OA17253A - System for producing and separating oil. - Google Patents

System for producing and separating oil. Download PDF

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Publication number
OA17253A
OA17253A OA1201500043 OA17253A OA 17253 A OA17253 A OA 17253A OA 1201500043 OA1201500043 OA 1201500043 OA 17253 A OA17253 A OA 17253A
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oil
water
produced
formation
ppm
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OA1201500043
Inventor
Bartholomeus Marinus Josephus Maria Suijkerbuijk
Albert Joseph Hendrik Janssen
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Shell Internationale Research Maatschappij B.V
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Publication of OA17253A publication Critical patent/OA17253A/en

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Abstract

The present invention is directed to a system for producing and separating oil. The system comprises an oil-bearing formation, a low salinity aqueous fluid having an ionic strength of less than 0.15M and having a total dissolved solids content of from 200 ppm to 10000 ppm, a brine solution having a total dissolved solids content of greater than 10000 ppm, and a demulsifier. The system further comprises a mechanism for introducing the low salinity aqueous fluid into and oil-bearing formation, a mechanism for producing oil and water from the formation subsequent to introducing the low salinity aqueous fluid into the formation, and a mechanism for contacting the brine solution and the demulsifier with the oil and water produced from the formation and for separating the produced oil from the produced water.

Description

The présent invention is directed to a System for producing hydrocarbon s from a hydrocarbon-bearing formation. In particular, the présent invention is directed to a System for producing hydrocarbons and water from a hydrocarbon-bearing formation and separating the hydrocarbons from the water.
Background ofthe Invention
Only a portion of oil présent in an oil-bearing formation is recoverable as a resuit of the natural pressure of the formation. The oil recovered from this “primary” recovery typically ranges from 5% to 35% of the oil in the formation. Enhanced oil recovery methods hâve been developed to increase the amount of oil that may be recovered from an oil-bearing formation above and beyond that recovered in primary recovery.
Water-flooding, in which water is injected through an injection well into an oilbearing formation to mobilize and drive oil through the formation for production from a production well, is a widely used method of secondary recovery used to increase the amount of oil recovered from a formation beyond primary recovery. Recently, water-flooding utilizing water having low salinity has been utilized to increase the amount of oil recovered from a formation relative to the amount of oil recovered in a conventional higher salinity water-flood. Low salinity water may be used in place of higher salinity water conventionally used in a water-flood in a secondary recovery, or low salinity water may be used after a conventional higher salinity water-flood to incrementally increase oil recovery over that of the initial water-flood in a tertiary recovery process.
Low salinity water utilized in low salinity water-flooding has a lower ionic strength than connate water présent in the formation, typically having an ionic strength of 0.15 M or less and having a total dissolved solids (“TDS”) content of from 200 parts per million (“ppm”) to 10000 ppm and a multivalent cation content that is less than the multivalent cation content of the connate water. Injection of low salinity water into a formation may reduce the ionic bonding of oil to the formation within pores in the formation by double layer expansion, leading to a réduction in the rock’s adsorption capacity for hydrocarbons. This increases the mobility of the oil in the formation by making the surface of the pores of the formation more
water-wet and less oïl-wet, permitting the mobile oil to be removed from the pores in which it resîdes and to be driven to a production well for production from the formation.
In an enhanced oil recovery process utilizing water-flooding, oil and water, and typically gas as well, are produced from the formation together. The oil, water, and gas are separated in a separator to recover the oil from the produced water and gas. Free water is separated and removed from the oil by phase séparation. At least a portion of the oil and a portion of the water, however, may be intimately mixed in an émulsion. The émulsion may be treated in a coalescer that helps break the émulsion by causing water in the émulsion (in a water-in-oil émulsion) or oil in the émulsion (in a oil-in-water émulsion) to coalesce and phase separate. The separated phases may then be recovered separately.
Improved Systems and processes for separating oil and water produced from an oilbearing formation by a low salinity water-flood enhanced oil recovery process are désirable.
Summary of the Invention
In one aspect, the présent invention is directed to a system, comprising:
an oil-bearing formation;
a low salinity aqueous fluid having an ionic strength of less than 0.15M and having a total dissolved solids content of from 200 ppm to 10000 ppm;
a brine solution having a total dissolved solids content of greater than 10000 ppm;
a demulsifier;
a mechanism for introducing the low salinity aqueous fluid into the oil-bearing formation;
a mechanism for producing oil and water from the oil-bearing formation subséquent to introducing the low salinity aqueous fluid into the formation; and a mechanism for contacting the brine solution and the demulsifier with the oil and water produced from the oil-bearing formation and for separating the produced oil from the produced water.
In another aspect, the présent invention is directed to a system, comprising:
an oil-bearing formation;
a low salinity aqueous fluid having an ionic concentration of less than 0.15M and having a total dissolved solids content of from 200 ppm to 10000 ppm;
-· >
a brine solution having a total dissolved solids content of greater than 10000 ppm;
a demulsifier;
a mechanism for introducing the low salinity aqueous fluid into the oil-bearing formation;
a mechanism for producing oil and water from the oil-bearing formation subséquent to introducing the low salinity aqueous fluid into the formation;
a mechanism for contacting the brine solution and the demulsifier with the oil and water produced from the oil-bearing formation; and a mechanism for separating the produced oil from the produced water after contacting the produced oil and the produced water with the brine solution and the demulsifier.
In a further aspect, the présent invention is directed to a system, comprising:
an oil-bearing formation;
a low salinity aqueous fluid having an ionic strength of less the 0.15M and having a total dissolved solids content of from 200 ppm to 10000 ppm;
a brine solution having a total dissolved solids content of greater than 10000 ppm;
a demulsifier;
a mechanism for introducing the low salinity aqueous fluid into the oil-bearing formation;
a mechanism comprising a producing well for producing oil and water from the oilbearing formation subséquent to introducing the low salinity aqueous fluid into the formation;
a mechanism for introducing the demulsifier into the producing well and mixing the demulsifier with the produced oil and produced water in the produced well;
a mechanism for contacting the brine solution with the mixture of produced oil, produced water, and demulsifier; and a mechanism for separating the produced oil from the mixture of produced oil, produced water, brine solution, and demulsifier.
Brief Description of the Drawings
Fig. 1 is a diagram of an ionic filter that may be used in the system of the présent invention. Fig. 2 is a diagram of an ionic filter that may be used in the system of the présent invention. Fig. 3 is a diagram of an ionic filter that may be used in the system of the présent invention.
Fig. 4 is a dïagram of an oil-production and séparation system in accordance with the présent invention.
Fig. 5 is a diagram of an oil and water séparation unit that may be used in the system of the présent invention.
Fig. 6 is a diagram of an oil and water séparation unit that may be used in the system of the présent invention.
Fig. 7 is a diagram of an oil and water séparation unit that may be used in the system of the présent invention.
Fig.8 is a diagram of an oil and water séparation unit that may be used in the System of the présent invention.
Fig. 9 is a diagram of an oil-production and séparation System in accordance with the présent invention.
Fig. 10 is a diagram of a well pattern for production of oil than may be used in the system of the présent invention.
Fig. 11 is a diagram of a well pattern for production of oil that may be used in the system of the présent invention,
Fig. 12 is graph of a timelîne for séparation of oil and water.
Detailed Description of the Invention
It has been discovered that, when utilizing a low salinity water-flood enhanced oil recovery process, a problem arises in separating produced oil from water that is produced along with the oil. In particular, it has been discovered that at least a portion of the oil and water produced from an oil-bearing formation form a tight émulsion when employing a low salinity water-flood enhanced oil recovery process. The tight émulsion is significantly more difficult to break and separate than oii/water émulsions formed using conventional, higher salinity water-floods.
The présent invention is directed to récognition of that problem and application of a system to reduce or eliminate the tight oil/water émulsion. In one aspect, the présent invention is directed to a system comprising an oil-bearing formation, a low salinity aqueous fluid having an ionic concentration of at most 0.15M and a total dissolved solids (hereafter “TDS”) content of from 200 ppm to 10000 ppm, a brine solution having a TDS content of greater than 10000 ppm, and a demulsifier. The system further comprises a mechanism for introducing the low salinity aqueous fluid into the oil-bearing formation and a mechanism for producing oil and water from the formation subséquent to the introduction of the aqueous fluid into the formation. The System further comprises a mechanism for contacting the brine solution and the demulsifier with the oil and water produced from the formation and a mechanism for separating the produced oil from the produced water after being contacted with the brine solution and the demulsifier.
In another aspect, the présent invention is directed to a System comprising an oilbearing formation, a low salinity aqueous fluid having an ionic concentration of at most 0.15M and a TDS content of from 200 ppm to 10000 ppm, a brine solution having a TDS content of greater than 10000 ppm, and a demulsifier. The System further comprises a mechanism for introducing the low salinity aqueous fluid into the oil-bearing formation, a mechanism comprising a producing well for producing oil and water from the formation subséquent to the introduction of the low salinity aqueous fluid into the formation, and a mechanism for introducing demulsifier into the produced oil and produced water at or within the producing well to form a mixture of produced oil, produced water, and demuslfier. The System further comprises a mechanism for contacting the brine solution with the mixture of produced oil, produced water, and demulsifier and a mechanism for separating the produced oil from the mixture of produced oil, produced water, demulsifier, and brine solution.
The low salinity aqueous fluid provided for introduction into the oil-bearing formation has a TDS content of from 200 ppm to 10000 ppm and has an ionic strength of at most 0.15M. The low salinity aqueous fluid may hâve a TDS content of from 500 ppm to 7000 ppm, or from 1000 ppm to 5000 ppm, or from 1500 ppm to 4500 ppm. The low salinity aqueous fluid may hâve an ionic strength of at most 0.1M or at most 0.05M, or at most 0.01M, and may hâve an ionic strength of from 0.01M to 0.15M, or from 0.02M to 0.125M, or from 0.03M to
0.1M. Ionic strength, as used herein, is defined by the équation where 1 is the ionic strength, c is the molar concentration of ion i, z is the valency of ion i, and n is the number of ions in the measured solution.
