SE537416C2 - System and method for measuring and reporting fluid level oil and grease separators. - Google Patents
System and method for measuring and reporting fluid level oil and grease separators. Download PDFInfo
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- SE537416C2 SE537416C2 SE1230114A SE1230114A SE537416C2 SE 537416 C2 SE537416 C2 SE 537416C2 SE 1230114 A SE1230114 A SE 1230114A SE 1230114 A SE1230114 A SE 1230114A SE 537416 C2 SE537416 C2 SE 537416C2
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F23/00—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
- G01F23/22—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water
- G01F23/28—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water by measuring the variations of parameters of electromagnetic or acoustic waves applied directly to the liquid or fluent solid material
- G01F23/296—Acoustic waves
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/40—Devices for separating or removing fatty or oily substances or similar floating material
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F23/00—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
- G01F23/22—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water
- G01F23/28—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water by measuring the variations of parameters of electromagnetic or acoustic waves applied directly to the liquid or fluent solid material
- G01F23/296—Acoustic waves
- G01F23/2965—Measuring attenuation of transmitted waves
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F23/00—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
- G01F23/80—Arrangements for signal processing
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- General Physics & Mathematics (AREA)
- Chemical & Material Sciences (AREA)
- Thermal Sciences (AREA)
- Electromagnetism (AREA)
- Engineering & Computer Science (AREA)
- Acoustics & Sound (AREA)
- Signal Processing (AREA)
- Analytical Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Organic Chemistry (AREA)
- General Preparation And Processing Of Foods (AREA)
Abstract
SAMMANDRAG Forfarande for aft mata vatskeniva i olje-, och fettavskiljare (11) med hjalp av eft fjarrovervakningssystem, som har i varje avskiljare placerade matenheter (30 & 20) , samt en i anslutning till avskiljama placerad centralenhet (40), och en pa avstand frail avskiljarna placerad datalagringsenhet (43). Matenheten har mathuvuden (30) anslutna, en processor, en radiosandare och en pulskrets. Forfarandet innefattar steget aft pulskretsen initierar en matsekvens genom aft skicka en initieringssignal till processom, vilken matsekvens har stegen aft med mathuvudet mata valskors niva samt omrakna dessa till fysikalisk mattenhet. Forfarandet har vidare steget aft en rapporteringssekvens initieras som har stegen att ett datameddelande sammanstalls som innefattar fysikaliskt matt pa nivans hojd och eft for matenheten unikt identifikationsnummer, aft datameddelandet skickas till radiosandaren, som skickar ut datameddelandet sasom en radiosignal invandigt i avskiljaren sa aft den kommer ut darifran och Mr centralenheten, som tar emot radiosignalen och vidarebefordrar nivavardet och identifikationsnumret till datalagringsenheten som lagrar dessa i en databas. SUMMARY Procedure for feeding water level in oil and grease traps (11) using a remote monitoring system, which has feed units (30 & 20) located in each separator, and a central unit (40) located adjacent to the separators, and one at a distance frail separators located data storage device (43). The feed unit has feed heads (30) connected, a processor, a radio transmitter and a pulse circuit. The method comprises the step of the pulse circuit initiating a food sequence by aft sending an initiation signal to the processor, which food sequence has the steps of the food head feeding the level of the roller crosses and converting them to the physical math unit. The method has further been initiated by a reporting sequence which has the steps of compiling a data message which includes physically measured at the level of the unit and after the food unit unique identification number, since the data message is sent to the radio transmitter which sends the data message as a radio signal inside the separator. thence and the Mr central unit, which receives the radio signal and forwards the level value and the identification number to the data storage unit which stores these in a database.
Description
System och fcirfarande for att mata och rapportera vatskeniva. i olje-, och fettavskilj are. System and procedure for feeding and reporting water level. in oil and grease separators.
Foreliggande uppfinning avser ett system och eft forfarande for aft mata oljeskiktets nival i en oljeavskiljare eller fettskiktets nivh i en fettavskiljare samt aven &riga vatskenivaler i avskiljare. The present invention relates to a system and method for feeding the level of the oil layer in an oil separator or the level of the grease layer in a grease separator as well as other water levels in the separator.
Olje-, felt- och slamavskiljare anvands for att. avskilja oonskade amnen ut ur avloppsvatten innan avloppsvattnet slapps vidare in till ledningsnatet som leder vidare till avloppsreningsverken. Oil, field and sludge separators are used to. separate unwanted substances out of wastewater before the wastewater is released further into the pipe seam which leads on to the wastewater treatment plants.
Valtnet som skall ledas genom en oljeavskiljare forvantas vara fororenat av petroleumbaserade produkter och kan komma flan exempelvis en biltvatt, en s.k. "gor-det-sjalv-hall" dar bilagare sjalv utfor enklare service ph sina fordon, en verkstad eller servicedepa, en bilskrotningsanlaggning, frail industrier av olika slag men aven ifrhn parkeringsplatser, gatukorsningar eller starkt trafikerade vagar. The embankment that is to be led through an oil separator is expected to be contaminated with petroleum-based products and can come from, for example, a car wash, a so-called "do-it-yourself-hall" where appendages themselves perform simpler service ph their vehicles, a workshop or service depot, a car scrapping plant, frail industries of various kinds but also from parking lots, street intersections or heavily trafficked roads.
Vatten som skall ledas genom en fettavskilj are forvantas vara fororenat av animaliska och vegetabiliska oljor samt fetter men aven livsmedelsrester av olika slag. Vattnet kan komma ifftin exempelvis en restaurang, servering, ett hotell, ett sjukhus eller en livsmedelsindustri shsom till exempel ett charkuteri, ett slakteri eller en fiskindustri. Water to be passed through a grease trap is expected to be contaminated with animal and vegetable oils as well as fats but also food residues of various kinds. The water can come from, for example, a restaurant, restaurant, a hotel, a hospital or a food industry, such as a charcuterie, a slaughterhouse or a fish industry.
Avskiljarnas funktionsprinciper, konstruktion, utformning, installation och drift och skotsel finns beskrivet och reglerat i Svensk Standard SS-EN 858 for oljeavskiljare samt SS-EN 1825 for fettavskilj are. The separators' operating principles, construction, design, installation and operation and dishes are described and regulated in Swedish Standard SS-EN 858 for oil separators and SS-EN 1825 for grease separators.
Avskiljningsprincipen ir enkel enligt gravimetrisk princip, den galr i princip ut ph att en behalllare skall vara stor nog att ge ett langsamt och lugnt genomflode av avloppsvattnet sa att inledningsvis tunga partiklar och fasta bestandsdelar skall kunna sjunka till bottnen for att dar ansamlas som s.k. slam. Darefter skall lattare, ej emulgerad eller upplost vatska, i form av droppar av varierande storlek kunna flyta upp till ytan for aft dar ansamlas i form av ett flytande skikt av olja eller fett. Avskiljarna kan vara en eller flera efter varandra fob ande med olika mekanisk uppbyggnad och disposition. The separation principle is simple according to the gravimetric principle, it basically grinds out that a container should be large enough to give a slow and calm flow of the wastewater so that initially heavy particles and solids can sink to the bottom to accumulate as so-called. sludge. Thereafter, lighter, non-emulsified or dissolved liquid, in the form of droplets of varying size, should be able to float to the surface before accumulating in the form of a liquid layer of oil or grease. The separators can be one or more successively connected with different mechanical construction and disposition.
I den foljande beskrivningen, enligt Figur 1 och 4, är avskiljarens uppbyggnad och disposition endast principiellt beskriven, avskiljarens utformning kan variera beroende ph storlek och fabrikat men är inte ph nalgot salt av betydelse for har beskriven uppfinning avsedd att mata vatskenivaler inuti avskiljare. Metoden enligt uppfinningen aft mata vatskeniva är tillampbar i alla typer och utformningar av olje- och fett-avskiljare som är baserade ph den gravimetriska grundprincipen. In the following description, according to Figures 1 and 4, the structure and disposition of the separator is only described in principle, the design of the separator may vary depending on pH size and make but is not phallic salt of importance because the described invention is intended to feed water supplies inside separators. The method according to the invention of feeding water level is applicable in all types and designs of oil and grease separators which are based on the basic gravimetric principle.
Vattenflodet ut ur avskiljaren utformas ph ett sadant satt att varken slam, olja eller fett skall kunna folja med ut. Slam och olja respektive slam och fett skall stanna kvar i avskiljaren. The water flow out of the separator is designed in such a way that neither sludge, oil nor grease should be able to follow out. Sludge and oil and sludge and grease, respectively, must remain in the separator.
Med tiden kommer de ansamlade avskilda amnena att Oka i mangd och maste st smalningom avlagsnas genom olje-, fett- samt slamsugning av avskiljaren. For att overvaka att avskiljaren ej brukas st att den fylls utover vad som är avsett for normal funktion sal är en del avskiljare forsedda med bruklig utrustning som avger larrnsignal vid onorrnala forhallanden. 1 Dessa forekommande larmgivare är avsedda for aft detektera tva onormala forhallanden, antigen skiktlarm eller damningslarm, var for sig med olika apparater. Over time, the accumulated separated substances will increase in quantity and must gradually be removed by oil, grease and sludge suction of the separator. In order to monitor that the separator is not used so that it is filled beyond what is intended for normal operation, some separators are equipped with usual equipment that emits an alarm signal in the event of abnormal conditions. These occurring alarm sensors are intended for detecting two abnormal conditions, either layer alarms or dusting alarms, each with different devices.
Skiktlarm är en larmanordning som avger en larmsignal om oljeskiktet blir onormalt tjockt vilket kan ske om avskiljaren ej tomts regelbundet enligt skotselinstruktioner eller om inkommande avloppsvatten innehaller en stone mangd olja an avskiljaren dimensionerats for. Layer alarm is an alarm device that emits an alarm signal if the oil layer becomes abnormally thick, which can occur if the separator is not emptied regularly according to bulkhead instructions or if incoming wastewater contains a large amount of oil for which the separator is dimensioned.
IMmningslarm är en larmanordning som avger en larmsignal om den statiska nivan i avskiljaren stigit upp till en viss onormal niva. Orsaken till oversvamning i avskiljaren kan vara stopp i avlopps-lednings-natet nedstroms. En del avskiljare är utrustade med en flottorstyrd avstangningsventil for aft forhindra ufflode av redan avskild olj a om mangden avskild olj a blir for stor. Detta fullstandiga stopp av utflodet fran avskiljaren leder ocksa till en oversvamning i avskiljaren. Immningarmarm is an alarm device that emits an alarm signal if the static level in the separator has risen to a certain abnormal level. The cause of flooding in the separator can be a blockage in the drain pipe downstream. Some separators are equipped with a float-controlled shut-off valve to prevent the outflow of already separated oil if the amount of separated oil becomes too large. This complete stopping of the effluent from the separator also leads to a flood in the separator.
Betraffande clessa forekommande larms funktion kan sagas aft de endast är avsedda att avge lauii vid driftsforhallanden utanfor det normala, vid katastrofsituationer. Normal drift indikeras ej pa nagot sat. Sa lange en katastrofal situation ej rafter erhalls ingen vetskap om forhallandena i avskiljaren. Vidare sa är det st att om och nar en katastrofal situation har uppstatt sa ger forekommande teknik ingen annan information an just bara indikationen aft en katastrofal situation är for handen. Regarding the function of the alarm that occurs, it can be said that they are only intended to emit noise in operating conditions outside the normal, in emergency situations. Normal operation is not indicated in any way. As long as a catastrophic situation does not occur, no knowledge of the conditions in the separator is obtained. Furthermore, it is clear that if and when a catastrophic situation has arisen, the technology available does not provide any other information than just the indication that a catastrophic situation is at hand.
Uppfinningen har, till skillnad fran det hitintills forekommande, sin funktion pa sa sat aft den hela tiden mater nivaerna uttryckt i 116.0, exempelvis millimeter. Saledes erhalls vetskap om de exakta forhallandena hela tiden under all drift av avskiljaren. Man far saledes en bild av anlaggningens normala funktion, bur den är dimensionerad i forhallande till genomstrommande volym avloppsvatten samt mangden olj a eller fat som skall avskiljas ifran det genomstrommande vattnet. The invention has, in contrast to what has occurred so far, its function in that it constantly measures the levels expressed in 116.0, for example millimeters. Thus, knowledge of the exact conditions is obtained at all times during all operation of the separator. You thus get a picture of the plant's normal function, cage it is dimensioned in relation to the flowing volume of wastewater and the amount of oil or barrel that is to be separated from the flowing water.
For agaren/brukaren av avskiljningsanlaggningen innebar uppfinningen en mojlighet att kontrollera att en nyligen levererad avskilj are fungerar som den skall och är korrekt dimensionerad, samt darefter folja och optimera driften. For the agar / user of the separation plant, the invention meant an opportunity to check that a newly delivered separator works as it should and is correctly dimensioned, and then to monitor and optimize the operation.
Uppfinningen erbjuder aven ett flertal fritt valbara nivagransvarden i kombination med ett flertal fritt valbara tidsgranser for aft skapa uppmarksamhets, varseblivnings och alarmsignaler av olika slag sasom ljud, ljus, signalering via reld, datameddelanden och SMS till mobiltelefoner. Om och nar ett tillstand i avskiljningsprocessen har upptackts av uppfinningen, genom matning, overfOring av matresultatet, analys av det, samt overforing till en eller ett flertal personer sa inses ytterligare en fordel: Nar atgard skall utforas st ger uppfinningen information om hur situationen har uppstatt, med vilken hastighet, samt aven information om for stunden radande forhallanden. The invention also offers a plurality of freely selectable level limits in combination with a plurality of freely selectable time limits for creating alert, warning and alarm signals of various kinds such as sound, light, signaling via fire, data messages and SMS to mobile telephones. If and when a condition in the separation process has been detected by the invention, by feeding, transferring the food result, analyzing it, and transferring it to one or more persons, another advantage is realized: When the action is to be performed, the invention provides information on how the situation has arisen , at what speed, as well as information about currently prevailing conditions.
