SE537464C2 - Iron and tungsten-containing briquettes - Google Patents

Iron and tungsten-containing briquettes Download PDF

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Publication number
SE537464C2
SE537464C2 SE1300384A SE1300384A SE537464C2 SE 537464 C2 SE537464 C2 SE 537464C2 SE 1300384 A SE1300384 A SE 1300384A SE 1300384 A SE1300384 A SE 1300384A SE 537464 C2 SE537464 C2 SE 537464C2
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tungsten
powder
weight
briquettes
iron
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SE1300384A
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Swedish (sv)
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SE1300384A1 (en
Inventor
Dag Sjöberg
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Ferrolegeringar Ab
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Priority to SE1300384A priority Critical patent/SE537464C2/en
Priority to TW103118375A priority patent/TW201501839A/en
Priority to EP14805161.8A priority patent/EP3003606A4/en
Priority to PCT/SE2014/050654 priority patent/WO2014193299A1/en
Publication of SE1300384A1 publication Critical patent/SE1300384A1/en
Publication of SE537464C2 publication Critical patent/SE537464C2/en

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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C35/00Master alloys for iron or steel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/001Starting from powder comprising reducible metal compounds
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B1/00Preliminary treatment of ores or scrap
    • C22B1/14Agglomerating; Briquetting; Binding; Granulating
    • C22B1/24Binding; Briquetting ; Granulating
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B1/00Preliminary treatment of ores or scrap
    • C22B1/14Agglomerating; Briquetting; Binding; Granulating
    • C22B1/24Binding; Briquetting ; Granulating
    • C22B1/242Binding; Briquetting ; Granulating with binders
    • C22B1/244Binding; Briquetting ; Granulating with binders organic
    • C22B1/245Binding; Briquetting ; Granulating with binders organic with carbonaceous material for the production of coked agglomerates
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B34/00Obtaining refractory metals
    • C22B34/30Obtaining chromium, molybdenum or tungsten
    • C22B34/36Obtaining tungsten
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B5/00General methods of reducing to metals
    • C22B5/02Dry methods smelting of sulfides or formation of mattes
    • C22B5/10Dry methods smelting of sulfides or formation of mattes by solid carbonaceous reducing agents
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B5/00General methods of reducing to metals
    • C22B5/02Dry methods smelting of sulfides or formation of mattes
    • C22B5/12Dry methods smelting of sulfides or formation of mattes by gases
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/02Making ferrous alloys by powder metallurgy
    • C22C33/0235Starting from compounds, e.g. oxides
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C35/00Master alloys for iron or steel
    • C22C35/005Master alloys for iron or steel based on iron, e.g. ferro-alloys
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B13/00Making spongy iron or liquid steel, by direct processes
    • C21B13/006Starting from ores containing non ferrous metallic oxides

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

SAMMANDRAG Uppfinningen avser jam- och volframhaltiga briketter samt en process for att framstalla brikettema. En rabrikett framstalls genom blandning av ett jampulver och ett volframhaltigt pulver, samt brikettering av blandningen. SUMMARY The invention relates to jam- and tungsten-containing briquettes and a process for producing the briquettes. A briquette is prepared by mixing a jam powder and a tungsten-containing powder, as well as briquetting the mixture.

Description

ARN- OCH VOLFRAMHALTIGA BRIKETTER TEKNISKT OMRADE Foreliggande uppfinning avser en process for att framstalla jam- och volframhaltiga briketter. Uppfinningen avser aven briketter framstallda med processen. TECHNICAL FIELD The present invention relates to a process for producing jam- and tungsten-containing briquettes. The invention also relates to briquettes produced by the process.

BAKGRUND W011053231 redogor for en metod for att framstalla ett jam- och volframhaltigt pulver eller pulveragglomerat. Ett pulver innehallande volframkarbid blandas med ett 10 jamoxidpulver ochleller ett pulver innehallande volframoxid och eventuellt ett jampulver. Blandningen varms upp i en neutral eller svagt reducerad atmosfar. BACKGROUND WO101053231 discloses a method of making a jam- and tungsten-containing powder or powder agglomerate. A powder containing tungsten carbide is mixed with a jam oxide powder and / or a powder containing tungsten oxide and optionally a jam powder. The mixture is heated in a neutral or slightly reduced atmosphere.

W02008091210 redogor for ett jam- och volframhaltigt pulver innehallande 30-60 viktprocent W och resten jam. Pulvret framstalls genom att ett jampulver blandas med ett W03-pulver. En kula kan framstallas av pulvret. WO2008091210 describes a jam- and tungsten-containing powder containing 30-60% by weight of W and the remainder jam. The powder is prepared by mixing a jam powder with a WO 3 powder. A ball can be made of the powder.

UPPFINNINGENS SYFTEN Det är ett andamal med uppfinningen att tillhandahalla ett nytt jam- och volframhaltigt material som lampar sig for volframtillsats i smaltindustrin, exempelvis stal-, gjuteri- och superlegeringsindustrin, samt en process for att framstalla sadant material pa ett jamforelsevis kostnadseffektivt salt. OBJECTS OF THE INVENTION It is an object of the invention to provide a new jam- and tungsten-containing material which is suitable for tungsten additive in the smelting industry, for example the steel, foundry and superalloy industry, and a process for producing such material on a comparatively cost-effective salt.

BESKRIVNING AV UPPFINNINGEN Minst ett av de ovannamnda syftena uppnas atminstone i viss utstrackning genom en process for att framstalla jam- och volframhaltiga briketter innefattande momenten att: astadkomma en blandning innefattande (i viktprocent): 1-jampulver innehallande minst 80 % metalliskt jam, 2-97volframhaltigt pulver innehallande volframoxider och/eller volframkarbider, eventuellt 1-kolpulver, 2-90molybdenhaltigt pulver i blandningen tillsatta: en vatska, foretradesvis vatten, eventuellt ett eller flera av: bindemedel, 1 slaggbildare, avsvavlingsmedel, c) brikettera for att astadkomma ett flertal Mbriketter Genom denna process är det mojligt att framstalla jam- och volframhaltiga rabriketter. DESCRIPTION OF THE INVENTION At least one of the above objects is achieved at least to some extent by a process for producing jam- and tungsten-containing briquettes comprising the steps of: producing a mixture comprising (in weight percent): 1-jam powder containing at least 80% metallic jam, 2- Tungsten-containing powder containing tungsten oxides and / or tungsten carbides, optionally 1-carbon powder, 2-90 molybdenum-containing powders added to the mixture: a liquid, preferably water, optionally one or more of: binder, 1 slag former, desulfurizing agent, c) briquetting to produce a plurality Through this process, it is possible to produce jam- and tungsten-containing apricots.

De icke-reducerade Mbriketterna kan anvandas som substitut for konventionellt framstallda jam—volfram- och/eller jam—molybden-legeringar, vid legering av smaltan i industriproduktion. Rabrikettema kan framstallas till lagre kostnader an jarnlegeringar av standardkvalitet. Deras porosa struktur underlattar snabb upplosning i en stalsmalta. The non-reduced briquettes can be used as a substitute for conventionally produced jam-tungsten and / or jam-molybdenum alloys, in alloying the melt in industrial production. The briquettes can be manufactured at lower costs than standard quality iron alloys. Their porous structure facilitates rapid dissolution in a steel malt.

Brikettema kan latt transporteras pa ett transportband utan risk att rulla ay. The briquettes can be easily transported on a conveyor belt without risk of rolling.

Vid beredning av blandningen är den totala kvantiteten tillsatt vatten cirka 110 viktprocent av blandningen, mest foredraget 2-5 viktprocent. When preparing the mixture, the total quantity of water added is about 110% by weight of the mixture, most preferably 2-5% by weight.

Foretradesvis anvands varken bindemedel eller slaggbildare. Nar det jarnhaltiga pulvret blandas i vatt tillstand forstarker det brikettema, vilket gOr anvandning av bindemedel onodig. Darmed kan kvantiteten fOroreningar minskas. Preferably, neither binder nor slag former is used. When the ferrous powder is mixed in an aqueous state, it strengthens the briquettes, which makes the use of binder unnecessary. Thus, the quantity of impurities can be reduced.

