TR201806160A2 - INDUSTRIAL DATA MANAGEMENT SYSTEM - Google Patents

Abstract

The present invention relates to an industrial data management system which provides data collection, recording and analysis from the machines on the production site, which are essential requirements of the Industry 4.0 and LOG fields, thanks to the software developed independently of the operating systems.

Description

DESCRIPTION INDUSTRIAL DATA MANAGEMENT SYSTEM This invention is independent of the operating systems it contains. Thanks to the developed software, Industry 4.0 and IoT fields data from the machines in the production area, which is one of the basic requirements industrial, which provides the opportunity to collect, record and analyze from the collected data. It's about the data management system.

State of the Art: In the state of the art; PC and PLC based data collection, It operates with recording and manual analysis solutions. in the production area It collects data from the machines used and sends this data online. Displaying as a database and saving it to the database are performed by computers. administered and managed. On the other hand, PLC Analog-digital input/output called (Programmable Logic Controller) Programmable with connections, capable of performing logical and numerical operations integrated systems are available in the state of the art.

In the state of the art, in the light of the information explained above In existing systems, each communication point is managed and managed separately. is being carried out. Installation processes take time, cost charts creates an extra item in total, this situation prevents the spread. passes. Systems in the state of the art data collection, recording and are not software specifically designed for monitoring. for the system every application point that can be counted as necessary, collection, recording, analysis project-specific solution and software that can work accordingly requirement is inevitable. Collect data from a main control point To know, it is necessary to develop special software for each project, this software creates the necessity of working at high costs for the sector, its reflection on the sectors is acquisition, ensuring its functionality and benefit. result in a negative evaluation at the point of provision. is happening. Competitive market conditions in current production sectors, While questioning the cost items, the supply of special software for the projects is increased. As a cost item, the product works on the tree structure.

In the state of the art; in the current system of material, human resources and machinery-equipment resources in the most appropriate by using it in the production area with maximum benefit Reducing costs is the main goal. Within the existing systems; established to monitor the parameters in real time, under the record area and make them available for analysis in a common repository. The deficiency of the system is obvious.

In the state of the art; real-time parameters can be tracked as is the case. Today, data collection takes place with written and printed forms. collection has been seen as a cost and workload throughout the past, online data acquisition from the field, directly from production lines and machines The data to be collected is ready to be recorded and processed, therefore it is ready for analysis. appears as a way intended to be Real timed monitoring prevents possible malfunctions that may occur in the future. enables us to pass, strengthens the hand of planning, human by avoiding the disruptions that may arise from errors, it paves the way to reach the result with less cost. All of these increases efficiency, achieves the desired result with less cost and automation. ensures that it is intended to pass.

Purpose of the Invention: This invention is independent of the operating systems it contains. Thanks to the developed software, Industry 4.0 and IoT fields data from the machines in the production area, which is one of the basic requirements industrial, which provides the opportunity to collect, record and analyze from the collected data. It's about the data management system.

This invention was developed independently of device operating systems. Thanks to its software, it meets the basic requirements of IoT and Industry 4.0 fields. Data collection, data recording and analysis from the machines in the production area based on realizing its operations.

With our invention; analog and digital channels on the device Thanks to the user-defined periods, local and network records of data from machines to database* on (network) is carried out. These recorded data, software By making analyzes in the presented both numerically.

With our invention; continuous data of the machines are monitored and recorded. for being held; o Continuous operation of machines by detecting faults beforehand is provided. Thus, the goal of uninterrupted production it will be accessible. o Reduction of raw material or critical level to prevent disruption of production by being determined in advance. will be passed. 0 Production by monitoring machine efficiencies retrospectively productivity will be increased. o Thanks to the communication of machines among themselves, human the front of software-controlled production by eliminating errors will open.

Gaining a standardized system with our invention, fast installation and time savings, affordable cost, cloud technology easy access over the internet thanks to the data kept on it and many devices, such as remotely connecting to devices and setting parameters. will add value.