Uppfinningen ger aven mojlighet att ur en enskild nivamatning med endast en mathuvud och en matenhet erhalla overvakning samt larmavgivning for tva av varandra oberoende driftsfall som vardera kan leda fram till tva olika onormala tillstand intill upphorande av avskiljarens funktion. Ett mathuvud placerad ovanfor 2 den del dar den "statiska nivan" finns, kan enligt uppfinningen detektera tva olika forliallanden, namligen "damning" och "lackage". Lackage upptacks genom att sankningar av den statiska nivan under referensvardet kan observeras, vid normala eller planerade eller for andamalet speciellt insatta driftsavbrott. Sankning av den statiska nivan under referensvardet är en entydig indikering pa skador med resulterande lackage ur avskiljaren. Uppfinningen ger med hansyn taget till hastigheten pa sankningen av statiska nivan aven en mojlighet att berakna lackagets utflodeshastighet. Delta är information som annars agarenibrukaren av avskiljningsanlaggningen endast kan erhalla genom att speciellt tillkalla konsulter for aft lata Ora en undersokning/utredning av om huruvida lackage pagar. En sadan undersokning brukar av miljovardande myndighet vara pabjuden att utforas minst var femte Driften och skotseln av avskiljningen kan med uppfinningen folj as lopande under normal drift samt att tomningar proaktivt kan goras vid basta tillfalle. Vidare kan bestallning av thinning ske med vetskap om forhallandena i avskiljaren, dvs. hur mycket behover tommas, samt aft resultatet av tomningen med uppfinningen kan kontrolleras innan faktuan for tomningen sans till betalning. The invention also makes it possible to obtain monitoring and alarm emission from a single level supply with only one feed head and one feed unit for two independent operating cases, each of which can lead to two different abnormal conditions leading to the cessation of the separator function. A feed head located above the part where the "static level" is located can, according to the invention, detect two different forliallands, namely "dusting" and "lackage". Leakage is detected by decreases in the static level below the reference value, in the event of normal or planned or, for the most part, special interruptions in operation. Lowering of the static level below the reference value is an unambiguous indication of damage with the resulting leakage from the separator. With regard to the speed of the decrease of the static level, the invention also provides an opportunity to calculate the discharge rate of the lacquer. Delta is information that otherwise the agarene user of the separation plant can only obtain by calling in consultants for a late Ora an investigation / investigation of whether the paint is paying. Such an examination is usually ordered by the environmental authority to be carried out at least every fifth. The operation and the partitioning of the separation can with the invention be followed during normal operation and that emptying can be done proactively at best. Furthermore, ordering of thinning can be done with knowledge of the conditions in the separator, ie. how much needs to be emptied, as well as the result of the emptying with the invention can be checked before the fact of the emptying makes sense for payment.
Kostnaden for tomning är hog, flera honor per kilo for "miljofarligt avfall". Det är vanligt forekommande att aven stora mangder vatten toms ur avskiljaren, med en efterkommande debitering pa flera kronor per kilo aven for en stor del av det i avskiljaren befintliga vattnet. Fakturering i storleksordningen 50.000 kronor fOr en vanlig normalstor bensinstations oljeavskilj are frail biltvatten är ingen ovanlighet. Med uppfinningen erhalls kunskap om forhallandena vilket kan ge agaren/brukaren kunskap om an den reella mangden "miljofarligt avfall" i sjalva verket varit 20-50% av uppgiven mangd. Entreprenoren har sugit med en stor mangd vatten och fakturan blir saledes populart uttryckt "vattnad". Man skulle kunna saga att for en brukarei agare av en avskiljningsanlaggning sá kan ett kOp av en utrustning enligt uppfinningen bli en vinst redan vid forsta slamsugning. Slamsugning är ofta, beroende pa omfattning och typ av verksamhet, av miljomyndigheten pabjuden som obligatorisk med eft intervall pa 6-12 manader, uppfinningen erbjuder den namnda nyttan vid dessa pabjudna Betraffande forekommande larms princip for detekte ring sa kan inledningsvis sagas aft detekteringen är "vatska narvarande" eller "vatska ej narvarande". Den kan ske med olika typer av mekaniska flottorer som paverkar elektriska anordningar att slutas eller brytas. Det finns aven en typ av elektrisk avkanning som baseras pa om vatska forbinder kontaktstift- eller kontakttradar och saledes forandrar resistansen mellan dem. Slutligen firms aven avkanning som detekterar narvaron av ledande vatska utan galvanisk forbindning genom s.k. kapacitiv detektering. The cost of emptying is high, several females per kilo for "environmentally hazardous waste". It is common for even large amounts of water to be emptied from the separator, with a subsequent charge of several kronor per kilo also for a large part of the water in the separator. Invoicing in the order of SEK 50,000 for an ordinary normal-sized petrol station's oil separator from car water is not uncommon. With the invention, knowledge of the conditions is obtained, which can give the agar / user knowledge of whether the actual amount of "environmentally hazardous waste" has in fact been 20-50% of the stated amount. The contractor has sucked with a large amount of water and the invoice thus becomes popularly expressed "watered". It could be said that for a user of a separation plant, the purchase of equipment according to the invention can be a profit already at the first sludge suction. Sludge suction is often, depending on the scope and type of activity, offered by the environmental authority as mandatory at intervals of 6-12 months, the invention offers the mentioned benefit of these offers Regarding the occurrence of alarms principle for detection so can be initially said that the detection is "liquid present "or" water not present ". It can be made with different types of mechanical floats that affect electrical devices to be closed or broken. There is also a type of electrical sensing that is based on whether water connects contact pins or contact wires and thus changes the resistance between them. Finally, there is also a scan which detects the presence of conductive liquid without galvanic connection by so-called capacitive detection.
Forekommande detekteringstekniker ar saledes digitala (on/off), installningen av var larm skall avges for om driften ar onormal eller helt har upphort sker uteslutande genom upphangningsanordningen. Man mater in och hanger larmgivaren pa den hojd dar oljeskiktet bedoms vara for tjockt i djupmatt samt for damningslannet hanger man givaren pa den hojd dit vatskenivan kommer nar det ar totalt stopp pa funktionen. 3 Uppfinningen mater, till skillnad mot vad som är brukligt, nivan pa vatska analogt och ger ett kvantitativt matt representerad av ett matvarde i millimeter som uttrycker tjockleken pa det flytande olje- eller fettskiktet altemativt hojden pa vattnet i avskiljaren. Upphangningen av uppfinningens matande del, sjalva mathuyudet, anyands mera fOr att kalibrera eller ena inmatta nivaer med flagon fysikalisk referensniva i avskiljaren. Larm skapas ur den inmatta nivan sekundart och separat genom aft i en centralenhet jamfora om uppfinningens inmatta varde ligger over eller under ett eller flera asatta gransvarden under en viss tidsrymd, eller tidsrymder. De olika niva- och tids-gransvardena knyts aven till olika prioritet st att olika grad av pakallande av uppmarksamhet kan avges for exempelvis anmarkningsvarda, onormala eller katastrofala driftstillstand. Existing detection techniques are thus digital (on / off), the installation of which alarm must be issued for whether the operation is abnormal or has completely ceased takes place exclusively through the suspension device. You feed in and hang the alarm sensor at the height where the oil layer is judged to be too thick in deep mat and for the dust land you hang the sensor at the height where the water level reaches when there is a total stop to the function. The invention measures, in contrast to what is customary, the level of liquid by analogy and provides a quantitative mat represented by a food value in millimeters which expresses the thickness of the liquid oil or fat layer alternatively the height of the water in the separator. The suspension of the feeding part of the invention, the feeding part itself, is more to calibrate or one input levels with the physical reference level in the separator. Alarms are created from the input level secondarily and separately through aft in a central unit compared if the input value of the invention is above or below one or more set spruce values for a certain period of time, or periods of time. The different level and time limit values are also linked to different priorities, so that different degrees of attention can be given to, for example, remark value, abnormal or catastrophic operating conditions.
Den langst utvecklade kanda tekniken bestar av extemt stromforsoljda elektroniska enheter som kapacitivt kan detektera forekomst, eller ej, av omgivande vatten. De kan ej mata eller avge matvarden representerande en niva. Dessa enheter har en sammansatt uppbyggnad pa sa salt aft elektroniken sitter ihopbyggd med de avkannande elementen. Stromforsorjning utifran behoys och stromforbrukningen är typiskt 5 eller 15 milliampere, dar forekomsten av omkringliggande vatten indikeras genom den ena eller den andra stromforbrukningen. Batteridrift är utesluten eftersom driftstiden skulle bli under en vecka, tiven med nyttjande av de basta till buds staende batteriema, samt aft dessutom stromforsorjningskablarna behovs for enhetens bortforande av sitt resultat. The most advanced kanda technology consists of extremely current-sold electronic devices that can capacitively detect the presence, or not, of ambient water. They can not feed or emit the food value representing a level. These units have a composite structure so that the electronics are assembled with the sensing elements. Power supply from the outside is high and the power consumption is typically 5 or 15 milliamps, where the presence of surrounding water is indicated by one or the other power consumption. Battery operation is excluded as the operating time would be less than a week, the use of the best available batteries, and also the power supply cables are needed for the unit to remove its result.
Det finns aven kand teknik som under vatten kan detektera slam narvarande eller slam ej narvarande genom att en kontinuerlig ultraljudsignal dampas om mathuvudet ir tackt av slam eller ej. Stromforbrukning utifran behoys och stromforbrukningen är typiskt 25 eller 35 milliampere, dar forekomsten av omkringliggande slam indikeras genom den ena eller den andra stromforbrukningen. Aven for dessa är batteridrift är utesluten eftersom driftstiden skulle bli ett par dagar, samt att stromforsorjningskablarna behovs fOr enhetens avlamnande av sitt resultat. There is also known technology which can detect sludge present or sludge not present under water by steaming a continuous ultrasound signal whether the feed head is due to sludge or not. Current power consumption is high and the power consumption is typically 25 or 35 milliamps, where the presence of surrounding sludge is indicated by one or the other power consumption. Even for these, battery operation is excluded because the operating time would be a couple of days, and that the power supply cables are needed for the unit to slow down its performance.
Det finns aven kand teknik som pejlar med hjalp av ljud eller ljudpulser, radar eller radarpulser, men den tekniken är sapass dyr, komplicerad och sofistikerad aft den ej kommer till anvandning for olje- eller fettavskilj are. Vidare sarskiljer sig uppfinningen fran denna teknik genom sin obefintliga stromforbrukning, avskaffandet av kopplingar till extema nat for stromforsorjning samt avgivande av resultaten. Uppfinningen nyttjar redan kanda fysikaliska egenskaper for fortplantning av en ljudpuls luft och vatska, men det sker genom en ny och enkel metod samt anordning som hitintills ej funnits Uppfinningen är enkel aft installera, samt darefter automatisk i sin funktion. There is also known technology that measures with the help of sound or sound pulses, radar or radar pulses, but that technology is very expensive, complicated and sophisticated because it is not used for oil or grease traps. Furthermore, the invention differs from this technique by its non-existent power consumption, the abolition of connections to external power supply and the delivery of the results. The invention already uses known physical properties for propagation of a sound pulse air and liquid, but this is done by a new and simple method and device which has not hitherto existed. The invention is simple to install, and then automatically in its function.
Uppfinningen innebar jamfOrt med kand teknik aft den ej behover stromforsorjning fOr sin funktion, ej heller anslutning till yttre enheter for att leverera sift resultat. Resultatet ar vidare en matning som levereras som ett kvantitativt millimetermatt, som i ett flertal efterfoljande steg kan behandlas, analyseras, generera nyskapad information samt uppmarksamhetssignaler med eskalerande prioritet. The invention, in comparison with prior art, does not require a power supply for its function, nor a connection to external units to deliver sift results. The result is also a feed that is delivered as a quantitative millimeter mat, which in several subsequent steps can be processed, analyzed, generate newly created information and attention signals with escalating priority.
Uppfinningens matning utgar draft eft mathuvud 30, som i en kabel hanger ovanfOr ett skikt vars niva man onskar mata, eller som i en kabel hanger ner i det flytande olje- eller fettskiktet, altemativt att den hanger ner igenom en annan vatske- eller vattenyta i avskiljaren. Mathuvudet är belt passiyt och behOver ej 4 stromforson as, mathuvudet inneltaller en enhet som kan avge nagra enstaka ljudvagor, i fonnen av en stertvag eller puls, samt en enhet som tar emot ekon av dessa ljudvagor. Daremellan finns dampande material som separerar dessa tva enheter, samt att det barande substratet är utformat pa ett sat sh aft vibrationer fian den enhet som avger ljudvagor ej skall fortplantas till den mottagande enheten. En matande enhet 20, skickar genom mathuvudet 30 ut nagra vagor samt lyssnar pa och analyserar till mathuvudet 30 inkomna ekon. Ett eller flera ekon filtreras ut som en inmatning av avstand och niva, matenheten 20 raknar om dessa till fysikaliska matt. Dessa matt filtreras digitalt for att bli stabila och palitliga. Dessa filtrerade matt skickas ivag med en radiosignal. Den matande enheten är konstruerad pa eft speciellt salt enligt uppfinningen sa aft en stromforbrukning pa i medeltal endast nagra miljontedels ampere behovs. Detta medfor aft stromforsonning kan ske ifran ett inbyggt batten med h6g grad av underhallsfrihet. Detta medfor aft inga externa anslutningar behover goras vilket leder till att ytterligare ett flertal traditionella problem och komplikationer undanrojs, vilket narmare kommer aft utvecklas i det foljande. I praktiska forsok har uppfinningen visat sig kunna komma aft fungera och kontinuerligt leverera matvarden i 5-17 ar utan tillsyn. The feed of the invention is based on a feed head 30, which in a cable hangs above a layer whose level one wishes to feed, or which in a cable hangs down in the liquid oil or grease layer, alternatively that it hangs down through another liquid or water surface in the separator. The food head is a belt passiyt and does not need 4 stromforson as, the food head includes a unit that can emit a few individual sound waves, in the form of a tail wave or pulse, and a unit that receives echoes of these sound waves. In between there are steaming materials which separate these two units, and that the supporting substrate is formed on a set of vibrations from the unit which emits sound waves not to be propagated to the receiving unit. A feeding unit 20, sends some waves through the feeding head 30 and listens to and analyzes echoes received at the feeding head 30. One or more echoes are filtered out as an input of distance and level, the feed unit 20 rakes them back to physical matte. These mats are digitally filtered to be stable and reliable. These filtered mats are sent off with a radio signal. The feeding unit is designed for a special salt according to the invention, so that an average power consumption of only a few millionths of an ampere is required. This means that current reconciliation can take place from a built-in bat with a high degree of maintenance freedom. This means that no external connections need to be made, which leads to a number of additional traditional problems and complications being eliminated, which will be further developed in the following. In practical experiments, the invention has been shown to be able to function and continuously deliver the food for 5-17 years without supervision.
Avskiljarna är ofta belagna Mom zon dar risk for explosion genom antandning av explosiva gaser finns. Alla elektriska installationer, forbindningar och natverk innebar risker, problem och komplikationer med hansyn till risken for explosion. Detta regleras av den svenska standarden SS-EN 600079-0. Genom aft realisera uppfinningens metod i detta beskrivna tekniska utforande sa undanrojs alla traditionellt forekommande problem och risker. The separators are often coated Mom zones where there is a risk of explosion by ignition of explosive gases. All electrical installations, connections and networks involved risks, problems and complications with regard to the risk of explosion. This is regulated by the Swedish standard SS-EN 600079-0. By realizing the method of the invention in the technical embodiment described here, all traditionally occurring problems and risks are eliminated.
