 Indüksiyon bobini 50 Sicaklik ölçüm elemani 60 Konveyör REFERENCE NUMBERS IN THE FOLLOWING 1 filling machine 2 Liquid food Filling Tank 11 Feed line Transport Line Container 40 Induction device 41 Induction coil 50 temperature measuring element 60 Conveyor
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TR2018/08843A TR201808843A2 (en) | 2018-06-21 | 2018-06-21 | MACHINE PROVIDING PASTORIZATION-STERILIZATION DURING FILLING |
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TR2018/08843A TR201808843A2 (en) | 2018-06-21 | 2018-06-21 | MACHINE PROVIDING PASTORIZATION-STERILIZATION DURING FILLING |
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