PL108564B2 - Device for simultaneous two-sided electroupsetting of metal bar particularly tips of axles of runners - Google Patents

Device for simultaneous two-sided electroupsetting of metal bar particularly tips of axles of runners Download PDF

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Publication number
PL108564B2
PL108564B2 PL19940577A PL19940577A PL108564B2 PL 108564 B2 PL108564 B2 PL 108564B2 PL 19940577 A PL19940577 A PL 19940577A PL 19940577 A PL19940577 A PL 19940577A PL 108564 B2 PL108564 B2 PL 108564B2
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PL
Poland
Prior art keywords
sided
simultaneous
electroupsetting
runners
axles
Prior art date
Application number
PL19940577A
Other languages
Polish (pl)
Other versions
PL199405A1 (en
Inventor
Michal Ryszka
Wenancjusz Przybytniowski
Teodor Jurczyk
Stefan Krzystolik
Eryk Morawski
Original Assignee
Ts Osrodek P T Przemyslu Maszy
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Ts Osrodek P T Przemyslu Maszy filed Critical Ts Osrodek P T Przemyslu Maszy
Priority to PL19940577A priority Critical patent/PL108564B2/en
Publication of PL199405A1 publication Critical patent/PL199405A1/en
Publication of PL108564B2 publication Critical patent/PL108564B2/en

