RU157928U1 - DEVICE FOR CONTROL AND MANAGEMENT OF THE PRODUCTION PROCESS - Google Patents

Abstract

1. A device for monitoring and managing the production process, including a server having the ability to connect via an integrated network with augmented reality glasses by an artist, including a camera, display and data processing module, the server including a data exchange module with augmented reality glasses connected to the module for storing the database of parameters of production processes, which is connected to the module for monitoring and control of the production process, characterized in that the module stores The database of production process parameters includes a storage unit for a database of digital 3D models of real production facilities, and the production process control and management module includes several blocks: - a real object recognition unit through analytical processing of images received from the augmented reality glasses camera , and by comparing them with digital 3D models of real production facilities from the database of digital 3D models of real production facilities, the block real-time performance monitoring of each production operation of the production process, - a unit for monitoring the execution time of each production operation of the production process and comparing it with the standard time contained in the database of production process parameters, - a statistical processing unit for the production process performance parameters. 2. The device according to claim 1, characterized in that the module for monitoring and controlling the production process includes an execution quality control unit

Description

The technical field to which the utility model belongs.

This utility model relates to the field of data processing, and more specifically to devices for monitoring and controlling the production process, including a server configured to connect via an integrated network with augmented reality glasses, including a camera and a display, the server includes a module for receiving and transmitting data from augmented reality glasses, which is connected to a module for storing a database of production process parameters, which is connected to a control module and Board of production.

In the present description, the following terms are accepted:

Server (eng. Server) - an electronic device that performs service functions at the request of the client, giving him access to certain resources. For the purposes of this description, a server is considered having a permanent connection to a federated network that can transmit data to the server from client devices. The server can process this data and transfer the processing result back to the client device.

The combined network, as well as all connections between all modules and blocks, include various topologies, configurations, and layouts of the components of the interconnect, configured to interconnect corporate, global, and local area networks, and includes, without limitation, traditional wired, Wireless, satellite, optical and equivalent network technologies.

The data receiving module is a server module that can represent the receiver of incoming signals, and their converter for subsequent processing.

The control and management module is a server module, which is a microprocessor specially adapted for signal processing

A database storage module is a server module that stores data corresponding to this data module, which can be executed as a hard disk drive or as flash memory, which refers to semiconductors of electrically reprogrammable memory.

At the same time, some modules can be combined in separate implementations. For example, different databases can be stored in one memory module.

The level of technology.

It is known from the prior art a device for monitoring and controlling the production process, including a server having the ability to connect via an integrated network with augmented reality glasses by an artist, including a camera and a display, and a data processing module, the server including a data exchange module with augmented reality glasses connected to a module for storing a database of parameters of production processes, which is connected to a module for monitoring and controlling the production process. (See the description of US patent for the invention No. 7126558, published in 2006.)

This device is the closest in technical essence to the claimed utility model and is taken as a prototype for the proposed utility model.

The disadvantage of this device is that it has a low efficiency of control and management of the production process due to the lack of the possibility of three-dimensional modeling of real objects and the lack of statistical processing of the parameters of the production process. Indeed, the binding of objects is done by markers, and not by three-dimensional models. In addition, this device is not intended to control and manage the production process with a large number of workers.

Disclosure of a utility model.

Based on this original observation, the present utility model mainly aims to propose a device for monitoring and controlling the production process, including a server having the ability to connect via an integrated network with augmented reality glasses by the artist, including a camera and a display, and a processing module data, and the server includes a data exchange module with augmented reality glasses, connected to the storage module of the database of production process parameters, which is connected to the module for monitoring and control of the production process, which allows at least smoothing out at least one of the above disadvantages, namely, to increase the efficiency of monitoring and control of the production process due to the possibility of three-dimensional modeling of real objects and statistical processing of production parameters process, which is a technical task.

To achieve this, the module for storing the database of production process parameters includes a block for storing a database of digital 3D models of real production facilities, and the module for monitoring and controlling the production process includes several blocks: a block for recognizing a real object through analytical processing of images received from cameras of augmented reality glasses, and by comparing them with digital 3D models of real production objects from the database of digital 3D models are real industrial facilities, power monitoring performance of each production step of the production process in real time, the time control unit of execution of each process step of the production process and compare it with the standard time, contained in the database parameters of manufacturing processes, statistical processing unit performance parameters of the production process.

