RU188311U1 - DEVICE FOR FILLING AND FORMING CONFECTIONERY GOODS - Google Patents

Abstract

The invention relates to devices for filling the filling and forming confectionery products, for example, such as nuts with filling, and can be used at enterprises manufacturing these food products. The essence of the utility model is that in the device for filling and forming a confectionery containing a body, a drum unit, with cells for “nuts”, a filling metering unit consisting of gear pumps and a container, an outgoing conveyor belt, and an electric cabinet, for improving the design of the device, which allows to significantly reduce defective products at the output, as well as to significantly reduce power consumption during operation of the device, the drum unit is made in the form of an axis with impellers and tool holders fixed on it, cells for "nuts" are made of plastic, as independent removable elements, and springs are installed between lodges and cells; at the same time, the control electric cabinet is equipped with a touch screen with advanced functions for controlling the process of the device’s operation, implemented at the software level; the electric pump for washing the drums was excluded from the device, and the gear motor of the drum drive was replaced by a gear motor of the drum drive with an energy consumption of 0.18 kW. 3 s.p. f-ly; 4 ill.

Description

The utility model relates to devices for filling the filling and forming confectionery products, for example, such as "nuts" with filling, and can find application in enterprises manufacturing these foods.

For example, filling dispensers used for filling confectionery products with filling are known, for example, Donor Manual Dispenser (Ukraine), electric piston dispensers of Italian firms Mimax, RIZATTO, Doiplus, German company LEONHARDT and many others, as well as gear-driven dispensers, which make it possible to maximize the adaptability of the dispenser operation rate to the employee due to the possibility of using the computer to set the dose weight, the rate of filling to the product and the length of the pause between individual batches led by Mimax, Doiplus (Italy), Edhard (USA), etc. (see, for example, publication in the journal "Bakery and Confectionery", No. 4, 2013, p. 28) [1].

Known devices [1], to one extent or another, perform their functions and allow filling confectionery products with filling, however, while filling, for example, confectionery "nuts" with filling, using known devices [1], the formation of finished products products are produced manually, and the process takes a lot of time, which makes the known device [1] ineffective in industrial volumes of confectionery production.

It is also known that the prototype device “Stuffer of confectionery products of the“ peanut type “drum type” device, comprising a housing, a drum unit, with cells for peanuts, a filling metering unit consisting of gear pumps and a container, a cell washing unit consisting of a pump, is also known motor and capacity, outgoing conveyor belt, with cleaning and electric cabinet (see, for example, publication on the Internet, at:

http://www.kondhp.ru/products/nachinkonapolnitel-konditerskikh-izdelii-tipa-oreshek-barabannogo-tipa) [2].

The known device [2] allows not only to fill the confectionery with filling, for example, confectionery "nuts" with the filling, but also automates the process of forming finished confectionery.

However, the known device [2] has several disadvantages. In particular, the distance between the drums, due to their design features, is not amenable to precise adjustment, as a result of this, part of the "nuts" when combined is not tightly connected, which leads to the separation of the filled "nuts" when they fall onto the conveyor, and therefore to a high percentage of marriage among finished confectionery. In the known device [2] all parameters of the device are set at the factory level and are unchanged, which significantly limits the ability to control the process. So, for example, in the known device [2] due to the lack of a function of turning to reverse and turning to a complete “nut” connection, the drums are constantly contaminated with the filling residues, which requires additional washing and drying of the drums. In addition, the known device [2] is characterized by high power consumption (about 5 kW).

The problem to which the proposed utility model is directed is to improve the design of the device and to reduce its power consumption.

The technical result from the use of the proposed utility model is to improve the design of the device, which allows for a significant reduction in defective products at the output, as well as a significant reduction in power consumption during operation of the device.

The above technical result is achieved due to the fact that in the device for filling the filling and forming confectionery products, comprising a housing, a drum unit, with cells for “nuts”, a filling metering unit consisting of gear pumps and a container, an outgoing conveyor belt, and an electric cabinet according to the proposal, the drum unit is made in the form of an axis with impellers and tool holders fixed on it for cells, cells for “nuts” are made of plastic, in the form of independent removable elements, and between the tool holder and a spring mounted and cells; at the same time, the control electric cabinet is equipped with a touch screen with advanced functions for controlling the process of the device’s operation, implemented at the software level; the electric pump for washing the drums is excluded from the device, and the gear motor of the drum drive is replaced by a gear motor of the drum drive with an energy consumption of 0.18 kW.