The low salinity aqueous fluid may hâve an ionic strength that is less than the ionic strength of connate water présent in the oil-bearing formation, and/or a multivalent cation concentration that is less than the multivalent cation concentration of connate water présent in the oil-bearing formation, and/or a divalent cation concentration that is less than the divalent J * l
cation concentration of connate water présent in the oil-bearing formation. The fraction of the ionic strength of the low salinity aqueous fluid to the ionic strength of the connate water may be less than 1, or may be less than 0.9, or may be less than 0.5, or may be less than 0.1, or may be from 0.01 up to, but not including, 1, or from 0.05 to 0.9, or from 0.1 to 0.8. The fraction of the multivalent cation content of the low salinity aqueous fluid to the multivalent cation content of the connate water may be less than 1, or may be less than 0.9, or may be less than 0.5, or may be less than 0.1, or may be from 0.01 up to, but not including, 1, or from 0.05 to 0.9, or from 0,1 to 0.8. The fraction of the divalent ion content of the low salinity aqueous fluid to the divalent ion content of the connate water may be less than 1, or less than 0.9, or less than 0.5, or less than 0.1, or from 0.01 up to, but not including, 1, or from 0.05 to 0.9, or from 0.1 to 0.8.
The low salinity aqueous fluid may hâve a relatively low multivalent cation content and/or a relatively low divalent cation content. The low salinity aqueous fluid may hâve a multivalent cation concentration of at most 200 ppm, or at most 100 ppm, or at most 75 ppm, or at most 50 ppm, or at most 25 ppm, or from 1 ppm to 200 ppm, or from 2 ppm to 100 ppm, or from 3 ppm to 75 ppm, or from 4 ppm to 50 ppm, or from 5 ppm to 25 ppm. The low salinity aqueous fluid may hâve a divalent cation concentration of at most 150 ppm, or at most 100 ppm, or at most 75 ppm, or at most 50 ppm, or at most 25 ppm, or from 1 ppm to 100 ppm, or from 2 ppm to 75 ppm, or from 3 ppm to 50 ppm, or from 4 ppm to 25 ppm, or from 5 ppm to 20 ppm.
The low salinity aqueous fluid may be provided from a natural source. The low salinity aqueous fluid may be provided from a natural source such as an aquifer, a lake, water produced from the oil-bearing formation, or a river comprising water containing from 200 ppm to 10000 ppm total dîssolved solids. The low salinity aqueous fluid may he provided by processing water from a natural source such as an aquifer, a lake, or a river or from water produced from an oil-bearing formation wherein the water from the natural source or the oilbearing formation has a TDS content of from 0 ppm to 200 ppm and wherein the TDS content of the water may be adjusted to 200 ppm to 10,000 ppm by adding one or more salts, for example NaCI and/or CaClj, to the water.
Altemativeiy, the low salinity aqueous fluid, or at least a portion thereof, may be provided by processing a saline source water to produce the low salinity aqueous fluid. The saline source water to be processed may hâve a TDS content of greater than 10,000 ppm if the low salinity aqueous fluid produced by processing the saline source water is to hâve a TDS content of from 200 ppm to 10000 ppm, or the saline source water may hâve a TDS content of greater than 5000 ppm if the low salinity aqueous fluid produced by processing the saline source water is to hâve a TDS content of from 200 ppm to 5000 ppm, The saline source water to be processed may hâve a TDS content of at least 5000 ppm, or at least 10,000 ppm, or at least 15,000 ppm, or at least 17,500 ppm, or at least 20,000 ppm, or at least 25,000 ppm, or at least 30,000 ppm, or at least 40,000 ppm, or at least 50,000 ppm, or from 10,000 ppm to 250,000 ppm, or from 15,000 ppm to 200,000 ppm, or from 17,500 ppm to 150,000 ppm, or from 20,000 ppm to 100,000 ppm, or from 25,000 ppm to 50,000 ppm. The saline source water to be processed may be selected from the group consisting of aquifer water, seawater, brackish water, water produced from the oil-bearing formation, water from a mixture of oil, water, and a brine solution formed in separating produced oil from produced water subséquent to séparation of oil from the mixture as described below, and mixtures thereof.
Referring now to Fig. 1, a saline source water having a TDS content of greater than 10000 ppm, or having a TDS content of greater than 5000 ppm, as described above may be processed to produce at least a portion of the low salinity aqueous fluid for introduction into the oil-bearing formation by contacting the saline source water 111 with an ionic filter 113, where the mechanism for processing the saline source water may comprise the ionic filter, A portion of the source water 111 may be passed through the ionic filter 113 to form treated water 115 having reduced salinity relative to the source water 111, wherein the treated water may hâve a TDS content of less than 10000 ppm, and more preferably of from 200 ppm to 10000 ppm, and most preferably from 200 ppm to 5000 ppm. At least a portion of the treated water 115 may be utilized as at least a portion of the low salinity aqueous fluid that is introduced into the oil-bearing formation.
A portion of the source water may be excluded from passing through the ionic filter 113 to form a retentate 117 having increased salinity relative to the source water. The retentate may hâve a TDS content of at least 15000 ppm, or from 15000 ppm to 250000 ppm. At least a portion of the retentate 117 may be used as at least a portion of the brine solution utilized to separate produced oil and water, as described in further detail below. The system may further comprise a mechanism for producing the brine solution, where the mechanism for producing the brine solution may comprise an ionic filter 113.
If the permeate has a TDS content of less than 200 ppm, the permeate may be treated to adjust the TDS content to a range of from 200 ppm to 5,000 ppm. A portion of the retentate 117 may be added to the permeate to adjust the TDS content to a range of from 200 ppm to 5,000 ppm.
The ionic filter 113 of the system of the présent invention may be a membrane based system utilizing ionic séparation membrane units selected from the group consisting of a nanofiltration membrane unit, a reverse osmosis membrane unit, and combinations thereof. A nanofiltration membrane unit may be comprised of one or more nanofîltration membranes effective for preferentially or selectively removing multivalent ions, induding divalent ions, from the source water so the treated water may contai n less than 80%, or less the 90%, or less than 95% multivalent ions than the source water fed to the nanofiltration membrane(s), and the retentate may contain a corresponding increase of multivalent ions relative to the source water. The one or more nanofîltration membranes of a nanofiltration membrane unit may also moderately reduce the monovalent ion content of source water fed to the nanofîltration membrane(s), where the treated water may contain less than 20%, or less than 30%, or less than 50%, or less than 70% of monovalent ions than the source water fed to the nanofîltration membrane(s), and the retentate may contain a corresponding increase of monovalent ions relative to the source water. Nanofîltration membranes may be formed of charged polymeric materials (e.g. having carboxylic acid, sulfonic acid, amine, or amide functional groups) including polyamides, cellulose acetate, piperazine, or substîtuted piperazine membranes in which a thin ion discriminating layer of membrane is supported on a thicker porous material, which is sandwiched between the discriminating layer and a backing material. Suitable commercially available nanofîltration membranes in sheet form or in spirally wound form that may be utilized in a nanofîltration membrane unit in the ionic filter 13 inciude, but are not limited to, SEASOFT 8040DK, 8040DL, and SEASAL DS-5 available from GE Osmonics, Inc., 5951 Clearwater Drive, Minnetonka, MN 55343, United States; NF200 Sériés, and NF55, NF-70, and NF-90 available from Dow FilmTec Corp., 5239 W. 731 St., Minneapolis, MN, 55345, United States; DS-5 and DS-51 available from Desalination Systems, Inc., 760 Shadowridge Dr., Vista, CA, 92083, United States; ESNA-400 available from Hydranautics,
401 Jones Road, Oceanside, CA 92508, United States; and TFCS available from Fluid
Systems, Inc., 16619 Aldine Westfield Road, Houston, TX 77032, United States.
A reverse osmosis membrane unit useful in the ionic filter 113 may be comprised of one or more reverse osmosis membranes effective for removing substantlally ali ions, including monovalent ions, from the source water so the treated water may contain less than 85%, or less than 90%, or less than 95%, or less than 98% ions than the source water fed to the reverse osmosis membrane(s), and the retentate may contain a corresponding increase of ions relative to the source water. Reverse osmosis membranes may be spirally wound or hollow fiber modules, and may be asymmetric membranes prepared from a single polymeric material, such as asymmetric cellulose acetate membranes, or thin-film composite membranes prepared from a first and a second polymeric material, such as cross-linked aromatic polyamides in combination with a polysulfone. Suîtable commercially available reverse osmosis membranes that may be utilized in a reverse osmosis membrane unit in the ionic filter 113 include, but aie not limited to, AG8040F and AG8040-400 available from GE Osmonics; SW30 Sériés and LF available from Dow FilmTec Corp.; DES AL-11 available from Desalination Systems, Inc.; ESPA available from Hydranautics; ULP available from Fluid
Systems, Inc.; and ACM available from TriSep Corp,, 93 S. La Patera Lane, Goleta, CA 93117, United States.
Typically, pressure must be applied across the ionic filter 113 to overcome osmotic pressure across the membrane when saline source water 111 is filtered to reduce the TDS content of the source water and produce the treated water 115. The pressure applied across the ionic filter 113 may be at least 2.0 MPa, or at least 3.0 MPa, or at least 4.0 MPa, and may be at most 10.0 MPa, or at most 9.0 MPa, or at most 8.0 MPa, and may range from 2.0 MPa to 10.0 MPa, or from 3.0 MPa to 9.0 MPa. The pressure applied across a nanofiltration membrane in the ionic filter 113 may be in the lower portion of the pressure range relative to the pressure applied across a reverse osmosis membrane. The pressure applied across a nanofiltration membrane unit of the ionic filter 113 may range from 2.0 MPa to 6.0 MPa, and the pressure applied across a reverse osmosis membrane unit of the ionic filter 113 may range from 4.0 MPa to 10.0 MPa. If the ionic filter 113 is comprised of membrane units—either nanofiltration, reverse osmosis, or both—combined in a sériés, the pressure applied across each membrane of the membrane unit may be less than the previous membrane unit by at least
0.5 MPa as less pressure is required to overcome the osmotic pressure of the permeate of a preceding membrane unit.
Referring now to Fig. 2, the ionic filter 113 may be comprised of a first ionic membrane unît 119 and one or more second ionic membrane units 121 arranged in sériés, wherein each ionic membrane unit may be a nanofiltration membrane unit or a reverse osmosis membrane unit. The saline source water 111 having a TDS content of greater than
10000 ppm or greater than 5000 ppm as described above may be contacted with the first ionic membrane unit 119 to pass at least a portion of the saline source water through the first ionic membrane unit to form a permeate 123 having a reduced TDS content relative to the saline source water, wherein the permeate may hâve a TDS content of at least 1000 ppm, or at least 2500 ppm, or at least 5000 ppm, or at least 7000 ppm, or at least 10000 ppm. A portion of the 10 saline source water may be excluded from passing through the first ionic membrane unit 119 to form a primary retentate 125 having increased salinity relative to the source water. The permeate 123 may be contacted with each of the second ionic membrane units 121 in sequence to pass at least a portion of the permeate through each of the second ionic membrane units to form treated water 115 having reduced salinity relative to the permeate and the saline 15 source water, wherein the treated water may hâve a TDS content of less than 10000 ppm, and preferably from 200 ppm to 5000 ppm. At least a portion of the treated water 115 may be utilized as at least a portion of the low salinity aqueous fluid that is introduced into the oilbearing formation. A portion of the permeate 123 may be excluded from passing through each of the one or more second ionic membrane units 121 to form one or more secondary retentâtes 127. The primary retentate 125, one or more of the secondary retentâtes 127, or a combination of the primary retentate 125 and one or more of the secondary retentâtes 127 may be utilized as the retentate 117 from the ionic filter 113, where the retentate 117 has an increased salinity relative to the source water 111 and may hâve a TDS content of at least 15000 ppm, or from 15000 ppm to 250000 ppm. At least a portion of the retentate 117 may be used as at least a portion of the brine solution utilized to separate produced oil and water, as described in further detail below.
