SI26348A - Circular position encoder and method for correcting assembly errors - Google Patents

Circular position encoder and method for correcting assembly errors Download PDF

Info

Publication number
SI26348A
SI26348A SI202200064A SI202200064A SI26348A SI 26348 A SI26348 A SI 26348A SI 202200064 A SI202200064 A SI 202200064A SI 202200064 A SI202200064 A SI 202200064A SI 26348 A SI26348 A SI 26348A
Authority
SI
Slovenia
Prior art keywords
measuring
circular position
position encoder
angle
measured system
Prior art date
Application number
SI202200064A
Other languages
Slovenian (sl)
Inventor
Jure Zdovc
Original Assignee
Rls Merilna Tehnika D.O.O.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Rls Merilna Tehnika D.O.O. filed Critical Rls Merilna Tehnika D.O.O.
Priority to SI202200064A priority Critical patent/SI26348A/en
Publication of SI26348A publication Critical patent/SI26348A/en

Links

Landscapes

  • Transmission And Conversion Of Sensor Element Output (AREA)

Abstract

Predmet izuma je krožni dajalnik položaja (2), katerega izhodna informacija vsebuje podatek o položaju rotacijskega merjenega sistema (1), in metodo za odpravljanje napake v izhodni informaciji, ki nastane zaradi netočne montaže krožnega dajalnika položaja (2) na rotacijski merjeni sistem (1). Krožni dajalnik položaja (2) vključuje primarni merilni sklop (2a) in sekundarni merilni sklop (2b), ki sta povezana z mehansko povezavo (3), ki omogoča medsebojno rotacijsko gibanje merilnih sklopov (2a, 2b) okoliosi (A'). Primarni merilni sklop (2a) je fiksno povezan s primarnim glavnim delom (1 a) merjenega sistema (1), sekundarni merilni sklop (2b) je fleksibilno povezan s sekundarnim glavnim delom (1 b) merjenega sistema (1) preko omejevalno povezovalnih sredstev (6), ročice (4) in korekcijskega merilnega elementa (5), s čimer je omogočeno, da se primarni merilni sklop (2a) krožno giba skupaj s primarnim glavnim delom (1 a). Kadar os (A) in os (A') nista poravnani, se sekundarni merilni sklop (2b) premika gledena sekundarni glavni del (1 b) merjenega sistema (1), ki je praviloma statičen, na tak način, da se krožno gibanje krožnega dajalnika položaja (2) pretvori v linearno gibanje korekcijskega merilnega elementa (5) oziroma njemu pripadajoče merilne točke (M), katere gibanje merimo z linearnim senzorjem (7).The subject of the invention is a circular position encoder (2), whose output information contains information about the position of the rotary measured system (1), and a method for correcting an error in the output information caused by inaccurate mounting of the circular position encoder (2) on the rotary measured system (1) ). The circular position encoder (2) includes a primary measuring assembly (2a) and a secondary measuring assembly (2b), which are connected by a mechanical connection (3) that enables mutual rotational movement of the measuring assemblies (2a, 2b) around the axis (A'). The primary measuring assembly (2a) is fixedly connected to the primary main part (1 a) of the measured system (1), the secondary measuring assembly (2b) is flexibly connected to the secondary main part (1 b) of the measured system (1) via limiting connecting means ( 6), the lever (4) and the correction measuring element (5), which enables the primary measuring assembly (2a) to move circularly together with the primary main part (1a). When axis (A) and axis (A') are not aligned, the secondary measuring assembly (2b) moves relative to the secondary main part (1b) of the measured system (1), which is generally static, in such a way that the circular movement of the circular converts the position encoder (2) into linear movement of the correction measuring element (5) or its corresponding measuring point (M), the movement of which is measured with a linear sensor (7).

Description

Krožni dajalnik položaja in metoda za odpravljanje napak zaradi montažeCircular position encoder and method for correcting assembly errors

Zadevni izum se nanaša na krožni dajalnik položaja, katerega izhodna informacija vsebuje podatek o položaju rotacijskega merjenega sistema, in metodo za odpravljanje napake v izhodni informaciji, ki nastane zaradi netočne montaže krožnega dajalnika položaja na rotacijski merjeni sistem.The invention in question relates to a circular position transmitter whose output information contains information about the position of a rotary measured system, and a method for correcting an error in the output information caused by inaccurate mounting of the circular position transmitter on a rotary measured system.

Znani so krožni dajalniki položaja, ki so montirani na rotacijske merjene sisteme, na primer na stroju z rotirajočo robotsko roko, in so namenjeni zaznavanju položaja enega od glavnih delov merjenega sistema, na primer robotske roke, glede na drugega od glavnih delov merjenega sistema, na primer glede na statični del stroja, na katerega je pritrjena robotska roka, in podajanju položaja v izhodni informaciji v želeni obliki, na primer v analogni ali digitalni obliki. Običajno je položaj v izhodni informaciji izražen ali izrazljiv v obliki kota med glavnima deloma merjenega sistema ali spremembe kota, ki je posledica krožnega gibanja enega od glavnih delov merjenega sistema glede na drugega od glavnih delov merjenega sistema. Na primer, krožni dajalniki položaja so razkriti med drugim v US4319188.Circular position encoders are known, which are mounted on rotary measured systems, for example on a machine with a rotating robotic arm, and are intended to detect the position of one of the main parts of the measured system, for example the robotic arm, with respect to another of the main parts of the measured system, on example, with respect to the static part of the machine to which the robotic arm is attached, and giving the position in the output information in the desired form, for example in analog or digital form. Usually, the position in the output information is expressed or expressible in the form of an angle between the main parts of the measured system or a change in the angle resulting from the circular movement of one of the main parts of the measured system relative to another of the main parts of the measured system. For example, circular position encoders are disclosed in, inter alia, US4319188.

V praksi je točna mehanska montaža krožnih dajalnikov položaja na vsakokratne merjene sisteme zelo zahtevna in če krožni dajalnik položaja ni po montaži dodatno umerjen, pogosto prihaja do znatnih napak v izhodni informaciji. Pri montaži krožnega dajalnika položaja na rotacijski merjeni sistem pride do netočnosti, namreč da se os A vrtenja merjenega sistema ne ujema povsem z osjo A' vrtenja krožnega dajalnika položaja, kar povzroči, da izhodna informacija vsebuje napačen položaj merjenega sistema. Na primer, pogosto krožni dajalniki položaja vsebujejo obroč z magnetnim zapisom in čitalno glavo z magnetnimi senzorji, pri čemer se obroč pritrdi na rotacijsko robotsko roko, čitalno glavo pa na statični del stroja. Robotska roka, kot primarni glavni del merjenega sistema, se krožno giba okoli osi A glede na statični del stroja, kot sekundarni glavni del merjenega sistema. Pri montaži obroča na robotsko roko skoraj vedno pride do netočnosti, namreč da se os A' vrtenja obroča po montaži ne ujema povsem z omenjeno osjo A merjenega sistema, zato podatek o položaju (kotu) merjenega sistema v izhodni informaciji krožnega dajalnika vsebuje napako, ki je neželena.In practice, the exact mechanical assembly of circular position encoders on the systems being measured each time is very demanding, and if the circular position encoder is not additionally calibrated after assembly, significant errors in the output information often occur. When mounting a circular position encoder on a rotary measured system, an inaccuracy occurs, namely that the axis A of rotation of the measured system does not completely match the axis A' of rotation of the circular position encoder, which causes the output information to contain the wrong position of the measured system. For example, circular position encoders often contain a ring with magnetic recording and a readhead with magnetic sensors, where the ring is attached to a rotating robotic arm and the readhead is attached to a static part of the machine. The robotic arm, as the primary main part of the measured system, moves circularly around the A axis relative to the static part of the machine, as the secondary main part of the measured system. When mounting the ring on the robot arm, there is almost always an inaccuracy, namely that the axis A' of the ring's rotation after assembly does not completely match the mentioned axis A of the measured system, therefore the information about the position (angle) of the measured system in the output information of the circular encoder contains an error, which is unwanted.

Krožni dajalnik položaja ter metoda po zadevnem izumu sta namenjena zaznavanju in odpravljanju napake v izhodni informaciji zaradi netočne montaže krožnega dajalnika položaja na merjeni sistem.The circular position encoder and the method according to the relevant invention are intended to detect and correct the error in the output information due to inaccurate mounting of the circular position encoder on the measured system.

Izum je podrobneje opisan v nadaljevanju in predstavljen z izvedbenim primerom in na slikah:The invention is described in more detail below and presented with an example and in pictures:

slika 1: izvedbeni primer krožnega dajalnika položaja po izumu, ko je montiran na merjeni sistem;Figure 1: an embodiment of the circular position transmitter according to the invention, when it is mounted on the measured system;

slika 2: izvedbeni primer krožnega dajalnika položaja po izumu, ko je montiran na merjeni sistem v vertikalnem prerezu;Figure 2: an embodiment of the circular position transmitter according to the invention, when it is mounted on the measured system in a vertical section;

slika 3: ravnina xy koordinatnega sistema z relevantnimi točkami za prikaz napake v izhodni informaciji zaradi neporavnanosti osi A in A'.Figure 3: The xy plane of the coordinate system with relevant points to show the error in the output information due to the misalignment of the A and A' axes.

