PL447337A1 - Method of manufacturing composite tiles - Google Patents

Method of manufacturing composite tiles

Info

Publication number
PL447337A1
PL447337A1 PL447337A PL44733723A PL447337A1 PL 447337 A1 PL447337 A1 PL 447337A1 PL 447337 A PL447337 A PL 447337A PL 44733723 A PL44733723 A PL 44733723A PL 447337 A1 PL447337 A1 PL 447337A1
Authority
PL
Poland
Prior art keywords
filler
manufacturing composite
fraction
chips
polymer matrix
Prior art date
Application number
PL447337A
Other languages
Polish (pl)
Other versions
PL248314B1 (en
Inventor
Rafał Gołębski
Adam Gnatowski
Krystian Stachowiak
Original Assignee
Politechnika Częstochowska
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Politechnika Częstochowska filed Critical Politechnika Częstochowska
Priority to PL447337A priority Critical patent/PL248314B1/en
Publication of PL447337A1 publication Critical patent/PL447337A1/en
Publication of PL248314B1 publication Critical patent/PL248314B1/en

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/003—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor characterised by the choice of material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F8/00—Manufacture of articles from scrap or waste metal particles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/006—Pressing and sintering powders, granules or fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/40—Shaping or impregnating by compression not applied
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/88—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts characterised primarily by possessing specific properties, e.g. electrically conductive or locally reinforced

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Manufacturing & Machinery (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

Przedmiotem zgłoszenia jest sposób wytwarzania płytek kompozytowych na osnowie polimerowej, z napełniaczem w postaci wiórów na bazie metalicznej o określonej frakcji, z materiałów pochodzących z recyklingu. Sposób wytwarzania płytek kompozytowych z napełniaczem w postaci wiórów na bazie metalicznej oraz osnowy polimerowej polega na tym, że obejmuje etapy: miesza się napełniacz w postaci wiórów mosiądzu oraz osnowę polimerową, przy czym napełniacz w postaci wiórów mosiądzu ma frakcję od 200 do 400 µm w ilości wagowych 90±5%, natomiast osnowa w postaci sproszkowanego tworzywa sztucznego PEEK o frakcji 200 — 500 µm w ilości wagowych 10±5%, przy czym osnowa ma niższą temperaturę topnienia niż napełniacz, a następnie; umieszcza się mieszaninę w gnieździe formy prasowniczej, a następnie; homogenizuje się w temperaturze od 300°C do 400°C oraz pod ciśnieniem od 30 do 50 MPa, przy użyciu prasy, a następnie; zestala się gotowy wyrób z odzwierciedleniem kształtu gniazda formującego w temperaturze od 50°C do 150°C i ciśnieniu od 10 do 15,5 MPa w czasie od momentu uplastycznienia do otrzymania wypraski w czasie od 1500 do 3000 s.The subject of the application is a method for manufacturing composite plates on a polymer matrix, with a filler in the form of metal-based chips of a specific fraction, from recycled materials. The method for manufacturing composite plates with a filler in the form of metal-based chips and a polymer matrix consists in mixing the filler in the form of brass chips and the polymer matrix, wherein the filler in the form of brass chips has a fraction from 200 to 400 µm in an amount of 90±5% by weight, while the matrix is in the form of powdered PEEK plastic with a fraction of 200 - 500 µm in an amount of 10±5% by weight, wherein the matrix has a lower melting point than the filler, and then; placing the mixture in the cavity of a pressing mold, and then; homogenized at a temperature of 300°C to 400°C and a pressure of 30 to 50 MPa using a press, and then the finished product is solidified, reflecting the shape of the molding cavity, at a temperature of 50°C to 150°C and a pressure of 10 to 15.5 MPa in the time from the moment of plasticization to obtaining the molded part in the time of 1500 to 3000 s.

PL447337A 2023-12-28 2023-12-28 Method of manufacturing composite tiles PL248314B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL447337A PL248314B1 (en) 2023-12-28 2023-12-28 Method of manufacturing composite tiles

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PL447337A PL248314B1 (en) 2023-12-28 2023-12-28 Method of manufacturing composite tiles

Publications (2)

Publication Number Publication Date
PL447337A1 true PL447337A1 (en) 2025-06-30
PL248314B1 PL248314B1 (en) 2025-11-24

Family

ID=96171624

Family Applications (1)

Application Number Title Priority Date Filing Date
PL447337A PL248314B1 (en) 2023-12-28 2023-12-28 Method of manufacturing composite tiles

Country Status (1)

Country Link
PL (1) PL248314B1 (en)

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102248626A (en) * 2010-05-17 2011-11-23 哈尔滨鑫达高分子材料有限责任公司 Molding method suitable for PEEK (poly(ether-ether-ketone))
PL238752B1 (en) * 2017-03-14 2021-10-04 Politechnika Czestochowska Method for producing polymer composite

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102248626A (en) * 2010-05-17 2011-11-23 哈尔滨鑫达高分子材料有限责任公司 Molding method suitable for PEEK (poly(ether-ether-ketone))
PL238752B1 (en) * 2017-03-14 2021-10-04 Politechnika Czestochowska Method for producing polymer composite

Non-Patent Citations (4)

* Cited by examiner, † Cited by third party
Title
ADAM GNATOWSKI ET AL.: "Polymers 2022, 14, 3501. https://doi.org/10.3390/polym14173501", „ANALYSIS OF THERMOMECHANICAL PROPERTIES AND THE INFLUENCE OF MACHINING PROCESS ON THE SURFACE STRUCTURE OF COMPOSITES MANUFACTURED FROM METAL CHIPS WITH A POLYMER MATRIX" *
EKO YOHANES SETYAWAN ET AL.: "IOP Conf. Series: Materials Science Engineering 725 (2020) 012041 doi:10.1088/1757-899X/725/1/012041", „EFFECT OF COCOPEAT AND BRASS POWDER COMPOSITION AS A FILLER ON WEAR RESISTANCE PROPERTIES" *
QUN-JI XUE ET AL.: "Wear, Volume 213, Issues 1–2, 30 December 1997, Pages 54-58, https://doi.org/10.1016/S0043-1648(97)00178-6", „WEAR MECHANISMS OF POLYETHERETHERKETONE COMPOSITES FILLED WITH VARIOUS KINDS OF SIC" *
RADHWAN HUSSIN ET AL.: "J. Manuf. Mater. Process. 2022, 6, 134. https://doi.org/10.3390/jmmp6060134", „IRREGULAR SHAPE EFFECT OF BRASS AND COPPER FILLER ON THE PROPERTIES OF METAL EPOXY COMPOSITE (MEC) FOR RAPID TOOLING APPLICATION" *

Also Published As

Publication number Publication date
PL248314B1 (en) 2025-11-24

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