Eventuellt omfattar metoden momentet att: a) torka Mbriketterna. Optionally, the method comprises the step of: a) drying the briquettes.

Genom att rabriketterna torkas minimeras risken for sprickbildning pa grund av snabb forangning av vatskan nar de varms upp vid hoga temperaturer. By drying the apricots, the risk of cracking is minimized due to rapid evaporation of the liquid when they are heated at high temperatures.

Foretradesvis omfattar det eventuella torkningsmomentet minst ett av foljande: torkning av rabrikettema till en fukthalt under 5 viktprocent, foretradesvis under 3 viktprocent, torkning av rabriketterna vid en temperatur i intervallet 50-250 °C, foretradesvis 80-200 °C, mer foredraget 100-150 °C. Preferably, the optional drying step comprises at least one of the following: drying the briquettes to a moisture content below 5% by weight, preferably below 3% by weight, drying the briquettes at a temperature in the range of 50-250 ° C, preferably 80-200 ° C, more preferably 100- 150 ° C.

Vid torkning av brikettema sker en temperaturokning aven nar ingen extern varme anvands. Detta tros bero pa reaktioner nar jarnet oxiderar. Aven brikettemas hallfasthet Okar. Det gOr det mOjligt att tillhandahalla tillrackligt starka briketter utan behov av att tillsatta bindemedel, d.v.s. jampulvret ersatter behovet av bindemedel. Aven dammproblem minimeras. 2 Manga olika typer av industritorkar kan anvandas. Briketterna kan aven torkas utan aktiv uppvarmning, exempelvis i omgivningstemperatur. I en tork kan anga avlagsnas med en gasanga eller med vakuum. FOr fOrbattrad processekonomi är torktiden i en tork foretradesvis i intervallet 10-120 minuter, mer foredraget 20-60 minuter. Men langre torktider är givetvis tankbara. When drying the briquettes, a temperature increase occurs even when no external heat is used. This is thought to be due to reactions when the iron oxidizes. The bark strength of the briquettes also increases. It makes it possible to provide sufficiently strong briquettes without the need to add binders, i.e. the jam powder replaces the need for binder. Dust problems are also minimized. 2 Many different types of industrial dryers can be used. The briquettes can also be dried without active heating, for example at ambient temperature. In a dryer, the steam can be removed with a gas steam or with a vacuum. For improved process economy, the drying time in a dryer is preferably in the range of 10-120 minutes, more preferably 20-60 minutes. But longer drying times are of course conceivable.

Fukthalten definieras som den kvantitet vatten som finns i rabriketterna utover kristallvatten. Fukthalten kan faststallas genom en analys av typen LOD (Loss On Drying, forlust vid torkning) i enlighet med ASTM D2216-10. The moisture content is defined as the quantity of water present in the briquettes in addition to crystal water. The moisture content can be determined by an analysis of the type LOD (Loss On Drying, loss on drying) in accordance with ASTM D2216-10.

Torrsubstanssammansattningen avser sammansattningen for ett torkat exemplar, d.v.s. exklusive eventuell fukt som finns i rabriketterna. The dry matter composition refers to the composition of a dried specimen, i.e. excluding any moisture present in the briquettes.

Foretradesvis omfattar metoden momentet att: b) reducera rabriketterna for att astadkomma ett flertal reducerade briketter. Preferably, the method comprises the step of: b) reducing the briquettes to produce a plurality of reduced briquettes.

Foretradesvis omfattar reduktionsmomentet minst ett av foljande: reduktion vid en temperatur i intervallet 800-1 500 °C, foretradesvis 1 050- 1 400 °C, mer foredraget 1 100-1 300 °C, mest foredraget 1 150-1 250 °C, reduktion under minst 20 minuter, mer foredraget minst 30 minuter, - reduktion i en ugn matad med en inert eller reducerande gas, foretradesvis matad med en svagt reducerande gas, reduktion vid ett arbetstryck i intervallet 0,1-5 atm, foretradesvis 0,8-2 atm, mer foredraget 1,05-1,2 atm. Preferably, the reduction moment comprises at least one of the following: reduction at a temperature in the range 800-1 500 ° C, preferably 1,050-1400 ° C, more preferably 1 100-1 300 ° C, most preferably 1 150-1 250 ° C, reduction for at least 20 minutes, more preferably at least 30 minutes, reduction in an oven fed with an inert or reducing gas, preferably fed with a weakly reducing gas, reduction at a working pressure in the range 0.1-5 atm, preferably 0.8 -2 atm, more preferred 1.05-1.2 atm.

Genom overvakning av bildandet av CO/CO2 kan det faststallas nar reduktionsprocessen är avslutad. Reduktionstiden kan optimeras genom att bildandet av CO och CO2 mats, i synnerhet CO eftersom CO2 bildas huvudsakligen under de forsta minuterna av reduktionen varefter CO-bildandet dominerar tills kolkallan är forbrukad eller alla reducerbara oxider har reducerats. Foretradesvis är reduktionstiden hogst timmar, foretradesvis hogst 2 timmar, mer foredraget hogst 1 timme. Beroende pa reduktionstiden, reduktionstemperaturen och forhallandet mellan kol och reducerbara oxider i briketterna kan briketternas reducerbara oxider reduceras delvis eller fullstandigt. By monitoring the formation of CO / CO2, it can be determined when the reduction process is completed. The reduction time can be optimized by feeding the formation of CO and CO2, in particular CO because CO2 is formed mainly during the first minutes of the reduction after which the CO formation dominates until the carbon dioxide is consumed or all reducible oxides have been reduced. Preferably the reduction time is at most hours, preferably at most 2 hours, more preferably at most 1 hour. Depending on the reduction time, the reduction temperature and the ratio between carbon and reducible oxides in the briquettes, the reducible oxides of the briquettes can be partially or completely reduced.

Atmosfaren inuti ugnen regleras foretradesvis genom att en inert eller en reducerande gas, foretradesvis en svagt reducerande gas, matas in i en ande av ugnen, och att gaser (exempelvis reaktionsgaser (exempelvis CO, CO2, och H20) och den inmatade gasen) 3 evakueras i den motsatta anden, mer foredraget genom att den inerta eller reducerande gasen matas in motstroms vid en utloppssida av ugnen, och att gaser evakueras vid en inloppssida av ugnen. Det betyder att den inerta eller reducerande gasen fOretradesvis matas motstroms. Den inerta gasen eller en reducerande gas kan exempelvis vara argon, N2, H2 eller valfri blandning av H2/N2 (exempelvis i forhallandet 5:95 med avseende pa volym). The atmosphere inside the furnace is preferably controlled by feeding an inert or a reducing gas, preferably a weakly reducing gas, into one spirit of the furnace, and evacuating gases (for example reaction gases (for example CO, CO2, and H 2 O) and the feed gas) in the opposite spirit, more preferably in that the inert or reducing gas is fed countercurrently at an outlet side of the furnace, and that gases are evacuated at an inlet side of the furnace. This means that the inert or reducing gas is preferably fed countercurrently. The inert gas or a reducing gas may be, for example, argon, N2, H2 or any mixture of H2 / N2 (for example in a ratio of 5:95 by volume).

Reduktionsugnen är foretradesvis en genommatningsugn men kan alien vara en satsugn. I en genommatningsugn transporteras briketterna fran ett inlopp till ett utlopp under reduktionen. Exempel pa ugnar är exempelvis roterugnar, roterhardugnar, schaktugnar, rostugnar, rorliga rostugnar, tunnelugnar eller satsugnar. Aven andra typer av ugnar som anvands vid direktreduktion av metalloxider i fast tillstand kan anvandas. I en foredragen utforingsform anvands en ugn med transportband. The reduction furnace is preferably a feed furnace but the alien may be a batch furnace. In a feed-through oven, the briquettes are transported from an inlet to an outlet during the reduction. Examples of kilns are, for example, rotary kilns, rotary kilns, shaft kilns, roasting kilns, mobile roasting kilns, tunnel kilns or batch kilns. Other types of furnaces used in the direct reduction of solid state metal oxides can also be used. In a preferred embodiment, an oven with a conveyor belt is used.

