RU90720U1 - BIMETALLIC ELECTRODE WIRE AND DEVICE FOR MANUFACTURE OF BIMETALLIC ELECTRODE WIRE - Google Patents

Abstract

1. A bimetallic electrode wire, characterized in that it contains a core made of a central aluminum core of predominantly circular cross section, around which a plurality of nickel conductors are arranged symmetrically, of equal diameter with an aluminum core and having a predominantly circular cross section, the aluminum core is in contact with all nickel veins, the latter are in contact in such a way that air cavities are formed between the aluminum core and the nickel veins, extending into a wire, the diameter of each core is in the range from 0.8 to 0.85 mm, the nickel wires are twisted together in a spiral and represent a cord with a pitch t of twisting along the length of the wire within t = 30 ÷ 50 mm with the specified diameter of the wires, the core of the wire is located in a continuous shell, which is made of aluminum and in the cross section has a predominantly round shape, while the aluminum content in the wire is in the range of 27.16 ÷ 28.0%, nickel in the range of 72.84 ÷ 72.0%. ! 2. The bimetallic electrode wire according to claim 1, characterized in that its sheath covers the core so that air cavities are formed between it and the cores, while the outer diameter of the wire sheath is in the range from 3.07 to 3.18 mm with the specified wire core diameter. ! 3. The bimetallic electrode wire according to claim 1, characterized in that the area f1 of each air cavity of the wire in its cross section is selected depending on the diameter of each core and on the pitch t of the strand, with f1 = (0.1 ÷ 0.2 ) F, where F is the area of each core in its cross section. ! 4. Device for the manufacture of bimetal elec

Description

These technical solutions relate to the manufacture of wire, the design feature of which is that it has a core and a sheath located around it around the perimeter, made of a material that differs in physical properties from the core material. The wire is intended for its use in mechanical engineering for the deposition of metal on the surface of machine parts in order to strengthen them.

Technical solutions also relate to devices for manufacturing said wire, the devices being a working head that allows the core of the wire to move through it and to apply material to the surface of the core. Technical solutions also apply to metal forming.

The wire and device for its implementation are intended for use in the field of metallurgy.

Known bimetallic wire containing located in the shell round in cross section, a core made of iron-chromium, iron-chromium-aluminum or nickel-chromium alloy, while the core is located in the shell (JP 3208283, 09/11/1999).

Known wire containing a core located in a metal layer of brass (RU 2338618, 11/20/2008). This wire is intended for reinforcing elastomeric materials.

A known wire containing a ferronickel core located in a metal layer of copper (RU 2354517, 05/10/2009). This wire is intended for use in electrovacuum and semiconductor devices.

Known twisted wire product containing a core made of several twisted wires, located in a sheath, which is made of a material that in its physical properties differs from the physical properties of the core (RU 2075362, 03.20.1997).

Known wire structure (structure) containing made of one or more twisted wires, the core located in the sheath, which is made of spiral wound wires with a gap between them (RU 98119946, 27.06.2000).

Also known are methods of manufacturing wire, each of which is characterized in that sheath material is applied to the core of the wire made of at least one central core, for which the core is moved through the working chamber of the device used to apply the sheath to the core (RU 97113197 , 01/10/1999; SU 1824779, 09/10/1996; RU 99101725, 11/27/2000; RU 2214311, 11/27/2000; RU 2099166, 12/20/1997; SU 1807618, 06/27/1996; RU 2240355, 11/20/2004; RU 2162900, 02/10/2001; RU 2274536, 06/28/2004; RU 99103207, 04/10/2001; RU 2338618, 02/10/2006; RU 2354517, 05/10/2009).

Known technical solutions to the problems of manufacturing stranded wires, each of which contains a working chamber, means for supplying a component of a wire, for example, a core of a wire, and means for supplying a second component to the chamber for making a wire sheath from it (RU 2179500, 07.17.2000; RU 2086380, 08/10/1997; RU 2274536, 06/28/2004; SU 622390, 08/30/1978; RU 97113197, 01/10/1999; SU 1824779, 09/10/1996; RU 2214311, 11/27/2000; JP 8142710, 06/04/1996; JP 7236962, 12.09 .1995; JP 6234059, 08/23/1994; US 2005178000, 08/18/2005; JP 2000301227, 10/31/2000; US 2001030027, 10/18/2001; EP 0794026, 09/10/1997; EP 0523022, 01/13/1993).

