SE1351563A1 - Biorefining of crude tall oil - Google Patents

Biorefining of crude tall oil Download PDF

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Publication number
SE1351563A1
SE1351563A1 SE1351563A SE1351563A SE1351563A1 SE 1351563 A1 SE1351563 A1 SE 1351563A1 SE 1351563 A SE1351563 A SE 1351563A SE 1351563 A SE1351563 A SE 1351563A SE 1351563 A1 SE1351563 A1 SE 1351563A1
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cto
rtd
refined
fractionation
tofa
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SE1351563A
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SE538215C2 (en
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Lars Stigsson
Valeri Naydenov
Johan Lundbäck
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Sunpine Ab
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    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B3/00Refining fats or fatty oils
    • C11B3/12Refining fats or fatty oils by distillation
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/1802Organic compounds containing oxygen natural products, e.g. waxes, extracts, fatty oils
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/188Carboxylic acids; metal salts thereof
    • C10L1/1888Carboxylic acids; metal salts thereof tall oil
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B1/00Production of fats or fatty oils from raw materials
    • C11B1/02Pretreatment
    • C11B1/04Pretreatment of vegetable raw material
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B13/00Recovery of fats, fatty oils or fatty acids from waste materials
    • C11B13/005Recovery of fats, fatty oils or fatty acids from waste materials of residues of the fabrication of wood-cellulose (in particular tall-oil)
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B3/00Refining fats or fatty oils
    • C11B3/02Refining fats or fatty oils by chemical reaction
    • C11B3/04Refining fats or fatty oils by chemical reaction with acids
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11CFATTY ACIDS FROM FATS, OILS OR WAXES; CANDLES; FATS, OILS OR FATTY ACIDS BY CHEMICAL MODIFICATION OF FATS, OILS, OR FATTY ACIDS OBTAINED THEREFROM
    • C11C3/00Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom
    • C11C3/12Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom by hydrogenation
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2200/00Components of fuel compositions
    • C10L2200/04Organic compounds
    • C10L2200/0461Fractions defined by their origin
    • C10L2200/0469Renewables or materials of biological origin
    • C10L2200/0476Biodiesel, i.e. defined lower alkyl esters of fatty acids first generation biodiesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Wood Science & Technology (AREA)
  • General Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Emergency Medicine (AREA)
  • Microbiology (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
  • Fats And Perfumes (AREA)

Abstract

31 Sammandraq FOreliggande uppfinning tillhandahaller en fOrbattrad och effektiv bioraffinering av ra tallolja (CTO) till vardefulla branslen och finkemikalier. Enligt en forsta aspekt av foreliggande uppfinning astadkommes ett forbattrat fOrfarande for aft avlagsna fOroreningar fran en CTO. Enligt en andra aspekt av uppfinningen astadkommes ett effektivt forfarande for framstallning av raffinerad talldiesel (RTD) eller TOFA, speciellt den kombinerade framstallningen av RTD eller TOFA och RA (hartssyra) Wan en CTO. Enligt ytterligare en annan aspekt av foreliggande uppfinning Astadkommes eft forfarande fOr framstallning av en optimerad RTD och ocks6 en sadan optimerad RTDkomposition sig, varvid namnda RTD-komposition innefaftar atminstone RA, FA (fettsyra) och aven CST (Ira' sulfatterpentin). Summary The present invention provides an improved and efficient biorefining of crude tall oil (CTO) to valuable industries and fine chemicals. According to a first aspect of the present invention, there is provided an improved process for removing contaminants from a CTO. According to a second aspect of the invention, there is provided an efficient process for the production of refined tall diesel (RTD) or TOFA, especially the combined production of RTD or TOFA and RA (resin acid) Wan a CTO. According to yet another aspect of the present invention, there is provided a process for preparing an optimized RTD and also such an optimized RTD composition, said RTD composition comprising at least RA, FA (fatty acid) and also CST (Ira 'sulphate turpentine).

Description

2 utvinning av vardefulla organiska fareningar som är narvarande i den raa talloljan, varvid ett raffinerat talloljeflode bildas, (b) avlagsnande av den flyktiga fraktionen av det raffinerade talloljefltidet fran steg a), varvid eft flode fritt fran flyktigt material innefattande organiska komponenter med kok- punkter, vid atmosfarstryck, av 170°C eller hogre bildas; (c) separation i eft vakuumfraktioneringstorn av oljeflOdet frill fran flyktiga amnen fran steg b) tva processfloden eller -faser, varvid ett forsta processflOde eller -fas vasentligen innefattande komponenter med kokpunkter, vid atmosfarstryck, i intervallet 170-400°C och ett andra processflOde eller -fas vasentligen inne- fattande komponenter med kokpunkter, vid atmosfarstryck, under 400°C, och (d) sankning av syrehalten I flodet som innefattar komponenter med kokpunkter I intervallet 170-400°C fran steg c) genom dekarboxylering och/eller dekarbonylering. Recovering valuable organic compounds present in the crude tall oil, thereby forming a refined tall oil flood, (b) removing the volatile fraction of the refined tall oil oil from step a), wherein after flow free of volatile material comprising organic components with cooking points, at atmospheric pressure, of 170 ° C or higher are formed; (c) separation in a vacuum fractionation tower of the oil stream from volatile substances from step b) two process stream or phases, a first process stream or phase substantially comprising components having boiling points, at atmospheric pressure, in the range 170-400 ° C and a second process stream or phase essentially comprising components having boiling points, at atmospheric pressure, below 400 ° C, and (d) collecting the oxygen content of the river comprising components having boiling points in the range 170-400 ° C from step c) by decarboxylation and / or decarbonylation .

Ett syfte med foreliggande uppfinning ar aft astadkomma ett fOrbattrat fOrfarande for raffinering av CTO. Ett annat specifikt mal enligt foreliggande uppfinning är aft astadkomma en fOrbattrad forbehandling av CTO. Ytterligare eft annat specifikt mal med foreliggande uppfinning ar all tillhandahalla ett fOrbaftrat fOrfarande for framstallning av hartssyror och raffinerad talldiesel (RTD I det foljande) fran CTO. Det finns Mien andra syften med foreliggande uppfinning, vilka presenteras nedan. An object of the present invention is to provide an improved method for refining CTO. Another specific object of the present invention is to provide an improved pretreatment of CTO. Yet another specific object of the present invention is to provide an improved process for the production of resin acids and refined tall diesel (RTD hereinafter) from CTO. There are other objects of the present invention, which are presented below.

Bakgrund till en fOrsta aspekt av uppfinninden Talloljeharts (eller hartssyror) som framstalls genom vakuumdestillation av CTO finner anvandning som en viktig komponent I Um, gummi, tryckfarg, och emulgeringsmedel, medan talloljefettsyror (tall oil fatty acids - TOFA) finner anvandning vid framstallning av tval och smorjmedel. Background of a First Aspect of the Invention Tall oil resin (or resin acids) produced by vacuum distillation of CTO find use as an important component in Um, rubber, printing ink, and emulsifiers, while tall oil fatty acids (TOFA) find use in the production of whey. and lubricants.

Ra tallolja, som är eft restflode fran kraftmassakokningsdrift innehaller emellertid en lang rad av fororeningar. Typiska CTO-fororeningar innefattar resterande mineralsyra, alkalisalter och/eller tval, alkaliska jordartsmetallsalter och/eller tval, Overgangsmetaller, cellulosafibrer och stora organiska ligninfOreningar med molekylvikter val Over 1000 enheter. Forekomsten av fOroreningar orsakas oftast av ineffektiv talloljeseparation fran saltlOsning under CTO-bearbetningen vid kraftmassafabriken. Den lilla mangd saltlOsning som %ger CTO innehaller de fiesta av de ovan namnda fororeningarna. However, crude tall oil, which is after residual flow from kraft pulping operation, contains a wide range of impurities. Typical CTO impurities include residual mineral acid, alkali salts and / or whey, alkaline earth metal salts and / or whey, transition metals, cellulosic fibers and large organic lignin compounds with molecular weights of over 1000 units. The occurrence of impurities is most often caused by inefficient tall oil separation from saline solution during the CTO processing at the kraft pulp factory. The small amount of saline that% gives CTO contains most of the above mentioned impurities.

Fororeningarna orsakar problem under CTO-bearbetningen och har skadlig effekt pa utbytet hos Onskade fraktioner, namligen RTD, TOFA och talloljehartssyror (tall oil resin acids - RA). Salunda kan olika typer av salt 3 och/eller tval, cellulosafibrer och ligninavsattning pa olika uppvarmningsytor orsaka flodesproblem och/eller begransa varmeoverforing. Vidare orsakar salterna stank i tunnfilmsindunstarenheter (thin-film evaporator units - TFE), vilket mOjliggor en chans fOr icke-flyktiga komponenter all dras med i gas- fasen. Den resterande mineralsyran (vanligtvis svavelsyra), olika salter och Overgangsmetaller fungerar som katalysatorer under CTO-lagring och -bearbetning. H2SO4 är en mycket effektiv katalysator vid fOrestringsreaktioner mellan fria fellsyror (free fatty acids - FFA) och olika komponenter fran den neutrala fraktionen som har en (-OH)-funktionell grupp. De erhallna estrarna är typiskt kannetecknade av hog molekylvikt och hamnar darigenom i den mindre Onskvarda TOP-fraktionen. Dessa hogrnolekylara estrar bildas typiskt under CTO-lag ring. Under CTO-bearbetning ang riper svavelsyraestrar dubbelbindningar inom FFA, vilket leder till poiymerisationsprodukter av hog molekylvikt, vilka ocksa hamnar i TOP. Svavelsyra är ocksa en aktiv kataly- sator for hartssyradekarboxylering som producerar motsvarande kolvaten och salunda avsevart minskar utbytet av talloljehartssyror. Beroende pa processens upplaggiutrustning, aterfinns de erhallna kolvatena antingen i RTDTTOFA oiler i hartssyrafraktionen, varvid i bada fallen minskar kvaliteten pa respektive fraktion. Olika typer av salter och speciellt overgangsmetalter är ocksa mycket aktiva katalysatorer for aktivering av dubbelbindningsfunktionalitet och hartssyradekarboxylering. The contaminants cause problems during CTO processing and have a detrimental effect on the yield of the desired fractions, namely RTD, TOFA and tall oil resin acids (RA). Thus, different types of salt 3 and / or whey, cellulosic fibers and lignin deposition on different heating surfaces can cause river problems and / or limit heat transfer. Furthermore, the salts cause a stench in thin-film evaporator units (TFEs), which allows a chance for non-volatile components to be all entrained in the gas phase. The remaining mineral acid (usually sulfuric acid), various salts and transition metals act as catalysts during CTO storage and processing. H2SO4 is a very effective catalyst for esterification reactions between free fatty acids (FFA) and various components from the neutral fraction that have an (-OH) -functional group. The resulting esters are typically high molecular weight and thus end up in the smaller Onskvarda TOP fraction. These high molecular weight esters are typically formed during CTO storage. During CTO processing, sulfuric acid esters scratch double bonds within FFA, leading to high molecular weight polymerization products, which also end up in the TOP. Sulfuric acid is also an active catalyst for resin acid carboxylation which produces the corresponding hydrocarbons and thus significantly reduces the yield of tall oil resin acids. Depending on the storage equipment of the process, the obtained hydrocarbons are found either in RTDTTOFA oils in the resin acid fraction, in which case the quality of the respective fraction decreases. Various types of salts and especially transition metals are also very active catalysts for activating double bond functionality and resin acid carboxylation.

Under ken har anstrangningar gjorts for all avlagsna fOroreningar i CTO fore fraktionering. Det mest framgangsrika tillvagagangssattet fram tills nu verkar vara sa kallad CTO-avhartsning (CTO depitching), dar det inkommande oljefladet leds genom en TFE-enhet, dar dot utsatts für snabb uppvarmning och det mesta av FFA och hartssyrorna farangas och bearbetas ytterligare for aft erhalla de individuella TOFA- och talloljehartssyrafraktionerna. Med detta tillvagagangssatt foljer de fiesta fOroreningarna TOPflOdet som uppsamlas vid TFE-botten. Trots den korta varmebehandlingen underkastas en vasentlig del av CTO-komponenterna oOnskade reaktioner som framjas av de fOroreningar som beskrivits tidigare. Dessutom dras nagra av fororeningarna som med i de producerade angorna. Under ken, efforts have been made for all the removed contaminants in the CTO for fractionation. The most successful approach to date seems to be so-called CTO depitching, where the incoming oil surface is passed through a TFE unit, where it is subjected to rapid heating and most of the FFA and resin acids are further processed and further processed to obtain the individual TOFA and tall oil resin acid fractions. With this approach, most pollutants follow the TOP flow that collects at the bottom of the TFE. Despite the short heat treatment, a substantial portion of the CTO components are subjected to undesirable reactions promoted by the contaminants described previously. In addition, some of the contaminants are included in the produced fumes.

CTO-forbehandling som beskrivs i en fOrsta uffOringsform av foreliggande uppfinning bidrar till avlagsning av typiska CTO-fororeningar. CTO pretreatment described in a first embodiment of the present invention contributes to the removal of typical CTO contaminants.

Franvaron av CTO-fororeningar under raffineringsstegen enligt fOreliggande uppfinning leder till bevarande av de Onskvarda CTO-komponenterna och darmed hogre utbyten fOr RTD/TOFA- och RA-produkter och aven TOP av 4 battre kvalitet. Dessutom kommer RA-fraktionen vara av hOgre kvalitet nar det galler farg ochieller isomerthrdelning eftersom thrgkomponenter är fOrknippade med skadliga effekter som orsakas av throreningarna, medan RA-isomerisering framjas av CTO-fororeningama i kombination med de fOrhojda temperaturerna som kravs for fraktionering. The absence of CTO contaminants during the refining steps of the present invention leads to the preservation of the Onskvarda CTO components and thus higher yields for RTD / TOFA and RA products and also TOP of 4 better quality. In addition, the RA fraction will be of higher quality when it comes to color and isomer hardening because drying components are associated with harmful effects caused by the throrings, while RA isomerization is promoted by the CTO contaminants in combination with the elevated temperatures required for fractionation.

Tekniska losningar som beskrivs i en andra aspekt av foreliggande uppfinning bidrar till fOrdelaktig synergi for framstallningen av RTD-fraktion och RA-fraktion av hOgsta kvalitet. LOsningarna mOjliggOr en energieffektiv process jamfart med tidigare kand teknik. Den stora energiforbrukningen som anvands fOr raffinering av TOFA undviks vid tillverkning av RTD enligt foreliggande uppfinning. Dessutom mOjliggor den innovativa fraktioneringssekvensen effektiv separering av biobranslen (RTD) och finkemikalier (RA) jamfOrt med de anstrangande och energiintensiva destillationsstegen som vanligen anvands vid CTO-fraktioneringsforfaranden. Technical solutions described in a second aspect of the present invention contribute to advantageous synergy for the production of RTD fraction and RA fraction of the highest quality. The solutions enable an energy-efficient process compared with previous prior art. The high energy consumption used for refining TOFA is avoided in the manufacture of RTD according to the present invention. In addition, the innovative fractionation sequence enables efficient separation of biofuels (RTDs) and fine chemicals (RA) compared to the strenuous and energy-intensive distillation steps commonly used in CTO fractionation processes.

En tredje aspekt av foreliggande uppfinning hanfOr sig till anvandning av r sulfafterpentin (crude sulphate turpentine - CST), vilken syftar till aft ytterligare maximera RTD-utbytet och forbattra RTD-kompositionen genom (i) minskning av densiteten for den resulterande kompositionen och (ii) forbattring av balansen av kokpunkts(boiling point - BP)fOrdelningen. Saledes har RTD utan CST ganska smal BP-fordelning 340-400°C (ca 90 vikt% av RTD har kokpunkter i defta omrade), medan RTD-kompositionen med CST har en jam nare BP-fOrdelning 140.400°C (CST sjalv innefattar en rad komponenter som i kombination med den lattare TO-frakfionen (TO heads) (seskvi- och diterpener tillsammans med iatt FA C12-C16) fyller i hela BP- omradet for den slutliga RTD-produkten). 1 det foljande beskriver vi en process far forbattrad talloljeraffinering och fraktionering i vardefulla fraktioner som erhalls med hogre utbyten och battre kvalitet jamthrt med kand teknik. A third aspect of the present invention relates to the use of crude sulphate turpentine (CST), which aims to further maximize the RTD yield and improve the RTD composition by (i) reducing the density of the resulting composition and (ii) improving the balance of the boiling point (BP) distribution. Thus, RTD without CST has a rather narrow BP distribution of 340-400 ° C (about 90% by weight of RTD has boiling points in defta range), while the RTD composition with CST has a more even BP distribution of 140,400 ° C (CST itself includes a series of components which in combination with the lighter TO fraction (TO heads) (sesqui- and diterpenes together with iatt FA C12-C16) fill the entire BP range for the final RTD product). In the following, we describe a process for improved tall oil refining and fractionation into valuable fractions obtained with higher yields and better quality compared with prior art.

