RU177481U1 - Glass Prefabricated House Construction - Google Patents

Abstract

The utility model relates to the field of construction, namely, the construction of building elements, and can be used in the construction of low-rise cottage construction. The claimed design of a glass prefabricated house, which is: a frame of glued beams, enclosing wall structures and a roof, while the frame is made of glued beams and includes a node for joining sandwich panels in the roof layer of the house, a node for pairing roof panels and protective glass in the ridge, a node for forming translucent filling in the roof, the unit for connecting the roof part of the structure with the wall, the unit for the wall device, namely, the place for the wooden stand to interface with the sandwich panels and the joint of the safety glasses through the aluminum profile, the unit for the wall device, namely the place for the wooden unit to interface with the sandwich panels and the joint glass through a wooden block, while the connection of the beams of the frame is carried out through embedded parts using mechanical connections, moreover, as a wall filling, sandwich panels are used, which are a cons the structure is made of plywood, insulation and a vapor barrier, while the outer plywood layer of the sandwich panel is made with a “tooth” that goes onto the frame rack, onto which the outer protective glass is mounted and is pressed with a decorative-clamping cover. The technical result is to simplify installation for by reducing the time of assembly of the house, ensuring ease of fastening, lack of preparatory work for the preparation of frame materials and unification during assembly.

Description

The utility model relates to the field of construction, namely to the construction of building elements, and can be used in the construction of low-rise cottage construction.

The prior art house, built using structural insulated panels (see application US 2011225916 A1, 09/22/2011), which is a prototype of the claimed utility model.

The main disadvantages of this product are:

1) The absence, as such, of windows. The function of the windows is performed by light openings in polystyrene, which are closed on the outside with glass. The function of ventilation and fresh air is only available with a special forced ventilation system or through doors. Existing light openings - not opening. This product cannot be fully applicable for low-rise and cottage construction in Russia, due to a number of circumstances:

- high cost

- difficulties in operation (in particular, washing),

- non-compliance with the requirements of the current Construction Norms and Regulations and GOST, implying the mandatory supply of fresh air.

2) The applicability of this product on the territory of the Russian Federation is complicated by weak indicators of thermal insulation of the product. A light opening closed by one glass does not fully comply with the requirements for the reduced heat transfer resistance indicator established in the regulatory documents in force in the Russian Federation.

3) The construction of the house is made of structural panels. Tempered glass covering them has no air gap. This will definitely lead to fundamental difficulties in the operation of products. To clean the glass from dust, which will inevitably accumulate on the inner surface of the glass, it will be necessary to disassemble the structure. In addition, the lack of air gap worsens key performance indicators. The optimum gap of 20-80 mm between the panel and the glass allows you to organize an air chamber that improves sound insulation and reduced resistance to heat transfer.

4) The assembly diagram of the frame structure is fundamentally different, as well as the structural solution of wall panels. In the sample presented by our company, the assembly time of the house is significantly reduced and does not require any work on the preparation of frame materials.

The objective of the utility model is to eliminate the disadvantages of the presented prototype.

The technical result is to simplify installation by reducing the time of assembly of the house, ensuring ease of mounting, lack of preparatory work for the preparation of frame materials and unification during assembly.

The task and technical result are achieved through the construction of a glass prefabricated house, which is a frame enclosing the wall and roof structures, while the frame is made of glued beams and includes a docking (pairing) unit for the sandwich panels in the roofing layer of the house, an interface unit for the roofing panels and the protective glass in the ridge, a node for the formation of translucent filling in the roof, a node for interfacing the roof part of the structure with the wall, a node for the wall device (the place for the wooden rack to interface (balcony ) with sandwich panels and the joint of safety glasses through the aluminum profile), the unit of the wall device (the place of interfacing of the wooden rack (beam) with the sandwich panels and the joint of safety glasses through the wooden block), while the frame is made of glued beams, the frame beams are connected through embedded parts using mechanical connections, and as a wall filling sandwich panels are used, which are a structure of plywood, insulation and a vapor barrier layer, while the outer plywood layer of the sandwich panel and is made with a “tooth” going into the frame rack (beam), on which an external protective glass is mounted and pressed with a decorative-clamping cover.