In this case, US 2001030027 presents a device for manufacturing a wire containing a working head of the machine, in the case of which there is a means for applying a sheath to the core of the wire, which is formed by crimp rollers from two workpiece tapes wrapped around the core, designed to make the wire sheath.

EP 0523022 discloses a surface treatment device for a wire, which comprises a housing and a channel for passing the wire located therein, a working chamber for treating the wire with a pressure agent, an agent shaper.

EP 0794026 discloses a composite wire manufacturing apparatus comprising a housing with a working chamber for passing through it a core of a wire and applying a sheath of two crimped Cu-Zn-Ni strips to the core of the wire.

JP 2000301227 discloses a device comprising a matrix with a tapered inlet and a calibration hole, a first hollow guide for a workpiece of a material deposited onto a core of a wire, and a second hollow guide for another workpiece of a material.

US 2005178000 discloses a device for manufacturing a wire, comprising a housing, means for supplying a core of a wire with a guide channel, means for receiving the finished wire located between said means, a chamber communicated through the feed channel with means for moving the blanks for the wire sheath into the chamber.

JP 8142710 discloses a device for applying a sheath to a wire core, comprising a housing, cavities for supplying sheath material to the working chamber, a calibration hole in the matrix, and an output channel.

JP 7236962 discloses a device for making wire, comprising a housing with a receiving chamber for feeding and melt the workpiece, a channel in the housing for dragging a core through it, and a working chamber in communication with the receiving chamber.

JP 6234059 presents a device for applying material to a wire core, comprising a housing with a receiving cavity for introducing into the housing a blank of material for forming a sheath, a guide channel for supplying a core, a channel cone entering a conical opening of the receiving channel to adjust the gap between the cone and the conical hole .

Of the known technical solutions, the device (RU 2086380), which contains a line for the manufacture of wire, including a roll forming mill with stands and a dispenser for feeding the wire component to the workpiece, a reduction unit to obtain the final wire, is close to the device for manufacturing wire presented in this description wire size, drawing drum, rolling stand with rolls, installed behind the feeder-dispenser, a tubular profile with a device for closing it and a double three-roll stand. This line has a relatively complex structure. These shortcomings adversely affect the quality of the wire.

The technical solution (RU 2274536) has the same drawback, which contains a working chamber in the form of a die, a shaper, a sealant and means for supplying wire components that are interconnected.

The result of the technical solutions presented in this description is to improve the quality of the bimetallic electrode wire, simplify the design of the device for its manufacture and simplify the management of the device.

The indicated result was obtained by a bimetallic electrode wire, which is characterized in that it contains a core made of a central aluminum core of predominantly circular cross section, around which a plurality of nickel conductors are located symmetrically, of equal diameter with an aluminum core and having a predominantly circular cross section, the aluminum core is in contact with all nickel conductors, the latter are in contact in such a way that between the aluminum core and the nickel conductors are formed in air cavities extending along the wire, the diameter of each core is in the range from 0.8 to 0.85 mm, the nickel conductors are twisted together in a spiral and represent a cord with a pitch t of twisting along the length of the wire within t = 30 ÷ 50 mm at the specified diameter of the cores, the core of the wire is located in a continuous sheath, which is made of aluminum and in the cross section has a predominantly round shape, while the aluminum content in the wire is in the range of 27.16 ÷ 28.0%, nickel in the range of 72.84 ÷ 72 , 0%.

The sheath covers the core in such a way that air cavities are formed between it and the cores, while the outer diameter of the wire sheath is in the range from 3.07 to 3.18 mm with the indicated diameter of the wire cores.

The area f1 of each air cavity of the wire in its cross section is selected depending on the diameter of each core and on the pitch t of the strand of wires, with f1 = (0.1 ÷ 0.2) F, where F is the area of each core in its cross section.