V splošnem rotacijski merjeni sistemi, na primer robotski stroji ali drugi avtomatsko vodeni sistemi, vsebujejo primarni glavni del ter sekundarni glavni del, pri čemer se eden od teh delov, na primer primarni glavni del, krožno giba okrog osi A glede na drugega, na primer sekundarni glavni del. Možno je tudi obratno, namreč da se sekundarni glavni del krožno giba glede na primarni glavni del, vendar bomo zgolj za potrebe zadevnega opisa predpostavili, da se primarni glavni del krožno giba glede na sekundarni glavni del. Da lahko robotske stroje ali druge avtomatsko vodene sisteme upravljamo, potrebujemo informacijo o položaju posamičnih delov stroja. Zato je v splošnem potreben podatek o položaju, konkretneje kotu ali spremembi kota, med primarnim glavnim delom in sekundarnim glavnim delom merjenega sistema, za kar se uporabi krožne dajalnike položaja.In general, rotationally measured systems, for example robotic machines or other automatically controlled systems, comprise a primary main part and a secondary main part, where one of these parts, for example the primary main part, rotates around an axis A with respect to the other, for example secondary main part. The reverse is also possible, namely that the secondary main part moves circularly with respect to the primary main part, but for the purposes of the relevant description we will assume that the primary main part moves circularly with respect to the secondary main part. In order to operate robotic machines or other automatically controlled systems, we need information about the position of individual parts of the machine. Therefore, information about the position, more specifically the angle or the change of the angle, between the primary main part and the secondary main part of the measured system is generally required, for which circular position encoders are used.

Krožni dajalnik položaja 2 po zadevnem izumu za določanje položaja enega od glavnih delov 1a, 1b merjenega sistema 1 glede na drugega od glavnih delov 1a, 1b merjenega sistema 1, prednostno za določanje kota ali spremembe kota med glavnima deloma 1a, 1b merjenega sistema 1, vsebuje dva merilna sklopa: primarni merilni sklop 2a in sekundarni merilni sklop 2b, pri čemer je primarni merilni sklop 2a prirejen za povezavo s primarnim glavnim delom 1a merjenega sistema 1, in je sekundarni merilni sklop 2b prirejen za povezavo s sekundarnim glavnim delom 1 b merjenega sistema 1.Circular position sensor 2 according to the invention in question for determining the position of one of the main parts 1a, 1b of the measured system 1 relative to the other of the main parts 1a, 1b of the measured system 1, preferably for determining the angle or changing the angle between the main parts 1a, 1b of the measured system 1, contains two measuring assemblies: a primary measuring assembly 2a and a secondary measuring assembly 2b, whereby the primary measuring assembly 2a is adapted to be connected to the primary main part 1a of the measured system 1, and the secondary measuring assembly 2b is adapted to be connected to the secondary main part 1b of the measured of system 1.

En od omenjenih merilnih sklopov 2a, 2b ima funkcijo informacijskega merilnega sklopa, medtem ko ima drugi od omenjenih merilnih sklopov 2a, 2b funkcijo čitalnega merilnega sklopa. V znanem stanju tehnike so razkriti krožni dajalniki položaja, ki vsebujejo informacijski merilni sklop, na primer eno ali več krožnih magnetnih sledi na obroču, katerih magnetni zapis se spreminja glede na položaj, ter čitalni merilni sklop za branje informacijskega merilnega sklopa, na primer čitalno glavo s Hallovimi magnetnimi senzorji. Poleg magnetnih krožnih dajalnikov položaja so poznani tudi optični krožni dajalniki položaja, pri katerih informacijski merilni sklop je izveden kot optični obroč, ki vsebuje na primer optično sled z razdelbami različne optične odbojnosti razporejene v določenem rastru. Čitalni merilni sklop je izveden kot optična čitalna glava, ki vsebuje svetlobni vir, ki osvetljuje optično sled, zaslonke z razdelbami enakega rastra kot optična sled, ter fotodetektorja za zaznavanje deleža svetlobe, ki po odboju na optični sledi pride skozi zaslonko. Za svetlobni vir se večinoma uporablja infrardeče LED diode, ker se valovna dolžina infrardeče svetlobe dovolj razlikuje od valovnih dolžin vidne svetlobe, da je delovanje čitalnega merilnega sklopa skorajda popolnoma neodvisno od prisotnosti ali odsotnosti vidne svetlobe iz okolice.One of the mentioned measuring units 2a, 2b has the function of an information measuring unit, while the other of the mentioned measuring units 2a, 2b has the function of a reading measuring unit. In the known state of the art, circular position transmitters are disclosed which contain an information measuring assembly, for example one or more circular magnetic traces on a ring, the magnetic record of which changes depending on the position, and a reading measuring assembly for reading the information measuring assembly, for example a reading head with Hall magnetic sensors. In addition to magnetic circular position transmitters, optical circular position transmitters are also known, in which the information measuring unit is implemented as an optical ring, which contains, for example, an optical track with divisions of different optical reflectance arranged in a certain grid. The reading measuring unit is implemented as an optical reading head, which contains a light source that illuminates the optical track, apertures with divisions of the same raster as the optical track, and a photodetector for detecting the proportion of light that, after reflection on the optical track, comes through the aperture. For the light source, infrared LEDs are mostly used, because the wavelength of infrared light is sufficiently different from the wavelengths of visible light that the operation of the reading measuring unit is almost completely independent of the presence or absence of visible light from the environment.

Ena od poglavitnih zamisli zadevnega izuma je, da se izdela izboljšani krožni dajalnik položaja 2, pri čemer sta, še predno je krožni dajalnik položaja 2 montiran na rotacijski merjeni sistem 1, primarni merilni sklop 2a in sekundarni merilni sklop 2b medsebojno rotacijsko povezana, da je omogočeno prosto krožno gibanje okrog osi A' enega od obeh merilnih sklopov 2a, 2b okoli drugega od obeh merilnih sklopov 2a, 2b. Na primer, ko je primarni merilni sklop 2a obroč z magnetnim zapisom in je sekundarni merilni sklop 2b čitalna glava, je omogočeno prosto krožno gibanje čitalne glave okoli obroča z magnetnim zapisom. To nam omogoča, da je lahko krožni dajalnik položaja 2 z znanimi metodami umerjen na želeno natančnost merjenja položaja, prednostno kota ali spremembe kota, kot posledice krožnega gibanja enega od merilnih sklopov 2a, 2b glede na drugega od merilnih sklopov 2a, 2b okoli osi A', še predno je dajalnik položaja 2 montiran na merjeni sistem 1. Nato se krožni dajalnik položaja 2 montira na rotacijski merjeni sistem 1 z osjo vrtenja A, in sicer se primarni merilni sklop 2a dajalnika položaja 2 fiksno pritrdi na primarni glavni del 1a merjenega sistema 1, sekundarni merilni sklop 2b pa se na poseben, spodaj podrobneje obrazložen način, fleksibilno poveže s sekundarnim glavnim delom Ib merjenega sistema 1, na tak način, da se krožno gibanje osi A' dajalnika položaja 2 okoli osi A zaradi netočne - ekscentrične montaže, ko os A ni povsem poravnana z osjo A', transformira v linearno gibanje, ki ga lahko pomerimo na znane načine in z matematičnimi metodami izračunamo pogrešek v izhodni informaciji, kije posledica krožnega gibanja osi A' okoli osi A.One of the main ideas of the invention in question is to produce an improved circular position encoder 2, wherein, even before the circular position encoder 2 is mounted on the rotary measuring system 1, the primary measuring assembly 2a and the secondary measuring assembly 2b are rotationally connected to each other so that enabled free circular movement around axis A' of one of the two measuring assemblies 2a, 2b around the other of the two measuring assemblies 2a, 2b. For example, when the primary measurement assembly 2a is a magnetic recording ring and the secondary measurement assembly 2b is a reading head, free circular movement of the reading head around the magnetic recording ring is enabled. This allows us to use known methods to calibrate the circular position encoder 2 to the desired accuracy of position measurement, preferably angle or angle change, as a result of the circular movement of one of the measuring units 2a, 2b relative to the other of the measuring units 2a, 2b around axis A ', the position encoder 2 is first mounted on the measured system 1. Then the circular position encoder 2 is mounted on the rotary measured system 1 with the axis of rotation A, namely the primary measuring assembly 2a of the position encoder 2 is fixedly attached to the primary main part 1a of the measured system 1, and the secondary measuring assembly 2b is flexibly connected to the secondary main part Ib of the measuring system 1 in a special way, explained in more detail below, in such a way that the circular movement of the axis A' of the position transmitter 2 around the axis A due to inaccurate - eccentric mounting, when axis A is not completely aligned with axis A', it transforms into a linear movement, which can be measured in known ways and the error in the output information can be calculated using mathematical methods, which is a result of the circular movement of axis A' around axis A.

Krožni dajalnik položaja 2 po izumu, katerega izvedbeni primer je prikazan na sliki 1 in v prerezu na sliki 2, poleg zgoraj omenjenih merilnih sklopov, namreč primarnega merilnega sklopa 2a, ki je prirejen za fiksno povezavo s primarnim glavnim delom 1 a merjenega sistema 1, in sekundarnega merilnega sklopa 2b, vsebuje tudi naslednje elemente:The circular position sensor 2 according to the invention, the embodiment of which is shown in Figure 1 and in cross-section in Figure 2, in addition to the above-mentioned measuring units, namely the primary measuring unit 2a, which is adapted for a fixed connection to the primary main part 1a of the measured system 1, and secondary measuring assembly 2b, also contains the following elements:

- Mehansko povezavo 3 med primarnim merilnim sklopom 2a in sekundarnim merilnim sklopom 2b, ki omogoča medsebojno rotacijsko gibanje enega od obeh merilnih sklopov glede na drugega od obeh merilnih sklopov okrog osi A'.- Mechanical connection 3 between the primary measuring assembly 2a and the secondary measuring assembly 2b, which enables mutual rotational movement of one of the two measuring assemblies relative to the other of the two measuring assemblies around the axis A'.

