RU131723U1 - MOBILE PLANT FOR PRODUCTION OF FUEL ELEMENTS FROM VEGETABLE PRODUCTS AND SEPARATE MOBILE MODULES - Google Patents

Abstract

1. A mobile plant for the production of fuel cells from plant products, which includes a mobile module for drying and crushing equipment and a mobile module for pressing and packaging equipment, which also contains a switchboard and an operator station, and the equipment of each module is mounted on a common frame, installed on a separate standard automobile semitrailer and closed with a casing with the possibility in the working position of its relationship between the modules according to the technological sequence. 2 . The mobile plant according to claim 1, including an additional expeditionary module consisting of fixed on a common frame and mounted on a separate standard automobile semi-trailer: cabins for staff, a gas generator and a gas storage tank equipped with a pump for pumping gas into the gas generator tank. . The mobile plant according to claims 1 and 2, comprising as a part of the drying and crushing equipment module: a chopper, a storage hopper, a conveyor, a heat generator, a dryer, a cyclone and a discharge device. 4. A mobile plant according to claims 1 and 2, comprising a pressing and packaging equipment module: a storage hopper with a dispenser, a press extruder, a cooling line, an end machine, a conveyor, a semi-automatic strapping machine for briquettes and a pallet packing machine. 5. The mobile plant according to claims 1 and 2, comprising a pressing and packaging equipment module: storage hopper, press granulator, water tank, steam generator, conveyors, cyclone with fan, cooling column, equipment for packing fuel pellets in big bags .6. Mobile m

Description

The utility model group relates to equipment for the production of non-toxic solid fuel elements from woodworking waste and other plant products or useful semi-finished products and can be used in places of woodworking or logging, as well as for cleaning areas from plant waste (fallen leaves, branches) and after natural disasters (hurricanes, fires, etc.).

Currently known methods and devices for producing fuel cells from organic material, including from sawdust.

So, for example, the invention of the Russian Federation “Complex for the manufacture of fuel elements from sawdust” is known according to patent No. 2311446, application 2006115110 with priority of 05/02/2006, IPC C10L 5/44, published on 11/27/2007.

This invention describes a complex in which sawdust is mixed with a binder and compacted to a mass from which individual fuel cells are formed into logs.

Also known is the utility model of the Russian Federation “Installation for processing wood waste into fuel briquettes” according to patent No. 111535, application 2010149469 with priority dated December 6, 2010, IPC C10L 5/44, B07B 9/00, B09B 3/00, published on 20.12. 2011 year

A stationary installation is described, which includes a drying device, drying columns and cyclone columns interconnected by technological pipelines, as well as a heat generator, a grinding device, a storage hopper and a briquetting device.

Also known is the invention of the Russian Federation "A method for producing solid fuel briquettes and a device for pressing briquettes from organic material" according to patent No. 230063, application 2006144272 with priority dated December 14, 2006, IPC C10L 5/44, C10L 5/14, B30B 11/00, published on July 27, 2008

The described method allows to obtain solid fuel briquettes containing, wt.%: Sawdust of pure wood - 25-30, tobacco dust waste - 10-15, grain husk - 10-15, organic binder - 40-55, with a uniform density throughout the volume and improve their calorific value. The method includes grinding the organic material to a fraction within 0.1-5 mm, drying to a moisture content of 9-14%, mixing the components of the mixture with a molten organic binder and then pressing into briquettes at a specific pressure in the range of 30.0-40.0 MPa s using a matrix with calibrated holes for the size of briquettes, and a device for pressing briquettes can increase the productivity of the entire cycle of their preparation.

Mobile feed production plants are also known. Mobile plants of this type are a comprehensive set of units mounted on a truck chassis, with the help of which grinding and conditioning of raw materials, the addition of various components in accordance with the recipe, mixing all the ingredients and unloading the finished feed.

For example, a mobile threshing and mixing plant, which is manufactured by GMELIN, Germany, is known (see the GMELIN website, Germany, (see the GMELIN website http://www.smh-gmelin.de/en /pages/unternehmen/unternehmen.html) or a mobile feed mill manufactured by MKZ, Belarus, (see the MKZ website http://www.mkz.by/).

