TR201806963A2 - DATA COLLECTION SYSTEM - Google Patents

Abstract

The invention relates to a data linking an input / output unit (110) arranged to provide data exchange with the at least one external device (500) comprising at least one sensor (510) with a label of sensor data received from said input / output unit (110). is a data acquisition system comprising a processor unit (120) for registering to the base (140). It is characterized in that said processor unit (120) is configured to store only the data of the sensor data received from the external device (500) within a predetermined range of values to the database (140). Figure 1

Description

TECHNICAL FIELD The invention enables data exchange with at least one external device containing at least one sensor. the sensor that receives a regulated input/output unit from said input/output unit. a processor that allows its data to be saved in a database by associating it with a tag relates to data collection systems that include the unit.

PRIOR ART Production data based on data from production machines with Industry 4.0 It can be easily accessed, instant access to these data can be used to detect malfunctions or malfunctions. ensures that. Recording of data also requires detailed analysis. it provides.

With different technologies that can communicate with different protocols in factories and businesses advanced production machines, assembly machines, etc. external devices such as

A system that enables data collection from devices that communicate with such different protocols. is needed. Data received from external devices are due to various noise sources. may change and will be taken under normal conditions even if there is no fault in the external device. Values with a very high amplitude difference from the values can be read.

As a result, all the above-mentioned problems require an innovation in the relevant technical field. not made mandatory.

BRIEF DESCRIPTION OF THE INVENTION The present invention is aimed at eliminating the above mentioned disadvantages and providing the relevant technical field. relates to a data collection system to bring new advantages.

One object of the invention is to find inconsistent measurements caused by incorrect measurements for various reasons. The aim is to present a data collection system in which the effect of values on recorded data is reduced.

Another purpose of the invention is to receive data from devices that communicate in different protocols. To establish a data collection system that provides

All the above-mentioned purposes that will emerge from the detailed description below. The present invention may be performed with at least one external device comprising at least one sensor. an input/output unit arranged in such a way as to provide data exchange, said input/output unit It sends the sensor data it receives from the unit to a database by associating the data with a label. It is a data collection system that includes a processing unit that allows recording. According to this The novelty is that the said processor unit only consists of the sensor data it receives from the external device. Recording the remaining values within a predetermined value range to the database. it is configured to provide Thus, errors caused by various reasons data of excessive values that occur due to noise in measurement or signal transmission. It is prevented from being saved to the base.

A preferred embodiment of the invention is characterized in that the processor unit receives data from external devices. in such a way as to ensure that the data is recorded in relation to the time the data was received. that it is configured.

Another preferred embodiment of the invention is that the processing unit is for each tag. will allow the last received sensor data to be temporarily stored in a memory unit that it is configured in such a way.

Another preferred embodiment of the invention is that the processing unit is In case of detection of those exceeding the predetermined threshold values from the data configured to send at least one of the predetermined commands to the device is that. Thus, devices operating at dangerous values are prevented from being damaged.

Another preferred embodiment of the invention is that said commands are stopping, restarting the external device, changing the operating mode of the external device. It is at least one of the commands to be changed.

Another preferred embodiment of the invention is characterized by the processing unit, sensor data will select a function according to the type of external device from which it is received, at least one set of sensors will apply the function in question to its data and the function of the applied sensor data in a way that allows it to be recorded in the database by associating it with a tag. that it is configured.

Another preferred embodiment of the invention is characterized in that said input/output unit arranged to exchange data with external devices, either wired or wirelessly. is that.

Another preferred embodiment of the invention is characterized in that said database is a The fact that it is provided on a server connected to the communication network, the data collection system a communication that is configured to be connected to said communication network. contains the interface.

Another preferred embodiment of the invention is characterized by the communication capability of said system. includes a plurality of client devices arranged to be connected to its network; external server, through the processor unit, of commands entered from client devices. It is configured in a way that allows it to be transferred to devices.

Another preferred embodiment of the invention is characterized by client devices, processor unit and configured so that each of the servers communicate with each other via the websocket protocol. that it has been done. This allows clients to send commands faster or get results. viewing is provided.

Another preferred embodiment of the invention is characterized in that said input/output unit is external. It must be configured to provide wireless communication with devices and also It is arranged to communicate in the frequency band. Thus, at different frequencies It is provided to receive data from the communicating devices.

Another preferred embodiment of the invention is that the processor unit is will detect the communication protocol to which the received data is sent and According to the detected protocol, it will read the sensor data and command the external device according to the detected protocol. It is configured to send. Thus, if you communicate in different protocols data is obtained from the devices.