Ročico 4, ki je je fiksno pritrjena glede na sekundarni merilni sklop 2b in se krožno giba okoli osi A' glede na primarni merilni sklop 2a.Lever 4, which is fixed in relation to the secondary measuring assembly 2b and moves circularly around the axis A' in relation to the primary measuring assembly 2a.

Korekcijski merilni element 5 z merilno točko M, ki je pritrjen na ročico 4, tako da je omogočeno gibanje korekcijskega merilnega elementa 5 oziroma merilne točke M z ročico 4 okoli osi A' na razdalji d1.The correction measuring element 5 with the measuring point M, which is attached to the handle 4, so that the movement of the correcting measuring element 5 or the measuring point M with the handle 4 around the axis A' at a distance d1 is enabled.

- Omejevalno povezovalna sredstva 6, ki so prirejena za pritrditev na sekundarni glavni del 1b merjenega sistema 1 in za sodelovanje s korekcijskim merilnim elementom 5 na tak način, da se omogoči gibanje korekcijskega merilnega elementa 5 vsebinsko le v linearni smeri, prednostno v radialni smeri glede na os A oziroma v smeri x koordinatnega sistema xyz, ki je prikazan na sliki 3 in ki je določen tako, da na x koordinatni osi leži merilna točka M in je ravnina xy pravokotna na os A, pri čemer je izhodišče koordinatnega sistema točka C, v kateri os A seka omenjeno ravnino; s čimer se ustvari fleksibilna povezava med sekundarnim merilnim sklopom 2b in sekundarnim glavnim delom Ib merjenega sistema 1.- Limiting connecting means 6, which are adapted to be attached to the secondary main part 1b of the measuring system 1 and to cooperate with the correction measuring element 5 in such a way as to enable the movement of the correction measuring element 5 essentially only in the linear direction, preferably in the radial direction with respect to on the A axis or in the x direction of the xyz coordinate system, which is shown in Figure 3 and which is determined so that the measuring point M lies on the x coordinate axis and the xy plane is perpendicular to the A axis, with the starting point of the coordinate system being point C, in which axis A intersects said plane; thus creating a flexible connection between the secondary measuring assembly 2b and the secondary main part Ib of the measured system 1.

Linearni senzor 7, ki linearni mehanski pomik pretvori v signal pomika, bodisi analogni ali digitalni, in sodeluje s korekcijskim merilnim elementom 5, tako da meri premik merilne točke M v linearni smeri, prednostno v smeri osi x definiranega koordinatnega sistema. Linearni senzor 7 je fiksno pritrjen glede na sekundarni glavni del 1b merjenega sistema 1.The linear sensor 7, which converts the linear mechanical displacement into a displacement signal, either analog or digital, and cooperates with the correction measuring element 5, so that it measures the displacement of the measuring point M in a linear direction, preferably in the direction of the x-axis of the defined coordinate system. The linear sensor 7 is fixedly fixed with respect to the secondary main part 1b of the measured system 1.

Za mehansko povezavo 3 je bistveno, da omogoča zanesljivo in ponovljivo rotacijsko gibanje primarnega merilnega sklopa 2a glede na sekundarni merilni sklop 2b, saj le na ta način krožni dajalnik položaja 2 omogoča želene rezultate.It is essential for the mechanical connection 3 that it enables a reliable and repeatable rotational movement of the primary measuring assembly 2a with respect to the secondary measuring assembly 2b, because only in this way does the circular position encoder 2 enable the desired results.

Signal pomika linearnega senzorja 7 se z uporabo matematičnih metod, ki bodo primeroma opisane spodaj, uporabi za izračun pogreška pri določanju položaja, prednostno kota ali spremembe kota, v izhodni informaciji in posledično za korekcijo položaja v izhodni informaciji, namreč tistega pogreška, ki nastane zaradi zgoraj opisane netočne montaže krožnega dajalnika položaja 2 na merjeni sistem 1, in sicer netočne montaže, ki povzroči neujemanje osi A z osjo A'. Kot omenjeno, točka C predstavlja točko v kateri os A seka ravnino xy zgoraj definiranega koordinatnega sistema. Točka C' pa predstavlja točko v kateri os A' seka ravnino xy zgoraj definiranega koordinatnega sistema.The displacement signal of the linear sensor 7 is used to calculate the error in the determination of the position, preferably the angle or the change of the angle, in the output information, using mathematical methods that will be described below for example, and consequently to correct the position in the output information, namely the error that occurs due to the above-described inaccurate mounting of the circular position encoder 2 on the measured system 1, namely inaccurate mounting that causes a mismatch between axis A and axis A'. As mentioned, point C represents the point where axis A intersects the xy plane of the coordinate system defined above. Point C' represents the point where axis A' intersects the xy plane of the coordinate system defined above.

Predno je krožni dajalnik položaja 2 po zadevnem izumu montiran na merjeni sistem 1, se primarni merilni sklop 2a in sekundarni merilni sklop 2b, ki sta medsebojno povezana z mehansko povezavo 3, umeri na želeno točnost merjenja položaja na znane načine. Na primer, v enem od izvedbenih primerov, je želena točnost merjenja dosežena na tak način, da je mehanska povezava 3 izdelana in montirana med merilna sklopa 2a, 2b z dovolj majhnimi mehanskimi tolerancami, da omogoča želeno natančnost krožnega gibanja enega od merilnih sklopov 2a, 2b okrog osi A', na primer čitalne glave 2b na konstantni razdalji do obroča z magnetnim zapisom 2a. V drugačnem izvedbenem primeru, ko mehanska povezava 3 ne zagotavlja dovolj majhnih mehanskih toleranc krožnega gibanja, umerimo krožni dajalnik položaja 2 na želeno točnost merjenja s primerjavo izhodne informacije z dovolj točnim referenčnim krožnim dajalnikom položaja in po potrebi dodatno obdelavo izhodne informacije.Before the circular position sensor 2 according to the invention in question is mounted on the measured system 1, the primary measuring assembly 2a and the secondary measuring assembly 2b, which are interconnected by a mechanical connection 3, are calibrated to the desired position measurement accuracy in known ways. For example, in one of the implementation examples, the desired measurement accuracy is achieved in such a way that the mechanical connection 3 is manufactured and mounted between the measuring assemblies 2a, 2b with small enough mechanical tolerances to enable the desired accuracy of the circular movement of one of the measuring assemblies 2a, 2b around the axis A', for example the reading head 2b at a constant distance to the magnetic recording ring 2a. In a different embodiment, when the mechanical connection 3 does not provide sufficiently small mechanical tolerances of circular movement, we calibrate the circular position encoder 2 to the desired measurement accuracy by comparing the output information with a sufficiently accurate reference circular position encoder and, if necessary, additionally processing the output information.

Ko je krožni dajalnik položaja 2 po zadevnem izumu umerjen na želeno natančnost merjenja položaja, se ga montira na merjeni sistem 1 in sicer na sledeči način. Primarni merilni sklop 2a je fiksno pritrjen na primarni glavni del 1a merjenega sistema 1. Sekundarni merilni sklop 2b pa je fleksibilno povezan s sekundarnim glavnim delom 1b merjenega sistema 1 preko omejevalno povezovalnih sredstev 6 ter korekcijskega merilnega elementa 5 na zgoraj opisani način. Taka montaža krožnega dajalnika položaja 2 po zadevnem izumu omogoča, da se primarni merilni sklop 2a krožno giba skupaj s primarnim glavnim delom 1 a. Kadar os A in os A' nista poravnani, se sekundarni merilni sklop 2b zaradi fleksibilne povezave premika glede na sekundarni glavni del 1b merjenega sistema 1, kije praviloma statičen, na tak način, da se krožno gibanje krožnega dajalnika položaja 2 oziroma točke C' okoli C pretvori v linearno gibanje korekcijskega merilnega elementa 5 oziroma njemu pripadajoče merilne točke M, katere gibanje merimo z linearnim senzorjem 7.When the circular position transmitter 2 according to the relevant invention is calibrated to the desired position measurement accuracy, it is mounted on the measured system 1 in the following manner. The primary measuring assembly 2a is fixedly attached to the primary main part 1a of the measured system 1. The secondary measuring assembly 2b is flexibly connected to the secondary main part 1b of the measured system 1 via the limiting connecting means 6 and the correcting measuring element 5 in the manner described above. Such mounting of the circular position encoder 2 according to the invention in question allows the primary measuring assembly 2a to move circularly together with the primary main part 1a. When axis A and axis A' are not aligned, due to the flexible connection, the secondary measuring assembly 2b moves with respect to the secondary main part 1b of the measured system 1, which is generally static, in such a way that the circular movement of the circular encoder of position 2 or point C' around C is converted into a linear movement of the correction measuring element 5 or the measuring point M belonging to it, the movement of which is measured with the linear sensor 7.