In the field of logging and wood processing, mobile complexes are also known, for example, in the utility model of the Russian Federation “Multioperational complex for logging production” according to certificate No. 21005 according to application 2001110838 with priority April 11, 2001, IPC A01G 23/00, B27L 7/00, published December 20, 2001

This utility model describes a multi-operation complex for forestry production, which consists of an energy system including a power plant with a hydrostatic transmission pump, a caterpillar mover and an operator’s cabin, an engine undercarriage and technological equipment, and a timber transport unit, and the power system of the power system is made in the form of an energy module, the technological equipment of the technological installation is made in the form of technological module, and the forest transport device is made in the form of a forest transport module.

In Japanese patent No. 7148714 (application JP19930326034, priority November 29, 1993), IPC B27K 1/00, 5/00, 5/06; B27L 1/00; B27M 1/02, 3/00, published on 06/13/1995, describes the Mobile complex for wood processing, which consists of a cutting machine, a crushing machine, a pressing machine, connected by conveyor. In a pressing machine, raw materials are pressed, collected, compressed, formed and installed. The complex also provides equipment to ensure smooth operation during compression under pressure and installation: a control panel, a boiler, and a fuel tank. All technological equipment is transported to the place of wood processing by truck.

Also known is the invention “Installation for wood processing” according to RF patent No. 2060875, application 94012417 with priority dated 04/08/1994, IPC B27B 25/08, B27C 9/04, published 05/27/1996, the invention describes a plant for processing fine wood, which includes the power base, the frame on which the technological equipment is located, consisting of: a loading mechanism, a milling unit, a feed roller unit, a saw unit with wedging knives and a receiving roller table.

The possibility of placing mobile modular plants on the basis of railroad cars is also known, for example, in the invention of the Russian Federation “Vehicle for placing mobile modular plants” according to patent No. 2161101, application 99116297 with priority dated July 28, 1999, IPC B61D 3/00 , B63B 35/14, B60F 3/00, B60V 1/00, B62D 21/00, published December 27, 2000.

The described vehicle contains a chassis and a body. The body is prefabricated and is equipped with additional sections-shields of appropriate purpose and size to ensure their use as additional sections of walls, roof and floor. Each of the sections is equipped with corresponding mounting and installation connecting elements. It is advisable to install additional floor sections on jacks or adjustable supports and interconnected by means of fastening elements.

The utility model “Granular granulation line” according to patent No. 75966, application 2006130809 with a priority of 08.25.2006, IPC B09B 3/00, C10L 5/48, published 10.09.2008, is also known.

The utility model relates to the processing of bulk products, including can be used in the manufacture of wood pellets from wood waste. The modular line provides the ability to assemble and disassemble blocks and transport them repeatedly to new areas of use. The line includes a granule-producing unit and an aspiration unit, which are mounted on top of each other in standard transport containers with an interconnection in the technological sequence, the equipment of both units being rigidly fixed to the walls and / or the rigid frame of the containers.

The utility model of the Russian Federation “Device for the production of biofuels” according to patent No. 109138, application 2010152075 with a priority of December 20, 2010, IPC C10L 5/00, published October 10, 2011, is known and closest in technical essence to the group of claimed technical solutions. prototype).

The patent describes a mobile device for the production of biofuels, which includes a heat generator connected through a pneumatic conveyor, connected to a gravity conveyor of a wet sawdust loading device, with a drying-grinding unit connected through a pneumatic conveyor and a dust fan with a cyclone to separate the dry product from moist air and a device pressing the dry product coming from the cyclone into briquettes, and all the specialized equipment is mounted on one common mobile frame e-foundation.

In the devices described above: The modular granulation line according to patent No. 75966 and the Device is a prototype for the production of biofuels in the form of briquettes, for their delivery to the place of availability of raw materials, it is required that the container or base frame with equipment be loaded onto the vehicle using a lifting mechanism, and upon arrival at the place of work - removed from it by means of a lifting mechanism and installed on a specially prepared foundation, which leads to additional costs, increases the time for preparing devices for boat, ie reduces the efficiency of their use.