FOretradesvis arbetar reduktionsugnen vid ett tryck i intervallet 0,1-5 atm, foretradesvis 0,8-2 atm, mer foredraget vid ett tryck i intervallet 1,0-1,5 atm, mest foredraget 1,051,2 atm. Preferably, the reduction furnace operates at a pressure in the range of 0.1-5 atm, preferably 0.8-2 atm, more preferably at a pressure in the range of 1.0-1.5 atm, most preferably 1.051.2 atm.

Atmosfaren inuti ugnen regleras foretradesvis genom att en inert eller en reducerande gas, foretradesvis en svagt reducerande gas, matas in i en ande av ugnen och gaser (exempelvis reaktionsgaser (exempelvis CO, CO2, och H20) och den inmatade gasen) evakueras i den motsatta anden, mer foredraget genom att den inerta eller reducerande gasen matas in motstroms vid utloppssidan av ugnen, och att gaser evakueras vid inloppssidan av ugnen. Det betyder att den inerta eller reducerande gasen foretradesvis matas motstroms. Den inerta gasen eller en reducerande gas kan exempelvis vara argon, N2, H2 eller valfri blandning av H2/N2 (exempelvis i forhallandet 5:95 med avseende pa volym). The atmosphere inside the furnace is preferably controlled by feeding an inert or a reducing gas, preferably a weakly reducing gas, into one spirit of the furnace and gases (for example reaction gases (for example CO, CO2, and H 2 O) and the feed gas) are evacuated in the opposite spirit, more preferably by feeding the inert or reducing gas in countercurrent at the outlet side of the furnace, and evacuating gases at the inlet side of the furnace. This means that the inert or reducing gas is preferably fed countercurrently. The inert gas or a reducing gas may be, for example, argon, N2, H2 or any mixture of H2 / N2 (for example in a ratio of 5:95 by volume).

Foretradesvis omfattar metoden vidare momentet att: c) kyla de reducerade briketterna i en icke-oxiderande atmosfar (exempelvis reducerande eller inert) till en temperatur under 200 °C, mer foredraget under 150 °C, foretradesvis i en inert atmosfar. Preferably, the method further comprises the step of: c) cooling the reduced briquettes in a non-oxidizing atmosphere (eg reducing or inert) to a temperature below 200 ° C, more preferably below 150 ° C, preferably in an inert atmosphere.

Atmosfaren under kylning kan exempelvis vara argon, N2, H2 eller valfri blandning av H2/N2 (exempelvis i forhallandet 5:95 med avseende pa volym). Aven andra atmosfarer 4 kan anvandas. Om det är onskvart att ha mycket laga nivaer av kvave i briketterna, kan briketterna kylas i en kvavefri atmosfar sasom exempelvis en argongasatmosfar. The atmosphere during cooling can be, for example, argon, N2, H2 or any mixture of H2 / N2 (for example in the ratio 5:95 with respect to volume). Other atmospheres 4 can also be used. If it is undesirable to have very low levels of nitrogen in the briquettes, the briquettes can be cooled in a nitrogen-free atmosphere such as an argon gas atmosphere.

I en utforingsform utfors brikettering vid ett briketteringstryck i intervallet 80- 1 000 kg/cm2, foretradesvis 100-500 kg/cm2. In one embodiment, briquetting is performed at a briquetting pressure in the range of 80-1000 kg / cm2, preferably 100-500 kg / cm2.

I en utforingsform utfors brikettering vid ett briketteringstryck i intervallet 1 00010 000 kg/cm2, foretradesvis 2 000-5 000 kg/cm2. In one embodiment, briquetting is performed at a briquetting pressure in the range of 1,00010,000 kg / cm 2, preferably 2,000-5,000 kg / cm 2.

Foretradesvis är briketteringsmaskinen en valspress. Emellertid kan andra typer av briketteringsmaskiner anvandas. Preferably, the briquetting machine is a roller press. However, other types of briquetting machines can be used.

Eventuellt varmebehandlas rabriketterna vid en lagre temperatur fore reduktion. Foretradesvis varmebehandlas rabriketterna vid en temperatur i intervallet 200-800 °C, mer fOredraget 400-700 °C. Foretradesvis sker den eventuella varmebehandlingen vid lagre temperatur fran 10 minuter till mindre an 2 timmar, foretradesvis mindre an 1 timme. Genom varmebehandling vid lagre temperaturer kan det eventuella smorjmedlet (om sadant finns) brannas bort pa ett kontrollerat satt. Dessutom kan molybdentrioxid (om sadan finns) reduceras till molybdendioxid. Detta kan anvandas som ett forreduktionsmoment fore den reduktion som beskrivs i foregaade stycke eller vid framstallning av delvis reducerade briketter. Den eventuella varmebehandlingen vid 200-800 °C kan utforas i samma ugn som reduktionen. Den eventuella varmebehandlingen och den eventuella torkningen kan ocksa kombineras. The briquettes may be heat-treated at a lower temperature before reduction. Preferably, the briquettes are heat-treated at a temperature in the range of 200-800 ° C, more preferably 400-700 ° C. Preferably, the possible heat treatment takes place at a lower temperature from 10 minutes to less than 2 hours, preferably less than 1 hour. By heat treatment at lower temperatures, any lubricant (if any) can be burned off in a controlled manner. In addition, molybdenum trioxide (if present) can be reduced to molybdenum dioxide. This can be used as a pre-reduction step before the reduction described in the preceding paragraph or in the production of partially reduced briquettes. The possible heat treatment at 200-800 ° C can be carried out in the same oven as the reduction. The possible heat treatment and the possible drying can also be combined.

Eventuellt kan smorjmedel och/eller bindemedel ochleller slaggbildare och/eller avsvavlingsmedel tillsattas under blandningen. De eventuella bindemedlen kan vara organiska eller oorganiska bindemedel. Bindemedlen kan exempelvis vara ett kolhaltigt bindemedel som delvis ersatter det kolhaltiga pulvret. Andra bindemedel kan exempelvis vara bentonit och/eller dextrin och/eller natriumsilikat och/eller kalk. Den eventuella slaggbildaren kan vara kalksten, dolomit och/eller olivin. Den totala kvantiteten smorjmedel och/eller bindemedel och/eller slaggbildare och/eller avsvavlingsmedel kan vara 0,1-10 viktprocent av rabrikettens torrsubstanshalt, mer foredraget mindre an 5 viktprocent. Den kan vara i intervallet 1-10 viktprocent. Bindemedlen dr valfria eftersom rabriketterna genom tillsats av vattnet och jarnet blir tillrackligt starka for att reduceras i reduktionsugnen utan allvarlig sprickbildning Om smorjmedel tillsatts, tillfors det foretradesvis i kvantiteterna 0,1-2 procent av brikettens torrsubstanshalt, exempelvis cirka 0,5-1 viktprocent. Smorjmedlet kan exempelvis vara zinkstearat. Emellertid kan andra smorjmedel som anvands i pulvermetallurgi tillsattas. Optionally, lubricants and / or binders and / or slag formers and / or desulfurizing agents may be added during mixing. The possible binders can be organic or inorganic binders. The binders may, for example, be a carbonaceous binder which partially replaces the carbonaceous powder. Other binders may be, for example, bentonite and / or dextrin and / or sodium silicate and / or lime. The possible slag former may be limestone, dolomite and / or olivine. The total quantity of lubricant and / or binder and / or slag-forming agent and / or desulfurizing agent may be 0.1-10% by weight of the dry matter content of the bricks, more preferably less than 5% by weight. It can be in the range 1-10% by weight. The binders are optional because the briquettes are added strong enough by adding the water and iron to be reduced in the reduction furnace without severe cracking. If lubricants are added, 0.1-2 per cent of the briquette dry matter content is preferably supplied in quantities, for example about 0.5-1% by weight. The lubricant may, for example, be zinc stearate. However, other lubricants used in powder metallurgy may be added.

