SI25471A - Vacuuming device for external vacuuming and food bags welding - Google Patents
Vacuuming device for external vacuuming and food bags welding Download PDFInfo
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- SI25471A SI25471A SI201700212A SI201700212A SI25471A SI 25471 A SI25471 A SI 25471A SI 201700212 A SI201700212 A SI 201700212A SI 201700212 A SI201700212 A SI 201700212A SI 25471 A SI25471 A SI 25471A
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- welding
- lock
- vacuuming
- bag
- cover
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Links
- 238000003466 welding Methods 0.000 title claims abstract description 66
- 235000013305 food Nutrition 0.000 title claims abstract description 26
- 238000010438 heat treatment Methods 0.000 claims abstract description 6
- 238000000034 method Methods 0.000 claims abstract description 6
- 239000002390 adhesive tape Substances 0.000 claims description 7
- 239000000853 adhesive Substances 0.000 claims description 2
- 230000001070 adhesive effect Effects 0.000 claims description 2
- 230000001788 irregular Effects 0.000 claims description 2
- 229920001296 polysiloxane Polymers 0.000 claims description 2
- 230000001105 regulatory effect Effects 0.000 claims 1
- 238000009461 vacuum packaging Methods 0.000 abstract description 2
- 238000003825 pressing Methods 0.000 description 3
- 239000011888 foil Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 235000021485 packed food Nutrition 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000013022 venting Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B31/00—Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
- B65B31/04—Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied
- B65B31/046—Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied the nozzles co-operating, or being combined, with a device for opening or closing the container or wrapper
- B65B31/048—Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied the nozzles co-operating, or being combined, with a device for opening or closing the container or wrapper specially adapted for wrappers or bags
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
- B29C65/22—Heated wire resistive ribbon, resistive band or resistive strip
- B29C65/221—Heated wire resistive ribbon, resistive band or resistive strip characterised by the type of heated wire, resistive ribbon, band or strip
- B29C65/224—Heated wire resistive ribbon, resistive band or resistive strip characterised by the type of heated wire, resistive ribbon, band or strip being a resistive ribbon, a resistive band or a resistive strip
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7841—Holding or clamping means for handling purposes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
- B29C66/431—Joining the articles to themselves
- B29C66/4312—Joining the articles to themselves for making flat seams in tubular or hollow articles, e.g. transversal seams
- B29C66/43121—Closing the ends of tubular or hollow single articles, e.g. closing the ends of bags
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8324—Joining or pressing tools pivoting around one axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/84—Specific machine types or machines suitable for specific applications
- B29C66/849—Packaging machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/84—Specific machine types or machines suitable for specific applications
- B29C66/861—Hand-held tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
- B65B51/14—Applying or generating heat or pressure or combinations thereof by reciprocating or oscillating members
- B65B51/148—Hand-operated members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/001—Joining in special atmospheres
- B29C66/0012—Joining in special atmospheres characterised by the type of environment
- B29C66/0014—Gaseous environments
- B29C66/00145—Vacuum, e.g. partial vacuum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
- B29L2031/7128—Bags, sacks, sachets
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Vacuum Packaging (AREA)
Abstract
Izum sodi v področje malih gospodinjskih aparatov, natančneje v področje eksternih aparatov za vakuumsko pakiranje prehrambnih izdelkov. Bistvo aparata za eksterno vakuumiranje in varjenje vrečk z živili po izumu je v tem, da vključuje pripomoček za pritrjevanje vrečke pred in v času vakuumiranja, mehanizem za samodejno odpiranje pokrova aparata na koncu postopka v avtomatskem delovanju in sistem za samodejni izklop varilnega traku, ki preko tipala temperature zazna delovno temperaturo in tipalo sproži elektronski izklop gretja varilnega traku.The invention belongs to the field of small household appliances, and more specifically to the field of external apparatus for the vacuum packing of food products. The essence of the apparatus for the external vacuuming and welding of food bags according to the invention is that it includes a device for attaching a bag before and during vacuuming, a mechanism for automatically opening the cover of the apparatus at the end of the process in automatic operation and a system for automatically switching off the welding tape which the temperature sensor detects the operating temperature and the sensor triggers the electronic shut off of the heating of the welding tape.
