PL8534B1 - A method of refining carbon substances, tar, mineral oils and similar material. - Google Patents
A method of refining carbon substances, tar, mineral oils and similar material. Download PDFInfo
- Publication number
- PL8534B1 PL8534B1 PL8534A PL853427A PL8534B1 PL 8534 B1 PL8534 B1 PL 8534B1 PL 8534 A PL8534 A PL 8534A PL 853427 A PL853427 A PL 853427A PL 8534 B1 PL8534 B1 PL 8534B1
- Authority
- PL
- Poland
- Prior art keywords
- tar
- gases
- treatment
- mineral oils
- catalysts
- Prior art date
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- 238000000034 method Methods 0.000 title claims description 9
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims description 7
- 229910052799 carbon Inorganic materials 0.000 title claims description 5
- 239000002480 mineral oil Substances 0.000 title claims description 3
- 239000011269 tar Substances 0.000 title description 5
- 239000000463 material Substances 0.000 title description 3
- 238000007670 refining Methods 0.000 title 1
- 239000000126 substance Substances 0.000 title 1
- 239000007789 gas Substances 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 8
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 8
- 239000003054 catalyst Substances 0.000 claims description 7
- 238000011282 treatment Methods 0.000 claims description 7
- 238000009835 boiling Methods 0.000 claims description 6
- 239000001257 hydrogen Substances 0.000 claims description 6
- 229910052739 hydrogen Inorganic materials 0.000 claims description 6
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 4
- 239000003245 coal Substances 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 4
- 229930195733 hydrocarbon Natural products 0.000 claims description 4
- 150000002430 hydrocarbons Chemical class 0.000 claims description 4
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 238000004821 distillation Methods 0.000 claims description 3
- 230000008021 deposition Effects 0.000 claims description 2
- 239000011261 inert gas Substances 0.000 claims description 2
- 230000009466 transformation Effects 0.000 claims description 2
- 241001494479 Pecora Species 0.000 claims 1
- 239000003575 carbonaceous material Substances 0.000 claims 1
- 239000000047 product Substances 0.000 description 7
- 229910052782 aluminium Inorganic materials 0.000 description 3
- 239000003502 gasoline Substances 0.000 description 3
- -1 mineral oils Chemical class 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000007858 starting material Substances 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 150000002431 hydrogen Chemical class 0.000 description 2
- 239000003077 lignite Substances 0.000 description 2
- VLAPMBHFAWRUQP-UHFFFAOYSA-L molybdic acid Chemical compound O[Mo](O)(=O)=O VLAPMBHFAWRUQP-UHFFFAOYSA-L 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 2
- 229910052721 tungsten Inorganic materials 0.000 description 2
- 239000010937 tungsten Substances 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 241001331845 Equus asinus x caballus Species 0.000 description 1
- 239000005909 Kieselgur Substances 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 229910052770 Uranium Inorganic materials 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 229910001570 bauxite Inorganic materials 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 239000003610 charcoal Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000003776 cleavage reaction Methods 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000010779 crude oil Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 239000003517 fume Substances 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
- 239000013067 intermediate product Substances 0.000 description 1
- IPJKJLXEVHOKSE-UHFFFAOYSA-L manganese dihydroxide Chemical compound [OH-].[OH-].[Mn+2] IPJKJLXEVHOKSE-UHFFFAOYSA-L 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000003863 metallic catalyst Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 239000002362 mulch Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000011295 pitch Substances 0.000 description 1
- 239000008262 pumice Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 230000007017 scission Effects 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- JFALSRSLKYAFGM-UHFFFAOYSA-N uranium(0) Chemical compound [U] JFALSRSLKYAFGM-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Description
