SI24208A - Device for preparation of lpg for injection into internal combustion engine - Google Patents
Device for preparation of lpg for injection into internal combustion engine Download PDFInfo
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- SI24208A SI24208A SI201200310A SI201200310A SI24208A SI 24208 A SI24208 A SI 24208A SI 201200310 A SI201200310 A SI 201200310A SI 201200310 A SI201200310 A SI 201200310A SI 24208 A SI24208 A SI 24208A
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- gas
- blades
- slats
- gasification
- water
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- 238000002485 combustion reaction Methods 0.000 title claims abstract description 9
- 238000002360 preparation method Methods 0.000 title claims abstract description 4
- 238000002347 injection Methods 0.000 title 1
- 239000007924 injection Substances 0.000 title 1
- 239000007789 gas Substances 0.000 claims abstract description 34
- 238000002309 gasification Methods 0.000 claims abstract description 22
- 238000001704 evaporation Methods 0.000 claims abstract description 9
- 238000010438 heat treatment Methods 0.000 claims abstract description 7
- 239000003915 liquefied petroleum gas Substances 0.000 claims abstract description 7
- 241000446313 Lamella Species 0.000 claims abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 25
- 239000002826 coolant Substances 0.000 claims description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 5
- 229910052782 aluminium Inorganic materials 0.000 claims description 5
- 229910000838 Al alloy Inorganic materials 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 2
- 230000008016 vaporization Effects 0.000 claims 2
- 230000008020 evaporation Effects 0.000 abstract description 7
- 230000002441 reversible effect Effects 0.000 abstract description 2
- 239000000446 fuel Substances 0.000 description 6
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 4
- 239000007788 liquid Substances 0.000 description 3
- 239000001273 butane Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 2
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 2
- 239000001294 propane Substances 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 230000004043 responsiveness Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000013270 controlled release Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 239000003209 petroleum derivative Substances 0.000 description 1
Landscapes
- Filling Or Discharging Of Gas Storage Vessels (AREA)
Abstract
Izum se nanaša na napravo za pripravo utekočinjenega naftnega plina za doziranje v motor z notranjim izgorevanjem, katere značilnost je v tem, da je medij prenosa toplotne energije oblikovan v laminarnih krivuljah. Plin se, kot je prikazano po vhodu v tlačni del posode (2), deli v dva ali več vzporednih tokov, ki jih ločijo lamele (5). Ukrivljenost lamel (5) povzroča prehajanje plina od ene lamele k drugi in dotikanje obeh ter tako doseganje optimalnega uparjanja, uplinjevanja z oddajanjem toplotne energije. Obratno vlogo izvajajo lamele (6) na ogrevalnem delu (1). Toplotna energija se tako v ogrevalnem delu (1) prenaša na ukrivljene lamele (6), slednje prenašajo toplotno energijo na lamele (5) v uplinjevalnem delu (2). Utekočinjeni naftni plin, ki prehaja v posodo preko ventila (3), se v prisiljenem toku skozi ukrivljene lamele (5) aktivno usmerja v kontakt z lamelami (5) ter ob stiku prevzema nase toplotno energijo.The invention relates to a device for the preparation of liquefied petroleum gas for dosing into an internal combustion engine, the characteristic of which is that the heat transfer medium is formed in laminar curves. The gas, as shown at the entrance to the pressure part of the container (2), is divided into two or more parallel flows separated by the blades (5). The curvature of the lamellae (5) causes the gas to flow from one blade to the other and touching both, thus achieving optimal evaporation, gasification by heat emission. The reversible role is performed by the blades (6) on the heating part (1). Thermal energy is then transferred to the curved blades (6) in the heating part (1), the latter transmitting heat energy to the blades (5) in the gasification part (2). Liquefied petroleum gas which passes through the valve through the valve (3) in the forced flow through the curved blades (5) actively directs into contact with the lamellas (5), and at the contact it assumes its own thermal energy.
Description
[001] Predmet izuma je naprava (razplinjevalec) za pripravo utekočinjenega naftnega plina za doziranje v motor z notranjim izgorevanjem, prednostno plina butan, propan, kot goriva v plinastem stanju za doseganje optimalne odzivnosti pri uplinjanju. Tako imenovani naftni plin je maloprodajno dobavljiv v tekočem stanju pod tlakom cca. 4-15 bar.[001] The object of the invention is a device (degasser) for the preparation of liquefied petroleum gas for dosing into an internal combustion engine, preferably butane gas, propane, as a gas in the gaseous state for optimal response in gasification. The so-called petroleum gas is commercially available in liquid state at a pressure of approx. 4-15 bar.