Metoda umerjanjaCalibration method

Ko je krožni dajalnik položaja 2 po zadevnem izumu montiran na merjeni sistem 1 na zgoraj opisani način, se krožni dajalnik položaja 2 umeri na tak način, da se primarni glavni del 1a ter z njim primarni merilni sklop 2a zasuka in pri tem spremlja izhodno informacijo krožnega dajalnika položaja 2 in signal pomika linearnega senzorja 7. Zasuk merjenega sistema 1 se med umerjanjem lahko izvede za cel obrat, za del obrata, ali celo za več obratov. S poznavanjem konstrukcije krožnega dajalnika položaja 2 in načina montaže na merjeni sistem 1 lahko z matematičnimi metodami, ki bodo primeroma opisane v nadaljevanju s sklicevanjem na sliko 3, izračunamo pogrešek v položaju merjenega sistema 1, ki je izražen ali izrazljiv v izhodni informaciji. Z uporabo matematičnih metod v postopku umeritve je mogoče v prvem koraku izračunati amplitudo ekscentričnosti, ki je na sliki 3 predstavljena kot razdalja e med točkama C in C, ter fazo ekscentričnosti, ki je na sliki 3 izražena v kotu β, ki ga oklepajo točke CCG ali HCB. Iz amplitude e in faze β ekscentričnosti je nato v drugem koraku mogoče izračunati napako meritve zaradi ekscentričnosti, ki je na sliki 3 izražena v kotu a, ki ga odštejemo od izmerjene vrednosti kota <pmer krožnega dajalnika položaja, da se izračuna pravilen kot φ zasuka merjenega sistema navkljub netočni ekscentrični montaži:When the circular position encoder 2 according to the invention in question is mounted on the measured system 1 in the manner described above, the circular position encoder 2 is calibrated in such a way that the primary main part 1a and with it the primary measuring assembly 2a rotates and in the process monitors the output information of the circular of the position transmitter 2 and the displacement signal of the linear sensor 7. During calibration, the rotation of the measured system 1 can be performed for a whole revolution, for a part of a revolution, or even for several revolutions. By knowing the construction of the circular encoder of the position 2 and the method of mounting on the measured system 1, we can calculate the error in the position of the measured system 1, which is expressed or expressible in the output information, using mathematical methods, which will be described below with reference to Figure 3. Using mathematical methods in the calibration process, it is possible to calculate in the first step the amplitude of the eccentricity, which is represented in Figure 3 as the distance e between points C and C, and the phase of the eccentricity, which is expressed in Figure 3 in the angle β enclosed by the CCG points or HCB. From the amplitude e and the phase β of the eccentricity, it is then possible to calculate in the second step the measurement error due to the eccentricity, which in Figure 3 is expressed in the angle a, which is subtracted from the measured value of the angle <p mer of the circular position encoder in order to calculate the correct rotation angle φ of the measured system despite inaccurate eccentric mounting:

Ψ = Vmer ’ «Ψ = Vmer ’ «

Kot rečeno, slika 3 predstavlja xy ravnino zgoraj definiranega koordinatnega sistema in najpomembnejše točke v njem za predstavitev ene od možnih metod za uporabo v enem od izvedbenih primerov, ko krožni dajalnik položaja 2 meri kot merjenega sistema 1. Primarni merilni sklop 2a je v tem primeru informacijski merilni sklop, na primer magnetni obroč, ki je fiksno pritrjen na primarni glavni del 1a merjenega sistema 1, medtem ko je sekundarni merilni sklop 2b izveden kot čitalni merilni sklop, na primer magnetna čitalna glava, ki je fleksibilno povezana s sekundarnim glavnim delom 1b merjenega sistema 1, kot je opisano zgoraj.As mentioned, figure 3 represents the xy plane of the coordinate system defined above and the most important points in it to represent one of the possible methods for use in one of the implementation examples where the circular position encoder 2 measures the angle of the measured system 1. The primary measuring assembly 2a in this case is an information measuring assembly, for example a magnetic ring, which is fixedly attached to the primary main part 1a of the measured system 1, while the secondary measuring assembly 2b is implemented as a reading measuring assembly, for example a magnetic reading head, which is flexibly connected to the secondary main part 1b of the measured system 1 as described above.

V izvedbenem primeru, ko se namesto magnetnega krožnega dajalnika položaja uporabi optični dajalnik položaja, je primarni merilni sklop 2a oziroma informacijski merilni sklop izveden kot obroč z optično sledjo, sekundarni merilni sklop 2b oziroma čitalni merilni sklop pa je izveden kot optični čitalec z opcijskim virom svetlobe.In the embodiment, when an optical position encoder is used instead of a magnetic circular position encoder, the primary measuring unit 2a or the information measuring unit is implemented as a ring with an optical track, while the secondary measuring unit 2b or the reading measuring unit is implemented as an optical reader with an optional light source .

Slika 3 ne predstavlja realnih razmerij med dimenzijami, ampak je amplituda ekscentričnosti e zaradi nazornosti namerno pretirano velika. Točka C predstavlja središče kroženja merjenega sistema 1, kjer os A prebada ravnino xy, medtem ko točka C' predstavlja središče kroženja krožnega dajalnika položaja 2, kjer os A' prebada xy ravnino. Zaradi ekscentričnosti bo točka C' ob vrtenju primarnega glavnega dela 1a merjenega sistema 1 krožila okoli točke C na razdalji e, kar predstavlja amplitudo ekscentričnosti. Manjša krožnica ima središče v točki C in predstavlja kroženje merjenega sistema 1. Večja krožnica ima središče v točki C' in predstavlja kroženje krožnega dajalnika položaja 2. Točka J predstavlja trenutni položaj sekundarnega merilnega sklopa 2b (čitalne glave). Izhodiščna točka B simbolično predstavlja fizično točko na primarnem merilnem sklopu 2a (magnetnem obroču), nad katero čitalna glava 2b oziroma krožni dajalnik položaja 2 izmeri kot ^mer= 0· Kot β predstavlja fazo ekscentričnosti in ga oklepajo točke CCG, pri čemer je daljica CG vzporedna daljici C'B. Merilna točka M se nahaja na korekcijskemu merilnemu elementu 5, kateremu je omejeno gibanje na tak način, da se lahko giba le v smeri osi x in je na konstantni razdalji d1 od točke C, ker je ta razdalja določena z geometrijo ročice 4. Točki M je omejeno gibanje v smeri y osi, zato je njena vrednost v smeri y koordinate ves čas umeritve enaka nič.Figure 3 does not represent the real relations between the dimensions, but the amplitude of the eccentricity e is intentionally exaggerated for clarity. Point C represents the center of rotation of the measured system 1, where axis A pierces the xy plane, while point C' represents the center of rotation of the circular position encoder 2, where axis A' pierces the xy plane. Due to the eccentricity, when the primary main part 1a of the measured system 1 rotates, the point C' will orbit around the point C at a distance e, which represents the amplitude of the eccentricity. The smaller circle has its center at point C and represents the circulation of the measured system 1. The larger circle has its center at point C' and represents the circulation of the circular position encoder 2. Point J represents the current position of the secondary measuring assembly 2b (reading head). The starting point B symbolically represents the physical point on the primary measuring assembly 2a (magnetic ring), above which the reading head 2b or the circular position encoder 2 measures the angle ^ mer = 0· The angle β represents the eccentricity phase and is bounded by the points CCG, with the distance CG parallel to the distance C'B. The measuring point M is located on the correction measuring element 5, whose movement is limited in such a way that it can only move in the direction of the x axis and is at a constant distance d1 from the point C, because this distance is determined by the geometry of the lever 4. Points M is a limited movement in the direction of the y axis, so its value in the direction of the y coordinate is equal to zero throughout the calibration.

Geometrijo ekscentričnosti opišemo s trikotnikom CCM. V prvem koraku umeritve merjeni sistem 1 zavrtimo prednostno za en krog okrog točke C, pri čemer krožni dajalnik položaja 2 meri kot <pmer (BCJ), linearni senzor 7 pa meri linearni pomik merilne točke M vzdolž koordinate x.The geometry of the eccentricity is described by the triangle CCM. In the first calibration step, the measured system 1 is preferably rotated for one circle around point C, whereby the circular position encoder 2 measures the angle <p mer (BCJ), and the linear sensor 7 measures the linear displacement of the measuring point M along the x coordinate.

Trikotniku CCM pripada kosinusna enačba:The cosine equation belongs to the triangle CCM:

dl2 = e2 + m2 — 2 e m εοε(φ + β), pri čemer d1 predstavlja dolžino ročice 4, e predstavlja amplitudo ekscentra (razdalja med C in C), β predstavlja fazo ekscentra in m predstavlja trenutno oddaljenost točke M od koordinatnega izhodišča (x koordinata točke M).dl 2 = e 2 + m 2 — 2 em εοε(φ + β), where d1 represents the length of the lever 4, e represents the amplitude of the eccentric (distance between C and C), β represents the phase of the eccentric and m represents the current distance of the point M from coordinate origin (x coordinate of point M).

