SI8311830A8 - Method of manufacturing crossing element, especially end of crossing elements for rails - Google Patents

Method of manufacturing crossing element, especially end of crossing elements for rails Download PDF

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Publication number
SI8311830A8
SI8311830A8 SI8311830A SI8311830A SI8311830A8 SI 8311830 A8 SI8311830 A8 SI 8311830A8 SI 8311830 A SI8311830 A SI 8311830A SI 8311830 A SI8311830 A SI 8311830A SI 8311830 A8 SI8311830 A8 SI 8311830A8
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Slovenia
Prior art keywords
tip
crossing
rails
steel
intersection
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Application number
SI8311830A
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Slovenian (sl)
Inventor
Hubert Augustin
Robert Pirker
Original Assignee
Voest Alpine Eisenbahnsysteme
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Priority claimed from AT0345782A external-priority patent/AT374846B/en
Application filed by Voest Alpine Eisenbahnsysteme filed Critical Voest Alpine Eisenbahnsysteme
Publication of SI8311830A8 publication Critical patent/SI8311830A8/en

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VOEST-ALPINE AktiengesellschaftVOEST-ALPINE Aktiengesellschaft

Postopek za izdelavo križiščnega elementa, predvsem konice križiščnega elementaThe process for making the intersection element, in particular the tips of the intersection element

Področje tehnike, v katero spada izumFIELD OF THE INVENTION

Izum se nanaša na postopek za izdelavo križiščnega elementa, predvsem konice križiščnega elementa iz jekla za križišča ali kretnice tirnic.The invention relates to a process for the manufacture of an intersection element, in particular the tips of an intersection element made of steel for intersections or track switches.

Tehnični problemA technical problem

Križiščni elementi so pri kotaljenju koles tirničnega vozila izpostavljeni visokim obremenitvam in visoki obrabi, zlasti če se kolesa kotalijo s krilne tirnice na konico križišč nega elementa oz. s konice križiščnega elementa na krilno tirni co. Obremenitev konice križiščnega elementa je posebno visoka pri preteku kolesa s krilne tirnice na konico in ne sorazmerno narašča z večjimi osnimi obremenitvami in predvsem s povečan2 jem voznih hitrosti, teko da lahko pride na konici do večjih deformacij, ki opazno zmanjšajo obratovalno dobo križiščnih elementov.Crossing elements are subjected to high loads and high wear when rolling the wheels of a rail vehicle, especially if the wheels are rolled from the wing rail to the tip of the intersection or. from the tip of the intersection element to the wing rail co. The load on the tip of the crossover element is particularly high when passing the wheel from the wing rail to the tip, and does not increase proportionally with larger axle loads and especially with increased driving speeds, except that major deformations can occur at the tip, which significantly reduce the service life of the crossover elements.

Stanje tehnikeThe state of the art

Da bi se izognili udarnemu učinku kolesa na konico križiščnega elementa, so znani križiščni elementi s premičnimi krilnimi tirnicami oz. s premičnimi konicami. Z naleganjem konice križiščnega elementa na krilno tirnico oz. z naleganjem krilne tirnice na konico križiščnega elementa se ustvari neprekinjena vozna površina. Taki križiščni elementi pa zahtevajo posebne prestavijalne priprave in so ustrezno zamotani in dragi.In order to avoid the impact of the wheel on the tip of the crossover element, the crossover elements with movable wing rails and / or blades are known. with movable tips. By pinching the tip of the intersection element on the wing rail or. by placing the wing rail on the tip of the intersection, a continuous running surface is created. Such intersections, however, require special gearing and are suitably wrapped and expensive.

Nadelje je znano, da vgradijo križiščne elemente s posebnimi lastnostmi materiala. Znani materiali s posebno dobrimi obrabnimi lastnostmi in visoko sposobnostjo obremenjevanja v območju kotaljenja kolesa so manganska trda jekla kakor tudi visoko poboljšana^ nizkolegirana jekla. Ta jekla pa se mora deti s priključenimi deli križiščnega elementa oz. s tirnicami dobro zvariti, da so uporabljiva v modernem zgornjem stroju, pri katerem gre za zvarjene tirnice brez vrzeli. Varjenje menganskega trdega jekla pa tudi nizko legiranih poboljšanih konic križiščnega elementa z materiali tirnice pa zahteva zaradi omejene primernosti za varjenje teh jekel posebne ukrepe, ki so prav tako zelo zahtevni. Znano je tudi, da uporabijo v območju kotaljenja kolesa sestavljen vezanTerminals are known to incorporate intersecting elements with particular material properties. Known materials with particularly good wear properties and high load capacity in the rolling range of the wheel are manganese hard steels as well as highly improved ^ low alloy steels. These steels, however, must be detached with the connected parts of the intersection element or. the rails are well welded to make them usable in a modern upper machine with welded rails without gaps. Welding of Manganese hard steel, as well as low alloy improved tips of the junction element with rail materials, requires special measures, which are also very demanding, because of their limited suitability for welding these steels. It is also known to use compound wheels in the rolling range

- 3 material, pri čemer se obrabno trdni del v območju kotaljenja kolesa nanese z nenačelnim varjenjem.- 3 materials, where the wear-solid part is applied by non-precision welding in the wheel rolling range.