Description
Aparat za eksterno vakuumiranje in varjenje vrečk z živiliApparatus for external vacuuming and welding of food bags
Področje tehnikeField of technology
Izum sodi v področje malih gospodinjskih aparatov, natančneje v področje gospodinjskih aparatov za vakuumsko pakiranje prehrambnih izdelkov.The invention belongs to the field of small household appliances, more precisely to the field of household appliances for vacuum packaging of food products.
Tehnični problemTechnical problem
Izum je zasnovan na problemu, kako v enem aparatu združiti več funkcij, ki bi omogočile optimizacijo postopka priprave in samega vakuumiranja živil. Problem, ki je vedno prisoten pri opravilu spravljanja in vakuumiranja živil za hrambo na daljši rok oziroma hrambo tako pakiranih živil v hladilniku ali zamrzovalniku je v tem, da se zrak iz vrečke težko skoraj popolnoma izčrpa in da je var zanesljiv. Pri gospodinjskem aparatu je zaželeno, da je opravilo čim bolj preprosto, oz. da se ni potrebno v procesu vakuumiranja živila dodatno ukvarjati z dviganjem pokrova in oceni dolžine časa varjenja vrečke. Mehanizem aparata naj bo enostaven in delno avtomatiziran, da bo postopek vakuumiranja in varjenja vrčke z živilom neodvisen od občutka za čas varjenja vrečke kot tudi od spretnosti uporabnika aparata.The invention is based on the problem of how to combine several functions in one apparatus, which would enable the optimization of the process of preparation and vacuuming of food itself. The problem that is always present when storing and vacuuming food for long-term storage or storing such packaged food in the refrigerator or freezer is that the air from the bag is difficult to exhaust almost completely and that the weld is reliable. In the case of a household appliance, it is desirable that the task be as simple as possible, or. that it is not necessary in the process of vacuuming the food to additionally deal with lifting the lid and estimating the length of the welding time of the bag. The mechanism of the appliance should be simple and partially automated, so that the process of vacuuming and welding the food bag is independent of the feeling of the time of welding the bag as well as the skills of the user of the appliance.
Pri varjenju vrečke z živilom je problem regulacija temperature varilnega elementa oziroma čas varjenja, da bi aparat omogočal vakuumiranje z optimalnim nepredušnim varom in krati deloval čim hitreje. Vsi dosedanji sistemi varjenja temeljijo na izbranem času trajanja varjenja, ki je konstanten ali se lahko spreminja izključno na mehanski način z oceno uporabnika in pritiskom na določeni gumb. Pri večkratnem zaporednem ciklusu se varilni sistem pregreva in pri večini vakuumskih vrečk za eksterno vakuumiranje ne zagotavlja več optimalnih pogojev dela, saj se zaradi pregrete oz. pretopljene vrečke izsesa vedno manj zraka iz vrečke in se s tem zmanjšuje kvaliteta shranjevanja živil, obenem pa se porabi več energije kot je potrebno, zaradi prekomerno pregrete vrečke pa var postane nekakovosten. Hkrati je ciklus enostavno predolg in izgubljamo nepotreben čas.When welding a food bag, the problem is the regulation of the temperature of the welding element or the welding time, so that the device enables vacuuming with an optimal airtight weld and works as quickly as possible. All existing welding systems are based on a selected welding duration, which is constant or can be changed exclusively in a mechanical way by user assessment and pressing a certain button. In the case of several consecutive cycles, the welding system overheats and in most vacuum bags for external vacuuming it no longer provides optimal working conditions, as due to overheating or overheated bags suck less and less air out of the bag, thus reducing the quality of food storage, and at the same time more energy is used than necessary, and due to the overheated bag, the weld becomes of poor quality. At the same time, the cycle is simply too long and we are wasting unnecessary time.
Problem premikanja vrečke napolnjene z živili iz optimalnega položaja za vakuumiranje in neželenega premika zaradi teže živil nastane, ker ni možno ali je zelo težko držati vrečko v položaju za vakuumiranje in istočasno spuščati pokrov. V praksi se to izkaže kot problem, zaradi katerega se porabi več folije, saj se uporabljajo vrečke, ki so veliko daljše od optimalnih, da so lahko kvalitetno vakuumirane in zavarjene.The problem of moving the food-filled bag from the optimal vacuuming position and unwanted movement due to the weight of the food arises because it is not possible or very difficult to hold the bag in the vacuum position and lower the lid at the same time. In practice, this proves to be a problem that causes more foil to be used, as bags are used that are much longer than optimal so that they can be well vacuumed and welded.