Sammanfattning av en forsta aspekt av uppfinninoen Sasom namnts ovan, enligt ett forsta syfte med fOreliggande uppfinning presenteras ett fOrbattrat thrfarande for aft avlagsna throreningar fran en CTO. Summary of a First Aspect of the Invention As mentioned above, in accordance with a first object of the present invention, an improved process for the removal of thrombi from a CTO is presented.

Detta syfte uppn6s genom ett thrfarande for thrbehandling av en Ira tallolja (CTO), varvid namnda forfarande innefaftar ett forsta fOrbehandlings- steg som omfattar en CTO-tvatt och en separation av en fOrsta oljefas innefattande raffinerad CTO och en vaftenhaltig fas som innehaller fororeningar, och eft andra steg som omfattar en separation av en andra oljefas fr'en den vattenhaltiga fasen. Det bOr noteras att det andra steget omfattar en separation av en andra oljefas fr'en den vattenhaltiga fasen kan utfOras i samma anlaggning som det fOrsta steget, eller i en enhet eller anlaggning i direkt anslutning till anlaggningen, i vilken det forsta separations - steget utfOrs, men det andra steget kan ocks6 uffOras i en annan anlaggning, som eft separationssteg, eller i ett efterfOljande steg omfattande efterbehandling, I vilken separation är en del av syftet.Or utfors enligt en specifik utforingsform det andra steget omfattande en separation av en andra oljefas fran den vattenhaltiga fasen i ett efterfoljande steg i en separat enhet som inte är i direkt anslutning till en enhet i vilken det fOrsta forbehandlingssteget uffors. This object is achieved by a process for treating an Irish tall oil (CTO), said process comprising a first pretreatment step comprising a CTO wash and a separation of a first oil phase comprising refined CTO and an aqueous phase containing impurities, and after a second step comprising separating a second oil phase from the aqueous phase. It should be noted that the second stage comprises a separation of a second oil phase from the aqueous phase can be carried out in the same plant as the first stage, or in a unit or plant directly adjacent to the plant in which the first separation stage is carried out. , but the second step can also be performed in another plant, as after separation step, or in a subsequent step comprising finishing, in which separation is part of the purpose. Or according to a specific embodiment the second step comprising a separation of a second oil phase is performed from the aqueous phase in a subsequent step in a separate unit which is not directly adjacent to a unit in which the first pretreatment step is performed.

SAsom inses fr6n det ovan hanfor sig denna aspekt av fOreliggande uppfinning till effektivt avlagsnande av typiska fororeningar fr6n rá tallolja, sasom resterande mineralsyra, alkalimetall-, alkaliska jordmetallsalterftval, overg6ngsmetaller, fibrer/frammande material och ligninfOreningar for aft framstalla raffinerad talloija, Darfor, enligt en utforingsform av forfarande for fOrbehandling av en CTO enligt fOreliggande uppfinning utgOr fibrerna, salterna, den resterande oorganiska syran och/eller ligninet fOroreningarna. Den resterande oorganiska syran Jr syran anvands vid massafabrikerna for aft omvandla talloljesgpa till tallolja, vilken ofta är svavelsyra. As will be appreciated from the foregoing, this aspect of the present invention relates to the effective removal of typical contaminants from crude tall oil, such as residual mineral acid, alkali metal, alkaline earth metal salts, transition metals, fibers / foreign materials and the like. Embodiments of a process for pretreating a CTO according to the present invention are the fibers, salts, residual inorganic acid and / or lignin compounds. The remaining inorganic acid Jr acid is used in pulp mills to convert tall oil to tall oil, which is often sulfuric acid.

Det kan vidare namnas aft andra viktiga aspekter av fbreliggande uppfinning art ex separation av en flyktig fraktion fran den raffinerade talloljan och fraktionering av tallolja fri frail flyktiga amnen till flOden som innefattar a) komponenter som kokar i dieselomradet (RID); b) hogkvalitativa hartssyror (RA); och c) fraktion med hog molekylvikt (talloljebeck, TOP) av hogsta kvalitet, sarskilt lamplig som energikalla inom ett brett spektrum av industriella tillampningar. Mention may be made of other important aspects of the present invention, such as the separation of a volatile fraction from the refined tall oil and the fractionation of tall oil free of volatile substances into the river which comprises a) components boiling in the diesel range (RID); b) high quality resin acids (RA); and (c) high molecular weight fraction (tall oil pitch, TOP) of the highest quality, particularly suitable as energy cold in a wide range of industrial applications.

Specifika utferingsformer av en fOrsta aspekt av uppfinninpen Enligt en fOrsta aspekt av fOreliggande uppfinning forbehandlas CTO- flodet for avlagsnande av fororeningar fore fraktionering. I en utforingsform av CTO-forbehandlingsforfarandet bringas CTO i kontakt med vatten i ett CTOtvaftsteg, varvid mangden anvant vatten är mindre an ca 5 vikt% (baserat pa inkommande CTO). Tvattvattnet kan innehalla tillsatsmedel. Enligt foreliggande uppfinning kan kontakten mellan CTO och tvaftvatska utfaras med hjalp av en dynamisk omrorare. Det loOr emellertid nAmnas aft vilken utrustning som heist som 'Jr i stand aft 6stadkomma en intim kontakt mellan CTO och vattenfas är lamplig enligt foreliggande uppfinning. Donet for aft 6 astadkomma effektiv omroring är viktig pa grund av den laga mangden av tvattvatten. Tvattvattnet riktar in sig p avlagsnande av en del GTOfOroreningar (oorganiska salter och resterande syra (H2604)), medan vattentillsatsmedel riktar in sig pa avlagsnande av andra fororeningar sasom Overgangsmetaller och olika tvalar. Vidare modifierar tillsatsmedlet metalljoner i syfte aft Oka deras preferens for vattenfasen. Mattlig ornroring som sadan, t ex en statisk omrorare, astadkommer inte den nodvandiga kontakten enligt foreliggande forbehandlingsfOrfarande. Darfor utfors enligt en specifik uffOringsform CTO-tvaft genom ett omroringsfOrfarande som ger intim kontakt 10 mellan CTO och den vattenhaltiga fasen. Specific Embodiments of a First Aspect of the Invention According to a first aspect of the present invention, the CTO stream is pretreated to remove contaminants prior to fractionation. In one embodiment of the CTO pretreatment process, the CTO is contacted with water in a CTO washing step, the amount of water used being less than about 5% by weight (based on incoming CTO). The wash water may contain additives. According to the present invention, the contact between CTO and tvaftvatska can be carried out with the aid of a dynamic stirrer. However, it will be mentioned which equipment which is capable of establishing an intimate contact between the CTO and the aqueous phase is suitable according to the present invention. The means for achieving efficient agitation is important due to the low amount of wash water. The wash water focuses on the removal of some GTOF impurities (inorganic salts and residual acid (H2604)), while water additives focus on the removal of other contaminants such as transition metals and various discharges. Furthermore, the additive modifies metal ions in order to increase their preference for the aqueous phase. Moderate stirring as such, such as a static stirrer, does not provide the necessary contact according to the present pretreatment procedure. Therefore, according to a specific embodiment, CTO waxing is performed by a stirring process which provides intimate contact between the CTO and the aqueous phase.

En parameter som underlattar intim kontakt mellan tvattvatska och CTO är temperatur. Saledes astadkommes enligt en specifik ufforingsform av fOreliggande uppfinning kontakt vid temperaturer hOgre an 90°C och fOretradesvis vid ca 95°C. One parameter that facilitates intimate contact between wash water and CTO is temperature. Thus, according to a specific embodiment of the present invention, contact is made at temperatures above 90 ° C and preferably at about 95 ° C.

Enligt uppfinningen kan olika tillsatsmedel tillsaftas i tvattsteget och darigenom underlatta avlagsnandet av CTO-fororeningar. En funktion hos sadana tillsatsmedel kan vara all binda alla metalljoner inom CTO. Bindningen Ors vanligtvis genonn komplexbildning mellan malmetalgon och tillsatsmedlet (morn komplexbildningsterminologi ofta hanvisad till som ligand). Ligander kan innefafta alit fran av jonisk typ till molekyltyp och foljaktligen varierande vagar fOr komplexbildningen. Enligt uppfinningen är salunda det bildade komplexet vattenlOsligt. Det finns flera ligander som kan anvandas som tillsatsmedel enligt uppfinningen. Enligt en specifik ufforingsform tillsatts atminstone eft kelatmedel i det fOrsta fOrbehandlingssteget. According to the invention, various additives can be added in the washing step and thereby facilitate the removal of CTO contaminants. One function of such additives may be to bind all metal ions within the CTO. The bond is usually formed by complex formation between ore metallurgy and the additive (but complex formation terminology is often referred to as ligand). Ligands can comprise alits from the ionic type to the molecular type and consequently varying scales for complex formation. According to the invention, the complex formed is thus water-soluble. There are several ligands that can be used as additives according to the invention. According to a specific embodiment, at least chelating agent is added in the first pretreatment step.

Uttrycket "kelatmedel" hari specificerar hur ett komplex bildas. Oxalsyra an eft faredraget kelatmedel. Citronsyra och etylendiamintetraattiksyra (EDTA) är ocksa fOredragna kelatmedel eftersom dessa vanligen anvands aven i andra applikationer, och eftersom de aven tacker ett brett spektrum av metalljoner, dvs är inte specifika for en viss jon, Ett mojligt exempel pa hur man anvander tillsatsmedel vid fOrfarandet enligt foreliggande uppfinning beskrivs nedan. Farvarmd CTO kombineras med tillsatslosning. TillsatslOsningen bor vara relativt koncentrerad, sasom t.ex. 30 % tillsatsmedel, eftersom mindre vatten ger mojlighet till okad effektivitet av fordelningen for tillsatsmedlet i hela CTO och darmed baftre kontakt med metallthroreningar. Dosen tillsatsmedel an ofta i cirka tiofaldigt overskott i forhallande till den totala mangden metallfororeningar. CTO och tillsatsmedel omriires intimt med hjalp av t ex en dynamisk omrorare och den 7 pa sa satt erhallna blandningen vidarebefordras till en reaktor (enkel tank utan omroring) dar reaktorstorleken tillater en minsta uppehallstid av 15 min. Uppehallstiden behovs fOr aft sakerstalla fullbordandet av reaktionen mellan tillsatsmedel och metallfororeningar. Efter det aft reaktionen fullbordats kombineras blandningen med den Aterstaende mangden vatten (upp till 5 % totalt) som forts genom en omn5rare (inte nodvandigtvis av dynamisk typ) och centrifugeras. Nar tillsatsmedel och metallfororeningar har bringats i kontakt och reagerat kan de vattenlosliga metallfOroreningama saledes extraheras med ytterligare vatten. The term "chelating agent" herein specifies how a complex is formed. Oxalic acid depending on the dangerous chelating agent. Citric acid and ethylenediaminetetraacetic acid (EDTA) are also preferred chelating agents because they are also commonly used in other applications, and because they also cover a wide range of metal ions, i.e. are not specific for a particular ion, A possible example of how to use additives in the process of the present invention is described below. Color-heated CTO is combined with additional solution. The additive solution should be relatively concentrated, as e.g. 30% additive, as less water allows for increased efficiency of the distribution of the additive throughout the CTO and thus better contact with metal ions. The dose of additives often depends on about ten times the excess in relation to the total amount of metal impurities. CTO and additives are intimately stirred with the aid of, for example, a dynamic stirrer and the mixture thus obtained is transferred to a reactor (single tank without stirring) where the reactor size allows a minimum residence time of 15 minutes. The residence time is needed to ensure the completion of the reaction between additives and metal contaminants. After completion of the reaction, the mixture is combined with the remaining amount of water (up to 5% in total) which is passed through a stirrer (not necessarily of the dynamic type) and centrifuged. Thus, once additives and metal impurities have been contacted and reacted, the water-soluble metal impurities can be extracted with additional water.

Sasom inses av det ovanstaende är oljefasen som erhallits enligt fOrbehandlingsforfarandet avsedd aft bearbetas ytterligare. Enligt en specifik utforingsform av foreliggande uppfinning infors den utvunna andra oljefasen den fOrsta oljefasen innefaftande raffinerad CTO. Det totala utbytet for vidare bearbetning Okar saledes. Ett annat alternativ är atercirkulera den andra oljefasen tillbaka till lagret av (oraffinerad) CTO. Malet for utvinning och/eller atercirkulering av den andra oljefasen i den fOrsta raffinerade oljefasen är aft uppna ett Mgt CTO-utbyte for forbehandlingssteget. CTO-utbytet for detta fOrbehandlingssteg (matt som iniraffinerad CTO ut) ar hogre an 96 %, foretradesvis mer an 98 vikt%. As will be appreciated from the foregoing, the oil phase obtained according to the pre-treatment procedure is intended to be further processed. According to a specific embodiment of the present invention, the recovered second oil phase is introduced into the first oil phase comprising refined CTO. The total yield for further processing thus increases. Another option is to recycle the second oil phase back to the layer of (unrefined) CTO. The goal of recovering and / or recirculating the second oil phase in the first refined oil phase is to achieve a high CTO yield for the pretreatment step. The CTO yield for this pretreatment step (matt as unrefined CTO out) is higher than 96%, preferably more than 98% by weight.

Separationen av faserna I namnda fOrsta och andra fOrbehandlingssteg kan utforas med olika processutrustning enligt fOreliggande uppfinning. Enligt en specifik uffOringsform utfors separationen av faser I det fOrsta forbehandlingssteget i en separatorenhet dar separationen drivs av centrifugalkraft. Andra typer av separationsutrustning kan enbart eller i kombination kan ocksa anvandas, sasom t ex en kombination av filtrering och dekantering. I det senare fallet foregarfiltrering med fordel dekantering eftersom lignin, fibrer och andra icke-oljehaltiga fororeningar kan hindra vattenfasseparation. En processenhet dar separation drivs av centrifugalkraft ar a andra sidan fOredragen processutrustning eftersom den effektivt separerar vattenfas och fasta fororeningar fran tallolja (TO) pa mycket kort tid i en enda kompakt utrustning. Enligt ytterligare en specifik utforingsform av foreliggande uppfinning utfOrs separation av faser i det andra steget genom dekantering. For flOciet avsett i detta steg är olja-vatten-proportionerna jamnare och flodeshastigheten fOr detta flode är mycket lagre vilket oppnar upp for mOjligheten aft anvanda dekantering effektivt. Det är fordelaktigt aft bevara den hoga temperatur som anvands under det fOrsta tvattsteget eftersom temperaturen bistar separationen i det andra separationssteget. 8 Efter avlagsnande av faroreningar enligt principerna som beskrivs hari ovan behandlas namnda raffinerade CTO ytterligare genom avlagsnande av flyktiga amnen fran det raffinerade CTO-fladet. Enligt en specifik utthringsform av fareliggande uppfinning infors namnda raffinerade CTO som erholls fran farbehandlingen i ett processystem som tillhandahaller separation av flyktiga komponenter med kokpunkter under 170°C far aft ge ett "talloljeflade utarmat pa flyktiga amnen". Processystemet som anvands far avlagsnande av flyktiga amnen fran det raffinerade CTO-fladet kan innefatta enhetskombinationer sasom ett flashkarl - TFE (tunnfilmsindunstare) eller ett torn av strippertyp (packad kolonn thrsedd med packning med star ytarea). En TFE är det mest thredragna processystemet far avlagsnande av flyktiga amnen fran ett flode av raffinerad CTO enligt uppfinningen. The separation of the phases in said first and second pretreatment steps can be performed with different process equipment according to the present invention. According to a specific embodiment, the separation of phases is performed in the first pretreatment step in a separator unit where the separation is driven by centrifugal force. Other types of separation equipment can also be used alone or in combination, such as a combination of filtration and decantation. In the latter case, pre-filtration is advantageously decanting because lignin, fibers and other non-oily contaminants can prevent aqueous phase separation. A process unit where separation is driven by centrifugal force, on the other hand, is preferred process equipment because it effectively separates aqueous phase and solid contaminants from tall oil (TO) in a very short time in a single compact equipment. According to a further specific embodiment of the present invention, separation of phases in the second step is performed by decantation. For the flow intended in this step, the oil-water proportions are smoother and the flow rate for this flow is much lower, which opens up the possibility of using decanting efficiently. It is advantageous to maintain the high temperature used during the first washing step because the temperature assists the separation in the second separation step. After removal of hazardous impurities according to the principles described above, said refined CTO is further treated by removal of volatile substances from the refined CTO surface. According to a specific embodiment of the present invention, said refined CTO obtained from the dye treatment in a process system providing separation of volatile components with boiling points below 170 ° C may yield a "tall oil-depleted volatile matter". The process system used for removing volatile substances from the refined CTO surface may include unit combinations such as a flash vessel - TFE (thin film evaporator) or a stripper type tower (packed column thrsedd with star surface packing). A TFE is the most three-pronged process system for removing volatile substances from a flood of refined CTOs according to the invention.

