SG183785A1 - Non-halogen flame retardant resin composition and electric wire or cable using same - Google Patents
Non-halogen flame retardant resin composition and electric wire or cable using same Download PDFInfo
- Publication number
- SG183785A1 SG183785A1 SG2012015020A SG2012015020A SG183785A1 SG 183785 A1 SG183785 A1 SG 183785A1 SG 2012015020 A SG2012015020 A SG 2012015020A SG 2012015020 A SG2012015020 A SG 2012015020A SG 183785 A1 SG183785 A1 SG 183785A1
- Authority
- SG
- Singapore
- Prior art keywords
- mass
- resin
- flame retardant
- parts
- polyolefin
- Prior art date
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- 239000003063 flame retardant Substances 0.000 title claims abstract description 42
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 title claims abstract description 41
- 239000011342 resin composition Substances 0.000 title claims abstract description 31
- 229910052736 halogen Inorganic materials 0.000 title claims abstract description 27
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims abstract description 46
- 229920005989 resin Polymers 0.000 claims abstract description 44
- 239000011347 resin Substances 0.000 claims abstract description 44
- -1 polypropylene Polymers 0.000 claims abstract description 32
- 239000004743 Polypropylene Substances 0.000 claims abstract description 29
- 239000011247 coating layer Substances 0.000 claims abstract description 29
- 229920001971 elastomer Polymers 0.000 claims abstract description 28
- 229920005672 polyolefin resin Polymers 0.000 claims abstract description 27
- 229920001955 polyphenylene ether Polymers 0.000 claims abstract description 26
- 239000000806 elastomer Substances 0.000 claims abstract description 24
- 150000002367 halogens Chemical class 0.000 claims abstract description 24
- 229920001155 polypropylene Polymers 0.000 claims abstract description 18
- 229920001400 block copolymer Polymers 0.000 claims abstract description 15
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims abstract description 10
- 229910052698 phosphorus Inorganic materials 0.000 claims abstract description 10
- 239000011574 phosphorus Substances 0.000 claims abstract description 10
- 229920005674 ethylene-propylene random copolymer Polymers 0.000 claims abstract description 5
- 239000012968 metallocene catalyst Substances 0.000 claims abstract description 5
- 239000004793 Polystyrene Substances 0.000 claims description 8
- 229920001684 low density polyethylene Polymers 0.000 claims description 8
- 239000004702 low-density polyethylene Substances 0.000 claims description 8
- 229920002223 polystyrene Polymers 0.000 claims description 8
- 230000005865 ionizing radiation Effects 0.000 claims description 6
- 239000005060 rubber Substances 0.000 claims description 4
- 239000000203 mixture Substances 0.000 abstract description 6
- 239000004020 conductor Substances 0.000 description 16
- 230000032683 aging Effects 0.000 description 14
- 239000000463 material Substances 0.000 description 10
- 238000002156 mixing Methods 0.000 description 10
- 239000004800 polyvinyl chloride Substances 0.000 description 10
- 229910019142 PO4 Inorganic materials 0.000 description 9
- 239000010452 phosphate Substances 0.000 description 9
- 229920000915 polyvinyl chloride Polymers 0.000 description 9
- 230000007423 decrease Effects 0.000 description 8
- 238000001125 extrusion Methods 0.000 description 8
- 229920001577 copolymer Polymers 0.000 description 7
- 238000004132 cross linking Methods 0.000 description 7
- 238000011156 evaluation Methods 0.000 description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 229920000877 Melamine resin Polymers 0.000 description 5
- 229920000388 Polyphosphate Polymers 0.000 description 5
- 238000000576 coating method Methods 0.000 description 5
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 5
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 5
- 239000001205 polyphosphate Substances 0.000 description 5
- 235000011176 polyphosphates Nutrition 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 4
- 238000009864 tensile test Methods 0.000 description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- OKKRPWIIYQTPQF-UHFFFAOYSA-N Trimethylolpropane trimethacrylate Chemical compound CC(=C)C(=O)OCC(CC)(COC(=O)C(C)=C)COC(=O)C(C)=C OKKRPWIIYQTPQF-UHFFFAOYSA-N 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical group [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 238000007796 conventional method Methods 0.000 description 3
- ASMQGLCHMVWBQR-UHFFFAOYSA-M diphenyl phosphate Chemical compound C=1C=CC=CC=1OP(=O)([O-])OC1=CC=CC=C1 ASMQGLCHMVWBQR-UHFFFAOYSA-M 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 3
- 238000010894 electron beam technology Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000011810 insulating material Substances 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 3
- 239000000155 melt Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- ACVYVLVWPXVTIT-UHFFFAOYSA-M phosphinate Chemical compound [O-][PH2]=O ACVYVLVWPXVTIT-UHFFFAOYSA-M 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 229920002725 thermoplastic elastomer Polymers 0.000 description 3
- 229920005992 thermoplastic resin Polymers 0.000 description 3
- NXXYKOUNUYWIHA-UHFFFAOYSA-N 2,6-Dimethylphenol Chemical compound CC1=CC=CC(C)=C1O NXXYKOUNUYWIHA-UHFFFAOYSA-N 0.000 description 2
- 239000004254 Ammonium phosphate Substances 0.000 description 2
- 239000004114 Ammonium polyphosphate Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229920000181 Ethylene propylene rubber Polymers 0.000 description 2
- 229920003355 Novatec® Polymers 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 2
- 150000001408 amides Chemical class 0.000 description 2
- 229910000148 ammonium phosphate Inorganic materials 0.000 description 2
- 235000019289 ammonium phosphates Nutrition 0.000 description 2
- 235000019826 ammonium polyphosphate Nutrition 0.000 description 2
- 229920001276 ammonium polyphosphate Polymers 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 229920005648 ethylene methacrylic acid copolymer Polymers 0.000 description 2
- 229920006244 ethylene-ethyl acrylate Polymers 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 239000003112 inhibitor Substances 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- RLAWWYSOJDYHDC-BZSNNMDCSA-N lisinopril Chemical compound C([C@H](N[C@@H](CCCCN)C(=O)N1[C@@H](CCC1)C(O)=O)C(O)=O)CC1=CC=CC=C1 RLAWWYSOJDYHDC-BZSNNMDCSA-N 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- ZQKXQUJXLSSJCH-UHFFFAOYSA-N melamine cyanurate Chemical compound NC1=NC(N)=NC(N)=N1.O=C1NC(=O)NC(=O)N1 ZQKXQUJXLSSJCH-UHFFFAOYSA-N 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 239000008188 pellet Substances 0.000 description 2
- XFZRQAZGUOTJCS-UHFFFAOYSA-N phosphoric acid;1,3,5-triazine-2,4,6-triamine Chemical compound OP(O)(O)=O.NC1=NC(N)=NC(N)=N1 XFZRQAZGUOTJCS-UHFFFAOYSA-N 0.000 description 2
- 229920002627 poly(phosphazenes) Polymers 0.000 description 2
- 229920006122 polyamide resin Polymers 0.000 description 2
- 229920001225 polyester resin Polymers 0.000 description 2