The applicant has not found sources of information containing the same set of essential features specified in the formula of the utility model, which allows us to conclude that the proposed technical solution meets the criterion of "novelty."

The utility model is illustrated by images, where in FIG. 1 and FIG. 2 shows a device for filling with filling and forming confectionery products (front view and rear view); in FIG. 3 shows a block with plastic cells, springs and tool holders (top view) and in FIG. 4 shows the touch screen settings menu.

A device for filling the filling and forming confectionery products contains a housing (1), a gear motor for rotating the drums with an energy consumption of 0.18 kW. (2), a belt conveyor for the output of finished "nuts" (3), an electric control cabinet with a touch display (4 ), two parallel drums with lodges for removable plastic cells (5), plastic cells with recesses in the shape of a “nut” shell (6), springs (6 A), a roller-gear filling dispenser with a capacity (7); baskets for nutshells (8), a gear motor for the filling dispenser drive (9); conveyor drive gear motor (10).

A device for filling with filling and the formation of confectionery works as follows.

The filling is loaded into the capacity of the roller-gear filling dispenser (7), the “nuts” shells are loaded into special baskets (8), using the electric control cabinet with a touch display (4), the device is started by pressing the “start” button and further setting and adjustment of parameters device operation (pumping, dosing time and speed, reverse, etc.). Upon completion of the configuration of all parameters, the operators (from 2 to 4 people) take their places and one of the operators presses the “start” button on the touch screen (4). With the help of a gear motor drive rotation of the drums with an energy consumption of 0.18 kW. (2) the rotation of two parallel drums with lodges for removable plastic cells begins (5) and after they are stopped for laying the blanks, the operators, in a specially designated period of time, load the “nut” shells into plastic cells with recesses in the shape of the shell “ a nut "(6). After that, the drums with lodgements for removable plastic cells (5) continue to rotate until the next stop, during which the filling is dosed using the filling gear drive motor (9). At the same time, the operators load the next portion of the “nut” shells into plastic cells with recesses in the shape of the “nut” shell (6). Next, the drums with lodgements for removable plastic cells (5) continue to rotate until the next stop, during which the dispenser (7) reverses, which ensures the removal of filling residues from the surface of the confectionery. After that, the drums with lodgements for removable plastic cells (5) rotate further until all the shells of the "nuts" already filled with filling are fully connected. In this case, a tight connection of the shells of “nuts” among themselves is ensured due to pressure by the force of the springs (6 A) installed between the lodgements (5) and the cells (6). With further rotation of the drums with lodges for removable plastic cells (5), the finished confectionery products fall on the conveyor belt of the finished “nuts” output (3), which is driven by the gear motor of the conveyor belt drive (10).

Using the proposed utility model will allow for high-quality and fast filling and formation of confectionery products, for example, such as nuts with filling, and will provide a significant reduction in power consumption during operation of the device.

Claims (4)

1. Device for filling the filling and forming confectionery products, characterized in that it has a housing, a drum unit with cells for “nuts”, a dispensing unit for the filling, consisting of gear pumps and containers, an outgoing conveyor belt and an electric cabinet, while the drum unit it is made in the form of an axis with impellers and tool holders fixed on it for cells, cells under the “nuts” are made of plastic, in the form of independent removable elements, and springs are installed between the tool holders and cells. 2. A device for filling the filling and forming confectionery products according to claim 1, characterized in that the control electric cabinet is equipped with a touch screen with advanced functions for controlling the process of the device, implemented at the software level. 3. A device for filling with filling and the formation of confectionery products according to claim 1, characterized in that the electric pump for washing the drums is excluded from the device. 4. A device for filling the filling and forming confectionery products according to claim 1, characterized in that the gear motor of the drum drive has an energy consumption of 0.18 kW.

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