Uppfinningen behover ej stromforsorjning utifran for sin funktion, det eliminerar behovet av anslutning till extern stromforsorjning. Vidare behover uppfinningen ej galvanisk anslutning till signalledningar eller natverk f6r avlamnande av sin inmatta niva av oljeskiktets tjocklek eller vatskenivan. F6rutom det mater uppfinningen vatske- eller slamniva utan att sta i galvanisk forbindelse med vatskan. Dessa tre omstandigheter Or aft man hell undviker problem med elektriska potentialskillnader mellan olika elektriska nat, aven likaledes risker med gnistbildning och varmeutveckling vid glappande eller bristfalliga elektriska forbindningar. Forbindningar och forlaggningar av elektriska kablar är svart att utfora i den smutsiga korrosiva fuktiga miljo som racier i en avskiljare, som aven kan innehalla explosionsbenagna gaser. The invention does not need an external power supply for its function, it eliminates the need for connection to an external power supply. Furthermore, the invention does not require a galvanic connection to signal lines or networks for relieving its input level of the oil layer thickness or the water level. In addition, the invention feeds liquid or sludge level without being galvanically connected to the liquid. These three conditions Avoid problems with electrical potential differences between different electrical natures, as well as risks of sparking and heat generation in the event of loose or defective electrical connections. Connections and relays of electrical cables are black to perform in the dirty corrosive humid environment as racier in a separator, which may also contain explosion-prone gases.
Vidare eliminerar uppfinningen de risker som firms nar blixtnedslag orsakar stora potentialskillnader inorn hundratals meters avstand i omkringliggande mark, vilka genom kabelforlaggningar kan ledas in till avskiljarna och där genom gnistbildning antanda explosiva gaser. Uppfinningen eliminerar samtliga dessa risker och clamed forbundna traditionella problem med jordning m.m. for att undvika dessa risker. Furthermore, the invention eliminates the risks that occur when lightning strikes cause large potential differences within hundreds of meters distance in the surrounding ground, which can be led into the separators by cable laying and ignite explosive gases through sparking. The invention eliminates all these risks and clamed associated traditional problems with grounding etc. to avoid these risks.
Slutligen eliminerar uppfinningen behovet av gravning, kanalisation och kabelforlaggning for aft fora fram matningsspanning till avskiljaren samt for att forlagga kablar for aft bortfora de inmatta signalerna och matvardena. Detta är speciellt vardefullt far den overvagande mangd tidigare installerade avskilj are som inte an utrustade med nagon form av Overvakning. Finally, the invention eliminates the need for digging, channeling and cable laying in order to convey supply voltage to the separator and to lay cables in order to convey the input signals and the feed values. This is especially valuable for the monitoring number of previously installed separators that are not equipped with any form of Monitoring.
Andamilet med foreliggande uppfinning ar aft losa ovannamnda problem, skapa ovan namnda forbattringar och frambringa ett system som medger en kontinuerlig marling av skikttjocklek, vatskeniva och slamniva som medger en proaktiv hantering av den norrnala driften hos en olje- eller fettavskiljare. Avensom en battre detektering av onormala och katastrofala driftsfall samt formedling av olika typer av eskalerande uppmarksamhetssignaler. The object of the present invention is to solve the above-mentioned problems, create the above-mentioned improvements and produce a system which allows a continuous mixing of layer thickness, water level and sludge level which allows a proactive handling of the normal operation of an oil or grease separator. As well as a better detection of abnormal and catastrophic operational cases and the transmission of various types of escalating attention signals.
Systemet enligt uppfinningen karakteriseras av aft del, for varje avskilj are, innefattar en eller flera matenheter som är anordnade i avskiljarens ovre del ovanfor vatskeytan. Denna miitenhet har till sig anslutet ett eller flera mathuvuden, som for alt mata niva pa nedanfOr liggande vatska eller slam är konstruerade sit alt en ljudpuls sands ut, varefter ekon fran den pulsen analyseras i tiden av en matenhet for alt avgora nivaer pa vatskor och slam. Mathuvudet kan hangas ovanfor en vatska f6r att mata dess niva, eller sankas ner i en vatska sasom oljeskiktet, f6r all miita dess tjocklek samt underliggande slamniva eller sankas ner i vattnet f6r att India slammets niva. The system according to the invention is characterized by a separate part, for each separator, comprises one or more feed units which are arranged in the upper part of the separator above the water surface. This unit of measurement is connected to one or more feed heads, which for each feeding level on the underlying liquid or sludge are designed where a sound pulse is emitted, after which echoes from that pulse are analyzed in time by a feeding unit to determine levels of liquids and sludge. . The feed head can be hung above a liquid to feed its level, or submerged in a liquid such as the oil layer, for all its thickness and underlying sludge level, or submerged in the water to level the sludge of India.
Vanligtvis brukar nivan av gransen mellan olje- eller fettskikt och underliggande vatten vara av intresse som ett matt pa mangden avskild olj a eller felt. Vidare är den sit kallade statiska nivan av intresse, eftersom hojning av den indikerar nedstrOms stopp, samt sankning av den indikerar skador pa avskiljaren som har resulterat i efterfoljande miljofarligt lackage ut ur avskiljaren. Usually, the level of the boundary between the oil or grease layer and the underlying water is of interest as a measure of the amount of oil or field separated. Furthermore, the so-called static level is of interest, because raising it indicates a downstream stop, as well as lowering it indicates damage to the separator which has resulted in subsequent environmentally hazardous leakage out of the separator.
Mathuvudet behover ej anpassas till den typ av matning som skall goras, upphangningen bestammer vad som skall matas. Om matning Ors ovanfor eller under en vatskeyta sit itr ljudhastigheten olika, vilket kan detekteras automatiskt av matenheten. Vidare finns temperaturmatning for en finjustering av ljudhastigheten. The feeding head does not need to be adapted to the type of feeding to be done, the suspension determines what is to be fed. About feeding Ors above or below a water surface sit itr the speed of sound is different, which can be detected automatically by the feeding unit. Furthermore, there is a temperature supply for a fine adjustment of the sound speed.
Forfarandet enligt uppfinningen kannetecknas av stegen: alt namnda minst en niva overvakas i med hj alp av minst ett mathuvud som itr ansluten till en matenhet, som itr anordnad att mata och analysera ekosignaler fran mathuvudets pulsmottagare. alt varje matenhet med sin ett eller flera mathuvuden är en heft oberoende enhet som ej behover anslutas till nagot for spanningsmatning eller for sin funktion, samt ej heller behover anslutas till nagot for avgivande av sin information. alt matenheten eller matenheterna via radio vidarebefordrar gjorda matningar till en eller flera centralenheter som med radiomottagare samlar upp samtliga meddelanden med information om enskilda matningar. De gjorda inmatningarna itr var for sig identifierbara och entydigt sparbara. alt i en eller flera av dessa centralenheter sker lagring och jamforelse av vardet for den inmatta nivan med ett Pella] gransvarden med tillhorande tidsgranser. T centralenheten kan matvardet fran varje individuellt mathuvud behandlas separat och jamforas med en eller flera granser saval avseende niva som lid. Tiden for hur lange ett varde är stone eller mindre an en grans mats och om tiden overstiger ett individuellt forutbestamt tidsintervall sit kan signaler eller larm avges. Pa centralenheter kan aven individuella nivaer avlasas lokalt pa en display. The method according to the invention can be characterized by the steps: the said at least one level is monitored with the aid of at least one food head which is connected to a food unit, which is arranged to feed and analyze echo signals from the pulse receiver of the food head. each food unit with its one or more food heads is a book-independent unit that does not need to be connected to anything for voltage supply or for its function, nor does it need to be connected to anything for delivering its information. alt the food unit or food units via radio forwards made feeds to one or more central units which with radio receivers collect all messages with information about individual feeds. The entries made are individually identifiable and unambiguously economical. all in one or more of these central units storage and comparison of the value for the input level takes place with a Pella] spruce ridge with associated time limits. In the central unit, the food value from each individual food head can be treated separately and compared with one or more boundaries as to level and level. The time for how long a value is stone or less than a spruce mats and if the time exceeds an individual predetermined time interval sit, signals or alarms can be issued. On central units, individual levels can also be read locally on a display.
Del skall observeras alt inga kompletterande installationer av stromforsorjning, signal- eller natverkskablar behover goras till eller vid avskiljaren eller avskiljarna. Data innebar en stor installationsmassig fordel. Vidare sit är en praktisk utforandeform av uppfinningens matenhet med kraftiga magnetfasten som med 6 vanligtvis 2x10 kilos dragkraft faster mot brunnslockets gjutjarnssate aft foredra, dar installation av en matenhet med tillhorande mathuvud har visat sig ta endast 10 minuter i ansprak. It must be observed that no additional installations of power supply, signal or network cables need to be made to or at the disconnector or disconnectors. Data entailed a great installation advantage. Furthermore, it is a practical embodiment of the feeding unit of the invention with strong magnetic fastening which with 6 usually 2x10 kilos of traction fastens to the manhole cover cast iron set of preferred, where installation of a feeding unit with associated feeding head has been shown to take only 10 minutes.
Hitintills, utan uppfinningen, är det inte ovanligt att en bensinstationsforestandare far investera i en schaktningsentreprenad mellan oljeavskiljare och stationshus med kabelforlaggning, dar kostnaden typiskt kan bli i storleksordningen 50.000 kronor. Hitherto, without the invention, it is not uncommon for a petrol station manager to invest in an excavation contract between an oil separator and a station building with cable routing, where the cost can typically be in the order of SEK 50,000.
Foretradesvis si kan centralenheten placeras i stationshuset pa en bensinstation, praktiska prov har visat aft uppfinningen kan kommunicera driftsakert fran en matenhet under ett brunnslock av gjutj aim in till kassa eller kontor i ett stationshus 30 meter bort. Uppfinningen medger aven att st kallad repeater fOr vidareutsandning och darmed forstarkning av signaler fran matenheter in till centralenheter anvands. Varje steg som ett meddelande gar via en repeater lagger till ytterligare 100-200 meters rackvidd, vid fri sikt mellan antennerna. Preferably, the central unit can be located in the station building of a gas station, practical tests have shown that the invention can communicate reliably from a feeding unit under a cast iron manhole cover to the cash register or office in a station building 30 meters away. The invention also allows the use of a so-called repeater for retransmission and thus amplification of signals from feed units into central units. Each step of a message via a repeater adds an additional 100-200 meters of range, with a clear line of sight between the antennas.
Foretradesvis är centralenheten anordnad att skicka den mottagna infolliationen vidare till en datalagringsenhet, dar en databas innehallande saval aktuell som historisk information om och fran varje individuellt mathuvud uppratthalls. Foretradesvis är denna databas atkomlig fran vanliga datorer och mobiltelefoner med webblasare via Internet sa aft man enkelt nar som helst fran vilken dator som helst som är ansluten till Internet kan se nivaerna i vilken som helst av de avskilj are som är anslutna till systemet. Eftersom alla nivaer rapporteras sã snail signifikanta fOrandringar intrader sa erhalls en komplett bild i tiden av alla forlopp, detta intill momentana varden i reell tid. Denna information kan utnyttj as for att erhalla kunskap om avskiljarnas individuella dimensionering, belastning och funktion. Utifran denna kunskap kan man anpassa tomningen av dem till saval intervall och mangd och g6ra det mojligt att spara stora belopp. Vid onormala och katastrofala driftsfall st kan man latt och snabbt ga bakat i tiden och se hur situationen har uppstatt och hur den utvecklas, fOr att ta väl grundade beslut om lampliga atgarder. Preferably, the central unit is arranged to forward the received infoliation to a data storage unit, where a database containing salvage is kept up to date as historical information about and from each individual food head. Preferably, this database is accessible from ordinary computers and mobile phones with web browsers via the Internet, so it is easy to see the levels in any of the disconnectors connected to the system at any time from any computer connected to the Internet. Because all levels are reported as significant changes change within, a complete picture is obtained in time of all processes, this up to the instantaneous value in real time. This information can be used to obtain knowledge about the individual dimensioning, load and function of the separators. Based on this knowledge, you can adjust the emptying of them to the range and quantity and make it possible to save large amounts. In the event of abnormal and catastrophic operational cases, you can easily and quickly go back in time and see how the situation has arisen and how it develops, in order to make well-founded decisions about appropriate measures.
Dessutom stalls, allteftersom aren gar, allt steam krav pa kvalitetssakring, dokumentation och uppfoljning av egenkontroll enligt direktiv for verksamheter som har pabjuden olje- eller fettavskiljning av sitt till det kommunala avloppsnatet avlamnade avlopp. Systemet genom uppfinningen erbjuder alit detta, som ej hitintills har funnits Kunskap enligt ovan om interval] och mangd uttryckt i nivaer, kan med hjalp av uppfinningen erhallas om varje avskilj arcs individuella nivaer samt deras dynamik i tiden. Med denna kunskap kan man mata in ett flertal gransvarden i centralenheten som är individuella for varje avskilj are. Dels kan man satta gransvarden som fungerar som "bestallningspunkt"; Aft nu skall bestallning av thinning goras, dels kan man satta grans for "full", dels kan man satta grans for "larm, driftsstopp". Uppfinningen medger att denna gradvisa eskalering i pakallande av uppmarksamhet later sig goras. In addition, as time goes on, all steam requirements are set for quality assurance, documentation and follow-up of self-inspection in accordance with directives for businesses that have mandatory oil or grease separation of their sewage discharged to the municipal sewer network. The system through the invention offers all this, which has not hitherto existed. Knowledge as above about range] and quantity expressed in levels, can with the aid of the invention be obtained if each separates the individual levels and their dynamics in time. With this knowledge, it is possible to enter a number of spruce swords in the central unit which are individual for each separator. On the one hand, you can set the spruce guard that acts as an "order point"; From now on, ordering of thinning must be done, partly you can set a limit for "full", partly you can set a limit for "alarm, downtime". The invention allows this gradual escalation in attracting attention to be achieved.
Som det ofta blir i dag sa kan en bensinstation fa stopp i avloppet fran biltvatten for aft avskiljaren har blivit full, eller aft driftsstorningar i avloppet inte uppmarksammats Ronan det blivit stopp, med resultat att biltvatten far stangas. En bensinstations tvatt star traditionellt for en stor andel av stationens ekonomiska 7 tackningsbidrag, och ett driftsstopp pa tvatten är forodande for stationens ekonomi. Uppfinningen ger stationens chef mojlighet att undvika dessa driftsstopp. 8 Uppfinningen kommer i det fiiljande att beskrivas narmare med hanvisning till bifogade patentritningar benamnda Figur 1 till och med Figur 4. As is often the case today, a petrol station can have a stop in the drain from car water because the separator has become full, or if operational disturbances in the drain have not been noticed Ronan has been stopped, with the result that car water can be shut off. A petrol station's laundry traditionally accounts for a large proportion of the station's financial refueling allowance, and a shutdown of the water is presumptuous for the station's finances. The invention gives the station manager the opportunity to avoid these downtime. The invention will be described in more detail below with reference to the appended patent drawings called Figures 1 to Figure 4.
Figur 1 visar schematiskt en feredragen utforandeform samt placering av de matande enheterna i ett system enligt uppfinningen. Figure 1 schematically shows a ferret-shaped embodiment and placement of the feeding units in a system according to the invention.