Wiadomo, ze weglowodory, np. oleje mineralne, przy destylacji w temperaturze wyzszej rozkladaja sie, tworzac z jednej strony ciala nizej wrzace i gazy, z drugiej zas strony — wegiel i ciala wrzace wyzej od materjalu wyjsciowego. Zjawisko to wykorzystuje sie w praktyce przy rozkla¬ daniu ropy naftowej w celu otrzymania ben¬ zyny. W znanych sposobach wydajnosc produktów otrzymanych jest nieznaczna, gdyz wytwarzaja sie liczne mniej warto¬ sciowe i niepozadane produkty poboczne.Wydajnosc niskowrzacych cieklych we¬ glowodorów pozostawia wiele do zyczenia równiez wtedy, gdy przeróbke prowadzic zapomoca wodoru, nawet pod cisnieniem, moga równiez przy pracy wystepowac trudnosci Obecnie okazalo sie, ze weglowodory szczególnie — niskowrzace mozna otrzy¬ mac ze iznakoimiita wydajnoscia, skoro mul weglowy, smole, rope naftowa, ich pro¬ dukty destylacji i przeksztalcenia, pozosta¬ losci i t. d,, przewaznie w stanie cieklym poddac pod dowolnem cisnieniem w obec¬ nosci katalizatorów dzialaniu wysokich tem¬ peratur, np. destylacji i produkty otrzyma¬ ne przepuscic w stanie gazowym, najod¬ powiedniej w stanie przegrzanym, przez katalizatory.Sposób powyzszy pozwala prowadzic obróbke cieplna produktów wyjsciowych wstanie cieklym w temperaturze nizszej od temperatury wymaganej przy zwyklych procesach rozszczepiania i uwodorniania, prowadzonych pod cisnieniem lub bez, w celu otrzymania niskowrzacych produktów.Prowadzenie procesu w temperaturze niz¬ szej posiada te szczególna korzysc, iz zmniejsza sie znacznie osadzanie sie wegla i wytwarzanie gazów, np. metanu.Pierwsza obróbke cieplna badz obróbke par przegrzanych lub obie te obróbki mozna prowadzic w obecnosci gazów obojetnych, lub gazów bioracych udzial w reakcji lub w obecnosci mieszaniny tychze, szczególnie w obecnosci wodoru lub gazów wydzielaja¬ cych ten ostatni. Oprócz wodoru, .jako gazy, które mozna ewentualnie dodawac, wcho¬ dza w gre np. para wodna, kwas weglowy, tlenek wegla, azot lub gazy, jak np. amo- njak, dzialaj ace katalitycznie. W sposcbe tym mozna stosowac dowolne cisnienie; szczególnie korzystnie jest jednak w sposo¬ bie rzeczonym wodór przepuszczac iw nad¬ miarze, stosujac cisnienie zwiekszone.Mozna stosowac katalizatory metaliczne i niemetaliczne w postaci powierzchni (glad¬ kich, drutu, opilek, grudek porowatych lub proszku, umieszczajac je na nosnikach lub tez stosujac je bez nosników. Tytulem przykladu z posród metali niech wolno be¬ dzie przytoczyc molibden, wolfram, glin, kobalt i stopy, szczególnie stopy metali ciezkich, jak np. stal wielkopiecowa ewen¬ tualnie obrobiona uprzednio termicznie; ja¬ ko katalizatory nadaja sie równiez: np. kwas wolframowy, kwas molibdenowy, wo¬ dorotlenek glinowy, bauksyt, jak równiez wegiel aktywowany, wyzarzone wegle Erlen'a, wegiel z drzewa sosnowego, po nadto kwas tytanowy, krzemiany glinowe, wodorotlenek manganowy, permutyt ura¬ nowy, mieszanina miedzi redukowanej i tlenku zelaza, ziemia okrzemkowa, pumeks it d.W pierwszem stadjum, w którem ma- terjal wyjsciowy obrabia sie przewaznie w stanie cieklym, mozna stosowac katalizato¬ ry, dodajac je do produktu wyjsciowego, najlepiej w postaci proszku. W drugiem stadjum, czyli przy obróbce otrzymanych w pierwszem stadjum produktów w stanie pary, korzystniej jest stosowac porowate ciala stykowe.W sposobie niniejszym nalezy baczyc, aby w strefie goracej nie znajdowaly sie ciala, prowadzace do osadzania sie wegla i tworzenia metanu. Tworzywo naczynia nalezy równiez dobrac w ten sposób, aby bylo ono odporne na dzialanie siarki i tle¬ nu, np. naczynie mozna wykonac z glinu, ze stali wielkopiecowej, szczególnie po obrobieniu tej ostatniej uprzednio termicz¬ nie, lufo tez naczynie to wylozyc rzeczonem tworzywem.Przyklad. Podgrzana smole z wegla brunatnego tloczy sie w sposób ciagly do pionowo ustawionego pieca wysokoprezne¬ go, którego czesc goraca jest wylozona gli¬ nem i którego czesc dolna utrzymuje sie w temperaturze 420°* Przez ciekla mase reakcyjna, zawierajaca 1 — 5°/0 drobno- sproszkowanej ziemi z Florydy, przepu¬ szcza sie, mieszajac mase, wodór w nad¬ miarze pod cisnieniem okolo 200 atm. Wy¬ dzielajace sie przytem pary, które obok nieznacznej ilosci benzyny zawieraja prze¬ waznie oleje srednie, pnzepuszcza sie 'bez¬ posrednio w temperaturze 480° przez poro¬ waty ulozony szczelnie katalizator, otrzy¬ many przez redukcje mieszaniny kwasu mo¬ libdenowego i tlenku cynkowego. Po o- chlodzeniu cial, opuszczajacych piec, bio¬ racych udzial w reakcji, otrzymuje sie w sposób latwy przy jednokrotnej obróbce materjalu wyjsciowego bez tworzenia sie koksu i znaczniejszych ilosci metanu, pro¬ dukt zawierajacy okolo 80°/0 benzyny.Celowem jest utrzymywanie wodoru za- pomoca pompy w obiegu kolowym, zaste¬ pujac ilosc zuzyta gazem swiezym.Zamiast przeprowadzac obróbke katali¬ tyczna par bezposrednio w jednym i tym — 2 —samym piecu mozna produkty posrednie skroplic i obrobic je w sposób tolpistany od¬ dzielnie w imiej aparaturze, W taki sam sposób jak smole z wegla brunatnego mozna równiez obrobic z wyni¬ kiem podobnym inne smoly, paki, pozo¬ stalosci naftowe, muly weglowe i tworzywo podobne. PLIt is known that hydrocarbons, e.g. mineral oils, decompose when distilled at higher temperatures to form, on the one hand, lower-boiling bodies and gases, and, on the other hand, carbon and higher-boiling bodies than