Thanks to such advantageous characteristics, it becomes possible to build an accurate three-dimensional model of both the technological process itself and all objects that participate in the technological process. It can be parts, parts, tools and more. As a result of constructing such an accurate three-dimensional model, it becomes possible to precisely match it with real objects, which significantly improves the process of monitoring and controlling the production process. In addition, it becomes possible to statistically process the parameters of the production process, which is especially convenient when the technological process includes many performers whose work needs to be controlled and whose production process needs to be controlled.

There is also a variant of the utility model in which the module for the control and management of the production process includes a unit for controlling the quality of execution of each production operation of the production process and comparing it with the normative quality contained in the database of production process parameters.

Thanks to this advantageous characteristic, it becomes possible to control the quality of execution of each production operation of the production process and compare it with the normative quality contained in the database of production process parameters. This also makes it possible to improve the statistical processing of the parameters of the production process.

There is also a variant of the utility model in which the module for the control and management of the production process includes a module for storing a database of normative documentation for production processes.

Thanks to this advantageous characteristic, it becomes possible at any time to connect to any contractor in his client device in the form of glasses of a certain reality the data relating to the regulatory documentation of production processes.

There is also a variant of the utility model in which the module for monitoring and controlling the production process includes a data exchange unit with a remote administrator.

Thanks to this advantageous feature, it becomes possible to exchange data with a remote administrator.

The set of essential features of the proposed utility model is unknown from the prior art for devices of similar purpose, which allows us to conclude that the criterion of "novelty" for the utility model is met.

A brief description of the drawings.

Other distinguishing features and advantages of the utility model clearly follow from the description below for illustration and not being restrictive, with reference to the accompanying drawings, in which:

- figure 1 schematically depicts a functional diagram of a device for monitoring and controlling the production process, according to the utility model.

- figure 2 depicts the stages of operation of the device for monitoring and controlling the production process, according to the utility model.

According to figure 1, a device for monitoring and controlling the production process, including a server 1, having the ability to connect via an integrated network 2 with glasses 3 augmented reality of the artist, including a camera 31 and a display 32, and a data processing module 33 (which are not included to the object of patenting and are given for understanding the operation of the device), moreover, server 1 includes a module 11 for exchanging data with augmented reality glasses connected to module 12 for storing a database of production parameters esses, which is connected to the module 13 control and management of the production process.

Module 12 for storing the database of parameters of production processes includes a block 121 for storing a database of digital 3D models of real production facilities, and module 13 for monitoring and controlling the production process includes several blocks: block 131 for recognizing a real object through analytical processing of images received from cameras of augmented reality glasses, and by comparing them with digital 3D models of real production objects from the database of digital 3D models of real production x objects, block 132 for monitoring the execution of each production operation of the production process in real time, block 133 for monitoring the execution time of each production operation of the production process and comparing it with the standard time contained in the database of 12 parameters of production processes, block 134 for statistical processing of production parameters process.

The module 13 for monitoring and controlling the production process may include a unit 135 for controlling the quality of execution of each production operation of the production process and comparing it with the normative quality contained in the database 12 of the parameters of the production processes.

The process control and management module 13 may include a module 136 for storing a database of regulatory documents for production processes.

The process control and management module 13 may include a data exchange unit 137 with a remote administrator.

Implementation of a utility model.

A device for monitoring and controlling the production process works as follows. (An example of a non-limiting application of the utility model is provided). According to figure 2:

Stage A1. Pre-form a database of digital 3D-models of real production facilities. The administrator from the control computer through the server transfers the task to the executor for augmented reality glasses.

Stage A2. The contractor performs the task using an interactive workflow. For this, a real object is recognized by means of analytical processing of images of augmented reality glasses received from the camera, and by comparing them with digital 3D models of real production objects from a database of digital 3D models of real production objects. In the operation of the device, they use the base of technological processes and tools that the contractor will have to use, and augmented reality glasses, analyzing real products, compare them with the products in the database and tell the contractor what to take and how to use the tool (or equipment) for each technological process, which will give him an administrator.

Stage A3. The process execution time is fixed on the server and automatically transferred to the administrator on the control computer. In addition, using the quality control unit, they control the quality of each production operation of the production process and compare it with the normative quality contained in the database of production process parameters.

Stage A4. All data collected from various artists is processed by analytical methods and form the results of the performance of each artist and the device as a whole in the form of special diagrams and tables.