Znano stanje tehnikeThe prior art
Poznane so mnoge naprave za eksterno vakuumiranje živil z osnovnimi elementi izčrpavanja zraka iz vrečk z živili in varjenja vrečke. Znani so sistemi pritrjevanja vrečk z dodatnimi palicami, ščipalkami in vzmetmi, kakor tudi z nameščanjem v določene utore, ki zahtevajo veliko časa za pritrditev in ne garantirajo držanja v optimalnem položaju.Many devices for external vacuuming of food with the basic elements of exhausting air from food bags and bag welding are known. Bag fastening systems with additional rods, clips and springs are known, as well as with installation in certain grooves, which require a lot of time for fastening and do not guarantee holding in the optimal position.
Poznani sistemi zaklepanja zagotavljajo samo dva končna položaja, zaklenjeno in odklenjeno brez možnosti regulacije. Znani so tudi sistemi dvigovanja varilnih letev, ampak vedno s funkcijo zaklepanja aparata in konstantnim časom varjenja, kar ne zagotavlja optimalnih pogojev dela v zaporednem delovanju.Known locking systems provide only two end positions, locked and unlocked without the possibility of regulation. Welding bar lifting systems are also known, but always with an appliance locking function and a constant welding time, which does not ensure optimal working conditions in sequential operation.
V evropskem patentu št. 1564148 je opisana naprava za ustvarjanje vakuuma v vsebnikih za konzerviranje vakuumsko pakiranih izdelkov. Sestavljena iz ohišja in pokrova ter sistema za izčrpavanje zraka iz vrečke, ki je v roli nameščena v spodnjem delu ohišja. Rezanje vrečke omogoča sistem za zapiranje in rezanje vrečke.In European patent no. 1564148 describes a device for creating a vacuum in containers for preserving vacuum-packed products. It consists of a housing and a cover and a system for exhausting air from a bag, which is placed in a roll in the lower part of the housing. The bag cut allows the system to close and cut the bag.
V CN 203601618U je opisana naprava za vakuumiranje živil, ki ima sistem za izčrpavanje zraka in sistem za varjenje vrečke, ki je zasnovan drugače od pričujočega izuma.CN 203601618U describes a food vacuuming device having an air exhaust system and a bag welding system designed differently from the present invention.
Pri znanih sistemih na aparatih za eksterno vakuumiranje ima uporabnik zasedeno eno roko za dvigovanje in držanje pokrova, tako da se posledično porabi več časa za nastavitev vrečke. Znani so tudi sistemi dvigovanja varilnih letev, ampak vedno s funkcijo zaklepanja aparata in konstantnim časom varjenja, kar ne zagotavlja optimalnih pogojev dela v zaporednem delovanju. Po izumu so znani sistemi pri vakuumskih aparatih optimizirani na enostaven in učinkovit način.With known systems on external vacuum cleaners, the user has one hand occupied to lift and hold the lid, so that more time is spent setting up the bag. Welding bar lifting systems are also known, but always with an appliance locking function and a constant welding time, which does not ensure optimal working conditions in sequential operation. According to the invention, the known systems in vacuum apparatus are optimized in a simple and efficient way.
Opis rešitve tehničnega problemaDescription of the solution to the technical problem
Bistvo aparata za eksterno vakumiranje in varjenje vrečk z živili po izumu je v tem, da vključuje pripomoček za pritrjevanje vrečke pred in v času vakuumiranja, mehanizem za samodejno odpiranje pokrova aparata na koncu postopka v avtomatskem delovanju in sistem za samodejni izklop varilnega traku, ki preko tipala temperature zazna delovno temperaturo in tipalo sproži elektronski izklop gretja varilnega traku.The essence of the apparatus for external vacuuming and welding of food bags according to the invention is that it includes a device for attaching the bag before and during vacuuming, a mechanism for automatically opening the lid of the apparatus at the end of the process in automatic operation and a system for automatic shutdown of the welding tape. the temperature sensor detects the operating temperature and the sensor triggers the electronic switch-off of the welding tape heating.