- 239000004645 polyester resin Substances 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 229920005629 polypropylene homopolymer Polymers 0.000 description 2
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 2
- 238000007151 ring opening polymerisation reaction Methods 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- VDIFKDMFGPIVCQ-UHFFFAOYSA-N (2-tert-butylphenyl) diphenyl phosphate Chemical compound CC(C)(C)C1=CC=CC=C1OP(=O)(OC=1C=CC=CC=1)OC1=CC=CC=C1 VDIFKDMFGPIVCQ-UHFFFAOYSA-N 0.000 description 1
- KOMNUTZXSVSERR-UHFFFAOYSA-N 1,3,5-tris(prop-2-enyl)-1,3,5-triazinane-2,4,6-trione Chemical compound C=CCN1C(=O)N(CC=C)C(=O)N(CC=C)C1=O KOMNUTZXSVSERR-UHFFFAOYSA-N 0.000 description 1
- NYYLZXREFNYPKB-UHFFFAOYSA-N 1-[ethoxy(methyl)phosphoryl]oxyethane Chemical compound CCOP(C)(=O)OCC NYYLZXREFNYPKB-UHFFFAOYSA-N 0.000 description 1
- OHASXDUBONILDR-UHFFFAOYSA-N 2,3-dimethylbutylphosphonic acid Chemical compound CC(C)C(C)CP(O)(O)=O OHASXDUBONILDR-UHFFFAOYSA-N 0.000 description 1
- BJELTSYBAHKXRW-UHFFFAOYSA-N 2,4,6-triallyloxy-1,3,5-triazine Chemical compound C=CCOC1=NC(OCC=C)=NC(OCC=C)=N1 BJELTSYBAHKXRW-UHFFFAOYSA-N 0.000 description 1
- HAEFDDOAYBQRGK-UHFFFAOYSA-N 2-methylpropylphosphonic acid Chemical compound CC(C)CP(O)(O)=O HAEFDDOAYBQRGK-UHFFFAOYSA-N 0.000 description 1
- 241000252073 Anguilliformes Species 0.000 description 1
- 239000004604 Blowing Agent Substances 0.000 description 1
- AXKPBIUQVYVDHP-UHFFFAOYSA-N CCc1cccc(c1CC)P(O)=O Chemical compound CCc1cccc(c1CC)P(O)=O AXKPBIUQVYVDHP-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical group [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 229920012753 Ethylene Ionomers Polymers 0.000 description 1
- UUGLJVMIFJNVFH-UHFFFAOYSA-N Hexyl benzoate Chemical compound CCCCCCOC(=O)C1=CC=CC=C1 UUGLJVMIFJNVFH-UHFFFAOYSA-N 0.000 description 1
- 101000713575 Homo sapiens Tubulin beta-3 chain Proteins 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- QLZHNIAADXEJJP-UHFFFAOYSA-N Phenylphosphonic acid Chemical compound OP(O)(=O)C1=CC=CC=C1 QLZHNIAADXEJJP-UHFFFAOYSA-N 0.000 description 1
- 239000006087 Silane Coupling Agent Substances 0.000 description 1
- YSMRWXYRXBRSND-UHFFFAOYSA-N TOTP Chemical compound CC1=CC=CC=C1OP(=O)(OC=1C(=CC=CC=1)C)OC1=CC=CC=C1C YSMRWXYRXBRSND-UHFFFAOYSA-N 0.000 description 1
- HRKAMJBPFPHCSD-UHFFFAOYSA-N Tri-isobutylphosphate Chemical compound CC(C)COP(=O)(OCC(C)C)OCC(C)C HRKAMJBPFPHCSD-UHFFFAOYSA-N 0.000 description 1
- GTVWRXDRKAHEAD-UHFFFAOYSA-N Tris(2-ethylhexyl) phosphate Chemical compound CCCCC(CC)COP(=O)(OCC(CC)CCCC)OCC(CC)CCCC GTVWRXDRKAHEAD-UHFFFAOYSA-N 0.000 description 1
- 102100036790 Tubulin beta-3 chain Human genes 0.000 description 1
- 239000004708 Very-low-density polyethylene Substances 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 description 1
- BQPNUOYXSVUVMY-UHFFFAOYSA-N [4-[2-(4-diphenoxyphosphoryloxyphenyl)propan-2-yl]phenyl] diphenyl phosphate Chemical compound C=1C=C(OP(=O)(OC=2C=CC=CC=2)OC=2C=CC=CC=2)C=CC=1C(C)(C)C(C=C1)=CC=C1OP(=O)(OC=1C=CC=CC=1)OC1=CC=CC=C1 BQPNUOYXSVUVMY-UHFFFAOYSA-N 0.000 description 1
- VXLCKSFMONBCLQ-UHFFFAOYSA-N [Na]CC[Na] Chemical compound [Na]CC[Na] VXLCKSFMONBCLQ-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 230000005260 alpha ray Effects 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- LFYJSSARVMHQJB-QIXNEVBVSA-N bakuchiol Chemical compound CC(C)=CCC[C@@](C)(C=C)\C=C\C1=CC=C(O)C=C1 LFYJSSARVMHQJB-QIXNEVBVSA-N 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- APOXBWCRUPJDAC-UHFFFAOYSA-N bis(2,6-dimethylphenyl) hydrogen phosphate Chemical compound CC1=CC=CC(C)=C1OP(O)(=O)OC1=C(C)C=CC=C1C APOXBWCRUPJDAC-UHFFFAOYSA-N 0.000 description 1
- UQRSMZHDWDMLDH-UHFFFAOYSA-N bis(2-tert-butylphenyl) phenyl phosphate Chemical compound CC(C)(C)C1=CC=CC=C1OP(=O)(OC=1C(=CC=CC=1)C(C)(C)C)OC1=CC=CC=C1 UQRSMZHDWDMLDH-UHFFFAOYSA-N 0.000 description 1
- QYMGIIIPAFAFRX-UHFFFAOYSA-N butyl prop-2-enoate;ethene Chemical compound C=C.CCCCOC(=O)C=C QYMGIIIPAFAFRX-UHFFFAOYSA-N 0.000 description 1
- UOKRBSXOBUKDGE-UHFFFAOYSA-N butylphosphonic acid Chemical compound CCCCP(O)(O)=O UOKRBSXOBUKDGE-UHFFFAOYSA-N 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 1
- KXDHJXZQYSOELW-UHFFFAOYSA-N carbonic acid monoamide Natural products NC(O)=O KXDHJXZQYSOELW-UHFFFAOYSA-N 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 229920006038 crystalline resin Polymers 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 229920000359 diblock copolymer Polymers 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- KTLIMPGQZDZPSB-UHFFFAOYSA-N diethylphosphinic acid Chemical compound CCP(O)(=O)CC KTLIMPGQZDZPSB-UHFFFAOYSA-N 0.000 description 1
- VONWDASPFIQPDY-UHFFFAOYSA-N dimethyl methylphosphonate Chemical compound COP(C)(=O)OC VONWDASPFIQPDY-UHFFFAOYSA-N 0.000 description 1
- YTMRJBAHYSIRMZ-UHFFFAOYSA-N dioctylphosphinic acid Chemical compound CCCCCCCCP(O)(=O)CCCCCCCC YTMRJBAHYSIRMZ-UHFFFAOYSA-N 0.000 description 1
- 150000002013 dioxins Chemical class 0.000 description 1
- BEQVQKJCLJBTKZ-UHFFFAOYSA-N diphenylphosphinic acid Chemical compound C=1C=CC=CC=1P(=O)(O)C1=CC=CC=C1 BEQVQKJCLJBTKZ-UHFFFAOYSA-N 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- BXOUVIIITJXIKB-UHFFFAOYSA-N ethene;styrene Chemical group C=C.C=CC1=CC=CC=C1 BXOUVIIITJXIKB-UHFFFAOYSA-N 0.000 description 1
- 125000004494 ethyl ester group Chemical group 0.000 description 1
- NXHKQBCTZHECQF-UHFFFAOYSA-N ethyl(methyl)phosphinic acid Chemical compound CCP(C)(O)=O NXHKQBCTZHECQF-UHFFFAOYSA-N 0.000 description 1
- 229920006242 ethylene acrylic acid copolymer Polymers 0.000 description 1
- 229920006229 ethylene acrylic elastomer Polymers 0.000 description 1
- 229920001038 ethylene copolymer Polymers 0.000 description 1
- 229920006245 ethylene-butyl acrylate Polymers 0.000 description 1
- 229920006225 ethylene-methyl acrylate Polymers 0.000 description 1
- 229920005680 ethylene-methyl methacrylate copolymer Polymers 0.000 description 1
- GATNOFPXSDHULC-UHFFFAOYSA-N ethylphosphonic acid Chemical compound CCP(O)(O)=O GATNOFPXSDHULC-UHFFFAOYSA-N 0.000 description 1
- 238000007765 extrusion coating Methods 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000007706 flame test Methods 0.000 description 1
- 230000005251 gamma ray Effects 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 1
- 125000005462 imide group Chemical group 0.000 description 1
- 230000000937 inactivator Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
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- 229920000092 linear low density polyethylene Polymers 0.000 description 1
- 239000004707 linear low-density polyethylene Substances 0.000 description 1
- 208000018883 loss of balance Diseases 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- SZTJCIYEOQYVED-UHFFFAOYSA-N methyl(propyl)phosphinic acid Chemical compound CCCP(C)(O)=O SZTJCIYEOQYVED-UHFFFAOYSA-N 0.000 description 1
- YACKEPLHDIMKIO-UHFFFAOYSA-N methylphosphonic acid Chemical compound CP(O)(O)=O YACKEPLHDIMKIO-UHFFFAOYSA-N 0.000 description 1
