SE2230432A1 - A method for the production of a bark oil - Google Patents

A method for the production of a bark oil

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Publication number
SE2230432A1
SE2230432A1 SE2230432A SE2230432A SE2230432A1 SE 2230432 A1 SE2230432 A1 SE 2230432A1 SE 2230432 A SE2230432 A SE 2230432A SE 2230432 A SE2230432 A SE 2230432A SE 2230432 A1 SE2230432 A1 SE 2230432A1
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Sweden
Prior art keywords
oil
bark
bark oil
ppm
biomass
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Application number
SE2230432A
Inventor
Hultgren Anders Edling
Original Assignee
Votion Biorefineries Ab
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Publication date
Application filed by Votion Biorefineries Ab filed Critical Votion Biorefineries Ab
Priority to SE2230432A priority Critical patent/SE2230432A1/en
Priority to PCT/EP2023/085722 priority patent/WO2024132816A1/en
Publication of SE2230432A1 publication Critical patent/SE2230432A1/en

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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G1/00Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
    • C10G1/04Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal by extraction
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G1/00Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
    • C10G1/004Inhibiting of corrosion
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G1/00Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
    • C10G1/002Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal in combination with oil conversion- or refining processes
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G1/00Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
    • C10G1/006Combinations of processes provided in groups C10G1/02 - C10G1/08
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G1/00Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
    • C10G1/02Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal by distillation
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G1/00Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
    • C10G1/08Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal with moving catalysts
    • C10G1/083Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal with moving catalysts in the presence of a solvent
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G17/00Refining of hydrocarbon oils in the absence of hydrogen, with acids, acid-forming compounds or acid-containing liquids, e.g. acid sludge
    • C10G17/02Refining of hydrocarbon oils in the absence of hydrogen, with acids, acid-forming compounds or acid-containing liquids, e.g. acid sludge with acids or acid-containing liquids, e.g. acid sludge
    • C10G17/04Liquid-liquid treatment forming two immiscible phases
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G3/00Production of liquid hydrocarbon mixtures from oxygen-containing organic materials, e.g. fatty oils, fatty acids
    • C10G3/40Thermal non-catalytic treatment
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G3/00Production of liquid hydrocarbon mixtures from oxygen-containing organic materials, e.g. fatty oils, fatty acids
    • C10G3/42Catalytic treatment
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G3/00Production of liquid hydrocarbon mixtures from oxygen-containing organic materials, e.g. fatty oils, fatty acids
    • C10G3/50Production of liquid hydrocarbon mixtures from oxygen-containing organic materials, e.g. fatty oils, fatty acids in the presence of hydrogen, hydrogen donors or hydrogen generating compounds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/02Liquid carbonaceous fuels essentially based on components consisting of carbon, hydrogen, and oxygen only
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/10Feedstock materials
    • C10G2300/1011Biomass
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/10Feedstock materials
    • C10G2300/1011Biomass
    • C10G2300/1014Biomass of vegetal origin
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/20Characteristics of the feedstock or the products
    • C10G2300/201Impurities
    • C10G2300/202Heteroatoms content, i.e. S, N, O, P
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/20Characteristics of the feedstock or the products
    • C10G2300/201Impurities
    • C10G2300/205Metal content

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)

Abstract

The present invention relates to a bark oil, method for the production thereof, and the use of the bark oil.

Description

A METHOD FOR THE PRODUCTION OF A BARK OIL FIELD OF THE INVENTION The present invention relates to a bark oil, a method for the production thereof, and use of the bark oil.
TECHNICAL BACKGROUND The current and expected demand for biofuels greatly exceeds the available supply. Advanced biofuels derived from lignocellulosic materials are of particular interest, as this class of biofuels does not compete with food crops for feedstock biomass. There is great potential for bioenergy from residues and wastes from wood logging and wood processing - this global potential has been estimated to be 2.4 Gm3 per year (28 EJ per year), and the economic-ecological potential for Europe's existing disturbed forests was estimated to be 405 IV|m3 (Smeets & Faaij, Bioenergy potentials from forestry in 2050, Climatic Change, 2007). Bark is currently a waste product commonly burned as fuel and, like sawdust, is considered a secondary forest residue. lt is an available feedstock that can be utilized without a negative environmental impact. However, bark is a complex and highly variable material that is more complex and difficult to process than are sugars and vegetable oils, and thus, cannot be economically converted into bio-oils and, subsequently, into biofuels and biochemicals by the currently available technologies. Methods described in the prior art are primarily focused on extracting certain compounds from bark, rather than liquefying all ofthe solids in the production of a bio- oil.
A major barrier to the efficient conversion of lignocellulosic materials to biofuels is liquefaction of the raw materials, due to the low solubility of lignin in water and other common solvents. The most prominent methods currently in use for the production of bio-oils from lignocellulosic materials are hydrothermal liquefaction and pyrolysis.
NP0822SE-P Hydrothermal liquefaction (HTL) processes typically operate at high temperatures (300- 400 °C) and pressures (100-350 bar), requiring expensive equipment. Yields of HTL processes are limited by repolymerization and condensation reactions that lead to the formation of char and other solids.
Pyrolysis of biomass into bio-oil is most commonly done via flash pyrolysis at temperatures of 400 to 700 °C, requiring expensive equipment. Pyrolysis yields are also limited by the formation of char. Pyrolysis of lignocellulosic materials with higher lignin content has been reported to result in higher amounts of char. Pyrolysis oils are highly corrosive and unstable due to the high levels of acids, water, and aldehydes. The challenging properties of pyrolysis oils currently limit large-scale processes to co- refining, where the pyrolysis oils are blended into crude oil-derived streams, for example, with vacuum gas oil when fed to a fluidized bed catalytic cracking unit.
Recent studies have explored the liquefaction of bark and bark-containing biomass, but a bark oil wherein there are neither bark solids remaining, nor charfrom the production process, has not yet been demonstrated. Complete liquefaction of bark to bark oil without formation of char, nor presence of solid residue is desired. lt is also desirable to minimize the yield loss to C02 during the liquefaction process.
Another challenge for the production of fuels and chemicals from lignocellulosic materials is the presence of metals that can inhibit or deactivate catalysts used in refining processes, such as hydroprocessing. Certain methods for the demetallization of bio-oils disclose low product phosphorus levels but have not effectively reduced the levels of other metals. For example, the method described in WO 2015/095453 A1 was effective for reducing phosphorus but not potassium. ln traditional crude oil refineries, hydroprocessing catalyst beds are protected by guard beds that comprise an inert trapping material, hydrodemetallization catalysts, or a combination of both. The higher the metal content in the hydroprocessing feed and/or NP0822SE-P the longer the time period between catalyst changeouts or catalyst skims, the larger the gua rd bed needed.
Bark constitutes the outermost layer of woody plants, and is defined as all plant tissues outside the vascular cambium. Bark differs in composition from wood and there is greater variation in composition between species in bark than in wood. Further, the water content of bark is more variable than in wood, being as high as 65% water in the winter. ln addition, the de-ba rking processes used in the forest products industry results in some amounts of wood (e.g., pulp) to remain in the removed bark. Other forestry wastes, such as needles, leaves, and cones, also sometimes end up in the bark supplies. A variety of feedstocks with seasonal availability, requires a flexible biorefinery for the process to tolerate a wide range of feed compositions.