BRIEF DESCRIPTION OF THE FIGURE A representative view of the data collection system is given in Figure 1.

In Figure 2, a representative view of one possible embodiment is given.

DETAILED DESCRIPTION OF THE INVENTION In this detailed description, the subject of the invention is only for a better understanding of the subject. It is explained with examples that will not have a restrictive effect.

Referring to Figure 1 , the data acquisition system is composed of multiple numbers of sensors, each containing at least one sensor 510. an input/output unit arranged to exchange data with the external device (500). (110) and the sensor data it receives from said input/output unit (110) in a memory. operating according to a data acquisition software (131) in the unit 130 and in a database 140 a data acquisition device 100 having a processing unit 120 for storing contains.

The external devices 500 may be any production machine. At sensors 510, It generates a signal about the operations performed by the machine (external device). External devices (500) each may comprise a control unit (520). Control unit of the signal generated in the sensor 510 Processed by (520) and sent to the data collection device (100) with a protocol can be provided. The control unit 520 ensures that the external device 500 is It also controls operations such as turning (500) on and off, selecting the operating mode. can. The control unit 520 also processes the production steps carried out by the external device 500. can enable its realization.

The processor unit 120 may be a microprocessor. The memory unit (130) is permanently stored in the data. It is a storable memory. Commanding the processor unit 120 to the control unit 520 can send.

Input/output unit (110) to external devices (500) with wired or wireless connection can be attached. The input/output unit (110) sends and receives data in multiple frequency bands. may be arranged in a receivable form. Input/output unit (110) in multiple frequency bands antenna, -switching elements, as is well known in the art, to be able to send and receive data amplifiers and other circuits (not shown).

In a possible embodiment of the invention as in figure 2, the database 140 is stored on a server 200. is provided. Said server (200) can be connected to a communication network (300).

The data collection device (100) also requires a communication device to be connected to the communication network (300). contains the interface (150). Said communication network (300) is WLAN, LAN, WAN or It can be of WWAN type. In this possible embodiment, the communication network 300 is the Internet.

The data acquisition system of the invention can also accommodate multiple client devices (600). may contain. Mentioned client devices (600) are connected to the communication network (300). can connect and communicate with the server (200). In a possible configuration client devices 600 can be connected directly to data acquisition device 100. client devices (600) any general purpose computer (laptop, desktop computer, mobile phone, tablet computer, smart watch, etc.). Client devices (600) preferably with server (200) or with data acquisition device (100) via websocket protocol is communicating. Thus, the time spent querying the database (140) will be reduced. is reduced, allowing client devices 600 to access data faster or to external devices. (500) commands are provided.

The processor unit 120 processes data received from each external device 500 to form at least one tag. and storing it in the database by associating it with the time it was received. it provides. For example, the instantaneous temperature of an external device such as an oven is displayed with an “oven1” label. can be associated and recorded.

The memory unit 130 is an invention composed of command lines executed by the processor unit 120. containing functional modules containing the processes applied for the operation of the system in question. includes a data acquisition software (131).

The data acquisition software (131) includes a validation module (132), a formula module (133) real time module 134, a data processing module 135, a notification module 136 and a driver module (137). - The data acquisition software (131) is a layered It has architecture.

The drive module 137 is the one to which sensor data received from external devices 500 is sent. detecting the communication protocol and detecting with external devices (500) from which data is received It provides communication in the communication protocols. Drive module (137) It may contain multiple libraries in which communication protocols are stored.

The authentication module 132 is a desired one of the sensor data received from external devices 500. It enables the conversion of the obtained value to the unit and thus obtaining a value. It questions whether it is within a predetermined value range. values, value If it is outside the range, it is ignored, the last value of the relevant label is the value of the ignored value. The label is updated by accepting it as a value taken at the time it is received. For example; The temperature of an oven at time t-1 was recorded as 2,000°C and the value range for this label When a detection data of value is read, this data is ignored and the label at time t The value is updated to 2,000°C.

The formula module (133) allows the application of `predetermined functions' to the sensor data. it provides. For example, more than one sensor data can be processed with an additional label. can be associated. Formula module 133, client units 600 It also allows you to create or create labels.

The real time module 134 allows temporary storage of the last values of the tags. it provides.

The data processing module (135) passes through the validation module (132) and passes through the formula module. The processed (133) allows the data to be recorded in the database.