Det inses aft det finns en rad olika flyktiga threningar som avlagsnas i delta steg. Flyktiga threningar innefattar vatten, olika gaserlasta i vatten (om vatten threkommer), terpener och olika svavelhaltiga foreningar sasom metylsulfid och metylmerkaptan. It will be appreciated that there are a variety of volatile exercises which are completed in delta steps. Volatile formations include water, various gases in water (if water occurs), terpenes and various sulfur-containing compounds such as methyl sulfide and methyl mercaptan.

Efter avlagsnande av flyktiga amnen fran det raffinerade CTO-fladet fraktioneras raffinerad CTO som är vasentligen fri frail flyktigt material i RTD/TOFA och RA genom eft vakuumdestillationssystem innefattande en eller flera vakuumfraktioneringsanordningar. Denna ytterligare bearbetning av raffinerad CTO till enskilda vardefulla fraktioner beskrivs ytterligare nedan. Bakgrund till en andra aspekt av uppfinningen Ra tallolja innehaller eft brett spektrum av organiska threningar innefattande terpentin, hartssyror, steroler (5-10 %), fettsyror (huvudsakligen palmitinsyra, oljesyra och linolsyra), fettalkoholer, och andra derivat av alkylkolvaten. Genom fraktionerad destillation av CTO kan talloljehartssyror (RA) och talloljefettsyror (TOFA) erhallas. RA finner anvandning som en komponent i lim, gummi och tryckfarg, och som emulgeringsmedel. TOFA kan anvandas som ravara for produktion av fornybara dieselbranslen t ex RTD (ratalldiesel), bransletillsatsmedel (cetantalforhojare) eller anvandas som basmaterial vid produktion av finkemikalier (rengaringsmedel, farger mm). After removal of the volatiles from the refined CTO surface, refined CTO which is substantially free of volatile volatiles in RTD / TOFA and RA is fractionated by vacuum distillation systems comprising one or more vacuum fractionators. This further processing of refined CTO into individual valuable fractions is further described below. Background of a Second Aspect of the Invention Raw tall oil contains a wide range of organic compounds including turpentine, resin acids, sterols (5-10%), fatty acids (mainly palmitic acid, oleic acid and linoleic acid), fatty alcohols, and other derivatives of the alkyl carbonates. By fractional distillation of CTO, tall oil resin acids (RA) and tall oil fatty acids (TOFA) can be obtained. RA finds use as a component in adhesives, rubber and inks, and as an emulsifier. TOFA can be used as a raw material for the production of renewable diesel fuels, eg RTD (ratal diesel), fuel additives (cetane number enhancers) or used as a base material in the production of fine chemicals (cleaning agents, paints, etc.).

CTO innehaller mer eller mindre svavelforeningar I intervall fran ca 500 ppm upp till flera tusen ppm. Svavelforeningarna som ofta har en kraftig odor innefattar ett brett spektrum av organiska och oorganiska svavelthreningar innefattande sulfat, sulfit, polysulfid, elementart svavel, merkaptaner, organiska sulfider och organiska sulfoner och sulfonater. Svavelfareningarna är primart kopplade till komponenter med lag molekylvikt, vilka är narvarande 9 i r tallolja (terpenfin), men kan vara narvarande i bade fell- och diterpendelarna av re tallolja. CTO contains more or less sulfur compounds in ranges from about 500 ppm up to several thousand ppm. The sulfur compounds that often have a strong odor include a wide range of organic and inorganic sulfur purifications including sulfate, sulfite, polysulfide, elemental sulfur, mercaptans, organic sulfides, and organic sulfones and sulfonates. The sulfur compounds are primarily linked to low molecular weight components, which are present in 9 in crude tall oil (terpene fin), but may be present in both the crude and diter pendulum parts of crude oil.

Massafabriker utnyttjar ofta specialkemikalier for aft ytterligare fOrbettra deras massautbyte. En typisk kemikalie som anvands i kraftprocesser är 5 antrakinon (anthraquinone AQ). Saledes inneheller CTO som tas flan massafabriker som anvander AQ en viss del AQ upp till 2000 ppm. Pulp mills often use specialty chemicals to further enhance their pulp yield. A typical chemical used in power processes is anthraquinone (AQ). Thus, CTOs taken from flan pulp mills using AQ contain a certain amount of AQ up to 2000 ppm.

CTO innehaller en betydande del av fettsyror, vilka hari even fOrkortas FA (fatty acids). FA innefattar komponenter I storleksordningen fran C12 upp till C26, der C18 fettsyraisomererna an huvudkomponenter. FA har tve funktionella grupptyper, karboxylgrupp och dubbelbindningar. FA-komponenterna stacker sig fren mattade till komponenter med varierande grad av omaftnad upp till tre dubbelbindningar (isolerade eller konjugerade). CTO contains a significant proportion of fatty acids, which are also abbreviated FA (fatty acids). FA includes components on the order of C12 up to C26, where the C18 fatty acid isomers are major components. FA has two functional group types, carboxyl group and double bonds. The FA components stack from matte to components with varying degrees of unmatched up to three double bonds (isolated or conjugated).

Den rea talloljan innehaller even en betydande del av vardefulla C20 diterpensyror (hari ocksa forkortade RA) inklusive abietinsyra, den aromatiska 15 dehydroabietinsyran och sulfonsyraderivat av diterpensyror bildade genom arensubstitution. Diterpensyror har tve funktionella grupptyper, karboxylgrupp och dubbelbindningar. Nastan alla diterpensyror har samma grundskelett: eft 3-rings kondenserat system med den empiriska formeln C19H29C00H. Diterpensyror forekommer I tallar i ett antal isomera former som har 20 den molekylara formeln C19H29C00H och i vissa relaterade strukturer. De mest forekommande diterpensyrorna Svror av abietintyp abietinsyra abieta-7,13-dien-18-oinsyra 13-isopropylpodokarpa -7,13-dien-15-oinsyra neoabietinsyra dehydroabietinsyra palustrinsyra fOrenklad formel C201-13002, or C19F129C00H representerar majoriteten 85-90% av typisk tallolja. strukturmassigt visad som (CH3)4C15H17COOH molekylvikt 302 Svror av pimartyp pimarsyra pimara-8(14),15-dien-18-oinsyra levopimarsyra isopimarsyra threnklad forme! C20H3502 or C19H34COOH strukturmassigt visad som (CH3)3(CH2)C15H23C00H molekylvikt 307 Tillverkningen av kemisk cellulosa av tramassakvalitet med hjalp av kemisk kraftmassatillverkningsprocesser frisatter dessa diterpensyror i avluten. The crude tall oil also contains a significant proportion of valuable C20 diterpenic acids (also abbreviated RA) including abietic acid, the aromatic dehydroabietic acid and sulfonic acid derivatives of diterpenic acids formed by arena substitution. Diterpenic acids have two functional group types, carboxyl group and double bonds. Almost all diterpenic acids have the same basic skeleton: eft 3-ring condensed system with the empirical formula C19H29C00H. Diterpenic acids occur in pines in a number of isomeric forms having the molecular formula C19H29COOH and in certain related structures. The most common diterpenic acids Abietin-type acids Abietic acid abieta-7,13-diene-18-oinoic acid 13-isopropylpodocarpa-7,13-diene-15-oinoic acid neoabietic acid dehydroabietic acid palustrinic acid typically tall oil. structurally shown as (CH3) 4C15H17COOH molecular weight 302 Acids of pimar type pimaric acid pimara-8 (14), 15-dien-18-oinic acid levopimaric acid isopimaric acid tri-clad form! C20H3502 or C19H34COOH structurally shown as (CH3) 3 (CH2) C15H23C00H molecular weight 307 The manufacture of tramass grade chemical cellulose using chemical kraft pulp manufacturing processes releases these diterpenic acids in the liquor.

RA Kraftmassa Terpentin (ofta CST, dvs rá sulfatterpentin (crude sulphate turpentine)) är en organisk vatska som erhalls som en restprodukt vid kraftmassatillverkning. Den starkt luktande r6a kraftmassaterpentinen hanteras ofta i slutna system och uppsamlas vid massafabrikseplatsen och brannas som bransle eller exporteras, dvs bortfOrs, for uppgradering. Terpentin kan aven erh6llas genom fraktionering av rà tallolja eller genom destillation av harts erhAllet frAn tad, huvudsakligen tallar. Terpentinfraktioner innefattar ett brett spektrum av organiska fareningar ofta kallas terpener. Terpener klassificeras i termer av antalet isoprenenheter C5H8 som behovs far att bygga upp respektive komponent och darmed hemi- (C5H8), mono(C10H16). seskvi- (C15H24), diterpener (C20H32) och sA vidare. Terpentinfraktioner frail CTO kokar typiskt i intervallet 120 till 180°C vid atmosfarstryck, dar monoterpener, sasom alfa- och beta-pinen är huvudkomponenter. Terpentin har en densitet av 0,7 - 0,87 kg/I. Sammanfattning av en andra aspekt av uppfinningen Foreliggande uppfinning hanthr sig ocksa till omvandlingen av CTO (ra tallolja) eventuellt innefattande terpentin-, feftsyra- och hartssyra (RA)fraktioner till ett fornybart dieselbransle (raffinerad talldiesel (RTD)) eller TOFA och renade hartssyror (RA)). Enligt denna aspekt av foreliggande uppfinning tillhandahalls ett farfarande far kombinerad framstallning av RTDTTOFA och RA fran ra tallolja (CTO), dar namnda process avser raffinering av CTO, varvid farfarandet innefattar fraktionering under vakuum av en raffinerad CTO I Atminstone ett flode av raffinerad talldiesel (RTD) eller TOFA, varvid namnda RTD eller TOFA innefattar 2-40 vol% av hartssyror och 20-90 vol% fettsyror, och Atminstone ett flade av hartssyra (RA) innefattande 11 mindre an 5 vol% fettsyror, varvid flodet av RTD eller TOFA eventuellt i ett efterfoljande steg är deoxiderade, vilket bildar kolvatefereningar. Det kan vidare namnas aft RTD eller TOFA kan innefafta aven t ex 2-8 vol% neutrala komponenter, sasom sekvi- och diterpener och/eller deras delvis oxiderade motsvarigheter sAsom alkoholer, ketoner, aldehyder, etc. SAdana komponenter kan vidare ha kokpunkter nara FA och RA, vilket kan Ora dem svka aft separera. RA Crude sulphate turpentine (often CST, ie crude sulphate turpentine) is an organic liquid obtained as a residual product in the production of kraft pulp. The strong-smelling raw pulp turpentine is often handled in closed systems and collected at the pulp mill site and burned as fuel or exported, ie removed, for upgrading. Turpentine can also be obtained by fractionation of crude pine oil or by distillation of resin obtained from it, mainly pine. Turpentine fractions include a wide range of organic compounds often called terpenes. Terpenes are classified in terms of the number of isoprene units C5H8 that need to build up each component and thus hemi- (C5H8), mono (C10H16). sesqui- (C15H24), diterpenes (C20H32) and sA further. Turpentine fractions frail CTO typically boil in the range of 120 to 180 ° C at atmospheric pressure, where monoterpenes, such as alpha- and beta-pinene, are the main components. Turpentine has a density of 0.7 - 0.87 kg / l. Summary of a Second Aspect of the Invention The present invention also relates to the conversion of CTO (crude tall oil) optionally including turpentine, fatty acid and resin acid (RA) fractions to a renewable diesel fuel (refined tall diesel (RTD)) or TOFA and purified resin acids ( RA)). According to this aspect of the present invention there is provided a process for the combined production of RTDTTOFA and RA from crude tall oil (CTO), said process relating to refining CTO, the process comprising fractionation under vacuum of a refined CTO in at least one stream of refined tall diesel (RTD). ) or TOFA, wherein said RTD or TOFA comprises 2-40% by volume of resin acids and 20-90% by volume of fatty acids, and At least one surface of resin acid (RA) comprising 11 less than 5% by volume of fatty acids, wherein the flow of RTD or TOFA optionally in a subsequent step are deoxidized, forming carbonate compounds. It may further be mentioned that RTD or TOFA may also comprise, for example, 2-8% by volume of neutral components, such as sequi- and diterpenes and / or their partially oxidized counterparts such as alcohols, ketones, aldehydes, etc. Such components may further have boiling points near FA and RA, which can Ora them svka aft separate.

Resterande TOP-fraktionen (efter utvinning av RTD/TOFA och RA) utgor mindre an 30 vikt% av CTO, vilken infOrts till fraktioneringsstegen. The remaining TOP fraction (after extraction of RTD / TOFA and RA) constitutes less than 30% by weight of CTO, which is introduced into the fractionation steps.

Fore fraktionering forbehandlas CTO med fordel och omvandlas till raffinerad CTO enligt den forsta aspekten av foreliggande uppfinning som diskuteras har ovan. I ett forsta forbehandlingssteg behandlas CTO for avlagsnande av fororeningar genom centrifugering och/eller filtrering, foljt av ett steg for avlagsnande av vatten och flyktiga arnnen for aft darigenom bilda ett flOde av raffinerad CTO. I ett andra steg separeras komponenterna med hog kokpunkt (hog molekylvikt) som vatskeflode (talloljebeck, TOP) under vakuum fran det gasformiga flodet som huvudsakligen innefattar fett- och hartssyror. For fractionation, CTO is advantageously pretreated and converted to refined CTO according to the first aspect of the present invention discussed above. In a first pretreatment step, the CTO is treated to remove contaminants by centrifugation and / or filtration, followed by a step of removing water and volatile furnaces to thereby form a stream of refined CTO. In a second step, the high boiling point (high molecular weight) components are separated as liquid flood (tall oil pitch, TOP) under vacuum from the gaseous river which mainly comprises fatty and resin acids.

Gasformiga fett- och hartssyror dras in i eft fraktioneringstorn som arbetar under vakuum, varvid en RTD/TOFA-fraktion som är rik pa fettsyror avlagsnas fr5n den Ovre delen av tornet och en RA-rik fraktion avlagsnas fr5n botten av tornet. Det gasformiga feftsyrarika RTD/TOFA-flodet kondenseras till flytande raffinerad talldiesel "RTD", vilken RID kan exporteras for yfterligare uppgradering, exempelvis biobranslekomponenter av premiumtyp. Gaseous fatty and resin acids are drawn into the fractionation tower operating under vacuum, whereby an RTD / TOFA fraction rich in fatty acids is deposited from the upper part of the tower and an RA-rich fraction is deposited from the bottom of the tower. The gaseous fatty acid-rich RTD / TOFA river is condensed into liquid refined pine diesel "RTD", which RID can be exported for further upgrading, such as premium biofuel components.

Alternativt exporteras RTD/TOFA-flodet, med eller utan ytterligare raffinering for aft sanka RA-innehAllet, for aft anvandas vid tillverkning av finkemikalier (tval, smOrjmedel, lim och fernissa). Alternatively, the RTD / TOFA river is exported, with or without further refining, to reduce the RA content, before being used in the manufacture of fine chemicals (soap, lubricants, adhesives and varnishes).

I en annan specifik utfOringsform av uppfinningen importeras, dvs infors, organiska foreningar som harror fran trabearbetning och kokar intervallet 120 - 180°C (inklusive t ex terpentin), och laggs till i RTD. Organiska fOreningar (inklusive terpentin) kan aven utvinnas ur den flyktiga fraktionen som avlagsnats enligt beskrivningen har ovan och, med fordel, laggs till RTD. Terpentinforeningar (med huvudkomponenter alfa- och betapinen) har en ganska lag densitet och sadant tillagg till RTD minskar den totala densiteten av RTD. Denna tillsats av terpentin och/eller andra organiska kemikalier som har sift ursprung i bearbetning av trabearbetning 12 och kokar i intervallet 120-170°C beskrivs ytterligare nedan, och hanfor sig till en tredje aspekt av foreliggande uppfinning. In another specific embodiment of the invention, ie imported compounds are imported, such as grains from pulp processing and boiling in the range 120 - 180 ° C (including eg turpentine), and added to RTD. Organic compounds (including turpentine) can also be recovered from the volatile fraction deposited as described above and, advantageously, added to RTD. Turpentine compounds (with the main components alpha- and betapine) have a fairly low density and such addition to RTD reduces the overall density of RTD. This addition of turpentine and / or other organic chemicals originating in the processing of trabe processing 12 and boiling in the range of 120-170 ° C is further described below, and relates to a third aspect of the present invention.

I ett eventuellt fjarde steg behandlas RTD, med eller utan terpentinkemikalier som tillsats, under katalytiska betingelser i atminstone en reaktionszon i en reaktor som arbetar vid en temperatur over 150°C, varvid fettsyrorna och hartssyrorna I RTD dekarboxyleras och/eller dekarbonyleras, och darigenom bildar fornybara branslekomponenter i dieselomradet. In an optional fourth step, RTD, with or without turpentine chemicals as an additive, is treated under catalytic conditions in at least one reaction zone of a reactor operating at a temperature above 150 ° C, whereby the fatty acids and resin acids in RTD are decarboxylated and / or decarbonylated, thereby forming renewable industry components in the diesel area.