The indicated result was obtained by a device for manufacturing a bimetallic electrode wire, characterized in that it comprises a housing with a rigid holder fixed therein, having a head expanded part, on the periphery of which are channels arranged in the axial direction of the holder, a mandrel fixed in the holder is provided with an axial the hole located on the axis of the hole holder and communicated with this hole, the axial hole of the mandrel is made stepwise and the first step of the hole has a smaller diameter in comparison with the diameter of the second stage of this hole, a matrix is fixed in the housing with a conical hole made in it, which is in communication with the central hole of the stop bolt, movably mounted in a small cartridge, which in turn is movably mounted in the central hole of a large cartridge.

The large cartridge is a large bolt, the hole of the large cartridge is located on the axis of the holder, the ends of the large cartridge, small cartridge and thrust bolt have faceted heads, the dimensions of which are reduced to the side of the housing, the large cartridge has a thread screwed into the thread of the housing, the small cartridge has the thread screwed into the internal thread of the large chuck, the stop bolt has a thread that is screwed into the internal thread of the small chuck, the flat matrix is connected to the small chuck by the pressure ring, connected cartridge with a small screw, which matrix has a flat annular lip, which abuts compression ring in the contracted position of the ring to the annular flange, the flat die has a cylindrical bore, disposed on an axle formed in its conical hole.

The working chamber in longitudinal section has a V-shaped contour and is formed by the gap between the conical recess, which is made in the matrix holder, and the cone, which is made on the end of the mandrel, the matrix is located in the central hole of the matrix holder with the possibility of its longitudinal movement in this hole and the exclusion of its rotation around its own axis, for which the matrix is made flat.

Figure 1 shows a bimetallic electrode wire in its cross section;

figure 2 is a diagram of the twisting of the strands of wire;

figure 3 is an embodiment of the wire;

figure 4 - a device for the manufacture of bimetallic electrode wire in longitudinal section;

figure 5 is a section aa in figure 4;

figure 6 is a view of B in figure 4;

Fig.7 - the relative position of the mandrel and the flat matrix in the working position of the device;

on Fig - the location of the core of the wire in the device before starting to work before pressing the aluminum billet;

figure 9 - the location of the wire and its core in the device during its operation in the process of pressing an aluminum billet;

figure 10 - the location of the finished wire and its core in the device after pressing an aluminum billet;

11 is a diagram of a production line for manufacturing wire as part of a device for twisting a core, a device for manufacturing wire, a press and scissors.

The bimetallic electrode wire (Fig. 1) contains a core made of a central aluminum core 1 of predominantly circular cross section, around which a plurality of nickel cores 2 are symmetrically arranged, which also have a predominantly circular cross section. Cores 2 are included in the design of the core of the wire.

The aluminum core 1 is in contact with all the nickel cores 2, and the latter are in contact in such a way that air cavities 3 are formed between the cores 1 and 2, extending along the wire. The diameter d of each core 1 or 2 in this example, the wire is in the range from 0.8 to 0.85 mm, while the diameter of the core 1 is equal to the diameter of each core 2.

Cores 1 and 2 (Fig. 2) in the working position shown in Fig. 1 are twisted together in a spiral and represent a cord with a pitch t of twisting along the length of the wire in the range from 30 to 50 mm with the indicated diameter of cores 1 and 2. The optimal value of the pitch t of the twist is t = 44.4 mm for the core wires of the wire with a diameter of each core equal to d = 0.82 ÷ 0.83 mm. In this case, the diameter of the finished wire is obtained in the range of 3.10 ÷ 3.18 mm with an aluminum content in the range of 27.16% to 28.0% and a nickel content in the range of 72.84% to 72.0%.

The core of the wire is located in a continuous sheath 4, which is made of aluminum and in cross section has a predominantly circular outer surface. The shell covers the core in such a way that air cavities 5 are formed between it and the cores 2. The area f of each air cavity 5 in its cross section is selected within f = (0,0 ÷ 0,4) F, where F is the area of the core 1 or 2 in its cross section. In this example, the wire, with the specified core diameter 1 and 2, the outer diameter of the sheath 4 of the wire corresponding to the diameter of the wire is in the range from 3.07 to 3.18 mm Figure 3 shows a variant of the wire at f = 0 for the case when the air cavities 5 (figure 1) are completely filled with aluminum and the wire does not have these cavities.