If the permeate has a TDS content of less than 200 ppm, the permeate may be treated to adjust the TDS content to a range of from 200 ppm to 5,000 ppm. A portion of the primary retentate or one or more of the second retentâtes may be added to the permeate to adjust the 30 TDS content to a range of from 200 ppm to 5,000 ppm.
Referring now to Fig. 3, the ionic filter 113 may be comprised of a first ionic membrane unit 129 and a second ionic membrane unit 131 arranged in parallel, wherein the
first ionic membrane unit may be comprised of one or more nanofiltration membranes or one or more reverse osmosis membranes, or a combination thereof, and the second ionic membrane unit may be comprised of one or more nanofiltration membranes, one or more reverse osmosis membranes, or a combination thereof. A portion 133 of the saline source water 111 as described above may be contacted with the first ionic membrane unit 129 and a portion of the saline source water portion 133 may be passed through the first ionic membrane unit 129 to form a first permeate 135 having reduced TDS content relative to the saline source water 111. The first permeate 135 may hâve a TDS content of less than 10000 ppm, or less than 7000 ppm , or less than 5000 ppm, or from 1000 ppm to 5000 ppm. A portion of the saline source water portion 133 may be excluded from passing through the first ionic membrane unit 129 to form a first retentate 137 having a TDS content greater than the saline source water 111. The first retentate 137 may hâve a TDS content of at least 15000 ppm, or at least 20000 ppm, or at least 25000 ppm, or at least 30000 ppm, or at least 40000 ppm, or at least 50000 ppm. A separate portion 139 of the saline source water 111 may be contacted with the second ionic membrane unit 131, and a portion of the saline source water portion 139 may be passed through the second ionic membrane unit 131 to form a second permeate 141 having reduced TDS content relative to the saline source water 111. The second permeate may hâve a TDS content of less than 10000 ppm, or less than 7000 ppm, or less than 5000 ppm, or from 200 ppm to 5000 ppm. A portion of the saline source water portion 139 may be excluded from passing through the second ionic membrane unit 131 to form a second retentate 143 having a TDS content of at least 15000 ppm , or at least 20000 ppm, or at least 25000 ppm, or at least 30000 ppm, or at least 40000 ppm, or at least 50000 ppm. At least a portion of the first and second permeates 135 and 141 may be combined to form the treated water 115 having a TDS content of less than 10000 ppm, or less than 7000 ppm, or less than 5000 ppm, or from 200 ppm to 10000 ppm, or from 500 ppm to 5000 ppm, where at least a portion of the treated water 115 may be used as the low salinity aqueous fluid introduced into the oil-bearing formation. The first retentate 137, a portion thereof, the second retentate 143, a portion thereof, a combination of the first retentate 137 and the second retentate 143, or a combination of portions thereof, may be utilized as at least a portion of the brine solution utilized to separate produced oil and water, as described in further detail below.
In an embodiment, the first ionic membrane unit 129 may consist of one or more nanofiltration membranes and the second ionic membrane unit 131 may consist of one or more reverse osmosîs membranes. The second permeate I4l passed through the second ionic membrane unit 131 may hâve a TDS content of less than 200 ppm provided the one or more reverse osmosis membranes of the second ionic membrane unit 131 remove substantially ail of the total dissolved solids from the saline source water 111. The first permeate 135 passed through nanofiltration membranes may hâve sufficîent monovalent ions therein to hâve a TDS content of at least 200 ppm, or at least 500 ppm, or at least 1000 ppm, so that the combined first and second permeates hâve a TDS content of at least 200 ppm but less than 10000 ppm. If the combined first and second permeates hâve a TDS content of less than 200 ppm, a portion of the first retentate or the second retentate may be added to the combined first and second permeates to adjust the TDS content to within a range of from 200 ppm to 5,000 ppm.
In the System of the présent invention the low salinity aqueous fluid, which may be provided from a natural source or may be provided by processing source water having a TDS content of greater than 10000 ppm or greater than 5000 ppm as described above, is introduced into an oil-bearing formation by a mechanism for introducing the low salinity aqueous fluid into the oil-bearing formation. The oil-bearing formation of the System of the présent invention may be comprised of a porous matrix material, oil, and connate water. The oilbearing formation comprises oil that may be separated and produced from the formation after introduction of the low salinity aqueous fluid into the formation.
The porous matrix material of the formation may be comprised of one or more porous matrix materials selected from the group consisting of a porous minerai matrix, a porous rock matrix, and a combination of a porous minerai matrix and a porous rock matrix. The formation may comprise one or more minerais having a net négative electrical surface charge leading to négative zêta potentials under formation conditions (température, pressure, pH, and salinity). Increasing levels of minerais having a négative zêta potential in a formation hâve been correlated to increased oil recovery when using a low salinity aqueous fluid as an oil recovery agent. “Formation conditions”, when used in the context of zêta potential herein, are defined as the température and pressure of the formation and the pH and salinity of water in the formation. Formation températures may range from 5°C to 275°C, or from 50°C to 250QC; formation pressures may range from 1 MPa to 100 MPa; pH of the water in the formation may range from 4 to 9, or from 5 to 8; and salinity of the formation water may range from a TDS content of 2000 ppm to 300000 ppm. “Zêta potential” may be calculated from electrophoretic mobility measurements in which an electrical current is passed via * 1 k
électrodes through an aqueous suspension consisting essentially of formation minerai colloïdal particles and determining the direction and speed of the colloïdal movement. The zêta potential of one or more formation minerais may range from -0.1 to -50 mV, or from -20 to -50 mV. The formation may comprise at least 0.1%, or at least 1%, or at least 10%, or at least 25%, or from 1% to 60%, or from 5% to 50%, or from 10% to 30% of at least one minerai having a négative zêta potential. X-ray diffraction measurements, surface charge titrations, and streaming potential measurements upon ground formation rock may be utilized to détermine the amount of such minerais in the formation.
The rock and/or minerai porous matrix material of the formation may be comprised of sandstone and/or a carbonate selected from dolomite, limestone, and mixtures thereof—where the limestone may be microcrystalline or crystalline limestone. If the formation is comprised of a porous carbonate rock, the formation may contain little chalk or chalk may be absent from the formation since oil-bearing formations containing significant quantifies of chalk may not be particularly susceptible to recovery of oil utilizing low salinity water-floods.
Minerais that may form the minerai porous matrix material having a négative zêta potential may be clays or transition métal compounds. Clays having a négative zêta potential that may form at least a portion of the minerai porous matrix material include smectite clays, smectite/illite clays, montmorillonite clays, illite clays, illite/mica clays, pyrophyllite clays, glauconite clays, and kaolinite clays. Transition métal compound minerais having a négative zêta potential that may form at least a portion of the minerai porous matrix material include carbonates and oxides, for example, iron oxide, sîderite, and plagioclase feldspars.
The porous matrix material may be a consolidated matrix material in which at least a majority, and preferably substantially ail, of the rock and/or minerai that forms the matrix material is consolidated such that the rock and/or minerai forms a mass in which substantially ail of the rock and/or minerai is immobile when oil, the low salinity aqueous fluid, or other fluid is passed therethrough. Preferably at least 95 wt.% or at least 97 wt.%, or at least 99 wt.% of the rock and/or minerai is immobile when oil, the low salinity aqueous fluid, or other fluid is passed therethrough so that any amount of rock or minerai material dislodged by the passage of the oil, the low salinity aqueous fluid, or other fluid is însufficient to render the formation imperméable to the flow of the oil, the low salinity aqueous fluid, or other fluid through the formation. Alternatively, the porous matrix material may be an unconsolidated matrix material in which at least a majority, or substantially ail, of the rock and/or minerai that *
forms the matrix material is unconsolidated. The formation, whether formed of a consolidated minerai matrix, an unconsolidated minerai matrix, or combination thereof may hâve a permeability of from 0.00001 to 15 Darcy’s, or from 0.001 to 1 Darcy.
The oil-bearing formation may be a subterranean formation. The subterranean formation may be comprised of one or more porous matrix materials described above, where the porous matrix material may be located beneath an overburden at a depth ranging from 50 meters to 6000 meters, or from 100 meters to 4000 meters, or from 200 meters to 2000 meters under the earth’s surface. The subterranean formation may be a subsea formation.
The oil contained in the oil-bearing formation may hâve a viscosity under formation conditions (in particular, at températures within the température range of the formation) of at least 1 mPa-s (1 cP), or at least 10 mPa s (10 cP), or at least 100 mPa-s (100 cP), or at least 1000 mPa-s (1000 cP), The oil contained in the oil-bearing formation may hâve a viscosity under formation température conditions of from 1 to 100000 mPa-s (1 to 100000 cP), or from 1 to 10000 mPa-s (1 to 10000 cP) or from 1 to 5000 mPa s (1 to 5000 cP), or from 1 to 1000 mPa-s(l to 1000 cP).