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- NJGCRMAPOWGWMW-UHFFFAOYSA-N octylphosphonic acid Chemical compound CCCCCCCCP(O)(O)=O NJGCRMAPOWGWMW-UHFFFAOYSA-N 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- MLCHBQKMVKNBOV-UHFFFAOYSA-N phenylphosphinic acid Chemical compound OP(=O)C1=CC=CC=C1 MLCHBQKMVKNBOV-UHFFFAOYSA-N 0.000 description 1
- XZTOTRSSGPPNTB-UHFFFAOYSA-N phosphono dihydrogen phosphate;1,3,5-triazine-2,4,6-triamine Chemical compound NC1=NC(N)=NC(N)=N1.OP(O)(=O)OP(O)(O)=O XZTOTRSSGPPNTB-UHFFFAOYSA-N 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- JNLTYWDDGFTRSX-UHFFFAOYSA-N prop-1-ene-1,1-diol Chemical group CC=C(O)O JNLTYWDDGFTRSX-UHFFFAOYSA-N 0.000 description 1
- NSETWVJZUWGCKE-UHFFFAOYSA-N propylphosphonic acid Chemical compound CCCP(O)(O)=O NSETWVJZUWGCKE-UHFFFAOYSA-N 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- DCKVNWZUADLDEH-UHFFFAOYSA-N sec-butyl acetate Chemical compound CCC(C)OC(C)=O DCKVNWZUADLDEH-UHFFFAOYSA-N 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 229920006132 styrene block copolymer Polymers 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 239000012756 surface treatment agent Substances 0.000 description 1
- OGDSVONAYZTTDA-UHFFFAOYSA-N tert-butylphosphonic acid Chemical compound CC(C)(C)P(O)(O)=O OGDSVONAYZTTDA-UHFFFAOYSA-N 0.000 description 1
- KJAMZCVTJDTESW-UHFFFAOYSA-N tiracizine Chemical compound C1CC2=CC=CC=C2N(C(=O)CN(C)C)C2=CC(NC(=O)OCC)=CC=C21 KJAMZCVTJDTESW-UHFFFAOYSA-N 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
- 229920000428 triblock copolymer Polymers 0.000 description 1
- DQWPFSLDHJDLRL-UHFFFAOYSA-N triethyl phosphate Chemical compound CCOP(=O)(OCC)OCC DQWPFSLDHJDLRL-UHFFFAOYSA-N 0.000 description 1
- WVLBCYQITXONBZ-UHFFFAOYSA-N trimethyl phosphate Chemical compound COP(=O)(OC)OC WVLBCYQITXONBZ-UHFFFAOYSA-N 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
- KOWVWXQNQNCRRS-UHFFFAOYSA-N tris(2,4-dimethylphenyl) phosphate Chemical compound CC1=CC(C)=CC=C1OP(=O)(OC=1C(=CC(C)=CC=1)C)OC1=CC=C(C)C=C1C KOWVWXQNQNCRRS-UHFFFAOYSA-N 0.000 description 1
- WTLBZVNBAKMVDP-UHFFFAOYSA-N tris(2-butoxyethyl) phosphate Chemical compound CCCCOCCOP(=O)(OCCOCCCC)OCCOCCCC WTLBZVNBAKMVDP-UHFFFAOYSA-N 0.000 description 1
- LIPMRGQQBZJCTM-UHFFFAOYSA-N tris(2-propan-2-ylphenyl) phosphate Chemical compound CC(C)C1=CC=CC=C1OP(=O)(OC=1C(=CC=CC=1)C(C)C)OC1=CC=CC=C1C(C)C LIPMRGQQBZJCTM-UHFFFAOYSA-N 0.000 description 1
- SPUXJWDKFVXXBI-UHFFFAOYSA-N tris(2-tert-butylphenyl) phosphate Chemical compound CC(C)(C)C1=CC=CC=C1OP(=O)(OC=1C(=CC=CC=1)C(C)(C)C)OC1=CC=CC=C1C(C)(C)C SPUXJWDKFVXXBI-UHFFFAOYSA-N 0.000 description 1
- 229920001866 very low density polyethylene Polymers 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/28—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances natural or synthetic rubbers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
-
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/08—Copolymers of ethene
- C08L23/0807—Copolymers of ethene with unsaturated hydrocarbons only containing four or more carbon atoms
- C08L23/0815—Copolymers of ethene with unsaturated hydrocarbons only containing four or more carbon atoms with aliphatic 1-olefins containing one carbon-to-carbon double bond
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L53/00—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L53/00—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L53/02—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers of vinyl-aromatic monomers and conjugated dienes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L53/00—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L53/02—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers of vinyl-aromatic monomers and conjugated dienes
- C08L53/025—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers of vinyl-aromatic monomers and conjugated dienes modified
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L71/00—Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
- C08L71/08—Polyethers derived from hydroxy compounds or from their metallic derivatives
- C08L71/10—Polyethers derived from hydroxy compounds or from their metallic derivatives from phenols
- C08L71/12—Polyphenylene oxides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L71/00—Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
- C08L71/08—Polyethers derived from hydroxy compounds or from their metallic derivatives
- C08L71/10—Polyethers derived from hydroxy compounds or from their metallic derivatives from phenols
- C08L71/12—Polyphenylene oxides
- C08L71/123—Polyphenylene oxides not modified by chemical after-treatment
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- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
- H01B3/42—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes polyesters; polyethers; polyacetals
- H01B3/427—Polyethers
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- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
- H01B3/44—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
- H01B3/441—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from alkenes
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- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/02—Disposition of insulation
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- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/29—Protection against damage caused by extremes of temperature or by flame
- H01B7/295—Protection against damage caused by extremes of temperature or by flame using material resistant to flame
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- C08L2201/00—Properties
- C08L2201/02—Flame or fire retardant/resistant
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Abstract
NON-HALOGEN FLAME RETARDANT RESIN COMPOSITION AND ELECTRIC WIRE OR CABLE USING SAMEProvided is a non-halogen flame retardant resin composition which has excellent mechanical strength, such as flexibility and wear resistance, excellent flame retardance, particularly excellent cut-through properties, and tensile elongation properties satisfying the UL standards. Also provided is an electric wire or cable using the flame retardantresin composition as a coating layer. A non-halogen flame retardant resin composition includes 100 parts by mass of a resin component and 5 to 40 parts by mass of a phosphorus-based flame retardant, in which the 100 parts by mass of the resin component includes 30 to 85 parts by mass of a polyolefin-based resin, 10 to 50 parts by mass of a polyphenylene-ether-based resin, and 5 to 30 parts by mass of a styrene-based elastomer, and the polyolefin-based resin includes an ethylene-propylene random copolymer polymerized using a metallocene catalyst in the amount of 5% to 60% by mass relative to the entire polyolefin-based resin, and a block copolymer polypropylene resin in the amount of 30% to 95% by mass relative to the entire polyolefin-based resin.No Suitable Figure
Description
NON-HALOGEN FLAME RETARDANT RESIN COMPOSITION AND ELECTRIC
WIRE OR CABLE USING SAME
[0001]
The present invention relates to a non-halogen flame retardant resin composition suitably used as a coating layer of an electric wire or the like and an electric wire or cable using the resin composition.