Če je enačba rešena na m, dobimo enačbo:If the equation is solved for m, we get the equation:

m = e cos(<p + /?) + ^/dl2 + ε2(εο32(φ + β) - 1))m = e cos(<p + /?) + ^/dl 2 + ε 2 (εο3 2 (φ + β) - 1))

Celoten člen s korenom razširimo v Taylorjevo vrsto:We expand the entire term with the root into a Taylor series:

e2 e4 //1 \4 m = e cos(<p + β} + dl + — (cos(2(<p + /?)) + 3) + —j(εο32(φ + /?) + l)2 + O (— 4al 8alJ \\dl/e 2 e 4 //1 \ 4 m = e cos(<p + β} + dl + — (cos(2(<p + /?)) + 3) + —j(εο3 2 (φ + /?) + l) 2 + O (— 4al 8al J \\dl/

Iz dobljenega je mogoče narediti dva zaključka:Two conclusions can be drawn from the obtained results:

- že drugi člen enačbe je reda —, kar je za majhne e in velike d1 praktično zanemarljivo, tretji člen pa je celo še veliko manjši; in- already the second term of the equation is of order —, which is practically negligible for small e and large d1, and the third term is even much smaller; and

- linearne koeficiente je mogoče iz meritve izračunati s pomočjo Fourierove transformacije. Vsi členi Taylorjeve vrste imajo frekvenco višjo od fundamentalne, tako da jih je mogoče s Fourierovo transformacijo zlahka izločili.- linear coefficients can be calculated from the measurement using Fourier transformation. All terms of the Taylor series have a frequency higher than the fundamental one, so they can be easily removed by Fourier transformation.

S temi utemeljitvami se lahko zgornjo enačbo za potrebe izračuna poenostavi na:With these justifications, the above equation can be simplified for calculation purposes to:

m = e οοδ(φ + β) + KONST.m = e οοδ(φ + β) + CONST.

Pri čemer KONST. predstavlja konstantno vrednost, ki se ne spreminja s kotom φ.Whereas CONST. represents a constant value that does not change with the angle φ.

V prvem koraku izračuna prvega približka amplitude in faze ekscentra je privzeto, da je pravilni kot merjenega sistema kot φ (GCM ali BCF) enak kotu <pmer (BOJ). Ko nad signalom m v odvisnosti od vrtenja merjenega sistema in merjenjem (pmer izvedemo Fourierovo transformacijo, iz rezultatov dobimo amplitudo e ekscentra, oziroma njen prvi približek, in fazo β ekscentra, oziroma njen prvi približek, saj sta namreč amplituda in faza ekscentra enaki amplitudi in fazi prvega harmonika Fourierove transformacije.In the first step of the calculation of the first approximation of the eccentric amplitude and phase, it is assumed that the correct angle of the measured system angle φ (GCM or BCF) is equal to the angle <p mer (BOJ). When a Fourier transformation is performed on the signal mv of the dependence on the rotation of the measured system and the measurement (p mer) , from the results we get the amplitude e of the eccentric, or its first approximation, and the phase β of the eccentric, or its first approximation, since the amplitude and the phase of the eccentric are equal to the amplitude and phase of the first harmonic of the Fourier transform.

V drugem koraku je izračunan kot a napake, ki predstavlja razliko med pravilnim kotom zasuka φ in izmerjenim kotom referenčnega sistema <pmer, na sledeč način. Na sliki 3 je kot a prikazan med točkami JCF, ker pa je daljica C'F po definiciji vzporedna z x osjo pa je to tudi kot med točkami CMC.In the second step, the error angle a is calculated, which represents the difference between the correct rotation angle φ and the measured angle of the reference system <p mer , in the following way. In Figure 3, the angle a is shown between the points JCF, but since the distance C'F is by definition parallel to the x axis, this is also the angle between the points CMC.

Tudi pri tem prvem izračunu približka kota a se predpostavi, da je pravilni kot merjenega sistema φ (GCM ali BCF) enak kotu <pmer (BCJ). Z uporabo sinusnega izreka:Even in this first calculation of the approximation of the angle a, it is assumed that the correct angle of the measured system φ (GCM or BCF) is equal to the angle <p mer (BCJ). Using the sine theorem:

dl e είη(φ + β) sin(a) se izpelje enačbo za kot a:dl e είη(φ + β) sin(a) the equation for the angle a is derived:

a - sin-1 είη(φ + β)^a - sin -1 είη(φ + β)^

Čeprav je enačba dovolj enostavna za izračun, se jo lahko za boljšo predstavo razvije v Taylorjevo vrsto:Although the equation is easy enough to calculate, it can be expanded into a Taylor series for better representation:

α = -5ΐη(φ + ^+-(-) 5ίη3(φ + β) +0^(-) Jα = - 5 ΐη(φ + ^+-(-) 5 ίη 3 (φ + β) +0^(-) J

Iz slednje enačbe je razvidno, da je za majhne amplitude ekscentra e in velike dolžine dl ročice dominanten le prvi člen, zato je razmerje e proti dl zelo pomembno. Z daljšo ročico d1 se točnost izračuna napake oziroma umeritve povečuje.From the latter equation, it can be seen that for small amplitudes of the eccentric e and large lengths dl of the lever, only the first term is dominant, so the ratio e to dl is very important. With a longer handle d1, the accuracy of the error calculation or calibration increases.

Za izračun prvega približka kota a napake, kot že zgoraj omenjeno, se za kot φ vzame kar izmerjeni φmer' P° potrebi pa se lahko izvede še eno ali več kasnejših iteracij izračuna, pri čemer se pri vsaki naslednji iteraciji za kot φ vzame izmerjeni kot, kije popravljen s kotom napake a iz prejšnje iteracije <P = <Pref - a.For the calculation of the first approximation of the error angle a, as already mentioned above, the measured angle φmer' P° is taken as the angle φ, and if necessary, one or more subsequent iterations of the calculation can be performed, whereby in each subsequent iteration the measured angle is taken as the angle φ , which is corrected by the error angle a from the previous iteration <P = <Pref - a.

Splošno se lahko zapiše, da se za kot φ v iteraciji n vzame kot: φπ - φπ_τ - .In general, it can be written that the angle φ in iteration n is taken as: φ π - φ π _ τ - .

Na ta način je mogoče za vse vrednosti kota Qmer izračunati pripadajoče kote a napake, posledično pa pravilen kot zasuka φ merjenega sistema, in na tak način do zadostne točnosti umeriti krožni dajalnik položaja 2 po montaži na merjeni sistem 1.In this way, it is possible for all values of the angle Q mer to calculate the corresponding error angles a, and consequently the correct rotation angle φ of the measured system, and in this way to calibrate the circular position encoder 2 to sufficient accuracy after mounting on the measured system 1.

Vse matematične izračune v zgoraj opisani metodi se izvaja na znane načine s spominsko procesorskimi zmogljivostmi, ki so dodane krožnemu dajalniku položaja 2 po zadevnem izumu.All mathematical calculations in the method described above are performed in known ways with memory processing capabilities added to the circular position encoder 2 according to the present invention.

Izvedbeni primerImplementation example

Na sliki 1 in 2 je prikazan izvedbeni primer krožnega dajalnika položaja 2, ki je montiran na merjeni sistem 1. Razlika med osjo A in osjo A' je na slikah 1 in 2 poudarjena zaradi nazornosti. V dejanskih primerih je ta razlika precej manjša, in na slikah s tem merilom ne bi bila razvidna. Primarni glavni del 1a merjenega sistema 1 je prikazan shematsko in je v konkretnem izvedbenem primeru statični del stroja. Sekundarni glavni del 1b je v tej izvedbi rotirajoča robotska roka.Figures 1 and 2 show an implementation example of the circular position encoder 2, which is mounted on the measured system 1. The difference between axis A and axis A' is highlighted in figures 1 and 2 for clarity. In actual cases, this difference is much smaller, and would not be visible in pictures with this scale. The primary main part 1a of the measured system 1 is shown schematically and is a static part of the machine in a concrete embodiment. The secondary main part 1b is a rotating robot arm in this embodiment.

Primarni merilni sklop 2a je izveden kot optični obroč, na primer obroč s komercialnim imenom REX proizvajalca Renishaw, sekundarni merilni sklop 2b pa optična čitalna glava, na primer čitalna glava s komercialnim imenom VIONiC™ proizvajalca Renishavv. Izbrani optični obroč in optična čitalna glava dosegata zadostno točnost, in sicer boljšo od dveh kotnih sekund.The primary measuring assembly 2a is implemented as an optical ring, for example a ring with the commercial name REX by Renishaw, and the secondary measuring assembly 2b is an optical reading head, for example a reading head with the commercial name VIONiC™ by Renishaw. The selected optical ring and optical reading head achieve sufficient accuracy, better than two arc seconds.

