RU2018126215A - A method of creating metal parts, which uses the deposition of material, and a device for implementing this method - Google Patents

A method of creating metal parts, which uses the deposition of material, and a device for implementing this method Download PDF

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RU2018126215A
RU2018126215A RU2018126215A RU2018126215A RU2018126215A RU 2018126215 A RU2018126215 A RU 2018126215A RU 2018126215 A RU2018126215 A RU 2018126215A RU 2018126215 A RU2018126215 A RU 2018126215A RU 2018126215 A RU2018126215 A RU 2018126215A
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deposition
layer
cooling
deposited
surfacing
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RU2018126215A
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Russian (ru)
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RU2018126215A3 (en
RU2723496C2 (en
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Ян СМОЛИК
Иван ДИВИС
Томас ФОРМУСЕК
Франтисек КОМАРЕК
Ян МАЛЫ
Станислав ХОСНЕДЛ
Original Assignee
Цзеч Течницал Университы Ин Прагуе, Фацулты Оф Мечаницал Енгинееринг, Департмент Оф Продуцтион Мачинес Анд Еяуипмент
Ковосвит Мас, А.С.
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K5/00—Gas flame welding
    • B23K5/18—Gas flame welding for purposes other than joining parts, e.g. built-up welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20—Direct sintering or melting
    • B22F10/25—Direct deposition of metal particles, e.g. direct metal deposition [DMD] or laser engineered net shaping [LENS]
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/50—Treatment of workpieces or articles during build-up, e.g. treatments applied to fused layers during build-up
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K10/00—Welding or cutting by means of a plasma
    • B23K10/02—Plasma welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K10/00—Welding or cutting by means of a plasma
    • B23K10/02—Plasma welding
    • B23K10/027—Welding for purposes other than joining, e.g. build-up welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K15/00—Electron-beam welding or cutting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K15/00—Electron-beam welding or cutting
    • B23K15/0046—Welding
    • B23K15/0086—Welding welding for purposes other than joining, e.g. built-up welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00—Working by laser beam, e.g. welding, cutting or boring
    • B23K26/34—Laser welding for purposes other than joining
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00—Working by laser beam, e.g. welding, cutting or boring
    • B23K26/34—Laser welding for purposes other than joining
    • B23K26/342—Build-up welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/003—Cooling means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/0426—Fixtures for other work
    • B23K37/0452—Orientable fixtures
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00—Arc welding or cutting
    • B23K9/04—Welding for other purposes than joining, e.g. built-up welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00—Arc welding or cutting
    • B23K9/16—Arc welding or cutting making use of shielding gas
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00—Apparatus for additive manufacturing; Details thereof or accessories therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F12/00—Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
    • B22F12/22—Driving means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F12/00—Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
    • B22F12/90—Means for process control, e.g. cameras or sensors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/24—After-treatment of workpieces or articles
    • B22F2003/247—Removing material: carving, cleaning, grinding, hobbing, honing, lapping, polishing, milling, shaving, skiving, turning the surface
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00—Processes of additive manufacturing
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00—Technologies related to metal processing
    • Y02P10/25—Process efficiency

Claims (9)