Avskiljningstanken 11 är utford pa kant satt for gravimetrisk separation av slam genom sedimentering, samt fett eller olja genom flotation. Till avskiljaren inkommer ett flode av fororenat vatten, som under en langsam genomstromning sedimenterar och ansamlar slam 13 samt olje- eller fett-droppar som flyter upp till ytan och ansamlas till ett olje- eller fett-skikt 16. Vattnet fortsatter langsamt mot utloppet 19. Slutligen lamnar vattnet, befriat fran stone delen slam och fett eller olja, avskiljaren genom utloppet 19. The separation tank 11 is challenged for gravimetric separation of sludge by sedimentation, as well as grease or oil by flotation. The separator receives a flood of contaminated water, which during a slow flow sediments and accumulates sludge 13 and oil or grease droplets which float to the surface and accumulate to an oil or grease layer 16. The water continues slowly towards the outlet 19. Finally, the water, freed from the stone part sludge and grease or oil, leaves the separator through the outlet 19.
Inne i oljeavskiljaren finns den statiska vatskenivan 15, som bestams av utloppets 19 hojd och som under normala driftsforhallanden är tannligen ofOrandrad. Den statiska vatskenivan stiger vid stopp liggande nedstroms utloppet 19, eller om avskiljaren är utford att tillgodose hoga mynclighetskrav, genom all med flottor blockera utloppet om oljeskiktet blir for tjockt. Mekanik for blockering av utloppet är ej inritat denna principiella Figur 1 eftersom den for uppfinningens vidkommande är liktydigt med ett stopp nedstroms utloppet 19. Inside the oil separator is the static water level 15, which is determined by the height of the outlet 19 and which is normally unchanged under normal operating conditions. The static water level rises at a stop lying downstream of the outlet 19, or if the separator is challenged to meet high opacity requirements, by all with floats block the outlet if the oil layer becomes too thick. Mechanics for blocking the outlet are not drawn in this principle Figure 1 because for the purposes of the invention it is tantamount to a stop downstream of the outlet 19.
Ofta är en olje- eller fettavskilj are 11 placerad under jord och tacks da ofta ett brunnslock som vilar i en krage eller sate 12 som är av gjutjarn. Rent praktiskt kan det vara en bra plats att placera uppfinningens matenhet 20, som med fordel kan sitta fast med magnetiska fasten 27 med stor fastkraft. Often an oil or grease separator 11 is placed underground and is often thanked for a manhole cover which rests in a collar or sate 12 which is made of cast iron. In practical terms, it may be a good place to place the feeding unit 20 of the invention, which can advantageously be fixed with magnetic fastening 27 with high fastening force.
Fran matenheten 20 hanger en kabel 21 ner som dels fungerar som upphangning for uppfinningens mathuvud 30 och dels fungerar som en elektrisk forbindning for att skicka pulser till och erhalla signaler fran mathuvudet for att erhalla information om avstandet till underliggande vatska, samt armed dess niva. From the feed unit 20 hangs a cable 21 which partly functions as a suspension for the feed head 30 of the invention and partly functions as an electrical connection for sending pulses to and receiving signals from the feed head for obtaining information about the distance to the underlying liquid, and armed its level.
For att grovt anpassa och kalibrera hojden pa mathuvudet 30 sa kan en slinga goras pa kabeln 21, alternativt att den med en ogla kan hangas upp pa matenhetens 20 fastanordningar 27. Darefter kan en finjustering intill millimeternoggrannhet goras genom att skjuta matenheten 20 upp eller ner pa gjutjarnssatet 12 till dess aft exakt onskad hojd erhalls pt mathuvudet 30. In order to roughly adjust and calibrate the height of the feed head 30, a loop can be made on the cable 21, or alternatively it can be hung on the fastening devices 27 of the feed unit 20. Then a fine adjustment to millimeter accuracy can be made by sliding the feed unit 20 up or down on the cast iron set 12 until its exact desired height is obtained on the feed head 30.
Mathuvudet 30 utfors sa att mycket svaga signaler detekteras, det är darfor fordelaktigt att fOr kabeln 21 valj a en skarmad- eller koaxial-kabel som genom sin konstruktion ej paverkas av yttre faktorer som t.ex avsatt kondens, fukt och smuts utanpa kabeln samt aft sadan typ av kabel avskarmar externa elektriska storsignaler och falt. The feed head 30 is designed so that very weak signals are detected, it is therefore advantageous for the cable 21 to choose a shielded or coaxial cable which by its construction is not affected by external factors such as deposited condensation, moisture and dirt on the outside of the cable and This type of cable shields external electrical signals and fields.
Fran matenheten 20 skickas radiomeddelanden ut med information om inmatt niva till en eller flera centralenheter 40. 9 I del fall att matenheten placeras som 20a, med mathuvudet 30 liangandes som 30a sh kommer den "statiska nivan" aft maim. Hojningar i den nivan utover den "statiska nivan" utvisar proaktivt nedstroms stopp under bildande eller driftsstorningar samt lillfalliga extremfloden utover dimensionering samt nivaokningar beroende pa stopp orsakade av eventuell avstangningsmekanism som aktiveras vid overfull avskilj are. Matenheten 20 eller centralenheten 40 programmeras till att minskande avstand mellan mathuvudet och vatskan som ligger under innebar en stigande statisk niva 15. I centralenheten 40 kan overvakning av nivan programmeras in sa att exempelvis om nivan stiger upp till nivan 18 sal avges larm for damning. Uppfinningen kan aven proaktivt avge uppmarksamhetssignal pa nivaer mellan 15 och 18 i kombination med tid som tyder pt att ett stopp ir pa vag att utvecklas. From the feed unit 20, radio messages are sent out with information about the feed level to one or more central units 40. 9 In some cases if the feed unit is placed as 20a, with the feed head 30 lying as 30a sh, the "static level" will appear. Elevations in that level beyond the "static level" proactively indicate downstream stops during formation or disturbances as well as small extreme floods beyond dimensioning and level increases due to stops caused by any shut-off mechanism activated by overcrowded separators. The food unit 20 or the central unit 40 is programmed so that decreasing distance between the food head and the liquid below meant a rising static level 15. In the central unit 40, monitoring of the level can be programmed so that, for example, if the level rises to level 18, alarms are issued for dusting. The invention can also proactively emit an alert signal at levels between 15 and 18 in combination with time which indicates that a stop is about to develop.
I del fall att matenhet placerad som 20a med mathuvudet hangande som 30a rapporterar en niva som understiger den statiska nivan 15, sa kan larm for "lackage" avges, vilket är en dubbel funktion fran placeringen 30a av mathuvud, dar annars endast speciellt tillkallade konsulter med speciell utrustning kunnat ge anvandaren/brukaren den kontrollen vid fOr delta andamal insatta driftsstopp. Utntstning enligt uppfinningen med inprogrammerade lanngranser for sjunkande statisk niva kommer automatiskt att kontrollera lackage vid varje naturligt driftsstopp som forekommer exempelvis vid natter och storhelger. Placeringen av matenhet enligt 20a med mathuvud enligt 30a skall ske sal att mathuvudet 30 i hojdled kommer Over damningsnivhn 18. Om den statiska nivan 15 kommer ner under den niva 15L som rids vid lackage med minsta volymflode som skall detekteras under den tidsrymd som ett driftsstopp kan ta, sal avger centralenheten 40 ett larm for del, med inneborden "lackage". In the event that the food unit placed as 20a with the food head hanging as 30a reports a level below the static level 15, then alarm for "leakage" can be issued, which is a double function from the location 30a of the food head, where otherwise only specially called consultants with special equipment has been able to give the user / user that control in the event of a number of operational stoppages. Equipment according to the invention with programmed shore limits for decreasing static level will automatically check the leakage at each natural downtime that occurs, for example, at nights and major holidays. The placement of the feed unit according to 20a with the feed head according to 30a shall take place so that the feed head 30 rises above the dusting level 18. If the static level 15 falls below the level 15L which is ridden in the case of leakage with the minimum volume flow to be detected during the downtime take, sal the central unit 40 emits one alarm for part, with the inboard "lackage".
Uppfinningen kommer med ovanstaende placering dar mathuvudet 30a hanger i luften, i praktiken troligtvis inte att kunna ge flagon information om forhallanden under vatskenivan 15, vilket daremot kommer att kunna erhallas med nagon av i del foljande forklarade placeringarna b och c. For att undvika behovet av manuella omstallningar i matenheten 20 for all hantera avstandsmatning i luft respektive avstandsmatning i en vatska sá medger uppfinningens utformning av mathuvudet 30 att matenheten 20 kan karma av skillnaden mellan luft och vatska genom att mata de inkommande signalerna frail pulsmottagaren 33 samtidigt som pulsen avges ur pulsavgivaren 32. Om direktresponsen kommer tidigare sá indikerar del vatska, annars är omkringliggande media lull, varefter finjustering av omvandlingen fran ekotiden till avstand sker med ledning av temperaturen som aven mats med matkropp for temperatur som sitter belagen i mathuvudet 30. del fall att matenheten placeras som 20b, med mathuvudet 30 hangandes som 30b sal kommer olje- eller fettskiktets tjocklek all maim. Forutsattningen for rnatningen uppstar genom all en del av pulsen som mathuvudet utsander reflekteras i gransskiktet 14 mellan lagret av avskild olja 16 och underliggande vatten. Denna reflexion bildar ett svagt eko vars tidsfordrojning omraknas till en tjocklek pa olje-. eller fettskiktet. Matenheten 20 eller centralenheten 40 programmeras till att kande lid for retur av ekot innebar en okad tjocklek pal olje- eller fettskiktet 16. I centralenheten 40 kan larmgranser sattas som ger onskade uppmarksamhetssignaler, till exempel all tomning skall bestallas och aft avskiljaren ar full saint driftsstopp. The invention comes with the above location where the food head 30a hangs in the air, in practice probably will not be able to provide flake information about the conditions below the water level 15, which on the other hand will be obtainable with any of the locations b and c explained in the following. manual adjustments in the feed unit 20 for all handling distance feeding in air and distance feeding in a liquid, respectively, the design of the feeding head 30 allows the feeding unit 20 to frame the difference between air and liquid by feeding the incoming signals from the pulse receiver 33 while the pulse is emitted from the pulse sensor 32. If the direct response comes earlier, then the part indicates liquid, otherwise the surrounding media is lull, after which fine adjustment of the conversion from the eco-time to distance takes place based on the temperature which is also fed with the food body for temperature coated in the food head. , with the food head 30 hanging as 30b sal comes the oil or grease layer thickness all maim. The condition for the moisture arises through all a part of the pulse which the food head emits is reflected in the spruce layer 14 between the layer of separated oil 16 and the underlying water. This reflection forms a weak echo whose time delay is converted to a thickness of oil. or the fat layer. The feed unit 20 or the central unit 40 is programmed so that the lid for returning the echo meant an increased thickness of the oil or grease layer 16. In the central unit 40 alarm limits can be set which give the desired attention signals, for example all emptying must be ordered and the separator is full saint downtime.
For att en maximalt exakt matning av precis olje- eller fettskiktets tjocklek skall goras sa skall en placering av mathuvudet 30 enligt placering 30b goras sa att kabeln 21b ej far utgora uppliangning av mathuvudet 30b. 10 Islället fasts kabeln pa sa salt som det ritats i Figur 1, namligen aft kabeln 21b är nagot for lang samt alt mathuvudet 30b fixeras i en flottor eller flytkropp som vilar pa vatskeytan 17. Flytkroppen är inte av vikt for uppfinningens utforande, darfor är den streckad for aft indikera alt den är ett mojligt altemativ i bruket av uppfinningen, dar uppfinningen tillsammans med en flytkropp medger hogsta mojliga noggrannhet i matningen av ansamlad mangd olja i en oljeavskiljare. En flytkropp är ett mojligt salt aft enkelt Oka utbytet av uppfinningen. In order for a maximum exact feeding of exactly the thickness of the oil or fat layer to be made, a placement of the feeding head 30 according to placement 30b must be made so that the cable 21b must not constitute an alignment of the feeding head 30b. Instead, the cable is attached to as salt as shown in Figure 1, namely because the cable 21b is slightly too long and the food head 30b is fixed in a raft or floating body resting on the water surface 17. The floating body is not important for the invention, therefore it is dashed to aft indicate that it is a possible alternative in the practice of the invention, where the invention together with a floating body allows the highest possible accuracy in the feeding of accumulated amount of oil in an oil separator. A floating body is a possible salt for simply increasing the yield of the invention.
En del av pulsen fran mathuvudet 30b fortsatter sa vidare neat genom sprangskiktet 14, vidare genom underliggande vatten for Mt till slut reflekteras mot i bottnen av avskiljaren liggande slam 13. I det att matenheten 20b är anordnad all identifiera och mata in tva p. varandra fob ande ekon sä rapporterar matenheten inte bara oljeskiktets 16 tjocklek, utan aven avstandet ner till ph botten av avskiljaren ansamlat slam 13. A part of the pulse from the feed head 30b then continues neatly through the spring layer 14, further through the underlying water for Mt is finally reflected against sludge 13 lying in the bottom of the separator. In that the feed unit 20b is arranged all identify and feed in two on each other fob In this case, the food unit not only reports the thickness of the oil layer 16, but also the distance down to the pH bottom of the separator accumulated sludge 13.
Nar matenheten 20b analyserar variationen av ekosignalernas styrka i tiden raknat fran pulsens utsandande sá är ink bara maxima representerande starka ekon fran sprangskikt av intresse, utan avert daremellan liggande minima Dessa minimas signalstyrka representerar ett varde pa mangden orenhet emellan sprangskikten liggande vatten. Med placeringen 20b och 30b kan ett grovt matt pa underliggande vattens kvalitet erhallas. When the unit of measurement 20b analyzes the variation of the strength of the echo signals over time from the emission of the pulse, only maximum representing strong echoes from jump layers are of interest, but averaging intermediate ones. With the placement 20b and 30b, a rough mat on the quality of the underlying water can be obtained.
Mojligheten all anvandbart mala dessa fOrhallanden är avhangig signalstyrka och ju otydligare sprangskiktet in till slammet 13 är, desto svagare och samre definierat blir ekosvaret. Om vattnets kvalitet är av stort intresse, eller om det avsatta slammet 13 är av en fraktion med fin och dessutom varierande kornstorlek sa är tillganglig signalstyrka avgorande. I detta fall kan matenheten och mathuvudet enligt uppfinningen placeras som 20c och 30c. The possibility of all usable grinding of these conditions is dependent on signal strength and the less clear the jump layer into the sludge 13 is, the weaker and more commonly defined the echo response. If the quality of the water is of great interest, or if the deposited sludge 13 is of a fraction with a fine and also varying grain size, then available signal strength is decisive. In this case, the feeding unit and the feeding head according to the invention can be placed as 20c and 30c.
Maximal styrka erhalls dä pa ekot fran i vattnet fortfarande belagna olje- och fettdroppar samt slampartiklar samt underliggande eventuellt diffusa sprangskikt till det pa bottnen avsatta slammet 13. Maximum strength is then obtained on the echo from the oil and grease droplets still coated in the water, as well as sludge particles and underlying possibly diffuse strata to the sludge deposited on the bottom 13.