Pri vseh teh izvedbah križiščnih elementov so v območju kotaljenja kolesa, torej na krilni tirnici in na konici križiščnega elementa, uporabljeni bodisi isti material ali različni materiali z ne zelo različno trdnostjo. Presenetljivo pa se je pokazalo, da pri uporabi visokotrdnega in s tem obrabno 'visok^obstojnega materiala za konico samo zadošča, da pustimo krilno tirnico tudi v območju kotaljenja kolesa v normalni izvedbi (v V8ljenem stanju).In all these embodiments of the intersection, either the same material or different materials of not very different strength are used in the rolling region of the wheel, that is, on the wing rail and at the tip of the intersection. Surprisingly, when using a high-strength and thus wear-resistant material for the tip, it is sufficient to leave the wing rail even in the rolling range of the wheel in the normal version (in V8 condition).

Opis rešitve tehničnega problemaDescription of solution to a technical problem

Po izumu pa predlagamo, da konico križiščneg8 elementa oz. tekalno ploskev za kolo na križiščnem elementu izdelamo iz utrjajočega jekla naslednje sestave:According to the invention, however, it is proposed that the tip of the intersection 8 element or. The wheel tread on the cross member is made of hardening steel of the following composition:

C C 0,01 0.01 do to 0,05 % 0.05% Al 0 do 0,2 % Al 0 to 0.2% Si Si 0,01 0.01 do to 0,2 % 0.2% B 0 do 0,1 % B 0 to 0.1% Mn Mn 0,01 0.01 do to 0,2 % 0.2% Zr 0 do 0,1 % Zr 0 to 0.1% Co Co 0 0 do to 15 % 15% Mo Mo 1,5 1.5 do to 6 % 6% Ni It is not 7 7 do to 20 % 20% Ti You 0,1 0.1 do to 1 % 1% Cr Cr 0 0 do to 15 % 15% Pri uporabi tega When using this jekla lahko steels can celotna konica križiščnega ele- the entire tip of the intersection ele- menta si you're a mint estoji estoji iz from tovrstnega of this kind jekla, pri čemer se da konico iz of steel, giving the tip of

delati z rezanjem ali z odrezovalno obdelavo iz enega kosa tovrstnega jekla. Na ta način je omogočena izdelava križiščnihwork by cutting or cutting off one piece of this kind of steel. In this way it is possible to make intersections

- 4 elementov, ki prenašajo nejvišje obremenitve, na gospodaren način. Vrsta jekla, ki se uporablja za konice križiščnih elementov po izumUj doslej v zgornjem stroju še ni našla uporabe in spada v skupino martenzitnih utrjejočih jekel. Jeklo je dobro varljivo in v stanju žarjenja v raztopini dobro obdelovalno. Takšne vrste jekla se odlikujejo po tem, da pri držanju na 200 do 600°C prejmejo zelo visoko trdoto pri dobri žilavosti, ki se doseže z martenzitno pretvorbo in/ali izločitvijo medkovinskih faz. Dosegljiva trdnost leži pri nekako 1800 do 2200 N/mm^.- 4 load-bearing elements in an economical way. The type of steel used for the tips of the intersection elements of the invention has hitherto not been found in the upper machine and belongs to the group of martensitic hardening steels. The steel is well weldable and in the annealing condition in the solution well machinable. Such types of steel are distinguished by the fact that, when held at 200 to 600 ° C, they receive a very high hardness at good toughness, which is achieved by martensitic conversion and / or elimination of interfacial phases. The attainable strength lies at about 1800 to 2200 N / mm ^.

Na prednosten način se križiščni element oz. konica križiščnega elementa po izumu izdela s tem, da se tekalna ploskev za kolo izdela z nanaŠalnim varjenjem na osnovno telo iz standardnega jekla za tirnice. Pri tem gre lahko za nanašelno varjenje debeline približno 15 mm.In a preferred manner, the intersection element or. the tip of the intersection element according to the invention is made by the fact that the tread for the bicycle is made by applying welding to the base body of standard steel rails. This can be a welding of about 15 mm in thickness.