Bark can contain up to 6 wt% of metals. Phosphorus is of particular concern, as it is present in bio-oils in the form of phospholipids and, thus, is more difficult to remove than water-soluble metals. Both phospholipids and phosphorus are known to deactivate hydroprocessing catalysts. Other metals, such as calcium and magnesium, have been reported to be bound to phospholipids. ln order to remove phosphorus from bio-oils, the phospholipids must be decomposed. Decomposition ofthe phospholipids facilitates removal of phosphorus either from the aqueous phase or at the interface between the two phases.
There is a need for methods providing reduction of both the content of phosphorus and metals such as aluminium, calcium, magnesium, manganese, phosphorus, potassium, and sodium of the bio-oil via demetallization prior to hydroprocessing to maximize the time period between catalyst changeouts or catalyst skims and to minimize the volume of guard bed required. I\/|oreover, it is also desirable to reduce the content of phosphorus and metals by a means that allows for hydroprocessing of the entire bio-oil, as opposed to, for example, removal of fractions of the bio-oil containing high levels of metals prior to hydroprocessing.
NP0822SE-P As is apparent from the above, there is still a need for an improved method for efficient production of bark oil with a low water and metal content.
SUMMARY OF THE INVENTION An object of the present invention is to provide a bark oil derived from biomass comprising a greater part of bark. A further object is to provide a method for the production of bark oil. Yet an object is to provide a bark oil with a low water content. This bark oil is flowable and is a suitable feedstock for hydroprocessing into fuel or chemicals.
The bark oil and the method for its preparation according to the present invention are defined in the appended claims.
LIST OF DEFINITIONS Some expressions used herein are defined in the list below: Hydroprocessing: a number of catalytic processes in the presence of hydrogen gas for removal ofsulphur, oxygen, nitrogen and metals, or saturation of olefins and aromatics. Hydroprocessing encompasses hydrocracking, hydrotreating, hydrodewaxing, and hydrodemetallization.
Hydrocracking: a catalytic process for breaking down large organic molecules into smaller molecules by the breaking of carbon-carbon bonds in the presence of hydrogen gas.
Hydrotreating: a catalytic process for the removal of heteroatoms from chemicals, bio- gas, bio-oils, oils or fuels in the presence of hydrogen. Hydrotreating also includes saturation of olefins and aromatics. Hydrotreating encompasses hydrodearomatization (HDA), hydrodenitrogenation (HDN), hydrodesulfurization (HDS), hydrodeoxygenation (HDO), hydrofinishing, and olefin saturation.
NP0822SE-P Hydrodesulfurization (HDS): a catalytic process for removing sulphur (S) from Chemicals, bio-gas, oils, bio-oils or fuels in the presence of hydrogen gas. HDS reactions release sulphur as hydrogen sulphide (H25).
Hydrodenitrogenation (HDN): a catalytic process for removing nitrogen (N) from chemicals, bio-gas, oils, bio-oils or fuels in the presence of hydrogen gas. HDN reactions release nitrogen as ammonia (NHg). Also known as hydrodenitrification. Hydrodeoxygenation (HDO): a catalytic process for removing oxygen (O) from chemicals, bio-gas, oils, bio-oils or fuels in the presence of hydrogen gas. HDO reactions release oxygen as water.
Hydrodemetallization (HDM): a catalytic process for the removal of metals from chemicals, bio-gas, oils, bio-oils or fuels in the presence of hydrogen gas. Hydrofinishing: a final hydrotreating step after hydrocracking and/or hydrotreating that improves the colour and oxidation stability of the product.
Hydrodewaxing: the reduction of the wax content, such as paraffin wax (C18-C36 hydrocarbons), during oil refining in the presence of hydrogen gas. Hydrodewaxing includes dewaxing by shape-selective hydrocracking, isomerization, and combinations of shape-selective hydrocracking and isomerization.
Shape-selective hydrocracking: hydrocracking using shape-selective catalysts. Shape-selective catalysts: catalysts whose shape, such as pore structure, affects a chemical reaction. Hydrodewaxing via shape-selective hydrocracking uses the pore structure to selectively crack normal paraffins.
Simulated Distillation: a method for determination ofthe boiling point distribution in an oil or fractions thereof by gas chromatography according to EN 15199-1, or by ASTM 2887 extended, where the percentage distilled is calculated as a function of temperature.
BRIEF DESCRIPTION OF THE FIGURES Figure 1 shows simulated distillation of bark oil by gas chromatography. The cumulative weight percentage recovered is presented as a function of the boiling point of the NP0822SE-P components of the sample (x-axis: effective temperature; y-axis: cumulative weight percent recovered).
Figure 2 shows simulated distillation of bark oil by gas chromatography. The analysis area percentage of the gas chromatogram is presented as a function of the effective tempeFatUFe.
DETAILED DESCRIPTION OF THE INVENTION ln a first aspect, the present invention relates to a bark oil derived from biomass comprising at least 50 wt% bark, preferably at least 70 wt% bark, calculated as dry bark on the total weight of dry biomass, wherein the total content of char and/or solid residue in the bark oil is from 0 to 5 wt%, and the water content is from 0 to 10 wt%, preferably from 0 to 5 wt%.
The bark oil according to the present invention is preferably characterized by: i. a boiling point distribution of from 70 °C to 700 °C, preferably of from 100 to 675 °C, with at least 20 wt% boiling above 440 °C, and at least 10 wt% boiling above 500 °C, ii. a water content of from 0 to 10 wt%, preferably from 0 to 5 wt%, iii. a caloric value of from 10 to 45 I\/IJ/kg, and iv. an oxygen content of from 5 to 35 wt%, preferably of from 5 to 25 wt%. ln one embodiment, the total content of char and/or solid residue in the bark oil is from 0 to 2 wt%, preferably from 0 to 1 wt%, more preferably 0 wt%.
The boiling point distribution ofthe bark oil, as measured by simulated distillation, is up to 700 °C, preferably up to 675 °C. Alternatively, the boiling point distribution is from 70 to 700 °C, preferably from 100 to 675 °C. The boiling point distribution is dependent on the kind or kinds of bark used for the preparation of the bark oil. Addition of a solvent NP0822SE-P to the bark oil underlies the presence of the lower boiling points. The boiling point distribution may be attained through simulated distillation. ln one embodiment, the bark oil additionally comprises a non-aqueous solvent. Preferably, the non-aqueous solvent comprises one or more alcohols. The alcohols may remain from the preparation of the bark oil or may have been added afterwards. The amount of non-aqueous solvent in the bark oil affects its caloric value and oxygen COHteHt. ln one embodiment, the bark oil has a total metal content of less than 200 ppm, preferably of from 0 to 50 ppm, more preferably of from 0 to 20 ppm, even more preferably of from 0 to 10 ppm. As used herein the total metal content preferably refers to the content of metal selected from aluminium, calcium, magnesium, manganese, phosphorus, potassium, and sodium.
Preferably, the bark oil has a total phosphorus content of less than 10 ppm, more preferably of from 0 to 5 ppm.