Mehanska povezava 3 je izvedena kot sistem krogličnih ležajev 3c, ki povezuje in omogoča krožno gibanje med primarnim mehanskim delom 3a in sekundarnim mehanskim delom 3b. Sistem krogličnih ležajev 3c je sestavljen iz dveh setov prednapetih jeklenih krogličnih ležajev, da se zagotovi zadostna stabilnost kroženja. Primarni mehanski del 3a je na eni strani pritrjen na primarni merilni sklop 2a (optični obroč) na drugi strani pa povezan s sistemom krogličnih ležajev 3c. Sekundarni mehanski del 3b je na eni strani pritrjen na sekundarni merilni sklop 2b (optični čitalec) na drugi strani pa povezan s sistemom krogličnih ležajev 3c. Ročica 4, na kateri je nameščen korekcijski merilni element 5, je v tem izvedbenem primeru integrirana z mehansko povezavo 3, konkretno fiksno integrirana s sekundarnim mehanskim delom 3b, saj ročica 4 zagotavlja kroženje korekcijskega merilnega elementa 5 okrog osi A' na razdalji d1, sekundarni mehanski del 3b pa zagotavlja kroženje sekundarnega merilnega sklopa 2b (optičnega čitalca) okrog osi A, oboje glede na primarni merilni sklop 2a (optični obroč). Mehanska povezava 3 je v tem izvedbenem primeru izdelana iz jekla, lahko pa je tudi iz drugih materialov, kot na primer iz aluminija.The mechanical connection 3 is implemented as a system of ball bearings 3c, which connects and enables circular movement between the primary mechanical part 3a and the secondary mechanical part 3b. The 3c ball bearing system consists of two sets of prestressed steel ball bearings to ensure sufficient rotational stability. The primary mechanical part 3a is attached to the primary measuring assembly 2a (optical ring) on one side and connected to the ball bearing system 3c on the other side. The secondary mechanical part 3b is attached to the secondary measuring unit 2b (optical reader) on one side and connected to the ball bearing system 3c on the other side. The lever 4, on which the correction measuring element 5 is installed, is in this embodiment integrated with the mechanical connection 3, specifically fixedly integrated with the secondary mechanical part 3b, since the lever 4 ensures the rotation of the correction measuring element 5 around the axis A' at a distance d1, the secondary and the mechanical part 3b ensures the rotation of the secondary measuring assembly 2b (optical reader) around axis A, both with respect to the primary measuring assembly 2a (optical ring). In this embodiment, the mechanical connection 3 is made of steel, but it can also be made of other materials, such as aluminum.

Korekcijski merilni element 5 je izveden kot standardna kroglica iz safirja za uporabo na merilnih napravah s komercialnim imenom Stylus, proizvajalca Renishavv. Odstopanje od kroglaste oblike mora biti minimalno, saj odstopanja rezultirajo v napaki merjenja. Merilna točka M je v središču kroglice. Kroglica je lahko izdelana tudi iz drugih materialov, kot so rubin, jeklo in drugi materiali, ki omogočajo dovoljšno trdnost in obstojnost materiala ter zanesljivost in natančnost oblike.The correction measuring element 5 is implemented as a standard sapphire ball for use on measuring devices with the commercial name Stylus, manufactured by Renishawv. The deviation from the spherical shape must be minimal, as deviations result in measurement error. The measuring point M is in the center of the ball. The ball can also be made of other materials, such as ruby, steel and other materials that allow sufficient strength and durability of the material as well as the reliability and precision of the shape.

Omejevalno povezovalna sredstva 6 so v tem primeru izvedena kot jeklena mizica 6a z gladko površino, po kateri drsi korekcijski merilni element 5, ter vzmet 6b, ki je na eni strani pritrjena na mizico 6a in na drugi strani na ročico 4 oziroma na sekundarni mehanski del 3b mehanske povezave 3. Mizica 6a in vzmet 6b, ki pritiska korekcijski merilni element 5 ob površino mizice 6a, omejujeta gibanje merilnega elementa 5 (in točke M) v y smeri koordinatnega sistema, kot je prikazan na sliki 3. Omejevalno povezovalna sredstva 6 so preko mizice 6a fiksno pritrjena na sekundarni glavni del Ib merjenega sistema 1. Omejevalno povezovalna sredstva 6 torej po eni strani omejujejo gibanje korekcijskega merilnega elementa 5 v vseh smereh razen v smeri x, po drugi strani pa zagotavljajo fleksibilno povezavo med sekundarnim glavnim delom Ib in sekundarnim merilnim sklopom 2b.In this case, the limiting connecting means 6 are implemented as a steel table 6a with a smooth surface, on which the correction measuring element 5 slides, and a spring 6b, which is attached on one side to the table 6a and on the other side to the lever 4 or to the secondary mechanical part 3b of mechanical connections 3. The table 6a and the spring 6b, which presses the correction measuring element 5 against the surface of the table 6a, limit the movement of the measuring element 5 (and point M) in the y direction of the coordinate system, as shown in Fig. 3. The limiting connecting means 6 are via the tables 6a are fixedly attached to the secondary main part Ib of the measured system 1. The limiting connecting means 6 therefore, on the one hand, limit the movement of the correction measuring element 5 in all directions except the x direction, and on the other hand, they provide a flexible connection between the secondary main part Ib and the secondary measuring set 2b.

Omejevalno povezovalna sredstva 6 so v drugačnem izvedbenem primeru lahko izvedena tudi na druge načine, na primer, z linearnimi ležaji, ki so fiksno pritrjeni glede na sekundarni glavni del 1b in ki omejujejo gibanje korekcijskega merilnega elementa 5 v smeri y in omogočajo gibanje le v smeri x, s čimer je ustvarjena tudi fleksibilna povezava med sekundarni merilnim sklopom 2b oziroma korekcijskim merilnim elementom 5 in sekundarnim glavnim delom 1b merjenega sistema 1.In a different embodiment, the limiting connecting means 6 can also be implemented in other ways, for example, with linear bearings that are fixedly attached to the secondary main part 1b and that limit the movement of the correction measuring element 5 in the y direction and allow movement only in the x, which also creates a flexible connection between the secondary measuring assembly 2b or correction measuring element 5 and the secondary main part 1b of the measured system 1.

Linearni senzor 7 je v tem izvedbenem primeru sestavljen iz telesa 7a linearnega senzorja 7 in merilne ročice 7b, na primer linearni senzor s komercialnim imenom Metro proizvajalca Heidenhain. Telo 7a linearnega senzorja 7 je fiksno pritrjeno glede na sekundarni glavni del 1 b merjenega sistema 1, merilna ročica 7b pa sodeluje s korekcijskim merilnim elementom 5, tako da lahko meri njegov linearni pomik v smeri x osi definiranega koordinatnega sistema. Točnost merjenja linearnega senzorja je boljša od enega mikrometra, prednostno boljša od 0,5 mikrometra.In this embodiment, the linear sensor 7 consists of a body 7a of the linear sensor 7 and a measuring arm 7b, for example a linear sensor with the commercial name Metro of the manufacturer Heidenhain. The body 7a of the linear sensor 7 is fixedly fixed with respect to the secondary main part 1b of the measured system 1, and the measuring arm 7b cooperates with the correction measuring element 5, so that it can measure its linear displacement in the x-axis direction of the defined coordinate system. The measurement accuracy of the linear sensor is better than one micrometer, preferably better than 0.5 micrometer.

V prikazanem izvedbenem primeru (na sliki 1 in 2) je zelo pomembno, da je površina mizice 6a zelo gladka in čista, saj neravnine ali nečistoče povzročajo neželeno gibanje korekcijskega merilnega elementa 5 v smeri y osi, kar povzroči znatne pogreške pri merjenju.In the illustrated example (in Figures 1 and 2) it is very important that the surface of the table 6a is very smooth and clean, as unevenness or impurities cause unwanted movement of the correction measuring element 5 in the direction of the y axis, which causes significant measurement errors.

Krožni dajalnik položaja po izumu je mogoče uporabiti kot samostojni izboljšani krožni dajalnik položaja, katerega umeritev po montaži je enostavnejša kot pri do sedaj poznanih krožnih dajalnikih položaja, in ki po umeritvi ostane na merjenem sistemu.The circular position encoder according to the invention can be used as an independent improved circular position encoder, the calibration of which after assembly is simpler than with circular position encoders known so far, and which remains on the measured system after calibration.

Krožni dajalnik položaja po izumu pa lahko uporabimo tudi kot referenčni krožni dajalnik položaja, ki ga uporabimo za umerjanje običajnega krožnega dajalnika položaja, po tem ko je slednji montiran na merjeni sistem, pri čemer referenčni krožni dajalnik položaja po umeritvi odmontiramo in ga uporabimo za druge montaže. V tem primeru se na merjeni sistem najprej montirata referenčni krožni dajalnik položaja in običajni krožni dajalnik položaja. Nato se umeri referenčni krožni dajalnik položaja, katerega do želene točnosti popravljeno izhodno informacijo uporabimo za umeritev običajnega krožnega dajalnika položaja. Po slednji umeritvi lahko referenčni krožni dajalnik položaja odmontiramo in ga uporabimo za naslednjo montažo in umeritev.The circular position encoder according to the invention can also be used as a reference circular position encoder, which is used to calibrate a conventional circular position encoder, after the latter is mounted on the measured system, whereby the reference circular position encoder is disassembled after calibration and used for other installations . In this case, a reference circular position encoder and a conventional circular position encoder are first mounted on the measured system. Then, a reference circular position encoder is calibrated, whose output information, corrected to the desired accuracy, is used to calibrate a conventional circular position encoder. After the latter calibration, the reference circular encoder can be disassembled and used for the next assembly and calibration.