[0002]
In the internal wiring of OA equipment, such as copying machines and printers, and . electronic devices, many wire harnesses, which feed power and transmit signals between printed-circuit boards and between printed-circuit boards and electronic components, such as sensors, actuators, and motors, are used.
[0003]
A wire harness includes a plurality of electric wires or cables bound together, and terminals, such as pluggable connectors, fitted to the end portions of the wires or cables.
In view of flame retardance, electrical insulation, and the like, PVC electric wires including polyvinyl chloride (PVC) as an insulating material are used as electric wires for wire harnesses. Since PVC electric wires have excellent flexibility, good manageability is obtained even when formed into wire harnesses. Furthermore, since PVC electric wires have sufficient strength, no problems occur such as breaking or abrasion of the insulator during installation of wire harnesses. Moreover, PVC electric wires have excellent fitting workability in fitting insulation displacement connectors to the end portions thereof.
[0004]
However, since PVC electric wires contain a halogen element, hydrogen chloride- based toxic gases may be generated when used wire harnesses are subjected to incineration treatment, or dioxins may be generated depending on the incineration conditions, which is a problem. Therefore, under the requirement of reducing environmental load, PVC is not considered to be desirable as an insulating material.
[0005]
In recent years, in order to meet the increasing demand for reduction in environmental load, halogen-free electric wires using a coating material that does not contain a polyvinyl chloride resin or halogen-based flame retardant have been developed.
In the meantime, electric wires such as insulated electric wires and insulated cables used for internal wiring of electronic devices, are, in general, required to have various properties conforming to the UL (Underwriters Laboratories Inc.) standards. The UL standards specify various properties, such as flame retardance, heat distortion properties, low temperature properties, and initial tensile properties and tensile properties after heat aging of a coating material, which are required to be fulfilled by products.
[0006]
Regarding electric wires used for insulation displacement contact or crimping, it is necessary to route wire harnesses inside electronic devices. In this process, there is a - possibility that insulating coatings of electric wires may be damaged or broken, and as a result, the electric wires may become defective. Therefore, insulated electric wires used for wire harnesses are required to have high cut-through strength.
[0007]
Japanese Unexamined Patent Application Publication No. 2002-105255 (PTL 1) discloses a flame retardant resin composition which includes a thermoplastic resin component prepared by blending an elastomer, such as ethylene-propylene rubber or styrene-butadiene rubber, with a polypropylene resin, and a metal hydrate heated and kneaded with the thermoplastic resin component. Filler acceptability can be enhanced by blending the elastomer, and it is also considered to balance mechanical properties such as flexibility and elongation, extrusion processability, and flame retardance by dynamically vulcanizing the elastomer. However, such a material has low wear resistance and low strength against metal edge (cut-through properties) compared with PVC, When an attempt is made to improve these properties, flexibility decreases, resulting in a loss of balance between the properties, which is a problem.
[0008]
Furthermore, Japanese Unexamined Patent Application Publication No. 2008- 169234 (PTL 2) discloses a non-halogen flame retardant resin composition which includes a resin component containing a polyamide resin or polyester resin, a polyphenylene-ether-
based resin, and a styrene-based elastomer resin, and a nitrogen-based flame retardant.
By mixing a hard polyphenylene-ether-based resin having a high modulus of elasticity and a soft styrene-based elastomer having high elongation, and by further mixing therewith a polyamide resin or polyester resin which is a crystalline resin and which can maintain an adequate modulus of elasticity and retain extensibility even at a temperature equal to or higher than the glass-transition temperature, it is possible to obtain an insulated electric wire having flexibility, wear resistance, and strength against metal edge equivalent to those of PVC.
Patent Literature
[0009]
PTL 1: Japanese Unexamined Patent Application Publication No. 2002-105255
PTL 2: Japanese Unexamined Patent Application Publication No. 2008-169234 . Summary of Invention :
[0010]
Insulated electric wires used for wire harnesses are required to have high cut- through strength, and it is necessary to increase the strength compared to existing insulated electric wires. At the same time, insulated electric wires need to meet requirements for flame retardance, heat resistance, and mechanical properties under the UL standards. In order to increase the cut-through strength, it is conceivable to blend a large amount of a hard material, i.e., a material having a high modulus of elasticity, into an insulating material. In doing so, there is a possibility that tensile elongation, in particular, tensile elongation after heat aging, may be decreased and thus unable to meet the UL standards.
Furthermore, In view of connector fitting ability, strain relief may be broken.
[0011]
Accordingly, it is an object of the present invention to provide a non-halogen flame retardant resin composition which has excellent mechanical strength, such as flexibility and wear resistance, excellent flame retardance, particularly excellent cut-through properties, and tensile elongation properties satisfying the UL standards, and to provide an electric wire or cable using the flame retardant resin composition as a coating layer.
[0012]
The present invention relates to a non-halogen flame retardant resin composition which includes 100 parts by mass of a resin component and 5 to 40 parts by mass of a phosphorus-based flame retardant, in which the 100 parts by mass of the resin component includes 30 to 85 parts by mass of a polyolefin-based resin, 10 to 50 parts by mass of a polyphenylene-ether-based resin, and 5 to 30 parts by mass of a styrene-based elastomer, and the polyolefin-based resin includes an ethylene-propylene random copolymer polymerized using a metallocene catalyst in the amount of 5% to 60% by mass relative to the entire polyolefin-based resin, and a block copolymer polypropylene resin in the amount of 30% to 95% by mass relative to the entire polyolefin-based resin (Claim 1).
[0013]
The polyphenylene-ether-based resin is a hard material having a high modulus of elasticity at normal temperature. The polyolefin-based resin has excellent flexibility and i can improve mechanical properties. The styrene-based elastomer not only has excellent flexibility and extrusion processability, but also serves as a compatibilizing agent. By adding a compatibilizing agent, the polyolefin-based resin and the polyphenylene-ether- based resin are mixed with each other satisfactorily, enabling improved mechanical properties.
[0014]
As the polyolefin-based resin, an ethylene-propylene random copolymer polymerized using a metallocene catalyst (hereinafter, may be described as a "metallocene random PP") and a block copolymer polypropylene are used. The metallocene random
PP has uniform molecular weight and crystallinity, and includes small amounts of low- molecular-weight components and low-crystalline components. Therefore, the metallocene random PP is flexible and has excellent heat aging resistance, thus being effective in increasing tensile elongation and tensile elongation after heat aging. On the other hand, the block copolymer polypropylene has a high modulus of elasticity and is effective in increasing cut-through strength. By using the metallocene random PP and the block copolymer polypropylene at a specific ratio as the polyolefin-based resin, both cut- through strength and tensile elongation after heat aging can be achieved. As the polyolefin-based resin, in addition to the two types, a homopolypropylene or polyethylene may be used.
[0015]
An invention according to Claim 2 relates to the non-halogen flame retardant resin composition according to Claim 1, in which the polyolefin-based resin further includes a low-density polyethylene in the amount of 5% to 20% by mass relative to the entire polyolefin-based resin. By further incorporating the low-density polyethylene, tensile elongation and tensile elongation properties after heat aging can be further improved.
[0016]
An invention according to Claim 3 relates to the non-halogen flame retardant resin composition according to Claim 1 or 2, characterized in that the styrene-based elastomer is a block copolymer elastomer of styrene and a rubber component. Since the styrene-based elastomer is a block copolymer elastomer of styrene and a rubber component, compatibility between the polyolefin-based resin and the polyphenylene-ether-based resin is improved, and it is possible to obtain a resin composition having excellent mechanical - properties.