Oil in the oil-bearing formation may be located in pores within the porous matrix material of the formation. The oil in the oil-bearing formation may be immobilized in the pores within the porous matrix material of the formation, for example, by capillary forces, by interaction of the oil with the pore surfaces, by the viscosity of the oil, or by interfacial tension between the oil and water in the formation.
The oil-bearing formation may also be comprised of water, which may be located in pores within the porous matrix material. The water in the formation may be connate water, water from a secondary or tertiary oil recovery process water-flood, or a mixture thereof. Connate water in the oil-bearing formation may hâve a TDS content of at least 500 ppm, or at least 1000 ppm, or at least 2500 ppm, or at least 5000 ppm, or at least 10000 ppm, or at least 25000 ppm, or from 500 ppm to 250000 ppm, or from 1000 ppm to 200000 ppm, or from 2000 ppm to 100000 ppm, or from 2500 ppm to 50000 ppm, or from 5000 ppm to 45000 ppm. Connate water in the oil-bearing formation may hâve a multivalent ion content of at least 200 ppm, or at least 250 ppm, or at least 500 ppm, and may hâve a multivalent ion content of from 200 ppm to 40000 ppm, or from 250 ppm to 20000 ppm, or from 500 ppm to 15000 ppm. Connate water in the oil-bearing formation may hâve a divalent ion content of at least 150
-* * >
ppm, or at least 200 ppm, or at least 250 ppm, or at least 500 ppm, of from 150 ppm to 35000 ppm, or from 200 ppm to 20000 ppm, or from 250 ppm to 15000 ppm.
The water in the oil-bearing formation may be positioned to immobilize oil within the pores. Introduction of the low salinity aqueous fluid into the formation may mobilize at least a portion of the oil in the formation for production and recovery from the formation by freeing at least a portion of the oil from pores within the formation. Introduction of the low salinity aqueous fluid into the formation may make at least a portion of the surface of the formation more water-wet and less oil-wet relative to the surface of the formation prior to introduction of the low salinity aqueous fluid into the formation and contact of the low salinity aqueous fluid with the formation, which may mobilize the oil for production from the formation.
The oil-bearing formation 103 should be a formation susceptible to production of oil by injection of an aqueous fluid comprising low salinity water into the formation and subséquent production and recovery of oil from the formation. Oil-bearing formations susceptible to production of oil by low salinity water-flood enhanced oil recovery processes may be oil-wet or mixed-wet but not water-wet, where a substantial portion of the surface of the pores in the formation is wetted with oil rather than water in an oil-wet or mixed-wet formation. Preferably, the formation has an Amott-Harvey wettability index of greater than -0.3, and more preferably greater than 0, or most preferably greater than 0.3, or from -0.3 to 1.0 as measured by the Amott-Harvey wettability test, and has a contact angle of less than 110°, or less than 70°, or from 0° to 110°. The formation also preferably contains a substantial amount of oil-in-place, a portion of which may be recovered by mobilization using the low salinity aqueous fluid, therefore the formation preferably has an initial water saturation (Swî) of less than 0.3.
Détermination of the suitability of a formation for the low salinity aqueous fluid enhanced oil recovery may be made by conducting conventional core flow studies on core plugs extracted from the formation, where low salinity water is utilized as the injectant and where the core plugs are saturated with oil from the formation and with connate water or water having a salinity matched to the formation connate water salinity at a comparable initial water saturation.
Referring now to Fig. 4, a system 200 of the présent invention is shown. The system includes a first well 201 and a second well 203 extending into an oil-bearing formation 205 such as described above. The oil-bearing formation 205 may be comprised of one or more ·* .< J
formation portions 207,209, and 211 formed of porous material matrices, such as described above, located beneatli an overburden 213. A low salinity aqueous fluid as described above is provided. The low salinity aqueous fluid may be provided from an aqueous fluid storage facility 215 fluidly operatively coupled to a first injection/production facility 217 via conduit 219. First injection/production facility 217 may be fluidly operatively coupled to the first well 201, which may be located extending from the first injection/production facility 217 into the oil-bearing formation 205. The low salinity aqueous fluid may flow from the first injection/production facility 217 through the first well to be introduced into the formation 205, for example in formation portion 209, where the first injection/production facility 217 and the first well, or the first well itself, include(s) a mechanism for introducing the low salinity aqueous fluid into the formation. Altematively, the low salinity aqueous fluid may flow from the aqueous fluid storage facility 215 directly to the first well 201 for injection into the formation 205, where the first well comprises a mechanism for introducing the low salinity aqueous fluid into the formation. The mechanism for introducing the low salinity aqueous fluid into the formation 205 via the first well 201—located in the first injection/production facility 217, the first well 201, or both—may be comprised of a pump 221 for delivering the low salinity aqueous fluid to perforations or openings in the first well through which the low salinity aqueous fluid may be introduced into the formation.
The low salinity aqueous fluid may be introduced into the formation 205, for example by injecting the low salinity aqueous fluid into the formation through the first well 201 by pumping the low salinity aqueous fluid through the first well and into the formation. The pressure at which the low salinity aqueous fluid is introduced into the formation may range from the instantaneous pressure in the formation up to the fracture pressure of the formation or exceeding tlie fracture pressure of the formation. The pressure at which the low salinity aqueous fluid may be înjected into the formation may range from 20% to 95%, or from 40% to 90%, of the fracture pressure of the formation. Altematively, the low salinity aqueous fluid may be injected into the formation at a pressure of at least the fracture pressure of the formation, where the low salinity aqueous fluid is injected under formation fracturing conditions.
The volume of the low salinity aqueous fluid introduced into the formation 205 via the first well 201 may range from 0.001 to 5 pore volumes, or from 0.01 to 2 pore volumes, or from 0.1 to 1 pore volumes, or from 0.2 to 0.9 pore volumes, where the term “pore volume” J - 1
refers to the volume of the formation that may be swept by the low salînity aqueous fluid between the first well 201 and the second well 203. The pore volume may be readily be determined by methods known to a person skilled in the art, for example by modeling studies or by injecting water having a tracer contained therein through the formation 205 from the first well 201 to the second well 203.
As the low salînity aqueous fluid is introduced into the formation 205, the low salînity aqueous fluid spreads into the formation as shown by arrows 223. Upon introduction to the formation 205, the low salînity aqueous fluid contacts the surface of the porous matrix material of the formation, and may change the surface to be more water-wet and less oil-wet Introduction of the low salinity aqueous fluid to the formation may mobilize oil in the formation for production from the formation. The low salînity aqueous fluid may mobilize the oil in the formation, for example, by reducing the capillary forces retaining the petroleum in pores in the formation, by reducing the wettability of the petroleum on pore surfaces in the formation, and/or by reducing the interfacial tension between petroleum and water in the pores in the formation.
The mobilized oil and the low salinity aqueous fluid may be pushed across the formation 205 from the first well 201 to the second well 203 by further introduction of more low salinity aqueous fluid or by introduction of an oil immiscible formulation into the formation subséquent to introduction of the low salinity aqueous fluid into the formation. The oil immiscible formulation may be introduced into the formation 205 through the first well 201 after completion of introduction of the low salinity aqueous fluid into the formation to force or otherwise displace the oil and the low salinity aqueous fluid toward the second well 203 for production.
The oil immiscible formulation may be configured to displace the oil as well as the low salinity aqueous fluid through the formation 205. The system of the présent invention may comprise an oil immiscible formulation and a mechanism for introducing the oil immiscible formulation into the formation. Suitable oil immiscible formulations aie not first contact miscible or multiple contact miscible with oil in the formation 205. The oil immiscible formulation may be selected from the group consisting of an aqueous polymer fluid, water in gas or liquid form, carbon dioxide at a pressure below its minimum miscibility pressure, nitrogen at a pressure below its minimum miscibility pressure, air, and mixtures of two or more of the preceding,
Suitable polymère for use in an aqueous polymer fluid may include, but are not limited to, polyacrylamides, parti al ly hydrolyzed polyacrylamides, polyacrylates, ethylenic copolymers, biopolymers, carboxymethylcellulose, polyvinyl alcohols, polystyrène sulfonates, polyvinylpyrolidones, AMPS (2-acrylamide-2-methyl propane sulfonate), combinations thereof, or the like. Examples of ethylenic copolymers include copolymers of acrylic acid and acrylamide, acrylic acid and lauryl acrylate, lauryl acrylate and acrylamide. Examples of biopolymers include xanthan gum, and guar gum. In some embodiments, polymers may be crosslinked in situ in the formation 205. In other embodiments, polymère may be generated in situ in the formation 205.
The oil immiscible formulation may be stored in, and provided for introduction into the formation 205 from, an oil immiscible formulation storage facility 225 that may be fluidly operatively coupled to the first injection/production facility 217 via conduit 227. The first înjection/production facility 217 may be fluidly operatively coupled to the first well 201 to provide the oil Îmmiscible formulation to the first well for introduction into the formation
205. Altematively, the oil immiscible formulation storage facility 225 may be fluidly operatively coupled to the first well 201 directly to provide the oil immiscible formulation to the first well for introduction into the formation 205. The first injection/production facility 217 and the first well 201, or the first well itself, may comprise a mechanism for introducing the oil immiscible formulation into the formation 205 via the first well 201. The mechanism for introducing the oil immiscible formulation into the formation 205 via the first well 201 may be comprised of a pump or a compressor for delivering the oil immiscible formulation to perforations or openings in the first well through which the oil immiscible formulation may be injected into the formation. The mechanism for introducing the oil immiscible formulation into tlie formation 205 via the first well 201 may be the pump 221 utilized to inject the low salinity aqueous fluid into the formation via the first well 201.
The oil immiscible formulation may be introduced into the formation 205, for example, by injecting the oil immiscible formulation into the formation through the first well 201 by pumping the oil immiscible formulation through the first well and into the formation. The pressure at which the oil immiscible formulation may be injected into the formation 205 30 through the first well 201 may be up to or exceeding the fracture pressure of the formation, or from 20% to 99%, or from 30% to 95%, or from 40% to 90% of the fracture pressure of the formation, or greater than the fracture pressure of the formation.