Aparat za vakuumiranje in varjenje vrečk z živili po izumu bo v nadaljevanju podrobneje opisan na osnovi izvedbenega primera in slik, ki prikazujejo:The apparatus for vacuuming and welding food bags according to the invention will be described in more detail below on the basis of an exemplary example and figures showing:
Slika 1 zunanji videz aparata za eksterno vakuumiranje in varjenje vrečk z živiliFigure 1 external appearance of an apparatus for external vacuuming and welding of food bags
Slika 2 zunanji videz aparata z dvignjenim pokrovomFigure 2 Appearance of the appliance with the lid raised
Slika 3 prerez C - CFigure 3 section C - C
Slika 4 mehanizem zaklepanja pokrovaFigure 4 cover locking mechanism
Slika 5 detajl s temperaturno regulacijoFigure 5 detail with temperature control
Slika 6 prerez A - A s prikazom temperaturne regulacijeFigure 6 section A - A showing the temperature control
Slika 7 delni prikaz pokrova 2 od zgorajFigure 7 is a partial view of the cover 2 from above
Slika 8 delni prikaz pokrova 2 s prikazom zaklepa 8Figure 8 is a partial view of the cover 2 showing the lock 8
Slika 9 prerez C-C s prikazom vzmeti za dvigovanje pokrovaFigure 9 section C-C showing the spring for lifting the cover
Aparat za eksterno vakuumiranje in varjenje vrečk z živili po izumu vsebuje vse že znane funkcionalne enote, kot so vakuumska črpalka v povezavi s sistemom za črpanje zraka iz vrečk z živili, elektroniko, varilni trak za varjenje in mehanizem za zapiranje pokrova, ki so konstrukcijsko zasnovani in izvedeni na nov način.The apparatus for external vacuuming and welding of food bags according to the invention contains all already known functional units, such as a vacuum pump in connection with a system for pumping air from food bags, electronics, welding tape for welding and a mechanism for closing the lid. and implemented in a new way.
Kot prikazuje slika 1 ima aparat za eksterno vakuumiranje in varjenje vrečk z živili ohišje 1, ki je sestavljeno iz spodnjega dela 12, zgornjega dela 11 in pokrova 2. Ohišje 1 ima v stranskem risu obliko ležeče črke U s spodnjim delom 12, ki se po polkrožnem delu, nadaljuje v zgornji del 11. Na zgornjem delu 11 ohišja 1 je v sredini komandna plošča 111. Zgornji del 11 ima na levi strani zožan del 11 a in na desni zožan del 11b, katera imata v zgornjem končnem delu ležišče za vzmet 15 in namestitev ročk 21 a in 21 b pokrova 2.As shown in Figure 1, the apparatus for external vacuuming and welding of food bags has a housing 1 consisting of a lower part 12, an upper part 11 and a cover 2. The housing 1 has the shape of a U-shaped in lateral line with the lower part 12 semicircular part, continues to the upper part 11. On the upper part 11 of the housing 1 there is a control plate 111 in the middle. The upper part 11 has a tapered part 11 a on the left and a narrowed part 11b on the right, which have a spring bearing 15 in the upper end. and installing the cover handles 21 a and 21 b 2.
Ročka 21 b pokrova 2 je oblikovana kot zrcalna slika ročke 21 a, ki ima v spodnjem delu prav tako ležišče 21 a' za namestitev vzmeti 15. Prva vzmet 15 je na eni strani nameščena med zožan del 11a in ročko 21 a, na drugi strani pa je druga vzmet 15 nameščena med zožan del 11 b in ročko 21 b. Pri dvignjenem pokrovu 2 je par vzmeti 15 vpet in neobremenjen in je pri spuščenem pokrovu obremenjen oz. napet (glej sliko 9).The handle 21 b of the cover 2 is designed as a mirror image of the handle 21 a, which in the lower part also has a bearing 21 a 'for installing the spring 15. The first spring 15 is placed on one side between the tapered part 11a and the handle 21 a, on the other side however, a second spring 15 is arranged between the tapered portion 11b and the handle 21b. When the cover 2 is raised, the pair of springs 15 is clamped and unloaded, and when the cover is lowered, it is loaded or unloaded. tense (see Figure 9).
