RU2368245C1 - Production method of grapes compote - Google Patents

Abstract

FIELD: food industry.

SUBSTANCE: invention relates to technology of manufacturing canned compotes. Method provides for recipe components preparation, chicory cutting, drying in microwave field at preset process parametres, frying and milling, rye grain frying, mixing of chicory and rye grain in mass ratio 7:3, obtained mixture extraction by drinking water at preset process parametres, obtained extract filtering, preparation of syrup based on it, packing of grapes and syrup, sealing and sterilisation.

EFFECT: method allows to produce compote with coffee flavour and aroma tones with no coffee content, simplification of technology and reduced content of boiled fruits in end product without reduce of product's storage time.

Description

The invention relates to the production technology of canned compotes.

A known method of producing compote from grapes, which provides for the preparation of prescription components, the preparation of water sugar syrup with a solids content of 23.5-26.5%, packaging grapes and syrup, sealing and sterilization (Collection of technological instructions for the production of canned food. Volume II, Part 2, - M .: APPP "Konservplodozyot", 1992, p. 75-162).

The disadvantage of this method is the content in the target product of a large number of boiled berries.

Closest to the proposed one is a method of producing compote from grapes, which involves preparing the recipe components, roasting and extracting coffee to produce the corresponding extract, decaffeinating it, preparing syrup based on it, packing grapes and syrup, sealing and pasteurizing (Ioitko V.M., Zaitseva A.L., Zaitsev M.V. Preservation technology using coffee // Collection of reports of the VI International Scientific and Practical Conference "Improving Food Processing Technologies and Equipment TV ". Part 1, - Mn .: Nesvizh large-sized printing house named after S. Budny, 2007, p. 260-263).

This method allows you to get compote with a specific coffee shade of taste and aroma and to somewhat reduce the content of boiled berries in the target product by replacing the sterilization with pasteurization, but has a complicated

technology due to the need for decaffeination of the extract and the reduced shelf life of the target product.

The technical result of the invention is to obtain compote with a specific coffee tint of taste and aroma in the absence of coffee in the recipe, simplifying the technology and reducing the content of boiled berries in the target product without reducing its shelf life.

This result is achieved by the fact that in the method for producing compote from grapes, which involves preparing the recipe components, preparing syrup on the extract, packing grapes and syrup, sealing and heat treatment, according to the invention, the prepared chicory is cut, dried in the microwave field to a residual moisture content of about 20% at a power of microwave fields that heat chicory to a temperature inside pieces of 80-90 ° C for at least 1 hour, fry and grind, prepared rye grain is fried, chicory and rye grain are mixed a weight ratio of 7: 3, the resulting mixture was extracted with drinking water phases at a ratio of 1: (6-7) and periodically depressurizing the extraction mixture to boiling water, the extract was separated and it was filtered. syrup is prepared with a solids content of 23.5-26.5%, and heat treatment is carried out until industrial sterility is achieved.

The method is implemented as follows.

Prescription components are prepared according to traditional technology.

Prepared chicory is cut and dried in the microwave field to a residual moisture content of about 20% for at least 1 hour. Moreover, according to well-known dependencies (Gubiev YK Scientific and practical principles of thermotechnological processes of food production in the electromagnetic field of the microwave. Abstract of the dissertation of the Doctor of Technical Sciences - M .: MTIPP, 1990, pp. 7-11) calculate the power microwave fields, allowing to provide the drying time of chicory 1 h and heating to a temperature inside pieces of 80 and 90 ° C. The microwave field power is set to be greater than or equal to the second value and less than or equal to the smaller of the first and third values of the calculated powers.

Drying in the microwave field at temperatures above 90 ° C leads to premature caramelization of Sugars. Drying in the microwave field at temperatures below 80 ° C and a reduction in drying time of less than 1 hour lead to a reduction in the yield of extractives. Since an increase in the drying time automatically leads to an increase in the specific energy consumption, the maximum value of the drying time is determined by the Harrington desirability function for the maximum yield of extractive substances with minimal specific energy consumption.

Then chicory and rye grain are fried using traditional technology. Chicory is crushed and mixed with rye grain in a weight ratio of 7: 3. The resulting mixture is poured with drinking water at a phase ratio of 1: (6-7) and extracted with periodic depressurization of the extraction mixture until water boils at the recommended process parameters (RU 2255788 C1, 2005). After extraction is complete, the extract is separated from the meal and filtered by any known technique. Sugar is added to the obtained extract with a solids content of 18-19.5% and a syrup with a solids content of 23.5 to 26.5% is cooked in accordance with standard formulations using standard technology (Collection of technological instructions for the production of canned food. Volume II. Part 2, - M .: APPP "Konservlodozyot", 1992, p. 75-162).

Grapes and the resulting syrup are Packed, sealed and sterilized in the ratio of components and sterilization modes in accordance with standard technology.

Pilot testing was carried out when preserving Pomegranate grapes with a solids content of 12% in glass jars with a capacity of 1 dm ³ . The canning was carried out according to standard technology (control), according to the closest analogue (standard) and by the proposed method (experience). The results of the experimental verification are summarized in table.

Table. Organoleptic and consumer properties of compotes Indicator The control Reference Experience The number of berries with cracked skin,% fifteen 10 9 Berry color natural with a brownish tint with a brownish tint Taste and smell pronounced grapevine well defined, with a coffee touch well defined, with a coffee touch Berry consistency elastic elastic elastic The appearance of the syrup transparent with separate suspended pulp particles transparent with separate suspended pulp particles transparent with separate suspended pulp particles Shelf life, months eighteen 6 eighteen

Thus, the proposed method allows to obtain compote with coffee shades of taste and aroma in the absence of coffee in the recipe, to simplify the technology and reduce the content of boiled berries in the target product without shortening its shelf life, as well as reduce the relative content of sucrose in the target product due to the introduction of extract of fructose, inulin and glucose, which allows us to recommend the product obtained according to the described technology for use in dietary nutrition for dysbiosis and diabetes.

Claims (1)

A method of producing canned compote from grapes, which includes preparing the recipe components, preparing syrup on the extract, packing grapes and syrup, sealing and heat treatment, characterized in that the prepared chicory is cut, dried in the microwave field to a residual moisture content of about 20% with a microwave field power that provides heating chicory to a temperature inside the slices of 80-90 ° C, for at least 1 hour, fry and grind, prepared rye grain is fried, mix chicory and rye grain in a ratio by weight of 7 : 3, the resulting mixture is extracted with drinking water at a phase ratio of 1: (6-7) and periodic pressure relief in the extraction mixture until water boils, the corresponding extract is separated and filtered, the syrup is prepared with a solids content of 23.5-26.5% , and heat treatment is carried out until industrial sterility is achieved.