RU32100U1 - Coating machine - Google Patents

Abstract

Coating machine, consisting of a frame made of channels No. 12 and sheets welded together, the base of which is mounted in the flooring and cemented, a drive shaft mounted on three bearings and placed in a housing necessary for transmitting rotation from the main electric motor to the coiling head , which serves to form a cable bay, a folding device containing a head, the drive of which is carried out from the gear motor, rollers and two guides along which shafts of a folding device operating on the principle of a crank-connecting rod deaxial mechanism, which allows for closed cross winding, all the mechanisms of the folding device are mounted in a housing attached to the frame using an arm, a head of a coiling cantilever mounted through flanges to the drive shaft, which serves to form the frame bay cable.

Description

1. Description of the utility model. 1.1. Utility Model Name

"Bucking pockets

1.2. Oblafia of Fehniki, to which the utility model belongs.

The machine for winding cable coils is designed to rewind cables with a diameter of 5 to 6 mm from the drum to the coil with a maximum length of 1000 m per minute while maintaining a predetermined tension for subsequent packaging in a box.

1.3. State of the art

There are no analogs of a coiling machine designed to rewind cables into a coils by way of cross winding while maintaining a given tension.

Known rewinding machines for packaging cables: UMPP-18 - with a manual drive; PS-30-bOO - with electric drive. The purpose is the same as that of the claimed utility model: the formation of cable bays with subsequent packaging. Machines of this group are designed for pre-sale preparation of goods, either when it is important to obtain a marketable appearance of finished products, which is achieved by rewinding the cable from the container reel into a bay of the required length, or by forming bays with a perfect look.

The design of the machine tools UMPP-18 and PS-30-bOO allows you to rewind long material with preliminary preparation. The cable is refueled on a long meter, which is equipped with a counter-feedback device and is wound on a bay receiver. The bay wheel allows manual cable winding. The cable is cut with the built-in manual cable cutter, the bay is packed in stretch film and tied with a rope. 1.4. Utility Model Essence

The claimed utility model is designed for: implementation of closed cross winding cable into the bay.

The machine for winding cable coils is designed to expand the arsenal of machines for cable winding and further packaging in corrugated cardboard boxes and consists of a frame, a drive shaft, a folding device and a coiling head. A feature of the claimed utility model is the cross winding of the cable into the bay, which is achieved due to the design of the folding device of the winding machine, designed according to the principle of a crank-connecting rod deaxial mechanism, which is driven by a gear motor. The folding device consists of a head, the movement of which is carried out on rollers along the guides and is mounted in the housing, which is attached to the frame of the machine through an arm. Thanks to the machine, which cross-winds the cable into the bay, the cable is not twisted around its axis during installation, as well as its contamination or damage, possibly opening the package. For this, the cable is not unwound from the outer end of the bay, as usual, but is pulled from the inner diameter, its middle, dividing the right and left turns. This is achieved due to the fact that one turn is divided into two halves relative to the middle. The middle of the bay, where the guide sleeve is installed, separates the left and right turns. When unwinding, turns with left and right winding compensate for axial cable twisting.

The cove head is driven from the main electric motor using the drive shaft. The presence of separate drives of the winding head and the folding device makes it easy to adjust the pitch of the layout and get optimal cable winding.

Recently, the consumer has made increased demands on cable packaging. To meet these requirements, cable coils are packed in corrugated cardboard boxes with an opening for installing a guide sleeve for unwinding

-2a id for washing, the holes are handles for carrying the box, an identification mark that shows how much cable is out of the box, respectively, you can find out how much is left. 1.5. The list of figures, drawings and other materials. Figure 1 - coils (front view). Figure 2 - coils (top view). Figure 3 is a block diagram of a plot of the cove. 1.6. Information confirming the possibility of obtaining a useful Description of the design of a utility model - a coiling machine I’m cable extension: a machine for winding cable coils consists of a frame, a drive shaft, a folding device and a coiling head; the frame of the coils (Fig. 1, pos. 1) is made of channels No. 12 and sheets welded together, and serves to fasten all the mechanisms, the base of the frame (Fig. 2, pos. 14) is mounted in the flooring (Fig. 2 , pos. 15) and cemented; the drive shaft (Fig. 1, pos. 2) is mounted on three bearings No. 315 GOST 8338-75 and mounted in a housing that is attached to the frame (Fig. 1, pos. 1), and serves to transmit rotation from the main motor 4PBM132MGOU ( figure 2, pos.13) to the head of the cove (figure 2, pos.Z); the folding device (Fig. 1, pos. 4) is designed according to the principle of a crank-connecting rod deaxial mechanism (Fig. 1, pos. 5), which allows for closed cross winding, adjustment of the head stroke of the folding device (Fig. 1, pos. 6) ), easy quick reverse of the head of the distributor, the drive is carried out from the gear motor MTs2S-63-200-3-110-Ts-U2 (Fig. 1, item 7) with the power of the model.