More preferably, the bark oil has a total metal content of less than 20 ppm, preferably of from 0 to 10 ppm, and a total phosphorus content of less than 10 ppm, preferably of from 0 to 5 ppm. ln a second aspect, the present invention relates to a method for providing a bark oil, wherein the method comprises the steps of a) adding a biomass comprising at least 50 wt% bark, as calculated on the total dry weight of the biomass, wherein the biomass contains of from 0.1 to 65 wt% water, preferably from 1 to 45 wt%, more preferably from 1 to 40 wt%, as calculated on the total weight of the biomass; adding a base, preferably a strong base or a superbase, and a non- aqueous fluid; NP0822SE-P c) obtaining a mixture comprising the biomass, the base, and the non- aqueous fluid, and subjecting said mixture to thermal treatment at a temperature of from 100 to 400 °C, preferably of from 120 to 320 °C, more preferably of from 150 to 300 °C, to obtain a bark oil; d) adding a first acid to the bark oil; and e) removing inorganic compounds from the bark oil. ln one embodiment, the obtained bark oil is subjected to subsequent demetallization after step d) or step e), wherein the demetallization comprises: f) adding one or more of water, a second acid, a bio-oil, and a solvent to the bark oil to obtain a mixture thereof; g) subjecting the bark oil mixture obtained in the previous step to a temperature of from 10 °C to 320 °C, preferably of from 80 °C to 250 °C, more preferably of from 120 °C to 220 °C, to obtain a liquid fraction comprising an aqueous phase and a bark oil; removing the aqueous phase from the liquid fraction comprising the bark oil to obtain a demetallized bark oil; optionally repeating steps f)- h); and optionally subjecting the demetallized bark oil to hydroprocessing; whereby the demetallized bark oil obtained has a total metal content of less than 200 ppm, preferably of from 0 to 50 ppm, more preferably of from 0 to 20 ppm.
The steps a) to j) may be performed in consecutive order. Alternatively, steps a) and b) could be performed in any order. When demetallization according to steps f) to j) is performed, step f) may, as an alternative, be performed before step e). Step c) has to be performed after steps a) and b) .Step g) and h) have to be performed in said order after the last of steps e) and f).
NP0822SE-P Steps f)-h) may be repeated at least once. Repeating steps f)-h) enables reduction of the total metal content and facilitates efficient phosphorus removal. ln one embodiment, an acid is added when step f) is performed for the first time, and when repeated, water without acid is added.
All aspects and embodiments disclosed herein can be combined with any other aspect and/or embodiment disclosed herein.
The term "fluid" is used herein for gases as well as liquids.
The biomass used for the preparation of bark oil herein comprises at least 50 wt% bark, preferably at least 70 wt% bark, as calculated on the total weight of the biomass. The biomass can comprise up to and including 100 wt% bark. The biomass may comprise up to 50 wt% of plant material other than bark. Said biomass can comprise biomass originating or being selected from other remains from de-barking processes, cones, needles, leaves, softwood, hardwood, straw, bagasse, grass, algae, seagrass, seaweed, nutshell, fruit kernel, husk, corn stover, agriculture residues, forest residues, food industry residues, wood pulp, and other biomass types.
The bark may have a water content of from 0.1 to 65 wt%, preferably from 0.5 to 45 wt%, more preferably from 1 to 40 wt%, as calculated on the total weight of the bark. The biomass may have a total water content of from 0.1 to 65 wt%, preferably of from 0.1 to 45 wt%, more preferably from 0.1 to 30 wt%, even more preferably 0.1 to 10 wt%, not including 10 wt%, as calculated on the total weight of the biomass. ln one embodiment, the biomass comprises from 0.1 to 40 wt% lignin, as calculated on the total dry weight of the biomass. The amount of lignin refers to Klason lignin, which is the residue obtained after removal of the carbohydrate portion of wood or plant tissue by total acid hydrolysis. The content of Klason lignin is determined by a gravimetric method, for example TAPPI Standard T 222.
NP0822SE-P Bark is defined herein as the outermost layer of woody plants, defined as all plant tissues outside the vascular cambium. The bark may contain up to 65 wt% water. The bark biomass used as feedstock is preferably selected from biomass comprising softwood bark or hardwood bark, or combinations thereof. Examples of hardwood are the Betulaceae family: such as alder, birch, hazel, hornbeam; Fabaceae family: such as acacia (subfamily mimosoideae); Fagaceae family: such as beech, chestnut, oak; Juglandaceae family: such as hickory, pecan, walnut; I\/|yrtaceae family: such as gum, eucalyptus, angophora; Rosaceae family: such as Prunus genus: cherry; Salicaceae family: such as aspen, cottonwood, poplar, willow; Sapindaceae family: such as maple, buckeye, horse chestnut, and Ulmaceae family: such as elm, zelkova. Examples of softwood are Ginkgoaceae family: ginkgo biloba; and conifers, comprising Araucariaceae family: such as kauri; Cupressaceae family: such as cypress, juniper, redwood; Pinaceae family: such as cedar, Douglas-fir, fir, hemlock, larch, pine, spruce, tamarack; Podocarpaceae family: such as yellowwood; Taxaceae family: such as yew.
Bark differs in composition from wood and there is greater variation in composition between species in bark than in wood. Bark contains lignin and suberin polymers, which are highly crosslinked, as well as hemicellulose and cellulose. Lignin is a phenolic biopolymer, while suberin is an aromatic-aliphatic polyester. Bark further contains lipophilic extractives that include triglycerides, fatty acids, resin acids, sterols, and steryl esters. Bark also contains terpenes, triterpenoids, phenolic glycosides, and polyphenols, such as, lignans, stilbenes, monomeric flavonoids, and tannins (water-soluble polyphenols). Bark has higher ash content and water content than wood. ln one embodiment, the non-aqueous fluid comprises, or is preferably selected from, at least one of C140 alcohol; a C130 hydrocarbon; a bio-oil; an ether; an alkyl acetate; sulfolane; a liquid stream recycled from a hydroprocessing step; or any combination thereof. The use of a recycled fluid stream, such as bark oil or a liquid stream from a NP0822SE-P hydroprocessing step, reduces the requirement for fresh non-aqueous fluid, such as a C1-10 alcohol. ln one embodiment the non-aqueous fluid added in step b) is a C1-10 alcohol. Preferably, the C1-10 alcohol has a boiling point of from 50 to 250 °C. Preferably, the C140 alcohol is selected from methanol, ethanol, propanol, butanol, pentanol, hexanol, heptanol, octanol, nonanol, decanol, glycerol, propylene glycol, cresol, resorcinol, hydroquinone, guaiacol, catechol, phenol, or benzyl alcohol, or any combination thereof. Preferably, the alcohol is derived from renewable sources. The alcohol functions not only as a solvent but also as a capping agent of lignin derivatives and suberin derivatives via alkylation, thereby suppressing repolymerization reactions between reactive phenolic compounds that lead to char formation. Selection of the alcohol impacts the solubility and solvation characteristics of the resulting bark oil, whereby selection of an alcohol with more hydrophobic character results in more hydrophobic lignin derivatives.
More preferably, the C1-10 alcohol is methanol, ethanol, or a combination of methanol and ethanol. Further, the recovery of methanol or ethanol is relatively energy-efficient in comparison with other solvents, and distillation may be performed at relatively low temperatures. The use of ethanol facilitates precipitation of potassium sulphate and other sulphate salts when a sulfuric acid is added in step d). Consequently, the use of ethanol is preferred when precipitating salts, while other alcohols may be used earlier in the process, i.e., during liquefaction ofthe bark (i.e. steps a) - c) as disclosed herein).
