SU1118535A1 - Device for thermal-pulse sealing of polymeric films - Google Patents

Device for thermal-pulse sealing of polymeric films Download PDF

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Publication number
SU1118535A1
SU1118535A1 SU833534782A SU3534782A SU1118535A1 SU 1118535 A1 SU1118535 A1 SU 1118535A1 SU 833534782 A SU833534782 A SU 833534782A SU 3534782 A SU3534782 A SU 3534782A SU 1118535 A1 SU1118535 A1 SU 1118535A1
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SU
USSR - Soviet Union
Prior art keywords
heater
gap
gasket
welding
thermal
Prior art date
Application number
SU833534782A
Other languages
Russian (ru)
Inventor
Владимир Константинович Тарноруцкий
Борис Григорьевич Карабут
Виктор Арсентьевич Поливенок
Александр Михайлович Бек
Степан Данилович Козаревский
Original Assignee
Экспериментально-Конструкторский И Технологический Институт Автомобильной Промышленности
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Priority to SU833534782A priority Critical patent/SU1118535A1/en
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Publication of SU1118535A1 publication Critical patent/SU1118535A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/004Preventing sticking together, e.g. of some areas of the parts to be joined
    • B29C66/0042Preventing sticking together, e.g. of some areas of the parts to be joined of the joining tool and the parts to be joined
    • B29C66/0044Preventing sticking together, e.g. of some areas of the parts to be joined of the joining tool and the parts to be joined using a separating sheet, e.g. fixed on the joining tool
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43Joining a relatively small portion of the surface of said articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B29C65/22Heated wire resistive ribbon, resistive band or resistive strip
    • B29C65/221Heated wire resistive ribbon, resistive band or resistive strip characterised by the type of heated wire, resistive ribbon, band or strip
    • B29C65/224Heated wire resistive ribbon, resistive band or resistive strip characterised by the type of heated wire, resistive ribbon, band or strip being a resistive ribbon, a resistive band or a resistive strip
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/38Impulse heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

УСТРОЙСТВО ДЛЯ ТЕРМОИМПУЛЬСНОЙ СВАРКИ ПОЛИМЕРНЫХ ПЛЁНОК, содержащее корпус, на котором закреплены теплоизол ционна  прокладка , ленточный нагреватель и эластична  антиадгезионна  прокладка, образующа  зазор с нагревателем, о тли чающеес  тем, что, с целью повьшени  надежности работы устройства, эластична  антиадгезионна  прокладка вьтолнена в виде герметичной буферной емкости, заполненной газом. сл с эо У1 :о :л A DEVICE FOR THERMO-PULSE WELDING OF POLYMERIC FILMS, containing a housing with a thermal insulation strip, a tape heater, and an elastic anti-adhesive strip, forming a gap with a heater, which means that if you use a device with a heater, it will wear a gap, with a heater, a cross-section of a device with a heater, a grid of a device, a gap, with a heater, a gap buffer tank filled with gas. sl with eo U1: about: l

Description

I I

Изобретение относите к сварке пластмасс, а именно к устройствам дл  сварки пленок, и может быть применено в машиностроительной, приборостроительной и других отрасл х промышленности.The invention relates to the welding of plastics, in particular to devices for welding films, and can be applied in the machine-building, instrument-making and other industries.

Известно устройство дл  термоимпульсной сварки термопластичных плеиок, содержащее сварочную плиту , на которой размещена изол ционна  антиадгезионна  прокладка с расположенным в ней с зазором нагревательным элементом, установленным на раст жках ij A device for thermopulse welding of thermoplastic plaster is known, comprising a welding plate on which an insulating anti-adhesion gasket is placed with a heating element disposed in it with a gap mounted on stretches ij

Недостатком этого устройства  вл етс  то, что в процессе работы происходит частое соприкосновение антиадгезионной прокладки и нагревательной ленты, вызьюающее быстрый прогар рабочей части прокладки , что ухудшает качество сварного шва, нарушает герметичность упаковки и снижает ее качество. Кроме того, частые замены прокладки снижают производительность и надежность сварочного устройства.A disadvantage of this device is that in the course of work, there is frequent contact between the adhesive strip and the heating tape, causing rapid burnout of the working portion of the gasket, which degrades the quality of the weld, violates the tightness of the package and reduces its quality. In addition, frequent gasket changes reduce the performance and reliability of the welding device.