Matningar genom mottagande av ekon är val kanda med tillampningar sasom radar, sonar, ekolod, m.m. Uppfinningen innehaller metod och apparat som till skillnad fran hitintills kand teknik och tillampningar mojliggor en vasentlig forbattring av forutsattningarna fOr alt praktiskt kunna Ora dessa matningar inuti avskiljarna, med sma effekter, med kanslighet for ekon, utan anslutningar till externa nat eller kablar, utan explosionsrisk med hog grad av automatisering och underhallsfrihet. Feeds through the reception of echoes are choices with applications such as radar, sonar, sonar, etc. The invention contains a method and apparatus which, in contrast to hitherto known technology and applications, enable a substantial improvement of the conditions for practically being able to feed these feeds inside the separators, with small effects, with the possibility of echoes, without connections to external nat or cables, without risk of explosion with high degree of automation and maintenance freedom.
Uppfmningen avger mdtvarden pa hojden av i olje- och fettavskiljare ansamlat slam 13, ddr olika graderade uppmarksamhetssignaler kan avges. Gransen for dessa uppmarksamhetssignaler programmeras in i centralenheten 40 utifran av tillverkaren av avskilj are 11 rekommenderade varden for fyllnadsgrad. The invention emits the equivalent at the level of sludge 13 accumulated in oil and grease separators, where different graded attention signals can be emitted. The limit of these attention signals is programmed into the central unit 40 based on the value of the degree of filling recommended by the manufacturer of separator 11.
Centralenheten 40 jamfor alla inkomna varden med lanngranser som bar tillhorande tidsgrans och prioritet, samtliga forhallanden av intresse for avskiljarens drift kan overvakas och utifran det kan uppmarksamhet pakallas med eskalerande prioritet. Uppfinningen erbjuder mojlighet alt med en och samma utrustning mata, overvaka, journalfora samt uppmarksamma och slutligen larma; 11 Mangden i avskiljaren ansamlad olja eller felt 16. The central unit 40, compared with all incoming values with country boundaries that had the associated time limit and priority, all conditions of interest for the operation of the separator can be monitored and based on that, attention can be paid with escalating priority. The invention offers the possibility of all with one and the same equipment feeding, monitoring, journal forums as well as attentive and finally alarming; The quantity of oil or field accumulated in the separator 16.
Damning tydande pa flottoravstangning eller om utloppet 19 nedstroms stopp. Dusting indicating fleet shutdown or outlet 19 downstream stop.
Med vatska fylld 18 avskilj are. With water filled 18 separators.
Lackage 15L beroende pa skador pa avskiljaren. Lacquer 15L due to damage to the separator.
Mangden i avskiljaren ansamlat slam 13. The amount in the separator accumulated sludge 13.
Mangd olje- och fett-droppar samt flytande slampartiklar i vattnet. Lots of oil and grease drops and liquid sludge particles in the water.
Temperatur inne i avskiljaren eller i vatskoma. Temperature inside the separator or in the water comma.
Utan uppfinningen ir det brukligt aft man manuellt "pejlar" olje- eller fettavskiljares slaminnehall genom aft helt enkelt stoppa ner en lang trapinne och karma efter, dels är del en manuellt behovlig insats, dels erhalls ingen kunskap forran en sadan pejling Ors och dessutom ej heller daremellan. 12 Figur 2 yisar schematiskt en foredragen utforandeform av matenheten 20 enligt uppfinningen. Matenheten eller matenheterna monteras i avskiljaren ovanfor vatskeytan eller utanfor avskiljaren i narheten av den. Praktiskt är att foredra om aystandet mellan matenhet 20 och mathuvud 30 kan lianas kortare an 5-10 meter for aft halla kabelns 21 egenkapacitans och signaldampning sa liten som mojligt. Signalema till mathuvudet är svaga och fran mathuvudet annu svagare och en lang kabel ger forsamring av signalema. De svaga signalerna har fordelen ay explosionssakerhet, yilket kommer att utyecklas separat framoyer. Without the invention, it is customary to manually "gauge" the sludge content of oil or grease separators by simply stopping down a long stair stick and karma after, partly a manually required effort, partly no knowledge is obtained prior to such bearing Ors and also not daremellan. Figure 2 schematically shows a preferred embodiment of the food unit 20 according to the invention. The food unit or food units are mounted in the separator above the water surface or outside the separator near it. It is practical to prefer if the distance between the feed unit 20 and the feed head 30 can be shortened by more than 5-10 meters in order to keep the self-capacitance and signal damping of the cable 21 as small as possible. The signals to the feed head are weak and from the feed head even weaker and a long cable gives pre-assembly of the signals. The weak signals have the advantage of explosion safety, which will be eliminated separately.
Ofta kan det vara praktiskt aft montera matenheten 20 emot det gjutjarnssate 12 som brukar finnas for det brunnslock som tacker avskiljarens manhal. For detta andamal kan det vara praktiskt med fastsattningsanordningar 27 av kraftig magnetisk typ. Det finns magnetfasten med hallkraft om 350 Newton mot slata ytor som kan ge en hallkraft om 100 Newton mot det med stor radie krokta gjutjamssatet. It can often be practical to mount the feed unit 20 against the cast iron set 12 which is usually present for the manhole cover which thanks the manhole of the separator. For this purpose, fastening devices 27 of a strong magnetic type can be practical. There is the magnetic fastener with a hall force of 350 Newton against smooth surfaces that can give a hall force of 100 Newton against the large radius curved cast iron set.
Matenheten 20 innefattar ett batten 22 som är anordnat att driva de i matenheten 20 inghende delarna. The food unit 20 comprises a bat 22 which is arranged to drive the parts included in the food unit 20.
Matenheten 20 innefattar yidare en matningskrets 26 som utfors sa att den dels genererar den puls som utsands, samt dels tar emot och forstarker de ekon som inkommer kort tid efter utsandande av pulsen. The feed unit 20 further comprises a supply circuit 26 which is designed so that it partly generates the pulse which is transmitted, and partly receives and amplifies the echoes which arrive shortly after the pulse is transmitted.
Den utsanda pulsen initieras av processom 28 och är mycket kort, endast nagra fa svangningar, for att mojliggora en h6g upplosning i matningen. Utsandningen i vatten eller vatska sker av mathuvudet 30. The emitted pulse is initiated by the processor 28 and is very short, only a few oscillations, to enable a high resolution in the feed. The emission in water or liquid is done by the feed head 30.
Inledningsvis kommer en omedelbar direktsignal fran mathuvudet 30 som genom mathuvudets utformning enligt uppfinningen ir svagast mojlig och dar avsaknaden av direkt vagledning i substratet medger en detektering for processom av huruvida omkringliggande media är luft eller vatten. Initially, an immediate direct signal comes from the feed head 30 which, due to the design of the feed head according to the invention, is as weak as possible and where the lack of direct waveguide in the substrate allows a detection for the processor of whether surrounding media is air or water.
Darefter kommer svaga ekosignaler tillbaka fran mathuvudet 30 for aft forstarkas i matningskretsen 26 for aft darefter analyseras av processom 28. Processom letar efter toppar, vilka är ekon, som kommer sig av reflexioner emot olika gransskikt i avskiljaren. Dessa toppar kan av processom bestammas i tiden genom att processom noterar tiden mellan utsandande av pulsen tills dess att eko-toppen kommer tillbaka. Daremellan kan minima identifieras, vilkas signalstyrka utgor en matt pa mangden losa partiklar och droppar i exempelvis vattnet. Wining av aystand, gransskikt och innehall genom ekon är kand i sig och kommer inte att beskrivas narmare har. Dock staller uppfinningen hay pa denna matnings utforande samt apparatens anordnande. Then weak echo signals return from the feed head 30 to be amplified in the feed circuit 26 and then analyzed by the processor 28. The processor looks for peaks, which are echoes, which come from reflections against different spruce layers in the separator. These peaks can be determined by the processor in time by the processor noting the time between the transmission of the pulse until the echo peak returns. In between, minima can be identified, whose signal strength constitutes a measure of the amount of loose particles and droplets in, for example, the water. Wining of aystand, spruce layers and content through echoes is bachelor in itself and will not be described further has. However, the invention relies heavily on the design of this feed and the arrangement of the apparatus.
Uppfinningen medfor att namnda matningar kan goras med lag energiatgang, sã lag att extemt tillforande av shorn ej behovs. Den elektronik som utfor matningen skall vara helt passiv mellan mattillfallena, men skall vid aktivering mycket snabbt utfora sin matning och det med en lag stromforbrukning. Exempelvis är matningskretsen 26 aktiv endast 30 millisekunder och forbrukar under denna tidsrymd endast 5-50 mA. The invention means that said feeds can be made with low energy access, so low that extreme supply of shorn is not needed. The electronics that carry out the supply must be completely passive between the food incidents, but must, when activated, carry out their supply very quickly and with a low power consumption. For example, the supply circuit 26 is active for only 30 milliseconds and consumes only 5-50 mA during this time.
Vidare innehaller uppfinningen radioutsandning 23 for att avge resultatet 24 sh aft inga signalkablar eller anslutning till natverk behovs. Kombinationen av uppfinningens egenskaper medfor att matningen blir 13 oberoende av yttre anslutningar, vilket i sin tar leder till att uppfinningen har utformats till att erbjuda Iva ytterligare kannetecken; Ingen explosionsrisk, samt ett enkelt installationsforfarande. Furthermore, the invention contains radio transmission 23 to provide the result 24 sh aft no signal cables or connection to network are required. The combination of the properties of the invention means that the supply becomes independent of external connections, which in itself leads to the invention being designed to offer Iva additional pitches; No risk of explosion, and a simple installation procedure.
Mathuvudet 30 är dessutom helt passivt, det innehaller ingen aktiv elektronik och behover ej stromfOrsorjas. Signalerna till och frail mathuvudet 30 som gar genom kabeln 21 maste ha en svaghet som gor aft de ej kan antanda explosionsbenagna gaser om kabeln 21 skulle skadas, klippas av eller kortslutas. The feed head 30 is also completely passive, it contains no active electronics and does not need to be supplied with power. The signals to and from the feed head 30 passing through the cable 21 must have a weakness which prevents them from igniting explosion-prone gases should the cable 21 be damaged, cut or short-circuited.
Matenheten innehaller aven temperaturmatkrets 29 for att kunna mata temperaturen vid mathuvudet 30 som kan anvandas som information om avskiljarprocessen, samt for att processorn 28 skall kunna korrigera ljudhastigheten i de berakningar som processorn gör. Temperaturmatningen kan aven vara av betydelse for agarna/brukarna av avskiljningsanlaggningen eftersom det vintertid kan fOrekomma problem orsakade av frysning. Temperaturmatning kan proaktivt hjalpa till att undvika dessa problem. The feed unit also contains the temperature feed circuit 29 in order to be able to supply the temperature at the feed head 30 which can be used as information about the separator process, and in order for the processor 28 to be able to correct the speed of sound in the calculations made by the processor. The temperature supply can also be important for the agars / users of the separation plant, as problems caused by freezing can occur in winter. Temperature feeding can proactively help avoid these problems.
Matenheten 20 innefattar vidare en processor 28, som är ansluten till den matande kretsen 26 och temperaturmatkretsen 29 air att La emot signaler som avspeglar vatskeniva respektive temperaturvarden. Processorn 28 är programmerad till att vid varje mättillffille omrakna den mottagna signalen till en fysikalisk foretradesvis i millimeter, mellan mathuvudet 30 och underliggande sprangskikt 18, 17, 15, 15L, 14 eller 13. The supply unit 20 further comprises a processor 28, which is connected to the supply circuit 26 and the temperature supply circuit 29 to receive signals which reflect the water level and the temperature value, respectively. The processor 28 is programmed to, at each measurement, reshape the received signal into a physical preferably in millimeters, between the feed head 30 and the underlying spring layer 18, 17, 15, 15L, 14 or 13.
Omrakningen kan anordnas pt sa sat att en kalibrering utfors vid produktionstillfallet. Vid kalibrering mater processorn kanda nivaer samt sparar i sitt minne konstanter och parametrar som i fortsattningen anvands till kommande mattillfallens omrakning Efter derma omrakning är det inmatta vardet fortfarande ej anvandbart som ett f6r nivan representativt varde, vardena fluktuerar i praktiken samt har overlagrat brus och brum. Dad& pars en digital filtrering av inmatta varden for att fa fram en typ av rullande medelvarde, efter denna filtrering ger uppfinningen ett stabilt, noggrant och clamed anvandbart nivavarde. The shaking can be arranged in such a way that a calibration is performed at the time of production. During calibration, the processor feeds known levels and saves in its memory constants and parameters which are subsequently used for the shuffling of future food cases. After this shuffling, the entered value is still not usable as a value representative of the level, the values fluctuate in practice and have superimposed noise and hum. Dad & pars a digital filtering of the input values to obtain a type of rolling average value, after this filtering the invention provides a stable, accurate and clamed usable level value.
Processorn 28 är vidare programmerad till att jamfora nivavardet respektive temperaturvardet frail det aktuella mattillfallet med nivavarden respektive temperaturvarden fran foregaende mattillfallen. Om det aktuella nivavardet skiljer sig fran det fOregaende nivavardet med mer an en forutbestamd niva, som exempelvis kan vara 5 millimeter, ar processorn programmerad att rapportera det aktuella nivavardet och det aktuella temperaturvardet genom att sammanstalla ett datameddelande, som innefattar namnda aktuella nivavarde och temperaturvarde och ett f6r matenheten 20 unikt identifikationsnummer. The processor 28 is further programmed to compare the level value and the temperature value from the current food event with the level value and the temperature value from the previous food events, respectively. If the current level value differs from the previous level value by more than a predetermined level, which may be, for example, 5 millimeters, the processor is programmed to report the current level value and the current temperature value by compiling a data message, including said current level value and temperature value, and a unique identification number for the food unit 20.