Beroende pa pulvrets renhet kan briketternas blandning innehalla ytterligare komponenter inklusive oxider som är svara att reducera. Kvantiteten av Adana komponenter bestams huvudsakligen av renheten hos det volframhaltiga pulvret och det eventuella molybdenhaltiga pulvret, men kan aven komma fran fororeningar i jarnpulvret, kolpulvret och fran reaktioner med komponenter i den omgivande atmosfaren under uppvarmning, reduktion eller kylning Den overgripande processen är endoterm och kraver varme. For att minska mangden extern varme som kravs kan syrgas eller tuft tillhandahallas i en forvarmningszon for att reagera med den bildade kolmonoxiden sâ att det bildas koldioxidgas. Om luft anvands kan briketternas kvaveupptag oka. Med hjalp av syre kan kvaveupptaget under uppvarmnings- och reduktionsmomentet minimeras. Depending on the purity of the powder, the mixture of the briquettes may contain additional components including oxides which are responsible for reducing. The quantity of Adana components is mainly determined by the purity of the tungsten-containing powder and any molybdenum-containing powder, but can also come from contaminants in the iron powder, carbon powder and from reactions with components in the ambient atmosphere during heating, reduction or cooling. heat. To reduce the amount of external heat required, oxygen or tuft can be provided in a preheating zone to react with the carbon monoxide formed to form carbon dioxide gas. If air is used, the nitrogen uptake of the briquettes may increase. With the help of oxygen, nitrogen uptake during the heating and reduction operation can be minimized.

I stallet for att rabriketterna torkas innan de fors in i reduktionsugnen kan ugnen ha en torkzon som arbetar vid en temperatur i intervallet 80-200 °C, foretradesvis 100-1°C. Reduktionsugnen kan aven omfatta en forreduktionszon, nedstroms fran torkzonen om Adan anvands, och arbeta i intervallet 200-800 °C, fOretradesvis 400-700 °C. Instead of the briquettes being dried before being fed into the reduction furnace, the furnace may have a drying zone operating at a temperature in the range of 80-200 ° C, preferably 100-1 ° C. The reduction furnace may also comprise a pre-reduction zone, downstream of the drying zone if Adan is used, and operate in the range 200-800 ° C, preferably 400-700 ° C.

De jam- och volframhaltiga fabriketterna har en torrsubstanssammansattning, i viktprocent, av: a) 90-100 av en blandning innefattande, i viktprocent av blandningen: 2-97volframhaltigt pulver innehallande volframoxider och/eller volframkarbider, eventuellt 0,1-kolpulver, 2-90molybdenhaltigt pulver, och resten 1-jampulverhaltigt pulver, b) eventuellt < smorjmedel och/eller bindemedel och/eller slaggbildare och/eller ett avsvavlingsmedel. The yam and tungsten-containing fabrics have a dry matter composition, in weight percent, of: a) 90-100 of a mixture comprising, in weight percent of the mixture: 2-97 tungsten-containing powder containing tungsten oxides and / or tungsten carbides, optionally 0,1-carbon powder, 2- 90 molybdenum-containing powder, and the remainder 1-yam powder-containing powder, b) optionally <lubricant and / or binder and / or slag-forming agent and / or a desulfurizing agent.

Foretradesvis bestar de reducerade jam- och volframhaltiga briketterna av, i viktprocent: W20-80 6 Mo20-80 Mo + W50-97 < < Si< Co< Andra amnen< och resten Fe 2-40. Preferably the reduced jam and tungsten-containing briquettes consist of, in weight percent: W20-80 6 Mo20-80 Mo + W50-97 <<Si <Co <Other substances <and the rest Fe 2-40.

Briketterna kan ersatta konventionellt tillverkade jarnlegeringar, vid legering med volfram och eventuellt volfram/molybden vid smaltferfaranden. Briketterna kan framstallas till lagre kostnader an jam—volfram av standardkvalitet. Brikettema loses upp snabbare an jarn—volfram av standardkvalitet. Beroende pa reduktionstiden, den relativa kvantiteten kol i relation till kvantiteten reducerbara oxider och reduktionstemperaturen kan syrehalten i brikettema minskas delvis eller fullstandigt. Briketterna kan latt transporteras pa ett transportband utan risk att rulla ay. The briquettes can replace conventionally manufactured iron alloys, in the case of alloying with tungsten and possibly tungsten / molybdenum in smelting processes. The briquettes can be manufactured at lower costs than standard quality jam-tungsten. The briquettes dissolve faster than standard-quality iron — tungsten. Depending on the reduction time, the relative quantity of carbon in relation to the quantity of reducible oxides and the reduction temperature, the oxygen content of the briquettes can be reduced partially or completely. The briquettes can be easily transported on a conveyor belt without the risk of rolling.

Genom brikettering fore reduktion är det mojligt att framstalla en brikett som har hogre porositet an en brikett bildad av reducerade pulver. Dessutom är det mojligt att framstalla en brikett som är fri fran bindemedel och smOrjmedel. By briquetting for reduction, it is possible to produce a briquette which has a higher porosity than a briquette formed from reduced powders. In addition, it is possible to produce a briquette that is free of binders and lubricants.

Blandning Den blandning som tillhandahalls i moment a) innefattar (i viktprocent): 2-97volframhaltigt pulver, eventuellt 0,1-kolpulver, 2-90molybdenhaltigt pulver, resten 1-jarnpulver. Mixture The mixture provided in step a) comprises (in% by weight): 2-97 tungsten-containing powder, optionally 0.1-carbon powder, 2-90 molybdenum-containing powder, the remainder 1-iron powder.

Foretradesvis utgor jampulvret 2-viktprocent, mer foredraget 3-15 viktprocent. Preferably the jam powder is 2% by weight, more preferably 3-15% by weight.

Foretradesvis utgor det volframhaltiga pulvret minst 20 viktprocent. 7 Foretradesvis utgor det volframhaltiga pulvret + det molybdenhaltiga pulvret mer an viktprocent av blandningen, mer foredraget mer an 70 viktprocent av blandningen. Preferably, the tungsten-containing powder is at least 20% by weight. Preferably, the tungsten-containing powder + the molybdenum-containing powder constitutes more than a percentage by weight of the mixture, more preferably more than 70% by weight of the mixture.

I en utforingsform bestar blandningen av (i viktprocent): 1-40, foretradesvis 3-15, av eft jampulver, och 75-99, foretradesvis 85-97, av ett volframhaltigt pulver. In one embodiment, the mixture consists of (in weight percent): 1-40, preferably 3-15, of eft yam powder, and 75-99, preferably 85-97, of a tungsten-containing powder.

Foretradesvis innehaller det volframhaltiga pulvret volframoxider och volframkarbider. Foretradesvis är de reducerbara oxidema i det volframhaltiga pulvret och jampulvret stOkiometriskt anpassade efter kolet i volframkarbidema, sâ att kolhalten efter en reduktion utgor mindre an 10 viktprocent, foretradesvis mindre an 5 viktprocent, mer foredraget mindre an 1 viktprocent, mest foredraget mindre an 0,5 viktprocent; och syret utgOr mindre an viktprocent, fOretradesvis mindre an 5 viktprocent, mest fOredraget mindre an 3 viktprocent. Preferably, the tungsten-containing powder contains tungsten oxides and tungsten carbides. Preferably the reducible oxides in the tungsten-containing powder and the jam powder are stoichiometrically adapted to the carbon in the tungsten carbides, so that the carbon content after a reduction is less than 10% by weight, preferably less than 5% by weight, more preferably less than 1% by weight, most preferably less than 0.5 weight percent; and the oxygen is less than a percentage by weight, preferably less than 5% by weight, most preferably less than 3% by weight.

Darigenom kan jam- och volframhaltiga briketter framstallas, som vasentligen bestar av jam och volfram samt oundvikliga fororeningar. Thereby, jam- and tungsten-containing briquettes can be produced, which essentially consist of jam and tungsten as well as unavoidable contaminants.

Jam- och volframhaltiga briketter som bestar av jam och volfram samt oundvikliga fororeningar kan aven framstallas av en blandning dar volframkarbider delvis eller till fullo är ersatta av ett kolpulver, d.v.s. sâ att kolet i volframkarbider och/eller kolpulver stOkiometriskt motsvarar de reducerbara oxidema i det volframhaltiga pulvret och jampulvret. Jam- and tungsten-containing briquettes consisting of jam and tungsten as well as unavoidable impurities can also be produced from a mixture in which tungsten carbides are partially or completely replaced by a carbon powder, i.e. so that the carbon in tungsten carbides and / or carbon powders stoichiometrically corresponds to the reducible oxides in the tungsten-containing powder and the jam powder.