Pokrov 2 ima med ročko 21 a in ročko 21 b zunanjo krožno letev 21, ki oblikovno sovpada s polkrožnim radijem zunanje letve 123 spodnje stranice 12 ohišja 1 (glej sliko 2). V notranjosti zgornjega dela 22 pokrova 2 je na levi strani pritrjen prvi nosilec 24a in na desni strani drugi nosilec 24b za namestitev zaklepov 8 in 8' (glej sliko 7). Nosilec 24a ima v sredini okroglo luknjo, v katero je nameščena kratka os 8c zaklepa 8 (glej sliko 8). Kratka os 8c ima vlogo zatiča. Soosno s središčnico okrogle luknje v nosilcu 24a je okrogla luknja v nosilcu 24b, kamor je nameščena kratka os zaklepa 8'. Vzporedno s prvim nosilcem 24a je tretji nosilec 24c in na drugi strani je vzporedno z drugim nosilcem 24b četrti nosilec 24d. Med nosilec 24a in nosilec 24c je nameščen zaklep 8. Ekscenter 10 zaklepa 8 je preko osi 25 povezan z ekscentrom 10' zaklepa 8', ki je nameščen med nosilec 24d in nosilec 24b. Ekscenter 10 je nameščen med ročko 8a in ročko 8b zaklepa 8 (glej sliko 4). Zaklep 8 je oblikovan kot klešče, kjer sta ročki 8a in 8b premično spojeni z osjo 8c, ki je bližje vrhnjemu delu zaklepa 8. Na drugem koncu zaklepa 8 je med zarezo 8a' na ročki 8a in zarezoThe cover 2 has an outer circular strip 21 between the handle 21 a and the handle 21 b, which coincides in shape with the semicircular radius of the outer strip 123 of the lower side 12 of the housing 1 (see Fig. 2). Inside the upper part 22 of the cover 2, a first bracket 24a is attached on the left side and a second bracket 24b on the right side for mounting the locks 8 and 8 '(see Figure 7). The bracket 24a has a round hole in the middle into which the short axis 8c of the lock 8 is mounted (see Fig. 8). The short axis 8c acts as a pin. Coaxial with the centreline of the round hole in the bracket 24a is the round hole in the bracket 24b, where the short lock axis 8 'is mounted. Parallel to the first support 24a is the third support 24c and on the other side, parallel to the second support 24b is the fourth support 24d. A lock 8 is installed between the bracket 24a and the bracket 24c. The eccentric 10 of the lock 8 is connected via an axis 25 to the eccentric 10 'of the lock 8', which is located between the bracket 24d and the bracket 24b. The eccentric 10 is located between the lever 8a and the lever 8b of the lock 8 (see Fig. 4). The lock 8 is designed as a pliers, where the handles 8a and 8b are movably connected to an axis 8c which is closer to the upper part of the lock 8. At the other end of the lock 8 is between the notch 8a 'on the handle 8a and the notch
8b' na ročki 8b nameščena vzmet 8d. Zaklep 8' je enak kot zaklep 8. Ekscenter 10 in 10' ima v prerezu obliko elipse. Oba ekscentra sta nameščena na os 25.8b 'a spring 8d is mounted on the handle 8b. The lock 8 'is the same as the lock 8. The eccentric 10 and 10' have an ellipse shape in cross section. Both eccentrics are mounted on axis 25.