Ethanol may also dissolve both hydrophobic and hydrophilic molecules. ln one embodiment the non-aqueous fluid added in step b) comprises a C140 hydrocarbon or a mixture of C140 hydrocarbons. Preferably, the C140 hydrocarbon is a saturated hydrocarbon, more preferably a C1.30alkane, which may be branched, linear, or cyclic. The C140 hydrocarbon is preferably selected from propane, butane, hexane, heptane, octane, nonane, decane, undecane and dodecane, which may be branched or 11 NP0822SE-P linear, or from cyclic (naphthenic) hydrocarbons, such as those produced from the saturation of lignin and lignin derivatives. ln one embodiment the non-aqueous fluid added in step b) comprises a bio-oil. The bio- oil added as a non-aqueous fluid in step b) or the bio-oil added in step f) is each independently preferably selected from bark oil, such as bark oil recycled from a process comprising the method according to the invention; or a bio-oil selected from tall oil pitch, crude tall oil, pyrolysis oil, softwood oil, hardwood oil, bagasse oil, lignin oil, bark oil, sawdust oil, hydrothermal liquefaction oil, turpentine, a liquid stream recycled from a hydroprocessing step of biomass, vegetable oil, oil obtained from any one of lignocellulosic material, algae, seagrass, seaweed, cones, needles, leaves, bark, nutshell, fruit kernel, husk, corn stover, agriculture raw materials, or agriculture residues, aquaculture residues, animal residues, food industry residues or forest residues; or any combination thereof. ln one embodiment, vegetable oils are excluded as feedstock. A reason for this is not to compete with resources from food industry. Examples of vegetable oils excluded are açaí palm oil, avocado oil, Brazil nut oil, buriti oil, canola oil, carapa oil, coconut oil, corn oil, cottonseed oil, gra pe seed oil, graviola oil, hazelnut oil, hemp seed oil, jambu oil, linseed oil, olive oil, palm oil, palm kernel oil, passion fruit oil, peanut oil, pracaxi oil, rapeseed oil, rice bran oil, safflower oil, sesame oil, Solarium oil, soybean oil, sunflower oil, tucumä oil, and walnut oil. I\/|ore preferably, the bio-oil added as a non-aqueous fluid in step b) or the bio-oil added in step f) is each independently preferably selected from a bark oil recycled from a process comprising the method presented herein; tall oil pitch; crude tall oil; pyrolysis oil; softwood oil; hardwood oil; bagasse oil; lignin oil; bark oil; sawdust oil; hydrothermal liquefaction oil; turpentine; oil obtained from any one of lignocellulosic material, algae, seagrass, seaweed, cones, needles, leaves, bark, nutshell, fruit kernel, husk, corn stover, agriculture raw materials, agriculture residues, food industry residues or forest residues; or any combination thereof. 12 NP0822SE-P ln one embodiment, the non-aqueous fluid comprises a C140 alcohol and bark oil recycled from a process comprising the method presented herein.
Liquefaction of bark can be carried out in the presence of a catalyst to aid in the depolymerization of the lignin and suberin, as well as decomposition of cellulose and hemicellulose. Base-catalyzed depolymerization of lignin suppresses repolymerization and char formation during liquefaction and thus is favoured over acid-catalyzed depolymerization. Complete dissolution of the biomass without char formation is desirable in order to maximize the yield ofthe process.
The base added in step b) is selected from a weak base, a strong base or a superbase; preferably a strong base or a superbase. Use of a homogeneous base, i.e., without a support, rather than a heterogeneous supported base, as catalyst, avoids operational difficulties involved with the separation and recovery of the catalyst from the resulting bark oil, as well as deactivation of the heterogeneous catalyst.
A weak base can be selected from organic bases, such as pyridines, anilines, tertiary aliphatic amines; or from inorganic bases, such as sodium bicarbonate. A weak base, when used, is preferably used in combination with a strong base or superbase. A weak organic base may also function as a solvent or co-solvent for the liquefaction mixture. ln one embodiment the strong base is selected from sodium sulphide, potassium hydroxide, sodium hydroxide, barium hydroxide, calcium hydroxide, caesium hydroxide, lithium hydroxide, rubidium hydroxide, or strontium hydroxide, or any combination thereof. The strong base is preferably selected from sodium sulphide, potassium hydroxide or sodium hydroxide, or any combination thereof. I\/|ore preferably, the strong base is potassium hydroxide. Addition of a metal hydroxide, such as sodium hydroxide or potassium hydroxide, to a mixture comprising lignin material and an alcohol, such as methanol or ethanol, provides for the formation of potassium alkoxide, e.g., potassium methoxide or potassium ethoxide, upon heating, which is a stronger 13 NP0822SE-P base than potassium hydroxide, thus improving the process economy in the conversion ofthe biomass to bark oil. Alternatively, a metal alkoxide in an alcohol solution, such as potassium ethoxide in ethanol solution, can be added to the biomass.
A superbase is defined in IUPAC as a compound that has a very high basicity. ln this specification the same definition is used. ln one embodiment of the present invention, the superbase is selected from organometallic or inorganic compounds, such as a Grignard reagent; hydrides of alkali metals, such as lithium hydride, potassium hydride, or sodium hydride; combinations of organolithium compounds with alkali metal alkoxides, such as n-butyllithium and potassium tert-butoxide; or from organic compounds, such as phosphazenes, Schwesinger phosphazenes, e.g. proazaphosphatranes , such as Verkade proazaphosphatranes; phosphines; amidines; such as Schwesinger vinamidines; guanidines; or metal amides, such as lithium diisopropylamide; or any combination thereof. Specific examples of alkali metal alkoxides are alkali-metal C14; alkoxides, such as sodium methoxide, sodium ethoxide, potassium methoxide, potassium ethoxide, or potassium tert-butoxide. ln one embodiment of the method, the mixture subjected to thermal treatment in step c) comprises 5-50 wt% biomass, 1-35 wt% base, and 30-94 wt% of a non-aqueous fluid up to a maximum or a total of 100 %, as calculated on the total weight of the mixture. Preferably, the mixture comprises 8-40 wt% biomass, 5-25 wt% base, and 40-87 wt% of a non-aqueous fluid, up to a maximum or a total of 100 %, as calculated on the total weight ofthe mixture. I\/|ore preferably, the mixture comprises 10-35 wt% biomass, 10- 20 wt% base, and 50-80% of a non-aqueous fluid, up to a maximum or a total of 100 %, as calculated on the total weight ofthe mixture. ln one embodiment the biomass, or the mixture comprising biomass obtained when the biomass in step a) of the method disclosed herein is mixed with the base and non- aqueous fluid in step b), has a water content of from 0.1 - 65 wt%, preferably from 0.1- 45 wt%, more preferably from 0.1 to 30 wt%, most preferably 0.1 to 10 wt%, not 14 NP0822SE-P including 10 wt%, as calculated on the total weight of the biomass, or the mixture comprising biomass.
By dispersing the biomass in a non-aqueous fluid , the base (e.g., KOH) can form alkoxide ions instead of hydroxide ions, increasing the strength of the base and thereby improving the rate and extent of depolymerization of lignin and suberin. Use of a stronger base, such as an alkoxide instead of the corresponding hydroxide, can also reduce the amount of base required for liquefaction. Consequently, it is advantageous to minimize water during liquefaction, e.g., by limiting the initial water content of the mixture. Preferably, no free water is added in steps a) to b). The term "free water" is used herein for water that is, or was, not contained in the biomass.