Likash är processorn 28 programmerad att sammanstalla ett sadant datameddelande när integralen av skillnaden mellan det av processorn 28 senast rapporterade nivalvardet, dvs. det nivavarde som processorn 28 senast inkluderade i ett datameddelande, och det aktuella nivavardet overstiger ett forutbestamt nivagransvarde, som exempelvis kan vara i intervallet 5-10 mm. Detta satt att overvaka nivan innebar ett kommunikationsbesparande utan att senast inrapporterande nivavarden i centralenheten 40 är missvisande. Vid sma forandringar i nivavardet sker saledes en rapportering sa smaningom aven om nivaforandringen mellan tva mattillfallen är mycket liten, bara den är bestatende och saledes signifikant att rapportera. 14 Ovannamnda rapportering foranledd av nivaforandringar kornmer i det foljande aft belysas nanuare med hjalp av eft exempel, dar det fOrutsatts aft aft det senaste rapporterade temperaturvardet är 100 mm och nivagransvardet är 7 mm Antag att den uppmatta nivan vid nasta mättillfälle efter rapporteringen är 105 mm. Skillnaden mellan det senaste rapporterade nivavardet oat aktuellt nivavarde är da 105-100=5 mm oat integralen over skillnadsvardena, dvs. ovannamnda integralvarde, är foljaktligen 5 mm. Integralen over skillnadsvardena är saledes mindre in nivagransvardet och ingen rapportering sker. Likash, the processor 28 is programmed to compile such a data message when the integral of the difference between the nival value last reported by the processor 28, i.e. the level value that the processor 28 last included in a data message, and the current level value exceeds a predetermined level threshold value, which may, for example, be in the range 5-10 mm. This set of monitoring the level meant a communication saving without the latest reporting level values in the central unit 40 being misleading. In the case of small changes in the level value, a report thus takes place, even if the level change between two food cases is very small, as long as it is permanent and thus significant to report. 14 The above-mentioned reporting caused by level changes in the following section is illustrated nanuare with the aid of the following example, where it is assumed that the last reported temperature value is 100 mm and the level limit value is 7 mm. Assume that the measured level at the next measurement time after reporting is 105 mm. The difference between the last reported level value and the current level value is then 105-100 = 5 mm oat the integral over the difference values, ie. above-mentioned integral value, is consequently 5 mm. The integral over the difference values is thus smaller in the level limit value and no reporting takes place.
Antag att det uppmatta nivavardet vid nasta mäftillfälle är 98 mm Skillnaden mellan det det senast rapporterade nivalvardet och aktuellt nivalvarde är dä 98-100= -2 mm och integralen Over skillnadsvardena är foljaktligen 5-2=3 mm Integralen Over skillnadsvardena är saledes fortfarande mindre an nivagransvardet och ingen rapportering sker. Assume that the measured level value at the next measurement time is 98 mm The difference between the last reported level value and the current level value is then 98-100 = -2 mm and the integral Over the difference values is consequently 5-2 = 3 mm The integral Over the difference values is thus still smaller level threshold and no reporting takes place.
Antag nu att del uppmatta nivavardet vid rylista mätiillfälle är 106 mm. Skillnaden mellan senast rapporterade nivalvarde och aktuellt nivavarde är dal 106-100= 6 mm. Integralen Over skillnadsvardena är foljaktligen 5-2+6=9 mm, dvs. stone an nivagransvardet, och rapportering sker. Now assume that the part of the measured level value at the groove list measurement occasion is 106 mm. The difference between the last reported level value and the current level value is dal 106-100 = 6 mm. The integral Over difference values are consequently 5-2 + 6 = 9 mm, ie. stone an nivagransvardet, and reporting takes place.
Uppfinningen bar saledes en rapportering, som styrd av det inmatta handelseforloppet i niva och temperatur, sker fran matenheten 20 pa ett sadant satt att senast mottaget varde i centralenheten 40 kan anses representera radande situation i avskiljaren 11 trots aft det kan ha gaff en avsevard tid sedan denna senaste rapport. Denna egenskap hos uppfinningen mojliggor utan avkall pa matvardesaktualitet foljande; En ringa mangd rapportering av matvarden, vilket i sin tur ger en liten effektforbrukning, vilket i sin Mr medger batteridrift, vilket i sin tur ger oberoende av anslutning till stromforsorjning och signalkablar, vilket i sin ttu- eliminerar hantering av risker for explosion. The invention thus carried a report, which controlled by the input course of action in level and temperature, takes place from the feed unit 20 in such a way that the last received value in the central unit 40 can be considered to represent a radiating situation in the separator 11. this latest report. This feature of the invention makes it possible to dispense with food topicality as follows; A small amount of reporting of the food value, which in turn gives a small power consumption, which in turn allows battery operation, which in turn provides independence from connection to power supply and signal cables, which in turn eliminates the management of risks of explosion.
Det enda fysikaliska forhallande som skulle kunna omintetgora detta hitintills hos uppfinningen beskrivna är variationer i processdynamiken i forhallandena fran tid till annan inne i en avskiljare eller emellan olika avskilj are. Populart uttryckt kan man saga att processdynamiken skulle kunna variera fran "berg-ochdalbana" till "stilla gatan". uppfinningens metod ingar Wen steg att hantera och eliminera problem med shdana skillnader i processdynamik. Matenhetens processor 28 raknar antalet utsanda rapporter 24 per tidsenhet, foredragsvis per dygn, och janitor det utsanda antalet rapporter med ell vid produktion pa forhand lagrat borvarde av hur manga rapporter per dygn som är onskvart att sanda. Om, vid dygnsskifte eller jamforbart, antalet rapporter under senaste dygn overstiger borvardet for hur manga rapporter som är onskvart att avge fran matenheten 20, sal indikerar det att processdynamiken är volatil, livlig, agil, eller for dynamisk i forhallande till ovan namnt nivngransvarde for rapportering. DarfOr raknas nivagransvardet upp, dvs. matenheten 20 Ors okansligare for variationer i temperatur- och nivavarde. Delta anpassar matenhetens handelsestyrda rapportering till en process som har en hog dynamik, som är handelserik. The only physical relationship that could nullify this hitherto described in the invention are variations in the process dynamics of the relationships from time to time inside a separator or between different separators. Popularly speaking, it can be said that the process dynamics could vary from "roller coaster" to "quiet street". Methods of the Invention Wen steps to deal with and eliminate problems with such differences in process dynamics. The food unit's processor 28 counts the number of dispatched reports 24 per unit of time, preferably per day, and janitor the dispatched number of reports with or during pre-production stored value of how many reports per day are unwanted to send. If, at the turn of the day or comparable, the number of reports in the last 24 hours exceeds the drilling value for how many reports are unavoidable to submit from the food unit 20, it indicates that the process dynamics are volatile, lively, agile, or too dynamic in relation to the above-mentioned reporting level . DarfOr the level limit value is tracked, ie. the food unit 20 Ors less probable for variations in temperature and level values. Delta adapts the food unit's trade-driven reporting to a process that has a high dynamic range, which is business-rich.
Vid a andra sidan ett fOr lite antal rapporter per dygn sa galler pa samma sat det omvanda, kansliglaeten hos matvardesenheten 20 okas genom en sankning av nivagransvardet fOr rapportering. Detta anpassar matenhetens handelsestyrda rapportering till en process som har en lag dynamik, som är handelselos. On the other hand, for a too small number of reports per day, in the same way the conversion, the probability of the food unit 20 is increased by a lowering of the level limit for reporting. This adapts the food unit's trade-driven reporting to a process that has a law dynamic, which is trade-free.
Denna tbrandring av nivkgransvardet kan utifran empiriska kunskaper utforas pt sh sat aft är-varde och boarvarde i en enkel linjar matematisk forstagradsekvation ger fOrandringen i nivagransvarde, samt att det i praktiken har visat sig fullt mojligt aft saledes Ora en "dead-beat" reglering, dvs. aft man i en enstaka korrigering "slat- ihjal" hela differensen, givet aft inga ytterligare fOrandringar i processdynamiken under nastkommande tidsenhet sker. Based on empirical knowledge, this change in the level value can be performed pt sh sat aft value and property in a simple lines mathematical first degree equation gives the change in level value, and that in practice it has proved quite possible that Ora a "dead-beat" regulation, i.e. in a single correction "slat-ihjal" the whole difference, given that no further changes in the process dynamics during the next unit of time take place.
Praktiska prov har visat dels aft vid produktion ansatta nivagransvarden for rapportering snabbt, inorn nagra dagar, Mom uppfinningens ram helt anpassar sig till i praktiken forekommande processdynamik av vasentligt skilda slag, dels att matenheter 20 i praktisk drift foljer sitt matobjekts 11 variationer i dynamik pa ett bra salt. Avslutningsvis kan sagas att ett objekts 11 skillnader i dynamik over tiden i allmanhet ar vasentligt mindre an olika objekts dynamik, dvs. aft de individuella skillnaderna är avsevart stone an skillnader hos samma individ 11 Over tiden. Uppfinningen adresserar och tar hand om dessa bada variationer med ett minimum av rapportering som resultat. Detta som uttryckts pa ovanstaende sidor aterfnms formaliserat i krav nummer 5. Practical tests have shown that the level limits set for production are quickly set for production, within a few days. The framework of the invention completely adapts to process dynamics of substantially different types in practice, and that food units 20 in practical operation follow their food object's 11 variations in dynamics. good salt. In conclusion, it can be said that an object's 11 differences in dynamics over time in general are significantly smaller than the dynamics of different objects, ie. aft the individual differences are avsevart stone an differences in the same individual 11 Over time. The invention addresses and takes care of these two variations with a minimum of reporting as a result. This expressed on the above pages is formalized in claim number 5.
Foretradesvis är aven processorn 28 programmerad aft i varje datameddelande inkludera ett for det aktuella datameddelandet unikt meddelandenummer, information om batterispanningen hos batteriet 22 samt en sa kallad CRC-summa (cyclic redundancy check) , dvs. en cyklisk kontrollsumma, som är avsedd att mojliggora kontroll i centralenheten 40 av huruvida datameddelandet är korrekt till innehall eller stort. Preferably, the processor 28 is also programmed in each data message to include a message number unique to the current data message, information about the battery voltage of the battery 22 and a so-called CRC sum (cyclic redundancy check), ie. a cyclic checksum, which is intended to enable control in the central unit 40 of whether the data message is correct in content or large.
Processorn 28 är vidare programmerad att skicka det sammanstallda datameddelandet till en i matenheten 20 innefattad radiosandare 23, som i sin tar är anordnad aft skicka ut datameddelandet sasom en radiosignal 24 avsedd aft na en eller flera centralenheter 40. The processor 28 is further programmed to send the composite data message to a radio transmitter 23 included in the feed unit 20, which in turn is arranged to send out the data message as a radio signal 24 intended by one or more central units 40.
Om det aktuella nivavardet eller temperaturvardet inte skiljer sig ifran det foregaende nivavardet respektive temperaturvardet, kommer processorn 28 i normala fall inte att sammanstalla ovannamnda datameddelande, i vilket fall radiosandaren 23 inte heller kommer att erhalla nagot datameddelande att skicka ut. P. sh salt undviker matenheten att forbruka energi pa aft rapportera att ingen forandring av nivaer i avskiljaren har skett. Om ingen foranclring av nivavardet eller temperaturen detekteras under en langre lid, exempelvis Mom 1-4 timmar, är emellertid processorn 28 programmerad aft sammanstalla ett kontrollmeddelande, som innefattar information om att inget av vikt finns all rapportera, men all matenheten 20 fungerar som den ska. If the current level value or temperature value does not differ from the previous level value and the temperature value, respectively, the processor 28 will not normally compile the above-mentioned data message, in which case the radio transmitter 23 will also not receive any data message to send out. P. sh salt avoids the food unit consuming energy by reporting that no change in levels in the separator has occurred. However, if no change in level or temperature is detected over a long period of time, for example Mom 1-4 hours, the processor 28 is programmed to compile a control message, which includes information that nothing of importance is all reported, but all the food unit 20 is functioning properly. .
Matenheten 20 innefattar vidare en pulskrets 25, som är ansluten till ovannamnda batten i 22. Pulskretsen 25 är aven ansluten till matkretsen 26 f6r niva, temperaturmatkretsen 29 och processorn 28 f6r att med forutbestamda intervaller, som exempelvis kan vara en gang per minut, en gang var tionde minut eller nagot annat intervall, initiera en matsekvens och eventuellt en rapportsekvens genom att skicka en initieringssignal till processorn 28. 16 En matsekvens, som efter initiering av pulskretsen 25 styrs av processorn 28, bestar saledes av aft temperaturmathetsen 29 avlases samt darefter signaler fran matkretsen 26 erhalls varur nyttoforandring extraheras och darefter det s.k. rhvardet omraknas till fysikaliskt nivavarde. Efter det sker en digital filtrering. Processorn gör darefter jamforelser av forandringarna av temperatur- respektive nivavarden for att bedoma om rapportering skall goras. En rapporteringssekvens, som i enlighet med beskrivningen ovan endast genomfors om en signifikant niv a- eller temperatur-forandring foreligger eller om en fOrutbestamd tid har forflutit sedan den foreghende rapporteringen, bestar saledes av att processorn 28 sammanstaller ovannamnda datameddelande eller kontrollmeddelande och att radiosandaren 23, efter spanningssattning frhn processorn, sander ut ovannamnda radiosignal 24 innefattande datameddelanclet eller kontrollmeddelandet. Efter utsandande tar processorn bort spanningen fran radiosandaren 23. The feed unit 20 further comprises a pulse circuit 25, which is connected to the above-mentioned batten in 22. The pulse circuit 25 is also connected to the feed circuit 26 for level, the temperature feed circuit 29 and the processor 28 for at predetermined intervals, which may be, for example, once per minute, once every ten minutes or some other interval, initiate a feed sequence and possibly a report sequence by sending an initiation signal to the processor 28. A feed sequence, which after initialization of the pulse circuit 25 is controlled by the processor 28, thus consists of reading the temperature feed 29 and then signals from the food circuit 26 is obtained from which the change of utility is extracted and then the so-called the value is converted to a physical level value. After that, a digital filtering takes place. The processor then makes comparisons of the changes in temperature and level values, respectively, to assess whether reporting should be made. A reporting sequence which, in accordance with the above description, is performed only if there is a significant level or temperature change or if a predetermined time has elapsed since the previous reporting, thus consists of the processor 28 compiling the above-mentioned data message or control message and the radio transmitter 23, after energization from the processor, transmits the above-mentioned radio signal 24 including the data message or the control message. After transmitting, the processor removes the voltage from the radio transmitter 23.
Processorn 28 är dessutom anordnad att efter matsekvensen och den eventuella rapportsekvensen forsatta nivamatkretsen 26, temperaturmathetsen 29, radiosandaren 23 samt sig sjalv 28 i ett passivt vilotillsthnd da de har utfort sina respektive uppgifter, vilket vilotillstand fortsatter till dess att pulskretsen 25 initierar nasta matsekvens. Tidsatgangen for en matsekvens är cirka 30 ms och tidsatgangen for en rapportsekvens cirka 300 ms. Tiden fran det att pulskretsen 25 initierar matning till dess att processorn 28 forsatter nivamatkretsen 26, temperaturmathetsen 29 och radiosandaren 23 i vilotillstand är saledes normalt 30 ms om inget finns att rapportera och cirka 300 ms om eft radiomeddelande skickas ut. Eftersom tidsatgangen for en mat- och rapporteringssekvens endast är brakdelar av en sekund, och eftersom givarkretsarna 29 och 26, processorn 28 spanningssatts via pulskretsen 25, som endast forbrukar cirka en miljontedels ampere fran batteriet 22 under vilotillsthndet, är energibehovet hos matenheten 20 extremt lhgt. The processor 28 is further arranged to continue after the food sequence and the possible report sequence the level food circuit 26, the temperature food unit 29, the radio transmitter 23 and itself 28 in a passive idle state when they have performed their respective tasks, which idle state continues until the pulse circuit 25 initiates the next food sequence. The time required for a feed sequence is about 30 ms and the time required for a report sequence is about 300 ms. The time from the pulse circuit 25 initiating feeding until the processor 28 continues the level feeding circuit 26, the temperature feeding 29 and the radio transmitter 23 in idle state is thus normally 30 ms if nothing is to be reported and about 300 ms if after radio message is sent out. Since the timing of a feed and reporting sequence is only a fraction of a second, and since the sensor circuits 29 and 26, the processor 28 is energized via the pulse circuit 25, which consumes only about one millionth of an ampere of the battery 22 during the idle state, the energy requirement of the feed unit 20 is extremely high.