In addition, the modular line according to patent No. 75966 is designed to produce only fuel pellets from various wood wastes, and the prototype device according to patent No. 109138 is designed to produce fuel cells (briquettes) only from sawdust, which characterizes these devices as not universal enough.

The task of the utility model group is to create mobile, ready-to-use devices for the production of various types of fuel cells or useful semi-finished products from plant products, i.e. from any plant material and / or plant waste.

The problem is solved due to the fact that the mobile plant for the production of fuel cells from plant products includes a drying and crushing equipment module and a module for pressing and packing fuel cells, which also contains a switchboard and operator station, and the equipment of each module is mounted on a common frame , mounted on a separate standard automobile semitrailer and closed by a casing with the possibility in the working position of its relationship between the modules in the technological software consistency.

Such a mobile plant allows you to process woodworking waste, logging, trees after natural disasters (hurricanes, fires, etc.), as well as plant waste (fallen leaves, branches) for cleaning territories. He can, with the help of a truck, such as a truck tractor, drive up to the location of the raw materials and process it in the same place at its location. At the same time, the entire plant complex can be moved up to 200 km in a day and prepared for work. Moreover, to prepare a mobile plant for work, it is not necessary to involve lifting mechanisms and laying out the foundations in the base of the modules, as is required in the analogues and prototype, because during the operation of the plant, the equipment of its composite modules remains mounted on its automobile semi-trailers, supported by hydraulic stops and rotated in relation to each other in the desired technological sequence, and the covers covering the equipment are equipped with hatches, holes, bulkheads and openings necessary for the operation and maintenance of the equipment .

The composition of the equipment of the mobile plant is changed depending on the type, size, humidity of the feedstock, as well as the type of product at the outlet.

The inventive mobile plant is a complex of a full production cycle: from raw materials requiring processing to ready-to-ship products to the buyer, and the finished product is obtained at the location of the feedstock. That is, when using a mobile plant, the need for any intermediate transportation of raw materials or semi-finished products is eliminated, which ensures its efficiency.

The drying and crushing module of the plant provides grinding (crushing) of the supplied material into a fine fraction and drying of the material. Thanks to this module, the mobile plant is able to process woodworking waste of various sizes (for example, bark, shavings, wood chips) and various degrees of humidity, which is important when disposing of waste outdoors.

In a particular case, the equipment of the drying and crushing module consists of a chipper, a storage hopper, a conveyor, a heat generator, a dryer, a cyclone, and an unloading device.

The pressing and packaging module of the plant turns the dried material into fuel cells of a certain type and carries out their packaging. Thanks to this module, the mobile plant is capable of producing finished products - fuel cells directly at the location of the feedstock. Moreover, depending on the type of feedstock and the specific equipment variant of this module, fuel cells can be of different types, for example, fuel briquettes of various types, such as, for example, Ruf, Nestro, Pini & Kay, fuel pellets, granules, etc.

In addition, a switchboard is located in this module, as in the general case, it is planned to connect the equipment of the mobile plant to the power networks of the enterprise, substation, or to the mobile generator set, as well as a control panel and a post of an operator serving the equipment.

In a particular case, the equipment of the pressing and packaging module consists of a storage hopper with a dispenser, a press extruder, a cooling line, a face machine, a conveyor, a strapping semiautomatic device for briquettes and a pallet packaging machine.

In another particular case, the equipment of the pressing and packaging module consists of a storage hopper, a pellet press, a water tank, a steam generator, conveyors, a cyclone with a fan, a cooling column, equipment for packing fuel pellets in big bags (soft packaging containers of the BIG-type BAG).

In a particular case, the mobile plant includes an additional expeditionary module consisting of fixed on a common frame and mounted on a separate standard automobile semi-trailer: cabins for maintenance personnel, a gas generator and a gas storage tank equipped with a pump for pumping gas into the gas generator tank.

An additional expeditionary module is used when working away from the bases, in the absence of electricity at the place of work necessary for the operation of the equipment. The inclusion of the expeditionary module in the mobile plant expands the possibilities of its use.

The problem is also solved due to the fact that the mobile module for processing vegetable products into useful semi-finished products is made in the form of a drying and crushing module, the equipment of which is mounted on a common frame, installed on a standard automobile semi-trailer and closed with a casing.