The main design features of the claimed utility model are:

- simplification of the assembly process

House area of 150 m ² can collect completed, including the interior trim 14 days. Structurally, the house is a wooden frame made of glued beams. As a wall filling, sandwich panels are used, which are a “pie”: FSF plywood + 200 mm insulation Facade Bath + vapor barrier layer. In this case, the outer plywood layer of the sandwich panel is made with a “tooth” that goes onto the frame rack, and is fixed by means of an aluminum facade profile into which the outer protective glass is inserted.

- no need to renew the protective and decorative coating of wood.

The life of paintwork materials for outdoor use does not exceed 5-7 years, after which the coating loses both its protective and aesthetic properties. The proposed constructive solution avoids the need for an expensive process of regular processing and restoration of the protective and decorative coating on the outside of the building. The wooden part of the house (namely, the outer layer of the sandwich panel) will be protected by a durable material - glass, whose service life is practically unlimited.

- the issue of protecting the roof, as well as possible leaks (over time) is also solved by protecting the facing material - with a special protective glass.

The design of the glass part of the roof has a structural system that allows you to protect yourself from possible leaks as much as possible, achieve excellent aesthetic indicators, as well as provide good gathering of snow and rain moisture.

- no need for interior decoration.

If instead of a vapor barrier layer, a plywood sheet is used, there is no need to make interior walls. When moving into a house, the walls of the rooms from the inside have the beauty of a natural material - hardwood veneer.

- Optimum thermal characteristics of the wall structure of the house. The calculations made confirm the possibility of building and operating these houses in severe Siberian and climate conditions, with a cold five-day winter temperature of minus 35 ° С. This design can be considered an example of the energy efficiency of the wall.

- an aesthetic component.

The appearance of natural wood veneer, which has a natural wood pattern in combination with the finish of the plywood face from the outside with paint and varnish materials (at the same time, it is done once and does not require regular maintenance and renewal), under the protection of glass with specially selected low-reflective tinting, it is possible to obtain non-standard and aesthetically pleasing attractive appearance of the house

- soundproofing.

The use of plywood as a facing material allows us to say that the sound insulation indicator (reducing airborne traffic noise) of the wall structure presented is at the level of a 400 mm thick monolithic wall.

- ease of use.

Washing the glass part of the facade with a magnetic brush system.

- The house is made from natural materials.

Structurally, the house is a wooden frame made of glued beams. The connection of the beams of the frame is carried out through embedded parts using mechanical connections.

As a wall filling, sandwich panels are used, which are the following structure: FSF plywood + 200 mm insulation Facade Bath + vapor barrier layer.

Any moisture resistant plywood can be used as the outer layer.

The thickness, type and brand of insulation is regulated depending on the region of construction. For example, for regions with a cold five-day period of -35 ° C, 200 mm thick foam can be used or a combination of two different types of insulation.

The vapor barrier layer may be made of vapor barrier film or sheet material or may be replaced with plywood for indoor use. In this case, there is no need to carry out interior decoration of the walls, and plywood will simultaneously serve as an internal protective and decorative material.

In this case, the outer plywood layer of the sandwich panel is made with a “tooth” that goes onto the frame rack (beam), and is fixed by means of an aluminum profile or a wooden beam (in some cases, the aluminum profile can be replaced with a polymer one), onto which an external protective glass is installed and pressed by a decorative clamping lid.

The use of a sandwich panel with a “tooth” design, when the outer outer plywood sheet is made larger than the insulation and the inner plywood sheet (if used) allows for ease of installation, ease of attachment and unification during assembly.

The distance from the outer protective glass to the outer plywood layer is 40 mm (in some cases, from 20 mm to 100 mm).