Tehnični problem [002] Tehnični problem, ki ga rešuje izum je, kako zasnovati tako napravo za pripravo plina iz tekočega stanja v plinasto stanje kot gorivo pod tlakom cca. 0.9 - 3,5 bar, ki bo zagotavljala optimalno odzivnost in pravilno izgorevanje glede na trenutno porabo oziroma potrebo po zagotovitvi prave količine plina pod pravim tlakom in tako zagotavljala posledično preko elektronike vbrizga pravo mešanico goriva in zraka. Naprava po izumu je tudi prirejena za prvo ali drugo vgradnjo v poljubno vozilo.Technical Problem [002] The technical problem to be solved by the invention is how to design such a device for preparing gas from a liquid state to a gaseous state as a fuel under pressure of approx. 0.9 - 3.5 bar, which will provide optimum responsiveness and proper combustion with respect to the current consumption or the need to provide the right amount of gas under the right pressure, thus providing the right mixture of fuel and air via electronics. The device according to the invention is also adapted for the first or second installation in any vehicle.
Znano stanje tehnike [003] Znani tovrstni uparjalniki so izvedeni kot posoda, ki je predeljena s termalno prevodnim materialom (zaradi cenovne primernosti se po navadi uporablja aluminij ali aluminijasta zlitina), ki ločuje vodni ogrevalni del s plinastim izparevalnim delom. Oblika posode mora biti oblikovana tako, da je prenos temperature iz vodnega dela v plinasti del optimalen in zagotavlja hitro in učinkovito uplinjevanje. Oblika plinastega delaje tudi oblikovana tako, daje plin na poti skozi posodo potisnjen ob steno, saj stik plina z aluminjastim medijem povzroča učinkovito uplinjanje. Znani tovrstni uparjalniki tako uporabljajo različne oblike, kjer se posledično zaradi oblike, ustvarjajo centrifugalne sile in ali turbulence zaradi katerih se plin, ki je v stadiju uparjanja, stika z aluminjastimi stenami za doseganje učinkovitega uparjanja (Sl. 3). Pomanjkljivost znanih rešitev je, da turbulence (9), ki nastaja za preprekami, zaradi katerih se kapljičasti plin stika ob stene, dajejo neželjene stranske učinke, kot so upočasnjevanje pretoka in tako zniževanje odzivnosti uparjalnika (angleško »reducer«). Upočasnjevanje pretoka pomeni slabo odzivnost in prepočasno uravnavanje prave količine goriva pod pravim zahtevanim tlakom. Premajhna količina predpripravljenega goriva pod prenizkim tlakom pa povzroča dovajanje prerevne mešanice goriva kar dviguje izgorevalno temperaturo in posledično lahko poškoduje motorne dele vozila.BACKGROUND OF THE INVENTION [003] Such known evaporators are designed as a container that is processed with a thermally conductive material (aluminum or aluminum alloy is usually used for reasons of cost) that separates the water heating part with the gas evaporation part. The design of the container must be designed in such a way that the transfer of temperature from the water part to the gaseous part is optimal and provides rapid and efficient gasification. The shape of the gaseous part is also shaped so that the gas is pushed against the wall through the container, since the contact of the gas with the aluminum medium causes efficient gasification. The known evaporators of this type thus use different shapes where, as a result of the shape, centrifugal forces are generated and or turbulence causing the gas in the evaporation stage to contact the aluminum walls to achieve effective evaporation (Fig. 3). A disadvantage of the known solutions is that the turbulence (9) that arises behind the obstacles that cause the droplets to contact the walls gives them undesirable side effects, such as slowing the flow and thus reducing the evaporator response ("reducer"). Slowing down the flow means poor responsiveness and too slow regulation of the right amount of fuel at the right required pressure. Too little pre-cooked fuel under too low pressure causes the fuel mixture to overflow, which raises the combustion temperature and can consequently damage the engine parts of the vehicle.