Water can be formed via dehydration reactions during the liquefaction process. Said water can be removed by evaporation, distillation, or liquid-liquid extraction once the bark material has been liquefied. By using a non-aqueous fluid, such as an alcohol, a bio- oil, or a C130 hydrocarbon, with a boiling point above 100 °C, water can be selectively removed by evaporation or distillation. The skilled person in the field is well equipped to select said alcohol bio-oil or C130 hydrocarbon.
By subjecting the mixture comprising biomass, a base, and non-aqueous fluid to a temperature of from 100 °C to 400 °C, preferably of from 110 °C to 380 °C, more preferably offrom 120 °C to 320 °C, during a time period offrom 1 to 360 min, preferably of from 5 to 300 min in step c), a liquid comprising bark oil is provided, without any extraction of solid materials being carried out. ln one embodiment, the temperature in step c) is from 140 to 280 °C, more preferably from 160 to 245 °C, even more preferably from 170 to 240 °C.
Liquefaction of the biomass to a bark oil preferably proceeds as depolymerization of lignin and suberin, as well as decomposition of cellulose and hemicellulose, occurs, NP0822SE-P catalyzed by the base. The rate of depolymerization depends on the temperature of the mixture. Achieving a certain extent of depolymerization requires shorter time periods when using higher temperatures. The time for the thermal treatment in step c) is preferably long enough to provide heat uniformity.
The temperature during the thermal treatment in step c) may be changed gradually, continuously, or in several heating stages over a period of time. The desired temperature may be reached by using pre-heated biomass, or pre-heated non-aqueous fluid, or pre-heated base, from any ofthe previous steps a) and b); and/or by heating of the mixture in step c).
When performing several heating stages, the biomass may be liquefied during any or all of the first heating stage(s), with biomass conversion being performed to the desired extent during the final heating stage(s). The temperature could be kept constant, or essentially constant, during any one heating stage. Essentially constant is in this context defined as a temperature variation of less than 10% of the desired temperature. Removing water prior to the final heating stage ensures that the base is in the alkoxide form rather than the hydroxide form, thereby improving the effectiveness of the base during the depolymerization reactions. Water, when present, may be removed by distillation, evaporation or by liquid-liquid extraction.
The quality and yield of the resulting bark oil also depend on the temperature applied, wherein excessively high temperatures (> 380 °C) result in significant yield losses due to decarboxylation and gas formation, as well as char formation. Using excessively high temperatures also requires a greater energy input than that needed to liquefy the biomass into a bark oil. The required time period also depends on the temperature that the components, i.e. the biomass, base, and non-aqueous fluid, have when they are added the mixture. 16 NP0822SE-P As used herein, time period is equal to residence time. Whereas time period is usually used for a batch process and residence time is usually used for a continuous process, the terms may be used interchangeably herein. ln one embodiment the time period is from 5 to 360 min, preferably from 16 to 300 min, more preferably from 30 to 120 min, even more preferably from 35 to 90 min.
The thermal treatment in step c) may be performed at conditions where the non- aqueous fluid is in a near-supercritical or supercritical state. As used herein, the near- supercritical state denotes the state where the fluid is in the vicinity of its critical point, such as 20 °C below its critical temperature, for example at temperatures of 220-240 °C when using ethanol at a pressure of 63 bar.
The liquefaction process of steps a)-c) may be done batch-wise, semi-batch-wise or in continuous operation, in a single vessel or in multiple vessels. Different types of equipment may be used, such as a stirred tank reactor, plug flow reactor, or vessels in series. Digesters used in the pulp industry in various configurations, such as batch, continuous, horizontal, and multitube reactors, are examples of suitable equipment. Heat exchange can be attained in various configurations, such as by using a heated vessel, multitube heat exchangers, or combinations thereof. Heating the mixture in stages to different temperatures can be accomplished with different types of vessels in series using various residence times and different configurations. For example, the first stage of liquefaction may take place in a stirred tank at a first temperature with a long residence time, followed by a second liquefaction stage at a higher temperature with a shorter residence time than that of the first stage. Pre-heated, base, and/or non- aqueous fluid(s), or combinations thereof may be added between stages of liquefaction.
Addition of the C140 alcohol can be performed at any point or at multiple points throughout the liquefaction process. ln one embodiment, methanol and/or ethanol are added in the vapor phase, preferably above the boiling point of water. Water is condensed and removed from the process, while methanol and/or ethanol vapours are 17 NP0822SE-P recycled to the reactor. This distillation process can be performed under vacuum or under pressure. The advantage with this procedure is the continuous removal of water. lfthe liquefaction is performed in two stages, the second stage could then be performed at a higher pressure than the first, so that the alcohol is in the liquid phase in the second stage and in the gas phase in the first stage. An advantage of using relatively low pressure in the first stage is simplified feeding of biomass to the reactor. ln one embodiment any solids remaining from the biomass are removed from the bark oil obtained in step c). The removed solids may be used for sugar production or as a pulp material.
An acid, preferably a strong acid, is added in step d), and neutralizes or acidifies the liquid comprising the bark oil. The addition of the acid may also precipitate salts. ln one embodiment, the method further comprises a step of removing salts from the liquid comprising bark oil obtained in step d). The precipitated salts are preferably removed by filtration.
Acids and bases used in the method according to the present invention can be selected so as to obtain precipitates that can be used as fertilizers or other useful products. The skilled person is well equipped to choose suitable acids and bases to this end. For example, addition of sulfuric acid or nitric acid causes potassium ions occurring in the lignin oil to precipitate as potassium sulphate and potassium nitrate, respectively. Thus, in a preferred embodiment the acid for salt precipitation, i.e., the first acid, is selected from sulfuric acid or nitric acid. ln one embodiment, the bark oil obtained in step e), with removed inorganic compounds, is subjected to demetallization, preferably by acid treatment. Demetallization provides the removal of metals from the bark oil. Demetallization ofthe bark oil, i.e., steps f) -h) of the present invention, may comprise addition of one or more of water, a second acid, the bio-oil, or a solvent, to the bark oil to obtain a mixture. The 18 NP0822SE-P obtained bark oil, or the mixture comprising the obtained bark oil, is subjected to a temperature of from 10 °C to 320 °C, preferably of from 80 °C to 250 °C, more preferably of from 120 °C to 200 °C, to obtain a second mixture comprising an aqueous phase and a bark oil, followed by removal of the aqueous phase to obtain a demetallized bark oil. The entire process of liquefaction and demetallization may be performed continuously or batchwise. The latter would minimize the required equipment. ln one embodiment the bark oil obtained in h) is subjected to further treatment, such as hydroprocessing, to obtain fuel or chemicals.
Hydroprocessing ofthe bark oil may comprise passing the bark oil through a guard bed, followed by hydrotreating and optionally, mild hydrocracking and/or hydrodewaxing, and lastly, optionally hydrofinishing the bio-oil with various catalysts. Fractionation is performed to obtain the product fuels and/or chemicals.