Jam- och volframhaltiga briketter som bestar av jam, volfram och molybden samt oundvikliga fororeningar kan framstallas av blandningen genom tillsats av det eventuella molybdenhaltiga pulvret. Har anpassas kolet fran volframkarbidema och/eller kolpulvret stokiometriskt efter de reducerbara oxidema i det molybdenhaltiga pulvret, det volframhaltiga pulvret och jampulvret. Har är foretradesvis det volframhaltiga pulvret ett volframkarbidpulver innefattande minst 70 viktprocent WC, foretradesvis minst 95 viktprocent WC, eller ett volframoxidpulver innefattande minst 70 viktprocent W03, foretradesvis minst 95 viktprocent W03, eller en blandning av dessa pulver. Jam- and tungsten-containing briquettes consisting of jam, tungsten and molybdenum as well as unavoidable impurities can be prepared from the mixture by adding any molybdenum-containing powder. Has the carbon from the tungsten carbides and / or the carbon powder been adapted stoichiometrically to the reducible oxides in the molybdenum-containing powder, the tungsten-containing powder and the jam powder. Preferably, the tungsten-containing powder is a tungsten carbide powder comprising at least 70% by weight of WC, preferably at least 95% by weight of WC, or a tungsten oxide powder comprising at least 70% by weight of WO 3, preferably at least 95% by weight of WO 3, or a mixture of these powders.

Foretradesvis balanseras kolet och syret sâ att kolhalten efter reduktion utgor mindre an viktprocent, foretradesvis mindre an 5 viktprocent, mer foredraget mindre an 1 viktprocent, mest foredraget mindre an 0,5 viktprocent; och syret utgor mindre an 8 viktprocent, foretradesvis mindre an 5 viktprocent, mest foredraget mindre an 3 viktprocent. Preferably the carbon and oxygen are balanced so that the carbon content after reduction is less than a percentage by weight, preferably less than 5% by weight, more preferably less than 1% by weight, most preferably less than 0.5% by weight; and the oxygen is less than 8% by weight, preferably less than 5% by weight, most preferably less than 3% by weight.

De relativa kvantiteterna molybden och volfram kan varieras genom forandring av de relativa kvantiteterna av det volframhaltiga pulvret och det molybdenhaltiga pulvret, samtidigt som hansyn tas till kol- och syrebalansen. The relative quantities of molybdenum and tungsten can be varied by changing the relative quantities of the tungsten-containing powder and the molybdenum-containing powder, while taking into account the carbon and oxygen balance.

I en foredragen utforingsform är viktforhallandet mellan volframkarbid och volframoxid (WC/W03) inom intervallet 0,5-5, foretradesvis 1-4, mer fOredraget 1,5-3. En optimal 10 balans är cirka 2. Darigenom kan volframkarbiden motsvara volframoxiden utan behov av tillsats av kolpulver. In a preferred embodiment, the weight ratio of tungsten carbide to tungsten oxide (WC / WO 3) is in the range 0.5-5, preferably 1-4, more preferably 1.5-3. An optimal balance is about 2. As a result, the tungsten carbide can correspond to the tungsten oxide without the need for the addition of carbon powder.

I en utforingsform bestams viktforhallandet mellan molybden och volfram (Mo/W) till att vara inom intervallet 0,25-4, foretradesvis 0,5-2, mer foredraget 0,8-1,25. In one embodiment, the weight ratio of molybdenum to tungsten (Mo / W) is determined to be in the range 0.25-4, preferably 0.5-2, more preferably 0.8-1.25.

Volframhaltigt pulver Det volframhaltiga pulvret är foretradesvis nagot av: ett volframkarbidhaltigt pulver, ett volframoxidhaltigt pulver, en blandning av volframkarbidhaltigt pulver och volframoxidhaltigt pulver. Tungsten-containing powder The tungsten-containing powder is preferably any of: a tungsten-carbide-containing powder, a tungsten-oxide-containing powder, a mixture of tungsten-carbide-containing powder and tungsten-oxide-containing powder.

Volframkarbidhaltigt pulver Det volframkarbidhaltiga pulvret är ett pithier som innefattar volframkarbider inneslutna i en metallmatris. Foretradesvis erhalls det volframkarbidhaltiga pulvret fran hardmetallskrot med volfram. Det volframkarbidhaltiga pulvret innefattar foretradesvis 1-10 viktprocent kol, resten volfram och oavsiktliga fororeningar. Det volframkarbidhaltiga pulvret kan aven omfatta legeringskomponenter vilka har bildat en matris (bindande material) for hardmetallmaterialet med volfram. Proportionen av karbidfas är i allmanhet 70-97 % av kompositens totala vikt. Kolet ingar i pulverpartiklarna i form av volframkarbidkom, och komstorleken ar vanligen i genomsnitt mellan 0,10 jam och 15 jam. Varje pulverpartikel kan innehalla flera volframkarbidkorn, i synnerhet om partiklarna är stora. Vidare kan det volframkarbidhaltiga pulvret innehalla pulverpartiklar som ar fria fran volframkarbidkorn; emellertid kommer de fiesta av pulverpartiklarna att innehalla ett eller flera korn av volfi-amkarbid. 9 Vissa volframkarbidpulver kan innehalla kobolt upp till 15 viktprocent, vanligen runt 110 viktprocent Co. Exempelvis innehaller verktygsmaterialet i kretskortsborrar vanligen finkomiga hardmetaller med volfram som firms i en koboltmatris, vars kvantitet representerar 6 procent av verktygsmaterialets totala vikt, medan grovkomiga hardmetaller med volfram vanligen anvands for verktygsmaterialet till gruvborrar, dar kobolthalten i hardmetallmaterialet är cirka 10 viktprocent. Dessa pulver kan anvandas om kobolt kan tillatas eller onskas i den brikett som ska framstallas. I annat fall kan dessa pulver anvandas efter att ha urlakats pa kobolt. Exempelvis kan ett kommersiellt tillgangligt volframkarbidhaltigt pulver fran skrot som innehaller 1-10 viktprocent Co, vanligen i kvantiteter av 3-8 viktprocent Co, urlakas hydrometallurgiskt for att minska kobolthalten till mindre an 1 viktprocent Co, foretrddesvis mindre an 0,5 viktprocent Co, mer fOredraget mindre an 0,2 viktprocent Co. Kobolt fran urlakningsprocessen kan atervinnas och nyttj as som en kommersiell pro dukt i sig. Tungsten carbide-containing powder The tungsten carbide-containing powder is a pithier comprising tungsten carbides enclosed in a metal matrix. Preferably, the tungsten carbide-containing powder is obtained from carbide scrap with tungsten. The tungsten carbide-containing powder preferably comprises 1-10% by weight of carbon, the remainder tungsten and unintentional impurities. The tungsten carbide-containing powder may also comprise alloy components which have formed a matrix (binding material) for the cemented carbide material with tungsten. The proportion of carbide phase is generally 70-97% of the total weight of the composite. The carbon enters the powder particles in the form of tungsten carbide grain, and the grain size is usually on average between 0.10 μm and 15 μm. Each powder particle may contain several tungsten carbide grains, especially if the particles are large. Furthermore, the tungsten carbide-containing powder may contain powder particles which are free of tungsten carbide grains; however, most of the powder particles will contain one or more grains of tungsten carbide. Some tungsten carbide powders may contain cobalt up to 15% by weight, usually around 110% by weight Co. For example, the tool material in circuit board drills usually contains fine hard metals with tungsten formed in a cobalt matrix, the quantity of which represents 6 percent of the total weight of the tool material, while coarse-grained carbides with tungsten are usually used for the tool material for mining drills, where the cobalt content is about 10% by weight. These powders can be used if cobalt can be allowed or desired in the briquette to be produced. Otherwise, these powders can be used after leaching on cobalt. For example, a commercially available tungsten carbide-containing powder from scrap containing 1-10% by weight of Co, usually in quantities of 3-8% by weight of Co, can be leached hydrometallurgically to reduce the cobalt content to less than 1% by weight of Co, preferably less than 0.5% by weight of Co, more The preference is less than 0.2% by weight of Co. Cobalt from the leaching process can be recovered and used as a commercial product in itself.