Rešitev tehničnega problema [004] Rešitev tehničnega problema bi bil laminarno oblikovan medij, katerega proizvodnja je v zaprti tesnjeni posodi izjemno zahtevna in cenovno nesprejemljiva. Laminami medij povzroča namreč zaradi svoje velike površine stika optimalen prenos toplotne energije. Opisani tehnični problem je rešen z napravo po izumu, katere značilnost je v tem, da je medij prenosa toplotne energije oblikovan v laminamih krivuljah. Naprava je tako optmizirana z zmanjšanjem števila lamel in njihovim ukrivljanjem, kar povzroča mešanje plina in odbijanje plina od sten, vendar ne povrzroča turbulentnega toka, kar pri znanih tovrstnih rešitvah upočasnjuje pretok plina skozi uplinjevalno posodo in znižuje učinkovitost ter pravilnost pripravljenega goriva. Ukrivljen laminami tok tako povzroča visoko stopnjo prenosa toplotne energije in učinkovito uparjanje utekočinjenega naftnega plina za pripravo uporabe slednjega v plinastem stanju pri motorjih z notranjim izgorevanjem.Solution to a Technical Problem [004] A solution to a technical problem would be a laminar-formed medium whose production in a sealed container is extremely demanding and unacceptable. Because of its large surface area, the laminami medium causes an optimal transfer of thermal energy. The described technical problem is solved with the device according to the invention, characterized in that the medium of heat transfer is formed in the lamina curves. The device is optimized by reducing the number of blades and bending them, which causes gas to mix and repel gas from the walls, but does not cause turbulent flow, which in known solutions slows the flow of gas through the gasification vessel and reduces the efficiency and regularity of the prepared fuel. The curved lamina flow thus causes a high degree of heat transfer and efficient evaporation of the liquefied petroleum gas to prepare its use in the gaseous state for internal combustion engines.
[005] Podrobneje bo bistvo izuma pojasnjeno z opisom izvedbenega primera z ozirom na priložene risbe, na katerih kaže[005] In more detail the essence of the invention will be explained by the description of an embodiment with reference to the accompanying drawings, in which
Sl. 1 prikaz razplinjevalca - spodnji vodni delFIG. 1 carburettor display - lower water part
Sl. 2 prikaz razplinjevalca - zgornji uplinjevalni delFIG. 2 Carburettor Display - Upper Carburetor Part
Sl. 3 prikaz nastajanja problematičnih turbulenc pri znanih rešitvah [006] Naprava po izumu sestoji iz posode, ki je sestavljena iz vodnega ogrevalnega dela (1) in tlačnega izparilnega, uplinjevalnega dela (2). Ventil (3) za dovajanje tekočega plina v posodo je lahko mehanski z uporabo membrane ali pa elektromagnetni z uporabo elektronike in senzorjev za nadzorovan izpust utekočinjenega plina v uplinjevalni del posode. Naloga naprave po izumu je zagotovitev zahtevanega nadtlaka nad tlakom v sesalnem kolektorju motorja z notranjim izgorevanjem na izhodu (4) plina iz uplinjevalnega dela oziroma posledično na plinskih injektorjih, ki niso del izuma. Bistven del naprave so ukrivljene lamele (5,6), debeline od 0,50 mm do 5,00 mm, višine od 5mm do 30mm, pri čemer ukrivljenost lamel definirajo krivulje v obliki delov krožnic, delov elips, sinusoidnih oblik in podobnih zavitih oblik in je radij ukrivljenosti lamel v območju od 5,00 mm do 30,00 mm premera navedenih možnih oblik in je prehajanje ukrivljenosti iz ene oblike v drugo lahko tudi preko ravnega dela lamele ter različnih radijev navedenih možnih oblik. Na ta način se zagotavlja optimalen prenos toplotne energije iz hladilne tekočine motorja z notranjim izgorevanjem ali drugega toplotnega medija, ki prehaja v vodni del (1) posode in izhaja iz nje skozi priključni cevni del (8), najprej na ukrivljene lamele (6) aluminjastega medija na vodnem ogrevalnem delu (1) preko vmesne stene na ukrivljene lamele (5) v uplinjevalnem delu (2) na plin, ki vstopa v upinjevalni del (2) skozi priključek (7). Plin je zaradi oblike lamel prisiljen v kontakt z ukrivljenimi lamelami (5) v uplinjevalnem delu, kar plinu omogoča optimalno izparevanje, uplinjevanje. Lamele segajo do vrha vodnega oz. uplinjevalnega dela.FIG. 3 shows the formation of problematic turbulence in known solutions [006] The apparatus according to the invention consists of a vessel consisting of a water heating part (1) and a pressure evaporating, gasification part (2). The valve (3) for supplying liquid gas to the tank may be mechanical using