RU28649U1 - TECHNOLOGICAL LINE FOR MANUFACTURE OF FACING TILES FROM SANDS - Google Patents

Description

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TECHNOLOGICAL LINE FOR MANUFACTURE OF FACED LEAFLETS FROM NON-PARTICLES

The technical solution relates to the constructive implementation of tools for processing natural stone and can be used in stone processing technology for the manufacture of cladding plates and other building elements from thick-tiled multilayer sandstone.

The technology of traditional stone processing 8 - 10 includes a combination of technological processes and technical means, as a result of which the facing stone is given a certain shape and installation dimensions, and its face (“face)” has a given texture.

Known in-line technological lines (TL) 8 - 10 for the integrated processing of granite and marble. However, such TLs are very specific and complex in design and cannot be directly used for processing sandstones.

Recently, a number of TL 4-7 have been patented, including for the production of building ceramics 4-6 and for the manufacture of building materials from a raw material mixture 1-3.

However, such TL, usually containing transportation nodes, processing areas with workstations and storage areas for finished products, are not adapted to the solution

IPC: B28D 1/00, Е04С 2/00

specific tasks of the production of building materials from sandstones.

So, technology 3 provides for giving products a different color or shade through heat treatment, as well as a different relief on the outside (“face”). However, technology 2, 3 applies only to artificially formed products from prepared raw material mixtures and therefore has limited application.

TL 1.2 are the closest in general structural composition to the proposed technical solution.

TL 1 for the production of building materials, adopted as a prototype, contains a component preparation section, a transportation unit, a processing section, including a sawing device, as well as storage warehouses for finished products.

However, TL 1 is intended for the formation of building elements from a mixture of components and functionally cannot be used for processing sandstones, especially thick-plate sandstone. At the same time, there is no constructive implementation of a number of nodes in TL 1, and also specific values of parameters are not given in terms of size, relief, “face, and color of products.

The essence of the proposed technical solution is to create a TL for processing sandstones in order to obtain facing slabs and other building products, which would take into account the specifics of the extraction and processing of thick multi-layer sandstone and optimize the process of manufacturing products with maximum satisfaction of consumer demand due to a wide range of building materials from natural stone. The main technical result is a constructive technological implementation of the process for the stone-sandstone sandstone processing with a wide range of products in terms of a combination of sizes, face texture and colors, including facing slabs, decorative building slabs, pavers, curbs, paving slabs, etc. The technical result is achieved as follows. TL for the manufacture of sandstone cladding plates, characterized in that it contains located along the technological process and sequentially interacting production area of thick-plate sandstone, a site for sorting its strata, a transportation unit, a processing area that includes jobs for the master and a sawing department, and a storage area for finished products . The difference between TL is that the mining section is equipped with sequential breaking mechanisms of thick-plate sandstone layers and loading mechanisms, the sorting section is configured to sort at least six thick-layer sandstone layers. In this case, the first (upper) layer is sorted into three layers, including the upper layer-crust, the middle layer and the lower layer. Each workplace of the master is equipped with a work table, a set of templates, chisels and jack hammers, and the sawing department is equipped with stone-cutting machines and tools, devices for grinding and polishing. TL also differs in that the products are made in the form of facing slabs, and / or front building blocks, and / or pavers, and / or paving slabs, and / or steps, and / or curbs or other products. Moreover, from the upper layer-crust of the first layer by cutting along microcracks, blocks are made of “Wild stone of arbitrary size using a light blue or orange color under the face of the fault plane, as well as a bonded“ Wild stone with the specified size “face. From the middle layer of the first layer, slabs are made for laying “Alpine hills 30x30 cm in size and 2 to 5 cm thick with a flat, chipped texture“ faces of light gray and light blue, plates of “Atamancaamen light gray, light blue and light -green with figuratively chipped fields and a non-smooth surface with irregularities, as well as plates “Original up to 5 cm thick, 10 to 15 cm high and up to 40 cm long with a relief texture“ faces of light gray and light blue with a chip “ under the rock. From the lower layer of the first layer are made slabs "Garden path measuring 9x40x60 cm with a flat texture" faces of light gray color and slabs "Chipped ram 4 cm thick of arbitrary or oval (semi-oval) shape with a radius of curvature of 2.0 m with a wave-like texture" face the color of coffee with milk. From the second layer of thick sandstone at workplaces, products are made in the form of face blocks “Classic with a size of 20x20x40 cm or 15x20x40 cm with a relief texture of“ faces of light gray and light blue colors, and in the sawing department with chipped and / or sawing “faces of the product with fibers” under the rock tile is made “Under the rock size from 2x10x20 cm to 3x20x40 cm with embossed texture“ faces of light coffee color with a green tint, tile “Sawn from 3x15x30 cm to 3x35x50 cm with a flat texture“ faces of light coffee color, tile “ Paving slabs 10x20x40 cm in size with a flat texture "faces of light gray and light blue, tile" Sawn ram 9x40x40 cm in size with a wave-like texture "faces and coffee and milk fields flat on the perimeter," Mosaic tile 2x10x20

CM with a relief texture “faces of light brown, light blue and coffee with milk, tile“ Brick, 6.5 to 9.0 cm high, 10 cm wide and up to 40 cm long with a relief texture “faces of light gray and light blue, tile “Paving stones 10x10x20 cm in size with a flat texture“ faces of light gray and light blue colors, as well as the front block “Tiled size 11x18x40 cm with embossed or flat texture“ faces of light gray and light blue.