[0017]
An invention according to Claim 4 relates to the non-halogen flame retardant resin composition according to any one of Claims 1 to 3, characterized in that the polyphenylene ether is a polyphenylene ether resin with which polystyrene is melt blended. By using the polyphenylene ether resin with which polystyrene is melt blended, workability during melt mixing and extrusion processability are improved.
[0018]
An invention according to Claim 5 relates to an electric wire or cable which uses the non-halogen flame retardant resin composition as a coating layer. The present invention makes it possible to obtain a non-halogen insulated electric wire having excellent flame retardance, flexibility, and cut-through properties.
[0019]
An invention according to Claim 6 relates to the electric wire or cable, characterized in that the thickness of the coating layer is 0.3 mm or less. In the case where the insulating coating layer is thin with a thickness of 0.3 mm or less, there occurs a significant difference in characteristics, such as cut-through properties, from electric wires according to conventional techniques, and excellent advantageous effects are achieved.
An invention according to Claim 7 relates to the electric wire or cable according to
Claim 5 or 6, characterized in that the coating layer is cross-linked by irradiation with ionizing radiation. Since the coating layer is cross-linked, heat resistance and mechanical strength are improved.
[0021]
According to the present invention, it is possible to provide a non-halogen flame retardant resin composition which has excellent flame retardance, excellent mechanical strength, such as flexibility and wear resistance, particularly excellent cut-through properties, and tensile elongation properties satisfying the UL standards, and to provide an electric wire or cable using the same.
[0022] : [Fig. 1] Figure 1 is a schematic view showing a method of measuring cut-through strength.
[0023]
First, description will be made on various materials used for a non-halogen flame retardant resin composition. A polyphenylene ether is an engineering plastic obtained by oxidative polymerization of 2,6-xylenol which is synthesized using methanol! and phenol as raw materials. Furthermore, various materials obtained by melt blending polystyrene with polyphenylene ethers in order to improve forming processability of the polyphenylene ethers are commercially available as modified polyphenylene ether resins. As the polyphenylene-ether-based resin used in the present invention, both the simple polyphenylene ether resin and the polyphenylene ether resin with which polystyrene is melt blended can be used. Furthermore, a polyphenylene ether to which a carboxylic acid, such as maleic anhydride, is introduced can be appropriately blended before use.
[0024]
When a polyphenylene ether resin with which polystyrene is melt blended is used as the polyphenylene-ether-based resin, workability during melt mixing with the styrene- based elastomer is improved, which is preferable. The polyphenylene ether resin with which polystyrene is melt blended has excellent compatibility with the styrene-based elastomer. Therefore, the resin pressure during extrusion is reduced, and extrusion processability is improved.
[0025]
In such a polyphenylene-ether-based resin, the heat deflection temperature changes depending on the blending ratio of polystyrene. When the polyphenylene-ether-based resin with a heat deflection temperature of 130°C or higher is used, the mechanical strength of the electric wire coating is high, and excellent heat-distortion properties are exhibited, which is preferable. Note that the heat deflection temperature is defined as the value measured under a load of 1.80 MPa by the method according to ISO75-1, 2.
[0026]
As the styrene-based elastomer used in the present invention, for example, a styrene-ethylenebutene-styrene copolymer, a styrene-ethylenepropylene-styrene copolymer, a styrene-ethylene-ethylenepropylene-styrene copolymer, a styrene-butylene-styrene : copolymer, or the like may be used, and examples include hydrogenated polymers thereof and partially hydrogenated polymers thereof. Furthermore, a styrene-based elastomer to which a carboxylic acid, such as maleic anhydride, is introduced can be appropriately blended before use.
[0027]
Above all, when a block copolymer elastomer of styrene and a rubber component is used, in addition to the improvement of extrusion processability, tensile elongation at break is improved, and shock resistance is also improved, which is preferable. Furthermore, as the block copolymer, a triblock copolymer, such as a hydrogenated-styrene-butylene- styrene block copolymer or a styrene-isobutylene-styrene copolymer, or a diblock copolymer, such as a styrene-ethylene copolymer or a styrene-ethylenepropylene copolymer, can be used. When a triblock component is contained in the amount of 50% by weight or more in the styrene-based elastomer, strength and hardness of the electric wire coating are improved, which is preferable.
[0028]
Furthermore, a styrene-based elastomer with a styrene content of 20% by weight or more can be suitably used in view of mechanical properties and flame retardance. When the styrene content is less than 20% by weight, hardness and extrusion processability decrease. On the other hand, when the styrene content exceeds 50% by weight, tensile elongation at break decreases, which is not preferable.
Furthermore, the melt flow rate (abbreviated as "MFR"; measured at 230°C x 2.16 kgf according to JIS K 7210), which is an index of molecular weight, is preferably in a range of 0.8 to 15 g/10 min. The reason for this is that at a melt flow rate of less than 0.8 2/10 min, extrusion processability decreases, and at more than 15 g/10 min, mechanical strength decreases.
[0029]
Examples of the polyolefin-based resin that can be used include polypropylenes (homopolymer, block polymer, and random polymer), polypropylene-based thermoplastic elastomers, reactor-type polypropylene-based thermoplastic elastomers, dynamically-cross- linked-type polypropylene-based thermoplastic elastomers, polyethylenes (high-density polyethylene, linear low-density polyethylene, low-density polyethylene, very low density polyethylene), ethylene-vinylacetate copolymers, ethylene-ethyl acrylate copolymers, : ethylene-methyl methacrylate copolymers, ethylene-methyl acrylate copolymer, ethylene- ethyl acrylate copolymers, ethylene-butyl acrylate copolymers, ethylene-propylene rubber, ethylene-acrylic rubber, ethylene-glycidyl methacrylate copolymers, ethylene-methacrylic acid copolymers, and ionomer resins in which molecules of an ethylene-methacrylic acid copolymer or ethylene-acrylic acid copolymer are linked with each other by intermolecular bonding through a metal ion of sodium, zinc, or the like. Furthermore, these resins modified with maleic anhydride or the like, and these resins containing an epoxy group, amino group, or imide group can also be used.
[0030]
Among the polyolefin-based resins described above, a metallocene random PP and a block copolymer polypropylene are essential components. The content of the metallocene random PP is 5% to 60% by mass relative to the entire polyolefin-based resin, and the content of the block copolymer polypropylene is 30% to 95% by mass relative to the entire polyolefin-based resin. When the content of the metallocene random PP is lower than the range described above, elongation after heat aging decreases and is unable to satisfy the UL standards. When the content of the block copolymer polypropylene is lower than the range described above, cut-through strength becomes insufficient.
Moreover, when a low-density polyethylene is further contained in the amount of 5% to 20% by mass relative to the entire polyolefin-based resin, elongation and elongation properties after heat aging can be improved, which is preferable.
[0031]
As the phosphorus-based flame retardant, a phosphate ester, a metal phosphinate, a melamine phosphate compound, an ammonium phosphate compound, a polyphosphazene compound obtained by ring-opening polymerization of a cyclophosphazene, or the like can be used. These phosphorus-based flame retardants may be used alone or in combination of two or more.