a diaphragm or electromagnetic using electronics and sensors for the controlled release of liquefied gas into the gasification portion of the tank. The object of the device of the invention is to provide the required overpressure in the intake manifold of the internal combustion engine at the outlet (4) of the gas from the gasification section or, consequently, at the gas injectors which are not part of the invention. The essential part of the device is the curved blades (5.6), thickness from 0.50 mm to 5.00 mm, height from 5mm to 30mm, where the curvature of the blades is defined by curves in the form of parts of circles, ellipse parts, sinusoidal shapes and similar curved shapes and the radius of curvature of the blades is in the range of 5.00 mm to 30.00 mm in diameter of said possible shapes, and the passage of curvature from one shape to another may also be through the straight part of the lamella and the various radii of said possible shapes. This ensures optimal transfer of thermal energy from the coolant of the internal combustion engine or other thermal medium that enters and exits the water portion (1) of the tank through the connecting tube (8), first to the curved blades (6) of the aluminum of the medium on the water heating part (1) through the intermediate wall to the curved lamellae (5) in the gasification part (2) on the gas entering the fusible part (2) through the connection (7). Due to the shape of the blades, the gas is forced into contact with the curved blades (5) in the gasification section, which allows the gas to optimize evaporation and gasification. The slats reach the top of the water or gasification work.
[007] Kot plin uporabljamo utekočinjen naftni plin, ki se na trgu nahaja pod tlakom cca. 4-15 bar (butan, propan). S cenovnega stališča pri velikoserijski proizvodnji je smotrno izdelati dimenzijsko prirejeno napravo po izumu za posamezen model motorja.[007] As gas we use liquefied petroleum gas which is pressurized on the market for approx. 4-15 bar (butane, propane). From the price point of view of large-scale production, it is advisable to make a dimension-adapted device according to the invention for a particular engine model.
[008] Plin se kot je prikazano v sliki (1) po vhodu v uplinjevalni del posode (2) deli v dva ali več vzporednih tokov, ki jih ločijo lamele (5). Ukrivljenost lamel povzroča prehajanje plina od ene lamele k drugi in dotikanje obeh ter tako doseganje optimalnega uparjanja, uplinjevanja z oddajanjem toplotne energije. Obratno vlogo izvajajo lamele (6) na vodnem ogrevalnem delu (1). Voda ali drugi medij se ob vhodu v vodni del posode deli v dve ali več vzporednih tokov in ukrivljene lamele (6) povzročajo mešanje vode in enakomeren ter optimalen prenos toplotne energije iz vodnega dela na medij prenosa toplotne energije iz vodnega dela v uplinjevalni del posode (navadno je medij aluminjasta zlitina). Pri oblikovanju vodnega dela posode je potrebno paziti na presek pretoka, saj zaradi morebitne zaporedne vezave naprave na hladilni sistem na sekundarnem trgu ne smemo zavirati pretoka hladilne tekočine kar posledično lahko privede do nepravilnega delovanja motoija. Zaradi tega razloga mora biti presek pretoka vode ali drugega medija v vodnem delu (1) najmanj 0 11,00 mm. Presek je lahko manjši vendar je potrebno v tem primeru pri vgradnji nujno izvesti vzporedno vezavo na hladilni sistem motorja oziroma vezavo na del, ki ne povzročil negativnega vpliva zaradi restrikcije pretočnosti hladilne tekočine. Prav tako je potrebno pri oblikovanju uplinjevalnega dela (2) upoštevati presek pretoka plina, ki mora biti najmanj 0 7,00 mm do največ 0 25,00 mm, odvisno od moči motorja, kar zagotavlja optimalen pretok plina in sili plin v aktivno uporabo oblike ukrivljenih lamel. Vmesna stena na kateri so pritrjene lamele med vodnim in uplinjevalnim delom mora biti čim tanjša, a vendar mora zagotavljati tesnenje plina v uplinjevalnem delu (2) posode do zakonsko predpisanih tlakov. Zamik med lamelami (6) v vodnem delu (1) in med lamelami (5) v uplinjevalnem delu (2) mora biti čim manjši, kolikor omogočajo proizvodni procesi, za doseganje optimalnega prenosa toplotne energije in preseka pretoka pa mora biti več lamel (6, 5) postavljenih brez zamika, kar pomeni, da stoji lamela (6) v vodnem delu (1) direktno pod lamelo (5) v uplinjevalnem delu (2). Vmesna stena skupaj z lamelami (5, 6) je izvedena kot enoten ulitek.