Anvandningen av strategiskt placerad TFE och CTO-fOrbehandling, dar CTO-fororeningar avlagsnas, arbetar tillsammans for bevarande av de onskvarda RTD/TOFA- och RA-komponenterna, vilket i sin tur Okar RTD/TOFA- och RA-utbytena i jamforelse med kand teknik. Dessutom är anvandningen av fraktionstorn som arbetar vid lAga vakuumnivAer och kannetecknas av profiler med minimalt tryckfall sakerstaller I6ga driftstemperaturer under fraktionering, vilket ger en energieffektiv process for CTO-fraktionering jamforelse med kand teknik. The use of strategically placed TFE and CTO pre-treatment, where CTO contaminants are eliminated, works together for the preservation of the unwanted RTD / TOFA and RA components, which in turn increases the RTD / TOFA and RA exchanges in comparison with prior art. . In addition, the use of fractionation towers operating at low vacuum levels and can be characterized by profiles with minimal pressure drop slows down I6ga operating temperatures during fractionation, which provides an energy efficient process for CTO fractionation compared to prior art.

Specifika utforinav en andra aspekt av uppfinqing_en Nedan anges sarskilda utfOranden, vilka hanfor sig till processen for kombinerad framstallning av RIDTTOFA och RA fran CTO enligt foreliggande uppfinning. Specific Embodiments of a Second Aspect of the Invention Hereinafter, particular embodiments are set forth which relate to the process for the combined preparation of RIDTTOFA and RA from CTO of the present invention.

Uppfinnarna har upptackt aft CTO kan omvandlas i en serie av inno- vativa 6tgarder till ett flode av raffinerad talldiesel (RID) eller TOFA och ett hartssyrarikt flOde (RA). RTD omfattar huvudsakligen fettsyror, fettalkoholer och hartssyror. RTD kannetecknas vidare av kokpunkterna for de organiska foreningarna i RTD. RTD-komponenter kokar inom intervallet 120-420°C, mera foredraget inom omradet frAn 160-400°C vid atmosfarstryck och den typiska RTD-blandningen har en densitet av 0,88 till 0,95 kg/I. Det fettsyrarika floclet kan alternativt exporteras och anvands som TOFA vid tillverkning av finkernikalier. The inventors have discovered that CTO can be transformed in a series of innovative 6gards into a flood of refined pine diesel (RID) or TOFA and a resin-acid-rich flood (RA). RTD mainly comprises fatty acids, fatty alcohols and resin acids. RTD can be further characterized by the boiling points of the organic compounds in RTD. RTD components boil in the range of 120-420 ° C, more preferably in the range of 160-400 ° C at atmospheric pressure and the typical RTD mixture has a density of 0.88 to 0.95 kg / l. The fatty acid-rich flocculation can alternatively be exported and used as TOFA in the manufacture of fine chemicals.

Som beskrivits man, kan det fin nas en eller flera CTO-fOrbehand- lingssteg som utfOrs innan sjalva fraktioneringen under vakuum av en raffinerad CTO och efterfOljande utvinning av RTD/TOFA- och RA-rika floden. As described, there may be one or more CTO pretreatment steps performed before the actual fractionation under vacuum of a refined CTO and subsequent recovery of the RTD / TOFA and RA rich river.

CTO är eventuellt fOrbehandlad genom de fOrfaranden som beskrivs har, foljt av Atminstone en separationsbehandling som tar bort talloljefrak- bonen innefattande komponenter med kokpunkter under ca 200°C, mera fOredraget under ca 170°C vid atmosfarstryck det fdjande hanvisat till som flyktiga talloljeamnen). 13 Den flyktiga fraktionen narvarande i CTO är typiskt i intervallet fran nagra f tiondels vikt% upp till 2 vikt%, utover 0,5 till 3 vikt% vatten som medbringats CIO. Den tidigare fraktionen innefattar ett antal komponenter med varierande molekylvikt, primart C8- till C16-kolforeningar (terpentin, kolvaten, kolvaten med varierande innehall av heterogena element sasom svavel, syre, kvave, etc.) Flyktiga organiska material som kokar vid atmosfarstryck under ca 200°C men Over ca 120°C avlagsnas fran flOdet av ra tallolja. De flyktiga amnena (inklusive terpentin) kan avlagsnas i en eller flera tunnfilmsindunstare eller strippers (avdrivare) och kombinationer av dessa, vilka arbetar vid en temperatur i intervallet 100-220°C och ett lagt tryck i omradet 30-60 kPa, I ett foljande processteg separeras CTO-komponenter med hog kokpunkt eller talloljebeck, TOP (restaska, organisk fraktion med genomsnittliga kokpunkterna for de enskilda komponenterna val Over 440°C) fran RTD/TOFA-komponenter och hartssyror som ar narvarande I GTO. Forutom aska, bestar talloljebeck typiskt av(i) komponenter innefattande den ofortvalbara fraktionen (>C28); (ii) estrar med hog molekylvikt (500-600 g mol-1) av steryl- och/eller vaxtyp och (iii) prod ukter av intermolekylar dimeriseringsreaktion av Diels-Alder-typ. Typiska fereningar riled hog kokpunkt inom ofortvalbara CTO-amnen är kampesterol (C28), stigmasterol och sitosterol (C29), skvalen, betulinol, lupeol (C30), metylbetulinol (C31), etc. CTO is optionally pretreated by the procedures described, followed by at least one separation treatment which removes the tall oil fraction including components having boiling points below about 200 ° C, more preferably below about 170 ° C at atmospheric pressure (hereinafter referred to as volatile tall oil). The volatile fraction present in the CTO is typically in the range of a few tenths% by weight up to 2% by weight, in addition to 0.5 to 3% by weight of water carried by the CIO. The former fraction comprises a number of components with varying molecular weight, primarily C8 to C16 carbon compounds (turpentine, hydrocarbons, hydrocarbons with varying content of heterogeneous elements such as sulfur, oxygen, nitrogen, etc.) Volatile organic materials which boil at atmospheric pressure below about 200 ° C but above about 120 ° C is removed from the flow of crude tall oil. The volatile substances (including turpentine) can be deposited in one or more thin film evaporators or strippers and combinations thereof, which operate at a temperature in the range of 100-220 ° C and a set pressure in the range 30-60 kPa, in a following process steps, CTO components with high boiling point or tall oil pitch, TOP (residual ash, organic fraction with average boiling points for the individual components selection Over 440 ° C) are separated from RTD / TOFA components and resin acids present in GTO. In addition to ash, tall oil pitch typically consists of (i) components comprising the non-digestible fraction (> C28); (ii) high molecular weight esters (500-600 g mol-1) of sterile and / or wax type and (iii) products of intermolecular Diels-Alder type dimerization reaction. Typical compounds with a high boiling point in non-digestible CTO substances are campesterol (C28), stigmasterol and sitosterol (C29), squalene, betulinol, lupeol (C30), methylbetulinol (C31), etc.

I en utforingsform av fiireliggande uppfinning separeras TOP fran feftoch hartssyror genom aft anvanda en eller flera tunnfilmsindunstare (TFE) som arbetar parallellt eller i serie vid 250 fill 320°C och eft lagt tryck av 0,71,5 kPa. Varme tillfars till TFE genom anga eller varm olja. Temperaturen hos den avgasade talloljan (fettsyror och hartssyror) som lamnar TFE skall vara inom omradet fran 200 till 330°C, foretradesvis 200-250°C, innan den inmatas i ett fraktioneringstorn utrustat med en eller flera strukturerade packningar. In one embodiment of the present invention, TOP is separated from fatty and resin acids by using one or more thin film evaporators (TFE) operating in parallel or in series at 250 ° C to 320 ° C and applying pressures of 0.711.5 kPa. Heat is supplied to TFE by steam or hot oil. The temperature of the degassed tall oil (fatty acids and resin acids) leaving TFE should be in the range of 200 to 330 ° C, preferably 200-250 ° C, before being fed into a fractionation tower equipped with one or more structured gaskets.

Den huvudsakliga fraktioneringstornet som anvands for separation av RTD/TOFA och RA arbetar under vakuumbetingelser (1-25 mbar, fOretradesvis 1-10 mbar) och vid en temperatur i omradet 150-280°C. Huvudfraktionseringstornet och dess inmatningssektionsufformning är optimerad enligt fOljande mal: (i) maximalt utbyte av RIDTTOFA-fraktion med komponenter som kokar I temperaturomradet 170-420°C (vid atmosfarsforhallanden), (ii) tydligt fraktioneringssnitt vid ca 370-420°C (vid atmosfarsfOrhallanden), (iii) minimum av oonskade reaktioner i syfte aft utvinna harts- 14 syror av hog kvalitet och utbyte i den nedre delen av tornet och (iv) lagsta tryck och temperatur i den nedre delen av fraktioneringstornet, vilket minimerar nedbrytning av Onskvarda produktkomponenter. The main fractionation tower used for the separation of RTD / TOFA and RA operates under vacuum conditions (1-25 mbar, preferably 1-10 mbar) and at a temperature in the range 150-280 ° C. The main fractionation tower and its feed section deformation are optimized according to the following template: (i) maximum yield of RIDTTOFA fraction with components boiling in the temperature range 170-420 ° C (at atmospheric conditions), (ii) clear fractionation section at about 370-420 ° C (at atmospheric conditions) ), (iii) minimum undesirable reactions for the purpose of extracting high quality resin acids and yields in the lower part of the tower and (iv) lowest pressure and temperature in the lower part of the fractionation tower, which minimizes degradation of undesirable product components.

Sasom inses fran ovan utfOrs enligt en specifik utforingsform fraktionering under vakuum i atminstone tie steg (TFE for avlagsnande av TOP fran raffinerad CTO, ett fraktioneringstorn separerar RTD/TOFA och RA och eft fraktioneringstorn fOr raffinering av RA). As can be seen from the above, according to a specific embodiment, fractionation under vacuum is carried out in at least ten steps (TFE for removing TOP from refined CTO, a fractionation tower separates RTD / TOFA and RA and after fractionation tower for refining RA).

Enligt den specifika utforingsformen beskriven ovan infors CTO (renad genom fOrfarandena som beskrivits harp i ett fOrsta fraktioneringssteg for separation av talloljebeck (TOP) fran CTO fOljt av eft andra fraktioneringssteg (eft vakuumfraktioneringstorn), varvid ett flode rikt pa RTD- komponenter med en kokpunkt vid atmosfarstryck inom eft omrade av 170-420°C, separeras frail ett flode av RA-komponenter med en kokpunkt Over ca 420°C vid atmosfarstryck. I ett tredje fraktioneringssteg raffineras RA ytterligare till RA med lag halt av feftsyra. According to the specific embodiment described above, CTO (purified by the methods described in a first fractionation step for separating tall oil pitch (TOP) from CTO is introduced following a second fractionation step (after a vacuum fractionation tower), a river rich in RTD components having a boiling point atmospheric pressure within the range of 170-420 ° C, a flood of RA components with a boiling point above about 420 ° C is separated from the atmospheric pressure, and in a third fractionation step, RA is further refined to RA with a low content of fatty acid.

Genom utnyttjandet av TFE- enheter fOr aft avlagsna tailbeck fran CTO kan nivaer av mindre an 5 % hartssyror som an kvar i talloljebeck uppnas. Det gasformiga fettsyra- och hartssyrarika flOdet som lamnar TFE utmatas in i huvudfraktioneringsanordningen konstruerad for separation av RTD- komponenter och hartssyror. I en alternativ och foredragen konfiguration inmatas raffinerad CTO i en fiirsta TFE, vilken utmatar fOrangad TOFA och RA in i huvudfraktioneringsanordningen och utmatar RA-rik och TOFA-fattig CTO in i en andra TFE, vilken utmatar FA och RA in i huvudfraktioneringsanordningen och ett RA-flode fortfarande rikt pa RA, vilket flode inmatas i en tredje TFE, vilken utmatar RA in i ett RA-reningssteg (RA-poleringstorn) och utmatning av TOP for export fran anlaggningen. Through the use of TFE units for aft tailbeck from CTO, levels of less than 5% of resin acids remaining in tall oil basin can be achieved. The gaseous fatty acid and resin acid rich liquid leaving TFE is discharged into the main fractionator designed to separate RTD components and resin acids. In an alternative and preferred configuration, refined CTO is fed into a first TFE, which outputs preferred TOFA and RA into the main fractionator and outputs RA-rich and TOFA-poor CTO into a second TFE, which outputs FA and RA into the main fractionator and an RA. -flow still rich in RA, which flow is fed into a third TFE, which outputs RA into an RA purification stage (RA polishing tower) and output of TOP for export from the plant.

Sasom inses fran ovan, kan %Met fran den forsta TFE-enheten kombineras med det liknande flOdet fran en andra TFE-enhet in i fraktioneringstornet dar RTD- och RA-flOdena produceras. En annan mOjlig vag enligt fOreliggande uppfinning ar aft avdriva gasflOclet fran den forsta TFE-enheten separat och darefter ytterligare bearbeta detta gasf lode till TOFA eller behandla detta flode genom en eller flera av deoxidering, dekarbonylering och dekarboxylering for aft framstalla ett paraffinrikt ramaterial till petroleumraffineringshydrobearbetningsenheter eller till angkrackningsanlaggningar for tillverkning av finkemikalier sasom eten, propen, etc. As can be seen from the above, the% Met from the first TFE unit can be combined with the similar flow from a second TFE unit into the fractionation tower where the RTD and RA flows are produced. Another possible route according to the present invention is to drive the gas stream from the first TFE unit separately and then further process this gas stream to TOFA or treat this stream by one or more of deoxidation, decarbonylation and decarboxylation to produce a paraffin-rich feedstock or petroleum refining refinery. to steam cracking plants for the production of fine chemicals such as ethylene, propylene, etc.

Enligt en specifik utforingsform utmatas det RA-rika flodet som utvinns fran den nedre delen av fraktioneringstornet i RA-reningssteget (polerings- torn) och vidare bearbetas i en tunnfilmsindunstare fOr separation av medbringade TOP-komponenter fr6n RA, varvid namnda RA är ytterligare raffinerat genom bearbetning under vakuum i RA-reningssteget (ett fraktioneringstorn som är ett RA-poleringstorn) for aft framstalla hogkvalitativ RA som innefattar mindre an ca 4 vikt% fettsyror. According to a specific embodiment, the RA-rich river recovered from the lower part of the fractionation tower is discharged in the RA purification stage (polishing tower) and further processed in a thin film evaporator for separating entrained TOP components from RA, said RA being further refined by processing under vacuum in the RA purification step (a fractionation tower which is an RA polishing tower) to produce high quality RA which contains less than about 4% by weight of fatty acids.

Det bOr inses aft det RA-rika flodet utvunnet frail fraktioneringstornet kan bearbetas vidare i en TFE-enhet bara for aft framstalla RA-fraktion av tillracklig kvalitet (RA-halt, farg, FA-halt, smaltpunkt, etc.) i stallet kV aft bearbeta delta flode i eft andra RA-fraktioneringstom. It should be understood that the RA-rich river extracted from the fractionation tower can be further processed in a TFE unit only to produce RA fraction of sufficient quality (RA content, color, FA content, melting point, etc.) in the stable kV aft process delta flow in eft other RA fractionation tom.

Ett packat fraktioneringstom innefattar typiskt en eller flera baddar av strukturerad packning, en aterkokaranodrning i den nedre delen av kolonnen och foretradesvis en aterflodesanordning vid den Ovre delen av kolonnen. A packed fractionation atom typically comprises one or more baths of structured packing, an athercooker arrangement in the lower part of the column and preferably a backflow device at the upper part of the column.

Modern strukturerad packning innefattar vanligtvis tunna korrugerade metallplattor eller vav arrangerade pa lampligt satt, dar det Overgripande syftet med vane enskild design är aft tvinga vatskor som pumpats in i kolonnen aft folja dessa forutbestamda banor och darigenom tillhandah61Ia en stor ytarea som i tur mOjliggor maximal kontakt mellan vatskor och angor. Aven om de är overlagsna i farha'llande till destillationskolonner av tragtyp, sa uppvisar kolonner med packade baddar ocks6 eft visst tryckfall. Utnyttjande av speciellt utformad strukturerad packning sakerstaller aft det uppn6dda tryckfallet i kolonnen topp till boften är mindre an 15 mbar, faretradesvis 10 mbar och mest fOredraget 5 mbar. Modern structured packing usually includes thin corrugated metal plates or wafers arranged appropriately, where the overarching purpose of custom design is to force water shoes pumped into the column to follow these predetermined paths and thereby provide a large surface area which in turn allows maximum contact between water shoes and angor. Although they are superior in relation to funnel-type distillation columns, columns with packed baths also show some pressure drop. Utilization of specially designed structured packing ensures that the pressure drop achieved in the column top to the bottom is less than 15 mbar, preferably 10 mbar and most preferably 5 mbar.