The amount of oil immiscible formulation introduced into the formation 205 via the first well 201 following introduction of the oil recovery formulation into the formation through the first well may range from 0.001 to 5 pore volumes, or from 0.01 to 2 pore volumes, or from 0.1 to 1 pore volumes, or from 0.2 to 0.6 pore volumes, where the term “pore volume” refers to the volume of the formation that may be swept by the oil immiscible formulation between the first well and the second well. The amount of oil immiscible formulation introduced into the formation 205 should be sufficient to drive the mobilized oil and the low salinity aqueous fluid across at least a portion of the formation. If the oil immiscible formulation is in gaseous phase, the volume of oil immiscible formulation introduced into the formation 205 following introduction of the low salinity aqueous fluid into the formation relative to the volume of low salinity aqueous fluid introduced into the formation immediately preceding introduction of the oil immiscible formulation may be at Ieast 10 or at least 20, or at least 50 volumes of gaseous phase oil immiscible formulation per volume of low salinity aqueous fluid introduced into the formation immediately preceding introduction of the gaseous phase oil immiscible formulation.
If the oil immiscible formulation is in liquid phase, the oil immiscible formulation may hâve a viscosîty of at least the same magnitude as the viscosity of the mobilized oil at formation température conditions to enable the oil immiscible formulation to drive the mobilized oil across the formation 205 to the second well 203. The oil immiscible formulation may hâve a viscosity of at least 0.8 mPa-s (0.8 cP) or at least 10 mPa-s (10 cP), or at least 50 mPas (50 cP), or at least 100 mPa-s (100 cP), or at least 500 mPa-s (500 cP), or at least 1000 mPa-s (1000 cP), or at least 10000 mPa-s (10000 cP) at formation température conditions or at 25°C. If the oil immiscible formulation is in liquid phase, preferably the oil immiscible formulation may hâve a viscosity at least one order of magnitude greater than the viscosity of the mobilized oil at formation température conditions so the oil immiscible formulation may drive the mobilized oil across the formation in plug flow, minimizing and inhibiting fingering of the mobilized oil through the driving plug of oil immiscible formulation.
The low salinity aqueous fluid and the oil immiscible formulation may be introduced into the formation through the first well 201 in alternating slugs. For example, the low salinity aqueous fluid may be introduced into the formation 205 through the first well 201 for a first time period, after which the oil immiscible formulation may be introduced into the
formation through the first well for a second time period subséquent to the first time period, after which the low salinity aqueous fluid may be introduced into the formation through the first well for a third time period subséquent to the second time period, after which the oil immiscible formulation may be introduced into the formation through the first well for a fourth time period subséquent to the third time period. As many altemating slugs of the low salinity aqueous fluid and the oil immiscible formulation may be introduced into the formation through the first well as desired.
Oil may be mobiiized for production from the formation 205 via the second well 203 by introduction of the low salinity aqueous fluid and, optionally, the oil immiscible formulation into the formation through the first well 201, where the mobiiized oil is driven through the formation from the first well 201 for production from the second well 203 as indicated by arrows 229. At least a portion of the low salinity aqueous fluid may pass through the formation 205 from the first well 201 to the second well 203 for production from the formation along with the mobiiized oil. Water other than the low salinity aqueous fluid and/or gas may also be mobiiized for production from the formation 205 via the second well 203 by introduction of the low salinity aqueous fluid and, optionally, the oil immiscible formulation into the formation via the first well 201.
After introduction of the low salinity aqueous fluid and, optionally, the oil immiscible formulation into the formation 205 via the first well 201, oil may be recovered and produced from the formation via the second well 203. A mechanism may be located at the second well for recovering and producing oil from the formation 205 subséquent to introduction of the low salinity aqueous fluid into the formation. The mechanism for recovering and producing oil from the formation may also recover and produce at least a portion of the low salinity aqueous fluid, other water, and/or gas from the formation subséquent to introduction of the low salinity aqueous fluid into the formation. The mechanism located at the second well 203 for recovering and producing the oil, the low salinity aqueous fluid, other water, and/or gas may be comprised of a pump 233, which may be located in a second injection/production facility 231 and/or within the second well 203. The pump 233 may draw the oil, at least a portion of the low salinity aqueous fluid, other water, and/or gas from the formation 205 through perforations in the second well 203 to deliver the oil, at least a portion of the low salinity aqueous fluid, other water, and/or gas, to the second injection/production facility 231.
Altematively, the mechanism for recovering and producing the oil, at least a portion of the low salinity aqueous fluid, other water, and/or gas from the formation 205 may be comprised of a compressor 234 that may be located in the second injection/production facility 231. The compressor 234 may be fluidly operatively coupled to a gas storage tank 241 via conduit 236, and may compress gas from the gas storage tank for injection into the formation 205 through the second well 203. The compressor may compress the gas to a pressure sufficient to drive production of oil, the low salinity aqueous fluid, other water, and/or gas from the formation via the second well 203, where the appropriate pressure may be determined by conventional methods known to those skilled in the art. The compressed gas may be injected into the formation from a different position on the second well 203 than the well position at which the oil, low salinity aqueous fluid, other water, and/or gas are produced from the formation, for example, the compressed gas may be injected into the formation at formation portion 211 while oil, low salinity aqueous fluid, other water, and/or gas are produced from the formation at formation portion 209.
Oil, at least a portion of the low salinity aqueous fluid, other water, and/or gas may be drawn from the formation 205 as shown by arrows 229 and produced up the second well 203 to the second injection/production facility 231. The oil may be separated from gas and an aqueous mixture comprised of the produced portion of low salinity aqueous fluid and other formation water produced from the formation, for example connate water, mobile water, or water from a oil recovery waterflood. The produced oil may be separated from the produced aqueous mixture and produced gas in a séparation unit 235 located in the second injection/production facility 231 and, in an embodiment, operatively fluidly coupled via conduit 305 to the mechanism 233 for recovering and producing oil, the components of the aqueous mixture, and/or gas from the formation.
A brine solution having a TDS content of greater than 10000 ppm, or from 15000 ppm to 250000 ppm may be provided from a brine solution storage facility 247 to the séparation unit 235 via conduit 273 for mixing with the produced oil and the produced aqueous mixture, and optionally with produced gas. The brine solution may hâve a TDS content of at least 15000 ppm, or at least 20000 ppm, or at least 25000 ppm, or at least 30000 ppm, or at least 40000 ppm, or at least 50000 ppm, or from greater than 10000 ppm to 250000 ppm, or from 15000 ppm to 200000 ppm, or from 20000 ppm to 150000 ppm, or from 30000 ppm to 100000 ppm. The brine solution may be selected from seawater, brackish water, or
I
production water produced from the formation and separated from oil and/or gas produced from the formation. Altemativeiy, the brine solution may be comprised of at least a portion of a retentate 117, a primary retentate 125 and/or a secondary retentate 127, or a first retentate 137 and/or a second retentate 143 (as shown in Figs. 1-3) produced by contact of a saline source water with an ionic filter as described above. An ionic filter 113 as described above may be fluidly operatively connected to the brine solution storage facility 247 via conduit 275 to provide the retentate 117,125, 127,137, and/or 143 as at least a portion of the brine solution to the brine solution storage facility 247.
A demulsifier may also be provided to the séparation facility 235 from a demulsifier storage facility 271 which may be fluidly operatively connected to the séparation unit via conduit 240. The demulsifier may be provided to the séparation facility 235 for mixing with the produced oil, the produced water, and the brine solution, and optionaily with produced gas, to facilitate séparation of the produced oil and the produced water.
The demulsifier may be selected from the group consisting of amylresins; butylresins; nonylresins; acid- or base-catalyzed phenoi-formaldehyde resins; phenol-acrylate anhydride polyglycol resins; urethanes; polyamines; polyesteramines; sulfonates; di-epoxides; polyols; esters and polyol esters including triol fatty acid esters, triol adipate esters, and triol fumarate esters; ethoxylated and/or propoxylated compounds of amyl resins, butylresins, nonylresins, acid- or base-catalyzed phenoi-formaldehyde resins, fatty acids, polyamines, di-epoxides, and polyols; and combinations thereof which may be dispersed in a carrier solvent selected from the group consisting of xylene, toluene, heavy aromatic naphtha, isopropanol, methanol, 2ethoxyhexanol, diesel, and combinations thereof. A suitable demulsifier for separating the oil and water produced from the formation 205 may be selected by conducting a bottle test, a conventional test known to those skilled in the art for selecting a demulsifier effective to separate crude oil and water. Commercially available demulsifiers include the EB-Series from National Chemical Supply, 4151 SW 47th Ave., Davie, FL, 33314, United States, and Tretolite demulsifiers from Baker Petrolite Corporation, 12645 W. Airport Blvd., Sugar Land, TX 77478, United States.
The séparation unit 235 may be comprised of a mechanism for contacting the brine solution and the demulsifier with the produced oil and the produced water and a mechanism for separating the produced oil from the produced water after being contacted with the brine solution and the demulsifier. The séparation unit may further comprise a mechanism for ·' .
separating gas from the produced oil and the produced water. Altematively, the séparation unit 235 may be comprised of a mechanism for contacting the brine solution and the demulsifier with the produced oil and produced water and separating the produced oil from the produced water.
Referring now to Fig. 5, a séparation unit 235 that may be utilized in the System of the présent invention is shown. The séparation unit 235 may be comprised of a 2-phase separator 301 and a water knockout vessel 303, where the 2-phase separator is the mechanism for separating gas from the produced oil and the produced water and the water knockout vessel is the mechanism for contacting the brine solution and the demulsifier with the produced oil and the produced water and separating the produced oil from the produced water. The 2-phase separator may be a conventional 2-phase separator for separating a gas phase from a liquid phase, where the 2-phase separator may be a vertical, horizontal, or spherical separator, and may be a high pressure separator (5.2 MPa-34.4 MPa; 750-5000 psi), a medium pressure separator (1.6 MPa-5.2 MPa; 230-750 psi), or a low pressure separator (0.07 MPa-1.6 MPa; 10-230 psi). Produced oil, produced water, and produced gas 305 may be provided from the second well to the 2-phase separator 301. Gas may be separated from the produced oil and produced water in the 2-phase separator 301 by phase séparation, and the separated gas may be removed from the 2-phase separator by conduit 243. As shown in Fig. 4, the separated gas may be provided from the separator 235 to a gas storage facility 241 which may be fluidly operatively connected to the separator by conduit 243. Referring back to Fig. 5, produced oil and produced water may be separated from the gas in the 2-phase separator 301 by phase séparation, and the separated produced oil and produced water mixture may be provided from the 2-phase separator to the water knockout vessel 303, which may be fluidly operatively connected to the 2-phase separator by conduit 307.