Krožni dajalnik položaja po izumu je mogoče izboljšati z dodajanjem linearnih senzorjev (ki niso prikazani na slikah), ki merijo morebitni pomik merilne točke M v ostalih smereh. Na primer en dodatni linearni senzor meri neželeni pomik korekcijskega merilnega elementa 5 v smeri y osi, ki nastane na primer zaradi negladkosti površine mizice 6a ali nečistoč na mizici 6a, kar omogoča da se ta pomik upošteva pri izračunu napake zaradi montaže. Nadalje, se lahko doda še en linearni senzor (ki ni prikazan na slikah), ki meri morebitne neželene pomike korekcijskega merilnega elementa 5 v smeri z osi, kar omogoča da se ta pomik upošteva pri izračunu oziroma popravljanju napake zaradi montaže.The circular position encoder according to the invention can be improved by adding linear sensors (not shown in the figures) that measure any displacement of the measuring point M in other directions. For example, one additional linear sensor measures the unwanted movement of the correction measuring element 5 in the direction of the y axis, which is caused, for example, by the unevenness of the surface of the table 6a or impurities on the table 6a, which allows this movement to be taken into account when calculating the error due to assembly. Furthermore, one more linear sensor (not shown in the pictures) can be added, which measures any unwanted displacements of the correction measuring element 5 in the z-axis direction, which allows this displacement to be taken into account when calculating or correcting the error due to assembly.

Claims (16)

Patentni zahtevkiPatent claims 1. Krožni dajalnik položaja (2) za določanje položaja enega od glavnih delov (1a, 1 b) merjenega sistema (1) glede na drugega od glavnih delov (la, Ib) merjenega sistema (1), pri čemer se en od glavnih delov (1a, 1b) merjenega sistema (1) krožno giba okrog osi (A) glede na drugega od glavnih delov (1a, 1b) merjenega sistema (1), vključuje primarni merilni sklop (2a), ki je prirejen za povezavo s primarnim glavnim delom (1a) merjenega sistema (1), in sekundarni merilni sklop (2b), kije prirejen za povezavo s sekundarnim glavnim delom (1b) merjenega sistema (1), pri čemer ima en od merilnih sklopov (2a, 2b) funkcijo informacijskega merilnega sklopa, drugi od omenjenih merilnih sklopov (2a, 2b) pa funkcijo čitalnega merilnega sklopa, označen s tem, da krožni dajalnik položaja (2) dodatno vključuje:1. Circular position encoder (2) for determining the position of one of the main parts (1a, 1b) of the measured system (1) with respect to the other of the main parts (la, Ib) of the measured system (1), whereby one of the main parts (1a, 1b) of the measured system (1) rotates around the axis (A) with respect to the second of the main parts (1a, 1b) of the measured system (1), includes a primary measuring assembly (2a) which is adapted to be connected to the primary main part (1a) of the measured system (1), and the secondary measuring assembly (2b), which is adapted for connection with the secondary main part (1b) of the measured system (1), whereby one of the measuring assemblies (2a, 2b) has the function of an information measuring assembly, and the second of the mentioned measuring assemblies (2a, 2b) has the function of a reading measuring assembly, characterized by the fact that the circular position encoder (2) additionally includes: mehansko povezavo (3) med primarnim merilnim sklopom (2a) in sekundarnim merilnim sklopom (2b), ki omogoča medsebojno rotacijsko gibanje enega od obeh merilnih sklopov glede na drugega od obeh merilnih sklopov okrog osi (A1);a mechanical connection (3) between the primary measuring assembly (2a) and the secondary measuring assembly (2b), which enables mutual rotational movement of one of the two measuring assemblies relative to the other of the two measuring assemblies around the axis (A 1 ); ročico (4), ki je je fiksno pritrjena glede na sekundarni merilni sklop (2b) in se krožno giba okoli osi (A1) glede na primarni merilni sklop (2a);the lever (4), which is fixed in relation to the secondary measuring unit (2b) and moves circularly around the axis (A 1 ) in relation to the primary measuring unit (2a); korekcijski merilni element (5) z merilno točko (M), ki je pritrjen na ročico (4), tako da je omogočeno gibanje korekcijskega merilnega elementa (5) oziroma merilne točke (M) z ročico (4) okoli osi (A') na razdalji (d1);correction measuring element (5) with a measuring point (M), which is attached to the lever (4), so that the movement of the correcting measuring element (5) or the measuring point (M) with the lever (4) around the axis (A') is enabled at distance (d1); - omejevalno povezovalna sredstva (6), ki so prirejena za pritrditev na sekundarni glavni del (1 b) merjenega sistema (1) in za sodelovanje s korekcijskim merilnim elementom (5) na način, da se omogoči gibanje korekcijskega merilnega elementa (5) vsebinsko le v linearni smeri, prednostno v radialni smeri glede na os (A) oziroma v smeri (x) koordinatnega sistema (xyz), kije določen tako, da na (x) koordinatni osi leži merilna točka (M) in je ravnina (xy) pravokotna na os (A), pri čemer je izhodišče koordinatnega sistema točka (C), v kateri os (A) seka omenjeno ravnino; pri čemer omejevalno povezovalna sredstva (6) ustvarijo fleksibilno povezavo med sekundarnim merilnim sklopom (2b) in sekundarnim glavni delom (1b) merjenega sistema (1); in linearni senzor (7), ki je fiksno pritrjen glede na sekundarni glavni del (1b) merjenega sistema (1) in sodeluje s korekcijskim merilnim elementom (5), tako da meri premik merilne točke (M) v linearni smeri, prednostno v smeri osi (x) definiranega koordinatnega sistema.- limiting connecting means (6), which are adapted to be attached to the secondary main part (1 b) of the measured system (1) and to cooperate with the correction measuring element (5) in such a way as to enable the movement of the correction measuring element (5) substantively only in the linear direction, preferably in the radial direction with respect to the axis (A) or in the direction (x) of the coordinate system (xyz), which is determined so that the measuring point (M) lies on the (x) coordinate axis and is the plane (xy) perpendicular to the axis (A), where the starting point of the coordinate system is the point (C) in which the axis (A) intersects the mentioned plane; wherein the limiting connecting means (6) create a flexible connection between the secondary measuring assembly (2b) and the secondary main part (1b) of the measured system (1); and a linear sensor (7) which is fixed with respect to the secondary main part (1b) of the measured system (1) and cooperates with the correction measuring element (5) so as to measure the displacement of the measuring point (M) in a linear direction, preferably in the direction axes (x) of the defined coordinate system. 2. Krožni dajalnik položaja (2) po zahtevku 1, označen s tem, da ima primarni merilni sklop (2a) funkcijo informacijskega merilnega sklopa in je izveden kot obroč z optično sledjo, sekundarni merilni sklop (2b) pa ima funkcijo čitalnega merilnega sklopa in je izveden kot optična čitalna glava.2. Circular position sensor (2) according to claim 1, characterized in that the primary measuring unit (2a) has the function of an information measuring unit and is designed as a ring with an optical track, while the secondary measuring unit (2b) has the function of a reading measuring unit and is implemented as an optical reading head. 3. Krožni dajalnik položaja (2) po zahtevku 1, označen s tem, da ima primarni merilni sklop (2a) funkcijo informacijskega merilnega sklopa in je izveden kot obroč z magnetnim zapisom, sekundarni merilni sklop (2b) pa ima funkcijo čitalnega merilnega sklopa in je izveden kot magnetni senzor.3. Circular position sensor (2) according to claim 1, characterized in that the primary measuring unit (2a) has the function of an information measuring unit and is designed as a ring with magnetic recording, while the secondary measuring unit (2b) has the function of a reading measuring unit and is implemented as a magnetic sensor. 4. Krožni dajalnik položaja (2) po zahtevkih 1 do 3, označen s tem, da mehanska povezava (3) vključuje sistem krogličnih ležajev (3c), primarni mehanski del (3a) in sekundarni mehanski del (3b), pri čemer sistem krogličnih ležajev (3c) povezuje in omogoča krožno gibanje med primarnim mehanskim delom (3a) in sekundarnim mehanskim delom (3b), in pri čemer je primarni mehanski del (3a) pritrjen na primarni merilni sklop (2a), sekundarni mehanski del (3b) pa je pritrjen na sekundarni merilni sklop (2b).4. Circular position encoder (2) according to claims 1 to 3, characterized in that the mechanical connection (3) includes a ball bearing system (3c), a primary mechanical part (3a) and a secondary mechanical part (3b), wherein the ball bearing system of bearings (3c) connects and enables circular movement between the primary mechanical part (3a) and the secondary mechanical part (3b), and wherein the primary mechanical part (3a) is attached to the primary measuring assembly (2a), and the secondary mechanical part (3b) is attached to the secondary measuring assembly (2b). 5. Krožni dajalnik položaja (2) po zahtevkih 1 do 4, označen s tem, da je ročica (4) integrirana s sekundarnim mehanskim delom (3b).5. Circular position encoder (2) according to claims 1 to 4, characterized in that the lever (4) is integrated with the secondary mechanical part (3b). 6. Krožni dajalnik položaja (2) po zahtevkih 1 do 5, označen s tem, da je korekcijski merilni element (5) izveden kot kroglica iz safirja.6. Circular position encoder (2) according to claims 1 to 5, characterized in that the correction measuring element (5) is designed as a sapphire ball. 7. Krožni dajalnik položaja (2) po zahtevkih 1 do 6, označen s tem, da so omejevalno povezovalna sredstva (6) izvedena kot jeklena mizica (6a) z gladko površino, po kateri drsi korekcijski merilni element (5), in vzmet (6b), kije na eni strani pritrjena na mizico (6a) in na drugi strani na ročico (4) ali na sekundarni mehanski del (3b) mehanske povezave (3).7. Circular position transmitter (2) according to claims 1 to 6, characterized in that the limiting connecting means (6) are implemented as a steel table (6a) with a smooth surface on which the correction measuring element (5) slides, and a spring ( 6b), which are attached on one side to the table (6a) and on the other side to the lever (4) or to the secondary mechanical part (3b) of the mechanical connection (3). 8. Krožni dajalnik položaja (2) po zahtevkih 1 do 6, označen s tem, da vsebuje vsaj en dodatni linearni senzor, ki meri pomik korekcijskega merilnega elementa (5) v drugih smereh, prednostno v smeri (y) osi.8. Circular position sensor (2) according to claims 1 to 6, characterized in that it contains at least one additional linear sensor that measures the movement of the correction measuring element (5) in other directions, preferably in the direction of the (y) axis. 9. Metoda umerjanja krožnega dajalnika položaja (2), ki vključuje določitev napake merjenja položaja v izhodni informaciji krožnega dajalnika položaja (2), ki nastane zaradi neporavnanosti osi (A) in (A') zaradi ekscentrične montaže krožnega dajalnika položaja (2) na merjeni sistem (1), označena s tem, da vsebuje naslednje korake:9. The method of calibration of the circular position encoder (2), which includes the determination of the position measurement error in the output information of the circular position encoder (2), which is caused by the misalignment of the axes (A) and (A') due to the eccentric mounting of the circular position encoder (2) on measured system (1), characterized by containing the following steps: a. spremljanje kota (<pmer) v izhodni informaciji ter signala (m) pomika linearnega senzorja (7) med zasukom merjenega sistema (1) za del obrata, celotni obrat, ali več obratov, prednostno za en obrat;a. monitoring the angle (<p mer ) in the output information and the signal (m) of the movement of the linear sensor (7) during the rotation of the measured system (1) for a part of the plant, the entire plant, or several plants, preferably for one plant; b. izračun amplitude ekscentričnosti, ki se odraža v razdalji (e), ter faze ekscentričnosti, ki je izražena v kotu (β) iz podatkov o spreminjanju kota (<pmer) in signala pomika linearnega senzorja (7);b. calculation of the amplitude of the eccentricity, which is reflected in the distance (e), and the phase of the eccentricity, which is expressed in the angle (β) from the data on the change of the angle (<p mer ) and the displacement signal of the linear sensor (7); c. izračun različnih vrednosti kota (a), ki predstavlja napako v merjenju, v odvisnosti od spreminjanja kota (<pmer).c. calculation of different values of the angle (a), which represents the error in the measurement, depending on the change of the angle (<p mer ). 10. Metoda po zahtevku 9, označena s tem, da se za izračun približka amplitude ekscentričnosti (e) ter približka faze ekscentričnosti (/?) v koraku b uporabi Fourierovo transformacijo, ki jo izvedemo nad signalom (m), pri čemer je približek amplitude ekscentričnosti (e) enak amplitudi prvega harmonika Fourierove transformacije, približek faze ekscentričnosti (/?) pa je enak fazi prvega harmonika Fourierove transformacije.10. The method according to claim 9, characterized by the fact that for the calculation of the approximation of the amplitude of the eccentricity (e) and the approximation of the phase of the eccentricity (/?) in step b, a Fourier transformation is used, which is carried out over the signal (m), whereby the approximation of the amplitude is eccentricity (e) is equal to the amplitude of the first harmonic of the Fourier transform, and the approximation of the eccentricity phase (/?) is equal to the phase of the first harmonic of the Fourier transform. 11. Metoda po zahtevkih 9 in 10, označena s tem, da se v koraku c prvi približek kota (a) izračuna po naslednji enačbi a= sin-1 ^5ίη(φ+ pri čemer je pri izračunu poenostavljeno, da je kot (φ) enak izmerjenemu kotu (<pmer).11. The method according to claims 9 and 10, characterized by the fact that in step c the first approximation of the angle (a) is calculated according to the following equation a= sin -1 ^5ίη(φ+), whereby the calculation is simplified that the angle (φ ) equal to the measured angle (<p mer ). 12. Metoda po zahtevku 11, označena s tem, da se izračun kota (a) v koraku c izvede v več iteracijah, pri čemer v prvi iteraciji privzamemo, da je kot (φ) enak izmerjenemu kotu ^mer) , v vsaki naslednji iteraciji n pa se za kot (φ) upošteva rezultat iz predhodne iteracije po sledeči enačbi:12. The method according to claim 11, characterized by the fact that the calculation of the angle (a) in step c is carried out in several iterations, whereby in the first iteration we assume that the angle (φ) is equal to the measured angle ^ mer ), in each subsequent iteration n, for the angle (φ), the result from the previous iteration is taken into account according to the following equation: Φη = Φη-l ^n-1Φη = Φη-l ^n-1 13. Metoda po zahtevkih 9 do 12, pri čemer se pri izračunu amplitude ekscentričnosti (e), faze ekscentričnosti (/?) in kota (a) uporabi signal pomika dodatnih linearnih senzorjev.13. The method according to claims 9 to 12, wherein the displacement signal of the additional linear sensors is used in the calculation of the eccentricity amplitude (e), the eccentricity phase (/?) and the angle (a). 14. Metoda umerjanja drugih krožnih dajalnikov položaja s pomočjo krožnega dajalnika položaja (2) po zahtevkih 1 do 8 kot referenčnega krožnega dajalnika položaja, ki vključuje korake:14. A method of calibrating other circular position encoders using the circular position encoder (2) according to claims 1 to 8 as a reference circular position encoder, comprising the steps of: a. montaža drugega krožnega dajalnika položaja in referenčnega krožnega dajalnika položaja (2) na merjeni sistem (1);a. mounting of the second circular position encoder and the reference circular position encoder (2) on the measured system (1); b. umeritev referenčnega krožnega dajalnika položaja (2) na želeno natančnost merjenja po metodi po zahtevkih 9 do 13;b. calibration of the reference circular position transmitter (2) to the desired measurement accuracy according to the method according to claims 9 to 13; c. umeritev drugega dajalnika položaja s primerjavo izhodne informacije drugega dajalnika položaja z izhodno informacijo umerjenega referenčnega krožnega dajalnika položaja (2).c. calibration of the second position encoder by comparing the output information of the second position encoder with the output information of the calibrated reference circular position encoder (2). 15. Metoda umerjanja po zahtevku 14, označena s tem, da koraku c sledi dodatni korak odstranitve referenčnega krožnega dajalnika položaja (2).15. Calibration method according to claim 14, characterized in that step c is followed by an additional step of removing the reference circular position encoder (2). 16. Uporaba krožnega dajalnika položaja (2) po zahtevkih 1 do 8 kot referenčnega krožnega dajalnika položaja za umerjanje drugih krožnih dajalnikov položaja.16. Use of the circular position encoder (2) according to claims 1 to 8 as a reference circular position encoder for calibrating other circular position encoders.
SI202200064A 2022-04-25 2022-04-25 Circular position encoder and method for correcting assembly errors SI26348A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
SI202200064A SI26348A (en) 2022-04-25 2022-04-25 Circular position encoder and method for correcting assembly errors