Enligt foredragna utforingsformer av foreliggande uppfinning anvands strukturerade packningar kannetecknade av minimalt tryckfall. According to preferred embodiments of the present invention, structured gaskets are used which are characterized by minimal pressure drop.

Flojden pa den strukturerade badd är nara relaterad till den Onskade fraktioneringsgraden dvs antalet teoretiska steg som kravs for aft uppna viss grad av fraktionering. Sam kan inses av ovanstaende innefattar fraktioneringstornet en eller flera strukturerade baddar. Saledes At- hojden hos den primara strukturerade packningen/badden som anvands fOr uppfinningen skraddarsydd frir aft uppnA eft Mgt utbyte av RTD/TOFA. RTDTTOFAmaterial som utvunnits i den Ovre delen av badden kan innefatta s6 mycket som 20 vikt% hartssyror, arida upp till 30 vikt%, men det an foredraget aft halten av hartssyra av RTDTTOFA ar mellan 1-10 vikt%, mera foredraget intervallet 1-5 vikt% av RTD/TOFA-foreningar. RTD/TOFA kan ytterligare raffineras genom destillering, filtrering, kylning etc fore anvandning som ramaterial for finkemikalietillverkning, for aft anvandas som bransle, som ingangsmaterial till delvis eller fullstandig dekarboxylering i en katalytisk badd 16 for aft framstalla syrefattiga fornyelsebara dieselbranslekomponenter, eller for export for vidare behandling till fornyelsebara branslekomponenter inom dieselomradet i ett petroleumraffinaderi. Det kan namnas aft beteckningen "fornyelsebara branslekomponenter inom dieselomrader hari inses vara kolvaten som kokar i omradet 170-400°C. Icke desto mindre är den primara funktionen for denna packning aft separera huvuddelen RTD/TOFA som toppflOdet och framstalla RA-rikt boftenflede. The flow of the structured bath is closely related to the desired degree of fractionation, ie the number of theoretical steps required to achieve a certain degree of fractionation. As can be seen from the above, the fractionation tower comprises one or more structured baths. Thus, the height of the primary structured gasket / bath used for the invention is tailor-made to achieve a high yield of RTD / TOFA. RTDTTOFA materials recovered in the upper part of the bath may comprise as much as 20% by weight of resin acids, arida up to 30% by weight, but the preferred content of resin acid of RTDTTOFA is between 1-10% by weight, more preferably the range 1-5 weight% of RTD / TOFA associations. RTD / TOFA can be further refined by distillation, filtration, cooling, etc. before use as a raw material for the production of fine chemicals, for use as a fuel, as an input material for partial or complete decarboxylation in a catalytic bath 16 for the production of oxygen-poor renewable diesel fuel components, or for export treatment to renewable industry components in the diesel field in a petroleum refinery. It can be mentioned by the term "renewable industry components in diesel areas have been understood to be the hydrocarbons boiling in the range 170-400 ° C. Nevertheless, the primary function of this gasket is to separate the main part RTD / TOFA as the top flow and produce RA-rich boften flede.

Enligt en foredragen ufforingsform av fOreliggande uppfinning uppnas separation av RTD/TOFA och diterpensyror (hartssyror) fran ett gasflOde som lamnar en TFE i ett vakuumfraktioneringstorn med packade baddar forbunden med TFE. According to a preferred embodiment of the present invention, separation of RTD / TOFA and diterpene acids (resin acids) from a gas flow leaving a TFE in a vacuum fractionation tower with packed baths connected to TFE is achieved.

Inom TFE-enheten, vilken enhet är ansluten till eft fraktioneringstorn i alla uffOringsformer enligt fOreliggande uppfinning torkas inmatat material i form av en tunn film. Uppehallstiden i en TFE är darfOr mycket kort och svarar for bevarande av de onskvarda RTD/TOFA- och RA-komponenterna och darmed hOgre RTD/TOFA- och RA-utbyten. Within the TFE unit, which unit is connected to the fractionation tower in all embodiments according to the present invention, the input material is dried in the form of a thin film. The residence time in a TFE is therefore very short and is responsible for the preservation of the desired RTD / TOFA and RA components and thus higher RTD / TOFA and RA yields.

Ett typiskt tilivagagangssatt for aft ytterligare definiera RTD/TOFA- fraktionssnitt (fractionation cut) är aft installera en aterloppsanordning pa kolonntoppen verkar i temperaturomradet 150-220°C. FOr aterloppssattet aterfOrs vanligtvis en stor del av produkten tillbaka in i kolonnen i en position nara kolonnens ovre ande. Generellt resulterar eft hOgre aterloppsfarhallande ett skarpare destillationssnitt (distillation cut). Med fordol monteras en annan strukturell packning strax under det inkommande aterflOciet. Packningen kan da salunda (i) jamnt omfOrdela det relativt kalla aterflodet och (ii) sakerstalla tillgangligheten av stor ytarea, vilket i sin tur maximerar aterflOdeseffekten. A typical approach for further defining RTD / TOFA fractionation cut is to install a return device on the column top operating in the temperature range of 150-220 ° C. For the recirculation, a large portion of the product is usually returned to the column in a position near the upper end of the column. In general, after higher runoff, a sharper distillation cut results. With fordol, another structural gasket is mounted just below the incoming reflux. The gasket can then (i) evenly redistribute the relatively cold backflow and (ii) ensure the availability of large surface area, which in turn maximizes the backflow effect.

Darfar utrustas enligt en specifik utfOringsform av foreliggande uppfinning fraktioneringstornet med en aterloppskonfiguration tiara kolonnens ovre ande. Enligt en annan specifik utforingsform av fOreliggande uppfinning Ors den Ovre delen av det flode som innefattar komponenter med kokpunkter av 370-420°C tydligare genom val av lampligt aterflOdestrhallande. Dessutom astadkommes enligt ytterligare en annan specifik utforingsform av fOreliggande uppfinning homogeniteten hos aterflodet in tillbaka i kolonnen genom yfterligare strukturerad packning i kolonnen. Accordingly, according to a specific embodiment of the present invention, the fractionation tower is equipped with a reflux configuration at the upper end of the column. According to another specific embodiment of the present invention, the upper part of the river comprising components with boiling points of 370-420 ° C is made clearer by selecting suitable reflux treatment. In addition, according to yet another specific embodiment of the present invention, the homogeneity of the backflow into the column is achieved by further structured packing in the column.

For aft uppna effektiv separation bOr dock ett homogent fluidflOde genom hela kolonnen ocksa sakerstallas. Nar homogent fluidfltide realiseras fOreligger de komponenter som ar i flytande form vid de nuvarande betingelserna foretradesvis som fina droppar pa packningsytan, medan komponenter 17 som kokar ror sig som angor. Homogent flode i kolonnen astadkommes genom lampliga distributorer och/eller strukturerad packning. In order to achieve efficient separation, however, a homogeneous fluid flow throughout the column should also be ensured. When homogeneous fluid flow is realized, the components which are in liquid form under the present conditions are preferably present as fine droplets on the packing surface, while components 17 which boil move as angles. Homogeneous flow in the column is achieved by suitable distributors and / or structured packing.

Typiskt tillfors varme och motsvarande angor till fraktioneringstornet med packad badd via en aterkokaranordning installerad vid botten av tornet. Typically, heat and corresponding steam are supplied to the fractionation tower with a packed bath via an ather boiler device installed at the bottom of the tower.

Da det inses av ovanstaende aft en malsattning inom optimering av fraktioneringstornet ar att minimera otinskade reaktioner som kan framkallas av omfattande uppvarmning. Saledes tillhandahalls den nodvandiga varmen och angorna fOretradesvis endast av TEE direkt ansluten till fraktioneringstornet. Vatskevolymen i tornet halls minimal. Till exempel kan en varmevaxlare som stOdjer TFE ocksa anordnas i systemet. As can be seen from the above, one goal in optimizing the fractionation tower is to minimize unintentional reactions that can be induced by extensive heating. Thus, the necessary heat and vapors are preferably provided only by TEE directly connected to the fractionation tower. The volume of water in the tower is kept to a minimum. For example, a heat exchanger that supports TFE can also be arranged in the system.

De huvudsakliga flodena erhallna efter fraktionering i huvudtornet som anvander fraktioneringstorn med packad !Add är RTD- och RA-rikt flode som ytterligare raffineras till RA-produkter med hog renhet enligt forfarandet som beskrivs av foreliggande uppfinning. The main rivers obtained after fractionation in the main tower using packed addition fractions towers are RTD and RA rich rivers which are further refined into high purity RA products according to the process described by the present invention.

Den vidare behandlingen av RA utfors I ett andra fraktioneringstorn (RA-poleringstorn) enligt foreliggande uppfinning. I det andra fraktioneringstornet erhalls ett RTENTOFA-flOde som är rikt pa fettsyra-komponenter med kokpunkter i eft interval) av 170-420°C och eft flode av RA med hog kvalitet och eventuellt ett TOP-flOde innefaftande av fargkomponenter och andra oonskade komponenter med hog kokpunkt. Utformningen av det andra fraktioneringstornet är optimerat enligt fOljande mai: (i) maximalt utbyte av RA-fraktion (ii) RA-fraktion med lagsta halt FFA och (iii) RA-fraktion av hog (ljus) farggrad. The further treatment of RA is carried out in a second fractionation tower (RA polishing tower) according to the present invention. In the second fractionation tower, an RTENTOFA flow is obtained which is rich in fatty acid components with boiling points in the range of 170-420 ° C and after the flow of high quality RA and possibly a TOP flow comprising color components and other undesirable components with high boiling point. The design of the second fractionation tower is optimized according to the following may: (i) maximum yield of RA fraction (ii) RA fraction with lowest content FFA and (iii) RA fraction of high (light) color.

Enligt uppfinningen är RA-poleringstornet eft fraktioneringstorn med packade baddar, innefattande en eller flera strukturerade baddar. Tornet verkar pa separat vakuumledning, vilken ger ett tryck av 0,1-1,0 mbar. De laga vakuumnivaerna underlattas av franvaron av RTD/TOFA-bulkfraktionen. Dessutom mOjliggor de laga vakuumnivaerna utnyttjande av i huvudsak samma driftstemperaturer (150-280°C) som ska anvandas for RA- fraktionering och darmed avsevart minskar risken fOr nedbrytningsreaktioner typiska for RA nar det utsatts for hoga temperaturer. According to the invention, the RA polishing tower is after a fractionation tower with packed baths, comprising one or more structured baths. The tower operates on a separate vacuum line, which gives a pressure of 0.1-1.0 mbar. The low vacuum levels are facilitated by the absence of the RTD / TOFA bulk fraction. In addition, the low vacuum levels allow the utilization of essentially the same operating temperatures (150-280 ° C) that are to be used for RA fractionation and thus significantly reduce the risk of degradation reactions typical of RA when exposed to high temperatures.

RA-fraktionering i RA-poleringstornet uppnas inom den primara packningen (mellanliggande i forhallande till andra packningsbaddar installerade tornet) hos fraktioneringstornet installerad i den mellersta delen av tornet. RA fractionation in the RA polishing tower is achieved within the primary packing (intermediate in relation to other packing baths installed tower) of the fractionation tower installed in the middle part of the tower.

Packningsufformningen mojliggOr en effektiv separation av aterstaende FFA fran RA-fraktion. Separationen kan ocksa paverkas genom val av lampligt aterflodesforhallande genom aterflodesanordningen installerad vid tornets 18 toppdel tillsammans med den strukturerade packningen som sakerstaller homogeniteten hos aterflodet. The packing deformation enables an efficient separation of the remaining FFA from the RA fraction. The separation can also be influenced by the choice of suitable backflow ratio through the backflow device installed at the top part of the tower 18 together with the structured gasket which ensures the homogeneity of the backflow.

Det utvunna flOdet innefaftande RTD/TOFA-komponenter utmatas fran en"dragbricka" (draw tray) installerad under den Ovre packningen, medan RA- flOdet utmatas fran en" dragbricka" (draw tray) installerad under den mellanliggande packningen. The recovered stream comprising RTD / TOFA components is discharged from a draw tray installed below the upper gasket, while the RA stream is discharged from a draw tray installed below the intermediate gasket.

Nodvandig varme och angor levereras genom flodet av RA-rikt material utmatat Wan huvudtornet och en eller flera TFE-enheter som foregar RApoleringstornet. Angorna fran en TFE utmatas in i poleringstornet under en lagre packad badd som är optimerad fOr aft separera alla tunga och/eller fargade komponenter som i sin tur utmatas som TOP-flocle till TFE frail botten av tornet. Denna TFE-enhet kan exempelvis kompletteras med en fallfilmsindunstare (falling film evaporator - FFE). Necessary heat and steam are supplied through the flood of RA-rich material discharged to the Wan main tower and one or more TFE units that precede the RA polishing tower. The vapors from a TFE are discharged into the polishing tower under a layer packed bath which is optimized to separate all heavy and / or colored components which in turn are discharged as TOP-flocle to the TFE frail bottom of the tower. This TFE unit can, for example, be supplemented with a falling film evaporator (FFE).

Salunda beskriver fOreliggande uppfinning eft forfarande varvid eft renat CTO-flode frill fran flyktiga amnen separeras i tre separate flOden eller faser, varvid ett flade eller en fas, RTD/TOFA, innefattar komponenter med kokpunkter av ca 170400°C, ett flOcle eller fas, talloljebeck (TOP), innefattar komponenter med kokpunkter Over 440°C och ett tredje flode, innefaftande diterpen- eller hartssyror som kokar vid ungefar 390 till 440°C, allt vid atmosfarstryck. Salunda describes the present invention according to a method in which purified CTO flux from volatile substances is separated into three separate streams or phases, a surface or phase, RTD / TOFA, comprising components with boiling points of about 170400 ° C, a flOcle or phase, Tall oil pitch (TOP), includes components with boiling points above 440 ° C and a third flood, including diterpene or resin acids boiling at approximately 390 to 440 ° C, all at atmospheric pressure.

En fjarde flode av deodoriserad och atminstone delvis avsvavlad terpentin (inklusive alfa-pinen) kan eventuellt satias till ett RTD-flocle efter utvinning av RTD fran det forsta fraktioneringstornet, varvid namnda terpentin kokar i intervallet 120-200°C vid atmosfarstryck. Terpentin och andra lag- kokande material tillsatts RTD-produkten fOr aft minska densiteten av RTD och Oka andelen komponenter som kokar under ca 200°C i RTD. Terpentin och andra lagkokande organiska komponenter kan saledes tillsattas fOr att Oka delen av C8-C12-kolmolekyler i RTD med sa mycket som 15 vikt%. Faretradesvis innefattar RTD ca 2-15 vikt% av C8-C12- terpentinkomponenter, mera foredraget 2-8 vikt% av sadana komponenter. A fourth stream of deodorized and at least partially desulfurized turpentine (including alpha-pinene) may optionally be satiated to an RTD floc after recovery of RTD from the first fractionation tower, said turpentine boiling in the range of 120-200 ° C at atmospheric pressure. Turpentine and other low-boiling materials have been added to the RTD product to reduce the density of RTD and increase the proportion of components that boil below about 200 ° C in RTD. Thus, turpentine and other low boiling organic components may be added to increase the proportion of C8-C12 carbon molecules in RTD by as much as 15% by weight. Preferably, RTD comprises about 2-15% by weight of C8-C12 turpentine components, more preferably 2-8% by weight of such components.

Enligt en specifik utfOringsform av fOreliggande uppfinning är det totala utbytet av RTD/TOFA baserat pa inflode av raffinerad CTO Over 50 vikt%, till exempel Over 55 vikt%, och det totala utbytet av RA ar Over 15 vikt%. Enligt en specifik ufforingsform är det totala utbytet av RTD/TOFA baserad pa CTO- inflode I intervallet 55 - 70 vikt%, t ex ca 60 vikt%, och det totala utbytet av RA ãr i intervallet 10 - 25 vikt%, t ex cirka 15 vikt%. Den fOrsta erhallna RTD/TOFA-fasen frail fraktioneringstornet kan utgora omkring 60 vikt% av 19 raffinerat CTO-inflride, och den andra RTD-fasen fran RA-poleringstornet omkring 3 vikt% av raffinerat CTO-inflode till det frirsta fraktioneringstornet. Det forsta fraktioneringstornet kan kontrolleras och justeras for att uppna den onskade RA-halten av RTD/TOFA normalt inom omradet av 2 - 30%. Det totala utbytet av RTD kan, sasom beskrivs had, Okas ytterligare genom tillsats av terpentiner. According to a specific embodiment of the present invention, the total yield of RTD / TOFA is based on the influence of refined CTO Over 50% by weight, for example Over 55% by weight, and the total yield of RA is Over 15% by weight. According to a specific embodiment, the total yield of RTD / TOFA is based on CTO influence in the range of 55 - 70% by weight, eg about 60% by weight, and the total yield of RA is in the range of 10 - 25% by weight, e.g. 15% by weight. The first RTD / TOFA phase obtained from the fractionation tower may comprise about 60% by weight of 19 refined CTO influences, and the second RTD phase from the RA polishing tower about 3% by weight of refined CTO influences to the first fractionation tower. The first fractionation tower can be checked and adjusted to achieve the desired RA content of RTD / TOFA normally within the range of 2 - 30%. The total yield of RTD can, as described, be further reduced by the addition of turpentines.