The produced oil and the produced water may be separated in the water knockout vessel 303 by density séparation and démulsification with the brine solution and the demulsifier. The water knockout vessel 303 may be a conventional water knockout vessel. As described above, the brine solution may be provided from a brine solution storage facility 247 (Fig. 4) to the séparation unit 235 by conduit 273, where the brine solution may be provided to the water knockout vessel 303 of the séparation unit. Also, as described above, the demulsifier may be provided from a demulsifier storage facility 271 (Fig. 4) to the séparation unit 235 by conduit 240, where the demulsifier may be provided to the water
knockout vessel 303 ofthe séparation unit. If desired or necessary, additional emulsionbreaking steps may be conducted in the water knockout vessel 303 after forming the mixture of the brine solution, oil, and water to further destabilize the émulsion and separate oil from water. For example, the mixture of brine solution, oil, and water may be heated to destabilize the émulsion, or the mixture may be electrostatically dehydrated.
The demulsifier and the brine solution may be provided to the water knockout vessel 303 in sufficient quantifies to facilitate rapid démulsification of any oil-in-water or water-inoil émulsions présent in the water knockout vessel to promote rapid clean séparation of the oil and water in the water knockout vessel. The brine solution may be provided to the water knockout vessel 303 in an amount sufficient to increase the TDS content of the produced water to greater than that of the aqueous phase produced from production well 203, or to at least 5000 ppm, or at least 10000 ppm, or at least 15000 ppm, or at least 20000 ppm, or at least 25000 ppm, or at least 30000 ppm, or from greater than 10000 ppm to 100000 ppm, or from 15000 ppm to 50000 ppm, or from 20000 ppm to 40000ppm, or from 50,000 ppm to 250,000 ppm. Altematively, the brine solution may be added to the produced oil and produced water mixture in the water knockout vessel 303 such that the brine solution is from 2 vol.% to 40 vol.% of the produced oil and produced water mixture, or from 5 vol.% to 33 vol.% of the produced oil and produced water mixture, or from 10 vol.% to 25 vol.% of the produced oil and produced water mixture. The demulsifier may be added to the produced oil, produced water, and brine solution mixture such that the demulsifier is présent in an amount of from 2 ppm to 200 ppm, or from 10 ppm to 100 ppm. Altematively, a demulsifier solution may be added to the produced oil, produced water, and brine solution mixture such that the demulsifier solution is from 0.05 vol.% to 5 vol.%, or from 0.1 vol.% to 2 vol.% of the mixture of the produced oil, produced water, and brine solution, where the demulsifier solution may contain from 0.1 wt.% to 5 wt.%, or from 0.5 wt.% to 2.5 wt.%, or from 1 wt.% to 2 wt.% of the demulsifier compound(s).
Inclusion of the brine solution with a mixture of produced oil, produced water, and demulsifier may significantly decrease the time required for an émulsion of oil and water to separate into distinct phases of oil and water relative to the time required for a mixture of the produced oil, produced water, and demulsifier without the brine solution to separate into distinct phases. Inclusion of the brine solution with a mixture of produced oil, produced water, and demulsifier may decrease the time required to separate an émulsion of oil and t
water into distinct phases by at least 2 times, or at least 3 times, or at least 4 times, or at least 5 times, or at least 10 times relative to the same mixture without the brine solution. Consequently, the volume of the water knockout vessel may be at least 2 times, or at least 3 times, or at least 4 times, or at least 5 times less when utîlizing the brine solution relative to the volume of a water knockout vessel required to separate and demulsify produced oil, produced water, and a demulsifier without the brine solution.
Produced oil may be separated from the water knockout vessel 303, and, as shown in Fig. 4, provided from the séparation unit 235 to an oil storage tank 237. The water knockout vessel 303 (Fig. 5) of the séparation unit 235 may be fluidly operatively connected to the oil storage tank 237 by conduit 239 for provision of the separated produced oil from the water knockout vessel 303 to the oil storage tank 237.
Produced water may be separated from the water knockout vessel via conduit 309. The produced water may be provided to an ionic filter as described above to produce a treated water and a brine solution. The treated water may be provided to the aqueous fluid storage facility 215 for re-întroduction into the formation as described above. The brine solution may be provided to the brine solution storage facility 247 for use to demulsify further produced oil and produced water.
As shown in Fig. 6, the séparation unit 235 may be additionally comprised of a free water knockout vessel 311 in addition to the 2-phase separator 301 and the water knockout vessel 303. The free water knockout vessel 311 may be a conventional free water knockout vessel. Gas 243 may be separated from produced oil and produced water in the 2-phase separator as described above, and the produced oil and produced water may be provided to the free water knockout vessel 311. Oil 313 and water 315 that are already phase-separated may be separated and removed from the free water knockout vessel 311. Oil and water that are présent in an émulsion 317 may be passed from the free water knockout vessel 311 to the water knockout vessel 303. Brine solution 273 and demulsifier 240 may be mixed with the émulsion in the water knockout vessel 303 to phase separate the oil and water in the émulsion. If desired or necessary, additional emulsion-breaking steps may be conducted in the water knockout vessel 303 after forming the mixture of the brine solution, demulsifier, oil, and water to further destabilize the émulsion and separate oil from water. For example, the mixture of brine solution, demulsifier, oil, and water may be heated to destabilize the émulsion, or the mixture may be electrostatically dehydrated. The oil 339 separated from the
émulsion may be separated from the water knockout vessei 303 and combined with the oil 313 separated from the free water knockout vessei 311 and provided for storage in the oil storage tank 237 via conduit 239 (Fig. 4). The water 318 separated from the émulsion in the water knockout vessei 303 may be combined with water 315 separated from the free water knockout vessei 311. The combined water 309 may be provided to an ionic filter as described above for séparation into a low salinity treated water and a brine solution. The low salinity treated water may be provided from the ionic filter to the aqueous fluid storage facility 215 for re-introduction into the formation as described above. The brine solution may be provided from the ionic filter to the brine solution storage facility 247 for use to demulsify further produced oil and produced water.
Altematively, as shown in Fig. 7, the séparation unit 235 may be comprised of a 3phase separator 401, where the 3-phase separator is a single mechanism for separating gas from the produced oil and the produced water, contacting the brine solution and the demulsifïer with the produced oil and the produced water, and separating the produced oil from the produced water. The 3-phase separator 401 may be a conventional 3-phase separator for separating gas, oil and water. Produced oil, produced water, and produced gas 305 may be provided from the producing well to the 3-phase separator 401. Gas, oil, and water may be separated by phase séparation in the 3-phase separator 401. The separated gas may be removed from the 3-phase separator by conduit 243, As shown in Fig. 4, the separated gas may be provided from the separator 235 to a gas storage facility 241 which is fluidly operatively connected to the separator by conduit 243. Referring back to Fig. 7, the brine solution 273 and the demulsifïer 240 may be provided to the 3-phase separator to demulsify an oil and water émulsion présent in the 3-phase separator and produce a liquid oil phase and a liquid water phase. If desired or necessary, additional emulsion-breaking steps may be conducted in the 3-phase separator after forming the mixture of the brine solution, demulsifïer, oil, and water to further destabilize the émulsion and separate oil from water. For example, the mixture of brine solution, demulsifïer, oil, and water may be heated to destabilize the émulsion, or the mixture may be electrostatically dehydrated. The liquid oil phase may be separated from the 3-phase separator via conduit 239 which may be fluidly operatively connected to the oil storage tank 237 (Fig. 4). The liquid water phase may be separated from the 3-phase separator by conduit 309, which may be fluidly operatively connected to an ionic filter as described above for séparation into a low salinity treated water and a brine solution. The low salinity treated water may be provided from the ionic filter to the aqueous fluid storage facility 215 (Fig. 4) for re-introduction into the formation. The brine solution may be provided to the brine solution storage facility 247 for use to demulsify further produced oil and produced water.
Aitematively, as shown in Fig, 8, the séparation unit 235 may be comprised of a 2phase separator 301, a mixing tank 505, and a water-knockout vessel 303, where the 2-phase separator 301 is a mechanism for separating gas from the produced oil and the produced water, the mixing tank 505 is a mechanism for contacting the brine solution and the demulsifier with the produced oil and the produced water, and the water-knockout vessel 303 10 is a mechanism for separating the produced oil from the produced water. The produced oil, produced water, and gas may be provided to the séparation unit 235 from the second well via conduit 305, where the produced oil, produced water, and gas may be provided to the 2-phase separator 301. The 2-phase separator 301 may separate gas from the produced oil and the produced water as described above. The produced oil and the produced water may be provided from the 2-phase separator 301 to the mixing tank 505 via conduit 507. The mixing tank 505 may be any conventional mechanism for mixing liquids, for example, a mechanically stirred mixing tank. The brine solution may be provided to the mixing tank 505 from a brine solution storage facility 247 (Fig. 4) by conduit 273, and the demulsifier may be provided from a demulsifier storage facility 271 (Fig. 4) to the mixing tank by conduit 240.
The brine solution, demulsifier, produced oil, and produced water may be mixed in the mixing tank 505, and then provided from the mixing tank to the water-knockout vessel 303 via conduit 509. The produced oil may be separated from the produced water in the waterknockout vessel 303 as described above, where the separated produced oil 239 may be provided to the oil storage tank 237, and the produced water 309 may be provided to an ionic filter, as described above.