[0032]
Examples of the phosphate ester that can be used include trimethyl phosphate, triethyl phosphate, triphenyl phosphate, tricresyl phosphate, trixylenyl phosphate, cresyl phenyl! phosphate, cresyl 2,6-xylenyl phosphate, 2-ethylhexyldipheny! phosphate, 1,3- phenylenebis(diphenyl phosphate), 1,3-phenylenebis (di-2,6-xylenyl phosphate), bisphenol-A bis(diphenylphosphate), resorcinol bis-diphenylphosphate, octyl . diphenylphosphate, diethylene ethyl ester phosphate, dihydroxy propylene butyl ester phosphate, ethylene disodium ester phosphate, tert-butylphenyl diphenyl phosphate, bis- (tert-butylphenyl) phenyl phosphate, tris-(tert-butylphenyl) phosphate, isopropylphenyl diphenyl phosphate, bis-(isopropylphenyl) diphenyl phosphate, tris-(isopropylphenyl) phosphate, tris-(2-ethylhexyl) phosphate, tris-(butoxyethyl) phosphate, tris-isobutyl phosphate, methylphosphonic acid, dimethyl methylphosphonate, diethyl methylphosphonate, ethylphosphonic acid, propylphosphonic acid, butylphosphonic acid, 2-methyl-propylphosphonic acid, tert-butylphosphonic acid, 2,3-dimethylbutylphosphonic acid, octylphosphonic acid, phenylphosphonic acid, diethylphosphinic acid, methylethylphosphinic acid, methylpropylphosphinic acid, dioctylphosphinic acid, phenylphosphinic acid, diethylphenylphosphinic acid, diphenylphosphinic acid, and alkyl phosphate.
[0033]
A metal phosphinate is a compound represented by the formula (I) below. In the formula, R' and R? each represent an alkyl group having 1 to 6 carbon atoms or an aryl group having 12 carbon atoms or less, M represents calcium, aluminum, or zine, m = 3 when M is aluminum, and otherwise, m = 2.
[0034] [Chem. 1]
v (1)
RI—P—0 | pm ke m
[0035]
Examples of the metal phosphinate that can be used include aluminum salts of organo-phosphinic acids, such as EXOLIT OP1230, EXOLIT OP1240, EXOLIT OP930, and EXOLIT OP935 manufactured by Clariant K.K., and blends of an aluminum salt of an organo-phosphinic acid, such as EXOLIT OP1312, and melamine polyphosphate.
[0036]
Examples of the melamine phosphate compound include melamine polyphosphate, such as MELAPUR200 manufactured by Ciba Specialty Chemicals Inc., melamine } polyphosphate, melamine phosphate, melamine orthophosphate, and melamine pyrophosphate.
[0037]
Examples of the ammonium phosphate compound that can be used include ammonium polyphosphate, amide polyphosphate, amide ammonium polyphosphate, and carbamic acid polyphosphate.
[0038]
As the polyphosphazene compound obtained by ring-opening polymerization of a cyclophosphazene, SPR-100, SA-100, SR-100, SRS-100, or SPB-100L manufactured by
Otsuka Chemical Co., Ltd. or the like can be used.
[0039]
The content of the phosphorus-based flame retardant is 5 to 40 parts by mass relative to 100 parts by mass of the resin component. When the content is less than 5 parts by mass, flame retardance is insufficient. When the content exceeds 40 parts by mass, mechanical properties decrease. The content of the phosphorus-based flame retardant is more preferably 5 to 30 parts by mass. The surface of the phosphorus-based flame retardant may be treated with melamine, melamine cyanurate, a fatty acid, or a silane coupling agent before use. Instead of performing surface treatment in advance, it may be possible to perform an integral blend in which a surface treatment agent is added when mixing with the thermoplastic resin. Furthermore, a nitrogen-based flame retardant may be used together with the phosphorus-based flame retardant. As the nitrogen-based flame retardant, melamine, melamine cyanurate, or the like can be used.
[0040]
Furthermore, a cross-linking aid may be added to the non-halogen flame retardant resin composition of the present invention. As the cross-linking aid, a multifunctional monomer having a plurality of carbon-carbon double bonds in the molecule, such as trimethylolpropane trimethacrylate, triallylcyanurate, or triallylisocyanurate, can be preferably used. Furthermore, the cross-linking aid is preferably a liquid at normal temperature. The reason for this is that being a liquid makes it easy to be mixed with the polyphenylene-ether-based resin and the styrene-based elastomer. Furthermore, when trimethylolpropane trimethacrylate is used as the cross-linking aid, compatibility with the resin improves, which is preferable.
[0041]
As necessary, an antioxidant, a processing stabilizer, a coloring agent, a heavy- metal inactivator, a blowing agent, a multifunctional monomer, and the like can be appropriately mixed into the non-halogen flame retardant resin composition of the present invention. These materials can be mixed using a known melt mixer, such as a short screw extrusion-type mixer, a pressure kneading machine, or a banbury mixer.
[0042]
An insulated electric wire of the present invention has a coating layer composed of the flame retardant resin composition described above, in which the coating layer is formed on a conductor directly or with another layer therebetween. A known extruder, such as a melt extruder, can be used to form the insulating coating layer. Furthermore, the insulating layer is preferably cross-linked by irradiation with ionizing radiation.
[0043]
As the conductor, a copper wire, an aluminum wire, or like, which has excellent conductivity, can be used. Although the diameter of the conductor may be appropriately selected according to the intended use, the diameter is preferably set at 2 mm or less in order to allow wiring to be installed in a narrow space. Furthermore, in view of ease of handling, the diameter is preferably set at 0.1 mm or more. The conductor may be a solid conductor or a stranded conductor in which a plurality of wires are stranded together.
[0044] :
Although the thickness of the coating layer may be appropriately selected depending on the diameter of the conductor, the thickness is preferably set at 0.3 mm or less in view of mechanical strength. In halogen-free electric wires according to conventional techniques, wear resistance and cut-through strength decrease when the thickness of the coating layer is 0.3 mm or less. In contrast, in the present invention, even when the thickness of the coating layer is 0.3 mm or less, excellent properties are obtained, and there occurs a significant difference from electric wires according to conventional techniques. Turthermore, in electric wires for insulation displacement contact, in view of connector fitting ability, electric wires in which the thickness of the coating layer is 0.3 mm or less are preferably used.
[0045]
When the coating layer is cross-linked by irradiation with ionizing radiation, i mechanical strength is improved, which is preferable. As the ionizing radiation source, for example, an accelerated electron beam, gamma ray, X-ray, alpha-ray, ultraviolet ray, or the like may be used. In view of ease of use of the radiation source, ionizing radiation transmission thickness, speed of cross-linking treatment, and the like, from the standpoint of industrial application, the accelerated electron beam can be most preferably used.
[0046]
The present invention will be described in more detail on the basis of the examples below. However, it is to be understood that the present invention is not limited to the examples.
[0047] [EXAMPLES 1 to 5] (Formation of non-halogen flame retardant resin composition pellets)
The individual components were mixed according to the formulation shown in
Table I. In the table, the units of measure for the base resin, the flame retardant, the deterioration inhibitor, and the cross-linking aid are parts by mass. Using a twin-scrow mixer (45 mmd, L/D = 42), melt mixing was performed at a cylinder temperature of 240°C and a screw rotation speed of 100 rpm, and the mixture was melt extruded into strands.
Next, the molten strands were cooled and cut to form pellets.
[0048] (Production of insulated electric wire)
Using a single screw extruder (30 mmé, L/D = 24), extrusion coating was performed on a conductor (seven tin-plated annealed copper wires stranded; conductor diameter: 0.42 mm) such that the thickness was 0.14 mm. An electron beam in a dose of or 60 kGy at an accelerating voltage of 2 MeV was radiated to produce an insulated electric wire. Note that mechanical properties (original and after heat aging) were evaluated using a sample including only the coating layer obtained by removing the conductor from the insulated electric wire.
[0049] (Evaluation of coating layer: tensile properties)
The conductor was taken out of the resulting electric wire, and a tensile test was carried out on the coating layer. Testing conditions were as follows: rate of pulling = 500 . mm/min, gauge length = 25 mm, and temperature = 23°C. The tensile strength and tensile elongation (elongation at break) were each measured on three samples, and the average values thereof were determined. A sample having a tensile strength of 10.3 MPa or more and a tensile elongation of 150% or more were evaluated as "Pass".
