RU3184U1 - COMPLEX OF TECHNOLOGICAL EQUIPMENT FOR CANNED PRODUCTION - Google Patents

Abstract

A set of technological equipment, including a technological table, a soaking bath, a machine for washing fruits and vegetables, a blancher, devices for washing and scalding cans, containers for packing fruits and vegetables, a seaming machine, sterilizers, a water supply and power supply system, characterized in that the technological a table, a soaking tub and a machine for washing fruits and vegetables are formed into a raw material preparation section, a blancher, a processing table, a seaming machine are formed into a raw material processing section, a bathtub for glasses of cans, devices for washing and scalding cans are formed in the preparation section for cans for packing fruits and vegetables, sterilizers along with a reserve tank and pump are formed in the sterilization section, each section is equipped with a transport table on wheels with the ability to move, the working planes of technological and transport tables are made on the same level.

Description

COMMUNICATION OF TECHNOLOGICAL EQUIPMENT FOR PRODUCTION

The utility model relates to equipment for canning industry and can be used in the production of a variety of canned food in a small enterprise.

Comprehensive canned food production lines are known (GorenkovE.S., Bibergal V.L. Equipment for canning production. M: Agropromizdat, 1989.C.14S-173), which are intended for certain types of canned food (snack, natural, tomato, for baby food etc.). Common to complex lines is the assembly of separate machines with intermediate conveyors into a continuous production line

The disadvantage of the described technical solution is the practical impossibility of reconfiguring the output of another product and the inability to produce small quantities of canned food in a small enterprise. In addition, some operations, in particular thermal sterilization, in continuous hardware design require not only significantly more complex and expensive equipment, but also to do without complex automation to ensure the quality of the products obtained. Periodically operating autoclaves are simpler and provide high-quality products at lower cost.

The closest known one is the Line for the production of canned vegetables and fruits (USSR Patent 1829915), which relates to the vegetable processing industry of the food industry and is intended for canning vegetables and fruits at the place of their collection. The invention: the line for the production of canned vegetables and fruits contains a sorting table, a soaking tub, a fruit washing machine, an inspection conveyor, a cwn drawer for feeding containers, a blancher, a device for scalding containers, containers for (| sticking fruits and pouring, a seaming machine, a sterilizer, conveyors for connecting the units to each other, and water supply systems, power supply and automatic control, as well as it is equipped with an additional 2n + 1 sterilizers, where n is a tube from O and more than a whole integer, n By the way, sterilizers are interconnected in pairs by pipelines with drainage and water supply systems, while an atom drainage system of one sterilizer is connected to a water supply system of another sterilizer, and each system is equipped with taps and a heat exchanger, the drain line of which is connected to water heating tanks.

CANNED FOOD

moreover, the line is installed in the car van.

Its main purpose is the processing of fruits and vegetables directly at the place of their collection.

The disadvantage of the prototype is the preservation of the continuous flow organization of the process in the form of a line, for this an inspection conveyor, container conveyor, conveyors for connecting the units to each other are included in the equipment. The proposed set of equipment in the form of a line is not suitable for the production of small-scale and multi-assorted canned goods.

Tse. A useful model is the creation of a complex of technological equipment for small-scale and multi-assortment production of canned goods.

The essence of the utility model lies in the fact that the complex of technological equipment for the production of canned food containing a technological table, a bath for soaking, a machine for washing fruits and vegetables, a blancher, a device for washing and scalding cans for packing fruits and vegetables, a seaming machine, sterilizer, systems water supply and power supply technological table, bathtub for soaking, a machine for washing fruits and vegetables form a plot for preparing sfia; blancher, technological table, seaming machine form a raw material processing section; a bath for soaking cans, devices for washing and scalding cans form a site for the preparation of cans for filling canned products; sterilizers together with a reserve tank form a sterilization area. Each section is equipped with a transport table on wheels with the ability to move. Moreover, the working planes of technological and transport tables are made on the same level. Thus, the set of essential features set forth in the utility model formula allows achieving the desired technical result, namely, the proposed complex of technological equipment provides small-batch and multi-assortment production of canned food.

In FigL presents a General view of the complex of technological equipment for the production of canned food.

The complex of technological equipment for the production of canned food includes four technological tables 1, a device for washing sfya 2, five transport tables 3, a seaming machine .4, TRT sterilizer 5, a reserve tank, pump 7, a cooking boiler (blancher) 8, a device for caning 9, a device for washing cans 10, a bath for soaking cans 11 and an IS water heater.

 fY fif- /

Щ1М. way.