Pokrov 2 ima v delu 22 obrnjenem proti spodnji stranici 11 ohišja 1, nameščena zaklepa 8 in 8', zgornji del 9a vakuumske komore 9 in potisna silikonska elementa 23 varilnega traku 4. Vrh zaklepa 8 in 8' skozi odprtini 22b in 22a omogoča oprijem s pritrdilnima zatičema 121 a in 121 b na levi in desni strani notranjega dela 121 ohišjaThe cover 2 has locks 8 and 8 'in the part 22 facing the lower side 11 of the housing 1, the upper part 9a of the vacuum chamber 9 and the silicone push elements 23 of the welding strip 4. The top of the lock 8 and 8' through the openings 22b and 22a allows grip with fixing pins 121 a and 121 b on the left and right sides of the inner part 121 of the housing
1. Na delu 121 je tudi spodnji del vakuumske komore 9 in sklop varilne letve 7, pod katerega je nameščen varilni trak 4 s tipalom 4a (glej sliko 5 in 6). S tipalom 4a se meri temperatura varilnega traku 4 in ko je temperatura varilnega traku 4 optimalna za varjenje glede na željo proizvajalca, se aktivira elektronski izklop gretja traku 4. Optimalna temperatura se v prvem ciklusu vakuumiranja dosega najdlje, saj gre trak od hladnega do optimalne temperature, npr. 10 sekund pri debelini vrečke 130 mikronov. Za vakuumiranje in varjenje naslednje vrečke pa se čas krajša in ni potrebno čakati deset sekund, ker ima varilni trak 4 zaradi predgretja iz prejšnjega ciklusa hitreje optimalno temperaturo. Ko tipalo 4a izmeri optimalno temperaturo se aktivira elektronika, ki izklopi gretje varilnega traku 4. Rezultat tega je, da se regulacija temperature varilnega traku 4 v času varjenja vrečke izvaja samodejno.1. The lower part of the vacuum chamber 9 and the assembly of the welding bar 7 are also on the part 121, under which the welding strip 4 with the sensor 4a is placed (see Figures 5 and 6). Sensor 4a measures the temperature of the welding strip 4 and when the temperature of the welding strip 4 is optimal for welding according to the manufacturer's wishes, the electronic heating of strip 4 is activated. The optimum temperature is reached in the first vacuum cycle, as the strip goes from cold to optimal temperature. , e.g. 10 seconds at a bag thickness of 130 microns. However, the time for vacuuming and welding the next bag is shorter and it is not necessary to wait ten seconds, because the welding strip 4 has a faster optimum temperature due to the preheating from the previous cycle. When the sensor 4a measures the optimum temperature, the electronics are activated, which switches off the heating of the welding strip 4. As a result, the temperature control of the welding strip 4 is performed automatically during the welding of the bag.
Aparat za varjenje ima lahko avtomatsko delovanje in manualno delovanje. Pri avtomatskem delovanju se po zaprtju pokrova 2 preko elektronskega tipala avtomatsko aktivira elektronsko vezje, ki vklopi vakuumsko črpalko in pri doseženem predprogramiranem vakuumu (podtlaku) zažene tudi gretje varilnega traku 4. Pokrov bo ostal zaprt zaradi vakuuma, ki ga je držal v delovni poziciji in se po polnjenju vakuumske komore zrakom (odzračevanju sistema ) pokrov samodejno dvigne.The welding machine can have automatic operation and manual operation. In automatic operation, after closing the cover 2, the electronic circuit is automatically activated via the electronic sensor, which switches on the vacuum pump and when the pre-programmed vacuum (vacuum) is reached, the heating of the welding strip 4 is started. the lid lifts automatically after filling the vacuum chamber with air (venting the system).
Aparat za varjenje v manualnem načinu delovanja deluje tako, da se po namestitvi vrečke z živili na lepilni trak za fiksiranje vrečke, zapre pokrov 2 in zaklene z ročko 10a čemur sledi pritisk na gumb START/STOP, ki vključi vakuumsko črpalko. S pritiskom na START/STOP gumb se sproži delovanje vakuumske črpalke in uporabnik na podlagi vgrajenega manometra 112 ali na osnovi ocene kdaj je iz vrečke izčrpano dovolj zraka in pritisne gumb VARJENJE. Vrečka se zavari in po izklopu vakuumske črpalke se vakuumska komora 9 napolni z zrakom in sprosti pokrov 2. Pokrov 2 se odklene z ročko 10a in omogoči delovanje paru vzmeti 15 nameščenih v ročkah 21 a in 21 b pokrova 2, da se samodejno dvigne.In manual mode, the welding machine works by closing the lid 2 and locking it with the handle 10a after placing the food bag on the adhesive tape for fixing the bag, followed by pressing the START / STOP button, which activates the vacuum pump. Pressing the START / STOP button starts the operation of the vacuum pump and the user presses the WELDING button on the basis of the built-in manometer 112 or on the basis of an assessment of when enough air has been pumped out of the bag. The bag is welded and after switching off the vacuum pump, the vacuum chamber 9 is filled with air and the cover 2 is released. The cover 2 is unlocked with the handle 10a and allows a pair of springs 15 located in the covers 21 a and 21 b of the cover 2 to operate automatically.