[0050] (Evaluation of coating layer: secant modulus)
Using samples similar to those in the tensile test described above, a tensile test was carried out under the conditions of rate of pulling = 50 mm/min, gauge length = 25 mm, and temperature = 23°C. Then, the modulus of elasticity at the point where elongation is 2% was calculated from the stress-elongation curve.
[0051] (Evaluation of coating layer: heat resistance)
An insulated electric wire was left to stand in a Geer oven set at 136°C for 168 hours (7 days). Then, a tensile test was carried out as in the evaluation of tensile properties, and comparison was made with tensile strength and tensile elongation before heat treatment. A retention of 75% or more of the tensile strength before heat treatment and a retention of 45% or more of the tensile elongation before heat treatment were defined as a pass level.
(Evaluation of insulated electric wire: flame retardance test)
The VW-1 Vertical-specimen-flame test according to Section 1080 of UI Standard 1581 was carried out on five specimens. When a flame was applied to each specimen for seconds and this was repeated five times, the case in which burning stopped within 60 seconds, absorbent cotton lying beneath is not ignited by dropping material, and kraft paper attached to the upper side of the specimen was not burned or scorched was evaluated as pass. The case in which even one specimen out of five was not at the pass level was evaluated as failure.
[0053] {Evaluation of insulated electric wire: cut-through strength)
Using a measuring device shown in Fig. 1, cut-through strength was measured. A blade 4 having a 90° sharp edge (edge R = 0.125 mm, edge angle 90°) is brought into contact onto an insulated electric wire 3 including a conductor 1 and a coating layer 2, and . the value of a current flowing between the conductor and the sharp edge is measured. In the initial state, since the conductor and the sharp edge are insulated from each other by the coating layer 2, a current does not flow. When the coating layer 2 is cut by the blade 4, a current flows between the conductor and the sharp edge. A load is applied to the blade 4, and the maximum load endured by the coating layer 2 without being cut is measured.
The test is performed in the atmosphere of a temperature of 23°C and a humidity of 50%
RH. Aload of 70N or more is defined as a pass level.
[0054] [COMPARATIVE EXAMPLES 1 to 7]
Insulated electric wires were produced as in EXAMPLES 1 to 5 except that resin compositions having the formulations shown in Table II were used, and a serious of evaluations were conducted. In the table, the units of measure for the base resin, the flame retardant, the deterioration inhibitor, and the cross-linking aid are parts by mass.
The results are shown in Table II.
[0055] [Table I]
Lo wn 2 <|ole|-|3 | & oO oO olo|w CO = od Ill Zl Eee — oo
E| NN —{ ™N C|o|F|oIS || 1 = © |X wl le] = ©
Lib] — @ = oo Te] oo olw|wn o © ~ 2K 2 |B Fl on =e] & ~ S| 2 Sle ps = S
Ld Lo 2 w
Loi} oo o = o 0 | © olwlo olo|slola] — |e Sell ~~ a
EN {Mm oJ oll =e wo > o ~~
Ld Le ol “wl © - < ® alo o oO = RE EE EY = hd gn|w M ~ NI@|~[=]=|N =F |es o- y— | Lo = o . Ll Lo
T © 1) o ~ @ . oo Le & olo|a|la|P|le|2|w 2 ® 0 « — [NR S=FI5<0s |S © — 1 >< 3 ~ ld Lo ~N ~~ > — ~~ ~~ * x2 2-2 1Z|F|E sf €|S =~ | ¥ Zlolzli~la|lk XA Slee oO o|T Nl = sl= 2|=E a. += | O ol|% er | er ~— ° sl5| El= §|_5| ® I © | ~ = «© — —_ l= — l= —- = =2 == =|lw= Pals pm uf = = Ss c 2 lw al 5 i S|-= Te Jl alc ws = + * — @lst™ S| Cc Sle Slo c @ ©“
Eels S588] | |Bl585 8 3
Sl¥|l= Slo] = olo lm alc = 0. ~ |r — ola ©f.= £ oS © a | 8la|x|~|e|B|=|T &1= o =F 2 <2 2lE 22 S85 5l<| 22 22 2] 5 — CIT) DD Ole— r= ie] ES — olal|ela|g|8lels|E a 28] Sle ale as? Yum olz|5|a|2 RBs 8822] 8]s 5|5 5{8+8| L& py © © DO of=|F|J|a]|B|S|a[® oo || 5 [Rll —1=Z], 2 + TT | DO = c sl] e CO
S| 5 wl ©]. S28 () = olS Zl 2lg = S 3 0 Slit =|? 3|= > & 1 o Ble © = ols 2 i
Le Cy 5 LY] = oO XD 12x Tlels| + Bo vO o 2) 52 2 of | oo © = © 5 © ci ol || = + -— E . © —~fo © “iol =| ~~ Y= to SS © a jo = Slade << © =>
[Table II]
Z~ 0 |a = o@ oo 2 © a — 10 © clo|d|a|mo]o . |=
Se |R 2|&|e |S] Na|R|o|F|B|F] =] =~ |a
SE — [a } ~~ g 5 - Lo
Sw
Le = @ 2 oo © + a @ = o|r~|<F|o|~]|w|w . |= 5g K Rel — Ni@|o|=|®||<F|—| © 8 E - a
E x - fe] aH z wl +a oo 3 O|lw|o|r~ oo | co . |= ell & Qt NId|d|S|m a ~] & |o
Ss 3 — |S
Hw 2 “w
Zo © ~ a = 2 om eN & = oo Qo] @| a = 2 218 Q&S B|~|=|FNe~] = |. eS © - >» ~~ 53 WS . Su [iE]
Zo < ® oo oS = PP 10 o olola|al=z|e| N |= ’ a 2 3 « S| |N|F JF] 5 |w oS — XR £ 3 15
LS] g 2
Zoe - |B gel, Lo oO o Slxlelx|o| = |8 5 gw A=|NTF™ [Ye F | NFP] 6 oo — = ~
Ss 4 wo [+] 2 - _ ©»
Po [a] 2 wo | on — =| wlo|le o | m wo Qo 5 2 <|—|& Ne |TN|w |S Nl ew a © = = =i wo [=] ~~ —— hal ~~] o% ll] ~~ Land x 21X16 | |3|ZI8|E SE QR 2
Sa =~ = —|k|d Fa IKE ~ = s|l=|2 ce Ss sl Sl > S25 * Boles mE 2 slEl8 = wlwo|lws ba = © l=» = Jc w| CS be | 5 jam gt 2 = © —lo c|o C Ol =
Tv els ~~ an Sle ole © — | &
Xie 2lelg |< Sle =| = w|E fe] SP Chol do ¥ 1.5 ol el® ole |= olXx]|—~ pa w= S.c|@ 0. Em >lolwm|® CE = o5le o|(Clalé|l~|e|B|E|las]|clE oo olo oo an] 2 <2|%|alglEl elec li els|el==|==|e 8) =| ola l|E|@|8| 558 iol ale wl o|l® Pe cls E Wipes ej==13 Slolc cle cl 51.8 —|e|[s|a|a|w| Sle E|S[S|2lele | o|2 £5 wiE|T|da|Rslala = |S 25mm 2h = o| | » = s| § =| 2 2
Bl5 ao | Z| 5 +2 = — l= Slol= © [io] p— C| © = al — © - 2 Bls5 8 cl] CS] = = 5 = Sl=2 0 [fF] °|5] Lowy B © 2152 |a|loll|ee se 5 -_— wl] —- - — @ S| BE °ola|l5| = 4 Bo 5 om wo — Salo] © Oo
[0057] (Footnote) (*1) Block copolymer polypropylene resin: Novatec EC9 manufactured by Japan
Polypropylene Corporation (*2) Ethylene-propylene random copolymer polymerized using a metallocene catalyst:
WELNEX RFG4VA manufactured by Japan Polypropylene Corporation (*3) Homopolypropylene: Novatec EA9BT manufactured by Japan Polypropylene
Corporation (*4) Low-density polyethylene: NUC-8007 (MFR = 7 g/10 min) manufactured by Nippon
Unicar Co., Ltd. (*5) Polyphenylene ether resin with an intrinsic viscosity of 0.47 dl/g (*6) Styrene-based elastomer: manufactured by Asahi Kasei Corporation: Tuftec } (registered trademark) 1043 (*7) Condensed phosphate ester: PX-200 (phosphorus 9.0%) manufactured by Daihachi
Chemical Industry Co., Ltd. (*8) Irganox 1010 manufactured by Chiba Specialty Chemicals Inc. (*9) SEENOX 4128 manufactured by Shipro Kasei Kaisha, LTD. (*10) Trimethylolpropane trimethacrylate: TD1500S manufactured by DIC Corporation
[0058]
The insulated electric wires of EXAMPLES 1 to 5 all have a cut-through strength of 70 N or more, thus having high strength. Furthermore, the original tensile elongation and the tensile elongation after heat aging reach the pass level. In comparison with
EXAMPLE 1 in which the low-density polyethylene is not used, the tensile elongation after heat aging is high in EXAMPLES 2 to 5 in which the low-density polyethylene is used. Furthermore, when the content of the metallocene random PP is increased, the tensile elongation and the tensile elongation after heat aging increase.