I alla ufforingsformer av RTD/TOFA- och RA-utvinning fran CTO beskrivna hari produceras en slutlig hogkokande restprodukt TOP som representerar mellan 10 och 30 vikt%, eller kanske upp till 35 vikt%, av CTO inmatad for CTO-fraktionering. Vidare an fOrfarandet enligt foreliggande uppfinning kannetecknat av lag specifik energifOrbrukning i jamforelse med traditionella och tidigare kanda CTO-fraktioneringsfrirfaranden. Den totala energifOrbrukningen (varm olja och/eller anga) fOr fraktionering av CTO i RTD/TOFA och RA är lagre an ca 600 kWh/ton av raffinerat CTO-inflode, feretradesvis lagre an ca 500 kWh/ton raffinerat CTO-inflocle. Nuvarande CTO-fraktioneringsfrirfaranden anvander val Over 1000 kWh/ton specifik energi for CTO-fraktionering. In all embodiments of RTD / TOFA and RA recovery from CTO described herein, a final high boiling residual product TOP is produced which represents between 10 and 30% by weight, or perhaps up to 35% by weight, of CTO fed for CTO fractionation. Furthermore, the process of the present invention may be characterized by law-specific energy consumption in comparison with traditional and prior art CTO fractionation procedures. The total energy consumption (hot oil and / or steam) for fractionation of CTO in RTD / TOFA and RA is lower than about 600 kWh / ton of refined CTO influence, four times lower than about 500 kWh / ton of refined CTO influence. Current CTO fractionation procedures use choices Over 1000 kWh / ton specific energy for CTO fractionation.

Enligt en urfriringsform av den andra aspekten av fOreliggande uppfinning tillhandahalls ett forfarande for kombinerad produktion av RID och RA frail CTO, dar raffinerad CTO har erhallits fran CTO som har bearbetats i en fOrbehandlingssteg innefattande CTO-tvattning och separation av faroreningar, fran vilket forbehandlingssteg eft frirsta raffinerat CTO-flOde erhalls, varvid namnda frirsta raffinerade CTO-flride sedan bearbetas vidare genom aft flashning, angstrippning och/eller behandling i en tunnfilmsindunstare for aft avlagsna flyktiga komponenter fran CTO och bilda eft andra raffinerat CTO-flride vasentligen frift fran flyktiga amnen, vilket flade ytterligare bearbetas i en tunnfilmsindunstare, for aft separera och avlagsna TOP fran ett tredje flode rikt pa feftsyror och hartssyror, vilket flride satsas i det frirsta fraktioneringstornet for utvinning av RTD/TOFA och RA med hrigt utbyte. According to one embodiment of the second aspect of the present invention, there is provided a process for the combined production of RID and RA frail CTO, wherein refined CTO has been obtained from CTO which has been processed in a pretreatment step comprising CTO washing and separation of hazardous impurities, from which pretreatment step according to the first refined CTO flow is obtained, said first refined CTO fluid then being further processed by flashing, stripping and / or treating in a thin film evaporator to remove volatile components from the CTO and then forming other refined CTO fluid substantially free of the volatile matter. surface is further processed in a thin film evaporator, to separate and remove TOP from a third stream rich in fatty acids and resin acids, which is then invested in the first fractionation tower for the extraction of RTD / TOFA and RA in rapid yield.

RTD-fraktion kan kombineras med lagre kokande organ iskt material (kokpunkt 120-200°C vid atmosfarstryck) innefattande terpentin avlagsnad i en talloljefraktioneringsanlaggning eller importerat terpentin frail en massafabrik. Della organiska material med lag densitet (densitet 0,7 - 0,87 kg/I) an fOretradesvis avsvavlad och deodoriserad terpentin och/eller talloljefraktions- delar (C8-C16-kolforeningar) som utvunnits i en rata* fraktioneringsanlaggning eller importerad ra terpentin. RTD fraction can be combined with lower boiling organic material (boiling point 120-200 ° C at atmospheric pressure) comprising turpentine removed from a tall oil fractionation plant or imported turpentine from a pulp mill. Partial organic matter with a low density (density 0,7 - 0,87 kg / l) of preferably desulfurized and deodorized turpentine and / or tall oil fractions (C8-C16 carbon compounds) extracted in a rata * fractionation plant or imported turpentine.

RTD som producerats enligt fOreliggande uppfinning kan anvandas som ett syresatt raffinerat dieselbransle som sadant, men RTD kan med fOrdel uppgraderas till dieselbranslen av premiumtyp genom dekarboxylering och/eller valkanda petrokemiska deoxiderings/hydreringsprocesser. RTD utvunnen fran en fraktioneringskolonn (med eller utan tillsats av terpentin) kan med fordel satsas, direkt eller indirekt, till ett ytterligare bearbetningssteg anslutning till talloljefraktioneringsanlaggningen eller pa en avlagsen plats, dar atminstone en del av syreinnehallet I RTD minskas via dekarboxyleringsoch/eller dekarbonyleringsreaktionsvagar, i narvaro av en katalysator. RTD produced according to the present invention can be used as an oxygenated refined diesel fuel as such, but RTD can be advantageously upgraded to premium type diesel fuels by decarboxylation and / or optional petrochemical deoxidation / hydrogenation processes. RTD recovered from a fractionation column (with or without addition of turpentine) can be advantageously charged, directly or indirectly, to an additional processing step connected to the tall oil fractionation plant or at a remote location, where at least a portion of the oxygen content in RTD is reduced via decarboxylation and / or decarbonylation reaction. in the presence of a catalyst.

Dekarboxylerings- och/eller dekarbonyleringsreaktioner utfors vid en temperatur i intervallet av 150 - 350°C i fastbaddrektorer med en eller flera katalytiska baddar. Dekarboxylerings- och dekarbonyleringsreaktionerna framjas av lampliga katalysatorer. Typiska dekarboxylering/dekarbonyleringskatalysatorer innefaftar aktivt kol, adel- och overgangsmetaller som ligger pa kol, aktiverad (sur) aluminiumoxid, zirkonium, etc, Fuller-jordarter, karbonatbaserade katalysatorer och Overgangsmetallkatalysatorer. Bland overgangsmetallkatalysatorer kan vanliga svaveltoleranta katalysatorer sasom NiM0/A1203 anvandas. Decarboxylation and / or decarbonylation reactions are carried out at a temperature in the range of 150 - 350 ° C in solid bath directorates with one or more catalytic baths. The decarboxylation and decarbonylation reactions are promoted by suitable catalysts. Typical decarboxylation / decarbonylation catalysts include activated carbon, carbon noble and transition metals, activated (acidic) alumina, zirconia, etc., fuller soils, carbonate based catalysts and transition metal catalysts. Among transition metal catalysts, common sulfur tolerant catalysts such as NiMO / Al 2 O 3 can be used.

Dekarboxyleringsreaktioner är endoterma och \fate kan eventuellt 20 injiceras under dekarboxylering fOr aft ge varme Iran exoterma hydreringsreaktioner. Decarboxylation reactions are endothermic and fate may be injected during decarboxylation to give off hot Iran exothermic hydrogenation reactions.

Salunda beskriver den andra aspekten av foreliggande uppfinning ett forfarande fOr utvinning av hartssyror och en ratalldiesel RTD eller TOFA fran râ tallolja. Ratalldiesel RTD behandlas vidare under katalytiska fOrhallanden for avlagsning av syre och bildar darigenom kolvatehaltiga fOrnyelsebara dieselforeningar. Thus, the second aspect of the present invention describes a process for recovering resin acids and a ratal diesel RTD or TOFA from crude tall oil. Ratal diesel RTD is further treated under catalytic conditions to deposit oxygen, thereby forming carbonaceous renewable diesel compounds.

Sammanfattning av en tredje aspekt av uppfinningen och specifika utforingsformer darav Foreliggande uppfinning hanfor sig ocksa till en optimerad RTD- komposition samt ett forfarande fOr framstallning av en sadan komposition. Den optimerade RTD-kompositionen enligt foreliggande uppfinning innefattar 1-30 vikt% hartssyra (RA) och 70 till 95 vikt% fettsyra (FA) och vidare innefaftar fran 1 till 10 vikt% ra sulfatterpentin (CST) och 0-1 vikt% antrakinon. Sam namnts ovan, kan RTD-kompositionen vidare innefatta t ex 2-8 vole/0 neutrala komponenter. Summary of a Third Aspect of the Invention and Specific Embodiments Thereof The present invention also relates to an optimized RTD composition and a process for preparing such a composition. The optimized RTD composition of the present invention comprises 1-30% by weight of resin acid (RA) and 70 to 95% by weight of fatty acid (FA) and further comprises from 1 to 10% by weight of sulphate turpentine (CST) and 0-1% by weight of anthraquinone. As mentioned above, the RTD composition may further comprise, for example, 2-8 vol / neutral components.

De fOrdelar som uppnas med RTD-kompositionen enligt foreliggande uppfinning är bland annat aft producerad ra sulfatterpentin (CST) och 21 eventuellt innehallet av antrakinon anvands som vardefulla komponenter, det viii saga fOr aft Oka det totala utbytet av RTD i fOrfarandet. Dessutom minskar CST densiteten hos RTD-blandningen och Okar utbytet av RTD fran skogsbaserade ravaror. CST producerad genom CTO-bioraffineringen som beskrivits hari saval som importerad CST kan tillsattas i RTD-kompositionen som framstalls enligt fOreliggande uppfinning. The benefits obtained with the RTD composition of the present invention include co-produced crude sulphate turpentine (CST) and, optionally, the content of anthraquinone used as valuable components, that is to say, to increase the overall yield of RTD in the process. In addition, CST reduces the density of the RTD mixture and increases the yield of RTD from forest-based raw materials. CST produced by the CTO biorefining described in saval as imported CST can be added to the RTD composition prepared according to the present invention.

Enligt en utThringsform av fOreliggande uppfinning tillhandahalls eft thrfarande for framstallning av en optimerad RTD-komposition. Detta forfarande an inriktat pa framstallning av en raffinerad talldiesel(RTD)- komposition med sankt densitet, dar ra sulfafterpentin (CST) tillsatts den raffinerade talldiesel(RTD)-kompositionen. According to an embodiment of the present invention, there is still provided for the preparation of an optimized RTD composition. This process focuses on the preparation of a refined tall diesel (RTD) composition, in which crude sulfafterpentine (CST) is added to the refined tall diesel (RTD) composition.

CST som skall blandas in i RTD-kompositionen bor. renas. Denna rening är riktad till avlagsnande av Si, vilket Si harstammar fran anti- skumningsmedel som anvands av massa- och pappersbruk, och denna rening kan t ex astadkommas genom adsorption pa media sasom t ex bauxit, aktivt kol. CST to be mixed into the RTD composition is boron. renas. This purification is directed to the removal of Si, which Si is derived from antifoaming agents used by pulp and paper mills, and this purification can be achieved, for example, by adsorption on media such as bauxite, activated carbon.

Enligt en specifik utfOringsform har den CST som producerats under separation av flyktiga komponenter (som har kokpunkter inom intervallet 120- 250°C) fran CTO eller en raffinerad CTO. Sasom namnts ovan, kan CST ocksa importeras fran en kraftmassafabrik och tillsattas i en RTD- komposition enligt fOreliggande uppfinning. According to a specific embodiment, the CST produced during the separation of volatile components (which have boiling points in the range 120-250 ° C) from CTO or a refined CTO. As mentioned above, CST can also be imported from a kraft pulp mill and added to an RTD composition according to the present invention.

Enligt en specifik utThringsform av denna forfarandeaspekt av fOreliggande uppfinning har de flyktiga komponenterna kokpunkter under 200°C. Avlagsnandet av flyktiga komponenter kan exempelvis utfOras i eft processystem som innefattar angstripper och/eller en tunnfilmsindunstare. According to a specific embodiment of this process aspect of the present invention, the volatile components have boiling points below 200 ° C. The removal of volatile components can, for example, be carried out in a process system which comprises anxiety strips and / or a thin film evaporator.

Aven detta forfarande kan med fordel integreras i de andra aspekterna av denna uppfinning, dvs namnda forfarande kompletteras med ett fOrsta fOrbehandlingssteg som innefattar en CTO-tvatt och separation av Throreningar for produktion av en raffinerad CTO, fOljt av separation av flyktiga komponenter som har kokpunkter i omradet av 120 - 200°C 1 raffinerad CTO for framstallning av eft talloljeflOde utarmat pa flyktigt material. Talloljefladet utarmat pa flyktigt material behandlas darefter i en tunnfilmsindunstare (TFE) far avlagsnande av talloljebeck (TOP). This process can also be advantageously integrated into the other aspects of this invention, i.e. said process is supplemented with a first pretreatment step which comprises a CTO washing and separation of Throrenings for the production of a refined CTO, followed by separation of volatile components having boiling points in range of 120 - 200 ° C 1 refined CTO for the production of effluent oil flow depleted on volatile material. The tall oil surface depleted of volatile material is then treated in a thin film evaporator (TFE) to remove tall oil pitch (TOP).

Bearbetningen i TFE utfOrs under vakuum vid en temperatur av omkring 300°C (uppehallstiden vid denna temperatur ca 2 min.) Avlagsnandet av TOP fran det raffinerade tallogeflOdet I TFE ger TOP i omradet av 10 - 30 vikt% och flode av gasformiga fettsyror och hartssyror som motsvarar ca 70- 22 80 vikt% raffinerat talloljeflode inmatas i TFE. Det bar noteras aft med hansyn till den forsta och den tredje aspekten av foreliggande uppfinning kan uttrycket "TFE" naturligt hanvisa till en enda TFE men aven flera TFEs, ocksa flera TFE sasom behandlas i den andra aspekten av den foreliggande upp- finningen. The processing in TFE is carried out under vacuum at a temperature of about 300 ° C (residence time at this temperature about 2 minutes.) The removal of TOP from the refined tallow flow in TFE gives TOP in the range of 10 - 30% by weight and flow of gaseous fatty acids and resin acids. which corresponds to about 70-22 80% by weight of refined tall oil flood is fed into TFE. It should be noted that with reference to the first and third aspects of the present invention, the term "TFE" may naturally refer to a single TFE but also several TFEs, also several TFEs which are treated in the second aspect of the present invention.

Enligt ytterligare en specifik utforingsform av foreliggande uppfinning infors det ytterligare raffinerade talloljefladet vasentligen fritt fran TOP in i ett fraktioneringstom, dar det fraktioneras ett flode av raffinerad talldiesel (RID) som ar rik pa komponenter med kokpunkter i ett interval! av 170 - 420°C och ett flade av hartssyra med en kokpunkt inom intervallet 410 - 440°C erhalls. CST tillsatts med fardel till RTD efter RTD har utmatats tan fraktioneringstornet, far aft ytterligare forbattra utbytet av RTD och sanka av densiteten hos RTD. According to a further specific embodiment of the present invention, the further refined tall oil surface is introduced substantially free of TOP into a fractionation body, where a stream of refined tall diesel (RID) rich in components with boiling points in a range is fractionated! of 170 - 420 ° C and a surface of resin acid with a boiling point in the range 410 - 440 ° C is obtained. CST added with fart part to RTD after RTD has been discharged to the fractionation tower, may further improve the yield of RTD and decrease the density of RTD.

Enligt ytterligare en utforingsform är det totala utbytet av RTD over 5 vikt%, till exempel Mien Over 65 vikt%, och det totala utbytet av RA är Over 15 vikt% baserat pa CTO inmatat till fraktioneringsanlaggningen. Som eft exempel ãr den forsta RTD-fasen erhallen fran fraktioneringstornet ca 60 vikt%. According to a further embodiment, the total yield of RTD is over 5% by weight, for example Mien Over 65% by weight, and the total yield of RA is Over 15% by weight based on CTO fed to the fractionation plant. As an example, the first RTD phase obtained from the fractionation tower is about 60% by weight.

I det slutliga RA-poleringsfraktioneringstornet utvinns RTD i den ovre delen och RA av hog kvalitet utvinns i den nedre delen. RID som utvunnits i poleringstornet innefattar vasentligen feftsyror representerande ca 1-5 °/c., av det totala RTD-utbytet. RA av hog kvalitet med eft syratal av 160-180 mg KOH per gram prov utvinns fran den nedre sektionen av RA-poleringstornet exporteras fran anlaggningen. Beroende pa nnarknaden for RA och/eller RTD kan RA-halten av RTD-flodet som utvinns fran fraktioneringstornet regleras mellan 2-40 %, sasom i intervallet fran 2-30 %. Sasom irises konnbineras bade det fOrsta och andra RTD-fladet och exporteras fran anlaggningen med eller utan tillsats av CST producerad i anlaggningen eller importerad till anlaggningen. In the final RA polishing fractionation tower, RTD is extracted in the upper part and high quality RA is extracted in the lower part. RID recovered in the polishing tower essentially comprises fatty acids representing about 1-5 ° / c., Of the total RTD yield. High quality RA with an acid number of 160-180 mg KOH per gram of sample is extracted from the lower section of the RA polishing tower and exported from the plant. Depending on the market for RA and / or RTD, the RA content of the RTD river extracted from the fractionation tower can be regulated between 2-40%, as in the range from 2-30%. As irises are combined with both the first and second RTD surfaces and exported from the plant with or without the addition of CST produced in the plant or imported into the plant.