Hydroprocessing, hydrotreatment, hydrocracking, hydrodewaxing, hydrofinishing and fractionation are concepts well known to the skilled person. ln one embodiment, the bio-oil added in step f) is dispersed in a solvent. The dissolution ofthe added bio-oil may be performed either before or after the any addition of water. Addition of a water-insoluble solvent in step f) can be advantageous for the subsequent removal of the aqueous phase. The solvent aids in the separation ofthe aqueous phase from the bio-oil. The need for a solvent depends on the miscibility of the bio-oil with water, which can vary widely depending on the composition ofthe bio-oil. For example, tall oil pitch and crude tall oil are not readily miscible with water, thus, addition of a solvent to such bio-oils is not necessary from a phase separation sta ndpoint. However, a solvent may be desirable for reducing the viscosity of a bio-oil to facilitate transport or mixing. The mixture of bio-oil and solvent is preferably in a liquid form at a temperature above 120°C, or above 150 °C. 19 NP0822SE-P ln one embodiment the solvent added in step f) is selected from a water-insoluble C44; alcohol, preferably butanol; ethers, such as methyl tetrahydrofuran; alkyl acetates, such as butyl acetate or ethyl acetate; a liquid stream recycled from a hydroprocessing step, or mixtures thereof. The hydroprocessing step from which a liquid stream can be recycled may be the hydroprocessing in step j) according to the invention. Using a recycled stream lowers the requirement for fresh solvent. Solvents of bio-renewable origin are preferred in the production of fuels and chemicals. ln one embodiment of step f), one or more acids are added, preferably selected from mineral acids, e.g., hydrochloric acid, sulfuric acid, or nitric acid; or from organic acids, such as citric acid, formic acid, lactic acid, oxalic acid or acetic acid. More preferably sulfuric acid or nitric acid is added in step f). The addition of the one or more acids preferably adjusts the pH of the aqueous phase in the mixture to a pH of 1-6, preferably a pH of 1-4, more preferably a pH of 1-2. The addition of an acid neutralizes or acidifies the liquid comprising the bark oil. lf sufficient acid is added in step d), any acid addition in step f) may be omitted. The acid added in step d) and the acid added in step f) could be the same or different.
The contents of steps a)-b) and f) may be mixed by any suitable mixing method to obtain the mixture.
The present method allows for a large amount of water to be present in the mixture when it is heated during demetallization. The mixture may have a water content of from 10 to 90 wt%, based on the total weight of the mixture, preferably 15-75 wt%, and more preferably 20-60 wt%. lncreasing the water content improves removal of metals. Alternatively, repeating the steps without increasing the water content can also improve the removal of metals.
The desired temperature in step g), may be reached by pre-heating the bark oil or the liquids added in step f); or by direct heating of the mixture obtained in step f). When the NP0822SE-P contents of step f) are pre-heated prior to obtaining the mixture in step f), said mixture is obtained at a time point when said contents are still warm or hot. Preferably, when step g) is carried out for the first time, the temperature is from 120 °C to 200 °C, more preferably from 130 °C to 200 °C, and most preferably from 140 °C to 200 °C, and not including 200 °C. This temperature is required for effective decomposition of the phospholipids and subsequent phosphorus removal. However, when step g) is repeated, the phospholipids have already been decomposed and lower temperatures may be used, such as from 10 °C to 200 °C. The temperature used, depends on the composition of the bio-oil, whereby the temperature used shall be sufficient for phase separation. When the biomass does not contain phospholipids, lower temperatures, such as from °C to 200 °C, may also be used the first time step g) is carried out.
A higher temperature facilitates a lower content of phosphorus in the obtained demetallized bio-oil. However, if the temperature is too high, e.g., above 200 °C, the separation ofthe organic and aqueous phases becomes more difficult due to increasing emulsification. Additionally, temperatures below 200 °C are preferred to avoid excess energy usage in the form of heat input beyond that required for an efficient phase separation.
When steps are repeated, lower temperatures may be used in subsequent repetitions than originally used. Heavy bio-oils with high viscosities require higher temperatures than lighter bio-oils to achieve effective mixing and, subsequently, an efficient phase separation. The use of a solvent can be advantageous to decrease the viscosity of the lignin oil without increasing the temperature.
The mixture of step f) may be subjected to the desired temperature gradually, continuously, or in several stages over a period of time. The time required for heating depends on the rate of heating and the thoroughness of mixing. The mixture is su bjected to the desired temperature for a period of from 0.01 to 10 minutes. 21 NP0822SE-P ln one embodiment, the phases of the mixture in step g) are allowed to separate before water is removed. The time required for phase separation depends on the temperature of the mixture, the composition of the mixture, the optional addition of an emulsion breaker, and the process equipment used. Phase separation can be carried out in a batch process or a continuous process. ln a continuous process using a decanter, for example, the mixture is continuously fed to the decanter, while an aqueous stream and an organic stream are continuously removed from the decanter.
Removal of the aqueous phase from the bark oil is critical for the removal of metals from the bark oil, as the metals are partitioned into the aqueous phase. Poor phase separation thereby results in poor demetallization performance. Removal of the aqueous phase by evaporation does not facilitate demetallization, as the metals are then not removed with the water. Removal of the aqueous phase can be facilitated by the use of mechanical means, such as a centrifuge, decanter, decanter centrifuge, coalescer, electrostatic coalescer, oil desalter, API (American Petroleum Institute) separator, or by a combination of these; electrical means, such as electrostatic desalting units; chemical means, such as addition of an emulsion breaker; or by a combination of these. Suitable emulsion breakers, also known as demulsifiers, are selected from amines, such as octylamine or dioctylamine; alcohols, such as ethanol or long-chain alcohols; polyhydric alcohols, such as propylene glycol or polyethylene glycol; fatty acid alkoxylates; oxyalkylated alkyl phenols; oxyalkylated alkyl resins; sulfonates; other nonionic surfactants comprising both hydrophilic and hydrophobic groups; or combinations thereof.
When removal of the aqueous phase in step h) is facilitated by the use of mechanical means, the need for repeating the washing steps may be eliminated due to the effectiveness of the phase separation resulting in efficient removal of metals. ln one embodiment, after removal ofthe aqueous phase in step h) using a decanter, the bark oil is subjected to centrifugation to remove any remaining water. 22 NP0822SE-P While optional, repeating steps f)-h) enables further reduction of the total metal content, including further phosphorus removal. ln one embodiment, an acid is added the first time step f) is carried out, and when repeated, water without acid is added. Using water without acid in the final repetition of step b) reduces the corrosivity of the demetallized bark oil in downstream processing, thus without needing a base for neutralization. Addition of a base to the demetallized bark oil is not desirable, as this would result in the addition of metals, nitrogen compounds, or other species that are hydroprocessing catalyst inhibitors or catalyst poisons.
The aqueous phase obtained in step h) may be demineralized and/or extracted with an organic solvent to separate organic compounds from the aqueous phase. The water added in step f) may be demineralized water, including distilled water; or the aqueous phase recycled from step h). Recycling of the aqueous phase may be performed to reduce the need for demineralized water, whereby recycled water is used the first time or times step f) is carried out, and fresh water is used when step f) is repeated, at least once. Using demineralized water in the final execution of step f) ensures that no metals are introduced to the bark oil from the wash water.