Another area f1 of the air cavity 3 in the cross section of the wire depends on the diameter of the cores 1 or 2 of the wire and on the pitch t of the strand of cores (figure 2). The smaller the diameter of the core 1 or 2 and the smaller the pitch t of the strand twisting, the smaller the area f1 of the air cavity 3. This area is in the range f1 = (0.1 ÷ 0.2) F, where F is the area of the core 1 or 2 in its cross section, variable depending on the diameter d of the core. This diameter is within the above ranges.

It should be noted that the area f1 of the air cavity 3 is essential for melting the wire and spraying its particles during metallization of the surfaces of machine parts and for this embodiment, the optimal value of the cross-sectional area fl of the air cavity is 1/12 of the cross-sectional area F of the core 1 or 2.

A device for manufacturing a bimetallic electrode wire is provided.

A device for manufacturing a bimetallic electrode wire (Fig. 4) comprises a housing 6, with a holder 7 fixed therein, having an expanded head portion 8, at the periphery of which channels 9 are arranged in the axial direction of the holder. In the holder 7, a mandrel 10 is fixed, having an axial hole 11 located on the axis 12 of the hole 13 of the holder 7. The holes 11 and 13 are interconnected. The axial hole 11 is made stepped and the first stage 14 of the hole 11 has a smaller diameter in comparison with the diameter of the second stage 15 of this hole.

A flat matrix 16 is fixed in the housing with a conical hole 17 made therein, which is in communication with the central hole 18 of the stop bolt 19, movably mounted in the small cartridge 20, which, in turn, is movably mounted in the central hole 21 of the large cartridge 22. The large cartridge is a large sized bolt having a faceted head at the end 23. A hole 21 of the large chuck is located on the axis 12 of the holder. The hole of the thrust bolt 19, small cartridge 20 and large cartridge 22 is made through, located on the axis 12 of the device. Threads are made on the outer surfaces of the thrust bolt 19, small and large cartridges 20 and 22, on the inner surface of the small and large cartridges and in the housing 1.

The end of the small cartridge 20 has a faceted head 24. The end of the thrust bolt 19 has a faceted head 25. The dimensions of the faceted heads 23, 24 and 25 are reduced to the side of the housing 6. The large cartridge 22 is screwed into the thread of the housing. Small cartridge 20 is screwed into the internal thread of the large cartridge. The stop bolt 19 is screwed into the internal thread of the small cartridge 20.

The flat matrix 16 is made flat in order to prevent its rotation in the device around its own axis. The matrix is connected to the small cartridge 20 by the clamping ring 26, which is connected to the small cartridge by screws 27. For this, the flat matrix 16 has protrusions 28, in which the pressure ring 26 abuts in the pressed position of the ring to the protrusions 28. The flat matrix 16, except for the conical holes 17, has a cylindrical hole 29 located in a small segment (Fig. 7), in communication with holes 17, 11 and 13.

The device comprises a working chamber 30, which in the longitudinal section of the device has a V-shaped contour and is a conical recess, round in shape. The chamber 30 is located between the surface 31 of the conical recess, which is made in the matrix holder 32, and the surface of the cone 33, which is made on the end of the mandrel 10. The matrix 16 is located in the central hole of the matrix holder 32 with the possibility of moving the matrix 16. The matrix is called flat because which has narrow and wide sides, while the latter are located horizontally. The clamping ring 26 is located between the matrix holder 32 and the end face of the large cartridge 22.

The aluminum blank 34 in the form of a separate checker has a circular cross-sectional shape (Fig. 6) and is located in the receiving cavity 35 of the device, which is made in the housing 1, and also has a circular shape corresponding to the shape of the blank 34. The receiving cavity 35 of the device has a rounded portion 36 at the bottom, in the form such as that shown in FIG. The receiving cavity 35 is in communication with the cavity of the working chamber 30 through the channels 9 of the holder 7.

The wire in the described device is made in two ways, one of which is the way to use the finished core 37 (11) of a wire made of cores 1 and 2, which are made on another device, in particular on a twisting machine 38. This path provides that the twisting the machine is not connected to device 39.