1. Способ создания металлических деталей, в которых используется осаждение материала, отличающийся тем, что выполняют наплавку слоя материала при удельном расходе от 2 до 200 мм3/с, который затем охлаждают до температуры от 20°С до 90°С и очищают, после чего слой наплавленного материала подвергают механической обработке до получения формы основы, имеющей от одной до трех контактных поверхностей, предназначенных для следующей наплавки, и после дополнительной очистки и сушки выполняют наплавку еще одного слоя материала при удельном расходе от 2 до 200 мм3/с.1. The method of creating metal parts that use the deposition of material, characterized in that they carry out the deposition of a layer of material at a specific flow rate of from 2 to 200 mm 3 / s, which is then cooled to a temperature of from 20 ° C to 90 ° C and cleaned after whereby the layer of deposited material is machined to obtain a base form having one to three contact surfaces intended for the next surfacing, and after further cleaning and drying, another layer of material is deposited at a specific consumption of 2 to 200 mm 3 / s. 2. Способ по п. 1, в котором охлаждение выполняют путем заливки детали охладителем до максимального уровня ниже на 3 мм нового наплавленного слоя материала.2. The method according to p. 1, in which cooling is performed by pouring the part with a cooler to a maximum level lower by 3 mm of a new deposited layer of material. 3. Способ по п. 1, в котором охлаждение выполняют путем охлаждения рабочего стола производственной установки.3. The method according to p. 1, in which cooling is performed by cooling the desktop of the production plant. 4. Способ по любому из приведенных выше пунктов, в котором слой наплавленного материала создают при помощи по крайней мере одной операции, выбранной из следующей группы: наплавка путем осаждения из газовой фазы с использованием лазера, электронно-лучевая наплавка, наплавка тонкого слоя металлического порошка с использованием лазера, наплавка металлической проволоки с использованием лазера, наплавка с использованием электронного луча, наплавка проволоки с использованием дуговой сварки металлическим электродом в среде инертного активного газа, электродуговая наплавка с использованием дуговая сварка вольфрамовым электродом в среде инертного газа, плазменная сварка, газовая сварка.4. The method according to any one of the above paragraphs, in which a layer of deposited material is created using at least one operation selected from the following group: deposition by gas deposition using a laser, electron beam deposition, deposition of a thin layer of metal powder with using a laser, surfacing a metal wire using a laser, surfacing using an electron beam, surfacing a wire using arc welding with a metal electrode in an inert active medium th gas arc welding using the arc welding with tungsten electrode in inert gas atmosphere, plasma arc welding, gas welding. 5. Способ по п. 1, в котором очистку выполняют механически или потоком текучей среды.5. The method of claim 1, wherein the cleaning is performed mechanically or by a fluid stream. 6. Устройство для осуществления способа по любому из приведенных выше пунктов, состоящее из станины производственной установки, которая состоит из фундамента (12), стойки (13), средств управления перемещением по крайней мере по трем координатам X, Y, Z, соединенных друг с другом и/или со стойкой и фундаментом посредством линейных направляющих (15), (16) и (17), рабочего стола (1) с по крайней мере одной сварочной головкой и по крайней мере одной шпиндельной бабкой, в котором средства (10), (11) и (14) управления перемещением по крайней мере по трем координатам, передняя бабка и инструментальный шпиндель (ОР11 и ОР12) с режущим инструментом (18) объединены в одной замкнутой вентилируемой зоне в устройстве, а другие технологические модули соединены с телом передней бабки и выбираются из следующей группы: сварочная головка (ОР01), установка для непрерывного охлаждения (ОР02, ОР03, ОР04, ОР05, ОР06), установка для очистки наплавленного слоя материала (ОР09 и ОР10), установка для очистки и сушки (ОР13 и ОР14) и устройство для контроля температуры (ОР89 и ОР99), и стол (1) оборудован системой внутреннего охлаждения ОР08.6. A device for implementing the method according to any one of the above paragraphs, consisting of a bed of a production plant, which consists of a foundation (12), a rack (13), means of controlling movement in at least three coordinates X, Y, Z connected to each other another and / or with a stand and foundation by means of linear guides (15), (16) and (17), a worktable (1) with at least one welding head and at least one headstock, in which means (10), (11) and (14) controlling movement in at least three coordinates, the headstock and tool spindle (OP11 and OP12) with the cutting tool (18) are combined in one closed ventilated zone in the device, and other technological modules are connected to the headstock body and are selected from the following group: welding head (OP01), unit for continuous cooling (OP02, OP03, OP04, OP05, OP06), installation for cleaning the deposited layer of material (OP09 and OP10), installation for cleaning and drying (OP13 and OP14) and a device for temperature control (OP89 and OP99), and a table (1) equipped with an internal cooling system OP08. 7. Устройство по п. 6, в которое, кроме того, включены дополнительные оси вращения В и С.7. The device according to claim 6, in which, in addition, additional rotation axes B and C. are included. 8. Устройство по п. 6, в котором средства управления перемещением снабжены электрическим приводом, который соединен с системой управления производственной установкой.8. The device according to claim 6, in which the means of movement control are equipped with an electric drive, which is connected to the control system of the production plant. 9. Устройство по любому из пп. 6-8, которое оборудовано по крайней мере одним датчиком температуры.9. The device according to any one of paragraphs. 6-8, which is equipped with at least one temperature sensor.
RU2018126215A 2015-12-18 2016-12-15 Method of producing metal parts, in which deposition of material is used, and device for realizing said method RU2723496C2 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
CZ2015-920A CZ306654B6 (en) 2015-12-18 2015-12-18 A method of forming metal parts by means of deposition of the material and a device for implementing this method
CZ2015-920 2015-12-18
PCT/IB2016/057673 WO2017103849A1 (en) 2015-12-18 2016-12-15 Method of creating metal components using the deposition of material and apparatus to implement this method

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RU2018126215A3 RU2018126215A3 (en) 2020-04-10
RU2723496C2 RU2723496C2 (en) 2020-06-11

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EP (1) EP3389907A4 (en)
CZ (1) CZ306654B6 (en)
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WO (1) WO2017103849A1 (en)

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CZ2015920A3 (en) 2017-04-19
RU2018126215A3 (en) 2020-04-10
RU2723496C2 (en) 2020-06-11
WO2017103849A1 (en) 2017-06-22
EP3389907A1 (en) 2018-10-24
CZ306654B6 (en) 2017-04-19
EP3389907A4 (en) 2019-11-20

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