RU2008135113A - R-T-B ALLOY TYPE AND METHOD OF ITS MANUFACTURE, FINE POWDER FOR RARE-EARTH PERMANENT MAGNET R-T-B TYPE AND RARE-EARTH PERMANENT MAGNET R-T-B TYPE - Google Patents

R-T-B ALLOY TYPE AND METHOD OF ITS MANUFACTURE, FINE POWDER FOR RARE-EARTH PERMANENT MAGNET R-T-B TYPE AND RARE-EARTH PERMANENT MAGNET R-T-B TYPE Download PDF

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RU2008135113A
RU2008135113A RU2008135113/02A RU2008135113A RU2008135113A RU 2008135113 A RU2008135113 A RU 2008135113A RU 2008135113/02 A RU2008135113/02 A RU 2008135113/02A RU 2008135113 A RU2008135113 A RU 2008135113A RU 2008135113 A RU2008135113 A RU 2008135113A
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type
alloy
phase
permanent magnet
rich
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RU2008135113/02A
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RU2389097C1 (en
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Кенитиро НАКАДЗИМА (JP)
Кенитиро НАКАДЗИМА
Хироси ХАСЕГАВА (JP)
Хироси ХАСЕГАВА
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Сова Денко К.К. (Jp)
Сова Денко К.К.
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/06Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
    • B22D11/0611Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars formed by a single casting wheel, e.g. for casting amorphous metal strips or wires
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/02Making ferrous alloys by powder metallurgy
    • C22C33/0257Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements
    • C22C33/0278Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements with at least one alloying element having a minimum content above 5%
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/032Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
    • H01F1/04Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys
    • H01F1/047Alloys characterised by their composition
    • H01F1/053Alloys characterised by their composition containing rare earth metals
    • H01F1/055Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5
    • H01F1/057Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B
    • H01F1/0571Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B in the form of particles, e.g. rapid quenched powders or ribbon flakes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/04Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • B22F2009/041Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling by mechanical alloying, e.g. blending, milling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/04Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • B22F2009/044Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling by jet milling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2998/00Supplementary information concerning processes or compositions relating to powder metallurgy
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2999/00Aspects linked to processes or compositions used in powder metallurgy
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/032Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
    • H01F1/04Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys
    • H01F1/047Alloys characterised by their composition
    • H01F1/053Alloys characterised by their composition containing rare earth metals
    • H01F1/055Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5
    • H01F1/058Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IVa elements, e.g. Gd2Fe14C
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/032Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
    • H01F1/04Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys
    • H01F1/047Alloys characterised by their composition
    • H01F1/053Alloys characterised by their composition containing rare earth metals
    • H01F1/055Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5
    • H01F1/059Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and Va elements, e.g. Sm2Fe17N2

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Power Engineering (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Hard Magnetic Materials (AREA)
  • Powder Metallurgy (AREA)
  • Manufacture Of Metal Powder And Suspensions Thereof (AREA)
  • Manufacturing Cores, Coils, And Magnets (AREA)

Abstract

1. Сплав R-T-B типа, где R является по меньшей мере одним элементом, выбранным из Sc, Y, La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Ho, Er, Tm, Yb и Lu; T является переходным металлом, который содержит 80 мас.% или более Fe; и В является содержащим 50 мас.% или более бора (B) и также содержащим по меньшей мере один элемент из С и N в пределах диапазона от 0 до менее 50 мас.%, который является исходным материалом для использования в постоянном магните на основе редкоземельных элементов и содержит по меньшей мере Dy, причем упомянутый сплав R-T-B типа содержит: ! основную фазу, такую как фаза R2T14B, обладающую магнитными свойствами; ! богатую R фазу, которая обогащена R по сравнению с его долей в общем составе сплава; и ! богатую Dy область, которая образована вблизи богатой R фазы и обогащена Dy по сравнению с его долей в составе. ! 2. Сплав R-T-B типа по п.1, в котором концентрация Dy является более низкой в основной фазе, чем в богатой Dy области и более низкой в богатой R фазе, чем в основной фазе. ! 3. Сплав R-T-B типа по п.1, причем этот сплав представляет собой пластинку, имеющую среднюю толщину от 0,1 до 1 мм, изготовленную способом ленточной разливки. ! 4. Способ изготовления сплава R-T-B типа по п.1, содержащий этапы, на которых: ! изготавливают пластинку, имеющую среднюю толщину от 0,1 до 1 мм; и ! подают расплавленный сплав на охлаждающий валок со средней скоростью 10 г/с или более на 1 см ширины. ! 5. Способ изготовления сплава R-T-B типа по п.4, в котором пластинку сплава R-T-B типа, скатившуюся с охлаждающего валка, выдерживают при температуре от 600 до 900°C в течение 30 с или более. ! 6. Тонкодисперсный порошок для редкоземельного постоянного магнита R-T-B типа, который изготовлен из сплава R-T-B типа по любому из пп.1-1. An alloy of the R-T-B type, where R is at least one element selected from Sc, Y, La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Ho, Er, Tm, Yb and Lu; T is a transition metal that contains 80 wt.% Or more Fe; and B is containing 50 wt.% or more boron (B) and also containing at least one element of C and N within the range from 0 to less than 50 wt.%, which is the starting material for use in a rare earth permanent magnet elements and contains at least Dy, wherein said RTB type alloy contains:! a main phase, such as the R2T14B phase, having magnetic properties; ! rich in R phase, which is enriched in R compared with its share in the total composition of the alloy; and! Dy-rich region, which is formed near the R-rich phase and enriched in Dy in comparison with its share in the composition. ! 2. The R-T-B type alloy according to claim 1, wherein the concentration of Dy is lower in the main phase than in the rich Dy region and lower in the rich R phase than in the main phase. ! 3. The R-T-B type alloy according to claim 1, wherein the alloy is a plate having an average thickness of 0.1 to 1 mm made by a tape casting method. ! 4. A method of manufacturing an R-T-B type alloy according to claim 1, comprising the steps of:! make a plate having an average thickness of from 0.1 to 1 mm; and! the molten alloy is fed to the cooling roll at an average speed of 10 g / s or more per 1 cm of width. ! 5. A method of manufacturing an R-T-B type alloy according to claim 4, wherein the R-T-B type alloy plate rolled from the cooling roll is held at a temperature of from 600 to 900 ° C for 30 s or more. ! 6. Fine powder for a rare-earth permanent magnet of R-T-B type, which is made of an alloy of R-T-B type according to any one of claims 1-

