SU1215948A1 - Process module - Google Patents

Description

The invention relates to mechanical engineering, and more specifically to complexes for the machining of rotating bodies, for example, wagon wheels using automatic manipulators.

The purpose of the invention is to increase productivity by performing operations on dredging, turning and setting wheels by one unit.

  The tilter is made in the form of two similar levers with gripping devices at their ends and with drives to rotate beams by 180 ° around the horizontal axis, perpendicular to the axis of the cassette and coinciding with the axis of the arm in the cassette, which is located between the beams of the canting device, and the pusher is mounted along the longitudinal axis of the cassette, made in the form of a power cylinder with an emphasis and with a stroke greater than the thickness of the wheel.

Fig. 1 shows an automated process unit, a plan view; figure 2 is the same, front view; on fig.Z - the relative position of the cassette, tilt and pusher.

The automated technological unit contains a turning and rotary machine 1, which allows automatic operation, and a manipulator 2, which can rotate the boom around a vertical axis by 180 °, raise and lower the boom, and is equipped with a gripper entering the hole in the wheel hub 3 and holding wheel by wedging cams. The pusher 4 is made in the form of a power cylinder with an emphasis, is located along the longitudinal axis of the package of wheels 3 in the cassette 5 and has a stroke exceeding the thickness of the wheel (FIG. 3).

The tilter is made in the form of levers 6 with the actuators 7 turning them around a horizontal axis that coincides with the transverse cassette 1. The actuators 7 are synchronized and allow the beams 6 of the tilter to rotate 180 ° (FIG. 3) with intermediate fixation.

Each lever 6 is provided with a gripping device comprising a sponge 8 and a drive 9 for extending this sponge. The grip is made behind the flange of the wheel 3 (Fig. 1).

Kantel nodes are mounted on supports 10.

The axis of rotation of the turn-off device coincides with the transverse axis of the cassette 5, which, in turn, lies between the beams 6 of the turn-over device.

Automated technological unit operates as follows.

After the cassette 5 is installed using an unauthorized vehicle (not shown) and the control system is turned on to operate in automatic mode, the following operations are performed sequentially: the pusher 4 reciprocates and forms a stack of wheels; the actuators 9 bring together the jaws 8 of the gripping of the tilter and clamp the outer wheel 3 behind the flange; the actuators 7 rotate the levers 6 of the tilter to a vertical position (FIG. 3); the boom of the manipulator 2 turns to the cassette 5, then lowers, the gripper enters the aperture of the wheel 3 and the wheel is clamped (Fig. 2); the boom of the manipulator 2 turns to the machine 1, the wheel 3 is mounted on the faceplate, after which the boom moves to the initial position (Fig. 1); machine 1 is turned on, all necessary technological operations are performed; the pusher 4 makes a move and again forms the package of wheels 3 in the cassette 5; after machining the wheel 3, the boom of the manipulator 2 turns to the machine 1, the wheel 3 is removed from the faceplate, transferred to the turner, clamped with its jaws 8, after which the boom leaves, and the beams 6 transfer and stack the wheel 3 on the opposite side of the cartridge ); The jaws 8 are consumed, the beams 6 of the tilter return to their original position (Figs. 1 and 2), and the processing cycle of one wheel ends. After processing all the wheels, the cassette 5 is automatically replaced.

phage.2

fig.Z

Compiled by A. Logvinov

Editor P. KosseyTehred I. VeresKorrektor O. Lugova

Order 940/16 Circulation 826 Subscription

VNIIPI USSR State Committee

on cases of 113 acquisitions and discoveries

113035, Moscow, Zh-35, Raushsk nab. 4/5

Branch PPP "Patent, Uzhgorod, st. Project, 4

Claims (1)

TECHNOLOGICAL MODULE containing a machine, a manipulator, a removable cartridge with an unloading position, a tilter, a pusher for moving parts in the cash register and a control system, characterized in that, in order to increase the technological capabilities of the module, the cartridge has a loading position, and the tilter is made in the form of two levers pivotally mounted on the base with the possibility of simultaneous rotation and their fixation in an intermediate position between the loading and unloading positions, while the levers are located symmetrically on both sides of the longitudinal the axis of the cartridge and the axis of rotation coincides with the transverse axis of symmetry of the cartridge, with each tilter lever equipped with a gripping sponge with a drive for its linear movement, and the axis of the pusher coincides with the longitudinal axis of the cartridge. 1 SU „„ 1215948