Givetvis kan ett volframkarbidpulver som redan har lag halt eller är fritt fran kobolt anvandas. Of course, a tungsten carbide powder which is already low in content or free of cobalt can be used.

Det ror sig om ett pulver som innehaller mindre an 1 viktprocent Co, mer foredraget mindre an 0,5 viktprocent Co, annu mer foredraget mindre an 0,2 viktprocent Co. It is a powder which contains less than 1% by weight of Co, more preferably less than 0.5% by weight of Co, more preferably less than 0.2% by weight of Co.

Foretradesvis innehaller volframkarbidpulvret minst 90 viktprocent WC, mer foredraget minst 95 viktprocent. Preferably the tungsten carbide powder contains at least 90% by weight of WC, more preferably at least 95% by weight.

Foretradesvis passerar minst 90 viktprocent, mer foredraget minst 99 viktprocent, av partiklama i det volframkarbidhaltiga pulvret genom en testsikt i enlighet med ISO 3310-1:2000 med nominell halstorlek av 250 jim, mer foredraget 125 jim, mest foredraget 90 um. Mycket fint pulver dar minst 99 viktprocent passerar genom en 45 um testsikt kan lampligen anvandas. Preferably at least 90% by weight, more preferably at least 99% by weight, of the particles in the tungsten carbide-containing powder pass through a test screen in accordance with ISO 3310-1: 2000 with a nominal neck size of 250 μm, more preferably 125 μm, most preferably 90 μm. Very fine powder where at least 99% by weight passes through a 45 μm test sieve can be suitably used.

Volframoxidhaltigt pulver Det volframoxidhaltiga pulvret kan vara ett jam- och volframoxidhaltigt pulver, mer foredraget jamvolframat i form av mineralet ferberit. Foretradesvis en ferberit som innehaller over 60 % W03, mer foredraget minst 70 % W03. Ferberiten krossas och/eller mals och/eller smulas ned till ett pulver sa att minst 80 viktprocent av partiklarna, foretradesvis minst 90 %, passerar genom en testsikt i enlighet med ISO 3310-1:2000 med nominell halstorlek av 250 um, mer foredraget 125 um. 10 Det volframoxidhaltiga pulvret kan awn vara ett rent volframoxidpulver innehallande mindre an 5 viktprocent andra amnen utover W och 0, foretradesvis mindre an 1 viktprocent andra an-men. Exempelvis ett pulver som innehaller minst 95 viktprocent W03, foretrddesvis minst 99 viktprocent. Tungsten oxide-containing powder The tungsten oxide-containing powder may be a jam- and tungsten oxide-containing powder, more preferably jam-tungstate in the form of the mineral ferberite. Preferably a ferberite containing more than 60% WO 3, more preferably at least 70% WO 3. The ferberite is crushed and / or ground and / or crumbled into a powder so that at least 80% by weight of the particles, preferably at least 90%, pass through a test sieve in accordance with ISO 3310-1: 2000 with a nominal neck size of 250 μm, more preferably 125 um. The tungsten oxide-containing powder may be a pure tungsten oxide powder containing less than 5% by weight of other substances in addition to W and 0, preferably less than 1% by weight of other substances. For example, a powder containing at least 95% by weight of WO 3, preferably at least 99% by weight.

FOretradesvis passerar minst 80 viktprocent, mer foredraget minst 90 viktprocent, av partiklama i volframoxidpulvret genom en testsikt i enlighet med ISO 3310-1:2000 med nominell halstorlek av 2mer foredraget 125 um, mest foredraget 90 um. Mycket fint pulver ddr minst 99 viktprocent passerar genom en 45 tm testsikt kan lampligen 10 anvandas. Preferably, at least 80% by weight, more preferably at least 90% by weight, of the particles in the tungsten oxide powder pass through a test screen in accordance with ISO 3310-1: 2000 with a nominal neck size of 2, preferably 125 μm, most preferably 90 μm. Very fine powder ddr at least 99% by weight passes through a 45 tm test sieve can suitably be used.

Det volframoxidhaltiga pulvret kan aven vara en blandning av jamvolframat och rent volframoxidpulver. The tungsten oxide-containing powder may also be a mixture of jam tungstate and pure tungsten oxide powder.

Aven andra tillgangliga kvaliteter av volframoxidpulver kan anvandas. Other available grades of tungsten oxide powder can also be used.

Molybdenhaltigt pulver Det molybdenhaltiga pulvret är foretrddesvis ett molybdenoxidpulver. Pulvret bestar foretrddesvis av molybdendioxid- och/eller molybdentrioxidpulver. Molybdenum-containing powder The molybdenum-containing powder is preferably a molybdenum oxide powder. The powder preferably consists of molybdenum dioxide and / or molybdenum trioxide powder.

Molybdenoxidpulvret bOr innehalla 50-80 viktprocent Mo, varvid ovriga komponenter är syre och fororeningar. Foretrddesvis utgor fororeningarna mindre an 10 viktprocent, mer foredraget mindre an 5 viktprocent, mest foredraget mindre an 1 viktprocent. The molybdenum oxide powder should contain 50-80% by weight of Mo, with other components being oxygen and impurities. Preferably the impurities are less than 10% by weight, more preferably less than 5% by weight, most preferably less than 1% by weight.

Foretrddesvis passerar minst 90 viktprocent, mer foredraget minst 99 viktprocent, av partiklama i molybdenoxidpulvret genom en testsikt i enlighet med ISO 3310-1:2000 med nominell halstorlek av 250 tm, mer foredraget 125 um, mest foredraget 45 um. Jampulver Jampulvret är foretradesvis ett jampulver innehallande minst 80 viktprocent metalliskt jam, foretradesvis minst 90 viktprocent metalliskt jam, mer foredraget minst 95 viktprocent metalliskt jam, mest foredraget minst 99 viktprocent metalliskt jam. Jampulvret kan vara eft jamsvamppulver och/eller ett vattenatomiserat jampulver och/eller ett gasatomiserat jarnpulver och/eller ett jarnfilterstoft och/eller eft jarnslampulver. Exempelvis är filterstoft X-RFS40 fran flogands AB, Sverige ett lampligt pulver. 11 Jompulvret kan delvis eller fullstandigt ersattas av ett jdrnoxidpulver, exempelvis men inte begransat till: pulver bestdende av ett eller flera flan gruppen FeO, Fe203, Fe304, Fe0(OH), (Fe203*H20). Jarnoxidpulvret kan exempelvis vara frasspan. Foretradesvis innehaller det jarnhaltiga pulvret minst 50 viktprocent metalliskt jam, mer foredraget minst 80 viktprocent metalliskt Fe, mest foredraget minst 90 viktprocent metalliskt Fe. Preferably at least 90% by weight, more preferably at least 99% by weight, of the particles in the molybdenum oxide powder pass through a test screen in accordance with ISO 3310-1: 2000 with a nominal neck size of 250 μm, more preferably 125 μm, most preferably 45 μm. Jam powder The jam powder is preferably a jam powder containing at least 80% by weight of metallic jam, preferably at least 90% by weight of metallic jam, more preferably at least 95% by weight of metallic jam, most preferably at least 99% by weight of metallic jam. The jam powder may be after jam mushroom powder and / or a water atomized jam powder and / or a gas atomized iron powder and / or an iron filter dust and / or after iron lamp powder. For example, filter dust X-RFS40 from flogands AB, Sweden is a suitable powder. The yolk powder can be partially or completely replaced by an iron oxide powder, for example but not limited to: powder consisting of one or more flan groups FeO, Fe 2 O 3, Fe 3 O 4, FeO (OH), (Fe 2 O 3 * H 2 O). The iron oxide powder can, for example, be crisp. Preferably the ferrous powder contains at least 50% by weight of metallic jam, more preferably at least 80% by weight of metallic Fe, most preferably at least 90% by weight of metallic Fe.