The drying and crushing module, as part of a mobile plant, is used independently for processing waste with a moisture content of up to 60% into useful semi-finished products with a humidity of up to 10%. Such semi-finished products are, for example, biomass from shredded and dried branches, leaves, bark, or sawdust, which can be used in furniture production, in construction in the manufacture of chipboards, etc.

In the particular case of the implementation of the mobile module for processing plant products into useful semi-finished products (drying and crushing module), its equipment consists of a chipper, storage hopper, conveyor, heat generator, dryer, cyclone, and unloading device.

The problem is also solved due to the fact that the mobile module for processing plant products into fuel cells is made in the form of a pressing and packaging module, the equipment of which is mounted on a common frame, mounted on a standard automobile semitrailer and covered with a casing, and the module is also equipped with a distribution board and a remote control management.

The pressing and packaging module, as part of a mobile plant, is used independently for processing waste with small particle sizes (not more than 5 mm) and low humidity (not more than 10%), for example, to dispose of sawdust in rooms when they were not required to be dried moreover, if the production is located on the 1st floor, the module can drive right up to the sawdust and process them.

Moreover, depending on the particular version of the equipment of the module, fuel cells can be of different types, for example, fuel briquettes of various types, such as, for example, Ruf, Nestro, Pini & Kay, etc., fuel pellets, granules, etc.

In the particular case of the implementation of the mobile module for the processing of plant products into fuel cells (pressing and packaging module), its equipment consists of a storage hopper with a dispenser, a press extruder, a cooling line, a face machine, a conveyor, a strapping semiautomatic device for briquettes and a pallet packing machine .

In another particular case of the implementation of a mobile module for the processing of plant products into fuel cells (pressing and packing module), its equipment consists of a storage hopper, a pellet press, a water tank, a steam generator, conveyors, a cyclone with a fan, a cooling column, equipment for packing of fuel pellets in big bags.

Thus, the claimed group of utility models - a mobile plant for the production of fuel cells from plant products and individual mobile modules are mobile, ready-to-use and fairly versatile devices for the production of fuel cells of various kinds or useful semi-finished products from plant products, i.e. . from any plant material and / or plant waste.

The claimed group of utility models is a mobile plant for the production of fuel cells from plant products and individual mobile modules are illustrated by the following drawings.

Figure 1 - is presented in General form:

a) a module prepared for transportation to the place of work;

b) drying and crushing module in working position;

c) additional expeditionary module.

Figure 2 - presents a functional diagram of the equipment of the drying and crushing module in the particular case of execution.

Figure 3 - presents a functional diagram of the equipment of the pressing and packaging module in special cases:

a) for the production of fuel briquettes;

b) for the production of fuel pellets.

A mobile plant for the production of fuel cells from plant products in the general case of execution (Fig. 1 a, b) includes two working modules: a drying and crushing module 1 and a pressing and packaging module 2, which also contains a switchboard and an operator station, the equipment of each of modules 1 and 2 is mounted on a common frame, mounted on a separate standard automobile semi-trailer 3, 4 and closed by a casing 5, 6 with the possibility in the working position of its relationship between modules 1, 2 in the technological sequence faculty.

In the particular case of execution (figv), the mobile plant, in addition to the drying and crushing module 1 and the pressing and packing module 2, also includes an expedition module 7, consisting of fixed on a common frame and installed on a separate standard automobile semi-trailer 8: cabins 9 for maintenance personnel, a gas generator 10 and a gas storage tank 11 equipped with a pump for pumping gas into a gas generator tank (not shown).

In special cases, the equipment of the drying and crushing module 1, which is part of the plant for the production of fuel cells from plant products or is used independently to produce useful semi-finished products, includes (Fig. 2): chipper 12, storage hopper 13, conveyor 14, a drying oven 15, a heat generator 16, a cyclone 17, a discharge device 18.

In special cases, the equipment of the pressing and packing module 2, which is part of the plant or is used independently for the production of plant briquettes of fuel briquettes, includes (figa): storage hopper 19 with dispenser, press extruder 20, cooling line 21, end machine 22, conveyor 23, strapping machine 24 for briquettes and pallet packing machine 25.