Pulskretsens 25 funktion for aft spara batten kompletteras saledes foretradesvis med logik i processorn 28, sh att radiomeddelanden 24 endast utsands dt signifikanta forandringar har uppstatt eller cla en forutbestamd tid fran foreghende rapportering har forflutit. Ph sá sat behover matenheten 20 vara aktiv endast under mycket kort tid, typiskt 30 ms, och endast undantagsvis nagot langre vid radioutsandning, typiskt 300 ms. Batteriet 22 far darigenom en livslangd ph fern till sjutton hr. Delta är i sin tur grunden till ett flertal ytterligare kannetecken hos uppfinningen vilket beskrivs i det foljande, samt i haven. The function of the pulse circuit 25 to save the bat is thus preferably supplemented by logic in the processor 28, so that radio messages 24 are only transmitted when significant changes have occurred or at a predetermined time from previous reporting has elapsed. For example, the feed unit 20 needs to be active only for a very short time, typically 30 ms, and only exceptionally slightly longer during radio transmission, typically 300 ms. The battery 22 thus gets a lifelong ph fern to seventeen hr. Delta is in turn the basis for a number of additional pitches of the invention, which are described in the following, as well as in the oceans.
Efter utsandande fran radiosandaren 23 studsar radiosignalen 24 mot avskiljarens invandiga vaggar och vatskeyta 14, 15, 17, 18 samt aven brunnslocket med gjutjarnssate 12. Radiosignalen phverkar darvid brunnslocket, ofta av gjutjarn, som i sin tur hterutsander radiosignalen, dock i forsvagat skick. Signalen skickas dart& av radiosandaren 23 ut med stor styrka i den inneslutning som avskiljaren innebar, for att vara detekterbar av en eller flera centralenheter utanfor avskiljaren thorn rimliga avsthnd om vanligtvis cirka 50 meter. Om avstanden skulle vara stone, eller om radiosignalen blir ovanligt mycket dampad, st kan en eller flera repeterande enheter, som tar emot och aterutsander meddelandet i forstarkt skick, placeras mellan avskiljaren och centralenheterna. For denna typ av datameddelande kan exempelvis nagon av frekvenserna 916,5 MHz, 868,35 MHz, 433,92 MHz, 418,0 MHz, 318,0 MHz, 315,0 MHz eller 303,825 MHz anvandas. I Sverige är det foredraget att anvanda nagon av de licensfria s.k. ISM (Instrumental, Scientific, Medical) frekvenserna, 434 MHz, 868 MHz eller 2,4 GHz, och mest foredraget är det att anvanda den lagsta 17 frekvensen, dvs. 434 MHz, eftersom den hterutsands fran eventuella mellanliggande metallfOremal som exempelvis brunnslock med minst dampning av signalnivan. After emitting from the radio transmitter 23, the radio signal 24 bounces against the separator's internal rocks and water surface 14, 15, 17, 18 and also the manhole cover with cast iron set 12. The radio signal then acts on the manhole cover, often of cast iron, which in turn retransmits the radio signal. The signal is sent there by the radio transmitter 23 with great strength in the enclosure which the separator meant, in order to be detectable by one or more central units outside the separator at a reasonable distance of usually about 50 meters. If the distance is stone, or if the radio signal becomes unusually much steamed, one or more repeating units, which receive and retransmit the message in pre-amplified condition, can be placed between the separator and the central units. For this type of data message, for example, any of the frequencies 916.5 MHz, 868.35 MHz, 433.92 MHz, 418.0 MHz, 318.0 MHz, 315.0 MHz or 303.825 MHz can be used. In Sweden, it is preferable to use any of the license-free so-called ISM (Instrumental, Scientific, Medical) frequencies, 434 MHz, 868 MHz or 2.4 GHz, and most preferred is to use the lowest 17 frequency, ie. 434 MHz, since it is retransmitted from any intermediate metal form such as manhole covers with the least evaporation of the signal level.
Figur 3 visar en ritning pa en foredragen utforandeform av mathuvudet 30 enligt uppfinningen. Ritningen är skalenlig med skalan 1:1 och utford i Ire projektioner. Figure 3 shows a drawing of a preferred embodiment of the feeding head 30 according to the invention. The drawing is scaled with the scale 1: 1 and challenge in Irish projections.
Det kan bli sit att praktiska erfarenheter leder till att mathuvudet Ors bredare, med stone avstand mellan pulsavgivaren 32 och pulsmottagaren 33 om annu battre egenskaper efterstravas ochieller behovs. Figur 3 kan sagas vara en ritning for en konstruktion av uppfinningen som ger sma yttermatt med bibehallande av efterstravansvarda egenskaper enligt uppfinningen. It may be that practical experience leads to the food head Ors wider, with a stone distance between the pulse sensor 32 and the pulse receiver 33 if even better properties are sought and needed. Figure 3 can be said to be a drawing for a construction of the invention which provides small outer mats while maintaining desirable properties according to the invention.
Den sammantagna uppfinningen har unika egenskaper pit sit salt aft endast laga spanningar och strommar firms, vilket ger explosionssakerhet, yidare att exceptionellt lag stromforbrukning leder till aft batten kan anyandas. Genomforandet av delta mojliggors bland annat genom har uppfinningens konstruktion av mathuvudet 30 realiseras. Detta realiseras genom aft mathuvudet är en helt passiv konstruktion som endast innehaller en pulsavgivare 32, en pulsmottagare 33 samt en komponent for temperaturavkanning, ett s.k. NTC-motstand, som ej itr utritat. The overall invention has unique properties pit sit salt aft only low voltages and currents firms, which provides explosion safety, yidare that exceptionally low power consumption leads to aft bat can anyandas. The implementation of the delta is made possible, among other things, by the construction of the food head 30 of the invention. This is realized by the fact that the feed head is a completely passive construction which contains only a pulse sensor 32, a pulse receiver 33 and a component for temperature sensing, a so-called NTC resistor, which is not drawn.
De utsanda pulserna är i forhallande till kand teknik mycket svaga. For att mojliggora mottagning av de annu svagare ekona fran dessa svaga utsanda pulser sit itr uppfinningen sadan, vad mathuvudet 30 anbelangar, att utsandning av en puls i minsta mojliga man skall stora mottagandet av ekon fran den utsanda pulsen. Enligt uppfinningen sands en puls ut som itr sit kort, endast 3 cykler, att den narmast inte kan karakteriseras som ett ljud eller en svangning i traditionell bemarkelse. Trots detta kommer den pulsavgivande komponenten 32 aft fortsatta att vibrera, samt att godset som den ar infast i kommer att vibrera och aven fortplanta vibrationerna. Uppfinningens utforandeform har som avsikt aft minimera mojligheterna for den utsanda pulsens resulterande vibrationer aft nit den pulsmottagande enheten 33 dar dessa skulle stora eller dranka de svaga ekon som skall forstarkas, detekteras och analyseras av nivamatkretsen 26 och processorn 28. The emitted pulses are very weak in relation to kand technology. In order to enable the reception of the even weaker echoes from these weak emitting pulses, the invention states that, as far as the food head 30 is concerned, emitting a pulse in the least possible manner must increase the reception of echoes from the transmitted pulse. According to the invention, a pulse is emitted which is in its card, only 3 cycles, that it can hardly be characterized as a sound or a oscillation in traditional meaning. Despite this, the pulse-emitting component 32 will continue to vibrate, and the goods in which it is attached will vibrate and also propagate the vibrations. The embodiment of the invention is intended to minimize the possibilities of the resulting vibrations of the transmitted pulse by the pulse receiving unit 33 as these would large or drown out the weak echoes to be amplified, detected and analyzed by the level food circuit 26 and the processor 28.
Enligt uppfinningen itr saledes pulsavgivaren 32 samt pulsmottagaren 33 monterade pit ett tint substrat som minst mojligt leder mekaniska stotvagor, hogfrekventa vibrationer eller ljudvhgor. Forutom aft substratet itr tunt med i praktiken en tjocklek pa endast en eller ett par millimeter, sit bar det en speciell utformning som ett "M". Det finns tvh meningar med den utfonuningen, dels blir den fysiska vagen mellan pulsavgivaren 32 och pulsmottagaren 33 lang, givet yftermatten 70x80 millimeter, sit blir en "vags" vag i substratet minst 140 millimeter lang. Dels ar utformningen som eft "M" sadan de tre "knan" som finns mellan pulsavgivaren 32 och pulsmottagaren 33 stoppar, eller i vart fall vasentligt dampar, vidare vagutbredning. Det forsta knaet 34 kan tas som eft exempel: En vag fran pulsavgivaren 32 som propagerar bakat och uppat i substratet kommer fram till det forsta knaet enligt pilen 34. Vagen koncentreras genom utfonnningen av substratet till knaets spets, dar den dels fortsatter ut i omgivande vatska i en rundstrhlande form, dels reflekteras tillbaka till en mindre del. Utav den reflekterande delen, som itr en brakdel av vagen som narmade sig knaet, tar endast halften vagen in mot mitten, mot substratets fortsattning som leder fram till pulsmottagaren 33. Vidare sit 18 sker pa samma salt en reducering i ytterligare Iva knan, dar del mittersta knaet dessutom har utformningen alt leda en reflekterad vag heft bort, uppat jams med kabeln 21. Resultatet blir alt uppfinningens utformning av del substrat som fixerar pulsavgivaren 32 och pulsmottagaren 33 minst mojligt ger en vag for stotvagor, hogfrekventa vibrationer eller ljudvagor att komma fram till pulsmottagaren och saledes stora dess mottagning av de svaga ekon som skall analyseras och omvandlas till nivamatvarden. According to the invention, the pulse sensor 32 and the pulse receiver 33 thus mounted a thin substrate which at least conducts mechanical shock waves, high-frequency vibrations or sound waves. In addition to the fact that the substrate is thin in practice with a thickness of only one or a few millimeters, it had a special design such as an "M". There are two sentences with that design, on the one hand the physical scale between the pulse transmitter 32 and the pulse receiver 33 becomes long, given the surface mat 70x80 millimeters, a "scale" wave in the substrate becomes at least 140 millimeters long. On the one hand, the design which, according to "M", means that the three "knuckles" which exist between the pulse sensor 32 and the pulse receiver 33 stop, or at least substantially steam, further vaginal propagation. The first knuckle 34 can be taken as an example: A wave from the pulse transmitter 32 which propagates backwards and upwards in the substrate arrives at the first knot according to the arrow 34. The scale is concentrated by forming the substrate to the tip of the knuckle, where it partly continues into the surrounding liquid in a radiant shape, partly reflected back to a smaller part. Of the reflecting part, which is a fraction of the wagon approaching the knee, only half of the wagon takes in towards the middle, towards the continuation of the substrate leading to the pulse receiver 33. Furthermore, on the same salt a reduction takes place in a further Iva knee, where part the middle knuckle also has the design or lead a reflected vague booklet away, up jams with the cable 21. The result is all the invention's design of part substrate which fixes the pulse sensor 32 and the pulse receiver 33 gives as little as possible a scale for shock waves, high frequency vibrations or sound waves to arrive the pulse receiver and thus large its reception of the weak echoes to be analyzed and converted to the level food values.
Kvarstar en direkt vag for den frail pulsavgivaren 32 utsanda pulsen alt ga direkt till pulsmottagaren 33 genom del media bestaende av luft, vatten, olja, felt eller annan i avskiljaren befintlig vatska som omger mathuvudet 30, och in till pulsmottagaren 33. Remains a direct vague for the frail pulse sensor 32 transmitting the pulse or going directly to the pulse receiver 33 through some media consisting of air, water, oil, field or other liquid present in the separator surrounding the feed head 30, and into the pulse receiver 33.
UtfOrandet enligt uppfinningen samt Figur 3 är att substratet 31 utformas till all samtidigt vara en hallare av en vagutbredningsavskarmning 35. Avskarmningen sitter mellan pulsavgivaren 32 och pulsmottagaren 33, i del omgivande mediet for puls/vagutbredning, och avskarmar direkt vagutbredning fran pulsavgivaren 32 in till pulsmottagaren 33. The embodiment according to the invention and Figure 3 is that the substrate 31 is designed to simultaneously be a holder of a vaginal propagation shield 35. The shield is located between the pulse sensor 32 and the pulse receiver 33, in part surrounding the medium for pulse / vaginal propagation, and shields direct vaginal propagation from the pulse transmitter 32 to the pulse receiver 33.
Pa delta satt isoleras eller avskarmas pulsmottagaren 33 mest mojligt frail direkta influenser fran den av pulsavgivaren 32 avgivna pulsen, till foullan for pulsmottagarens 33 mottagande av de svaga ekon som aterkommer fran den puls som propagerar utat och pa sin vag reflekteras mot olika sprangskikt. On the delta, the pulse receiver 33 is isolated or shielded as far as possible from direct influences from the pulse emitted by the pulse transmitter 32, to the pulse of the pulse receiver 33 receiving the weak echoes returning from the pulse propagating outwards and reflected on different jump layers.
Uppfmningens utforande är sadant alt lyssning efter ekon kan paborjas samtidigt med utsandandet av pulsen. Delta tillsammans med ovan namnd utformning av hela mathuvudet g6r aft pulsmottagaren f6rst kommer all nas av en direkt signal, dar denna direkta signals fordrojning och styrka är sadan alt processorn 28 kan avgora omkringliggande medias ljudhastighet med en noggrannhet som är lillracklig for att kunna avgora vilken typ av media som omger mathuvudet. Darefter kan i processorn 28 gjord programmering nyttja temperaturmatningen 29 f6r justering av ljudhastigheten for luft respektive vatten som varierar med 0,18 respektive 0,29% per grad. The design of the invention is such that listening for echoes can be started at the same time as the pulse is transmitted. Participating with the above-mentioned design of the entire feed head makes the pulse receiver first come from a direct signal, where the distortion and strength of this direct signal is such that the processor 28 can determine the sound speed of the surrounding media with an accuracy that is insignificant to determine which type of media surrounding the food head. Then, in the programming 28 made in the processor 28, the temperature supply 29 can be used for adjusting the speed of sound for air and water, respectively, which varies by 0.18 and 0.29% per degree, respectively.