Claims (7)

1. Сплав R-T-B типа, где R является по меньшей мере одним элементом, выбранным из Sc, Y, La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Ho, Er, Tm, Yb и Lu; T является переходным металлом, который содержит 80 мас.% или более Fe; и В является содержащим 50 мас.% или более бора (B) и также содержащим по меньшей мере один элемент из С и N в пределах диапазона от 0 до менее 50 мас.%, который является исходным материалом для использования в постоянном магните на основе редкоземельных элементов и содержит по меньшей мере Dy, причем упомянутый сплав R-T-B типа содержит:1. An alloy of the R-T-B type, where R is at least one element selected from Sc, Y, La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Ho, Er, Tm, Yb and Lu; T is a transition metal that contains 80 wt.% Or more Fe; and B is containing 50 wt.% or more boron (B) and also containing at least one element of C and N within the range from 0 to less than 50 wt.%, which is the starting material for use in a rare earth permanent magnet elements and contains at least Dy, wherein said RTB type alloy contains: основную фазу, такую как фаза R2T14B, обладающую магнитными свойствами;a main phase, such as an R 2 T 14 B phase, having magnetic properties; богатую R фазу, которая обогащена R по сравнению с его долей в общем составе сплава; иrich in R phase, which is enriched in R compared with its share in the total composition of the alloy; and богатую Dy область, которая образована вблизи богатой R фазы и обогащена Dy по сравнению с его долей в составе.Dy-rich region, which is formed near the R-rich phase and enriched in Dy in comparison with its share in the composition. 2. Сплав R-T-B типа по п.1, в котором концентрация Dy является более низкой в основной фазе, чем в богатой Dy области и более низкой в богатой R фазе, чем в основной фазе.2. The R-T-B type alloy according to claim 1, wherein the concentration of Dy is lower in the main phase than in the rich Dy region and lower in the rich R phase than in the main phase. 3. Сплав R-T-B типа по п.1, причем этот сплав представляет собой пластинку, имеющую среднюю толщину от 0,1 до 1 мм, изготовленную способом ленточной разливки.3. The R-T-B type alloy according to claim 1, wherein the alloy is a plate having an average thickness of 0.1 to 1 mm made by a tape casting method. 4. Способ изготовления сплава R-T-B типа по п.1, содержащий этапы, на которых:4. A method of manufacturing an R-T-B type alloy according to claim 1, comprising the steps of: изготавливают пластинку, имеющую среднюю толщину от 0,1 до 1 мм; иmake a plate having an average thickness of from 0.1 to 1 mm; and подают расплавленный сплав на охлаждающий валок со средней скоростью 10 г/с или более на 1 см ширины.the molten alloy is fed to the cooling roll at an average speed of 10 g / s or more per 1 cm of width. 5. Способ изготовления сплава R-T-B типа по п.4, в котором пластинку сплава R-T-B типа, скатившуюся с охлаждающего валка, выдерживают при температуре от 600 до 900°C в течение 30 с или более.5. A method of manufacturing an R-T-B type alloy according to claim 4, wherein the R-T-B type alloy plate rolled from the cooling roll is held at a temperature of from 600 to 900 ° C for 30 s or more. 6. Тонкодисперсный порошок для редкоземельного постоянного магнита R-T-B типа, который изготовлен из сплава R-T-B типа по любому из пп.1-3 или из сплава R-T-B типа, изготовленного способом изготовления сплава R-T-B типа по п.4 или 5.6. Fine powder for an R-T-B type rare earth permanent magnet, which is made of an R-T-B type alloy according to any one of claims 1 to 3, or of an R-T-B type alloy made by a method of manufacturing an R-T-B type alloy according to claim 4 or 5. 7. Редкоземельный постоянный магнит R-T-B типа, изготовленный из тонкодисперсного порошка для редкоземельного постоянного магнита R-T-B типа по п.6. 7. R-T-B type rare earth permanent magnet made from fine powder for the R-T-B type rare earth permanent magnet according to claim 6.
RU2008135113/02A 2007-02-05 2008-01-28 Alloy of r-t-b type and procedure for its production, fine dispersed powder for rare earth permanent magnet r-t-b type and rare earth permanent magnet of r-t-b type RU2389097C1 (en)

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US (1) US20090035170A1 (en)
EP (1) EP1988183A4 (en)
JP (1) JP2008214747A (en)
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WO (1) WO2008096621A1 (en)

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KR20080106211A (en) 2008-12-04
EP1988183A1 (en) 2008-11-05
JP2008214747A (en) 2008-09-18
CN101541996A (en) 2009-09-23
EP1988183A4 (en) 2012-01-25
RU2389097C1 (en) 2010-05-10
KR101036968B1 (en) 2011-05-25
US20090035170A1 (en) 2009-02-05
WO2008096621A1 (en) 2008-08-14
TW200903532A (en) 2009-01-16

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