TH64872B - A method and a set of machines for the production of composite materials of flexible materials. - Google Patents

Claims (1)

Disclaimer (all) which will not appear on the advertisement page. : ------ 29/11/2017 ------ (OCR) Page 1 of 3 pages Disclaimer 1. Method for continuous production of elastomer composite materials through Two-roll mill (10) A two-roll mill (10) has an input region (28) and an axially spaced output region. Along the first roll of two rollers (12, 14). Methods of assembly include: a discrete piece of composite material of the elastic material enters the machine. Two (10) roll grinding at the feeding area Modification of one or more of the following: nip gap width, friction ratio, surface velocity, and coolant temperature. temperature) of the roller mill (10) in such a way that A) the band (20) of the composite material of the elastic material.On the roller mill (10) there is a large number of void (20a) vents at In contact with the surface of the first (14) and B) rollers. The flexible material goes through the manufacturing process to its destination from the entry area (28) to the exit area. It is the result of the operation of the grinder (10) and the composite release of the elastic material crushed by the two-roller mill (10) from the fixed axial position on the first grinder. In a coherent output strip (24); Simultaneously with the admission where, whether A) the discharge is performed at the same time as the receiving, and during the release, the composite material of any elastic material is taken out of the second grinder. The rollers (10) are continuously ejected or B) at least 90% of the composite material of the elastic material that has been taken The two-roller mill (10) is continuously removed as a continuous strip (24) 2. Method of claim 1 where the roller mill (10) is also assembled. With the bank guard (40) located above the two rollers (12,14) at the rest. Further, by selecting a configuration for the bank card (40) of the two-roller mill (10) to select only part of the composite material of the elastic material accumulated above the clamping hole (19) into the exit area of Roller mill (10) during input and discharge 3. Method of claim 2, where the defined axial position is the plane dividing the cut-off bar (24) in relation to Axis of first roller And where the bank card (40) is located at a distance Which is closer to the entrance area (28) than the predetermined axial position, and where The designated distance ranges from approximately 33 percent to approximately 90 percent of the pass. Center of rollers on the first page 2 of the number 3 pages 4. Method of claim 2 where the bank card (40) consists of the protruding portion (42) extending through the clamping cavity (19) and Has a lower edge located above the clamping cavity (19) 5. Method of claim 2 where the two-roller mill (10) has a clamping hole (18) with a vertical dimension V. Determined by the distance from the center plane of the two-roller mill (10) to the tangent plane of the two-roller mill (10). The clamping slots (18) also have horizontal dimensions (10). dimension) where one h is determined by the distance between the two rollers (12, 14) on the center plane. (500) and the second horizontal dimension Determined by the distance between the first and second roller (12, 14) on the contact plane (501) where the bank card (40) is made up of the first and second concave edges (40a, 40b). Where the first and second (40a, 40b) concave edges are in such a way that the first concave edge (40a) is located at a distance from Approx. 3h to approx. 5h from part of the surface of the first roller (14) located within the clamping cavity (18) and the second concave edge (40b) located at a distance of approximately 3 to approximately 15 mm from the part of the Roller surface The second (12) located inside the clamping cavity. (18) and where the overhang (42) long into the clamping cavity (18) towards the center plane (500) to make at least part of the composite material of the elastic material Located between the center plane (500) and the edge of the overhang, it can be moved forward through the bank card (40). 6. Method of claim 5, where the protrusion (42) is supplemented by the cut-off edge ( cutaway edge) (41) adjacent to the first concave edge (40a) where the limit between the cutaway edge (41) and the first concave edge (40a) defines the angle (a) made to the center plane around the axis of the roller. First place and where This angle ranges from approximately 60 to approximately 90 degrees. 7. The method of claim 1 where admission and release are performed simultaneously. 