En praktisk utforandeform enligt ritningen ar alt substratet 31 dessutom kan innehalla ledningsforbindningar 36 for de nodvandiga elektriska forbindningarna mellan kabeln 21 och pulsavgivaren 32 samt pulsmottagaren 33. Pa samma salt anordnas lampligen komponenten f6r temperaturavkanning pa substratet. A practical embodiment according to the drawing is that the substrate 31 may in addition contain line connections 36 for the necessary electrical connections between the cable 21 and the pulse sensor 32 and the pulse receiver 33. On the same salt, the component for temperature sensing on the substrate is suitably arranged.
Kabeln 21 valjs lampligtvis alt innehalla Ire par individuellt skarmade kablar, eft par for utgaende puls, ett par for del ytterst svaga pulsekot, samt ett par for temperaturavkanningen. Med uppfinningens utfOrande ar del viktigt aft till vaije pris eliminera inverkan ifran yttre storningar, brum, och brus. The cable 21 is optionally selected to contain two pairs of individually shielded cables, one pair for outgoing pulse, one pair for extremely weak pulse echoes, and one pair for temperature sensing. With the practice of the invention, it is important to eliminate the impact of external disturbances, noise, and noise at all costs.
Vidare sal är en foredragen utfOrandeform alt fixera komponenter sasom kabeln 21, pulsavgivaren 32, pulsmottagaren 33 samt vagutbredningsavskarmningen 35 med buntband 37 i enlighet med ritningen. Further hall is a preferred embodiment of fixing components such as the cable 21, the pulse sensor 32, the pulse receiver 33 and the carriage spread shield 35 with cable ties 37 in accordance with the drawing.
UtfOrandeformen kan slutligen tatas och fixeras genom all doppas i en tjockflytande hardande gummimassa. The embodiment can finally be taken and fixed by all dipping in a viscous hardening rubber mass.
Sammantaget kan sagas om utforandeformen pa matenheten 20, med sin kabel 21 som ansluter mathuvudet 30 , beskrivna i Figur 2 och 3, alt det ar fordelaktigt ur explosionssakerhetssynpunkt alt hela arrangemanget bar en yta som bar lag konduktivitet, sal alt inga anslutningar for jordpotentialutjamning behover goras. Dock 19 är konduktiviteten pa uppfinningen a andra sidan ej lagre an 1 GOlam enligt den svenska standarden SS-EN 60079-0 avsnitt 7.3.2 for aft undvika aft statisk uppladdning skall ske. En egenskap hos uppfinningen är aft de nu omnamnda enheterna 20, 21, och 30 ej behover anslutas till stromfOrsorjning och ej heller till nagon form av signalkabel eller natverk for avgivande av matresultaten. Uppfinningen, som beskrivet i krav 8, ges dessutom en utforandeform sá aft de tre enheterna 20, 21 och 30 ej kan kopplas isar, all batteriet är inkapslat, oatkomligt och skyddat for ayerkan samt permanent anslutet, samt att strombrytare saknas samt aft matenheten är ooppningsbart kapslad samt fylld med ingjutningsmassa. Delta for all erhalla ett utforande dar ingen risk finns for all explosioner kan initieras av uppfinningen. Delta utforande gör att man kan betrakta dessa tre sammanhangande delar ay uppfinningen som en sa kallad "enkel produkt" som iir sa enkel i sin uppbyggnad och handhavande samt saknar risker fOr antandning av en omgivande explosiv gas att den inte behover genomga en sä kallad EX-klassning. All "enkla produkter" inte omfattas av direktiv 94/9/EG, samt varfor, finns beskrivet narmare i direktivet, specifikt i avsnitt 5.2.1. For del fall att uppfmningens har avhandlade sammantagna del 20, 21 och 30 inte kan komma att i praktiken realiseras som "tillrackligt enkel" au- explosionsklassningssynpunkt medforande att EX-klassning andock kommer att bellows, sá är utforandeformen ay uppfinningen andock en yinst enar klassningen blir enklast mojlig samt all uppfinningen har basta mojligheter att bli klassad i fOrdelaktigast mojlig grupptillhorighet i grupperna Group I Apparatus, Group HA Apparatus, Group JIB Apparatus, eller Group IIC Apparatus. Pa samma satt har uppfinningen i beskriven utforandeform storst mojlighet att bli godkand for anyandning i mest explosiv miljo, sasom kategoriseras av Zone 0, Zone I eller Zone 3. Overall, it can be said of the embodiment of the feed unit 20, with its cable 21 connecting the feed head 30, described in Figures 2 and 3, that it is advantageous from an explosion safety point of view that the whole arrangement has a surface which has low conductivity, no connections for ground potential equalization need be made. . However, on the other hand, the conductivity of the invention is not lower than 1 GOlam according to the Swedish standard SS-EN 60079-0 section 7.3.2 in order to avoid static charging. A feature of the invention is that the now mentioned units 20, 21, and 30 do not need to be connected to power supply nor to any form of signal cable or network for delivering the food results. The invention, as described in claim 8, is furthermore given an embodiment in which the three units 20, 21 and 30 cannot be connected to ice, all the battery is encapsulated, inaccessible and protected from the air and permanently connected, and that circuit breakers are missing and the feed unit is openable. encapsulated and filled with grout. Participate in obtaining an embodiment where there is no risk of any explosions being initiated by the invention. Delta design makes it possible to consider these three connected parts of the invention as a so-called "simple product" which is so simple in its construction and operation and has no risk of ignition of a surrounding explosive gas that it does not have to undergo a so-called EX- classification. All "simple products" are not covered by Directive 94/9 / EC, and why, is described in more detail in the Directive, specifically in section 5.2.1. In the event that the combined parts 20, 21 and 30 of the invention have not been realized can in practice be realized as a "sufficiently simple" explosion classification point of view, which means that the EX classification will still be bellows, the embodiment of the invention will nevertheless be the only classification. simplest possible and all the invention has the best possibilities to be classified in the most advantageous possible group affiliation in the groups Group I Apparatus, Group HA Apparatus, Group JIB Apparatus, or Group IIC Apparatus. In the same way, the invention in the described embodiment has the greatest possibility of being approved for use in the most explosive environment, as categorized by Zone 0, Zone I or Zone 3.
Figur 4 visar ett system enligt uppfinningen i vilket en eller flera matenheter 20 enligt figur 2 ingar i varje avskiljningstank 11, dar aven ett flertal avskiljningstankar kan inga, med rapportering upp till en centralenhet 40 samt vidare upp till datalagringsenhet 43 pa Internet. Figure 4 shows a system according to the invention in which one or more feed units 20 according to figure 2 form in each separation tank 11, where also a plurality of separation tanks can none, with reporting up to a central unit 40 and further up to data storage unit 43 on the Internet.
Det är vanligt forekommande aft eft flertal avskiljningstankar 11 av olika slag och med olika funktion tillsammans bildar en kedj a for behandling av vatten samt aven som är fallet vid exempelvis tvattanlaggningar for fordon med en atercirkulering av vatten genom ett efterfoljande reningsverk for ateranvandning av vattnet i tvattprocessen. It is common to have several separation tanks 11 of different types and with different functions together form a chain for water treatment and also which is the case in, for example, washing plants for vehicles with a recirculation of water through a subsequent treatment plant for reuse of the water in the washing process. .
Exempel ph en sadan vattenkedj a kan vara en grovslamavskiljare, foljd av en finslamavskiljare, darefter en oljeavskiljare och sist ett reningsverk som ger ett vatten av sadan kvalitet att det kan ateranvandas i processen till specifika tvattuppgifter som till exempel underredstvatt. Uppfinningen ger agaren och brukaren av en sadan anlaggning dels mojligheten att uppfylla av myndigheterna stipulerade renings- samt atercirkuleringskrav dels mojligheter att undvika kostsamma problem i vattenanlaggningen genom matning och varseblivning av processforloppet. Likasa erhalls miljovinster i optimering av reningen samt all vattenhanteringen med uppfinningens hjalp kan kvalitetssakras. Examples of such a water chain can be a coarse sludge separator, followed by a fine sludge separator, then an oil separator and finally a treatment plant that provides a water of such quality that it can be reused in the process for specific washing tasks such as underbody water. The invention gives the agar and the user of such a plant both the opportunity to meet the purification and recycling requirements stipulated by the authorities and the opportunity to avoid costly problems in the water plant by feeding and observing the process. Likewise, environmental benefits are obtained in optimizing the purification and all water management with the help of the invention can be quality assured.
Nederst i Figur 4 askadliggors en praktisk tillampning av uppfinningen dar de olika avskiljarna benamns 11d, lie, llf samt llg i medstroms ordning, med olika kombinationer av uppfinningens komponenter. At the bottom of Figure 4, a practical application of the invention is shown in which the various separators are named 11d, lie, llf and llg in co-current order, with different combinations of the components of the invention.
Systemet enligt uppfinningen tinker en mangfald av mathuvuden 30, en mangfald av matenheter 20, samt aven en mangfald av centralenheter 40 i en strukturerad uppbyggnad pa sa sat aft en eller ett flertal mathuvuden 30 och/eller matenheter 20 mater i en avskiljare, samt aft en centralenhet 40 betjanar en eller ett flertal matenheter 20 som är belagna pa samma plats eller anlaggning, samt slutligen att en datalagringsenhet 43 som betjanar en eller ett flertal anlaggningars centralenheter 40. The system according to the invention includes a plurality of feed heads 30, a plurality of feed units 20, and also a plurality of central units 40 in a structured structure so that one or more feed heads 30 and / or feed units 20 feed in a separator, and a central unit 40 serves one or more feeding units 20 which are located in the same place or facility, and finally that a data storage unit 43 which serves central units 40 of one or more facilities.
I narheten av avskiljningstankarna 11, vanligtvis i en stationsbyggnad eller i ett kontor, sitter en centralenhet 40 som innefattar en radiomottagare 41 for mottagande av radiosignalerna frail matenheterna 20 inuti avskiljningstanken eller tankarna 11. Centralenheten 40 innefattar en processor 42 som är anordnad att extrahera samt registrera datameddelandet i varje av radiomottagaren 41 mottagen radiosignal 24. Eftersom varje datameddelande innehaller den sandande matenhetens 20 unika identitet, framgar det av datameddelandet till vilken avskiljare informationen i datameddelandet hot Processorn 42 är vidare anordnad att vidarebefordra informationen i datameddelandet till en datalagringsenhet 43. Denna datalagringsenhet 43 kan vara en server i vilken en databas 44 är anordnad for att ta emot och lagra informationen. Processorn 42 kan till exempel vara anordnad aft pa kant sat overfora informationen till databasen 44 over Internet 45 via en gateway 46. Near the separation tanks 11, usually in a station building or in an office, is a central unit 40 which comprises a radio receiver 41 for receiving the radio signals from the food units 20 inside the separation tank or tanks 11. The central unit 40 comprises a processor 42 which is arranged to extract and record the data message in each radio signal 24 received by the radio receiver 41, since each data message contains the unique identity of the sanding food unit 20, it appears from the data message to which separator the information in the data message threat is further processed. may be a server in which a database 44 is arranged to receive and store the information. The processor 42 may, for example, be arranged offset to transmit the information to the database 44 over the Internet 45 via a gateway 46.
I datalagringsenheten 43, som fOretradesvis r atkomlig via Internet fran vanliga datorer eller mobiltelefoner med webblasare, kan agarna/anvandarna av avskiljarna 11 studera saval historik som aktuell information om fyllnadsgrad, nivaer och temperatur i de olika avskiljarna 11, vilken information till exempel kan anvandas for aft planera tomning av avskiljarna 11. 21 Matenheterna 20 med sina mathuvuden 30 inne i de olika avskiljarna 11, centralenheterna 40 och datalagringsenheten 43 bildar saledes ett system for enkel och automatisk overvakning av fyllnadsgrad, nivaer och temperatur hos avskiljarna 11. In the data storage unit 43, which is preferably accessible via the Internet from ordinary computers or mobile telephones with web browsers, the agars / users of the separators 11 can study both history and current information about degree of filling, levels and temperature in the various separators 11, which information can be used for thus plan to empty the separators 11. 21 The food units 20 with their feed heads 30 inside the various separators 11, the central units 40 and the data storage unit 43 thus form a system for simple and automatic monitoring of the degree of filling, levels and temperature of the separators 11.
Enligt tidigare beskrivning av centralenheten sa är den utford att Ora jamforelser om inmatta varden ligger under eller over granser, samt om granserna är under- eller overskridna langre an viss tid. Om sa är fallet sa kan larm avges lokalt pa centralenheten 40 med ljud- och ljus-signalering samt aft relautgangar sluts for avgivande av larm till tredjepartsutrustning. Centralenhetens 40 processor 42 skapar salunda med hjalp av i forvag inprogrammerade regelverk samt en mangd niva- samt tids-gransvarden tillaggsinformation till den driftinformation som i realtid kommer ifran de olika matenheterna 20. According to an earlier description of the central unit, the challenge is that Ora comparisons about the entered values are below or above boundaries, and whether the boundaries are below or exceeded for a longer period of time. If this is the case, alarms can be issued locally at the central unit 40 with sound and light signaling and closed relay outputs are closed for issuing alarms to third-party equipment. The processor 42 of the central unit 40 thus creates, with the aid of pre-programmed regulations as well as a multitude of level and time limit values, additional information to the operational information which comes in real time from the various food units 20.
Meddelande om driftstillstand av olika allvarlighetsgrad skickas aven fran centralenheten 40, via gateway 46 ut pa Internet 45 till datalagringsenheten 43 for lagring i databasen 44. Datalagringsenheten kan utifran vane enskild kunds onskemal adressera en eller flera av kundens mobiltelefoner 48 med SMS-meddelande 47 om tillstand av vikt att informera om. Notice of operating condition of varying severity is also sent from the central unit 40, via gateway 46 to the Internet 45 to the data storage unit 43 for storage in the database 44. The data storage unit can, according to the individual customer's wishes, address one or more of the customer's mobile phones 48 with SMS message 47 about condition of importance to inform about.
Inkoppling av en eller flera matenheter 20 till en eller flera centralenheter 40 samt aven urkoppling eller omkoppling kan med fordel goras enligt metoden beskriven i det svenska patentet 0601964-0. Systemet enligt uppfinningen kan salunda ges en hierarkisk struktur, men det svenska patentet 0601964-0 tillsammans med uppfinningen ar ej begransad till det utan en godtycklig struktur med inslag av parallell overforing och parallell struktur kan byggas. Connection of one or more feed units 20 to one or more central units 40 as well as disconnection or switching can advantageously be done according to the method described in the Swedish patent 0601964-0. The system according to the invention can thus be given a hierarchical structure, but the Swedish patent 0601964-0 together with the invention is not limited to it but an arbitrary structure with elements of parallel transfer and parallel structure can be built.
Uppfinningen bar ovan beskrivits utifran nagra specifika utforingsformer. Del inses emellertid aft andra utforingsformer och varianter ryms inom uppfinningens ram. 22 The invention was described above on the basis of some specific embodiments. However, some embodiments and variants will be understood to fall within the scope of the invention. 22
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SE1230114A SE537416C2 (en) | 2012-11-01 | 2012-11-01 | System and method for measuring and reporting fluid level oil and grease separators. |
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