The face block “Capital size 35x40x40 cm with embossed texture” is made from the third layer at the workplace, faces of light gray and light blue color, and products similar to those made from the second layer of thick sandstone are made in the sawing department.

From the fourth stratum “Semeonov-stone, products of a dark gray color are made of a thickness of 6-8 cm in an unprocessed chipped form or sawn facing plates 40x40 cm in size with recessed fields around the perimeter up to 2 cm wide.

From the fifth layer “Langovit, front blocks of light brown color are made into two” faces, one of which is tuberous, and the second is embossed with sharp drops.

The stone of the sixth layer “Cambol is used without treatment as a facing slab of a given size; another 4-5 cm with a bumpy texture” of the color of coffee and milk.

In the specific case of the production line, the Glebovskoye-Gudzevskoye highland deposit located in the area of Novorossiysk was used as a site for the production of thick-plate sandstone for the manufacture of cladding plates and other building blocks. The drawing shows the general structural scheme of TL for the manufacture of facing slabs of sandstone. The TL contains a section 1 for the production of thick-plate sandstone, a section 2 for sorting its strata, a transportation unit 3, a processing section 4, including workplaces 5 of the master and a sawing compartment 6, and a storage section 7 for finished products. The work of the TL in the particular case of execution at the Glebovsky - Gudzevskoye highland deposit is as follows. Natural stone from section 1 of the field’s extraction, extracted by sequential breaking of thick-plate sandstone, by loading mechanisms is delivered to sorting section 2, where the stone is graded from at least six thick-layer sandstone. In this case, the first (upper) layer is sorted into three layers: the upper layer of the crust, the middle and lower layers. By means of the transportation unit 3, the stone is delivered to the processing section 4, where various types of building blocks are manufactured at the craftsman’s workplaces 5 and / or in the sawing section 6, followed by storage of finished products in section 7. Stone processing for each of the layers in section 4 is carried out in in accordance with a given type (name), size, texture “face and color of the product, the main characteristics of which are summarized in the table below. Thus, a special constructive implementation makes it possible to realize the TL of the process of stone processing of thick-slab sandstone with a wide range of products according to the totality of sizes, shape, texture “face and color. The practice of manufacturing products for TL carried out by Rosmontazh LLC (Novorossiysk) on the basis of the Glebovskoye-Gudzevskoye plateau field since 1999.

confirms the achievement of the effectiveness of the proposed technology and the maximum satisfaction of consumer demand due to a wide range of building materials from natural stone.

Table. Characteristics of products from various layers of thick sandy sand

SOURCES BY LEVEL I, Nrototype and analogues:

1. The property of the Russian Federation at NM No. 16839, IPC B27 No. 5/00, 3/16, publ. 02.20.2001: BRShM No. 5, 2001, p. 368 - 369 (prototype).

2. St. Petersburg at IM No. 16913, MNC B27 No. 5/00, 3/16, publ. 02/27/2001: BINM№6, 2001, p.253 (analogue).

3.Nat. USSR No. 1839665, MNC POPs B31 / 00, publ. 12/30/1994: BI No. 47 - 48, 1994, p. 147 (analog).

P. Additional sources of prior art:

4. St. Petersburg in the IM No. 18152, MNC B 15/00, publ. 05/27/2001: BINM№15, 2001, p.531.

5.Nat. RF №2018443, MNC B 28B 3/20, 3/26, publ. 08.30.94: BI No. 16, 1994, P.45.

6.Nat. RF №2018445, MNC В 28В 15/00, publ. 08.30.94: BI№16, 1994, S. 46.

7. St. Petersburg at NM No. 17020, MNC B 27 No. 3/00, publ. 03/10/2001: BINM№7, 2001, p.267.

8. Grigorovich M.B. Assessment of lined stone deposits during prospecting and exploration. - M .: Nedra, 1970, p. 72 - 108.

9.Berlin Yu.Ya., Sychev Yu.I., Shalaev I.Ya. Processing of building decorative stone. - L .: Stroyizdat, 1979, 232s.

10.Orlov A.M. Extraction and processing of natural stone. - M.: Stroyizdat, 1977, 350s.

Claims (1)

A technological line for the production of sandstone cladding plates, characterized in that it contains a thick-sandstone extraction section 1 located in the course of the technological process and sequentially interacting, its formation stratification section 2, a transportation unit 3, a processing section 4, including workplaces 5 of the master and a sawing department 6, and section 7 for warehousing of finished products, and section 1 of the production is equipped with sequential breaking mechanisms of thick-sandstone formations and mechanisms loading, the sorting section 2 is configured to sort at least six thick-layer sandstone layers, while the first (upper) layer is sorted into three layers, including the upper crust layer, middle layer and lower layer, each workstation 5 of the master is equipped a working table, a set of templates, chisels and jackhammers, and the sawing section 6 is equipped with stone-cutting machines and tools, devices for grinding and polishing.