8. The method of claim 1 where, during the Let it out Any cut on the spool (20) has a tangential component (21b) of at least the length. Twice the length of the axial component (21a) 9. Method of Clause 1, which includes additions: making two parallel cuts in the spool in the lead region. The direction perpendicular to the axis (140) of the first roller (14) creates a groove (channel) spaced from two Groove in the roll bar Driving the starter blade (72) towards the surface of the first roller (14) between the spaced grooves, which creates an axial cut in the roll of the elastic material ( 20) and start the output strip (24) 3 pages of 3 pages Remove the strip (24) to the conveyor (76) located at a certain distance from Starter (72) and continuous unloading of the elastic material composite material out of the spool (20) through the cut-out tab (24) 1 0. Method of claim 9, where Combining two parallel cuts By driving two knives (30, 96) towards the surface of the first roller (14) 1 1. Method of claim 1, which is supplemented by the removal of the cutting tab of the oriented material. Composition of the elastic material from the spool (20) to the ejection area 1 2. Method of claim 11, where the cut-out tab of the composite material of the elastic material Removed from part of the spool (20) located along the exit area 1 3. Method of claim 1 where admission was performed at rates ranging from approximately 200 kg / h to approximately 2000. Kg / h 1 4. Method of claim 1 or 7, where admission and release is performed as At least 30 minutes without stopping 1 5. The method of claim 1 where the surface speed of at least one roller is (12, 14) at least 40 m / min 1 6. Method of claim 1, where the surface speed of at least one of the rollers is (12, 14) ranges from approximately 45 m / min to approximately 70 m / min 1 7. Method of claim 1 Which includes additionally Energy transmission ranges from approximately 300 kJ / kg to approximately 900 kJ / kg to composite materials of the material. Flexibility on a two-roller mill (10) 1 8. Compositive material preparation method of elastic material through a two-roller mill (10) Assembly method: First fluid conductivity containing latex, elastic material. (elastomer latex) is combined with a second fluid composed of a particulate filler (particulate filler). This resulted in masterbatch crumb. The water content of the masterbatch crumb was about 0.5 percent to about 3 percent by weight. It is the production of dried elastomer composite materials, feathers and processing. Continuation of any one of the claims 1 to 3, 7, 8 and 11 to 17 ------------ 1. Production method of elastomer composite materials. ) Continuously through Two-roll mill Two-roll mill The two-roller mill has an input region and an output region that are spaced far apart from each other. According to the first roll of the two rollers Assembly method: Receiving a discrete piece of the composite material of the flexible material into the machine. Grind two rollers at the feeding area. Adjusting one or more of the following: nip gap width, friction ratio, surface velocity, and coolant temperature. temperature) of roller mill to make A) roll (band) of composite material of flexible material on roller mill with large number of void in contact. B) the composite material of the flexible material through the production process to Destination from the feeding area to the eject area As a result of the work of the grinder and The composite release of the elastic material crushed by a two-roller mill from the The axial podition position is set on the grinder at one of the coherent output strips, simultaneously with the admission. Where during the release Composites of any flexible material removed. 2. The composite method of flexible materials is continuously produced through a two-roller mill. The two-roller mill has a feeding area and a two-roller mill. The ejection areas spaced from each other in The axis goes along the first roller of the two rollers. Assembly method: Receiving separate pieces of flexible composite material onto a two mill. Rollers at the feeding area Adjustment of one or more of the following: clamping cavity width, friction ratio, surface speed, and roller mill coolant temperature to make A) roll grinders. Of composite materials of elastic materials on a roller grinder with air vents And B) composite material of the elastic material through The production process goes to its destination from the feed-in area to the exit area as a result of Work of the grinder and Compound release of elastic materials to be ground by a roller mill Leaving the fixed position on the grinder one continuous cut-out pattern. Where at least 90 percent of the compound's elastic material is removed from the A two-roller ball mill is continuously brought out in a continuous, long cut-out pattern. 3. Method of claim 1 or 2 where the roller grinder is additionally included. A bank guard, located above two rollers. Where the assembly methods are added by Choose the two roller grinder's bank card frame to pick up only one part. Of composite material of the elastic material accumulated above the clamping port into the ejection area of the grinder. Roller pattern during entering and discharging 4. Method of claim 3 where the fixed position is the plane indicating the halfway. Cut off that is related to the head of the first roller. And where the bank card is located within the specified distance (predetermined distance) closer to the entry area than the predetermined location, and where the predetermined distance is located approximately 33 percent to approximately 90 percent of the pass line. The center of the first roller 5. Method of claim 3 