the starting material. This phenomenon is used in practice in the decomposition of crude oil to obtain gasoline. In the known processes, the yield of the products obtained is insignificant, as many less valuable and undesirable by-products are produced. The efficiency of low-boiling liquid hydrocarbons leaves much to be desired also when the processing is carried out with the help of hydrogen, even under pressure, can also occur during operation difficulties It has now turned out that particularly low-boiling hydrocarbons can be obtained with excellent efficiency, since coal mulch, tar, petroleum, their distillation and transformation products, the remainder, and so on, usually in a liquid state, are subjected to At any pressure in the presence of catalysts, the action of high temperatures, for example distillation, and the products obtained are passed in a gaseous state, preferably in a superheated state, through the catalysts. The above method allows heat treatment of the raw materials to be in a liquid state at a temperature lower than the temperature required by common cleavage and hydrogenation processes with or without pressure to obtain low-boiling products. Operating at a lower temperature has the particular advantage of significantly reducing carbon build-up and the production of gases such as methane. The first heat treatment or treatment of superheated vapors or both the treatments can be carried out in the presence of inert gases or reactant gases, or in the presence of a mixture of these, especially in the presence of hydrogen or gases which give off the latter. Apart from hydrogen, the gases which may be optionally added are, for example, water vapor, carbonic acid, carbon monoxide, nitrogen or gases, such as ammonia, which act catalytically. In this way, any pressure can be used; however, it is particularly advantageous in the above-mentioned method to pass hydrogen and in excess, using increased pressure. Metallic and non-metallic catalysts can be used in the form of surfaces (smooth, wire, filament, porous lumps or powder, by placing them on carriers or by using as examples of metals, let it be mentioned molybdenum, tungsten, aluminum, cobalt and alloys, especially heavy metal alloys, such as, for example, blast furnace steel, possibly previously thermally treated; as catalysts are also suitable: e.g. tungsten acid, molybdic acid, aluminum hydroxide, bauxite, as well as activated carbon, Erlen annealed coal, pine wood charcoal, also titanium acid, aluminum silicates, manganese hydroxide, uranium permutite, reduced copper mixture and iron oxide, diatomaceous earth, pumice etc. In the first stage, in which the starting material is mostly liquid, one can stack the catalysts by adding them to the starting product, preferably in powder form. In the second stage, i.e. in the treatment of the vaporized products obtained in the first stage, it is preferable to use porous contact bodies. In the present method, care should be taken that there are no bodies in the hot zone, leading to the deposition of carbon and the formation of methane. The material of the vessel should also be selected in such a way that it is resistant to sulfur and oxygen, e.g. the vessel can be made of aluminum, blast furnace steel, especially after the latter has been thermally processed, or the vessel should be lined with the said material. .Example. The heated brown coal tar is pressed continuously into a vertically arranged high-pressure furnace, the hot part of which is lined with clay and the lower part of which is kept at a temperature of 420 ° * by a liquid reaction mass, containing 1 - 5% of fine - powdered earth from Florida, is passed, while mixing the mass, excess hydrogen under a pressure of about 200 atm. The vapors that are released, which, in addition to a small amount of gasoline, usually contain medium oils, are passed directly at 480 ° C through a porous, tightly packed catalyst obtained by reducing a mixture of molybdic acid and zinc oxide. . After cooling the bodies leaving the furnace, the bio-fumes part of the reaction is easily obtained with a single treatment of the starting material without the formation of coke and significant amounts of methane, a product containing about 80% of gasoline. by means of a circulating pump, replacing the quantity consumed with fresh gas. Instead of carrying out the catalytic treatment of the vapors directly in one and the same furnace, the intermediate products can be condensed and treated separately in the same apparatus, In the same way as lignite tar, other tars, pitches, oil residues, coal mules and the like can also be treated to a similar result. PL
Claims (3)
Publications (1)
| Publication Number | Publication Date |
|---|---|
| PL8534B1 true PL8534B1 (en) | 1928-04-30 |
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