electric motor - 3 kW, the head of the folding device is mounted on rollers (Fig. 1, pos. 8) made of caprolavsan for silent movement and moves along the guides (Fig. 1, pos. 9). The mechanisms of the folding device are mounted in the housing (FIG. 1, pos. 10), which, through the bracket (FIG. 2, pos. 12), is mounted on the frame of the cove machine (FIG. 2, pos. 1);

 the cove head (FIG. 1, pos. 3) is cantilevered through the flanges (FIG. 1, pos. 11) to the drive shaft of the coils (FIG. 1, pos. 2) and serves to form the frame shape of the cable bay,

The method of using the utility model:

A cable pre-wound on a drum or reel (FIG. 3, pos. 16) is placed on the transfer device (FIG. 3, pos. 17). At the same time, the cable is unwound so long that the end of the cable can be tucked into a removable disk winding head (Fig, 3, pos. 26), on which the coil is wound. The cable is tensioned using an electric drive. From the reel, the cable enters the compensator (FIG. 3, pos. 18), which synchronizes the operation of the transmitter and coiler and passes through a system of rotary rollers (FIG. 3, pos. 19), necessary to change the direction of cable movement and also for constant tension. Next, the cable (FIG. 3, POS. 21) passes the meter (FIG. 3, POS. 20), which counts the length and is marked through each meter on the marking device (FIG. 3, POS. 22). To prevent the cable from going backward when refueling, it is fixed with a clamp (FIG. 3, pos. 23) and, through a folding device designed according to the principle of a crank-connecting rod deaxial mechanism (FIG. 3, pos. 24), is wound on a cove head (Fig. 3, pos. 25) in bay shape. The proposed design of the folding device is in very good agreement with the work of the cove head for winding and laying out the cable according to the technology of cross winding and allows to achieve a high speed of winding coils. The length meter stops the machine when it reaches

set length, and the printer marks and lengths in meters strictly according to the signal of the meter through each meter of cable.

The bay is removed manually by unscrewing the nut and removing the front disk (Fig. 3, item 26) of the baying head. The diameter of the neck of the head decreases when removing the bay and increases automatically when winding due to the spring-loaded mechanism of the articulated parallelogram located inside the head of the bay. Further, the bay is pierced by a sleeve made of polyethylene, through which the inner end of the cable, which was originally placed in a removable disk of the winding head, is placed. The bay is placed in a corrugated cardboard box, the sleeve with the end fixed in it is placed in the hole on the side wall of the box and is fixed from the outside with a polyethylene washer. To exclude unauthorized cable unwinding during transportation, pollution and damage, the cable box is packed in a heat-shrinkable plastic film.

Thanks to the developed utility model, the arsenal of machines designed for winding the cable into bays, necessary for its further packaging in boxes, is expanding.

Claims (1)

Coating machine, consisting of a frame made of channels No. 12 and sheets welded together, the base of which is mounted in the flooring and cemented, a drive shaft mounted on three bearings and placed in a housing necessary for transmitting rotation from the main electric motor to the coiling head , which serves to form a cable bay, a folding device containing a head, the drive of which is carried out from the gear motor, rollers and two guides along which shafts of a folding device operating on the principle of a crank-connecting rod deaxial mechanism, which allows for closed cross winding, all the mechanisms of the folding device are mounted in a housing attached to the frame using an arm, a head of a coiling cantilever mounted through flanges to the drive shaft, which serves to form the frame bay cable.