Наиболее близким к предлагаемому по технической сущности и достигаемому результату  вл етс  устройство дл  термоимпульсной сварки полимерных пленок, содержащее корпус . на котором .закреплены теплоизол ционна  прокладка, ленточный нагре ватель и эластична  антиадгезионна  прокладка, образующа  зазор с нагревателем 2 Closest to the proposed technical essence and the achieved result is a device for thermopulse welding of polymer films, comprising a housing. on which a thermal insulating gasket, a tape heater and an elastic anti-adhesive gasket forming a gap with a heater 2 are fastened.

В известном устройстве нагревательный элемент, вьщолненный в виде ленты, установлен внутри прокладки с зазором который Ликвидируетс  в процессе сварки. Так как зазор сообщаетс  с атмосферой, то его вторичное возникновение обусловлено упругими свойствами прокладки . При многократном повторении циклов сварки упругие свойства могут исчезнуть, и нагреватель остаетс  в контакте с прокладкой, что приводит к быстрому прогару последней.In the known device, a heating element, in the form of a tape, is installed inside the gasket with a gap which is eliminated during the welding process. Since the gap communicates with the atmosphere, its secondary occurrence is due to the elastic properties of the gasket. With repeated repetition of welding cycles, the elastic properties may disappear and the heater remains in contact with the gasket, which leads to rapid burnout of the latter.

Цель изобретени  - довышение надежности работы устройства.The purpose of the invention is to increase the reliability of the device.

Указанна  цель достигаетс  тем, что в устройстве дл  .термоимпульсной сварки полимерных пленок, содержащем корпус, на котором закреплены тепло,изол ционна  прокладка, ленточный нагреватель и эластична This goal is achieved by the fact that in the device for thermal impulse welding of polymer films, comprising a case on which heat is fixed, an insulating gasket, a tape heater and an elastic

185351185351

антиадгезионна  прокладка, образующа  зазор с нагревателем, эластична  антиадгезионна  прокладка выполнена в виде герметичной буферной 5 ёмкости, заполненной газом,.The anti-adhesive gasket, which forms a gap with a heater, is elastic. The anti-adhesive gasket is made in the form of a sealed buffer container 5 filled with gas.

Такое выполнение устройства позвол ет повысить надежность его работы , так как в нем упругие свойства прокладки обеспечив.аютс  не маSuch an embodiment of the device makes it possible to increase the reliability of its operation, since in it the elastic properties of the gasket are provided

10 териалом, из которого она изго,товлена , а в дополнение к этому газом, наход щимс  в замкнутой буферной ёмкости. На чертеже схематически изобра15 женр предлагаемое устройство дл  термоимпульсной сварки полимерных пленок, разрез.,10 the material from which it is made is manufactured, and in addition to this, the gas is in a closed buffer tank. The drawing schematically depicts the proposed device for thermopulse welding of polymer films, a section.,

Устройство дл  термоимпульсной сварки полимерных пленок содержитA device for thermopulse welding of polymer films contains

20 корпус 1, на котором .на теплоизол ционной прокладке 2 закреплен ленточньй нагреватель 3, наход щийс  в замкнутом герметичном объему, образованном эластичной антиадгезион25 ной прокладкой 4, отсто щей на 13 мм от рабочей части нагревател  и закрепленной на корпусе зажимами 5. Эластична  антиадгезионна  прокладка 4 выполнена в виде гер30 метичной буферной ёмкости б, заполненной газом, например воздухом. Буферна  ёмкость 6 сообщена с зазором 7 между антиадгезионной прокладкой 4 и ленточным нагревателем 3. Рекомендуемый материал дл  прокладки фторопластленточного нагревател  - нихром.20 housing 1, on which a thermal heater 3 is fixed on the thermal insulating gasket 2, which is in a closed hermetic volume formed by an elastic anti-adhesive gasket 4 spaced 13 mm from the working part of the heater and fixed on the body with clamps 5. Elastic anti-adhesive gasket 4 is made in the form of a her30 amict buffer tank b, filled with gas, for example, air. Buffer container 6 communicates with a gap 7 between the release liner 4 and the tape heater 3. The recommended material for laying the PTFE heater is nichrom.