Residual water, when present in the demetallized bark oil, may be removed by distillation, evaporation, membrane separation, liquid-liquid extraction or any other suitable method. The obtained demetallized bark oil preferably has a water content of less than 10 wt%, more preferably of from 0.01 to 5 wt%, most preferably 0.01 to 1 wt%.
Removal of low-boiling components, such as water, methanol, ethanol, formic acid, acetic acid, or ethyl acetate, from the bark oil would shift the lower boiling points to higher temperatures. ln one embodiment, the demetallized bark oil obtained by the method according to the invention has a total metal content of less than 200 ppm, preferably of from 0 to 50 23 NP0822SE-P ppm, more preferably of from 0 to 20 ppm, even more preferably of from 0 to 10 ppm, and a total phosphorus content of less than 10 ppm, preferably of from 0 to 5 ppm. ln one embodiment, the method further comprises extraction or fractionation of the obtained bark oil. The extraction or fractionation is preferably performed at a pressure of from 0.1 mbar to 1 bar, and a temperature of from 50 °C to 400 °C. ln another aspect, the present invention relates to a bark oil obtainable by the method according to the present invention. ln a further aspect the present invention relates to the use of a bark oil according to the present invention in extraction or fractionation.
Different components can be recovered from the bark oil according to the present invention via fractionation, extraction, or other separation methods. Among these components are long-chain suberin acid monomers and their alkyl esters, fatty acids and esters thereof, fatty alcohols, oL,w-diacids, w-hydroxyacids, hydroxycinnamic acids, partially hydrolyzed suberin, monoacylglycerols, tannins, polyphenols (lignans, stilbenes, monomeric flavonoids), lignin phenolic monomers and oligomers, glycerol, terpenes (turpentine), triterpenoids, phenolic acids and their esters, acetophenones, sterols, steryl esters, resins, or resin acids and their esters.
Fractions of the bark oil can be further refined into products that are typically made from crude oil feedstocks, such as gas and liquid fuels, olefins, aromatics, alcohols, glycols, ethers, glycol ethers, ethylene oxide, propylene oxide, alkyl acetates, polyols, aldehydes, ketones, isoparaffins, paraffins, naphthenics, waxes, acetone, phenols, styrene, ethoxylates, nonenes, and other chemicals.
Components of bark oil can be utilized as feedstocks for other processes, such as polyester synthesis via transesterification of fatty acid esters. Other potential uses 24 NP0822SE-P include use as base oils, process oils, lubricants, transformer oils, white oils, medical white oils, tire oils, rubber oils, greases, adhesives, plasticizers, polyethylene battery separators, wood treatments, anti-caking oils, printing inks, silicone sealants, ammonium nitrate/fuel oil and emulsion-based industrial explosives, metalworking fluids, hydraulic fluids, heat transfer fluids, compressor oils, solvents, mineral spirits, paints, defoamers, aerosols, detergents, engine oils, gear oils, de-icing fluids, polycarbonates, polyolefins, polystyrenes and other styrene polymers, alpha olefins, internal olefins, polyurethanes, resole phenolic resins and other resins, pour point depressants, packaging, cosmetics, coatings.
Organic compounds recovered from the aqueous phase in the method for the preparation of bark oil according to the present invention, such as sugars and sugar derivatives, glucuronic acids, furfural and derivatives; volatile alcohols, aldehydes, ketones, acetic acid and other acids; amino acid derivatives, such as amines, amides, indoles, quinolines, may be recovered and used in other processes, such as fermentation of sugars, as nutrients for biological processes, or for methane production via anaerobic digestion.
The present invention will now be further illustrated by the below examples. The presented examples should not be seen as limiting the scope of the invention, and the skilled person would realize that there are obvious alternatives and modifications that could be carried out. Experimental methods presented without specific conditions in the following examples generally follow the conventional conditions known to the person skilled in the art. Unless otherwise stated, parts and percentages are parts by weight and weight percent.
EXAl\/l PLES 1. Base-treatment a. 60 g of dried, ground bark mixture of pine and spruce bark, 60 g potassium hydroxide, and 280 g ethanol were added to an autoclave.
NP0822SE-P The mixture was heated to 150°C and held at this temperature with stirring for 3 hours. Subsequently, the temperature was increased to 240 °C and kept at this level for 30 minutes. 2. Salt separation: a. d.
The contents in the autoclave were cooled to 60 °C and transferred into a beaker.
Concentrated sulfuric acid (23 mL) was slowly added to the bark-ethanol- base mixture.
Salt was separated from the obtained bark oil via filtration, with the salt being rinsed with ethanol.
Ethanol was removed from the mixture using a rotary evaporator. 3. Demetallization RESULTS 100 mL of bark oil was added to an autoclave.
Sulfuric acid in water (100 mL, pH 1) was added to the bark oil.
The mixture was stirred while heated to about 170 °C.
After the target temperature was reached, the stirring was turned off, and the two phases were given 30 minutes to separate.
After the contents in the autoclave had cooled to 90 °C for ease of handling, the contents were transferred to a separation funnel. 50 mL of butanol and 50 mL of 2-methyl tetrahydrofuran were added.
An aqueous phase and an oil phase were collected.
The water and butanol were boiled off using a rotary evaporator, leaving the isolated bark oil.
Liquefaction of the biomass into a bark oil was achieved, whereby no char formation was observed. The simulated distillation of the demetallized bio-oil was done by gas chromatography, whereby the entire sample was vaporized and exited the column, 26 NP0822SE-P showing that no solids were present. The final boiling point was determined to be 654 °C.
Elemental analysis of the resulting bark oil was made by a LECO CHN elemental analyzer using a combustion method.
The metal contents of the bark oil and the demetallized bark oil were analyzed using inductively coupled plasma mass spectroscopy (ICP SCAN CI\/I-38) and the results are shown in Table 2. The simulated distillation of the bio-oil (gas chromatography, EN 15199-1) is shown in Figure 1, presenting the cumulative weight percentage recovered as a function of the boiling point of the components of the sample, and Figure 2, presenting the area percentage as a function of the boiling point of the components of the sample.
Table 1: Bark and bark oil properties units Bark Bark oil Elemental analysis wt% C 48.8 67.1 H 6.1 8.5 N 0.3 0.1 O 44.8 24.3 Dry matter content wt% 96 Caloric value I\/IJ/kg 19.7 26.3 Demetallization results: Metal analyses of bark oil and treated products [mg/kg] P K Ca Na Al I\/lg I\/|n Bark oil 27.4 24,800 14.6 418 33.6 63.7 34.7 Demetallized bark 0.3 8.8 1.3 3.9 1.2 < 0.2 < 0.2 oil The simulated distillation ofthe bark oil was done by gas chromatography, wherein the entire sample was vaporized and exited the column, showing that no solids were present. The final boiling point was determined to be 654 °C.

Claims (8)

1.A bark oil derived from biomass comprising at least 50 wt% bark, preferably at least 70 wt% bark, calculated as dry bark on the total weight of dry biomass, wherein the total content of char and/or solid residue in the bark oil is from 0 to 5 wt%, and the water content is from 0 to 10 wt%, preferably from 0 to 5 wt%.