Enligt ytterligare en utforingsform av foreliggande uppfinning, hanvisade till ovan, raffineras frac:let som är rikt pa RA som utvunnits fran fraktioneringstornet ytterligare i eft RA poleringstorn, varvid RA raffineras till den onskade renheten (RA-halt 90 vikt% eller hagre, FFA mindre an 4 vikt%, mjukningspunkt hogre an 70°C och thrg mellan 6-7 pa Gardner-skalan). According to a further embodiment of the present invention, referred to above, the fraction rich in RA obtained from the fractionation tower is further refined in the RA polishing tower, whereby RA is refined to the desired purity (RA content 90% by weight or less, FFA less 4% by weight, softening point higher than 70 ° C and thrg between 6-7 on the Gardner scale).

Detalierad beskrivnind av ritnin arna Figur 1 visar olika steg under bearbetningen av CTO enligt den farsta aspekten av foreliggande uppfinning. 23 I det forsta steget som betecknas som "CTO-tvatt", behandlas den re talloljan i en serie av omrorings-, reaktions- och separationssteg, dar halten av fororeningar i det resulterande fladet (betecknat som "Raffinerad CTO") vasentligt minskat eller avsevert tagits ner till gransen for analysmetoder som anvands fi5r kvantifiering. Far aft uppne avlagsning av forereningar bringas CTO i kontakt med en relativt liten mangd vatten (upp till 5 vikt% pa CTO-bas) som innehaller atminstone en tillsatskompenent genom intensiv omraring vid forhajda temperaturer (strax under vattnets kokpunkt). Den salunda erhallna blandningen leds darefter in i en separationsenhet som är i stand att separera flodet till olja (raffinerad CTO) och vattenhaltig fas. Anvendningen av vatten styrs av den utmarkta laslighet som CTO-fororeningar har i vatten, t ex resterande mineralsyra och olika oorganiska salter och tvalar onn sa farekommer. Det bar understrykas aft det vatten som anvands bar uppfylla vissa kvalitetskrav (pH 6,5 till 7,2; hardhet < 5° dH, Ca + Mg Na < 1 mg/kg), dar ett typiskt exempel är angkondensat. Tillsatskomponenten är typiskt kelatmedel som har hog affinitet mot metallkatjoner och sarskilt overgangsmetallkatjoner. Sadana tillsatsmedel bildar mycket stabila och vattenlasliga komplex med dessa metallkatjoner. Tillsatsmedel med affinitet mot eft brett spektrum av metallkatjoner ar foredraget far aft hAlla processen enkel der typiska exennpel är, men är inte begrensade till, oxalsyra, citronsyra, etylendiamintetraattiksyra (EDTA), etc. Separationsenheten underlattar fasseparationen. SpecieIlt fardelaktiga enheter är de som anvander centrifugalkraft for fasseparation. Typiska sadana separationsenheter kombinerar, tillsammans med vetskefasseparationen, separation och utmatning av eventuella fast- arnnen (sasom fibrer, icke- oljehaltiga komponenter och lignin). Med tanke pa den begransade mangden vatten sem tillsatts ar separatorer av klargorartyp av speciellt intresse i foreliggande uppfinning. SAlunda tacker anvandning av en kembination av omroring, reaktion och separation hela mangfalden av CTO-faroreningar och sekerstaller deras betydande minskning eller praktiska borttagning. Detailed Description of the Drawings Figure 1 shows various steps during the processing of CTO according to the first aspect of the present invention. In the first step, referred to as "CTO washing", the crude oil is treated in a series of stirring, reaction and separation steps, where the level of impurities in the resulting surface (referred to as "Refined CTO") is substantially reduced or significantly reduced. taken down to the limit for analysis methods used for quantification. In order to obtain precipitation of compounds, the CTO is brought into contact with a relatively small amount of water (up to 5% by weight on a CTO base) which contains at least one additive component by intensive stirring at elevated temperatures (just below the boiling point of the water). The mixture thus obtained is then passed into a separation unit capable of separating the river into oil (refined CTO) and aqueous phase. The use of water is governed by the marked laxity that CTO contaminants have in water, such as residual mineral acid and various inorganic salts and salts that are dangerous. It should be emphasized that the water used should meet certain quality requirements (pH 6.5 to 7.2; hardness <5 ° dH, Ca + Mg Na <1 mg / kg), where a typical example is steam condensate. The additive component is typically a chelating agent having a high affinity for metal cations and especially transition metal cations. Such additives form very stable and water-soluble complexes with these metal cations. Additives with affinity for a wide range of metal cations are preferred to keep the whole process simple where typical examples are, but are not limited to, oxalic acid, citric acid, ethylenediaminetetraacetic acid (EDTA), etc. The separation unit facilitates the phase separation. Particularly hazardous units are those which use centrifugal force for phase separation. Typical such separation units combine, together with the liquid phase separation, separation and discharge of any solids (such as fibers, non-oily components and lignin). In view of the limited amount of water added, clarifier type separators are of particular interest in the present invention. Thus, the use of a combination of agitation, reaction and separation owes the entire diversity of CTO hazard contaminants and securities to their significant reduction or practical removal.

Den vattenhaltiga fasen utsatts med fardel for eft andra separationssteg dar den andra oljefasen separeras fran vattenfasen och andra fasta forereningar. Den shlunda utvunna andra oljefasen kan kombineras med det raffinerade CTO-fladet (majlighet som visas av den streckade pilen I figur 1). The aqueous phase is subjected to a partition after the second separation step where the second oil phase is separated from the aqueous phase and other solid compounds. The second oil phase thus obtained can be combined with the refined CTO surface (possibility shown by the dashed arrow in Figure 1).

Eft annat alternativ är aft bedoma kvaliteten pa den pa sa satt utvunna andra oljefasen och ern into tillfredsstallande 6terfars den tillbaka till CTO for en 24 andra passage genom forbehandlingssekvensen (mOjlighet som visas av den streckade pilen i figur 1). Another alternative is to assess the quality of the second oil phase thus recovered and then satisfactorily return it to the CTO for a second pass through the pretreatment sequence (possibility shown by the dashed arrow in Figure 1).

Figur 2 visar olika steg under bearbetningen av CTO enligt den andra aspekten av fOreliggande uppfinning. De hela linjema indikerar grunddesign 5 for huvudfloden, medan streckade linjer visar valfria floden. Figure 2 shows different steps during the processing of CTO according to the second aspect of the present invention. The solid lines indicate basic design 5 for the main river, while dashed lines show the optional river.

Enligt den andra aspekten av fOreliggande uppfinning inmatas CTO eller feretradesvis raffineraditvattad CTO in i ett processystem som tillhandahAller en enhet for separation av flyktiga komponenter som fbreligger i CTO. Med flyktiga komponenter menas komponenter med kokpunkter under ca 170°C vid atmosfarstryck. Typiska exempel är de komponenter som innefattar terpentinfraktion sá val som n5gra karboxylsyror t ex C12-C14. Andra flyktiga amnen innefattar vatten, svavelhaltiga och andra gaser, etc. Avlagsnandet av flyktiga amnen är ett nOcivandigt krav med hansyn till efterfOljande vakuumfraktioneringssteg. Avlagsnandet av flyktiga amnen utfOrs mest fordelaktigt i en TFE- enhet som verkar vid relativt lagt vakuum (ca. 50 mbar), vilket kombinerar effektiv indunstning av de latta komponenter som regleras av den korta diffusionsvagen och den korta uppehallstiden for namnda raffinerade CTO vid farhOjda temperaturer. Daremot kan rimlig avlagsning av flyktiga amnen ocks5 pAverkas genom motstromskontakt av raffinerad CTO med strippmedia i en kolonn med packad badd vid svagt vakuum och forhojda temperaturer. According to the second aspect of the present invention, CTO or, preferably, refined raditated CTO is fed into a process system which provides a unit for the separation of volatile components present in the CTO. Volatile components are components with boiling points below about 170 ° C at atmospheric pressure. Typical examples are the components which comprise turpentine fraction such as some carboxylic acids eg C12-C14. Other volatile substances include water, sulfur-containing and other gases, etc. The removal of volatile substances is a necessary requirement with respect to subsequent vacuum fractionation steps. The removal of volatile substances is most advantageously carried out in a TFE unit operating at a relatively low vacuum (approx. 50 mbar), which combines efficient evaporation of the light components controlled by the short diffusion wave and the short residence time of said refined CTO at elevated temperatures. . On the other hand, reasonable deposition of volatile substances can also be affected by countercurrent contact of refined CTO with stripping media in a column with packed bath at low vacuum and elevated temperatures.

Med hjalp av en eller flera TFE- enheter (avhartsning TFE) fraktioneras talloljeflOclet utarmat p5 flyktiga amnen till en flytande tung bottenfraktion, fattig pa TOFA men fortiarande rikt pa RA och en gasfasfraktion innefattande TOFA och hartssyror. Angfloclet styrs in i huvudfraktioneringstornet. Noggrant urval av driftsbetingelser majliggor aft kokpunktsintervallet kan skraddarsys hos den lattaste fraktionen (betecknad RTD-produkt), vilken huvudsakligen bestar av FFA och en viss mangd av hartssyror. Det Onskvarda kokpunktsomradet for denna fraktion ar fr5n 170 och upp till ca 400°C vid atmosfars- tryck. Den darmed erhallna RTD-fraktionen anvands vidare for beredning av hOgkvalitativa branslekompositioner i dieselomrAdet eller raffineras vidare till TOFA for anvandning vid finkemikalietillverkning. En hartssyrarik fraktion av n5gorlunda hog kvalitet kan erhallas som bottenprodukt fr5n huvudfraktioneringstornet. Kvaliteten pa hartssyrafraktionen kan forbattras ytterligare I ett separat fraktioneringstorn betecknat som "RA-polering", vilket verkar vid mycket djup vakuum, mojliggOr anvandning av relativt milda temperaturer och darmed i huvudsak bevara hartssyroma. RA-poleringstornet inmatas med ett flade rikt pa hartssyror som utmatas fran den nedre delen av huvudfraktioneringsanordningen och gasformig fraktion producerad i en TFE-enhet ansluten till RA-poleringstornet. TFE inmatas med hartssyrarikt utmatningsflOde flan TFE eller en eller flera TFE anslutna till huvudfraktioneringskolonnen. TOP utmatas fran anlaggningen fran den nedre sektionen av denna TFE-enhet. En liten del av komponenterna med hog kokpunkt utmatas fran RA-fraktioneringstornet som bottenfraktion och utmatas in i TFE ansluten till poleringskolonnen. Den lattare fraktionen utvunnen fran den ovre sektionen av RApoleringstornet innefattande FFA och viss mangd RA kombineras med RTD- fraktionen utvunnen fran huvudfraktioneringstornet. Eventuellt ar en del av RA-flOclet utvunnet fran RA-poleringstornet utmatas till RTD-lagring eller atercirkuleras tillbaka till TFE-enheten som fore* RA-poleringstornet. Figur 3 visar olika steg under bearbetningen av CTO enligt den tredje aspekten av foreliggande uppfinning. !nom den tredje aspekten av foreliggande uppfinning behandlas CTO pa liknande satt som beskrivits for den andra aspekten av uppfinningen. De ytterligare stegen har bertir (i) bearbetning av RTD-komposition med tillsats av en terpentinfraktion utvunnen fran CTO under avlagsningssteget fOr flyktiga amnen och/eller (ii) importerad CST-frakfion. Bade terpentin (utvunnen frail CTO) och importerad CST (streckade pilar Figur 3) tillsatts den kombinerade RTD-fraktionen som darmed utgOr en fOrbattrad RTDkomposition. With the help of one or more TFE units (TFE resin), the tall oil liquid is depleted depleted on volatile substances into a liquid heavy bottom fraction, poor in TOFA but fortifying rich in RA and a gas phase fraction comprising TOFA and resin acids. Angfloclet is controlled into the main fractionation tower. Careful selection of operating conditions may depend on the boiling point range can be tailored to the lightest fraction (designated RTD product), which consists mainly of FFA and a certain amount of resin acids. The desired boiling point range for this fraction is from 170 and up to about 400 ° C at atmospheric pressure. The RTD fraction thus obtained is further used for the preparation of high-quality industry compositions in the diesel area or is further refined to TOFA for use in fine chemical production. A resin-acid-rich fraction of relatively high quality can be obtained as a bottom product from the main fractionation tower. The quality of the resin acid fraction can be further improved in a separate fractionation tower referred to as "RA polishing", which operates at a very deep vacuum, enables the use of relatively mild temperatures and thus essentially preserves the resin acids. The RA polishing tower is fed with a surface rich in resin acids discharged from the lower part of the main fractionation device and gaseous fraction produced in a TFE unit connected to the RA polishing tower. TFE is fed with resin-rich feed stream flan TFE or one or more TFEs connected to the main fractionation column. TOP is discharged from the system from the lower section of this TFE unit. A small portion of the high boiling point components is discharged from the RA fractionation tower as a bottom fraction and discharged into the TFE connected to the polishing column. The lighter fraction recovered from the upper section of the RA polishing tower comprising FFA and some amount of RA is combined with the RTD fraction recovered from the main fractionation tower. If any, part of the RA flock extracted from the RA polishing tower is discharged to RTD storage or recycled back to the TFE unit as the pre * RA polishing tower. Figure 3 shows different steps during the processing of CTO according to the third aspect of the present invention. In the third aspect of the present invention, the CTO is treated in a manner similar to that described for the second aspect of the invention. The additional steps have bertir (i) processing of RTD composition with the addition of a turpentine fraction recovered from CTO during the volatilization step removal step and / or (ii) imported CST fraction. Both turpentine (recovered frail CTO) and imported CST (dashed arrows Figure 3) were added to the combined RTD fraction, thus constituting an improved RTD composition.

Claims (37)