[0059]
The non-halogen flame retardant resin compositions used in the insulated electric wires of COMPARATIVE EXAMPLES 1 to 7 do not contain the metallocene random PP.
In all of them, although the cut-through strength is high and at the pass level, the tensile elongation after heat aging is low and evaluated as failure. In COMPARATIVE
EXAMPLES 6 and 7, the homo PP having high modulus of elasticity is added, and the resin compositions have high modulus of elasticity. Although the cut-through strength is high because of the improved modulus of elasticity, the tensile elongation after heat aging is low, which does not reach the pass level.
Reference Signs List
[0060] 1 conductor 2 coating layer 3 insulated electric wire 4 blade
Claims (7)
- [Claim 1] A non-halogen flame retardant resin composition comprising 100 parts by mass of a resin component and 5 to 40 parts by mass of a phosphorus-based flame retardant, wherein the 100 parts by mass of the resin component includes 30 to 85 parts by mass of a polyolefin-based resin, 10 to 50 parts by mass of a polyphenylene-ether-based resin, and 5 to 30 parts by mass of a styrene-based elastomer; and the polyolefin-based resin includes an ethylene-propylene random copolymer polymerized using a metallocene catalyst in the amount of 5% to 60% by mass relative to the entire polyolefin-based resin, and a block copolymer polypropylene resin in the amount of 30% to 95% by mass relative to the entire polyolefin-based resin.
- [Claim 2] The non-halogen flame retardant resin composition according to Claim 1, wherein i the polyolefin-based resin further includes a low-density polyethylene in the amount of 5% to 20% by mass relative to the entire polyolefin-based resin.
- [Claim 3] The non-halogen flame retardant resin composition according to Claim 1 or 2, wherein the styrene-based elastomer is a block copolymer elastomer of styrene and a rubber component.
- [Claim 4] The non-halogen flame retardant resin composition according to any one of Claims 1 to 3, wherein the polyphenylene ether is a polyphenylene ether resin with which polystyrene is melt blended.
- [Claim 5] An electric wire or cable which uses, as a coating layer, the non-halogen flame retardant resin composition according to any one of Claims 1 to 4.
- [Claim 6] The electric wire or cable according to Claim 5, wherein the thickness of the coating layer is 0.3 mm or less.
- [Claim 7] The electric wire or cable according to Claim 5 or 6, wherein the coating layer is cross-linked by irradiation with ionizing radiation.
Applications Claiming Priority (2)
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JP2010094526 | 2010-04-16 | ||
PCT/JP2011/051382 WO2011129129A1 (en) | 2010-04-16 | 2011-01-26 | Non-halogen flame-retardant resin composition, and electric wire and cable which are made using same |
Publications (1)
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SG183785A1 true SG183785A1 (en) | 2012-11-29 |
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SG2012015020A SG183785A1 (en) | 2010-04-16 | 2011-01-26 | Non-halogen flame retardant resin composition and electric wire or cable using same |
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JP (1) | JP5549675B2 (en) |
KR (1) | KR20130057961A (en) |
CN (1) | CN102858873B (en) |
MY (1) | MY167034A (en) |
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US10611912B2 (en) | 2015-07-22 | 2020-04-07 | Asahi Kasei Kabushiki Kaisha | Resin composition and shaped product |
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JP5843644B2 (en) * | 2011-09-28 | 2016-01-13 | 三井化学株式会社 | Thermoplastic polymer composition, molded article comprising the same, and electric wire |
JP5494688B2 (en) * | 2012-02-03 | 2014-05-21 | 住友電気工業株式会社 | Halogen-free flame retardant insulated wire |
CN103804835A (en) * | 2012-11-06 | 2014-05-21 | 广东聚石化学股份有限公司 | Halogen-free flame retardant thermoplastic elastomer cable material and preparation method thereof |
CN103194014B (en) * | 2013-04-08 | 2015-04-01 | 刘平 | Halogen-free flame-retardant polyolefin material |
CN103360752B (en) * | 2013-07-15 | 2015-10-28 | 上海秋橙新材料科技有限公司 | anti-aging PPO-ABS plastic alloy |
JP5808023B2 (en) * | 2013-11-15 | 2015-11-10 | 株式会社ジェイ・パワーシステムズ | Flame retardant ant cable |
WO2015130089A1 (en) * | 2014-02-28 | 2015-09-03 | (주) 엘지화학 | Flame retardant thermoplastic resin composition and electric wire comprising same |
KR101960350B1 (en) * | 2015-06-17 | 2019-03-20 | 주식회사 엘지화학 | Polypropylene resin composition and a cable covered therefrom |
KR101745107B1 (en) | 2015-07-09 | 2017-06-08 | 현대자동차주식회사 | Resin composition for automotive wire material and electric wire using it |
JP6418138B2 (en) * | 2015-11-25 | 2018-11-07 | 住友電気工業株式会社 | Flame retardant resin composition and flame retardant cable |
JP6418137B2 (en) * | 2015-11-25 | 2018-11-07 | 住友電気工業株式会社 | Flame retardant resin composition and flame retardant cable |
KR101932254B1 (en) * | 2016-06-14 | 2018-12-26 | (주) 솔루켐 | Insulated wire with non-halogenated insulated covered wire compositon |
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JP2000026696A (en) * | 1998-07-14 | 2000-01-25 | Sumitomo Wiring Syst Ltd | Flame retardant and abrasion resistant resin composition |
JP4002061B2 (en) * | 2000-10-03 | 2007-10-31 | 古河電気工業株式会社 | Flame retardant resin composition for covering electric wire or optical fiber and wiring material using the same |
JP5546096B2 (en) * | 2007-03-22 | 2014-07-09 | 旭化成ケミカルズ株式会社 | Thermoplastic polymer rubber composition |
CN101679720B (en) * | 2008-04-09 | 2013-10-09 | 住友电气工业株式会社 | Flame-retardant tube and heat-shrinkable tube made by using the same |
-
2011
- 2011-01-26 WO PCT/JP2011/051382 patent/WO2011129129A1/en active Application Filing
- 2011-01-26 MY MYPI2012700074A patent/MY167034A/en unknown
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- 2011-01-26 CN CN201180003851.6A patent/CN102858873B/en not_active Expired - Fee Related
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US10611912B2 (en) | 2015-07-22 | 2020-04-07 | Asahi Kasei Kabushiki Kaisha | Resin composition and shaped product |
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KR20130057961A (en) | 2013-06-03 |
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WO2011129129A1 (en) | 2011-10-20 |
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