2.The bark oil of claim 1, wherein the bark oil is characterized by: i. a boiling point distribution of up to 700 °C, preferably from 70 °C to 700 °C, more preferably of from 100 °C to 675 °C, with at least 20 wt% boiling above 440 °C, and at least 10 wt% boiling above 500 °C, ii. a water content of from 0 to 5 wt%, iii. a caloric value of from 10 to 45 I\/IJ/kg, and iv. an oxygen content of from 5 to 35 wt%, preferably of from 5 to 25 wt%.
3.The bark oil of claim 1 or 2, characterized in having a total content of char and/or solid residue in the bark oil of from 0 to 2 wt%, preferably of from 0 to 1 wt%, more prefera bly 0 wt%.
4.The bark oil according to any one of the previous claims, wherein the bark oil additionally comprises a non-aqueous solvent.
5.The bark oil according to any one of the previous claims, wherein the bark oil has a total metal content of less than 200 ppm, preferably of from 0 to 50 ppm, more preferably of from 0 to 20 ppm, more preferably of from 0 to 10 ppm.
6.The bark oil according to any one of the previous claims, wherein the bark oil has a phosphorus content of less than 10 ppm, preferably of from 0 to 5 ppm.
7.A method for the preparation of a bark oil according to any one of claims 1 to 5, comprising the steps of:NP0822SE-P adding a biomass comprising at least 50 wt% bark, calculated as dry bark on the total dry weight of the biomass, wherein the biomass contains of from 0.1 to 65 wt% water, preferably from 1 to 45 wt%, more preferably from 1 to 40 wt% water, as calculated on the total weight of the biomass; adding a base, preferably a strong base or a superbase, and a non-aqueous fluid; obtaining a mixture comprising the biomass, the base, and the non-aqueous fluid, and subjecting said mixture to thermal treatment at a temperature of from 100 to 400 °C, preferably of from 120 to 320 °C, more preferably of from 150 to 300 °C, to obtain a bark oil; adding a first acid to the bark oil; and removing inorganic compounds from the bark oil.
8. The method according to claim 7, wherein the bark oil is subjected to subsequent demetallization after step d) or step e), wherein the demetallization comprises: f) g) adding one or more of water, a second acid, a bio-oil and a solvent to the bark oil to obtain a mixture thereof; subjecting the bark oil mixture obtained in the previous step to a temperature of from 10 °C to 320 °C, preferably of from 80 °C to 250 °C, more preferably of from 120 °C to 220 °C, to obtain a liquid fraction comprising an aqueous phase and a bark oil; removing the aqueous phase from the liquid fraction comprising the bark oil to obtain a demetallized bark oil; optionally repeating steps f)- h); and optionally subjecting the demetallized bark oil to hydroprocessing; whereby the demetallized bark oil obtained has a total metal content of less than 200 ppm, preferably of from 0 to 50 ppm, more preferably of from 0 to 20 ppm.NP0822SE-P The method according to claim 7 or 8, wherein the biomass, or the combination of biomass and the non-aqueous fluid in c), has a water content of from 0.1- 65 wt%, preferably from 0.1-45 wt%, more preferably from 0.1 to 30 wt%, most preferably from 0.1 to 10 wt%, and not including 10 wt%. The method according to any one of claims 7-9, wherein the non-aqueous fluid comprises at least one of an alcohol, preferably a C1-10 alcohol; a C130 hydrocarbon; a bio-oil; an ether; an alkyl acetate; sulfolane; a liquid stream recycled from a hydroprocessing step; or any combination thereof. The method according to claim 10, wherein the C1-10 alcohol is selected from methanol, ethanol, propanol, butanol, pentanol, hexanol, heptanol, octanol, nonanol, decanol, glycerol, propylene glycol, cresol, resorcinol, hydroquinone, guaiacol, catechol, phenol or benzyl alcohol, preferably methanol or ethanol. The method according to any one ofclaims 7-11, wherein the strong base is selected from sodium sulphide, potassium hydroxide, sodium hydroxide, barium hydroxide, calcium hydroxide, caesium hydroxide, lithium hydroxide, rubidium hydroxide, or strontium hydroxide; preferably sodium sulphide, potassium hydroxide or sodium hydroxide; or any combination thereof. The method according to any one of claims 7-12, wherein the superbase is selected from organometallic or inorganic compounds, such as a Grignard reagent; hydrides of alkali-metals, such as lithium hydride, potassium hydride, or sodium hydride; combinations of organolithium compounds with alkali metal alkoxides, such as n- butyllithium and potassium tert-butoxide; phosphazenes, e.g. Schwesinger phosphazenes; proazaphosphatranes, such as Verkade proazaphosphatranes; phosphines; amidines; such as Schwesinger vinamidines; guanidines or metal amides, such as lithium diisopropylamide; or any combination thereof. NP0822SE-P The method according to any one of one of claims 7-13, wherein the mixture of step c), comprises 5-50 wt% biomass, 1-35 wt% base, and 30-94 wt% of a non-aqueous fluid up to a maximum or a total of 100 %, as calculated on the total weight ofthe mixture. The method according to any one of claims 7-14, wherein the demetallized bark oil undergoes hydroprocessing into fuel and/or chemicals. The method according to any one of claims 7-15, wherein a bio-oil is added in step f) and/or is added as a non-aqueous fluid in step b), the bio-oil being independently selected from a bark oil recycled from a process comprising the method of claim 4, tall oil pitch, crude tall oil, pyrolysis oil, softwood oil, hardwood oil, bagasse oil, lignin oil, bark oil, sawdust oil, hydrothermal liquefaction oil, turpentine, vegetable oil, or an oil obtained from any one of grass, algae, aquaculture residues, animal residues, agriculture raw materials, or agriculture residues, or forest residues; or combinations thereof. The method according to any one of claims 7-16, wherein the solvent added in step f) is selected from a water-insoluble C44; alcohol, preferably butanol; ethers, such as methyl tetrahydrofuran; alkyl acetates, such as butyl acetate or ethyl acetate; a liquid stream recycled from a hydroprocessing step, or mixtures thereof. The method according to any one of claims 7-17, wherein the temperature in step g) is from 140 to 280 °C, preferably from 160 to 245 °C, more preferably from 170 to 240 °C. The method according to any of claims 7-18, wherein the mixture in step c) is subjected to the desired temperature gradually, continuously, or in several stages over a period of time, whereupon any water present is removed.NP0822SE-P .The method according to any of claims 7-19, wherein any of the first acid and second acid is independently a strong acid, preferably independently selected from sulfuric acid, hydrochloric acid, or nitric acid. The method according to any of claims 7-20, wherein steps f)-h) are repeated at least once. The method according to any of claims 7-21, wherein when the temperature in step g) is from 120 °C to 220 °C, and the total phosphorus content ofthe obtained bark oil is less than 10 ppm, preferably from 0 to 5 ppm. The method according to any of claims 7-22, wherein the demetallized bark oil has a total metal content of less than 200 ppm, preferably of from 0 to 50 ppm, more preferably of from 0 to 20 ppm, even more preferably of from 0 to 10 ppm, and a total phosphorus content of less than 10 ppm, preferably of from 0 to 5 ppm. The method according to any one of claims 7-23, further comprising extraction and/or fractionation of the obtained bark oil. The method according to claim 24, wherein the extraction or fractionation is performed at a pressure of from 0.1 mbar to 1 bar, and a temperature of from°C to 400 °C. A bark oil obtainable by the method according to any one of claims 7-25, wherein at least 25 wt% ofthe bark oil boils above 500 °C.
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