The notification module (136) also records consecutive values that exceed the predetermined threshold values. When detecting sensor data that exceeds its values, it is transmitted to client devices (600) or It allows sending notifications to (500) devices. External devices (600) also can create a visual warning.

Example working scenario of the system detailed above is as follows: external devices (500) sends sensor data to the data collection device (100) at certain periods. Driver module (137) detects the communication protocol of each external device (500), In the protocols provided, it is necessary to maintain communication with the relevant communication devices (500). it provides. The validation module (132) can be used outside of the predetermined value range. ensures that sensor data is ignored. Function module (133) at least one function to the sensor data according to the external device identification number from which it was received. applies. _Real time module (134) passing through authentication module (132) temporary storage of sensor data in memory unit 130 or database 140 ensures its preservation. The last temporarily saved data of the corresponding tags is new. updated with the received data. Data processing module (135) from function module (133) associating the received data with the time they were imported into the database and the relevant tag. enables it to be recorded. The notification module 136 returns predetermined threshold values. exceeding, having patterns whose consecutive values are predetermined, or When detecting sensor data that exceeds certain threshold values for a period of time, the client It allows sending notifications to devices (600) or external devices (500). Notification module 136 sends commands to external devices 500 when predetermined conditions occur. can also be sent. Via the client device 600, instantaneous data or Permanently saved data can be accessed.

The scope of protection of the invention is stated in the attached claims and this detailed for exemplification purposes, it cannot be limited to what is told. Because a technical expert similar in the light of what has been explained above without departing from the main theme of the invention. It is clear that structuring can occur.

REFERENCE NUMBERS IN THE FOLLOWING 100 Data collection device 110 input/output units 120 Processor units 130 Memory units 131 Data collection software 132 Authentication module 133 Formula module 134 Real time module 135 Data processing module 136 Notification module 137 Drive module 140 database 150 Ag interface 200 Servers 300 Communication network 500 External device 510 Sensor 520 Control unit 600 Client devices

Claims (1)

REQUESTS An input/output unit (110) arranged to exchange data with at least one external device (500) comprising at least one sensor (510) is transferred to a database by associating the sensor data it receives from said input/output unit (110) with a label. It is a data acquisition system that includes a processing unit (120) that enables recording (140), and its feature is; said processor unit (120) is configured to ensure that only those remaining within a predetermined value range from the sensor data it receives from the external device (500) are recorded in the database (140). It is a data collection system according to Claim 1 and its feature is; The processing unit (120) is configured to allow recording of data received from external devices (500) in relation to the time the data was received. It is a data collection system according to claim 1 and its feature is; The processing unit 120 is configured to allow the last received sensor data for each tag to be temporarily stored in a memory unit 130. It is a data collection system according to claim 1 and its feature is; The processing unit (120) is configured to send at least one of the predetermined commands to the external device (500) from which it is received, in case of detection of the sensor data exceeding the predetermined threshold values. It is a data collection system according to claim 4 and its feature is; said commands are at least one of the commands for stopping the external device (500), restarting the external device (500), changing the operating mode of the external device (500). It is a data collection system according to claim 1 and its feature is; The processing unit (120) is configured to select a function according to the type of external device 500 from which the sensor data is received, to apply the function in question to at least one set of sensor data, and to ensure that the sensor data with which the function has been applied is associated with a label and recorded in the database 140. It is a data collection system according to claim 1 and its feature is; said input/output unit (110) is a data acquisition system according to Claim 1 that will exchange data with external devices (500) with or without wires. said database (140) is provided on a server (200) connected to a communication network (300), the data acquisition system includes a communication interface (150) configured to be connected to said communication network (300). It is a data collection system according to claim 1 and its feature is; - said data acquisition system includes (600) a plurality of client devices arranged to be connected to the communication network (300); the server (200) is configured to transmit commands entered from client devices (600) to external devices (500) via the processor unit (120). It is a data collection system according to claim 9 and its feature is; the client devices (600), the processor unit (102) and the server (200) are each configured to communicate with each other via the websocket protocol. .It is a data collection system according to claim 1 and its feature is; said input/output unit (110) is configured to provide wireless communication with external devices (500) and is also arranged to communicate in multiple frequency bands. It is a data collection system according to claim 1 and its feature is; The processing unit (120) is configured to detect the communication protocol to which the data received from the external device (500) is sent, to read the sensor data according to the detected protocol and to send a command to the external device (500) according to the detected protocol.