In other special cases, the equipment of the pressing and packing module 2, which is part of the plant or used independently for the production of plant-derived fuel pellets, includes (figb): hopper hopper 26, press granulator 27, steam generator 28, a water tank 29, a conveyor 30, a cooling column 31, a cyclone 32 with a fan, a conveyor 33, equipment 34 for packing fuel pellets in big bags.

A mobile plant for the production of fuel cells from plant products in the General case of execution (Fig.1 a, b) works as follows.

First, the equipment of each module: drying-crushing 1 and pressing-packing 2 is mounted on its common frame and installed on a separate standard automobile semi-trailer 3, 4, respectively, with the possibility in the working position of its relationship between the modules according to the technological sequence. At the same time, a distribution board and an operator station are also mounted in the pressing and packaging module 2. After that, the equipment of modules 1, 2 is closed from the effects of precipitation, respectively, with casings 5, 6, equipped with hatches, holes, bulkheads and openings necessary for the operation and maintenance of the equipment. Then, using a truck, such as a truck tractor, the modules are transported one at a time to the location of the raw materials, rotate them in relation to each other in the desired technological sequence, connect the power supply to the switchboard and connect the power cables between the modules, and the equipment of the modules remains on their automobile semi-trailers that in the working position are supported by hydraulic stops.

At the same time, the entire plant complex can be moved up to 200 km in a day and prepared for work. The mobile plant is a complex of a full production cycle: from raw materials to products ready for shipment to the buyer, which is obtained at the location of the raw materials.

The composition of the equipment of the mobile plant is changed depending on the type, size, humidity of the feedstock, as well as the type of product at the outlet.

During the operation of the mobile plant in the drying and crushing module 1, the feed material is crushed (crushing) into a fine fraction and the material is dried, and in the pressing and packaging module 2, the dried material is converted into fuel cells of a certain type and their packaging is carried out.

In private cases, the implementation of the equipment of the drying and crushing module 1 (figure 2), which is part of the plant for the production of plant-derived fuel elements or used independently to obtain useful semi-finished products, this module works as follows. The feedstock is fed manually, by a conveyor, or by a loader to a chipper 12, where it is crushed and fed through a conveyor 13 to a drying oven 15, where the heat generator 16 provides the required temperature. The dried material from the dryer 15 enters through the cyclone 17 to the conveyor unloading device 18, which feeds the crushed (up to 5 mm in size) and dried (moisture content less than 10%) raw materials to the pressing and packaging module 2 for forming fuel cells or for shipment of useful semi-finished products to the buyer in, in particular wood sawdust.

In special cases, the implementation of the equipment of the pressing and packing module 2 (figa), which is part of the plant or used independently for the production of plant products of fuel briquettes, this module works as follows.

Shredded and dried raw materials from module 1 of the plant or wood processing waste with a particle size of not more than 5 mm and a humidity of not more than 10%), for example, located in the sawdust room, through the storage hopper 19 with a batcher enter the extruder 20. From the exit of the extruder, wooden the mass along the chute of the cooling line 21 enters the end machine 22.

After trimming, the briquettes on the conveyor 23 are fed to a strapping semiautomatic device 24, where they are tied into a strapping tape of 12 pieces. Then they are stacked on a Euro pallet and after 2 hours of cooling they are installed on a pallet machine 25, where they are packed into a stretch film. After that, pallets with fuel briquettes are transferred to the vehicle body for further transportation to consumers or to the warehouse.

In private cases, the implementation of the equipment of the pressing and packing module 2 (figb), which is part of the plant or used independently for the production of plant-derived fuel pellets, this module works as follows.

The crushed and dried raw materials from module 1 of the plant or wood processing waste with a particle size of not more than 5 mm and a moisture content of not more than 10%, for example, located in the sawdust room, are transferred to the press granulator 27 through the storage hopper 26. In this case, the granulator mixer loosening, homogenization and processing of raw materials with saturated steam heated to a temperature of 130-160 ° C coming from a steam generator 28 with a water tank 29, and in the pressing chamber of the granulator 27 there is a direct formation of granules, which at the outlet of are cut with a special knife. Next, the granules through the conveyor 30 enter the cooling column 31, where they are cooled by air from a cyclone 32 with a fan. After that, the pellets are conveyed by conveyor 33 to equipment 34 for packing fuel pellets in big bags (soft polypropylene bags - BIG-BAG containers), for example, in a big bag suspended on a vertical frame, mounted on electronic platform scales, which when reached predetermined mass give a sound signal to the operator about filling the bag. Bags filled with fuel granules are transferred to the vehicle body for further transportation to consumers or to the warehouse.

