RU185465U1 - DEVICE FOR FILLING FOAMING AND / OR CARBONATED DRINKS THROUGH THE BOTTOM - Google Patents

Abstract

The proposed device relates to the field of food industry. The utility model is designed for accelerated foamless filling of foaming and / or carbonated drinks through the bottom of specials. packaging. External description from top to bottom: the product consists of four components: 1. External working part. On top is a filling head, consisting of a magnetized head, at a distance of about 0.5 cm there is a groove under the o-ring. The following are rectangular filling holes with rounded corners in a quantity of 4 pcs. Under them is a 0.5 cm groove under the o-ring. The radius of the filling head is 0.7 cm, the height is 3.5 cm. Next is the stand for containers with a radius of 4.5 cm and a thickness of 1 cm. The lowest part is the connecting lowering with an internal thread. 2. Compensating valve. There are two external threads on the top and bottom: the upper one for the external working part and the lower one for the connecting and tightening nut. In the middle there is a handle of the compensator tap with an oval-shaped fastening nut, fixed on the external thread of a special connecting branch. The lower part has an internal serrated groove. 3. Compensator housing. Externally connected to the compensating valve by matching the serrated external connection and the internal one in the valve, with the O-ring below and the connecting and tightening nut. The nut is screwed onto the lower thread of the compensating valve. The case itself has three upper pyramidal types of diameter difference to decrease by 0.5 cm in height. The rest is an external thread. Intended for twisting in the 4th part (mounting disk) .4. Mounting disc. A circular ring with a diameter of 10 cm, with a hole with a diameter of 2.2 cm in the center. And two holes at a distance from the center of 4 cm in opposite directions. To mount the disk on the working surface. Useful model in practical use: After placing a customer order, the seller installs special. a container with a hole in the bottom on the filling head, opens the flow valve, control is not needed. While the liquid is being collected in a container, the customer settles. After that, the flow valve closes, the container is removed, the total time is 30 seconds. The total vacation time of the client, taking into account the calculation of the client in parallel with loading, is about 40 seconds.

Description

The proposed device relates to the field of food industry. The utility model is designed for accelerated foamless filling of foaming and / or carbonated drinks through the bottom of specials. containers.

Production Model Description

Name: Device for filling foaming and / or carbonated drinks through the bottom of the container

Materials: All parts are made of metal (stainless food, steel, stainless). O-rings (rubber).

External description from top to bottom: the product consists of four components:

1. The external working part.

On top is the filling head, consisting of a magnetized head, at a distance of about 0.5 cm there is a groove under the o-ring. The following are rectangular filling holes with rounded corners in a quantity of 4 pcs. Under them is a 0.5 cm groove under the o-ring. The radius of the filling head is 0.7 cm, the height is 3.5 cm. Next comes the stand for containers with a radius of 4.5 cm and a thickness of 1 cm. The lowest part is the connecting lowering with internal thread.

2. Compensating tap.

There are two external threads on the top and bottom: the upper one for the external working part and the lower one for the connecting and tightening nut. In the middle there is a handle of the compensator tap with an oval-shaped fastening nut, fixed on the external thread of a special connecting branch. The lower part has an internal serrated groove.

3. Compensator housing.

Outside, it is connected to the compensating valve by matching the serrated external connection and the internal one in the valve, with the o-ring below and the connecting and tightening nut. The nut is screwed onto the lower thread of the compensating valve. The case itself has three upper pyramidal types of diameter difference to decrease by 0.5 cm in height.

The rest is an external thread. Designed for twisting into the 4th part (mounting disk).

4. Mount disk.

A round ring with a diameter of 10 cm, having a hole with a diameter of 2.2 cm in the center. And two holes at a distance from the center of 4 cm in opposite directions. For mounting the disc on a work surface.

Internal description from bottom to top: The product consists of four components:

1) Compensator case - from the inside is a hollow cone-shaped part, the diameter of the cone is increasing upwards.

2) Compensating valve - has a flow switching handle connected to a cone-shaped locking device (cone), in a point manner. For this, there is a connecting hollow in the cone. There are grooves on the cone. The body of the cone is located on its entire length in the compensator tap and its body.

3) The working part - is a prefabricated funnel in the lower part, passing into the flow tube having an outlet in the filling head.

Operating principle:

Foam and / or carbonated liquids are poured through a standard connection: a gas cylinder is connected to an isobaric keg with a drink, but unlike the standard filling system, connection to a utility model does not require a cylinder, which significantly saves gas.