Vakuumska komora 9 oziroma ustvarjeni vakuum ohranja položaj pokrova 2 v tesnem stiku z varilnim trakom 4, ki preko tipala 4a omogoča merjenje temperature traku 4. Pri večkratnem zaporednem ciklusu vakuumiranja vrečk z živili se v varilnem traku 4 akumulirana temperatura, ki jo sproti izmeri tipalo 4a in posledično sproži krajšanje časa varjenja. Pri tem se količina porabljene energije za varjenje in tudi samega aparata več kot prepolovi, pogoji vakuumiranja vrečke pa ostanejo konstantni. Sistem zagotavlja optimalen vakuum v vrečki od prvega do zadnjega ciklusa in prihranek časa ter energije.The vacuum chamber 9 or the created vacuum maintains the position of the cover 2 in close contact with the welding strip 4, which allows the temperature of the strip 4 to be measured via sensor 4a. In several consecutive cycles of vacuuming food bags, the accumulated temperature is measured in the welding strip 4. and consequently triggers a shortening of the welding time. The amount of energy used for welding and also the apparatus itself is more than halved, and the vacuum conditions of the bag remain constant. The system ensures optimal vacuum in the bag from the first to the last cycle and saves time and energy.
Pričujoči izum rešuje problematiko neželenega premikanja vrečke 6 iz optimalnega položaja za vakuumiranje, ki lahko nastane zaradi teže živil, prekratke vrečke in nezmožnosti držanja vrečke na pravem mestu v vakuumski komori 9 v času spuščanja pokrova 2. V praksi je to resen problem, zaradi katerega se porabi več folije, saj se uporabljajo vrečke, ki so veliko daljše od optimalnih, da so lahko kvalitetno vakuumirane in zavarjene. Pritrjevanje je rešeno z dvostranskim samolepilnim trakom 3 ki je nameščen med varilnim trakom 4 in sprednjim radijem 123 dna 12. Lepilni trak 3 je lahko pred ali za varilnem trakom 4 in tudi pred vakuumsko komoro 9. Pritrjevanje se izvede enostavno tako, da se vrečko 6 namesti v optimalni položaj in pritisne na lepilni trak 3. Namesto dvostranskega lepilnega traku 2 je lahko lepilno sredstvo razporejeno znotraj navideznega ozkega pravokotnika v katerikoli obliki, kot so pike, črte, kvadratki, trikotniki, elipse in podobni pravilni in nepravilni liki. Aparat ima lahko en, dva, tri ali štiri varilne trakove 4.The present invention solves the problem of unwanted movement of the bag 6 from the optimal position for vacuuming, which can occur due to the weight of food, too short bag and inability to keep the bag in the right place in the vacuum chamber 9 during lowering the lid 2. In practice, this is a serious problem. consumes more foil, as bags are used that are much longer than optimal so that they can be well vacuumed and welded. Fastening is solved with double-sided self-adhesive tape 3 which is placed between the welding tape 4 and the front radius 123 of the bottom 12. The adhesive tape 3 can be in front of or behind the welding tape 4 and also in front of the vacuum chamber 9. Fastening is done simply by bag 6 place in optimal position and press on adhesive tape 3. Instead of double-sided adhesive tape 2, the adhesive can be arranged within a seemingly narrow rectangle in any shape such as dots, lines, squares, triangles, ellipses and similar regular and irregular shapes. The appliance may have one, two, three or four welding strips 4.
Samodejno dvigovanje in zadrževanje pokrova 2 v dvignjenem stanju rešuje problematiko manipulacije vsakokratne vrečke 6 z obema rokama po končanem ciklusu vakuumiranja in nastavite nove brez, da bi bil potreben stik s pokrovom 2 ali z držanjem istega.Automatic lifting and holding of the lid 2 in the raised state solves the problem of manipulating the respective bag 6 with both hands after the end of the vacuum cycle and setting new ones without the need to contact the lid 2 or hold it.