Foretradesvis passerar minst 90 viktprocent, mer foredraget minst 99 viktprocent, av partiklarna i det jarnhaltiga pulvret genom en testsikt i enlighet med ISO 3310-1:2000 med nominell halstorlek av 125 gm, mer foredraget 90 gm. Mycket fint pulver ddr 10 minst 99 viktprocent passerar genom en 45 jim testsikt kan ldmpligen anvandas. Preferably at least 90% by weight, more preferably at least 99% by weight, of the particles in the ferrous powder pass through a test screen in accordance with ISO 3310-1: 2000 with a nominal neck size of 125 gm, more preferably 90 gm. Very fine powder where at least 99% by weight passes through a 45 μm test sieve can ideally be used.

Eventuellt kolpulver Rabriketterna innehaller foretrddesvis en kolkdlla. I den foredragna utforingsformen är kolkdllan ett volframkarbidhaltigt pulver, där kolhalten stokiometriskt motsvarar oxidhalten i rabriketterna. Emellertid kan dven ett kolpulver anvandas som antingen i kombination med ett volframkarbidhaltigt pulver eller som enda Kolpulvret är foretradesvis valt flan gruppen av: subbituminosa kolsorter, bituminosa kolsorter, brunkol, antracit, koks, petroleumkoks och biokol sasom trakol, eller kolhaltiga pulver som bearbetats utifran dessa resurser. Kolpulvret kan exempelvis vara sot, kimrok, aktivt kol. Kolpulvret kan awn vara en blandning av olika kolpulver. Possibly charcoal powder The briquettes preferably contain a charcoal doll. In the preferred embodiment, the carbon part is a tungsten carbide-containing powder, the carbon content of which is stoichiometrically corresponding to the oxide content of the briquettes. However, a carbon powder can be used as either in combination with a tungsten carbide-containing powder or as the sole. The carbon powder is preferably selected from the group of: subbituminosa carbons, bituminosa carbons, lignite, anthracite, coke, petroleum coke and biochar such as carbonaceous resources. The carbon powder can be, for example, soot, carbon black, activated carbon. The carbon powder can awn be a mixture of different carbon powders.

FOr valet av kolpulver tas foretradesvis hansyn till kolets reaktivitet. Foretradesvis anvands kimrok. Tyskt brunkol (lignit), trdkol, bituminosa och subbituminosa kolsorter har ocksâ jdmforelsevis hog reaktivitet. For the choice of carbon powder, consideration is preferably given to the reactivity of the carbon. Preferably, kimrok is used. German lignite, lignite, bituminosa and subbituminosa carbons also have comparatively high reactivity.

Foretradesvis passerar minst 90 viktprocent, mer foredraget minst 99 viktprocent, av partiklarna i kolpulvret genom en testsikt i enlighet med ISO 3310-1:2000 med nominell halstorlek av 125 um, mer foredraget 45 um, mest foredraget 20 um. Kvantiteten av kolkdllan (d.v.s. WC-pulver och/eller kolpulver) bestams foretradesvis genom analys av kvantiteten reducerbara oxider i det volframhaltiga pulvret, jampulvret och det eventuella molybdenhaltiga pulvret. Foretradesvis vdljs kvantitetema av kolkallan sâ att de stokiometriskt motsvarar eller i flagon man overstiger kvantiteten reducerbara oxider i det volframhaltiga pulvret, jdrnpulvret och det eventuella molybdenhaltiga pulvret. Emellertid kan kvantiteten av kolkdllan aven vara understokiometrisk. Preferably, at least 90% by weight, more preferably at least 99% by weight, of the particles in the carbon powder pass through a test screen in accordance with ISO 3310-1: 2000 with a nominal neck size of 125 μm, more preferably 45 μm, most preferably 20 μm. The quantity of the carbon part (i.e. WC powder and / or carbon powder) is preferably determined by analyzing the quantity of reducible oxides in the tungsten-containing powder, the jam-powder and the optional molybdenum-containing powder. Preferably, the quantities of the carbon dioxide are selected so that they stoichiometrically correspond to or in flakes exceed the quantity of reducible oxides in the tungsten-containing powder, the iron powder and the possible molybdenum-containing powder. However, the quantity of carbon dioxide can also be understochiometric.

Kvantiteten av kolkallan kan optimeras genom att kolnivaerna och syrenivaerna i de reducerade briketterna mats — och genom att kvantiteten kolkdlla okas eller minskas for 12 att uppna onskade nivder av kol och syre. Oxider som är sydra att reducera med kol sasom Si, Ca, Al, och Mg kan tillatas upp till vissa nivder beroende pd vilka tillampningar briketterna ska anyandas i. Exempelvis i manga tillampningar inom stalmetallurgi kan dessa oxider hanteras genom att de t.ex. avlagsnas i stalsmaltans slagg. Om mindre kvantiteter av dessa oxider och amnen onskas, kan renare kvaliteter av det volframhaltiga pulvret, jampulvret och det eventuella molybdenhaltiga pulvret anvandas, exempelvis kvaliteter som innehaller mindre eller inga kvantiteter av dessa oxider. The quantity of carbon dioxide can be optimized by feeding the carbon levels and oxygen levels in the reduced briquettes - and by increasing or decreasing the quantity of carbon dioxide to achieve desired levels of carbon and oxygen. Oxides that are acidic to reduce with carbon such as Si, Ca, Al, and Mg can be allowed up to certain levels depending on which applications the briquettes are to be used in. For example, in many applications in steel metallurgy, these oxides can be handled by e.g. deposited in the steel malt slag. If smaller quantities of these oxides and substances are desired, purer grades of the tungsten-containing powder, the jam powder and any molybdenum-containing powder may be used, for example grades containing less or no quantities of these oxides.

Jam- och volframhaltiga Mbriketter Rabriketterna utgors av den blandning som tillhandahalls i moment a). Vid beredning av blandningen är den totala mangden tillsatt vatten cirka 1-10 viktprocent av blandningen, mest foredraget 2-5 viktprocent. Rabriketterna kan torkas for att minska fukthalten till mindre an 5 viktprocent, eller mindre an 3 viktprocent. Jam- and tungsten-containing Mbriquettes The briquettes consist of the mixture provided in step a). When preparing the mixture, the total amount of added water is about 1-10% by weight of the mixture, most preferably 2-5% by weight. The briquettes can be dried to reduce the moisture content to less than 5% by weight, or less than 3% by weight.

Rabriketterna kan eventuellt innehalla upp till 10 viktprocent av ett eller flera organiska eller oorganiska bindemedel och/eller slaggbildare och/eller avsvavlingsmedel och/eller smorjmedel. I en utffiringsform är rabriketterna fria fran smOrjmedel, bindemedel, slaggbildare och avsvavtingsmedel. The briquettes may optionally contain up to 10% by weight of one or more organic or inorganic binders and / or slag formers and / or desulfurizing agents and / or lubricants. In one embodiment, the briquettes are free of lubricants, binders, slag formers and desulfurizing agents.

Rabriketterna är overraskande starka och det kan dad& vara mOjligt att anvanda de torkade rabriketterna for att direkt legera en stalsmalta med volfram, och eventuellt volfram och molybden, d.v.s. utan foregaende reduktion av rabriketterna. Rabriketterna kan vara ett kostnadseffektivt satt att legera med volfram, och eventuellt volfram och molybden. Rabriketterna kan dven delvis eller fullstandigt reduceras in genom att rabriketterna varms upp i efterfoljande moment. The ravioli is surprisingly strong and it may be possible to use the dried ravioli to directly alloy a steel malt with tungsten, and possibly tungsten and molybdenum, i.e. without prior reduction of the bricks. The briquettes can be a cost-effective way to alloy with tungsten, and possibly tungsten and molybdenum. The briquettes can also be partially or completely reduced by heating the briquettes in subsequent steps.