where the bank card consists of a long protruding portion towards the clamping cavity and the lower edge located above the clamping hole. Hold the third right where the two-roller mill has a clamping hole with a vertical dimension v defined by the distance from the center plane of the two-roller mill to the plane. Touch the (tangent plane) of the two-roller grinder. The clamping cavity also has a horizontal dimension of one h defined by the distance between the two upper rollers. The center plane and the second horizontal dimension are determined by the distance between the first roller and the second roller. Two on the tangent plane Where the bank card consists of one concave edge and the second Set the portion in between Overhangs have edges Where the first and second concave edges have a The first concave edge is set at a distance from about 3h to about 5h from part of the surface area of The first roller is located inside the clamping hole, and the second concave edge is located approximately 3 to 15 mm from the part of the second roller surface located within the clamping hole. And where the overhang Lengthened into the clamping channel towards the center plane to make at least part of the oriented material Composition of elastic materials located between the center plane and the edge of the overhang can move. Forward through bank card 7. Claim Method 6 where the overhang is supplemented by a cutaway edge attached to the first concave edge. Where the limit between the cut edge and the first concave edge determines the angle at This is done with the center plane around the first roller and where this angle is located from approximately 60 to 90 degrees. 8. Method of claim 2 where the admission and acceptance The release is performed simultaneously. 9. Method of claim 1 or 2, where, during the release, Any incision cut down On the spool, there is a tangential component that is at least the length as possible. Double the length of the axial component 1 0. Method of claim 1 or 2, which is supplemented: making two parallel cuts in the column. Roll in the eject area in the set direction. The scene with the first roller hook This creates a two-spaced channel in the starter blade driving roll into the area of the first roller between the groove. Spaced from each other, this creates a slit in the roll of the elastic material and begins the output strip. Remove the strips to the conveyor located at a distance at It is defined from the starter blade and the composite material of the flexible material is continually transported out of the roll through the cut-out sheet. 1 1. Method of claim 10, where the Resulting in two parallel cuts By driving two knives onto the surface of the first roller 1 2. Method of claim 1 or 2, which is supplemented by the removal of the cutout. Composites of elastic materials from the roll to the ejection area 1 3. Method of claim 12, where the elimination of the composites of the flexible material is Removed from part of the spool located upstream of the ejection area 1 4. Method of claim 12 where the cut-off of the composite material was removed from the section. One of the rolls located at the destination of the exit area 1 5. Method of claim 1 or 2 where admission is performed at a rate ranging from approximately 200 kg / h to approximately 2000 kg / h. 1 6. Methods of claim 1 or 2 or 8, where admission and release are performed. Up for a minimum of 30 minutes without stopping 1 7. Method of claim 1 or 2 where the surface speed of the roller is at least one. The ball is at least cooked 40 m / min. 1 8. Method of claim 1 or 2, where the surface speed of the roller is at least one. Children located at approximately 45 m / min to approximately 70 m / min 1 9. Methods of claim 1 or 2, which are supplemented by the energy transmission of approximately 300 kJ / kg to approximately 900 kg. Joule / kg to the composite material of the material. Flexibility on a two-roller mill 2 0. Composition method of flexible material through a two-roller mill. Method of assembly: First fluid combining elastomer latex with a second fluid containing a particulate filler, making latex, flexible material. lump This resulted in masterbatch crumb. The moisture content of the masterbatch crumb was approximately 0.5 percent to approximately 3 percent by weight. This is the production of composite materials of the flexible material (dried elastomer compodite). The cross-section of the composite material of the flexible material enters the two-roller pulverizer, the pulverizer, and the other. The two rollers have an input and an ejection area that are spaced apart in Follow the first roller of the two rollers at the infeed area. Adjustment of one or more of the following: clamping cavity width, friction ratio, surface speed, and cooler temperature. Of roller mill to make A) roll of composite material of flexible material on air channel roller mill. And B) composite material of the elastic material through The production process goes to the destination from the feeding area to the exit area. As a result of Work of the grinder and The composite release of the elastic material crushed by a two-roller mill from the