Referring again to Fig. 4, in an embodiment of a System of the présent invention the first well 201 includes a mechanism for injecting the low salinity aqueous fluid and, optionally, the oil immiscible formulation into the foimation 205 and the second well 203 includes one or more mechanisms for producing and separating oil, water, and optionally gas 30 from the formation as described above for a first time period, and the second well 203 includes a mechanism for injecting the low salinity aqueous fluid and, optionally, the oil immiscible formulation into the formation 205 to mobilize the oil in the formation and drive the mobilized oil across the formation to the first well and the first well 201 includes one or more mechanisms for producing and separating oil, water, and gas from the formation for a second time period, where the second time period is subséquent to the first time period. The second injection/production facility 231 may comprise a mechanism such as pump 251 that is fluidly operatively coupled the aqueous fluid storage facility 215 by conduit 253 and that is fluidly operatively coupled to the second well 203 to introduce the low salinity aqueous fluid into the formation 205 via the second well. The pump 251 or a compressor may also be fluidly operatively coupled to the oil immiscible formulation storage facility 225 by conduit 255 to introduce the oil immiscible formulation into the formation 205 via the second well 203 subséquent to introduction of the low salinity aqueous fluid into the formation via the second well. The first injection/production facility 217 may comprise a mechanism such as pump 257 or compressor 258 for production of oil, water, and gas from the formation 205 via the first well 201. The first injection/production facility 217 may also inciude a séparation unit 259 for separating produced oil, produced water, and produced gas fluidly operatively connected to the mechanism 257 by conduit 260, where the séparation unit 259 may be similar to séparation unit 235 as described above. The brine solution storage facility 247 may be fluidly operatively connected to the séparation unit 259 by conduit 272 to provide brine solution to the séparation unit 259, and the demulsifier storage facility 271 may be fluidly operatively connected to the séparation unit 259 by conduit 262 to provide demulsifier to the séparation unit 259. The séparation unit 259 may be fluidly operatively coupled to: the liquid storage tank 237 by conduit 261 for storage of produced and separated oil in the liquid storage tank; the gas storage tank 241 by conduit 265 for storage of produced gas in the gas storage tank; and an ionic filter for producing a low salinity treated water and a brine solution from the separated produced water.
The first well 201 may be used for introducing the low salinity aqueous fluid and, optionally, subsequently the oil immiscible formulation into the formation 205 and the second well 203 may be used for producing and separating oil, water, and gas from the formation for a first time period; then the second well 203 may be used for introducing the low salinity aqueous fluid and, optionally, subsequently the oil immiscible formulation into the formation 205 and the first well 201 may be used for producing and separating oil, water, and gas from the formation for a second time period; where the first and second time periods comprise a cycle. Multiple cycles may be conducted which inciude alternating the first well 201 and the second well 203 between introducing the low salinity aqueous fluid and, optionally, subsequently the oil immiscible formulation into the formation 205, and producing and separating oil, water, and gas from (lie formation, where one well is introducing and the other is producing and separating for the first time period, and then they are switched for a second 5 time period. A cycle may be from about 12 hours to about 1 year, or from about 3 days to about 6 months, or from about 5 days to about 3 months. The low salinity aqueous fluid may be introduced into the formation at the beginning of a cycle and the oil immiscible formulation may be introduced at the end of the cycle. In some embodiments, the beginning of a cycle may be the first 10% to about 80% of a cycle, or the first 20% to about 60% of a 10 cycle, the first 25% to about 40% of a cycle, and the end may be the remainder of the cycle.
Referrîng now to Fig. 9, in an alternative embodiment of the system of the présent invention, the demulsifier may be introduced into the production well, which may be either the first well 201 or the second well 203 as described above, and produced along with oil and water. Demulsifier need not be added into either of the séparation units 235 or 259 when it is 15 introduced into and produced from the producing well. The system of this embodiment of the invention may be as described above except that the System includes a mechanism for introducing a demulsifier into the production well. When oil and water aie produced from the first well 201, demulsifier may be provided from the demulsifier storage facility 271 via conduit 279 to a pumping mechanism located at the first well 201 for injection into the first 20 well. Demulsifier may be injected into the first well 201 via an injection line strapped to the outside of producing or injecting tubing in the first well to be delivered immedlately downstream of the wellhead, or by pumping the demulsifier into the tubing-producîng casing annulus of the first well to be delivered immedlately downstream of the wellhead, or by injecting the demulsifier into a production manifold within the first well. When oil and water 25 are produced from the second well 203, demulsifier may be provided from the demulsifier storage facility 271 via conduit 277 to a pumping mechanism located at the second well 203 for injection into the second well. Demulsifier may be injected into the second well 203 via an injection line strapped to the outside of producing or injecting tubing in the second well to be delivered immediately downstream of the wellhead, or by pumping the demulsifier into the 30 tubing-producing casing annulus of the second well to be delivered immediately downstream of the wellhead, or by injecting the demulsifier into a production manifold within the second well.
The demulsifier may be a demulsifier solution as described above containing from O.l wt.% to 5 wt.%, or from 0.5 wt.% to 2.5 wt.%, or from l wt.% to 2 wt.% of the demulsifier compound(s) as described above. The demulsifier solution may be injected into the production well in an amount sufficient to provide from 0.05 vol.% to 5 vol.%, or from 0.1 vol.% to 2 vol.% of the demulsifier solution in a mixture of demulsifier solution, oil, and water that is produced from the production well.
The produced demulsifier may be provided with the mixture of produced oil and produced water to the séparation unit 235 or 259 to assist in séparation of the produced oil from the produced water. Brine solution may be added to the mixture of produced oil, produced water, and demulsifier in the séparation unit 235 or 259 to induce rapid séparation of the produced oil and produced water into separate phases utilizing the system, as described above. If desired, additional demulsifier may be added to the mixture of produced oil, produced water, produced demulsifier, and brine solution in the séparation unit 235 or 259 as described above to assist in séparation of the produced oil from the produced water.
Referring now to Figure 10 an array of wells 600 is illustrated. Array 600 includes a first well group 602 (denoted by horizontal fines) and a second well group 604 (denoted by diagonal fines). In some embodiments of the system of the présent invention, the first well of the system described above may include multiple first wells depicted as the first well group 602 in the array 600, and the second well of the system described above may include multiple second wells depicted as the second well group 604 in the array 600.
Each well in the first well group 602 may be a horizontal distance 630 from an adjacent well in the first well group 602. The horizontal distance 630 may be from about 5 to about 5000 meters, or from about 7 to about 1000 meters, or from about 10 to about 500 meters, or from about 20 to about 250 meters, or from about 30 to about 200 meters, or from about 50 to about 150 meters, or from about 90 to about 120 meters, or about 100 meters. Each well in the first well group 602 may be a vertical distance 632 from an adjacent well in the first well group 602. The vertical distance 632 may be from about 5 to about 5000 meters, or from about 7 to about 1000 meters, or from about 10 to about 500 meters, or from about 20 to about 250 meters, or from about 30 to about 200 meters, or from about 50 to about 150 meters, or from about 90 to about 120 meters, or about 100 meters.
Each well in the second well group 604 may be a horizontal distance 636 from an adjacent well în the second well group 604, The horizontal distance 636 may be from about 5 to about 5000 meters, or from about 7 to about 1000 meters, or from about 10 to about 500 meters, or from about 20 to about 250 meters, or from about 30 to about 200 meters, or from about 50 to about 150 meters, or from about 90 to about 120 meters, or about 100 meters. Each well in the second well group 604 may be a vertical distance 638 from an adjacent well in the second well group 604. The vertical distance 638 may be from about 5 to about 5000 meters, or from about 7 to about 1000 meters, or from about 10 to about 500 meters, or from about 20 to about 250 meters, or from about 30 to about 200 meters, or from about 50 to about 150 meters, or from about 90 to about 120 meters, or about 100 meters.
Each well in the first well group 602 may be a distance 634 from the adjacent wells in the second well group 604, Each well in the second well group 604 may be a distance 634 from the adjacent wells in first well group 602. The distance 634 may be from about 5 to about 5000 meters, or from about 7 to about 1000 meters, or from about 10 to about 500 meters, or from about 20 to about 250 meters, or from about 30 to about 200 meters, or from about 50 to about 150 meters, or from about 90 to about 120 meters, or about 100 meters.
Each well in the first well group 602 may be surrounded by four wells in the second well group 604. Each well in the second well group 604 may be surrounded by four wells in the first well group 602.
In some embodiments, the array of wells 600 may hâve from about 10 to about 1000 wells, for example from about 5 to about 500 wells in the first well group 602, and from about 5 to about 500 wells in the second well group 604.
In some embodiments, the array of wells 600 may be seen as a top view with first well group 602 and the second well group 604 being vertical wells spaced on a piece of land. In some embodiments, the array of wells 600 may be seen as a cross-sectional side view of the formation with the first well group 602 and the second well group 604 being horizontal wells spaced within the formation.
Referring now to Figure 11, an array of wells 700 is illustrated. Array 700 includes a first well group 702 (denoted by horizontal lines) and a second well group 704 (denoted by diagonal lines). The array 700 may be an array of wells as described above with respect to array 600 in Figure 10. In some embodiments of the system of the présent invention, the first well of the system described above may include multiple first wells depicted as the first well group 702 in the array 700, and the second well of the System described above may include multiple second wells depicted as the second well group 704 in the array 700.
* .·' I
The low salinity aqueous fluid and, optionally, subsequently the oil immiscible formulation may be injected into first well group 702 and oil, water, and gas may be produced and separated from the second well group 704. As illustrated, the low salinity aqueous fluid and, optionally, the oil immiscible formulation, may hâve an injection profile 706, and oil, water, and gas may be produced from the second well group 704 having a recovery profile 708.
The low salinity aqueous fluid and, optionally, subsequently the oil immiscible formulation, may be injected into the second well group 704 and oil, water, and gas may be produced from the first well group 702. As illustrated, the low salinity aqueous fluid and, optionally, the oil immiscible formulation, may hâve an injection profile 708, and oil, water, and gas may be produced from the first well group 702 having a recovery profile 706.
The first well group 702 may be used for injecting the low salinity aqueous fluid and, optionally, subsequently the oil immiscible formulation, and the second well group 704 may be used for producing oil, water, and gas from the formation for a first time period; then second well group 704 may be used for injecting the low salinity aqueous fluid and, optionally, subsequently the oil immiscible formulation, and the first well group 702 may be used for producing oil, water, and gas from the formation for a second time period, where the first and second time periods comprise a cycle. In some embodiments, multiple cycles may be conducted which include alternating first and second well groups 702 and 704 between injecting the low salinity aqueous fluid and, optionally, subsequently the oil immiscible formulation, and producing oil, water, and gas from the formation, where one well group is injecting and the other is producing for a first time period, and then they are switched for a second time period.
To facilitate a better understanding of the présent invention, the following example of certain aspects of some embodiments is given. In no way shouid the following example be rend to limit, or defïne, the scope of the invention.