[008] As shown in Figure (1), the gas is divided into two or more parallel streams separated by the slats (5) after entering the gasification portion of the container (2). The curvature of the blades causes the gas to pass from one blades to the other and touch them both, thus achieving optimum evaporation, gasification by the emission of thermal energy. The reverse role is performed by the slats (6) on the water heating part (1). Water or other medium is divided into two or more parallel streams at the inlet of the water part of the vessel and the curved blades (6) cause mixing of water and uniform and optimal transfer of thermal energy from the water part to the medium of heat transfer from the water part to the gas part of the vessel ( usually the medium is an aluminum alloy). When designing the water part of the tank, care must be taken to cross the flow because, due to the possible sequential attachment of the device to the cooling system on the secondary market, the flow of coolant must not be inhibited, which in turn may lead to the malfunctioning of the moto. For this reason, the cross-section of the flow of water or other medium in the water part (1) must be at least 0 11.00 mm. The cross-section may be smaller, but in this case it is necessary to make a parallel connection to the engine cooling system or to a part that did not cause a negative effect due to the coolant flow limitation during installation. It is also necessary to take into account the gas flow cross-section, which must be at least 0 7.00 mm up to a maximum of 0 25.00 mm, when designing the gasification part (2), which ensures optimum gas flow and forces the gas to actively use the shape curved blades. The intermediate wall on which the slats are fixed between the water and gas parts must be as thin as possible, but must still ensure that the gas in the gas part of the tank (2) is sealed to the prescribed pressures. The displacement between the slats (6) in the water part (1) and between the slats (5) in the gasification part (2) must be as small as possible by the production processes, and there must be more slats (6) in order to achieve optimal heat transfer and flow cross-section (6 , 5) positioned without delay, which means that the lamella (6) in the water part (1) stands directly below the lamella (5) in the gasification part (2). The intermediate wall together with the slats (5, 6) is designed as a single casting.
[009] Za krmiljenje ventila (3) je predvidena uporaba elektromegnetnega ali servo ventila z nadzorom in upravljanje elektronike, ki vodi ventil (3) na podlagi zahtevanega nadtlaka med tlakom v sesalnem kolektoiju in tlakom plina na izhodu upaijevalnega dela ali tlakom na injektrojih, ki sta merjena preko ustreznih senzorjev ali pa preko ventila (3), ki je voden z membrano, in zagotavlja zahtevan nadtlak mehansko.[009] To control the valve (3), it is contemplated to use an electromagnetic or servo valve with the control and control of the electronics that guide the valve (3) based on the required pressure between the pressure in the intake manifold and the gas pressure at the outlet of the blowing part or the pressure on the injectors, which these are measured by appropriate sensors or by a diaphragm-guided valve (3) providing the required mechanical pressure.
[0010] Razume se, da lahko strokovnjak s poznavanjem gornjega opisa izuma oziroma njegovih izvedbenih primerov zasnuje tudi nove izvedbene primere zlasti v smislu industrijskega oblikovanja in glede na prilagajanje posebnim zahtevam, ne da bi obšel značilnosti izuma, kot so opredeljene v sledečih patentnih zahtevkih.[0010] It is understood that one skilled in the art of the foregoing description of the invention or its embodiments may also design new embodiments, particularly in terms of industrial design and adaptation to particular requirements, without circumventing the features of the invention as defined in the following claims.
Claims (4)
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SI201200310A SI24208A (en) | 2012-10-17 | 2012-10-17 | Device for preparation of lpg for injection into internal combustion engine |
PCT/SI2012/000056 WO2013058718A2 (en) | 2011-10-18 | 2012-10-18 | Device for a preparation of liquefied petroleum gas intended to be dosed into an internal combustion engine |
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SI201200310A SI24208A (en) | 2012-10-17 | 2012-10-17 | Device for preparation of lpg for injection into internal combustion engine |
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