The preparation area for the raw materials includes a technological table 1, a machine for washing fruits and vegetables, and a transport table 3 ..

The raw material processing section includes two technolochic tables 1, a transport table 3, a livestock machine 4 and a cooking boiler (blancher) 8.

The can preparation section includes a bath for soaking cans 11, two transport: tables 3, a device for washing cans 10, a device for pairing cans 9.

The sterilization section includes a technological table 1, a transport table 3, three sterilizers 5, a reserve tank 6 with a pump 7. In addition, the water heater 12 is included in the complex.

A complex of technological equipment is operating in the production of canned food as follows.

The feedstock (fruits, vegetables) is fed to the raw material preparation section, where it is first laid out on the technoplastic table and at the same time, inspection and sorting operations are carried out. Then, the raw material port is loaded into the oiled basket of the first bath of the raw material washing device 2. The basket has a lid and the process of wetting and washing of a portion of the raw material is performed by turning the basket by the handle in a layer of water. After washing in the first bath, the raw materials are transferred to the basket of the second bath, where the washing process is carried out in the same way as in the first in clean water. The washed raw material is discharged to the transport table 3, which is able to move and feed the raw materials to the raw material processing section, here the raw materials are discharged to the technological table 1. On the other technological table 1, operative cleaning of external coating tissues, cutting, and wiping are performed. In a cooking boiler 8, cooking or blanching operations are possible. The processed product is loaded into the prepared container — glass jars that are covered with a lid 1/1 and are rolled up on a seaming machine 4. The rolled jars are folded onto a transport table 3 and mixed into the sterilization area.

The jars necessary for packaging the processed product passes through the can preparation site. Initial banche is first subjected to soaking in succession in two compartments of the bath for soaking cans 11. The soaking is done in warm water obtained in the water heater 12. In this case, the water is used in the second compartment, and the water is reused in the first. 3 and change to a can washing device 10. When washing, the cans are treated with rotating brushes and

(

by extrusion with water. Watrootvo x-shes four brushes, which provides

the work of two operators, which are installed in two cans on the brushes and by pressing the valve cause the supply of water jets to the washing zone. After washing, clean cans are stacked on a crevice table to drain water. Washed cans are subjected to pairing in a device for pairing cans 9. The operation of the spreader is performed cyclically. After installing the cans in the cassette, it is screwed into the treatment zone with hot steam, which is formed in the steam generator. During the flask, part of the cassette is in the area where it can be loaded with the next portion of cans. Then the cycle repeats - the newly loaded cans on the cassette are pushed into the treatment zone with hot steam, and the processed cans are simultaneously pulled out and stacked by the operator on the transport table 3. The cans prepared in this way by the transport table 3 are transferred to the raw material section o6pa6oTKii, where they are filled with the product.

At the sterilization site, rolled cans are manually loaded directly into the working volume of sterilizer autoclaves 5. After closing the sterilizer lid and filling it with water using pump 7, the sterilizer electric heaters are turned on from the reserve tank 6 and the canned sterilization mode is implemented, which involves raising the temperature of the sterilizer and holding the cans at the sterilizer temperature until the sterilized product warms up in its entirety. Then, the stage of cooling the cans in the sterilizer begins and it is carried out by pumping cold water from the reserve tank 6 into the sterilizer 5. The chilled water from the sterilizer is manually unloaded to transport aperture 3, which changes I-LX to technological spall 1. Here the cans are labeled and This ends the process of producing finished canned food.

k

Claims (1)

A set of technological equipment, including a technological table, a soaking bath, a machine for washing fruits and vegetables, a blancher, devices for washing and scalding cans, containers for packing fruits and vegetables, a seaming machine, sterilizers, a water supply and power supply system, characterized in that the technological a table, a soaking tub and a machine for washing fruits and vegetables are formed into a raw material preparation section, a blancher, a processing table, a seaming machine are formed into a raw material processing section, a bathtub for glasses of cans, devices for washing and scalding cans are formed in the preparation section for cans for packing fruits and vegetables, sterilizers along with a reserve tank and pump are formed in the sterilization section, each section is equipped with a transport table on wheels with the ability to move, the working planes of technological and transport tables are made on the same level.