A mobile plant for the production of fuel cells from plant products in the particular case of execution (figv), when in addition to the drying and crushing module 1 and the pressing and packaging module 2, it includes an additional expedition module 7, consisting of fixed on a common frame and installed on a separate standard automobile semi-trailer 8: cabins 9 for service personnel, a gas generator 10 and a gas storage tank 11, equipped with a pump for pumping gas into a gas generator tank (not shown), y to earn the same as in the general case of performing. An additional expeditionary module 7 is used when working away from bases, in the absence of electricity at the place of work necessary for the operation of the equipment. The inclusion of the expeditionary module in the mobile plant makes it independent of the presence of power lines, which expands the possibilities of its use.

The claimed group of utility models is a mobile plant for the production of fuel cells from plant products and individual mobile modules can be manufactured and mounted from conventional and standard components for this type of device, blocks and objects of industrial equipment.

So, for example, for the formation of modules can be used: semi-trailer chassis with air suspension MA3-931010-2011; RBB frame; a casing of sandwich panels according to the dimensions of the semi-trailer and equipment;

as components of the equipment of the drying and crushing module: chopper РРМ-5; dryer AS-4-1000 with additional equipment; TGT-900 heat generator; cyclone AC4-500;

as components of the equipment of the pressing and packaging module: press extruder PBM-2; automatic strepping machine TR-600-1; press granulator OGM-6G-90; steam generator electric PAR 100K.

Claims (10)

1. A mobile plant for the production of fuel cells from plant products, which includes a mobile module for drying and crushing equipment and a mobile module for pressing and packaging equipment, which also contains a switchboard and an operator station, and the equipment of each module is mounted on a common frame, installed on a separate standard automobile semitrailer and closed with a casing with the possibility in the working position of its relationship between the modules according to the technological sequence. 2. The mobile plant according to claim 1, which further includes an expeditionary module consisting of fixed on a common frame and mounted on a separate standard automobile semi-trailer: cabins for staff, a gas generator and a gas storage tank equipped with a pump for pumping gas into the gas generator tank . 3. The mobile plant according to claims 1 and 2, comprising as a part of the drying and crushing equipment module: a chopping machine, a storage hopper, a conveyor, a heat generator, a dryer, a cyclone and an unloading device. 4. A mobile plant according to claims 1 and 2, comprising a pressing and packaging equipment module: a storage hopper with a dispenser, a press extruder, a cooling line, a face machine, a conveyor, a strapping semiautomatic device for briquettes and a pallet packing machine. 5. A mobile plant according to claims 1 and 2, comprising a pressing and packaging equipment module: a storage hopper, a press granulator, a water tank, a steam generator, conveyors, a cyclone with a fan, a cooling column, equipment for packing fuel pellets in a big box -bags. 6. A mobile module for processing vegetable products into useful semi-finished products, made in the form of a drying and crushing module, the equipment of which is fixed on a common frame, installed on a standard automobile semi-trailer and closed with a casing. 7. The mobile module according to claim 6, comprising in the drying and crushing equipment: a chopper, a storage hopper, a conveyor, a heat generator, a dryer, a cyclone and a device for unloading useful semi-finished products. 8. A mobile module for the processing of plant products into fuel cells, made in the form of a pressing and packaging module, the equipment of which is fixed on a common frame, installed on a standard automobile semitrailer and closed with a casing. 9. The mobile module of claim 8, comprising a pressing and packaging equipment: storage hopper with dispenser, press extruder, cooling line, end machine, conveyor, strapping machine for briquettes and a pallet packing machine. 10. The mobile module of claim 8, comprising the press-packaging equipment: storage hopper, press granulator, water tank, steam generator, conveyors, cyclone with fan, cooling column, equipment for packing fuel pellets in big bags.

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