EXAMPLE
The séparation effect of a brine solution relative to low salinity water was determined. 200 ml of a light crude oil from an oil-bearing formation was emulsifïed with 200 ml of water from the formation, where the water had a total dissolved solids content of 6042 ppm and an ionic strength of 0.1 IM. The resulting émulsion was separated into two 150 ml portions. 75 'f
I ml of the low salinity water having a TDS content of 6042 ppm and an ionic strength of 0.1 IM was added to one of the émulsion portions and 75 ml of a brine solution having a TDS content of 77479 ppm and an ionic strength of 1.54M was added to the other émulsion portion. The émulsion portion with the low salinity water was separated into 2 samples and the émulsion portion with the brine solution was separated into 2 samples. 2 ml of a 1% solution of DROP emulsifier in toluene was added to one of the émulsion with low salinity water samples and to one of the émulsion with the brine solution samples. Each of the samples was then mixed by shaking. After shaking, each sample was monitored to détermine the time required for séparation of the oil phase from the water phase. The results are shown in Fig. 12. As shown in Fig. 12, the sample containing the brine solution and the demulsifier reached final phase séparation approximately 5 times faster than the sample containing the low salinity formation water and the demulsifier, while the samples containing the low salinity formation water and the brine solution without demulsifier failed to separate into separate phases.
The présent invention is well adapted to attain the ends and advantages mentioned as well as those that are inhérent therein. The particular embodiments disclosed above are illustrative only, as the présent invention may be modified and practiced in different but équivalent manners apparent to those skilled in the art having the benefit of the teachings herein. Furthermore, no limitations are intended to the details of construction or design herein shown, other than as described in the daims below. While Systems and methods are described in terms of “comprising, “containing, or “including” various components or steps, the compositions and methods can also “consist essentially of ’ or “consist of ’ the various components and steps. Whenever a numerical range with a lower limit and an upper limit is disclosed, any number and any included range falling within the range is specifically disclosed. In particular, every range of values (of the form, “from a to b,” or, equivalently, “from a-b”) disclosed herein is to be understood to set forth every number and range encompassed within the broader range of values. Whenever a numerical range having a spécifie lower limit only, a spécifie upper limit only, or a spécifie upper limit and a spécifie lower limit is disclosed, the range also may include any numerical value “about the specified lower limit and/or the specified upper limit. Also, the terms in the claims hâve their plain, ordinary meaning unless otherwise explicitly and clearly defined by the patentée, Moreover,
the indefïnite articles “a” or “an”, as used in the claims, are defined herein to mean one or more than one of the element that it introduces.

Claims (37)

1. A system, comprising:
an oil-bearing formation;
a low salinity aqueous fluid having an ionic strength of less than 0.15M and having a total dissolved solids content of from 200 ppm to 10000 ppm;
a brine solution having a total dissolved solids content of greater than 10000 ppm;
a demulsifïer;
a mechanism for introducing the low salinity aqueous fluid into the oil-bearing formation;
a mechanism for producing oil and water from the oil-bearing formation subséquent to introducing the low salinity aqueous fluid into the formation; and a mechanism for contacting the brine solution and the demulsifïer with the oil and water produced from the oil-bearing formation and for separating the produced oil from the produced water.
2. The system of claim 1, further comprising:
a saline water source having a total dissolved solids content of at least 10000 ppm;
a mechanism for processing the saline water source to produce at least a portion of the low salinity aqueous fluid.
3. The system of claim 2 wherein the saline water source is selected from the group consisting of seawater, brackish water, water produced from the oil-bearing formation, and a brine formed in separating the produced oil from the produced water and processing the separated produced water to produce at least a portion of the low salinity aqueous fluid.
4. The system of claim 2 or claim 3 wherein the mechanism for processing the saline water source to produce at least a portion of the low salinity aqueous fluid is an ionic filter.
5. The system of claim 4 wherein the ionic filter comprises a mechanism for producing at least a portion of the brine solution.
6. The system of claim 4 or claim 5 wherein the ionic filter is comprised of one or more nanofiltration membrane units.
<’ )
7. The system of claim 4 or claim 5 wherein the ionic filter is comprised of one or more reverse osmosis units.
8. The system of claim 4 or claim 5 wherein the ionic filter is comprised of two or more ionic membranes selected from the group consisting of one or more nanofiltration membrane units, one or more reverse osmosis membrane units, and combinations thereof, wherein at least two of the two or more ionic membranes are arranged in sériés.
9. The system of claim 4 or claim 5 wherein the ionic filter is comprised of two or more ionic membranes selected from the group consisting of one or more nanofîltration membrane units, one or more reverse osmosis membrane units, and combinations thereof, wherein at least two of the two or more ionic membranes are arranged in parallel.
10. The system of claim 9 wherein the ionic filter is comprised of one or more nanofîltration membrane units arranged in parallel with one or more reverse osmosis membrane units.
11. The system of claim 1 or any of claims 2-10 wherein the mechanism for introducing the low salinity aqueous fluid into the oil-bearing formation is comprised of a first well and a pump.
12. The system of claim 1 or any of claims 2-11 wherein the mechanism for producing oil and water from the oil-bearing formation is comprised of a second well and a pump or a compressor.
13. The system of claim 1 or any of claims 2-12 wherein the oil-bearing formation comprises one or more minerais having a négative-zêta potential,
14. The system of claim 1 or any of claims 2-13 wherein the oil-bearing formation has an Amott-Harvey wettability index of from -0.3 to 1.0 and an initial water saturation of less than 0.3.
·’ 1
15. The system of claim 1 or any of claims 2-14 wherein the oil-bearing formation comprises connate water.
16. The System of claim 1 or any of claims 2-15 wherein the connate water has an ionic strength greater than the ionic strength of the low salinity aqueous fluid.
17. The system of claim 1 or any of claims 2-16 wherein the oil-bearing formation comprises sandstone or a carbonate selected from limestone, dolomite, and combinations thereof.
18. The system of claim 1 or any of claims 2-17 wherein the oil-bearing formation is a subsea formation.
19. The system of claim 1 or any of claims 2-18 further comprising:
an oil-immiscible formulation;
a mechanism for introducing the oil-immiscible formulation into the oil-bearing formation subséquent to introduction of the low salinity aqueous fluid into the formation.
20. The system of claim 19 wherein the oil-immiscible formulation comprises an aqueous polymer fluid.
21. The system of claim 1 or any of claims 2-20 wherein the mechanism for contacting the brine solution, the demulsifier, the produced oil, and the produced water and for separating the produced oil from the produced water comprises a water-knockout vessei.
22. The system of claim 1 or any of claims 2-21 further comprising a mechanism for separating gas from the oil and water produced from the oil-bearing formation.
23. The system of claim 22 wherein the mechanism for separating gas from the oil and water produced from the oil-bearing formation is a 2-phase separator.
• <* r
24. A system, comprising:
an oil-bearing formation;
a low salinity aqueous fluid having an ionic concentration of less than 0.15M and having a total dissolved solids content of from 200 ppm to 10000 ppm;
a brine solution having a total dissolved solids content of greater than 10000 ppm;
a demulsifier;
a mechanism for introducing the low salinity aqueous fluid into the oil-bearing formation;
a mechanism for producing oil and water from the oil-bearing formation subséquent to introducing the low salinity aqueous fluid into the formation;
a mechanism for contacting the brine solution and the demulsifier with the oil and water produced from the oil-bearing formation; and a mechanism for separating the produced oil from the produced water after contacting the produced oil and the produced water with the brine solution and the demulsifier.
25. The system of claim 24, wherein the mechanism for contacting the brine solution and the demulsifier with the oil and water produced from the oil-bearing formation is comprised of a mixing tank.
26. The system of claim 24 or claim 25 wherein the mechanism for separating the produced oil from the produced water after contacting the produced oil and the produced water with the brine solution and the demulsifier is comprised of a water-knockout vessel,
27. A system, comprising:
an oil-bearing formation;
a low salinity aqueous fluid having an ionic strength of less than 0.15M and having a total dissolved solids content of from 200 ppm to 10000 ppm;
a brine solution having a total dissolved solids content of greater than 10000 ppm;
a demulsifier;
a mechanism for introducing the low salinity aqueous fluid into the oil-bearing formation;
* Γ a mechanism comprising a producing well for producing oil and water from the oilbearing formation subséquent to introducing the low salinity aqueous fluid into the formation;
a mechanism for introducing the demulsifier into the producing well and mixing the demulsifier with the produced oil and produced water in the produced well;
a mechanism for contacting the brine solution with the mixture of produced oil, produced water, and demulsifier; and a mechanism for separatîng the produced oil from the mixture of produced oil, produced water, brine solution, and demulsifier.
28. The system of claim 27, further comprising:
a saline water source having a total dissolved solids content of at least 10000 ppm;
a mechanism for processing the saline water source to produce at least a portion of the low salinity aqueous fluid.
29. The system of claim 28 wherein the saline water source is selected from the group consisting of seawater, brackish water, water produced from the oil-bearing formation, and a brine formed in separatîng the produced oil from the produced water and processing the separated produced water to produce at least a portion of the low salinity aqueous fluid.
30. The system of claim 28 or claim 29 wherein the mechanism for processing the saline water source to produce at least a portion of the low salinity aqueous fluid is an ionic filter.
31. The system of claim 30 wherein the ionic filter comprises a mechanism for producing at least a portion of the brine solution.
32. The system of claim 27 or any of claims 28-31 wherein the oil-bearing formation comprises one or more minerais having a negative-zeta potential.
33. The system of claim 27 or any of claims 28-32 wherein the oil-bearing formation has an Amott-Harvey wettabilîty index of from -0.3 to 1.0 and an initial water saturation of less than 0.3.
34. The system of claim 27 or any of claims 28-33 wherein the oil-bearing formation comprises connate water.
35. The System of claim 34 wherein the connate water has an ionic strength greater than the ionic strength of the low salinity aqueous fluid.
36. The system of claim 27 or any of claims 28-35 wherein the oil-bearing formation is a subsea formation.
37. The System of claim 27 or any of claims 28-36 further comprising:
an oïl-immiscible formulation;
a mechanism for introducing the oil-immiscible formulation into the oil-bearing formation subséquent to introduction of the low salinity aqueous fluid into the formation.
OA1201500043 2012-08-09 2013-08-07 System for producing and separating oil. OA17253A (en)

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