A fitting is attached to the utility model with a nut, on which a hose is put on for fluid intake. When fluid enters through the fitting into the compensator housing: in the closed position, the flow stops; in open due to the narrowing of the space of the passage of the liquid, due to the cone, the flow pressure decreases. Opening and closing the compensator takes place by turning the handle of the compensator tap. After passing through the compensator, the liquid enters the funnel of the working part, from where it passes through the tube to the filling head. The filling takes place in the special. container through the bottom.

Specialist. the container is a vessel having two openings: one located in the upper part (neck), the second in the lower part at the bottom (filling hole). A magnetized ring is located around the filler hole; a magnetic disk is used to lock the filler hole. The lid has a cylindrical shape, a check valve system is installed in it to reduce the pressure in the container (exhaust gas) during the filling process. During filling, the filling head lifts the magnet, and during filling, the air that has accumulated compressed due to liquid entering the vessel is removed through the lid using a check valve system. Due to this, a filling rate of 1 liter / 15 sec is achieved, as well as the pressure of compressed air during the filling process, prevents the formation of foam and better preserves the taste, and aromatic properties of drinks. After filling, the container rises, the magnet clogs the bottom. Due to the complete tightness of the filling: the liquid does not come into contact with the environment. The environment is not packaging and retains all the properties.

Loading process:

Specialist. the container is installed on a utility model so that the filling head penetrates into the filling hole, raising the magnetic disk locking hole. In the process, the pressure in the container drops, due to the discharge of gases through the check valve in the lid special. containers. After filling the can by lifting it is removed from the utility model, and the magnetic disk is magnetized to the ring, thereby locking the hole. Due to the complete tightness of the filling: the liquid does not come into contact with the environment. The environment is not packaging and retains all the properties.

Utility Model Advantage:

Field of use: retail stores selling draft drinks, factory bottling lines.

Comparison is made with the most common model "installation of foamless filling through the neck of the container."

The utility model has an advantage over standard installation;

Consider an example of using a utility model in comparison with a standard model.

Example: a customer buying 1 liter draft beer in a retail store.

Standard equipment

1) After placing the order by the client, the seller fixes the container in a standard installation, closes the gas drain valve, fills it with gas, and then regulates the liquid flow, constant monitoring of the process is necessary before filling, since the flow is not stable during amplification and pricing may occur, total loading time 70 sec. Further, the store employee drains the gas from the container, pulls it out of the neck mount, tightens it, and then only calculates the client. The total time of the client’s vacation taking into account the calculation within 90 seconds.

Utility model

2) After placing a customer order, the seller installs special. container on the filling head, opens the flow valve, control is not needed. While the liquid is being collected in a container, the customer settles. After that, the flow valve closes, the container is removed and sealed with a lid, the total time is 25 seconds. The total vacation time of the client, taking into account the calculation of the client, in parallel with loading is 40 seconds.

The graphic image is presented:

Figure 1- Top view

Figure 2- Bottom View

Figure 3- Side View

Explanation of the drawing:

1. Filling head - designed for filling liquids in special. tara.

2. Stand for containers - designed to fix the containers.

3. A ring of fastening to a rack - it is necessary for fastening of utility model to a workplace.

4. A hole for self-tapping screws - is, prepared places for fasteners of a utility model to the workplace.

5. The lower part of the compensator body with an external thread - necessary for screwing the inlet fitting.

6. The lower inner part of the compensator body - is intended for the beverage to enter the compensator system.

7. The compensator cone is the element responsible for opening and closing the flow, due to which the pressure of the carbonated drink decreases.

8. The body of the compensating valve - is designed to accommodate the elements of the compensator, the passage of fluid and reduce pressure.

9. Nut for fastening the handle of the tap to the body of the compensating tap - is a fastener for connecting the opening tap, closing the flow with the compensator system.

10. The handle of the compensator tap - is necessary to regulate the position of the compensator cone, in the open or closed state.

11. Nut for fastening and clamping the compensator body and the compensating valve body - necessary to connect the compensator body and the compensating valve body

12. Cylinder with internal thread for fastening the head with a compensator - designed to connect the filling head and stand for containers with the compensator body.

Claims (1)

A device for dispensing foaming and / or carbonated drinks through the bottom of a container, consisting of a filling head having rectangular filling holes in a quantity of 4 pcs and grooves for rubber o-rings, container supports, connecting lowering with an internal thread, a compensating tap on top, from the bottom having an external connecting thread, compensator tap handles with a fastening nut, compensator cone, compensator body, connecting-tightening nut, mounting disk to the working surface, special containers, represent s a vessel with two apertures (one at bottom, a second throat), with a magnetized disc magnet caps with the operation of the check valve.

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