With our invention, a national device and technology in the field of IoT and industry 4.0 the software will be realized. Data management system user friendly It will be available all over the world with its interface and English language option.

Thanks to the remote support service, the products sold all over the world are activated. will be able to receive.

Detailed Description of the Invention In our invention; industrial data collection, recording and analysis device an external box, which is necessary for its operation, manages all processes and a microprocessor card, one information and transaction To do this, the touch screen is a device that holds all the components on it. dual motherboard and located on this motherboard; ADC module(AnaIog Digital inverter), device supply voltage inputs, an on-off switch/ button (optional), R8232 serial communication input, Ethernet input, USB input, 4 digital input channels, digital output channels (O-24V supported) and 8 There is an analog input channel (O-10V, O-20mA,4-20mA supported).

From the power inputs of the supply voltage required for the device to be turned on. (optional) pressing the on-off switch / button required. When the device is turned on, a text and logo appear on the screen.

As soon as the device is turned on, the ADC module (Analog Digital Converter) is activated. Analogue data is scanned. Analogue first to the user The main menu screen, where the change of data can be observed, is displayed.

When the change of data is detected, the ADC module (AnaIog Digital Converter) with a microprocessor card over a certain communication protocol It creates an interrupt by communicating and these changes are displayed on the main screen. is reflected to the user. Similarly, on the main menu screen, IP number of the device and specific is reported to the user with a warning. User main menu screen to the pages where you can use the other Features of the device. can reach.

In the calibration page, the user analog data can be parameterized. You can make the entries separately for each channel and are listed below. It can calibrate the desired value to be displayed on the formula.

Namely; MAX' A'MIN) :G (1) (AMAX- AMIN:)/(Ai Here ; A : measured analog value, AMAX: maximum analog value, AMIN : Minimum analog value , A*MAX : maximum to be set value A”MiN : minimum value to be adjusted G : gain , Aoffset : Offset value ,A0 : initial analog value Ai: new calibrated analog User can change these calibration parameters. must be able to enter. This process is done by pressing the user icon. This is done via the 'user login page' entered.

On the Digital I/O (Input/Output) page, the user can optionally manually select what they want from the 4 digital output channels on the device. on and off, and on/off status information of digital input channels. on the same page 'can be observed.

On the log page, the user records the analog data. can observe, the last data written to the database 'drawn over Retrospective controls can be made with graphics.

All EVYS (Industrial Data Management) with internet connection System) devices on the web 'parameter settings, instant values and historical data can be displayed.

Claims (4)

REQUESTS 1- Generally in the production sector, operating within its body Thanks to the software developed independently of the industrial systems, In the production area, which is one of the basic requirements of 4.0 and IOT fields, the possibility of collecting data from machines, recording and analysis from the collected data It relates to an industrial data management system that offers 2- It is an industrial data management system according to claim 1, its feature is; a outer box, a microprocessor card that manages and controls all operations, a touch screen for information and operation, all a pair of motherboards holding the components on it and on this motherboard found ; ADC module (Analog Digital Converter), device supply voltage inputs, an on-off switch/button (optional), R8232 serial communication input, Ethernet input, USB input, 4 digital input channels, digital output channel (0-24V supported) and 8 analog input channels (O-10V, 0- 20mA, 4-20mA supported). 3- It is an industrial data management system according to claim 1 or Z, feature; managing and registering data from auxiliary cards The reason is that it has the main board on which the software is running. 4- It is an industrial data management system according to claim 1, 2 or 3, feature; collect the analog and digital signals in the field and utilities to convert it into a format that it can read is hosting. 5- It is an industrial data management system according to claims 1, 2, 3 or 4, feature; a capacitive touchscreen that provides information entry and data monitoring it has a screen. 6- Industrial data management system according to claim 1, 2, 3, 4 or Sie Its feature is; all industrial data management system connected to the internet device's parameters, instant values, historical data over the web. which allows the values for the display and transfer to the external environment. reporting software.