-5Najboljši način za gospodarsko izkoriščanje izuma-5Best Way to Economically Utilize Invention

Za izdelavo konice križiščnega elementa oz, tekalne ploskve za kolo na križiščnem elementu uporabimo utrjajoče jeklo s sestavo:To make the tip of the intersection element or tread for a bicycle on the intersection element, we use hardening steel with the following composition:

C 0,01 do 0,05 %, Si 0,01 do 0,2 %, Mn 0,01 do 0,2 %,C 0.01 to 0.05%, Si 0.01 to 0.2%, Mn 0.01 to 0.2%,

Co 0 do 15 %, Mo 1,5 do 6 %, Ni 7 do 20 %, Ti 0,1 do 1 %, Cr 0 do 13 %, Al 0 do 0,2 %, B 0 do 0,1 %, Zr 0 do 0,1 %.Co 0 to 15%, Mo 1.5 to 6%, Ni 7 to 20%, Ti 0.1 to 1%, Cr 0 to 13%, Al 0 to 0.2%, B 0 to 0.1%, Zr 0 to 0.1%.

To jeklo, ki spada v skupino utrjajočih martenzitnih jekel, nanašalno navarirao na osnovno telo iz standardnega jekla za tirnice. Debelina nanosa je okoli 15 mm. Nato izvedemo popuščanje pri 200 do 600°C in s tem dosežemo trdnost od 1800 do 2200 N/mm2.This steel, which belongs to the group of hardening martensitic steels, was applied on a base body of standard steel for rails. The thickness of the coating is about 15 mm. Subsequently, the relaxation is carried out at 200 to 600 ° C to achieve a strength of 1800 to 2200 N / mm 2 .

ZaFor

VOEST-ALPINE Aktiengesellschaft:VOEST-ALPINE Aktiengesellschaft:

PATENTNI ZAHTEVEKPATENT APPLICATION

Postopek za izdelavo križiščnega elementa, predvsem konice križiščnega elementa, iz jekla za križišča ali kretnice tirnic, označen s tem, da na osnovno telo nanesemo tekalno ploskev za kolo z nanašalnim varjenjem utrjajoČega jekla s sestavo:A method for making a cross member, in particular the tip of a cross member, of steel for intersections or track switches, characterized in that a treadmill is applied to the base body by means of welding hardening steel with the composition:

C C 0,01 do 0.01 to 0,05 0.05 % % Al Al 0 0 do to 0,2 0.2 % % Si Si 0,01 0.01 do to 0,2 0.2 % % B B 0 0 do to 0,1 0.1 % % Mn Mn 0,01 0.01 do to 0,2 0.2 % % Zr Zr 0 0 do to 0,1 0.1 % , %, Co Co 0 0 do to 15 15 % % Mo Mo do to 6 6 % % Ni It is not 7 7 do to 20 20 % % Ti You 0,1 0.1 do to 1 1 % % Cr Cr 0 0 do to 13 13 % %

v debelini približno 15 mm, nakar izvedemo popuščanje optimalno pri 200° do 600°C.in a thickness of about 15 mm, and then loosening optimally at 200 ° to 600 ° C.

ZaFor

VOEST-ALPINE AktiengesellschaftVOEST-ALPINE Aktiengesellschaft

18747-ΙΧ-85/ΚΑ18747-ΙΧ-85 / ΚΑ

Claims (1)

POVZETEKSUMMARY Opisan je postopek za izdelavo križiščnega elementa, predvsem konice križiščnega elementa, iz jekla za križišča ali kretnice tirnic, pri katerem na osnovno telo nanesemo tekalno ploskev za kolo z nanašalnim varjenjem utrjajočega jekla s sestavo:A process for the manufacture of a cross member, in particular the tip of a cross member, of steel for intersections or rail switches, whereby a tread is applied to the base body for a bicycle by applying welding hardening steel with the following composition: C C 0,04 do 0.04 to 0,05 0.05 % % Al Al 0 0 do to 0,2 0.2 % % Si Si 0,04 0.04 do to 0,2 0.2 % % B B 0 0 do to 0,1 0.1 % % Mn Mn 0,04 0.04 do to 0,2 0.2 % % Zr Zr 0 0 do to 0,1 0.1 % . %. Co Co 0 0 do to 15 15 % % Mo Mo 1,5 1.5 do to 6 6 % % Ni It is not 7 7 do to 20 20 % % Ti You 0,4 0.4 do to 4 4 % % Cr Cr 0 0 do to 13 13 % %
v debelini približno 15 mm, nakar izvedemo popuščanje opti malno pri 200° do 600°C.approx.
SI8311830A 1982-09-15 1983-09-08 Method of manufacturing crossing element, especially end of crossing elements for rails SI8311830A8 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
AT0345782A AT374846B (en) 1982-09-15 1982-09-15 HEART PIECE, IN PARTICULAR HEART PIECE TIP, FOR RAIL CROSSINGS OR SWITCHES, AND METHOD FOR THE PRODUCTION THEREOF
YU1830/83A YU43193B (en) 1982-09-15 1983-09-08 Method of manufacturing crossing element, especially end of crossing element for rails

Publications (1)

Publication Number Publication Date
SI8311830A8 true SI8311830A8 (en) 1996-02-29

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Country Status (1)

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