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Description

Przedmiotem wynalazku jest urzadzenie umozliwiajace jednoczesne obustronne speczanie pretów metalowych do zadanych ksztaltów i wymiarów, szczególnie w celu uzyskania po obu stronach preta odcinków o srednicy wiekszej od srednicy preta podstawowego, przeznaczone glównie do speczania koncówek osi kraz¬ ników.Znane sa urzadzenia do ksztaltowania plastycznego preta metalowego polegajacego na elektrospeczaniu jednostronnym swobodnym lub w matrycach. Znane elektrospeczarki do tego celu posiadaja i elektrode stala, szczeki do zamocowania preta oraz popychacz napedzany hydraulicznie lub pneumatycznie, ewentualnie ma¬ tryce umieszczona pomiedzy elektroda a szczekami w miejscu gdzie pret powinien ulec zalozonemu speczaniu.Przy podlaczeniu pradu poprzez transformator do elektrody i szczek, pret nagrzewa sie, a wówczas pod wply¬ wem nacisku popychacza nastepuje speczanie konca preta opartego o elektrode.To znane urzadzenie nie spelnia wymogów obróbki osi krazników , gdzie koniecznym jest uzyskanie odcinków o wiekszej srednicy od srednicy preta podstawowego, po obu stronach tego preta. Obróbka taka na elektrospeczarce tradycyjnej jest uciazliwa i pracochlonna, gdyz koniecznym jest odrebne dwukrotne prowadze¬ nie procesu speczania. Dlatego tez obecnie osie krazników wykonywane sa z preta o srednicy wiekszej od wymaganej a koncówki ich obrabiane sa mechanicznie za pomoca obróbki wiórowej co powoduje wzrost zuzycia materialu i zwiazany z tym wzrost kosztów produkcji osi.Celem wynalazku jest skonstruowanie urzadzenia do jednoczesnego dwustronnego speczania preta na od¬ cinkach, na których wymagana jest srednica wieksza od srednicy preta podstawowego.Cel ten osiagniety zostal wprzez wyposazenie urzadzenia speczajacego dodatkowo w dwie ruchome elek¬ trody polaczone z transformatorem elastycznym przewodem pradowym, umieszczone od strony konca preta, po zewnetrznej stronie urzadzenia.Urzadzenie wedlug wynalazku pokazano na rysunku, na którym fig. 1 przedstawia urzadzenie do elektro¬ speczania w widoku a fig. 2 jego przekrój wzdluzny A-A.Urzadzenie do elektrospeczania na obu koncach nosnej konstrukcji 1 posiada speczajace silowniki 22 108564 dzialajace przeciwbieznie. Wywieraja one obustronny nacisk poprzez ruchome elektrody 6 na speczany element 3, który jest miejscowo nagrzewany pradem. Prad z transformatora 4 doprowadzony jest elastycznym przewodem 5 do jednej z ruchomych elektrod 6 i poprzez speczana koncówke elementu 3 do stalej elektrody 7 po tej samej stronie. Obie stale elektrody 7 sa ze soba elektrycznie polaczone poza speczanym elementem 3. Urzadzenie posiada ponadto silowniki 8 do zwierania stalych elektrod 7 oraz silowniki 9 do zwierania matryc 10.Przyklad dzialania urzadzenia.Speczany element 3 podawany jest mechanicznie do wykroju dolnych czesci matryc 10, po czym przy pomocy silowników 9 górne i dolne czesci matryc 10 zostaja zwarte. Nastepnie przy pomocy silowników 8 zwiera sie po osi poziomej stale elektrody 7, po czym nastepuje docisniecie ruchomych elektrod 6 do specza- nego elementu 3 za pomoca silowników 2 po osi poziomej prostopadlej do osi zwierania elektrod 7. Nastepuje wlaczenie obwodu pradowego, przy czym przeplyw pradu jest nastepujacy: transformator 4 -ramie elasty¬ cznego przewodu pradowego 5 — ruchoma elektroda 6 jednej strony—speczana koncówka elementu 3 - stala elektrbda 7 tej samej strony — mostek laczacy stale elektrody 7 ^s^ala elektroda 7 strony przeciwnej — druga speczana koncówka elementu 3 — ruchoma elektroda 6 strony (jr^eciwnej - drugie ramie elastycznego prze¬ wodu pradowego 5- transformator 4. Tak wiec ruchome elektrody 6 spelniaja role popychaczy a proces spe- czania rozpoczyna sie juz w trakcie nagrzewania. " Dodatkowa korzyscia osiagana przez zastosowanie tego urzadzenia jest oszczednosc energii, uzyskana dzieki ogrzewaniu jedynie tych czesci preta, które winny ulec zalozonemu speczaniu.Zastrzezenie patentowe i Urzadzenie do jednoczesnego dwustronnego elektrospeczania preta metalowego, szczególnie koncówek osi krazników, posiadajace transformator, stale elektrody, matryce i silowniki speczajace, znamienne tym, ze posiada dwie ruchome elektrody (7) umieszczone po zewnetrznej stronie urzadzenia pomiedzy specza- jacymi silownikami (2) a zewnetrznymi koncami speczanego elfementu (3) i polaczone elastycznym pradowym przewodem (5) z transformatorem (4).Prac. Poligraf. UP PRL naklad 120+18 Cena 45 zl PLThe subject of the invention is a device enabling the simultaneous double-sided twinning of metal rods to the desired shapes and dimensions, especially in order to obtain on both sides of the rod sections with a diameter greater than the diameter of the basic rod, intended mainly for the splitting of the ends of the axis of the shaping rods. metal based on single-sided, free electro-healing or in matrices. Known electro-masticators for this purpose have both a fixed electrode, jaws for fixing the rod and a plunger driven hydraulically or pneumatically, or a matrix placed between the electrode and the jaws at the place where the rod should be subjected to welding. When connecting the current through a transformer to the electrode and jaws, the rod heats up, and then, under the influence of the pressure of the pusher, the end of the rod resting on the electrode is deformed. This known device does not meet the requirements of the axis of rotors, where it is necessary to obtain sections with a greater diameter than the diameter of the basic rod, on both sides of the rod. Such treatment on a traditional electro-mower is cumbersome and time-consuming, as it is necessary to carry out the incineration process twice. Therefore, nowadays, the axes of the rollers are made of a bar with a diameter larger than the required one and their ends are machined by means of machining, which causes an increase in material consumption and the associated increase in the costs of axis production. The aim of the invention is to design a device for simultaneous double-sided hammering of the bar on Sections, on which a diameter greater than that of the basic rod is required. This goal was achieved by equipping the sleeping device with two movable electrodes connected to the transformer by a flexible current conductor, placed at the end of the rod, on the outside of the device. is shown in the drawing, in which fig. 1 shows the electro-incineration device in view, and fig. 2 its longitudinal section AA. The electro-incineration device at both ends of the support structure 1 has counter-rotating actuators 22 108564. Through movable electrodes 6, they exert pressure on both sides on the bonded element 3, which is locally heated by the current. The current from the transformer 4 is led through a flexible conductor 5 to one of the moving electrodes 6 and through the bonded end of the element 3 to the fixed electrode 7 on the same side. Both permanent electrodes 7 are electrically connected to each other, except for the bonded element 3. The device also has actuators 8 for closing the fixed electrodes 7 and actuators 9 for closing the matrices 10. Example of the device operation. The bonded element 3 is mechanically fed to the cut of the lower parts of the matrices 10, whereby by means of actuators 9 the upper and lower parts of the dies 10 are compacted. Then, by means of actuators 8, the fixed electrodes 7 are short-circuited along the horizontal axis, and then the moving electrodes 6 are pressed against the bonded element 3 by means of actuators 2 along a horizontal axis perpendicular to the axis of electrode closing 7. The current circuit is turned on, and the current flows is as follows: transformer 4 - flexible current conductor 5 - movable electrode 6 on one side - bonded end of element 3 - fixed electrbda 7 on the same side - bridge connecting permanent electrodes 7 ^ s ^ al electrode 7 on the opposite side - second spliced end of element 3 - movable electrode 6 (opposite side - second arm of the flexible current cable 5 - transformer 4. So the movable electrodes 6 act as pushers and the welding process starts already during heating. "An additional benefit is achieved by using this of the device is energy saving, achieved by heating only those parts of the bar that should undergo the iu. Patent claim i Device for the simultaneous double-sided electro-welding of a metal rod, especially the ends of the axis of rotors, having a transformer, permanent electrodes, matrices and splicing motors, characterized by the fact that it has two movable electrodes (7) placed on the external side of the device between the joint actuators (2) and the external ends of the bonded element (3) and connected with a flexible current cable (5) to the transformer (4). Typographer. UP PRL, circulation 120 + 18 Price PLN 45 PL