The second way (11) of the manufacture of wire is the way of its production on the line, which is made as part of a device 39 for making wire, twisting machine 38, press 40, scissors 41 and receiving device 42. All these parts of the line are interconnected mechanically and electrically , and interact with each other by means of the automatic control unit 43, which is connected electrically with the drives of these parts of the line. As a receiving device 42, a bobbin for winding wire into a bay (upper position in FIG. 11) or a tray (lower position in FIG. 11) can be used. The finished wire coated with an aluminum sheath 4 on core 37 is shown at 44 (FIGS. 9-10).

In the presented line, it is significant that the drive of the device for manufacturing wire is absent, since the movement of the core 37 of the wire and the wire itself during its manufacture is carried out from the pressure of the press 40 on the workpiece 34 of aluminum (figure 4). The movement of all working bodies of the production line, twisting machine drives and scissors is coordinated with the operation of the press drive through the specified control unit.

A device for the manufacture of wire as follows. If the device for manufacturing the core of the wire and scissors are installed separately from the device for manufacturing the wire, then first perform the operation of twisting the nickel cores 2 of the wire around the longitudinal axis of the core 37 of the wire or around the core 1 as it is conventionally shown in figure 2. By twisting, the core 37 of the wire is made from cores 1 and 2.

Set the gap s between the end of the cone 33 (Fig.7) and the end of the flat matrix 16 in accordance with the required thickness of the sheath 4 of the wire, while this gap is carried out by moving the matrix in the axial direction of the device. To do this, the faceted head 24 of the stop bolt 19 is rotated to the corresponding side and the matrix 16 is moved in a predetermined direction in the hole of the matrix holder 32. After that, the end part of the core 37 of the wire is placed in the working chamber 30 of the device as shown in Fig. 8, and the end of the core placed in a conical hole 17 of the flat matrix 16.

An aluminum preform 34 (FIG. 4), heated to a temperature of 400-600 ° C., is fed into the cavity 35 of the device and a preform is pressed in this cavity by pressure P (FIG. 5) to a state of fluidity of the aluminum preform. The pressure is carried out by the press 40. In this case, aluminum in a plastic state is pressed out of the cavity 35 when pressed and under pressure passes through the channels 9 into the working chamber 30 of the device. Further, from the working chamber through the gap s between the end face of the cone 33 and the end face of the flat matrix 16, aluminum in its fluid state enters the surface of the core 37 of the wire, envelops the core and twisted cores 2 of the core. From the specified pressure P, ductile aluminum is extruded together with the finished wire through the gap s into the cavity of the conical hole 17, since the pressure acts on the wire in its axial direction. The wire is moved through the working chamber 30, the flat matrix 16 and through the hole 18 of the stop bolt 19 towards the faceted head 25 of the bolt. Then the wire comes out through the hole 18 of the thrust bolt 19 (figure 10).

The process of applying aluminum to the core 37 of the wire and the process of forming aluminum shell 4 on the core 37 of the wire is carried out until the termination of the pressing of aluminum in the cavity 35 of the device. In this case, the finished wire at the entrance to the conical hole 17 is calibrated by this hole and leaves the device through the central hole of the stop bolt 19 to the outside, where it is wound onto a drum in a bay or cut into segments of a given length (Fig. 11).

During operation of the device control the operation of the device. This control is represented by a control method that includes the operation of feeding the core of the wire 37 into the working chamber 30 of the device (Fig. 8), supplying softened aluminum to the chamber 30 by pressing the workpiece 34 (Fig. 4) through the receiving cavity 35 of the device, and the workpiece is pressed to a state of fluidity of aluminum. A feature of the control method is that during the extrusion of aluminum and the core 37 of the wire from the working chamber 30 (Fig. 8) towards the hole 18, while moving the core of the wire through the working chamber, the pressing force P of aluminum in the receiving cavity 35 and the working cavity is reduced or increased. chamber 30, reduce or increase the density of the aluminum sheath 4 of the wire, the speed of movement of the core 37 of the wire through the working chamber 30 of the device and the speed of exit from it of the finished wire. At the same time, by reducing or increasing the pressure P on the workpiece 34 (Fig. 4) in the receiving cavity 35, the cross-sectional area f (Fig. 1) of each air cavity 5 of the wire located between its sheath 4 and the cores 2 of the core is adjusted.