The above embodiments of the utility model are exemplary and allow you to add new options or modify the described. For example, use stages selectively, rearrange.

Industrial applicability.

The proposed device for monitoring and controlling the production process has a clear purpose, can be carried out by a specialist in practice and, when implemented, ensures the implementation of the declared purpose. The possibility of being implemented by a specialist in practice follows from the fact that for each feature included in the utility model formula based on the description, the material equivalent is known, which allows us to conclude that the criterion of "industrial applicability" and the criterion of "completeness of disclosure" for the utility model are met.

In accordance with the utility model, the applicant made a prototype device for monitoring and controlling the production process, which was performed on the basis of standard microprocessors and memory modules, wired and wireless connections.

The pilot operation of this device showed that with its help it is possible to carry out:

- binding to the labels of 3D-models of objects, which show the technological process in augmented reality glasses;

- management of the production process;

- analytical processing of incoming data in real time;

- control of the production process in all areas at the same time (implemented through real-time information collected);

- prompt solution of urgent tasks (implemented through direct communication between the administrator and the operator);

- acceleration of the introduction of new equipment and technologies (by increasing the speed of staff training).

In addition, effects such as:

- Universality of working personnel (productivity growth due to more efficient organization of working time for each employee, since it becomes possible to load the same employee on different types of equipment and in various technological processes. The possibility of recruiting fewer employees).

- The speed of implementation of new equipment and technologies. (Acceleration of training and retraining of personnel. Acceleration of the introduction of new equipment and technologies).

- Clarity of work time planning. (Improving the accuracy of forecasting the production cycle time by developing standard operations and introducing interactive paperless technologies. Reducing downtime).

- The speed of solving remote tasks. (The possibility of remote management of a specialist, which reduces logistics costs, for example, the cost of business trips of highly paid specialists. Reducing the time to solve emergency situations. Reducing losses during downtime).

- Payback. (Cost recovery is quickly achieved when implementing a production management system).

- Manufacturability. (A production management system consists of only three components and has a fairly simple but effective management scheme).

- Maintainability. (All components of the production management system are repairable, and if necessary, can be replaced or modernized).

- Ergonomics. (Production management systems can be implemented even in small plants, since it does not require large areas).

- Decrease in labor input in production;

- Reduction of unit costs for the development and production of products;

- Acceleration of the process of creating and mastering the production of new (modernized) products;

- Creation of more unified personnel in the workplace (the ability to load the same employee on different types of equipment and on various technological processes).

Thus, due to the above effects, the claimed technical result is achieved, namely: increasing the efficiency of control and management of the production process due to the possibility of three-dimensional modeling of real objects and statistical processing of the parameters of the production process.

The additional technical result achieved is that it becomes possible to simultaneously prepare for work a large number of new users.

The proposed utility model is proposed for widespread adoption in various industries, such as:

- general engineering: (metalworking; production of products from polymer composite materials; assembly production sites),

- repair shops: (car services; equipment maintenance stations; electrical systems service industry),

- warehouse logistics, etc.

Claims (4)

1. A device for monitoring and managing the production process, including a server having the ability to connect via an integrated network with augmented reality glasses by an artist, including a camera, display and data processing module, the server including a data exchange module with augmented reality glasses connected to the module for storing the database of parameters of production processes, which is connected to the module for monitoring and control of the production process, characterized in that the module stores Nia database production process parameters includes a digital database storage of 3D-models of real production facilities and production process control and management module includes several units: - a unit for recognizing a real object through analytical processing of images received from the camera of augmented reality glasses, and by comparing them with digital 3D models of real production objects from a database of digital 3D models of real production objects, - a unit for monitoring the execution of each production operation of the production process in real time, - a unit for monitoring the execution time of each production operation of the production process and comparing it with the standard time contained in the database of parameters of production processes, - block statistical processing of the parameters of the production process. 2. The device according to claim 1, characterized in that the module for monitoring and controlling the production process includes a unit for controlling the quality of execution of each production operation of the production process and comparing it with standard quality contained in the database of production process parameters. 3. The device according to claim 1, characterized in that the module for monitoring and controlling the production process includes a module for storing a database of normative documentation for production processes. 4. The device according to claim 1, characterized in that the module for monitoring and controlling the production process includes a data exchange unit with a remote administrator.

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