Claims (1)

1. Zastrzezenie patentowe i Urzadzenie do jednoczesnego dwustronnego elektrospeczania preta metalowego, szczególnie koncówek osi krazników, posiadajace transformator, stale elektrody, matryce i silowniki speczajace, znamienne tym, ze posiada dwie ruchome elektrody (7) umieszczone po zewnetrznej stronie urzadzenia pomiedzy specza- jacymi silownikami (2) a zewnetrznymi koncami speczanego elfementu (3) i polaczone elastycznym pradowym przewodem (5) z transformatorem (4). Prac. Poligraf. UP PRL naklad 120+18 Cena 45 zl PL1. Patent claim and Device for the simultaneous double-sided electro-welding of a metal rod, especially the ends of the axis of rotors, having a transformer, permanent electrodes, matrices and coupling actuators, characterized by the fact that it has two movable electrodes (7) located on the external side of the device between the coupling actuators (2) and the external ends of the bonded element (3) and connected with a flexible current wire (5) to the transformer (4). Wash. Typographer. UP PRL, circulation 120 + 18 Price PLN 45 PL
PL19940577A 1977-07-04 1977-07-04 Device for simultaneous two-sided electroupsetting of metal bar particularly tips of axles of runners PL108564B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL19940577A PL108564B2 (en) 1977-07-04 1977-07-04 Device for simultaneous two-sided electroupsetting of metal bar particularly tips of axles of runners

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PL19940577A PL108564B2 (en) 1977-07-04 1977-07-04 Device for simultaneous two-sided electroupsetting of metal bar particularly tips of axles of runners

Publications (2)

Publication Number Publication Date
PL199405A1 PL199405A1 (en) 1978-05-08
PL108564B2 true PL108564B2 (en) 1980-04-30

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PL19940577A PL108564B2 (en) 1977-07-04 1977-07-04 Device for simultaneous two-sided electroupsetting of metal bar particularly tips of axles of runners

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PL199405A1 (en) 1978-05-08

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