Position set on one grinder in a continuous cut-out pattern with Together with the admission Where during the release Composites of any flexible material removed. From the pulverizer, two rollers are continuously brought out. 2 1. Composite method of flexible material through a two-roller pulverizer. Method of assembly: the introduction of a first fluid containing latex, a flexible material, and a second fluid. Complete with a powder filler Making latex, flexible material, agglomerate Which gives rise to a master batch crump Masterbatch Crumble's water content control provides approximately 0.5 percent to approximately 3 percent moisture by weight. Which is the production of composite materials of more flexible materials The separate acceptance of the composite material of the elastic material enters the two-roller mill. The two-roller mill has an infeed and an ejection area spaced from each other in Run the axis along the first roller of the two rollers at the infeed area. Adjustment of one or more of the following: clamping channel width, friction ratio, surface speed, and roller grinder cooler temperature to make A) roll grinders. Of composites of flexible materials on a roller grinder at air inlet And B) composite material of the elastic material through The production process goes to the destination from the feeding area to the exit area. As a result of Work of the grinder and Compound release of elastic materials to be ground by a two-roller mill It leaves the fixed position on a two-roller mill in a continuous cut-out strip pattern where at least 90 percent of the compound's elastic material is removed from The two-roller mill is brought out continuously in a continuous cut-out pattern 2. 2. Method of Claim 20 or 21, where the aforementioned and Cause The agglomeration consists of: A) The continuous feeding of the first fluid containing the latex, the elastic material, enters the mixing zone of the rubber agitator. (coagilum reactor) B) Continuous feeding of a second fluid composed of a powder filler under The pressure enters the mixing zone of the rubber lump generator to form the compound with the latex, the elastic material, the powder filler is effective in making the latex, elastic material, agglomeration and the feeding of The first and second flows within the mixing zone have enough energy to make the latex material. Approximately full flexibility with a powder-type filler in a rubber pulverizer. And C) The approximate continuous release of the Masterbatch Crump from the machine. Rubber lumping notation 2. 3. Methods of claim 20 or 21, where such control of water content includes: control of the water content of the master batch crumb to approximately 1 Percentage by weight to about 20 percent by weight This causes a dewatered coagulum to enter the dehydrated rubber clot into the feed poet of the continuous compounder. ) The introduction of the dehydrated rubber cubes is processed through the process chamber (processing chamber) of the compound making machine continuously by running the process. Control of rotor and composite release of dry elastic material obtained from the discharge orifice of continuous compound maker 2 4. Method of claim 20. Or 21, which is complemented by a selection of structures For the bank card of a two-roller mill to select only a part of the oriented material Composition of the accumulated elastic material above the clamping channel into the ejection area 2 5. Method of claim 24, where the fixed position is the plane indicated by half. Cut-off tabs related to the first roller of the roller. And where the bank card is located within the specified distance Located closer to the input area than the specified position And at the specified distance These measures range from approximately 33 percent to approximately 90 percent of the first roller diameter. 2 6. Clause 21 Methods, where admission and release are performed simultaneously. 20, 21, or 26 rights where, during the release, any cut that is cut onto the roll contains a contact component that is at least twice the length. 2. 8. Method of Claim 20 or 21, which is supplemented by removing the cut-off. 2. The method of claim 28 where the elimination of the composite material of the elastic material is removed from the roll to the ejection area. Remove from part of the spool located on the source side of the ejection area 3 0. Method of claim 28 where the cut-off of the composite material of the elastic material is Remove from part of the roll bar located on the destination side of the ejection area 3 1. Method of claim 20 or 21, where admission is performed at rates ranging from approximately 200 kg / h to approx. 2000 kg / h 3 2. The method of claim 20 or 21, where admission and release is performed as At least 30 minutes without stopping. 3. 3. Method of claim 20 or 21 where at least one roller surface speed. The ball is at least 40 m / min. 3 4. Method of claim 20 or 21 where the surface speed of the roller is at least one. The ball is located at approximately 45 m / min to approximately 70 m / min. 3 5. Method of claim 20 or 21, which is supplemented by an energy transmission of approximately 300 kJ / kg to approx. 