TR201100839A2 - Molded popping candy production method and device. - Google Patents

Abstract

The present invention relates to a method and apparatus for producing shaped popping candy. Thanks to the system and method proposed with this invention, the time losses in loading and unloading as well as heating and cooling processes are minimized and as a result, the production capacity formed per unit time is increased.

Description

METHOD AND DEVICE FOR PRODUCTION OF MOLDED EXPLOSIVE CANDY This invention is a tool for shaped popping sugar production. The production described in the patent application numbered TR2010/672 the emergence of the targeted end product in the method and device methods applied to the trayed intermediate product for the physical and chemical stages of the methods It is explained that it takes place in a single reactor system.

The subject of this application is the device and method described. alternatively, more time of production in practice profitable, can further reduce production costs and a faster and more effective production per unit of time is the method.

In this alternative arrangement, to produce the intended end product production in a single proposed reactor the stages of each stage of the system are separated from each other. eliminate the pressure environment that the system deems necessary. a valve system known in the art so as not to lift multiple reactors positioned horizontally with Serial connection is recommended.

Search created to reveal the targeted end product the product is placed in trays in a manner known in the art. is placed. Trays filled with this intermediate product, then tape, which is also a method known in the art. horizontally positioned with the system, the size of each Consisting of at least two reactors from 0.1 m to 20 m, the system Molded popping candy production method the reactor in essentially cylindrical form in which it is carried out in an alternative embodiment, the reactor (3'); substantially Molded trays ( 1 ) on which the product will be placed one or more movable transports or the delivery device (7); open end of the reactor one or more of the parts of the more valves (4'); that provides and regulates it to remain at the desired level. or more two-way valves (11); heating and/or includes the cooling device (10'). the aforementioned reactor (3') can be designed as single or double skinned and preferably horizontal.

Said heating and cooling device (10') and/or circulating liquids or gases for cooling purposes It is supplied as pipes (10').

In addition, it is used as the said heating device for heating purposes. resistance, air blower, infrared heater or microwave can be used.

The name of the said transport or transmission device (7) passing trays (1) inside the reactor (3') from one end to the other. conveyor belt system for moving or It is possible to be in the form of a chain or steel band.

Said valve (4') controls the heat and pressure inside the reactor (3'). pressure, which ensures that it is maintained at the desired level It is a durable valve.

Said reactor (3') is preferably made of stainless steel It is made and the inner and / or outer surface is to prevent heat loss. is insulated.

Two or more of the reactors (3') described above horizontally positioned with a device suitable for each other. it connects. These connections are provided with the mentioned valves (4').

If the subject of the invention is the method, it is one of the reactors according to this invention. using one or more together or separately carried out and mainly consists of the following stages preparation of sugar mixture by known methods, a) prepared sugar mixture in a carbonizer (not shown) by transferring the sugar mix here with air, CO2 or other inert gases known in the art. mixing, b) by inserting the sugar mass into the roving machine thinning; c) one of the sugar mixture turned into suppository on the forming and sizing machine shaping and sizing; d) taken from the forming and sizing machine placing the sugar in said trays (1); e) the said trays (l) from the valve (4') of the reactor (3') into and said conveying and conveying device (7) being placed on it; f) after the said valves (4') are closed, the reactor is two-way internal pressure to the desired level by means of valves (ll) and at that level keeping; g) with the heating device (10') of the internal environment of the reactor (3') heating up to the desired temperature; h) the sugar level of the inside of the reactor (3') cooling to a temperature at which it will harden; i) Containing hardened and final form sugars removing trays from reactor and packing to be transferred to In-reactor pressure in an alternative embodiment of the invention Proposed caps for holding inside the reactor (3') The same process can be performed using valves (4') instead of (4). realization is ensured.

If reactors are connected in series, trays (l) valves after entering the system (4') closing independently of each other, intended independently and in isolation from reactors COZ or technique that allows the formation of a pressure environment with a known inert gas or a mechanical system to supply and discharge the created compressed air at least 1 bar maximum required over the valves (ll) placed A pressure level of more than 150 bar is created.

After step (d) of the method described above some or all of its stages, one or more can be carried out in different reactor (3, 3'). More than one reactors are connected in series when using a reactor may or may not be independent of each other. To be connected The number of reactors is not limited. For example, heating and/or cooling stages are the same or independently connected or in disconnected reactors.

Pressure in the (h) and (i) stages of the aforementioned method can be edited as desired. pressure at stage (g) preferably between 1 and 150 bar.

In case the said product is produced with sticks, the name rods to the passing product at stage (d) or stage (e) as placed after step (e) can be placed.