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
SI202200064A SI26348A (en) 2022-04-25 2022-04-25 Circular position encoder and method for correcting assembly errors

Publications (1)

Publication Number Publication Date
SI26348A true SI26348A (en) 2023-10-30

Family

ID=88506516

Family Applications (1)

Application Number Title Priority Date Filing Date
SI202200064A SI26348A (en) 2022-04-25 2022-04-25 Circular position encoder and method for correcting assembly errors

Country Status (1)

Country Link
SI (1) SI26348A (en)

Similar Documents

Publication Publication Date Title
US10670383B2 (en) Calibrating and operating rotary devices, in particular for rotating probe heads and/or probes of coordinate measuring machines
US9341500B2 (en) Calibration method and angle measuring method for an angle measuring device, and angle measuring device
US9234773B2 (en) Self-compensating angular encoder
US9778075B2 (en) Rotation angle measurement device and rotation angle measurement method
EP2325612B1 (en) Method for calibrating a rotational angle sensor by means of a laser gyroscope
US7797981B2 (en) Position measuring device
EP3315896B1 (en) Surface shape measuring device and method
EP3289314B1 (en) Method of determining sub-divisional error
CN101371105A (en) Rotary encoder apparatus and method
JP2014178227A (en) Position detector, lens device, imaging system and machining device
US20180245952A1 (en) Encoder apparatus, drive apparatus, stage apparatus, robot apparatus, rotation information acquisition method, and storage medium
US6964102B2 (en) Device and method for detecting the rotational movement of an element rotatably mounted about an axis
EP2899513B1 (en) Rotary encoder with laser interferometer for determining position changes of the stator
CN114636387A (en) Circular grating encoder double-reading-head asymmetric installation eccentric error compensation method
Zhao et al. Improved eccentricity self-detection method based on least square algorithm for polar coordinate encoder
SI26348A (en) Circular position encoder and method for correcting assembly errors
Kiryanov et al. Using the differential method of measurement to control the accuracy of precision angle measuring structures
CN111780967B (en) Turntable transmission precision optical composite detection method capable of correcting eccentric error
Chapman et al. Interferometric calibration of rotary axes
US20200103255A1 (en) Rotary encoder
SU1569523A1 (en) Method of centering rotors
CN112697190A (en) Dynamic calibration method for grating moire signal phase-locked subdivision errors
CN221959531U (en) Light spot rotary encoder device
Hsieh et al. Portable Rotary-angle Detector for Industrial Motor Inspection
Krause et al. Angle metrology at the PTB: current status and developments

Legal Events

Date Code Title Description
OO00 Grant of patent

Effective date: 20231103