Outside the building, the front surface of the exterior facade profile is protected by a special protective glass. The brand and thickness of the glass can be changed, but as a rule, 10 mm thick tempered glass or laminated glass (triplex) with a total thickness of 13 mm is used. The design of the glass cladding does not have horizontal decorative clamping strips, which allows a good gathering of rainwater and snow and creates an attractive appearance of the building. The size of the glass corresponds to the height of the wall or slope of the roof. Thus, it is possible not to use docked glasses and to prevent leaks through the horizontal joints of the glasses.

The following figures are depicted in the figures:

FIG. 1. Scheme of the frame of the house with the designation of detail nodes

FIG. 2. The node docking (pairing) of sandwich panels in the roof layer of the house

FIG. 3. The interface unit of the roof panels and protective glass in the "ridge"

FIG. 4. The site of the formation of translucent filling in the roof

FIG. 5. The interface unit of the roof part of the structure with the wall

FIG. 6. Wall unit (the place where the wooden stand (beam) is connected to the sandwich panels and the joint of the protective glasses through the aluminum profile)

FIG. 7. Wall unit (the place where the wooden stand (beam) is interfaced with sandwich panels and the joint of safety glasses through a wooden block).

The following designation is introduced on the figures:

1. Plywood SIP panels

2. Frame beam

3. Wooden beam

4. Aluminum profile

5. Rubber seal

6. Sealant

7. Waterproofing tape

8. PSUL

9. The self-tapping screw

10. Foam

11. Glass

12. Docking plywood

13. Drywall, Plywood, Orgolit, etc. (finish)

14. Metal bracket

15. Double-sided tape

16.0fuel metal

17. Remote frame

18. Heater SIP panels

19. Window frame

20. The corner is metal

21. Stud

22. Nut

23. Washer

24. Vapor barrier

25. Rivet.

Claims (7)

1. The design of the glass prefabricated house, which is: a frame of glued beams, enclosing wall structures and a roof, characterized in that the frame is made of glued beams and includes a docking unit for sandwich panels in the roof layer of the house, a unit for interfacing roof panels and protective glass in “Skate”, a unit for forming a translucent filling in the roof, a unit for interfacing a roof part of a structure with a wall, a unit for building a wall, namely, a place for a wooden rack to interface with sandwich panels and a joint for safety glasses h aluminum profile, wall device assembly, namely, the place where the wooden stand joins the sandwich panels and the joint of the protective glasses through the wooden block, while the frame beams are connected through embedded parts using mechanical connections, and sandwich panels are used as wall filling, representing a construction of plywood, insulation and vapor barrier layer, while the outer plywood layer of the sandwich panel is made with a “tooth” that goes onto the frame rack, which installed aetsya outer protective glass and pressed-pressure decorative cover. 2. The design of the glass prefabricated house according to claim 1, characterized in that the outer plywood layer of the sandwich panel is made with a “tooth” that goes into the frame rack and is fixed by means of an aluminum profile, onto which the outer protective glass is mounted and pressed by a decorative-clamping cover . 3. The design of a glass prefabricated house according to claim 1, characterized in that the outer plywood layer of the sandwich panel is made with a “tooth” going to the frame rack, and is fixed by means of a wooden beam, onto which the outer protective glass is mounted and pressed by a decorative-clamping cover. 4. The design of a glass prefabricated house according to claim 1, characterized in that the outer plywood layer of the sandwich panel is made with a “tooth” that goes into the frame rack and is fixed by means of a polymer profile onto which the outer protective glass is mounted and pressed by a decorative-clamping cover . 5. The design of the glass prefabricated house according to claim 1, characterized in that the vapor barrier layer is made of vapor barrier film or sheet material. 6. The design of the glass prefabricated house according to claim 1, characterized in that the vapor barrier layer is made of sheet material or can be replaced with plywood for indoor use. 7. The design of the glass prefabricated house according to claim 1, characterized in that the vapor barrier layer is made of plywood.

Images