To adjust the pressure inside the reactors (3, 3'), Detects the target gas pressure drop/rise sensors, showing the real gas pressure inside the reactor indicator, temperature indicator, sensor and monitor and automatically, which stimulates the system to pump/empty gas. gas pressure detectors known in the art working can be used in reactors. In addition, safety valves (valves) are also used. All of these are known and can be commercially available sensors, detectors and indicators and manually or digitally to the reactors as desired and number can be placed.

Also, on the said operating system of the trays by watching it come to the desired position, control and command There are sensors, detectors and command transmitters to

These can also be mechanical or digital and can be used for transport and transmission. at the beginning or end of the assembly ( 7 ) is positioned.

Reactor (3, 3') as known and practiced in the art embedded above mentioned digital computing thanks to its gauges and gauges (not shown) the whole system is fully automatically controlled by a computer can be done. These are not shown in the figures. One of the main purposes of building the same reactor occur due to the heating and cooling processes in minimizing the energy loss. This is recommended necessary for the final product to emerge thanks to the system The heating/cooling process, which is in insulated reactors is taking place. will be realized and a valve (4') connected with a system 1 to lSObar enclosure with pressure environment to the next reactor by means of the transport and transmission device (7) transmitted. Valves (4') recommended instead of caps (4) necessary for the opening and closing of the pressure cap. manual intervention is eliminated.

Said trays said transport device (7) valves from one reactor (3') to another (3; 3') via Thanks to the system and method proposed by this invention, loading and evacuation, plus heating and cooling time losses in transactions are also minimized and as a result, the production capacity in unit time increasing.

Claims (1)

CLIENTS 1. Essentially, one or more trays (1) on which the product will be placed; one or more movable conveying or conveying devices (7) on which said tray or trays are placed; one or more valves (4') located in one or both of the open end parts of the reactor, providing inlet and outlet; one or more two-way valves (11) that provide the pressure in the internal environment of the reactor and keep it at the desired level; A reactor with a heating and/or cooling device (10') for the production of molded popping sugar. . The reactor (3') of claim 1, wherein said tray (1) is a mold having the form of the finished product or a tray having dies. The reactor of claim 1, wherein said reactor (3') is formed as a single or double wall. . The reactor of claim 3, preferably made of stainless steel and the inner and/or outer surface of which is insulated to prevent heat loss. . The reactor as in Claim 3, where said heating and cooling device (10') is in the form of pipes (10') through which liquids or gases for heating and/or cooling purposes circulate. 6 The reactor as in Claim 4, in which one or more of the heating system with resistance, heating with air blowing device, infrared heater or microwave heater is used as the heating device. 7 The reactor as in claim 1, wherein said device for transportation or transmission (7) is in the form of a conveyor belt system or chain or steel belt for moving said trays from one end to the other in the reactor and also from one reactor to the other by passing them through the valves. The reactor of claim 1, wherein it is a pressure resistant valve to maintain a desired level. 9 A system for realizing the molded candy popping method in which two or more of the reactors (3') of claims 1 to 8 are horizontally positioned and connected to each other by a suitable device. The system in claim 9 where said connection is provided with said valves (4'). 11. Preparing the sugar mixture by known methods a) transferring the prepared sugar mixture to a carbonizer (not shown) where it is mixed with air, CO2 or other inert gases known in the art, thinning the sugar mass by inserting it into the roving machine; shaping and sizing the suppository sugar mixture in a forming and sizing machine; placing the sugar taken from the forming machine from said trays (1) through the valve (4') into the reactor (3') and on the said conveying and conveying device (7); after said valves (4') are closed, the pressure in the interior of the reactor is brought to the desired level by means of two-way valves (11) and kept at that level; heating the internal environment of the reactor (3') to the desired temperature with the heating device (10'); cooling the internal environment of the reactor (3') to a temperature at which the sugar will fully harden; A molded exploding candy production method, carried out in the reactor defined in Claims 1 to 8, comprising the steps of removing trays containing hardened and final form candies from the reactor and shipping them to the packaging stage. 12. The method in which said steps are performed in the system defined in claim 9 or 10. A method in which steps (e) to (h) in said method are performed in the same or different order and in the system defined in claim 9 or 10. The method in Claim 11 where the heating and/or cooling operations in the stages (g) and (h) exceeding 14m are carried out at the same time in a single reactor or in two or more different reactors connected in series. 151Kh. The method in Claim 11 where the working conditions can be arranged as desired by means of valves, digital or mechanical safety valves, digital or mechanical information indicators.16. The method of claim 15 wherein the pressure in said step (f) is preferably between 1 and 150 bar.