900 kg. Joule / kg to the composite material of the material. Flexibility on a two-roller mill 3 6. In a two-roller mill for producing viscous materials. (Viscoelastic material), a two-roller mill consists of one roller and two parallel rollers. Each with a clip between them The clamping cavity has a set dimension v, determined by the distance from the plane. The center of the two-roller mill goes to the plane of the two-roller mill's contact plane. The clamping channel also has a dimension of one h, determined by the distance between the two rollers on the center plane. And the second dimension is determined by the distance between the first and second rollers on the contact plane. The enhancements include: a two-roller grinder, an additional assembly with a edge card. Concave one and the other. Two, where the overhang is between Overhangs have edges Where the first and second concave edges have an internal structure Characteristics that the first concave edge is located about 3h to about 5h from part of the The first roller surface is located within the clamping slot, and the second concave edge is located at a distance of 3 to approximately 15 mm from part of the second roller surface located within the clamping slot. Which the long overhang enters the clamping channel towards the center plane to make during The work of the roller grinder. Material with a viscous elasticity located between the center plane and The edge of the overhang can be moved forward through the bank card. 3 7. In the two-roller grinder of claim 36, a two-roller grinder is assembled. Also included are two knives that are located closer to the first roller and during grinder operation. The two rollers act as a cut-out of the viscous material located on the first roller where the bank cards are spaced at a specified distance from each other. Circumference of the machine Grind the two rollers halfway between the two knives. And where the specified clearance is located from approximately 33% to approximately 90% of the first roller diameter 38 in the claim 36 two-roller mill, where the filing is additionally assembled. With a cut-out edge adjacent to the first concave edge Where the threshold between the cut edge and the first concave edge Determine the angle made to the center plane around the center of the second roller and where this angle is located approximately 60 to approximately 90 degrees. 3 9. Apparatus for starting the cut-out of the temple. Resilient material to remove from the roll of elastic material on the first roller of the two rollers of the mill. A two-roller or a calendering mill. The unit includes: a starter blade, an actuator that drives the starter blade to move forward. And retreated after Conveyor for supporting the cut-out of flexible materials and conveying flexible materials. From the first roller 4 0. Claim 39 machine set, which is supplemented with the first and second blade. That are located in the direction perpendicular to the direction of the starter blade, ignore the distance from each other to determine the The width of the cutting hole and the knife actuator that drives the first and second knives to move. Forward and backward regardless of the starter blade. 4 1. Set of claim 39, where the distance between the starter blade and the engine. The conveyor can be adjusted. 4. 2. Set of 41 right-hand machines where the angle between the starter blade and the conveyor. 4 3. Set of claim 39, where the direction of the starter blade against the surface of the roller. One can be modified. 4. 4. Machine set of claim 39, which is additionally included with strip exit guide located at the exit end of the conveyor. The conveying machine receives the cut-off tray at the entrance area 4 5. How to start the cut-out of the elastic material to be removed from the roll of the elastic material. On the first roller of the two rollers of a two-roller mill or extrusion mill, the assembly method is: two parallel cuts in the roll. Which causes two parallel grooves Groove up in the roll The starter blade is driven towards the surface of the first roller between the two spaced grooves, resulting in a slit in the roll of the elastic material. Cut out Remove the cut-off tab of the elastic material to the conveyor at a specified distance from the Starter blade and Continuous transport of the elastic material from the roll through the cut-out bar. 4 6. Method of claim 45 where two parallel cuts are made. Combined by driving two knives into the area of the first roller. Two knives are mechanically welded with Starter Blade 4 7. Method of claim 45, which is supplemented by driving the starter blade at Set at a specified distance from the surface of the first roller during continuous conveying. 4. 8. Method of claim 47, where the specified distance is greater than the thickness of the cut-off board. 4 9. Method of claim 45, which is supplemented by adjusting the starter angle. Blade and conveyor 5 0. The method of claim 45, which is supplemented by adjusting the spacing of Starter blade from conveyor 5 1. Method of claim 45, which is supplemented by rectifying starter angles. A blade made to the surface of the first roller.