After pressing the first preform 34, a second preform is fed into the receiving cavity, and upon completion of the wire 44 (FIG. 10), its end including the core 37 and the finished wire section shown in FIG. 10 to the left of the core 37 are left in the device . In this case, the aluminum that is present in the working chamber 9 hardens.

To restart the device in operation, it is first preheated to soften the aluminum in the working chamber and, further, the described operation cycle of the device is repeated.

It should be noted that essentially in this description in accordance with figures 1 and 3 presents two options for the wire. The device allows you to adjust the pressing force P of the workpiece 34, as well as adjusting the clearance S (Fig. 7) to obtain a different wire shape, including at least two of these options, the first of which is a wire with a smooth round surface and air cavities 5 between the cores wire (figure 1), the second option is with a smooth round on the surface without air cavities 5 between the veins of the wire (figure 3). A third version of the wire is also possible - with a corrugated outer surface, when the sheath 4 repeats the outer shape of a core 37 made of several cores (not shown), while there are no air cavities in this third embodiment of the wire and from the inside the sheath 4 of the wire is identical in shape to that shown figure 3.

Claims (6)

1. A bimetallic electrode wire, characterized in that it contains a core made of a central aluminum core of predominantly circular cross section, around which a plurality of nickel conductors are arranged symmetrically, of equal diameter with an aluminum core and having a predominantly circular cross section, the aluminum core is in contact with all nickel veins, the latter are in contact in such a way that air cavities are formed between the aluminum core and the nickel veins, extending into a wire, the diameter of each core is in the range from 0.8 to 0.85 mm, the nickel wires are twisted together in a spiral and represent a cord with a pitch t of twisting along the length of the wire within t = 30 ÷ 50 mm with the specified diameter of the wires, the core of the wire is located in a continuous shell, which is made of aluminum and in the cross section has a predominantly round shape, while the aluminum content in the wire is in the range of 27.16 ÷ 28.0%, nickel in the range of 72.84 ÷ 72.0%. 2. The bimetallic electrode wire according to claim 1, characterized in that its sheath covers the core so that air cavities are formed between it and the cores, while the outer diameter of the wire sheath is in the range from 3.07 to 3.18 mm with the specified wire core diameter. 3. The bimetallic electrode wire according to claim 1, characterized in that the area f1 of each air cavity of the wire in its cross section is selected depending on the diameter of each core and on the pitch t of the strand, with f1 = (0.1 ÷ 0.2 ) F, where F is the area of each core in its cross section. 4. A device for the manufacture of a bimetallic electrode wire, characterized in that it comprises a housing with a rigidly mounted holder therein, having an expanded head portion, at the periphery of which channels located in the axial direction of the holder are made around the perimeter, and a holder with an axial hole is fixed in the holder. located on the axis of the hole holder and communicated with this hole, the axial hole of the mandrel is made stepwise, the first step of the hole has a smaller diameter in comparison With the diameter of the second stage of this hole, a matrix is fixed in the housing with a conical hole made in it, which is in communication with the central hole of the stop bolt, which is movably mounted in a small cartridge, which, in turn, is movably installed in the central hole of a large cartridge. 5. The device according to claim 4, characterized in that the large cartridge is a large-sized bolt, the hole of the large cartridge is located on the axis of the holder, the ends of the large cartridge, small cartridge and stop bolt have faceted heads, the dimensions of which are reduced to the side of the housing, large the cartridge has a thread screwed into the thread of the housing, the small cartridge has a thread screwed into the internal thread of the large cartridge, the stop bolt has a thread that is screwed into the internal thread of the small cartridge, the flat matrix is connected to the small chuck tightening ring connected with a small cartridge with screws, which matrix has a flat annular lip, which abuts compression ring in the contracted position of the ring to the annular flange, the flat die has a cylindrical bore, disposed on an axle formed in its conical hole. 6. The device according to claim 4, characterized in that the working chamber in longitudinal section has a V-shaped contour and is formed by the gap between the conical recess, which is made in the matrix holder, and the cone, which is made on the end of the mandrel, the matrix is located in the Central hole of the matrix holder with the possibility of its longitudinal movement in this hole and the exclusion of its rotation around its own axis, for which the matrix is made flat.