Устройство работает следующим .образом.The device works as follows.

Свариваемые пленки (не показаны)Weldable films (not shown)

помещают между антиадгезионными прокладками и привод т их в плотный т контакт. При этом антиадгезионна  прокладка 4, не наруша  герметичности и деформиру сь, выбирает зазор 7placed between the release liners and bring them into tight contact. In this case, the anti-adhesive gasket 4, without breaking the tightness and deforming, chooses a gap 7

до ленточного нагревател  3, входит в плотный контакт с последним и путем теплопередачи и усили , передаваемого через корпус 1 и действующего заданное врем , осуществл етс  сварка before the tape heater 3, comes into close contact with the latter and by heat transfer and the force transmitted through the housing 1 and the current set time, welding is carried out

пленок. При этом воздух из зазора 7 передавливаетс  в ёмкость 6. По окончании сварки прекращают контакт между полученным сварным швом и сварочным узлом. При этом антиадгезионна  films. At the same time, the air from the gap 7 is squeezed into the container 6. At the end of welding, the contact between the obtained weld and the welding unit is terminated. At the same time anti-adhesive

55 прокладка, выход  из -контакта со55 laying, exit from contact with

сварньВ4 швом за счет сил упругих деформации и вьфавнивани  давлени  воздуха в буферной ёмкости 6 и за311185354welded by a seam due to the forces of elastic deformation and increasing the air pressure in the buffer tank 6 and 3111185354

зоре 7, выходит из контакта с нагре- прокладки, что повьшает надежность нательной лентой 3 и образует с по- {работы устройства, качество сварноследней зазор 1-3 мм. Тем самым ис- го шва и, соответственно, качество ключаетс  прогар антиадгезионной упаковки.Dore 7, comes out of contact with the heating strip, which increases the reliability of the neck 3 and forms a working-lateral clearance of 1-3 mm from the device’s operation. Thus, the seam and, accordingly, the quality of the burnout of the adhesive packaging.

Claims (1)

УСТРОЙСТВО ДЛЯ ТЕРМОИМПУЛЬСНОЙ СВАРКИ ПОЛИМЕРНЫХ ПЛЁНОК, содержащее корпус, на котором закреплены теплоизоляционная прокладка, ленточный нагреватель и эластичная антиадгезионная прокладка, образующая зазор с нагревателем, о’ тличающееся тем, что, с целью повышения надежности работы устройства, эластичная антиадгезионная прокладка выполнена в виде герметичной буферной емкости, заполненной газом.DEVICE FOR THERMAL PULSE WELDING OF POLYMER FILMS, comprising a housing on which a heat-insulating gasket, a tape heater and an elastic release liner are formed, forming a gap with a heater, characterized in that, in order to increase the reliability of the device, the elastic release liner is made in the form of a tight buffer containers filled with gas.
SU833534782A 1983-01-10 1983-01-10 Device for thermal-pulse sealing of polymeric films SU1118535A1 (en)

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SU833534782A SU1118535A1 (en) 1983-01-10 1983-01-10 Device for thermal-pulse sealing of polymeric films

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Application Number Priority Date Filing Date Title
SU833534782A SU1118535A1 (en) 1983-01-10 1983-01-10 Device for thermal-pulse sealing of polymeric films

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1116574A2 (en) * 2000-01-14 2001-07-18 Sealed Air Corporation Heat sealer for thermoplastic film

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
1. Авторское свидетельство СССР № 663597, кл. В 29 С 27/06, 1977. 2. Патент DE № 1909894, кл. В 29 С 27/06, опублик. 1973 (прототип). *

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1116574A2 (en) * 2000-01-14 2001-07-18 Sealed Air Corporation Heat sealer for thermoplastic film
EP1116574A3 (en) * 2000-01-14 2002-08-07 Sealed Air Corporation Heat sealer for thermoplastic film
US6719867B1 (en) 2000-01-14 2004-04-13 Robert J. Mileti Heat sealer for thermoplastic films

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