Pri znanih sistemih na aparatih za eksterno vakuumiranje ima uporabnik zasedeno eno roko za dvigovanje in držanje pokrova in posledično porabi več časa za nastavitev vrečke 6. Prilagodljiv sistem zaklepanja (slika 4) pokrova 2 rešuje problem z višino tesnil vakuumske komore 9, ki se spreminja pri večkratni uporabi. V praksi je možna situacija, da so tesnila različnih višin in gostote zaradi različnih dobaviteljev, kar je pomembno za potrebe servisa in vzdrževanja. Ta problem se rešuje s povečanjem hoda ekscentra 10 na zaklepu 8 in posledično povečanim hodom zaklepa 8. Obenem se s položajem ekscentra 10 zagotavlja samozavornost sistema zaklepa 8. Položaj ročice 10a ekscentra 10' v položaju za izklop aparata zagotavlja tudi varno shranjevanje aparata v takem položaju, da tesnila 9 niso v delovnem stiku, kar zagotavlja njihovo obstojnost in kvaliteto.With known systems on external vacuum devices, the user has one hand occupied to lift and hold the lid and consequently spends more time adjusting the bag 6. The flexible locking system (Fig. 4) of the lid 2 solves the problem with the height of the vacuum chamber seals 9 reusable. In practice, it is possible that the seals are of different heights and densities due to different suppliers, which is important for service and maintenance needs. This problem is solved by increasing the stroke of the eccentric 10 on the lock 8 and consequently increasing the stroke of the lock 8. At the same time, the position of the eccentric 10 ensures the self-braking of the lock system 8. The position of the lever 10a 10a in the off position that the seals 9 are not in working contact, which ensures their durability and quality.
Claims (8)
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SI201700212A SI25471A (en) | 2017-07-14 | 2017-07-14 | Vacuuming device for external vacuuming and food bags welding |
PCT/SI2018/050022 WO2019013714A1 (en) | 2017-07-14 | 2018-07-13 | A device for external vacuum sealing of bags containing food |
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CN109677673B (en) * | 2019-02-01 | 2023-11-10 | 广东邦泽创科电器股份有限公司 | Automatic locking vacuum sealing machine with upper cover limiting mechanism |
EP3858748A1 (en) * | 2020-02-03 | 2021-08-04 | Laica S.p.a. | Vacuum sealing machine comprising a closure element with a handle |
TWI725869B (en) * | 2020-06-05 | 2021-04-21 | 三菱包裝機械實業有限公司 | Intelligent vacuum packaging machine and vacuum packaging method thereof |
RU2769778C1 (en) * | 2021-08-30 | 2022-04-06 | Российская Федерация, от имени которой выступает Государственная корпорация по атомной энергии "Росатом" (Госкорпорация "Росатом") | Device for products vacuuming |
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US4139037A (en) * | 1977-07-25 | 1979-02-13 | Mcguigan Marie | Bag for collecting waste material |
US4941310A (en) * | 1989-03-31 | 1990-07-17 | Tillia Aktiengesellschaft | Apparatus for vacuum sealing plastic bags |
GB2275442A (en) * | 1993-02-25 | 1994-08-31 | Kwonnie Electrical Products Lt | Vacuum sealing plastics bags |
US5352323A (en) * | 1993-10-20 | 1994-10-04 | Sunfa Plastic Co., Ltd. | Heat sealing apparatus |
US7204067B2 (en) * | 2003-02-27 | 2007-04-17 | Sunbeam Products, Inc. | Vacuum packaging appliance with removable trough |
US9021771B2 (en) * | 2003-07-31 | 2015-05-05 | Sunbeam Products, Inc. | Heat sealer with algorithm for regulating sealing temperature |
WO2012060670A2 (en) * | 2010-11-05 | 2012-05-10 | Lee Kyul-Joo | Vacuum packaging apparatus |
US9422073B2 (en) * | 2011-04-12 | 2016-08-23 | Sunbeam Products, Inc. | Vacuum packaging appliance with roll storage |
KR20130010699A (en) * | 2011-07-19 | 2013-01-29 | 주식회사 롤팩 | Vacuum packing apparatus having fixing member |
KR101235844B1 (en) * | 2012-07-16 | 2013-02-22 | (주)씨에스이 | Vacuum sealer used in house and car |
US20140196405A1 (en) * | 2013-01-14 | 2014-07-17 | Sunbeam Products, Inc. | Vacuum Sealer with a Retractable Heater Bar |
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