Jam- och volframhaltiga briketter 0, C kan ingd fran 0,05 och hogre. Si, Co kan ingd fran sparmangder upp till de givna kvantitetema. Foretrddesvis tillsatts de inte avsiktligt men kan inga som fororeningar. Andra amnen utover W, Mo, Fe, 0, C, Si, Co kan ingd flan spdrmangder upp till de givna kvantiteterna. Foretradesvis tillsatts de inte avsiktligt men kan ingd som fororeningar. Jam- and tungsten-containing briquettes 0, C can be ingested from 0.05 and higher. Si, Co can range from savings up to the given quantities. Preferably they are not added intentionally but can not as contaminants. Other substances in addition to W, Mo, Fe, 0, C, Si, Co can contain flang quantities up to the given quantities. Preferably they are not added intentionally but can be ingested as contaminants.

Med den foreslagna processen kan det framstallas jam- och volframhaltiga briketter som bestar av, i viktprocent: 20-80, foretradesvis 30-65, mer foredraget 40-55, 13 Mo 20-80, foretradesvis 30-65, mer foredraget 40-55, Mo + W > 50, foretradesvis > < 10, foretradesvis < 70, 5, mer foredraget < 3, < 10, foretradesvis < 5, mer foredraget < 1, Si < 10, foretradesvis < 5, mer foredraget < 1, Co < 10, foretradesvis < 5, mer foredraget < 1, Andra amnen < 5, foretradesvis < 1, och resten Fe 2-40, foretradesvis 3-25, mer foredraget 5-20, mest foredraget 5-15. With the proposed process, jam- and tungsten-containing briquettes can be prepared which consist of, in weight percent: 20-80, preferably 30-65, more preferably 40-55, 13 Mo 20-80, preferably 30-65, more preferably 40-55 , Mo + W> 50, preferably> <10, preferably <70, 5, more preferably <3, <10, preferably <5, more preferably <1, Si <10, preferably <5, more preferably <1, Co < 10, preferably <5, more preferably <1, Second subject <5, preferably <1, and the residue Fe 2-40, preferably 3-25, more preferably 5-20, most preferably 5-15.

Foretradesvis bestams viktforhallandet mellan molybden och volfram (MoIW) till att vara inom intervallet 0,25-4, foretradesvis 0,5-2, mer foredraget 0,8-1,25. Preferably, the weight ratio of molybdenum to tungsten (MoIW) is determined to be in the range 0.25-4, preferably 0.5-2, more preferably 0.8-1.25.

Dessa briketter har en geometrisk densitet i intervallet 1-6 g/cm3, foretradesvis 2-5 g/cm3. These briquettes have a geometric density in the range 1-6 g / cm 3, preferably 2-5 g / cm 3.

Dessa jam-, volfram- och molybdenhaltiga briketter lampar sig for legering med volfram och molybden vid smaltforfaranden. De jarn-, volfram- och molybdenhaltiga briketterna kan framstallas till jamforelsevis lagre kostnader. Dessutom loses briketterna pa grund av sina porosa strukturer upp snabbt i en stalsmalta. These jam-, tungsten- and molybdenum-containing briquettes are suitable for alloying with tungsten and molybdenum in smelting processes. The briquettes containing iron, tungsten and molybdenum can be produced at comparatively lower costs. In addition, due to their porous structures, the briquettes dissolve quickly in a steel malt.

Kvantiteten av andra amnen regleras huvudsakligen av renheten hos det volframhaltiga pulvret och det eventuella molybdenhaltiga pulvret. Renheten hos det jarnhaltiga pulvret och det eventuella kolpulvret kan givetvis paverka kvantiteten av andra amnen. The quantity of other substances is mainly controlled by the purity of the tungsten-containing powder and any molybdenum-containing powder. The purity of the ferrous powder and any carbon powder can of course affect the quantity of other substances.

Kvavehalten beror huvudsakligen pa kvavenivaerna i atmosfaren under uppvarmning, reduktion och kylning av briketterna. Genom att atmosfaren i dessa moment regleras kan kviivehalten goras lagre an 0,5 viktprocent, foretradesvis lagre an 0,1 viktprocent och mest foredraget lagre an 0,05 viktprocent. 14 The nitrogen content depends mainly on the nitrogen levels in the atmosphere during heating, reduction and cooling of the briquettes. By regulating the atmosphere in these moments, the nitrogen content can be made lower by 0.5% by weight, preferably lower by 0.1% by weight and most preferably lower by 0.05% by weight. 14

Claims (9)

l. a) A process for producing iron and tungsten containing briquettes the processincluding the steps of: providing a niixture con1prising (in weight-%): 2-97 tungsten containing powder containing at least one oftungsten oxides and tungsten carbides. optionally 0. 1-25 carbon powder, 2-90 nio lybdenuni containing powder, balance 1-40 iron powder. b) adding to the niixture: a liquid, preferably water, optionally one or n1ore of: C) lubricant,binder,slag forrner, desulfurizer; briquetting to provide a plurality of green briquettes. 2. A process according to claini l wherein the niixture fulfilling the condition: > 50 n1olybdenun1 containing powder + tungsten containing powder. 3. A process according to claini l and 2 wherein the process further includes drying the green briquettes at a temperature less than 200 °C, preferably less than l50 °C, until the nioisture content is less than l0 % by weight of the briquettes, preferably less than 5 % by weight. 4. A process according to any one of claims 1- 3 wherein the process furtherincludes reducing the green briquettes at a temperature in the range of 800-1500°C, preferably 1050-1400 °C, more preferably 1100-1300 °C, most preferab1yll50-1250 °C. 5. A process according to claim 4, wherein the method includes one or more of thefollowing steps:d) cooling the reduced briquettes in a non-oxidising atmosphere to atemperature below 200 °C , more preferably below 150 °C, preferably in an inert atmosphere; 6. Iron and tungsten containing green briquettes having a dry matter composition inweight-% of:a) 90-100 of a mixture comprising in weight % of the mixture:2-97 tungsten containing powder containing at least one of tungsten oxides and tungsten carbides, optionally 0.1-25 carbon powder, 2-90 molybdenum containing powderbalance
1. -40 iron powder containing powder; b) optionally up to 10 of a binder and/or slag former and/or a desulfurizer. 7. Iron and tungsten containing briquettes consisting of in weight %: W 20-80 Mo 20-80Mo+ W 50-97O S 10C S 10Si S 10 Co S 10 Other elements S 5 and balance Fe
2. -40. . Iron and tungsten briquettes according to claim 7 consisting of in Weight %: O S 5, more preferably S 3, C S 5, more preferably S 1, Si S 5, more preferably S 1, Co S 5, more preferably S 1, Other elements S 5, preferably S 1, and balance Fe 2-40, preferably
3. -25, more preferably 5-20, most preferably 5-15. . Iron and tungsten containing briquettes according to claim 7 consisting of in Weight %: W 30-65, preferably 40-55, Mo 30-65, preferably 40-55, Mo + W >70, O S 10, preferably S 5, more preferably S 3,C S10, preferably S 5, more preferably S 1,Si S 10, preferably S 5, more preferably S 1,Co S 10, preferably S 5, more preferably S 1, Other elements S 5, preferably S 1,and balance Fe 2-40, preferably 3-25, more preferably 5-20, most preferably 5-15.
SE1300384A 2013-05-27 2013-05-27 Iron and tungsten-containing briquettes SE537464C2 (en)

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AT342099B (en) * 1975-09-22 1978-03-10 Treibacher Chemische Werke Ag ADDITIVES FOR STEEL MELTING AND PROCESS FOR MANUFACTURING SUCH ADDITIVES
US4113479A (en) * 1976-02-27 1978-09-12 Amax Inc. Vacuum smelting process for producing ferrotungsten
CA1097950A (en) * 1977-02-14 1981-03-24 Donald O. Buker Vacuum smelting process for producing ferrotungsten
AT409271B (en) * 2000-02-04 2002-07-25 Treibacher Ind Ag METHOD FOR PRODUCING AGGLOMERATES, CONTAINING IRON AND AT LEAST ONE OTHER ELEMENT OF GROUPS 5 OR 6 OF THE PERIODIC SYSTEM
EP2427286A4 (en) * 2009-10-26 2012-06-27 Minpro Aktiebolag Recycling of tungsten carbides
EP2597165B1 (en) * 2011-11-25 2014-09-03 AB Ferrolegeringar Iron and molybdenum containing pellets
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