26 Patentkrav26 Patent claims 1. FOrfarande fOr trbehandling av en ra tallolja (CTO) fer avlagsnande av troreningar, varvid forfarandet innefattar ett fOrsta fOrbehandlingssteg som innefattar en CTO-tvatt och en separation av en fOrsta oljefas innefattande raffinerade CTO och en vattenhaltig fas som innehar troreningar, och eft andra steg som innefattar en separation av en andra oljefas fran den vattenhaltiga fasen.A process for treating a crude tall oil (CTO) for removing faith impurities, the method comprising a first pretreatment step comprising a CTO wash and a separation of a first oil phase comprising refined CTO and an aqueous phase containing faith impurities, and then others steps comprising separating a second oil phase from the aqueous phase. 2. FOrfarandet for aft enligt krav 1, varvid namnda CTO bringas i kontakt med vatten i en mangd av mindre an 5 vikt% for CTO-tvatten,The method of claim 1 according to claim 1, wherein said CTO is contacted with water in an amount of less than 5% by weight of the CTO water, 3. FOrfarande enligt krav 1 eller 2, varvid atminstone ett tillsatsmedel tillsatts i det fOrsta forbehandlingssteget fOr aft binda metalljoner I CTO for aft 15 framstalla vattenlOsliga metallkomplex.A method according to claim 1 or 2, wherein at least one additive is added in the first pretreatment step to bind metal ions in the CTO to produce water-soluble metal complexes. 4. Ferfarande enligt nagot av feregaende krav, varvid atminstone eft kelatmedel tillsatts i det fOrsta forbehandlingssteget.A process according to any one of the preceding claims, wherein at least a chelating agent is added in the first pretreatment step. 5. FOrfarande enligt krav 4, varvid det kelatmedlet är oxalsyra.The method of claim 4, wherein the chelating agent is oxalic acid. 6. FOrfarande enligt nagot av krav 1-5, varvid den utvunna andra oljefasen inmatas i den fOrsta oljefasen innefattande raffinerad CTO.A method according to any one of claims 1-5, wherein the recovered second oil phase is fed into the first oil phase comprising refined CTO. 7. FOrfarande enligt nAgot av krav 1-5, varvid den utvunna andra oljefasen inmatas i namnda CTO.A method according to any one of claims 1-5, wherein the recovered second oil phase is fed into said CTO. 8. FOrfarande enligt nagot av krav 1 till 6, varvid separationen av det fOrsta trbehandlingssteget utfors i en separatorenhet dar separationen drivs av 30 centrifugalkraft.A method according to any one of claims 1 to 6, wherein the separation of the first wood treatment step is performed in a separator unit where the separation is driven by centrifugal force. 9. FOrfarande enligt nagot av krav 1-8, varvid separationen av det andra steget utfors genom dekantering.A method according to any one of claims 1-8, wherein the separation of the second step is performed by decantation. 10. FOrfarande enligt nagot av krav 1-9, varvid fiber, salter, resterande oorganisk syra, Overgangsmetaller ochieller lignin utgor fororeningama, 27A process according to any one of claims 1-9, wherein fiber, salts, residual inorganic acid, transition metals and or lignin constitute the impurities, 11. , FOrfarande enligt nagot av krav 1-10, varvid namnda raffinerade CTO infOrs i ett processystem som tillhandahaller separation av flyktiga komponenter med kokpunkter under 170°C som foreligger I CTO for att tillhandahalla eft talloljeflode utarmat pa flyktiga Amnen.A method according to any one of claims 1-10, wherein said refined CTO is incorporated into a process system providing separation of volatile components with boiling points below 170 ° C present in the CTO to provide after tall oil flood depleted on volatile substances. 12. FOrfarande enligt krav 11, varvid talloljefludet utarmat pa flyktiga Amnen inmatas I ett vakuumdestillationssystem for erhallande av individuella vardefulla fraktioner av fett- och hartssyror.A process according to claim 11, wherein the tall oil liquid depleted on volatile substances is fed into a vacuum distillation system to obtain individual valuable fractions of fatty and resin acids. 13. FOrfarande enligt nagot av de tregaende kraven, varvid det andra steget innefattar en separation av en andra oljefas fran den vaftenhaltiga fasen utfOrs i eft efterfoljande steg i en separat enhet som inte är i direkt anslutning till en enhet I vilken det forsta fOrbehandlingssteget utThrs.A method according to any one of the preceding claims, wherein the second step comprises a separation of a second oil phase from the aqueous phase is carried out in subsequent steps in a separate unit which is not directly adjacent to a unit in which the first pretreatment step is carried out. 14. Forfarande enligt nagot av krav 1-13, varvid namnda raffinerade CTO behandlas vidare I ett forfarande innefattande fraktionering under vakuum av en raffinerad CTO I atminstone ett flode av raffinerad talldiesel (RTD) eller talloljefeftsyror (TOFA), varvid namnda RTD eller TOFA innefattar 2-30 vol% hartssyror och 20-90 vol% fettsyror, och atminstone eft flode av hartssyra (RA) innefattande mindre An 5 vol% fettsyror, varvid flodet av RTD eller TOFA deoxideras, vilket bildar kolvateThreningar i ett efterfOljande steg.A process according to any one of claims 1-13, wherein said refined CTO is further treated in a process comprising vacuum fractionation of a refined CTO into at least one stream of refined tall diesel (RTD) or tall oil fatty acids (TOFA), said RTD or TOFA comprising 2-30% by volume of resin acids and 20-90% by volume of fatty acids, and at least after flow of resin acid (RA) comprising less than 5% by volume of fatty acids, whereby the flow of RTD or TOFA is deoxidized, forming hydrocarbon pellets in a subsequent step. 15. FOrfarande enligt krav 14, varvid den specifika energiforbrukningen fOr framstallning av RTD och/eller TOFA och RA fran CTO är lagre An ca 600 25 kWh/ton raffinerat CTO-inflOcle.The method according to claim 14, wherein the specific energy consumption for producing RTD and / or TOFA and RA from CTO is lower than about 600 kWh / ton of refined CTO inflOcle. 16. FOrfarande enligt krav 14 eller 13, varvid RTD- eller TOFA-flodet innefattar mindre an 10 vol% hartssyror, foretradesvis mindre An 5 vol% hartssyror och varvid halten hartssyror hos RTD eller TOFA sanks ytterligare genom efterfOljande raffinering till en niva av hartssyror som är lagre an ca 3 %.A process according to claim 14 or 13, wherein the RTD or TOFA river comprises less than 10% by volume of resin acids, preferably less than 5% by volume of resin acids and wherein the content of resin acids of RTD or TOFA is further reduced by subsequent refining to a level of resin acids which is lower than about 3%. 17. FOrfarande enligt nagot av krav 14-16, varvid TOFA med lag halt hartssyra, lAgre An ea 5 vol%, exporteras, eventuellt efter ytterligare 35 raffinering, for anvandning vid tillverkning av finkemikalier sasom tvalar, rengOringsmedel, lirn och fernissa. 28Process according to any one of claims 14-16, wherein TOFA with a low content of resin acid, lower than 5% by volume, is exported, possibly after further refining, for use in the manufacture of fine chemicals such as whips, detergents, liner and varnish. 28 18. FOrfarande enligt nagot av krav 14-17, varvid deoxidering genomMrs i narvaro av vate.A process according to any one of claims 14-17, wherein deoxidation by Mrs in the presence of hydrogen. 19. FOrfarande enligt nagot av krav 14-18, varvid fraktioneringen av CTO 5 utfors under vakuum i minst tre enheter.A method according to any one of claims 14-18, wherein the fractionation of CTO 5 is performed under vacuum in at least three units. 20. FOrfarande enligt nagot av krav 14-19, varvid raffinerad CTO inmatas i eft fOrsta fraktioneringssteg for separation av ett talloljefettsyra(TOFA)- och hartssyra(RA)flode(n), namnda separation utfors eventuellt I en eller flera TFE anordnade parallellt eller i serie Mgt av eft andra fraktioneringssteg, varvid ett flode rikt pa RTD- eller TOFA-komponenter med en kokpunkt vid atmosfarstryck inom ett omrade av 170-420°C separeras fran ett RA-rikt flode och vidare foljt av ett tredje hartssyrareningssteg utfOrt under djupt vakuum.A method according to any one of claims 14-19, wherein refined CTO is fed in after the first fractionation step for separation of a tall oil fatty acid (TOFA) and resin acid (RA) river (s), said separation being optionally performed in one or more TFEs arranged in parallel or in series Mgt of after second fractionation step, wherein a flow rich in RTD or TOFA components with a boiling point at atmospheric pressure within a range of 170-420 ° C is separated from an RA-rich flow and further followed by a third resin acid purification step performed during deep vacuum. 21. FOrfarande enligt krav 20, varvid namnda RA-rika flode som utmatas frail det fOrsta separationssteget bearbetas ytterligare i en tunnfilmsindunstare (TFE) for separation av OverfOrda TOP-komponenter, varvid namnda RA bearbetas ytterligare under vakuum i en fraktioneringstorn som ar eft RApoleringstorn for aft framstalla RA av hog kvalitet.The method of claim 20, wherein said RA-rich stream discharged from the first separation step is further processed in a thin film evaporator (TFE) to separate Transferred TOP components, said RA being further processed under vacuum in a fractionation tower after RA. aft produce RA of high quality. 22. FOrfarande enligt nagot av krav 14-20, varvid ett RA-rikt flOde utmatas frail en nedre del av eft huvudfraktioneringstorn I det andra fraktioneringssteget och inmatas i en annan tunnfilmsindunstare (TEE) eller ett fraktioneringstorn som är ett RA-poleringstorn.A method according to any one of claims 14-20, wherein an RA-rich river is discharged from a lower part of the main fractionation tower in the second fractionation step and fed into another thin film evaporator (TEE) or a fractionation tower which is an RA polishing tower. 23. FOrfarande enligt krav 21 eller 22, varvid vidare bearbetning av RA i ett tredje separationssteg utfors i ett fraktioneringstorn som är eft RApoleringstorn, I vilket eft flode som är rikt pa fettsyrakomponenter med kokpunkter inom ett intervall av 170-420°C och ett flOde som är rikt pa RA erhalls.A method according to claim 21 or 22, wherein further processing of RA in a third separation step is carried out in a fractionation tower which is after RA polishing tower, in which after flow rich in fatty acid components with boiling points in a range of 170-420 ° C and a flow which is rich in RA erhalls. 24. FOrfarande enligt nagot av krav 14-23, varvid raffinerad CTO inmatas i eft forsta fraktioneringssteg utfOrt i en fOrsta tunnfilmsindunstare (TFE) och varvid eft TOFA-rikt gasformigt utgangsflode fran den fOrsta tunnfilms- indunstaren (TFE) avdrivs och sedan vidare bearbetas med hjalp av atminstone en av deoxidering, dekarboxylering och dekarbonylering Mr 29 avlagsnande av syreatomer fran det TOFA-rika gasflodet och darigenom framstalla en paraffinrik olja.A method according to any one of claims 14-23, wherein refined CTO is fed in after the first fractionation step performed in a first thin film evaporator (TFE) and wherein after TOFA-rich gaseous effluent from the first thin film evaporator (TFE) is evaporated off and then further processed. assisted by at least one of deoxidation, decarboxylation and decarbonylation Mr 29 removal of oxygen atoms from the TOFA-rich gas stream and thereby producing a paraffin-rich oil. 25. Forfarande enligt krav 24, varvid en paraffinrik olja inmatas i en 5 hydrobearbetningsenhet for framstallning av biobransle eller inmatas i en angkrackningsanlaggning fOr framstallning av eten eller propen.A process according to claim 24, wherein a paraffin-rich oil is fed into a hydroprocessing unit for the production of biofuel or fed into a steam cracking plant for the production of ethylene or propylene. 26. Forfarande enligt nagot av krav 14-25, varvid det totala utbytet av RTD baserat pa CTO-inflOdet dr Over 55 vikt% och det totala utbytet av RA är over 10 15 vikt%.The method of any one of claims 14 to 25, wherein the total yield of RTD based on the CTO influx is over 55% by weight and the total yield of RA is over 15% by weight. 27. Forfarande enligt nagot av foregaende krav, varvid, frAn namnda forbehandling av en Ca tallolja (CTO) for avlagsnande av fororeningar erhalls ett fOrsta raffinerat CTO-flode, varvid namnda fOrsta raffinerade CTO flode sedan behandlas ytterligare i en angstripper eller en tunnfilmsindunstare for aft avlagsna flyktiga komponenter och ge ett andra raffinerat CTO-flOde vdsentligen fritt fran flyktiga amnen, vilket ytterligare bearbetas i en tunnfilmsindunstare for aft separera och avlagsna eft talloljebeckflOcie och ge ett tredje raffinerat CTO-fliide som inmatas i eft fraktioneringstorn som verkar under vakuum (1-25 mbar, foretradesvis 1-10 mbar).A method according to any one of the preceding claims, wherein, from said pre-treatment of a Ca tall oil (CTO) to remove contaminants, a first refined CTO flood is obtained, wherein said first refined CTO river is then further treated in an anxiety stripper or a thin film evaporator for removed volatile components and give a second refined CTO flood substantially free of volatile substances, which is further processed in a thin film evaporator to separate and remove after tall oil pitch fluid and give a third refined CTO fluid which is fed into the fractionation tower operating under 25 mbar, preferably 1-10 mbar). 28. Forfarande enligt nagot av krav 14-27, varvid namnda raffinerade CTO bearbetas vidare I ett forfarande innefattande fraktionering under vakuum av raffinerad CTO till atminstone eft flode av raffinerad talldiesel (RTD) och varvid ra sulfafterpentin (CST) tillsatts den raffinerade talldiesel(RTD)- kompositionen, for framstallning av en raffinerad talldiesel(RTD)komposition med lag densitet.A process according to any one of claims 14-27, wherein said refined CTO is further processed in a process comprising vacuum fractionation of refined CTO to at least after reflux of refined tall diesel (RTD) and wherein crude sulfate turpentine (CST) is added to the refined tall diesel (RTD). ) - the composition, for the production of a refined low density diesel (RTD) composition. 29. Forfarande enligt krav 28, varvid namnda CST har framstallts i eft tidigare 30 bearbetningssteg under separation av flyktiga komponenter med kokpunkter inom intervallet 120-250°C i en ra tallolja (CTO) eller en raffinerad CTO.The method of claim 28, wherein said CST has been prepared in prior processing steps during separation of volatile components with boiling points in the range of 120-250 ° C in a crude tall oil (CTO) or a refined CTO. 30. Forfarande enligt krav 29, varvid de flyktiga komponenterna har kokpunkter under 200°C.The method of claim 29, wherein the volatile components have boiling points below 200 ° C. 31. Forfarande enligt patentkrav 29 eller 30, varvid avlagsnandet av flyktiga komponenter uffars i en angstripper och/eller en tunnfilmsindunstare.A method according to claim 29 or 30, wherein the deposition of volatile components is sacrificed in an anxiety stripper and / or a thin film evaporator. 32. FOrfarande enligt nagot av krav 28-31, varvid namnda raa sulfatterpentin (CST) som tillsatts renas innefattande atminstone Si-borttagning.A method according to any one of claims 28-31, wherein said crude sulphate turpentine (CST) added is purified comprising at least Si removal. 33. Forfarande enligt nagot av krav 28-32, varvid rening av namnda raa sulfatterpentin (CST) uffOrs genom adsorption.A process according to any one of claims 28-32, wherein purification of said crude sulphate turpentine (CST) is effected by adsorption. 34. Forfarande enligt nagot av krav 27-33, varvid namnda forfarande omfattar ocksa det forsta fOrbehandlingssteget innefaftande en CTO-tvatt och separation av fOroreningar for aft framstalla en raffinerad CTO, darefter separering av flyktiga komponenter med kokpunkter inom intervallet 120200°C i namnda raffinerade CTO for framstallning av ett talloljeflOcie utarmat pa flyktiga amnen, sedan ytterligare bearbetning av talloljefloclet utarmat pa flyktiga amnen i en tunnfilmsindunstare for aft framstalla ett ytterligare raffinerat talloljeflode och avlagsna talloljebecket (TOP) fran namnda raffinerade talloljeflOcle.A process according to any one of claims 27-33, wherein said process also comprises the first pretreatment step comprising a CTO wash and separation of contaminants to produce a refined CTO, then separating volatile components with boiling points in the range of 120200 ° C in said refined process. CTO for producing a tall oil floc depleted on volatile substances, then further processing the tall oil floc depleted on volatile substances in a thin film evaporator to produce an additional refined tall oil stream and remove the tall oil basin (TOP) from said refined tall oil stream. 35. FOrfarande enligt krav 34, varvid det ytterligare raffinerade talloljeflodet inmatas i eft fraktioneringstorn som verkar under vakuum, i vilket ett flode av raffinerad talldiesel (RTD) som ar rikt pa komponenter med kokpunkter i ett intervall av 170-410°C och ett annat fickle som är rikt pa hartssyror (RA) erhalls, och varvid CST tillsatts tili RTD efter RTD har utmatats fran fraktioneringstornet.The method of claim 34, wherein the further refined tall oil stream is fed into a vacuum fractionation tower operating in which a stream of refined tall diesel (RTD) rich in components having boiling points in a range of 170-410 ° C and another pocket rich in resin acids (RA) is obtained, and wherein CST added to RTD after RTD has been discharged from the fractionation tower. 36. FOrfarande enligt krav 35, varvid det totala utbytet av RTD är Over 55 % och det totala utbytet av RA är over ea 15 %.The method of claim 35, wherein the total yield of RTD is Over 55% and the total yield of RA is over ea 15%. 37. FOrfarande enligt krav 35 eller 36, varvid det flode som är rikt pa RA bearbetas vidare i ytterligare en tunnfilmsindunstare for aft framstalla ett ytterligare raffinerat RA-rikt flode och avlagsna TOP och darefter inmata det raffinerade RA-rika flodet in i ett fraktioneringstorn som är ett RApoleringstorn verkande under djupt vakuum (0,1-1,0 mbar) for aft separera eft flode av feftsyrarika material och ett flOde av RA med hog renhet med en fettsyrahalt av under ca 4 vol%. Vatten & TillsatsmedelThe method of claim 35 or 36, wherein the RA-rich stream is further processed in a further thin film evaporator to produce an additional refined RA-rich stream and deposited TOP and then feed the refined RA-rich stream into a fractionation tower which is an RA polishing tower operating under deep vacuum (0.1-1.0 mbar) to separate after flow of fatty acid-rich materials and a flow of RA of high purity with a fatty acid content of less than about 4% by volume. Water & Additives
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020091651A1 (en) * 2018-10-31 2020-05-07 Sunpine Ab Continuous fractionation of crude tall oil to refined tall diesel
SE2050894A1 (en) * 2020-07-15 2022-01-16 Sunpine Ab Tall diesel composition

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020091651A1 (en) * 2018-10-31 2020-05-07 Sunpine Ab Continuous fractionation of crude tall oil to refined tall diesel
US11447717B2 (en) 2018-10-31 2022-09-20 Sunpine Ab Continuous fractionation of crude tall oil to refined tall diesel
SE542596E (en) * 2018-10-31 2023-10-31 Sunpine Ab Continuous fractionation of crude tall oil to refined tall diesel
SE2050894A1 (en) * 2020-07-15 2022-01-16 Sunpine Ab Tall diesel composition
SE544325C2 (en) * 2020-07-15 2022-04-05 Sunpine Ab Tall diesel composition

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